Transformer Pro Tection Using Numerical Relay
Transformer Pro Tection Using Numerical Relay
INTRODUCTION
The aim of this project is to analyze and upgrade existing transformer protection system in
BPCL Kochi Refinery. Transformers are static devices totally enclosed and generally oil immersed.
Therefore, chances of faults occurring on them are very rare." However the consequences of even a rare
fault may be very serious unless the transformer is quickly disconnected from the system. This
necessitates providing adequate automatic protection for transformer against possible faults.
Small distribution transformers are usually connected to the supply system through series fuses
However, the probability of faults on power transformers is undoubtedly more and hence protection is
absolutely necessary.
The transformer is major and very important equipment in power system. It requires highly
reliable protective devices. The protective scheme depends on the size of the transformer. The rating of
transformers used in transmission and distribution system range from a few kVA to several hundred
MVA . For small transformers of medium size ■over current relays are used. For large transformers
We analyzed and studied the existing transformer protection relays used in BPCL. [There
With the technological advances being made in generation protection section, the [generator
protection using new methods have gathered momentum. Here we have studied about functioning of
AMBALAMUGAL, ERNAKULAM
BPCL Kochi Refinery, formerly known as Cochin Refineries Limited is a public sector
enterprise which came into being as a result of a three party agreement among the Government of India,
Philips Petroleum Company of the United States of America and the Duncan Brothers of Calcutta.
The formation agreement provided for the construction of a petroleum refinery in South India
Petroleum and for continuing technical collaboration with Philips during a number of years.
Government was to see to the marketing of all domestic products and exercise control over the
company.
MILESTONES OF GROWTH
YEAR DEVELOPMENT
of 2.5 MMPTA
Bharat Petroleum Corporation Ltd acquired the Govt's share in KRL in March 2001. With this
KRL became a subsidiary of BPCL. In 2005 KRL modified its DHDS and FCCU unit to meet the
EURO specifications. In 2006 KRL merged with BPCL and became a SBU viz. BPCL KR.
PRODUCTS OF BPCL
❖ Naphtha, the major raw material for fertilizer and petrochemical industries
❖ Furnace oil and low sulphur heavy stock for fuel in industries
❖ Toluene for the manufacture of solvents and insecticides, pharmaceuticals & paints
❖ MTO (Textile grade) and MTO (Paint grade) for use in textile and paint industiy
A captive power plant of 26.3 MW was commissioned in 1991. An additional captive power
Captive Power Plant (CPP) is the heart of BPCL. It has a gas turbine generator (GTG) and a
steam turbine generator (STG) which caters the electrical load of entire refinery. The captive power
plant generates about 7 lakhs units of electrical energy on an average day in which the contribution of
GTG is about 65% and STG about 30%. The remaining 5% is contributed by TG, which generates at
3.3KV level. BPCL also have 66KV feeders for KSEB substations, which are normally kept as
emergency stand of source central maximum demand of 20 MVA. The 66KV feeder's line 1 and line 2
are tapped from (Kalamassery-Vyttila) No.l feeder and (Kalamassery-Vyttila) No.2 feeder respectively.
The 66KV/11KV transformer TR-1 & TR-2 primary windings (66KV side) are kept energized always,
synchronizing with state grid. This is done to draw power when required.
Power is distributed to plants through XLPE cables both buried underground and on GRP trays.
Primary process substation, FCCU substation, CDUI substation, ACTP substation, PIBU substation,
CPP offsite substation, Crude booster substation and P1BL substation receive 11KV supply directly
from CPP. The electrical system & BPCL also consists of about 80 transformers.
Transformer Protection using Numerical Relays Project Report '07
SPECIFICATIONS
MVA 25/35
Type of cooling ONAN/ONAF
Voltaf ie Ratio (no load)
HV LV 70KV
Phase 11KV
3
HV 206.2/288.7 Amps
LV 1312.1/1837.0 Amps
HV star
LV delta
Insulation level
HV 325KVp/140KVrms
HVN 170KVp/75KVrms
LV 75KVp/28Kvrms
Make GEC (tr 1), Volt amp (tr 2)
66KV CURRENT TRANSFORMER (CT)
SPECIFICATIONS
SPECIFICATIONS
Protection is installed to detect the fault occurrences and to isolate the faulty equipments. So
that the damage to the faulty equipment is limited and disruption of supplies to the adjacent unaffected
equipment is minimized.
In a power system consisting of generators, motors, transformers etc. it is inevitable that sooner
or later when a fault occurs it must be quickly detected and the faulty equipment must be disconnected
from the system. If the faults are not detected quickly it causes unnecessary interruption of service to
the customers.
Generally fuse performs the function of detection and interruption. But it is limited only to low
voltage circuits. For high voltage circuits relays and circuit breakers are used.
So in brief: - Protection must detect faults and abnormal working conditions and ■isolates
faulty equipments so as to limit damage caused by fault energy and to limit effect on rest of the system.
COMMON TRANSFORMER FAULTS
i. Open circuit
iii. Winding short circuits (eg: earth- faults, phase to phase faults & inter-turn
faults)
An open circuit in one phase of a three-phase transformer may cause undesirable heating. In
practice, relay protection is not provided against open circuits because this condition is relatively
harmless. On the occurrence of such a fault, the transformer can be disconnected manually from the
system
"Protective relay is a device that detects the faults and initiates the operation of the circuit
breaker to isolate the defective element from the rest of the system."
High-performance protective relaying comes into its own when it's a question of minimizing
power system operating costs. Uncomplicated operation, convenient commissioning tools and flexible
communication are all important elements when service and maintenance costs have to be reduced.
These relays not only handle fault detection and location tasks but also control, metering and
monitoring functions. And it is these additional functions - impossible before the advent of numerical
The relays detect the abnormal conditions in the electric circuits by constantly measuring the
electrical quantities which are different under normal and fault conditions. The electrical quantities
which may change under fault conditions are voltage, current, frequency and phase angle. Through the
changes in one or more of these quantities, the faults signal their presence, type and location to the
protective relays. Having detected the fault, the relay operates to close the trip circuit of the breaker.
• Selectivity i
• Speed
• Sensitivity I
• Reliability
• Simplicity
• Economy
Protection relays can be classified in various ways depending on their construction, functions and are
discussed below.
Protective relays can be broadly classified into the following categories depending on the technology
1. Electromagnetic relays
2. Static relays
3. Microprocessor-based relays
Electromagnetic relays:' It includes attracted armature, moving coil and induction disc and induction
cup type relays. Electromagnetic relays contain an electromagnet (or permanent magnet) and a moving
part. When the actuating quantity exceeds a certain predetermined value, an operating torque is
developed which is applied on the moving part. This causes the moving part to travel and to finally
close a contact to energize the trip coil of the breaker.
Static relays:-
Static relays contains electronic circuits which may contain transistors, ICs, diodes and other
electronic components. There is a comparator circuit in the relay, which compares two or more voltages
and gives an output, which is applied to either a slave ■ready or a thyristor circuit. The slave ready is an
electromagnetic relay which finally ;closes the contact. A static relay containing a slave ready is semi-
static relay. A relay kising thyristor circuit is a wholly static relay. Static relay possess the advantage of
having ilow burden on CT and PT, fast operation, absence of mechanical inertia and contact trouble,
long life and less maintenance. Static relays have proved to be superior to electromagnetic relays and
they are being used for the protection of important lines, power stations and substations. Yet they have
not completely replaced electromagnetic relays. Static relays are treated as an addition to family of
relays. Electromagnetic relays continue to be in use because of their simplicity and low cost. Their
maintenance can be done by less qualified personal, where as the maintenance and repair of static relays
requires personnel's trained in solid-state device.
Percentage differential protection is used for the protection of large power transformers having
ratings of 5MVA and above. This scheme is employed for the protection of transformers against
internal short circuits. It is not capable of detecting incipient faults. Figure shows schematic diagram of
percentage differential protection for a Y-A transformer. The direction of current and the polarity of the
CT voltage shown in fig are for s particular instant. The convention for making the polarity for upper
and lower CT is the same. The current entering end has been marked as positive. The end at which
CT
7
Secondare
Primary
Relay Coils
The connections are made in such a way that under normal conditions or in case of external
faults the current flowing in the operating coil of the relay due to CTs of the primary side is in
opposition to the current flowing due to the CTs of secondary side. Consequently, the relay does not
operate under such conditions. If a fault occurs on the winding, the polarity of the induced voltage of
the CT of the secondary side is reversed. Now the currents in the operating coil from CTs of both
primary and secondary side are in the same direction and cause the operation of the relay. To supply the
matching current in the operating winding of the relay, the CT which are on the star side of the
transformer are connected in delta. The CTs which are on the delta side of the transformer are
connected in star. In case of Y- A connected transformer there is a phase shift of 30 degree in line
currents. Also the above mentioned CTs connections also correct this phase shift. Moreover, zero
sequence current flowing on the star side of the transformers does not produce current outside the delta
on the other side. Therefore, the zero sequence ;current should be eliminated from the star side. This
condition is also fulfilled by CTs in delta on the star side of the transformer.
In case of star/star connected transformer CTs on both sides should be connected [in delta. In
case of star/star connected transformer, if star point is not earthed, CTs may [be connected in star on
both sides. If the star point is earthed and CTs are connected in [star, the relay will also operate for
that CTs associated with star connected transformer windings should be connected in I delta and those
The relay settings for transformer protection are kept higher than those for [alternators. The typical
value of alternator is 10% for operating coil and 5% for bias. The corresponding values for transformer
may be 40% and 10% respectively. The reasons for a higher setting in the case of transformer
protection are, 1. A transformer is provided with on-load tap changing gear. The CT ratio cannot be
changed with varying transformation ratio of the power transformer. The CT ratio
is fixed and it is kept to suit the nominal ratio of the power transformer. Therefore, for taps other
than nominal, an out of balance current flows through the operating coil of the relay during load and
external fault conditions. 2. When a transformer is on no-load, there is no-load current in the relay.
OVERHEATING PROTECTION
The rating of a transformer depends on the temperature rise above an assumed maximum
ambient temperature. Sustained overload is not allowed if the ambient temperature is equal to the
assumed ambient temperature. At lower ambient temperature some over loading is permissible. The
over loading will depend on the ambient temperature prevailing at the time of operation. The maximum
safe over loading is that it does not over heat the winding. The maximum allowed temperature is about
95 degree Celsius. Thus the protection against over load depends on the winding temperature which is
In the thermal image technique, the temperature sensing device is placed in the transformer oil
near the top of the transformer tank. A CT is employed on LV side to supply current to a small heater.
placed in a small pocket. The heater produces a local temperature rise similar to that of the main
winding. The temperature of the sensing element is similar to that of the [winding under all conditions.
In a typical modern system the heat sensitive element is a [silicon resistor or silistor. It is incorporated
with the heating element and kept in a [thermal moulded material. The whole unit forms a thermal
replica of the transformer Ivinding. It is in the shape of a small cylinder and is placed in the pocket in
the transformer tank about 25cm below the tank top, which is supposed to be the hottest layer [in the
oil. The silistor is used as an arm of a resistance bridge supplied from a stabilized fc)C source. An
indicating instrument is energized from the out of balance voltage of the bridge. Also the voltage across
the silistor is applied to a static control circuit which controls cooling pumps and fans, gives warning of
An oil pressure relief device is fitted at the top of the transformer tank. In its simplest form, it
is a frangible disc located at the end of a relief pipe protruding from the top of the transformer tank. In
case of a serious fault, a surge in the oil is developed, which bursts the disc, thereby allowing the oil to
discharge rapidly. This avoids the explosive rapture of the tank and the risk of lire.
The drawback of the frangible disc is that the oil which remains in the tank after rupture is left
exposed to the atmosphere. This drawback can be overcome by employing a more effective device: a
spring controlled pressure relief valve. It operates when the pressure exceeds 10 psi but closes
automatically when the pressure falls below the critical level. The discharged oil can be ducted to a
catchments pit where random discharge of oil is to be avoided. The device is commonly employed for
large power transformers of the rating 2MVA and above but it can also be used for distribution
The magnetic flux increases when voltage increases. This results, in increased iron [loss and
magnetizing current. The core and core bolts get heated and the lamination [insulation is affected.
Protection against over fluxing is required where over fluxing due [to sustained over voltage can occur.
The reduction in frequency also increases the flux [density and consequently it has similar affects as
Where <j)=flux, f=
frequency, E=applied
Therefore, to control flux, the ratio E/f is controlled. When E/f exceeds unity, it has to be
detected. Electronic circuits with suitable relays are available to measure the E/f ratio. Usually 10% of
over fluxing can allowed without damage. If E/f exceeds 1.1 overfluxing protections operates.
Overfluxing does not require high speed tripping and hence instantaneous operation is undesirable
when momentary disturbance occur. But the transformer should be isolated in one or two minutes at the
against all kind of faults. It is used to give alarm in case of slow-developing faults in transformer and to
disconnect from the supply in event of severe internal faults. It is usually installed in the pipe
connecting the conservator to the main tank as shown in fig. It is a universal practice to use Buchholz
\
K
Transformer
main tank
OPERATION
1. In case of incipient faults within the transformers, the heat due to fault causes the
decomposition of some transformer oil in the main tank. The product of decomposition
contains more than 75% of Hydrogen gas. The Hydrogen gas being light tries to go into the
conservative and in the process gets entrapped in the upper part of relay chamber. When a
predetermined amount of gas gets accumulated, it exerts sufficient pressure on the float to
cause it to tilt and close contacts of Mercury switch attached to it. This completes the alarm
the main tank. The oil in the main tank rushes towards the conservator via the Buchholz relay
and in doing so tilts to close the contacts of Mercury switch. This completes the trip circuit to
ADVANTAGES
DISADVANTAGES
1. It can only be the used with oil immersed transformer equipped with conservator tanks.
2. The device can detect only faults below oil level in the transformer. Therefore, separate
protection is needed for connecting cables.
EARTH-FAULT OR LEAKAGE PROTECTION
An earth-fault usually involves a partial a partial breakdown of winding insulator jto earth. The
resulting leakage current is considerably less than the short circuit current. [The earth-fault may
continue for a long time and cause considerable damage before if ultimately develops into a short
circuit and removed from the system under these circumstances, it is profitable to employ earth fault
relay is essentially an over current relay of low setting and operates as soon as an earth-fault or leak
develops.
Restricted earth fault protection as shown in the fig provides better protection. This scheme is
used for the winding of the transformer connected in star where the |neutral point is either solidly
earthed or earthed through impedance. The relay used is of high impedance type to meet the scheme
stable for external fault
' supply
load
M
7^ :ffj1n_
l
Residual oveiciuient
Relay
Res tiic fe A E ai th
fault Relay
neutral grounded through resistance. For such a case only about 40% of the winding is protected with a
OVERCURRENT RELAYS
Over current relays are used for the protection of transformers of rating lOOkVA *and below
5MVA. An earth fault tripping element is also provided in addition to the over (current feature. Such
relays are used as primary protection for transformers which are not (provided with differential
protection. Over current relays are also used as back-up protection where differential protection is used
as primary protection.
For small transformers, over current relays are used for both overload and fault [protection. An
extremely inverse relay is desirable for overload and light faults, with [instantaneous over current relay
for heavy faults. A very inverse residual current relay with instantaneous relay is suitable for ground
faults.
TIME-CURRENT CHARACTERISTICS
A wide variety of time-current characteristics is available for over current relays. [The name
assigned to an over current relay indicates its time-current characteristics as [described below
It operates after a predetermined time when the current exceeds its pick up value. [The
operating time is constant, irrespective of the magnitude of the current above the pick up value. The
desired definite operating time can be set with the help of an [intentional time delay mechanism
The residual over current relay operates only for ground fault in the transformer. The
differential protection is supplemented by restricted earth fault protection in case of transformer with its
neutral grounded through resistance. For such a case only about 40% of the winding is protected with a
OVERCURRENT RELAYS
Over current relays are used for the protection of transformers of rating 100kVA and below
5MVA. An earth fault tripping element is also provided in addition to the over current feature. Such
relays are used as primary protection for transformers which are not provided with differential
protection. Over current relays are also used as back-up protection where differential protection is used
as primary protection.
For small transformers, over current relays are used for both overload and fault protection. An
extremely inverse relay is desirable for overload and light faults, with instantaneous over current relay
for heavy faults. A very inverse residual current relay with instantaneous relay is suitable for ground
faults.
TIME-CURRENT CHARACTERISTICS
A wide variety of time-current characteristics is available for over current relays. The name
assigned to an over current relay indicates its time-current characteristics as [described below
It operates after a predetermined time when the current exceeds its pick up value.
The operating time is constant, irrespective of the magnitude of the current above the
pick up value. The desired definite operating time can be set with the help of an
It operates in definite time when the current exceeds its pick up value. The operating time is
constant, irrespective of the magnitude of the current. There is no intentional time delay. It operates in
Sometime a term like "high set" or "high speed" is used for very fast relays having operating times less
It operates when the current exceeds its pick up value. The operating point depends upon the
magnitude of the operating current. The operating time decreases as the current increases.
In these relays the time of operation is approximately inversely proportional to the smaller
values of current or other quantity causing operation and tends to be definite minimum time as the value
Numerical relays are those in which measured ac quantities are sequentially converted into
numeric data form. A microprocessor performs mathematical and/or operation on the data to make
decision. In numerical relay there is an additional entity, the software, which runs in the background
and which actually run in the relay. With the advent of numerical relay the emphasis has shifted from
hardware to software. What distinguishes numerical relay from the other is software.
Transformer Protection using Numerical Relays Project Report '07
st fiit -TS'T^N
toveision ;
Multiple xei
command jMiaopioce | hip
sso:
Analogue to
jligit.il
conveiter
Figure shows the block diagram of a numerical relay. The signals from the CTs and PTs cannot
be sampled directly and converted to the digital form. This is to make sure that the signal does not
contain frequency components having a frequency greater than one half of the sampling frequency.
This limit is enforced by the sampling theorem. Therefore, the signals are first passed through a low-
pass filter, which has to be an analogue type of filter because digital pressing can only take place after
Next the analogue signal is sampled and held constant during the time the value is converted to
digital form. The sample and hold circuit is an absolute must.
The sampled and hold value is passed on to the ADC through a multiplier so as to
accommodate a large number of input signals. The sample and hold circuit and the ADC work under
the control of the microprocessor and communicate with it with the help of control signal such as the
end-of -conversion signals issued by the ADC. The ADC-passes on the digital representation of the
instantaneous value of the signal to the microprocessor via as input port. The output ports of the ADC
may be 4, 8, 12, 16, Or 32 bits wide or even wider. The wider the output of the ADC, the greater its
resolution.
The incoming digital values from the ADC are stored in the RAM of the microprocessor and
processed by the relay software in accordance with an underlying relaying algorithm. The
microprocessor issues the trip signal on one of the bits of its output port which is then suitably
processed so as to make it compatible with the trip coil of the CB. The microprocessor can also be used
to communicate with other relays or another supervisory computer, if so desired. The relaying program
or the relay software, which resides in the EPROM, can only be upgraded or modified by authorized
personnel. Thus new features and functionalities can be added to an existing relay by upgrading its
software.
A numerical relay can be made to run a program which periodically performs a self diagnostic
test and issues an alarm signal if any discrepancy is noticed. Other features like a watch-doze timer can
also be implemented, which issues an alarm if the [microprocessor does not reset it, periodically within
a stipulated time and a few milliseconds. This gives an increased user confidence and improves the
recognizes and responds to adverse operating conditions to protect your power apparatus equipment.
Each relay is delivered with a set of parameters that are preprogrammed at the factory.
System settings inform the relay what it is protecting (transformer or generator/motor) and
provide system information such as CT ratios and MVA ratings. The relay's differential protection
function and overload function use this information to compute the system's protection requirements.
Protection settings, such as the differential current pickup and thermal overload condition, are
also required. The protection functions must be set either to operate and automatically trip (ON), to
Relay configuration settings tell the relay how to process the input information land to
logically associate it with the output devices. If desired, you can reassign the [binary inputs,
annunciations, and the function of the relay's output signals, trip relays, [and LEDs. Configuration also
Each relay input and output setting is assigned to an address number that you [must access to
display or to change the setting. Address numbers are grouped typically in blocks according to their
function.
7UT61 SERIES NUMERICAL RELAY
The numerical differential protection 7UT61 is a fast and selective short-circuit protection for
transformers of all voltage levels, for rotating machines, for series and ^shunt reactors, or for short lines
1. 7UT612
2. 7UT613
clearing of short-circuits in two winding transformers of all voltage levels and also in rotating electric
machines like motors and generators, for short two terminal lines and busbars up to 7 feeders.
Transformer Protection using Numerical Relays Project Report '07
The specific application can be chosen by parameterization. In this way an optimal adaption of
In addition to the differential function a backup over current protection for 1 winding / star
point is integrated in the relay. Optionally, a low or high-impedance restricted earth-fault protection, a
negative sequence protection and a breaker failure protection can be used. With external temperature
monitoring boxes (RTD-boxes) a maximum of 12 temperatures can be measured and supervised in the
The protection relay can be parameterized for use with three-phase and single-phase
transformers. In addition to this, a thermal replica is integrated for the supervision of the ohmic losses
in the plant.
FUNCTION OVERVIEW
PROTECTION FUNCTIONS
♦ Differential protection with phase-segregated measurement
♦ Sensitive measuring stage for low-fault currents
♦ Restraint against inrush of transformer
♦ Phase-/earth overcurrent protection
[♦ Overload protection with or without temperature measurement
t♦ Negative-sequence protection
to 12 measuring points
CONTROL FUNCTIONS
MONITORING FUNCTIONS
COMMUNICATION INTERFACES
- PROFIBUS-FMS/-DP
- MODBUS
- DNP 3.0
point is integrated in the relay. Optionally, a low or high-impedance restricted earth-fault protection, a
negative-sequence protection and a breaker failure protection can be used. With external temperature
monitoring boxes a maximum of 12 temperatures can be measured and monitored in the relay.
Therefore, complete thermal monitoring of a transformer is possible, e.g. hot-spot calculation of the oil
temperature.
The protection relay can be parameterized for use with three-phase and single-phase
transformers.
The integrated programmable logic (CFC) allows the users to implement their iown functions,
e.g. for the automation of switchgear (interlocking). User-defined messages can be generated as well.
The flexible communication interfaces are open for Imodem communication architectures with control
system. Alternatively to the conventional overload protection, the relay can also provide a hot spot
FUNCTION OVERVIEW
PROTECTION FUNCTIONS
CONTROL FUNCTIONS
COMMUNICATION INTERFACES
- IEC 60870-5-103
- PROFIBUS-FMS/-DP -
MODBUS
- DNP 3.0
Overall Operation
powerful microcomputer system. This provides fully numerical processing of all functions in the
device, from the acquisition of the measured values up to the output of commands to the circuit
1
■ERRO
44-RUN
0 Output relays I
user-
programmable '
rj
to-
i
LEDs
Display on
the front panel
Time 1
radio
synchronization 1
clock
to
Serial system
' SCADA
interface
I_____________________________________________________ I
Figure 1-1 Hardware structure of the numerical differential protection
7UT612 —example for a two-winding transformer with sides S1
and S2
The measuring inputs "MI" transform the currents derived from the instrument transformers
and match them to the internal signal levels for processing in the device. The device includes 8 current
inputs. Three current inputs are provided for the input of the phase currents at each end of the protected
zone, a further measuring input (I7) may be used for any desired current, e.g. the earth current measured
between the starpoint of a transformer winding and ground. The input Ig is designed for highly
sensitive current detection thus allowing, for example, the detection of small tank leakage currents of
power transformers or reactors, or — with an external series resistor — processing of a voltage (e.g. for
high impedance unit protection). The analog signals are then routed to the input amplifier group "IA".
The input amplifier group "IA" ensures a high impedance termination for the measured signals. It
contains filters which are optimized in terms of band width and speed with regard to the signal
processing. The analog/digital converter group "AD" has a multiplexer, analog/digital converters and
memory modules for the data transfer to the microcomputer system "pC".
Microcomputer System
Apart from processing the measured values, the microcomputer system "pC" also executes the
actual protection and control functions. In particular, the following are included:
connection group of the protected transformer (when used for transformer differential
> Operating system and related function management such as e.g. data recording, real
The microcomputer system obtains external information through binary inputs such as remote
resetting or blocking commands for protective elements. The "pC" issues information to external
equipment via the output contacts. These outputs include, in ■particular, trip commands to circuit
breakers and signals for remote annunciation of important events and conditions.
Front Elements
Light-emitting diodes (LEDs) and a display screen (LCD) on the front panel provide
information such as targets, measured values, messages related to events or faults, status, and functional
status of the 7UT612. Integrated control and numeric keys in conjunction with the LCD facilitate local
interaction with the 7UT612. All information of jthe device can be accessed using the integrated control
and numeric keys. The. information includes protective and control settings, operating and fault
messages, and measured values (see also SIPROTEC® System Manual, order-no. E50417-H1176-
C151). If the device incorporates switchgear control functions, the control of circuit ibreakers and other
equipment is possible from the 7UT612 front panel.
Serial Interfaces
A serial operating interface on the front panel is provided for local communications with the
7UT612 through a personal computer. Convenient operation of all functions of the device is possible
using the SIPROTEC® 4 operating program DIGSI® 4. A separate serial service interface is provided
for remote communications via a modem, or local communications via a substation master computer
that is permanently connected to the 7UT612. DIGSI® 4 is required. All 7UT612 data can be
transferred to a central master or main control system through the serial system (SCADA) interface.
Various protocols and physical arrangements are available for this interface to suit the particular
application. Another interface is provided for the time synchronization of the internal clock via
external synchronization sources. Via additional interface modules further communication protocols
may be created. The service interface may be used, alternatively, for connection of a thermobox in
Power Supply
The 7UT612 can be supplied with any of the common power supply voltages. Transient dips
of the supply voltage which may occur during short-circuit in the power supply system, are bridged by
a capacitor.
Applications
The numerical differential protection 7UT612 is a fast and selective short-circuit protection for
transformers of all voltage levels, for rotating machines, for series and shunt reactors, or for short lines
and mini-busbars with two feeders.
It can also be used as a single-phase protection for busbars with up to seven feeders. The
individual application can be configured, which ensures optimum matching to the protected object.
The device is also suited for two-phase connection for use in systems with 162/3 Hz rated
frequency.
A major advantage of the differential protection principle is the instantaneous tripping in the
event of a short-circuit at any point within the entire protected zone. The current transformers limit the
protected zone at the ends towards the network. This rigid limit is the reason why the differential
For use as transformer protection, the device is normally connected to the current transformer
sets at the higher voltage side and the lower voltage side of the power transformer. The phase
displacement and the interlinkage of the currents due to the winding connection of the transformer is
matched in the device by calculation algorithms. The earthing conditions of the star point(s) can be
adapted to the user's requirements and are automatically considered in the matching algorithms.
For use as generator or motor protection, the current in the starpoint leads of the machine and
at its terminals are compared. Similar applies for series reactors. Short lines tor mini-busbars with two
feeders can be protected either. "Short" means that the [connections from the CTs to the device do not
between the starpoint and earth can be measured and used for highly sensitive earth fault protection. The
seven measured current inputs of the device allow for a single-phase protection for busbars with up to
seven feeders. One 7UT612 is used per phase in this case. Alternatively, (external) summation
transformers can be installed in order to allow a busbar protection for up to seven feeders with one single
7UT612 relay. An additional current input 18 is designed for very high sensitivity. This may be used e.g.
for detection of small leakage currents between the tank of transformers or reactors and earth thus
unit protection system can be formed using 7UT612. In this case, the currents of all current transformers
(of equal design) at the ends of the protected zone feed a common (external) high-ohmic resistor the
The device provides backup time overcurrent protection functions for all types of protected
objects. The functions can be enabled for any side. A thermal overload protection is available for any
type of machine. This can be complemented by the evaluation of the hot-spot temperature and ageing
rate, using an external thermobox to allow for the inclusion of the oil temperature. An unbalanced load
protection enables the detection of unsymmetrical currents. Phase failures and unbalanced loads which
A version for 162/3 Hz two-phase application is available for traction supply (transformers or
generators) which provides all functions suited for this application (differential protection, restricted earth
fault protection, overcurrent protection, overload protection).A circuit breaker failure protection checks
the reaction of one circuit breaker after a trip command. It can be assigned to any of the sides of the
protected object.
♦>. Complete galvanic and reliable separation between internal processing circuits of the 7UT612
and external measurement, control, and power supply circuits because of the design of the
analog input transducers, binary inputs and outputs, and the DC/DC or AC/DC converters.
arrangements.
♦J*. Simple device operation using the integrated operator panel or a connected Personal computer
running DIGSI® 4.
transformer winding.
❖ High sensitivity.
❖ Short tripping time.
♦> Insensitive against DC offset currents and current transformer saturation.
Bus-Bar Protection
Either one relay per phase or one relay connected via interposed summation current
transformers.
❖ Earth fault protection for earthed transformer windings, generators, motors, shunts
❖ High stability against external earth faults using the magnitude and phase relationship of
♦>. Highly sensitive fault current detection using a common (external) burden
tripping time.
❖ . Insensitive against DC offset currents and current transformer saturation. *l*. high stability
*l*. Suitable for earth fault detection on earthed generators, motors, shunt reactors, and
❖ . Suitable for any voltage measurement (via the resistor current) for application of
against ground.
❖ Monitoring of the leakage current flowing between the tank and ground.
❖ . Can be connected via a "normal" current input of the device or the special highly
♦>. Two definite time delayed overcurrent stages for each of the phase currents and the residual
(threefold zero sequence) current, can be assigned to any of the sides of the protected object.
❖ Additionally, one inverse time delayed overcurrent stage for each of the phase currents and the
residual current.
♦♦♦ Selection of various inverse time characteristics of different standards is possible, alternatively
❖ . All stages can be combined as desired; different characteristics can be selected for
phase currents on the one hand and the residual current on the other.
❖ . External blocking facility for any desired stage (e.g. for reverse interlocking). .
Instantaneous trip when switching on a dead fault with any desired stage.
power plant.
❖ Two definite time delayed overcurrent stages for the earth current connected at current input
17 (e.g. current between starpoint and earth).
❖ Additionally, one inverse time delayed overcurrent stage for the earth current.
❖ . Selection of various inverse time characteristics of different standards is possible,
♦J*. External blocking facility for any desired stage (e.g. for reverse interlocking). . Instantaneous
❖. Dynamic switchover of the time overcurrent parameters, e.g. during cold-load startup of the
power plant.
Single-Phase Time Overcurrent Protection
♦.♦ Two definite time delayed overcurrent stages can be combined as desired. *l* . For any desired
protection or tank leakage protection, see above). ♦> . Suitable for detection of any desired AC
❖ . Processing of the negative sequence current of any desired side of the protected
object.
♦♦♦. Two definite time delayed negative sequence current stages and one additional inverse time
delayed negative sequence current stage.
❖ . Selection of various inverse time characteristics of different standards is possible,
alternatively a user defined characteristic can be specified. *l*. The
stages can be combined as desired.
❖ calculation of the reserve power and ageing rate (by means of external temperature sensors via
thermo box).
Circuit Breaker Failure Protection
❖ With monitoring of current flow through each breaker pole of the assigned side of the
protected object.
❖. Supervision of the breaker position possible (if breaker auxiliary contacts available).
oil gassing. ❖. Connection to output relays, LEDs, and via the serial system interface to a central
computer station.
❖. Freely programmable linkage between internal and external signals for the
Monitoring Functions
❖ . Monitoring of the internal measuring circuits, the auxiliary voltage supply, as well
as the hard- and software, resulting in increased reliability. *l* Supervision of the current
❖ . Check of the consistency of protection settings as to the protected object and the
assignment of the current inputs: blocking of the differential protection system in case of
inconsistent settings which could lead to a malfunction. Trip circuit supervision is possible.
Further Functions
❖. Battery buffered real time clock, which may be synchronized via a
synchronization signal (e.g. DCF77, IRIG B via satellite receiver), binary
input or system interface. ❖ . Continuous calculation and display of measured
quantities on the front of
the device. Indication of measured quantities of all sides of the protected
object.
❖. Fault event memory (trip log) for the last 8 network faults (faults in the power
system), with real time stamps (ms-resolution).
❖ Fault recording memory and data transfer for analog and user configurable binary
signal traces with a maximum time range of 5 s.
❖ Switching statistics: counter with the trip commands issued by the device, as well as
record of the fault current and accumulation of the interrupted fault currents;
❖ Communication with central control and data storage equipment via serial interfaces
through the choice of data cable, modem, or optical fibers, as an option.
PROTECION SCHEME USING NUMERICAL RELAY
In power transformers, generally, the secondary currents of the current transformers are not
equal when a current flows through the power transformer, but depend on the transformation ratio and
the connection group of the protected power transformer, and the rated currents of the current
transformers at both sides of the power transformer. The currents must, therefore, be matched in order
to become comparable. Matching to the various power transformer and current transformer ratios and
of the phase displacement according to the vector group of the protected transformer is performed
purely mathematically. As a rule, external matching transformers are not required. The input currents
are converted in relation to the power transformer rated current. This is achieved by entering the rated
transformer data, such as rated power, rated voltage and rated primary current of the current
transformers, into the protection device. Once the vector group has been entered, the protection is
capable of performing the current comparison according to fixed formulae. Conversion of the currents
is performed by programmed coefficient matrices which simulate the difference currents in the
transformer windings. All conceivable vector groups (including phase exchange) are possible. In this
aspect, the conditioning of the starpoint(s) of the power transformer is essential, too.
Isolated Starpoint
Figure 2-15 illustrates an example for a power transformer Yd5 (wye-delta with 150 ° phase
displacement) without any earthed starpoint. The figure shows the windings and the phasor diagrams of
symmetrical currents and, at the bottom, the matrix equations. The general form of these equations is
Im = k.(K).In,
Where
(Im) - Matrix of the matched currents IA, IB. IC, k -
Constant factor,
the phase currents I.L1, IL2, IL3. On the right (wye) side, the matched currents are equal to the phase
cancel each other because of the calculation of the current differences. This complies with the fact that
zero sequence current is not possible outside of the delta winding. On the right side, the zero sequence
l/3-(2 IL1 - 1 IL2- 1 IL3)= 1/3 • (3 IL1 - IL1 - 1L2 - IL3) = 1/3 • (3 IL1 - 3 I0) = (1L1 -10).
Zero sequence current elimination achieves that fault currents which flow via the transformer
during earth faults in the network in case of an earth point in the protected zone (transformer starpoint
or starpoint former by neutral earth reactor) are rendered harmless without any special external
measures. Refer e.g. to Figure 2-17: Because of the earthed starpoint, a zero sequence current occurs on
the right side during a network fault but not on the left side. Comparison of the phase currents, without
zero sequence current elimination, would cause a wrong result (current difference in spite of an
external fault).
Figure 2-18 shows an example of an earth fault on the delta side outside the protected zone if
an earthed starpoint former (zigzag winding) is installed within the protected zone. In this arrangement,
a zero sequence current occurs on the right side but not on the left, as above. If the starpoint former
were outside the protected zone (i.e. CTs between power transformer and starpoint former) the zero
sequence current would not pass through the measuring point (CTs) and would not have any harmful
effect.
The disadvantage of elimination of the zero sequence current is that the protection becomes
less sensitive (factor 2/3 because the zero sequence current amounts to 1/3) in case of an earth fault in
the protected area. Therefore, elimination is suppressed in case the starpoint is not earthed (see above,
Figure 2-15).
Transformer Protection using Numerical Relays Project Report '07
Winding 2
Winding 1
hm.
rYY\
t52
Figure 2-17 Example of an eann fault outside the protected transformer and
current distribution
Figure 2-18 Example of an earth fault outside :ne protected transformer with a neutral earthing
reactor within tie protected zone
1 -1 • 3. L
i
-e-
u
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"-'3
7*" Hi
/ \
10001
1 ISP
1= =1 0001 ■ SP
IL2 3'
k- 2 ,
the phase lines. The effect is that the zero sequence current is considered in case of an internal fault
(from 10 = -1/3ISP), whilst the zero sequence current is eliminated in case of an external fault because
the zero sequence current on the terminal side 10 = 1/3 • (IL1 + IL2 + IL3) compensates for the
staipoint current. In this tway, full sensitivity (with zero sequence current) is achieved for internal earth
faults and full elimination of the zero sequence current in case of external earth faults.
Even higher earth fault sensitivity during internal earth fault is possible by means of the
the winding phases can be wound on one or two iron cores. In order to ■ensure that optimum matching
of the currents would be possible, always two measured [: current inputs shall be used even if only one
current transformer is installed on one phase. [The currents are to be connected to the inputs LI and L3
of the device; they are : designated IL1 and IL3 in the following.
If two winding phases are available, they may be connected either in series (which corresponds
between the windings can only be 0° or 180°. Figure 2-21 shows an example of a single-phase power
transformer with two phases per side with Ithe definition of the direction of the currents.
-i i.
■a
U L
i
Transformer Protection using Numerical Relays Project Report '07
L3
Like with three-phase power transformers, the currents are matched by programmed
coefficient matrices which simulate the difference currents in the transformer windings.
k.(K).In
Where
k - Constant factor,
Since the phase displacement between the windings can only be 0° or 180°, matching is
relevant only with respect to the treatment of the zero sequence current (besides magnitude matching).
If the "starpoinf of the protected transformer winding is not earthed (Figure 2-21 left side), the phase
If a "starpoinf is earthed (Figure 2-21 right side), the zero sequence current must be eliminated
by forming the current differences. Thus, fault currents which flow through the transformer during
earth faults in the network in case of an earth point in the protected zone (transformer "starpoint") are
rendered harmless without any special external measures.
less sensitive (factor 1/2 because the zero sequence current amounts to 1/2) in case of an earth fault in
the protected area. Higher earth fault sensitivity can be achieved if the "starpoint" current is available,
i.e. if a CT is installed in the "starpoint" connection to earth and this current is fed to the device (current
input 17).
Transformer Protection using Numerical Relays Project Report '07
U. ^Yl pry
U
IP
i
The zero sequence current is not eliminated. Instead of this, for each phase 1/2 of the starpoint
current ISP is added. The effect is that the zero sequence current is considered in case of an internal
fault (from 10 = -1/2ISP), whilst the zero sequence current is eliminated in case of an external fault
because the zero sequence current on the
(with zero sequence current) is achieved for internal earth faults and full elimination of the zero
c
NcDfeei
..cf«?
RESTRICTED EARTH FAULT PROTECTION
The restricted earth fault protection detects earth faults in power transformers, shunt reactors,
neutral grounding transformers/reactors, or rotating machines, the staipoint of which is led to earth. It is
also suitable when a starpoint former is installed within a protected zone of a non-earthed power
transformer. A precondition is that a current transformer is installed in the starpoint connection, i.e.
between the staipoint and earth. The staipoint CT and the three phase CTs define the limits of the
Function Description
During healthy operation, no starpoint current ISP flows through the staipoint lead, the sum of
the phase currents 310 = IL1 + IL2 + IL3 is zero, too. When an earth fault occurs in the protected zone
(Figure 2-41), a starpoint current ISP will flow; depending on the earthing conditions of the power
system a further earth current may be recognized in the residual current path of the phase current
transformers.
Since all currents which flow into the protected zone are defined positive, the residual current
from the system will be more or less in phase with the staipoint current.
Transformer Protection using Numerical Relays Project Report '07
^1
rm ■U
Figure 2-41 E>:a"iole for an ears fault in a transformer with current disfibini
When an earth fault occurs outside the protected zone (Figure 2-42), a starpoint current ISP
will flow equally; but the residual current of the phase current transformers 310 is now of equal
may occur in the residual current path of the phase current transformers which is caused by different
saturation of the phase current transformers under strong through-current conditions. This current could
simulate a fault in the protected zone. Wrong tripping must be avoided under such condition. For this,
the restricted earth fault protection provides stabilization methods which differ strongly from the usual
stabilization methods of differential protection schemes since it uses, besides the magnitude of the
310' = ISP
310" - ILI +IL2 + IL3 Only 310' acts as the tripping effect quantity, during a fault within the
protected zone this current is always present.
Transformer Protection using Numerical Relays Project
Li
rY
LI "
+ 1
lL-2
tL 7UT61
When an earth fault occurs outside the protected zone, another earth current 310" flows though
the phase current transformers. This is, on the primary side, in counterphase with the starpoint 310'
current and has equal magnitude. The maximum information of the currents is evaluated for
stabilization: the magnitude of the currents and their phase position. The following is defined: A
where k is a stabilization factor which will be explained below, at first we assume k = 1. IREF
is derived from the fundamental wave and produces the tripping effect quantity, IRest counteracts this
effect.
To clarify the situation, three important operating conditions should be examined: a) Through-fault
310" is in phase opposition with 310' and of equal magnitude i.e. 310" = -310' IREF = |3I0'|
The tripping effect current (IREF) equals the starpoint current; restraint (IRest) corresponds to
IREF - |3I0'|
c) Internal earth fault, fed from the starpoint and from the system, e.g. with equal
IREF = |3I0'|
The tripping effect current (IREF) equals the starpoint current; the restraining quantity (IRest)
is negative and, therefore, set to zero, i.e. full sensitivity during internal earth fault.This result shows
that for internal fault no stabilization is effective since the restraint quantity is either zero or negative.
Thus, small earth current can cause tripping. In contrast, strong restraint becomes effective for external
earth faults. Figure 2-44 shows that the restraint is the strongest when the residual current from the
phase currenttransformers is high (area with negative 3I073I0'). With ideal current transformers,
If the starpoint current transformer is designed weaker than the phase current transformers (e.g.
by selection of a smaller accuracy limit factor or by higher secondary burden), no trip will be possible
under through-fault condition even in case of severe saturation as the magnitude of 310" is always
-0.3 -93 -0 1 cd o. t
0.2 —». 3i°' 0.3
3Io'
Figure 2-44 Tripping characteristic of the restricted earth fault
protection depending on the earth current ratio 3Iq73Id'
(both currents in phase + or counter-phase -); IRE= = tripping
effect current; = setting value
The restraint quantity can be influenced by means of a factor k. This factor has certain
relationship to the limit angle jlimit. This limit angle determines, for which phase displacement between
310" and 310' the pickup value grows to infinity when 310" = 310', i.e. no pickup occurs. In 7UT612 is
k = 2, i.e. the restraint quantity in the above example a) is redoubled once more: the restraint quantity
IRest is 4 times the tripping effect quantity IREF. The limit angle is jlimit = 110°. That means no trip is
possible for phase displacement j(3I0"; 310') 3 110°. Figure 2-46 shows the operating characteristics of
the restricted earth fault protection dependent of the phase displacement between 310" and 310', for a
PICK-UP/TRIPPING
AT■ippingBlockii, .
As soon as the fundamental wave of the differential current reaches 85% the set value or the
stabilizing current exceeds 4 times the rated transformer current the protection picks up. If the trip
condition are fulfilled trip signal is issued. Reset of pick up is initiated when the differential current has
fallen below 70% of set value. If a trip command has not been initiated, the fault is considered to be
over. If trip command has been formed, then a timer or a settable duration can be started upon reset of
pick up. During this time the trip command is held in.
General
The time overcurrent protection is used as backup protection for the short-circuit protection of
the protected object and provides backup protection for external faults which are not promptly
The time overcurrent protection for phase currents takes its currents from the side to which it is
assigned. The time overcurrent protection for residual current always uses the sum of the current of that
side to which it is assigned. The side for the phase currents may be different from that of the residual
current.
The time overcurrent protection provides two definite time stages and one inverse time stage
for each the phase currents and the residual current. The inverse time stages may operate according an
Function Description
The definite time stages for phase currents and residual current are always available even if an
Pickup, Trip
Two definite time stages are available for each the phase currents and the residual current (3
TO). Each phase current and the residual current 3 -10 are compared with the setting value ,I»
(common setting for the three phase currents) and 3I0» (independent setting for 3T0). Currents above
the associated pickup value are detected and annunciated. When the respective delay time T I» or T
3I0»is expired, tripping command is issued. The reset value is approximately 5 % below the pickup
value for currents > 0.3 • IN.
Each phase current and the residual current 3-10 are, additionally, compared with the setting
value ,I.> (common setting for the three phase currents) and 3I0> (independent setting for 3-10). When
the set thresholds are exceeded, pickup is annunciated. But if inrush restraint is used a frequency
analysis is performed first. If an inrush condition is detected, pickup annunciation is suppressed and an
inrush message is output instead. When, after pickup without inrush recognition, the relevant delay
times 7_,! or
7___,_! are expired, tripping command is issued. During inrush condition no trip is
possible but expiry of the timer is annunciated. The reset value is approximately 5 % below the pickup
Figure A shows the logic diagram of the stages I> for phase currents
Figure B shows the logic diagram of over current stage 3I0> for residual current.
Il 'inactive
------
I'
-----------
1 is FNo75
mstsMt, 51 FMq
7?6f....
7587
-toC Phase
OFF"
Figure 2-50 Logic diagram of the overcurrent
stages I> for phase currents
I I n a ct i v e
I 3/0>> in s t an t .
I aJOp in s t an t .
N3/0> i mt s nt .
Transformer Protection using Numerical Relays Project Report "07
RJot7» ..
It 3to-l FNo1&06
FNolWS —C3I0>
Tkb« Out~:
~x ■--------------------
V Mess. release
/No 1S57
FNo1741
FN0 1749
Figure 2-51 Logic diagram of me overcyrrenf stage 3%» for residua! current
The pickup values for each of the stages, I> (phase currents), 3I0> (residual cuirent), I» (phase
currents), 3I0» (residual current) and the delay times can be set individually.
or the ANSI-standard or with a user-defined characteristic. When configuring one of the inverse time
Each phase current and the residual current (sum of phase currents) are compared, one by one,
to a common setting value Ip and a separate setting 3I0p. If a current exceeds 1.1 times the setting
value, the corresponding stage picks up and is signaled selectively. But if inrush restraint is used a
suppressed and an inrush message is output instead. The RMS values of the basic oscillations are used
for pickup. During the pickup of an Ip stage, the tripping time is calculated from the flowing fault
characteristic. After the expiration of this period, a trip command is transmitted as long as no inrush
current is detected or inrush restraint is disabled. If inrush restraint is enabled and inrush current is
detected, there will be no tripping. Nevertheless, an annunciation is generated indicating that the time
has expired. For the residual current 3I0p the characteristic can be selected independent from the
characteristic used for the phase currents. The pickup values for the stages Ip (phase currents), 3I0p
(residual current) and the delay times for each of these stages can be set individually.
Figure 2-52 shows the logic diagram of the inverse time stages for phase currents.
f,r.*;aj
MA
NU
AL
-t
Off
acti
ve
K. J . * InRuth g<J . X
FNo
1751
:re 2-52 Logic diagram c>* the inverse time overcurrent stages Ip for p^isse
currents — example for tEC—curves
Figure 2-53 for residual current.
■■ -:i HI
JI'.' ■ ■ intxant. ,
310n instant.
' , 3W> instant.
Transformer Protection using Numerical Relays Project Report '07
-:>Qp ) r R j
,FEJ3 757Q
% H PU) FNo75e|_
\ M-,-,i-, release
L
F H z 1744
- T 1 SL:.C- CQ
FNo 1741
FN© 1748
J>3LK 310Q."C 'J ; il3 SLK~)
FNo i7M_________
13X0 C C I >l -yO/C 310 ACffVfe
FNo J74S
-(oq|wr)
.1^
Figure 2-53 Lojic diagram of the inverse time overcurrent stage for residual current — exams le ?or lEC-curves
overloading, particularly in case of power transformers, rotating machines, power reactors and cables.
The thermal overload protection of 7UT612 can be assigned to one of the sides of the protected
object (selectable), i.e. it evaluates the currents flowing at this side. Since the cause of overload is
normally outside the protected object, the overload current is a through-flowing current. The unit
computes the temperature rise according to a thermal single-body model as per the following thermal
differential equation
de/dt + (1 th)e = 1/
/T rth(I/k.lNobj)2
with currently valid temperature rise referred to the final temperature rise for the
protected object.
The solution of this equation under steady-state conditions is an e-function whose asymptote
shows the final temperature rise 9end- When the temperature rise reaches the first settable temperature
threshold 9aiarm, which is below the final temperature rise, a warning alarm is given in order to allow an
temperature threshold, i.e. the final temperature rise or tripping temperature, is reached, the protected
object is disconnected from the network. The overload protection can, however, also be set on Alarm
Only .In this case only an alarm is output when the final temperature rise is reached.
The temperature rises are calculated separately for each phase in a thermal replica from the
square of the associated phase current. This guarantees a true RMS value measurement and also
includes the effect of harmonic content. The maximum calculated temperature rise of the three phases is
decisive for evaluation of the thresholds. The maximum permissible continuous thermal overload
*l* For power transformers, the rated power of the assigned winding is decisive. The device
calculates this rated current from the rated apparent power of the transformer and the rated
voltage of the assigned winding. For transformers with tap changer, the non-regulated side
must be used.
*t* For generators, motors, or reactors, the rated object current is calculated by the device from
the set rated apparent power and the rated voltage.
❖ For short lines or busbars, the rated current was directly set.
In addition to the k-factor, the thermal time constant tth as well as the alarm temperature rise
Apart from the thermal alarm stage, the overload protection also includes a current overload alarm
stage I ia™, which can output an early warning that an overload current is imminent, even when the
a
temperature rise has not yet reached the alarm or trip temperature rise values. The overload protection
can be blocked via a binary input. In doing so, the thermal replica is also reset to zero.
Function Description
General
The circuit breaker failure protection provides rapid backup fault clearance, in the event that
the circuit breaker fails to respond to a trip command from a feeder protection. Whenever e.g. the
differential protection or any short-circuit protection relay of a feeder issues a trip command to the
circuit breaker, this is repeated to the breaker failure protection (Figure 2-81). A timer T-BF in the
breaker failure protection is started. The timer runs as long as a trip command is present and current
Normally, the breaker will open and interrupt the fault current. The current monitoring stage
CB-I> resets and stops the timer T-BF. If the trip command is not carried out (breaker failure case),
current continues to flow and the timer runs to its set limit. The breaker failure protection then issues a
command to trip the backup breakers and interrupt the fault current.
PROCESSING OF EXTERNAL SIGNALS
FUNCTION DESCRIPTION
Two desired trip signals from external protection or supervision units can be incorporated into
the processing of the differential protection 7UT612. The signals are coupled into the device via binary
inputs. Like the internal protection and supervision signals, the can be annunciated, delayed,
transmitted to the output trip relays, and blocked. This allows to include mechanical protective devices
The minimum trip command duration set for all protective functions are also valid for these
external trip commands. Figure shows the logic diagram of one of these external trip commands. Two
of these functions are available. The function numbers FNo are illustrated for the external trip
command 1.
FNo 04536
--------------------------(Ext' pkker vz )
Transformer Protection using Numerical Relays Project Report '07
Ho04f>2«
r
8602 T BELAY
FNo 04537
<ExH Guar TUP*)
Transformer Messages
In addition to the external trip commands as described above, some typical, messages from
power transformers can be incorporated into the processing of the 7UT612 via binary inputs. This
prevents the user from creating user specified annunciations. These messages are the Buchholz alarm,
Buchholz trip and Buchholz tank alarm as well as gassing alarm of the oil.
Blocking Signal for External Faults
Sometimes for transformers so-called sudden pressure relays (SPR) are installed in the tank
which are meant to switch off the transformer in case of a sudden pressure increase. Not only
transformer failures but also high traversing fault currents originating from external faults can lead to a
pressure increase.
External faults are quickly recognized by 7UT612. A blocking signal can be created by means
software; the measured values are continuously checked for plausibility, so that the CT circuits are also
included in the monitoring system to a large extent. Furthermore, binary inputs are available for
FUNCTION DESCRIPTION
Hardware Monitoring
The complete hardware including the measurement inputs and the output relays is monitored
for faults and inadmissible states by monitoring circuits and by the processor.
The processor voltage is monitored by the hardware as the processor cannot operate if the
voltage drops below the minimum value. In that case, the device is not operational. When the correct
voltage has re-established the processor system is restarted. Failure or switch-off of the supply voltage
sets the system out of operation; this status is signaled by a fail-safe contact. Transient dips in supply
voltage will not disturb the function of the relay. The processor monitors the offset and the reference
voltage of the ADC (Analog-to Digital Converter). In case of inadmissible deviations the protection is
blocked; persistent faults are signaled.
Memory Modules
All working memories (RAMs) are checked during start-up. If a fault occurs, the start is
aborted and an LED starts flashing. During operation the memories are checked with the help of their
checksum. For the program memory (EPROM), the cross-check sum is cyclically generated and
compared to a stored reference program cross-check sum. For the parameter memory (EEPROM), the
cross-check sum is cyclically generated and compared to the cross-check sum that is refreshed after
each parameterization change. If a fault occurs the processor system is restarted.
SOFTWARE MONITORING
Watchdog
For continuous monitoring of the program sequences, a watchdog timer is provided in the
hardware (hardware watchdog) which will reset and completely restart the processor system in the
event of processor failure or if a program falls out of step. A further software watchdog ensures that
any error in the processing of the programs will be recognized. Such errors also lead to a reset of the
processor.
If such an error is not eliminated by restarting, another restart attempt is initiated. If the fault is
still present after three restart attempts within 30 s, the protection system will take itself out of service,
and the red LED "Blocked" lights up. The "Device OK" relay drops off and signals the malfunction by
During a system fault these data are stored over a time span that can be set (5 s at the longest
for each fault record). Up to 8 faults can be stored. The total capacity of the fault record memory is
approx. 5 s. The fault recording buffer is updated when a new fault occurs, so that acknowledging is not
necessary. Fault recording can be initiated, additionally to the protection pickup, via the integrated
operator panel, the serial operator interface and the serial service interface.
The data can be retrieved via the serial interfaces by means of a personal computer and
evaluated with the protection data processing program DIGSI® 4 and the graphic analysis software
SIGRA 4. The latter graphically represents the data recorded during the system fault and calculates
additional information from the measured values. A selection may be made as to whether the measured
quantities are represented as primary or secondary values. Binary signal traces (marks) of particular
events e.g. "fault detection", "tripping" are also represented.
If the device has a serial system interface, the fault recording data can be passed on to a central
device via this interface. The evaluation of the data is done by the respective programs in the central
device. The measured quantities are referred to their maximum values, scaled to their rated values and
prepared for graphic representation. In addition, internal events are recorded as binary traces (marks),
e.g. "fault detection",
"tripping". Where transfer to a central device is possible, the request for data transfer can be executed
automatically. It can be selected to take place after each fault detection by the protection, or only after
a trip.
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Transformer Protection using Numerical Relays Project Report '07
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CONCLUSION
Numerical relays has got several advantages as compared to ordinary electromagnetic relays.
Through our project, we were able to analyze the existing" transformer protection system in BPCL
Kochi Refinery. Even though the chances of faults occurring on them are very rare, the
consequences of even a rare fault may be very serious unless the transformer is quickly
disconnected from the system. This necessitated providing adequate automatic protection for
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REFERENCES
Transformer Protection using Numerical Relays Project Report "07