Electrostatic Air Cleaners For Commercial & Industrial Applications Installation Operation MaintenanceGeneral Information Please read this manual carefully before starting the installation of the air cleaner. Installation should conform to all local laws and ordinances associated with building and electrical codes. Local authorities should be consulted if necessary. SPECIFICATIONS Model Voltage HP ‘Amps (max) |lonizer Voltage Collector Voltage RY2500 | 280VAC, 60 = Singio Phase [60 Watts [O.5A 12KvDG 120VAC, 60Hz Single Phase 14 |6KVDC RY5000 _|230VAC,60Hz Single Phase [o0Watts [08a *2KVDG ‘20VAC, 60H2 Single Phase 1.54 jekvoc RY7500A _|250VAC, 6012 Single Phase | 120Watts [1.0 12KVDG {2OVAC. 60H2 Single Phase 115A jekVvOC RB2400 [230VAC, S0Hz Single Phase [15Hp |65A 42KVDC ‘20VAC: 6OHZ Single Phase 12A jekvoC RB4800 __|230VAC, S0Hz Single Phase i.sHp |7.5A 12KVDC ¥20VAC: 6OHe Single Phase 148 jekvDc RB1000/A _|230VAC. S0Hz Single Phase | 350Watt [7.8 ]ekvoC ‘20VAC: 6OHZ Single Phase 3A 1aKvDC RB700 230VAC, 50 Hz Single Phase [140 Watt [0.7A 12KVDG *2OVAC. 6OH2 Single Phase 14k jekVOC RY800 230VAG, 50 Hz Single Phase [aowatt [0.350 12KVDG ‘20vAC: 6OH2 Single Phase O7A jekVOC How Rydair Electrostatic Air Cleaner Work: Contaminated air is drawn by the blower fan through a washable metal pre-fiter which traps large dust particles. The remaining particles, some as small as 0.01 microns, pass into a strong electrical field {ionizing section) where the particulate receives an electrical charge. The charged particles then pass into € collector plate section made up of a series of equally spaced parallel plates. Each alternate plate is charges with the same polarity as the particles, which repel, while the interleaving plates are grounded, which attract and collect the contaminants. The contaminants are held in these plates until they are Pre-Fiter lonizer Collector After Fiter Polluted air is drawn into the electrostatic cells by belt driven blower for RB2400 and RB4800. RY2500 and RY5000 requires external fan to move polluted air into the unit.INSTALLTION: RydAiR Electrostatic Air Cleaners may be installed in various ways: Free Hanging, Frame Mounted or Seated on floor platform. Whichever method is used, please ensure you comply with local ordinances and practices. The RY and RB series are designed to allow for multiple units to be stacked on top of each other to achieve the required air volume. Each unit has a drain hole sump , so an insulation / padding of 10mm must be provided in between the units when they are stacked on top of each other. Remove lonizer cells and pre-filters before installation. The units may be flipped over 180 de- grees to ensure correct airflow. When the unit in flipped over, ensure that the cell access door cover is also changed to have the ventilation louvers facing downwards. The cover can be opened by unscrewing the 4 nuts at the back of the cell access door. When installing the units care should be taken to ensure that there is adequate clear- ance for the cell access door to be opened and cells to be removed for maintenance. This is especially important in tight areas or when the units are installed inside or above false ceilings. The RB models are designed for stand alone applications as well as for limited duct system applications. Ducts cannot be too long and must be carefully designed to minimize external static pressure in order to move the required amount of air through the unit. Ducting, when attached to the unit air intake area or blower outlet collar, must be properly at- tached and gasket or caulked to prevent air leakage. To maintain optimum efficiency, the total air volume must be distributed evenly across the entire surface of the air intake area of the unit, For proper sizing and installation of hoods and ducts, please refer to the Industrial Ventilation handbook, or consult your RydAIR distributor who may be able to provide advice on this mat- ters. WARNING:This unit is operating on high voltage. Please exercise extra precaution when working with this unit and ensure you comply with local electrical codes PREPARING TO START UP MACHINE : ‘When installation is completed, ensure that the cell is clear of debris before inserting them into the machine Ensure that power is properly connected to the machine's junction box.OPERATION: When the unit is turn on there may be a crackling or arcing sound. This is normal as dust is being sucked into the cells which is now energized at 12KV. ‘The indicator lights will come on and they indicate the following, Green Light is on Unit is functioning normally Red Light Flickers: Unit is arcing/crackiing as some dust is being trapped. Flickering should top after a short while Both Red and Green Light s On: Cells dirty. Maintenance/cleaning of cells is required, Red Light On: Power Pack automatically turned off due to prolonged us age without maintenance/ cleaning of cells. Both Lights are off: Air Cleaner System is faulty. Call for service. Maintenance: ‘Warning High Voltage: Risk of Electric shock ‘To reduce risk of electric shock, do not perform any other servicing other than contained in this manual, unless you are qualified to do so. 1, Tum power switch off and disconnect power to the unit. 2. Open the cell access door. 3, Remove pre-flter 4, Remove cell(s) 5. Remove oil/grease from the base of the unit by scooping it up or with paper towels. 6. Soak pre-filter and cells in detergent water. Alkaline degreasers may be used 7. Care should be taken so as not to damage the ionizing tungsten wires 8. Rinse pre-filters and cells thoroughly and let dry. Inspect for bent plates or broken tungsten ionizing wires. 10. Leave cells and pre-filters to drip-dry in open area or use blower fan to dry up both parts 11. Replace the pre-flters and cells, ensuring that they are in the correct airflow position. 12. Close cell access door 13. Power up the unit. 14, If arcing occurs, the cells may still be damp. Turn off unit and allow cells to dry To ensure optimum efficiency, the cells must be cleaned periodically. Fai do so may cause damage to the cells as well as making it a fire hazard. re to Frequency of cleaning is dependent on the level of usage as well as the type of con- taminants collected. Periodic inspection of the unit to determine cleaning frequency is recommendedYellow/ Green 1 Cooling Fan For Enelocuro Ground 230Vac Input Red Blue | Yellow’ Green H-T. output to Red Electrostatic Filtr Black | [Back White] Red Blue 4 Green Red LED Xa y LED Light Light Red BMS Powerpack (A) J Terminals hott lirted Bue sont Contactor Black Bue! Red ‘Stepdown Green Sranstomer 230: 24Va0 Ce on sax Yellow Green Bue Yellow! Green Main Switch Mero Switch Red LD | Gon LED Light Light Lialdnial oF | ON | Nowra! Opaaton mode on | on | con aiy Ceanng roared oy | Pompe pa ete pd ct downy on RydAir RY7500A/ RY5000/ RY2500/ RY2500A& RY800 Circuit Diagram on [om NS Ray Convoc atne 03) A 28a 12Ve0 ‘Cocina Fano | wot tr e800 model290Vac Input Red Blue ‘Cooling Fan For Enclosure = Green Red Yellow! Green Motor H.T. output to Electrostatic Filter Red| Blue +t Black Black write st Green Red LED LED Light Light \/ \V/ Powerpack (A) 2 Amp Fuse Blue Red = ed Red Biue Contacte Green ne Black Stepdown — Sicpdown ain Sich Moro Switch 250 28a Yellow) Green Red LED | Green LED eaied [ore Fomaits OF | oN | Noma Operon mote on | oN _ | Cealny- Cleaning equtes 7) Powerpack ona Haag pd al dong on | on | foqieg boo no canbe wood 2) OAH. conscs Do Not Coma! wth power 12 cpt Formal Conc, Of [Of | Sat uy, Please calor Sovee ENS Relay Conract : BMS Relay 1A 24Vdo120Va0 + Cooling Fan For Enciosure Not For RA700, RE1000 & RB10008TERMINAL | & 2 on Ore OFF cose IA 24NDC # I20VAC & B |250VAC INUPUT C__|GROUND D_— |CoMMON For LED E|GREEN LED INPUT F [Red LED INPUT No CONNECTION A a) (EEE rr === =s5| i A BMS TERMINAL [e@a—frmilcle o-+ WIRING TERMINALS FOR RydAle RY & RB MODELS POWER PACK484A Rydair Electronic Air Cleaner Model RY2500 & RY2500Aued JIY D1U0s}99/9 supsy 000S Ad 18POW 42! v31D Aly D1u0j99/9 sopsy 00vZauy [@POW 48UJaueg JUOUOTUOD AY 9 Gu phyParts Catalogue: Rydair RY & RB Models Revised Date: 18 Oct 2010 a ot Modcl RB1Q00A_ ton iu7 Yom ee ee ee ee 14 (Double Deflection type) | 20-0002-00. 2 1 ISA. | Drive Belt (A42) 30-0022-10a Ts0 | RVEIOO | RBId00 | RY3500 | RV2s008 | RY7S00A | RHIOOOK | RIO00 ne Description PartNo | ov | av | oy | oy | ov | ow | oy Qty 15c_| Drive Bei (aay 30-0024-10 150 | Drive Be (A45) 30-0025-10 16 | Pulley Motor side 63/19 30-0011-11 1 1 16A | Pulley: Motor side 75/19 30-0012-11 168 | Patey- Motor side 100/19 30-0013-11 17-_| Robber Mounting Motor co.000607 | 4 4 18 | Mounting Pate- Motor soso [1 1 To | Movor Single Pne 230Vae TRAE | go-gp91.19 power 4 poles won| Mor Single Phase VAC TSHR [yp soos : powcr 2 pales 20 _ | High Frequency H-T. Power Supply ©) | 40-0006-14 208 | High Frequency HT. Power Supply (| 40.0012-14 1 Hi 1 1 1 1 1 Hi 21 | Terminal Block 6 ways 0-0007-00 1 1 1 1 1 1 22 | Micro Switch $0-0005-15 1 1 1 1 1 1 1 1 25 | Contactor 28Va 40-0009-16 1 1 1 1 1 1 1 1 Siep-down Transformer 230785Vae ma | Sete 0-0003-17 1 1 1 1 1 1 1 1 25 | Panel Cooling Fan 230Vae 40-0010-18 1 1 1 1 1 1 26 | Indicator LED Housing sooo | 2 | 2 | 2 2 2 2 2 2 x | onroswitch 40.0011-20 1 1 1 1 1 1 1 1wana | RYS000 | RB2400 | RY2S00 | RY25008 | RY7E00A | R000 | RETO BO PartNo | “ow | oy | ow | ow | ay | ay | ay Qty 2% 0.000200 1 1 1 1 1 1 1 1 Ey 10.0002-00 1 1 1 1 1 1 30 0-8007-21Trouble Shooting — Blower Section Power Supply Tripped/ Noisy lower ind Fan not functioning -Check Drive belt + Yes | -Check whether the condition and tension Supply Power Tripped |—>| Power supply wires are -Check both Pulleys are Ne pale ae te — or not wear out or loose -Check both shafts! Yes 7 -Check whether is the bearings are not worn ft Noisy Blower Fan motor faulty, Replace ‘out motor if faulty. -Check both pulleys No are firmly secured by 1__— No | -Check whether is the the screws on the shafts Fan Not Functioning |——» motor faulty, Replace of the motorifan. motor if faulty Check Motor and Blower Yes are securely positioned ¥ vee \with the rubber ls 230Vac at T1T3 of mounting and lock nuts. Contactor? aaa ~Check connectivity -Check connectivity No from power socket ¥ to L1L3 terminal No | !s230Vac Line -Check availability of }*#——] Voltage ou L1L3 of power supply from Contactor’ bu Yes ¥ Is 24Vac outputfrom |YeS (—cpoq ara - place Transformer? L—» “check fr No Y between power socket & Transformer -Checkireplace faulty Main switch or Micro switch, and confirm their connectivity -Check & replace Transformer if faultyTrouble Shooting — Control Panel LED Indication-1 Green ON & Red LED OFF Unit normal operation -Remove cell/s for cleaning -Ensure the good contact between HT Power pack outputs and E-cells, H.T., L.T, contacts, -Ensure Insulators for H.T. Terminal output on the access door are cleaned. -Check the “Ground Lead” between access door & main housing to ensure the access door has good ground contact with main housing, ¥ Yes | Are Green LED ON & Red LED OFF after restore cleaned cell/s & High Tension circuit? Unit normal operation No Ee Are both Green & Red LED still ON? Yes ¥ Replace Power pack if the both Red & Green LED ONTrouble Shooting — Control Panel LED Indication: & Red LED | Green LED -Remove cell/s for cleaning -nsuire good contact between HT Power pack H.T. atitpuits to call H.T., L.T. contacts. -Ensure Insulators for H.T. Terminal on the access door are cleaned. -Check the “Ground Lead” between access door & main housing fo ensure the access door has good ground contact with main housing No Y Bid Are Green LED ON & Red LED cleaned cell/s & OFF after restore J High Tension circuit? Normal operation No ¥ ‘Arc Groon LED OFF & Red LED ON after restore cleaned cell/s & High Tension circuit? Yes Y -Check & ensure no short circuit between high tension terminal & ground -Check & ensure all cells are no faulty, lonizing & Collecting plates are not short circuited to ground -Replace the Power pack if the problem persisted (Green LED OFF & Red LED ON)Trouble Shooting — Control Panel LED Indication -3 Green & Red LED OFF Check & ensure good connectivity between |Yes eos Ts HV power pack& — 4 + ipo saee to LED? -Replace LED No 4 Yes| Is 12KV & 6KV de output -Check & remove any object that may have short between the plates in the cell -It the cell is too dirty, pais Raphi) |) send for maintenance : service. ne Restore the cell back to the unit & conduct -Checl/replace fs 220Vac 2A use on | Y°S 756, ac present al Jt finn the Power pack trrepincs tne Peat Reed & Blue terminals? pack No Yes * Check Is 220v ac at T1TS of connectivity [* Contactor? between Jt & “Check TIT2 of the No connectivity from Contactor J no | pombe socketto 0 | LiL of the Supply Line voltage on LLB of the Contactor Pl conaeen a input of the oa transformer “Check connectivity J between power socket | No arene Ne [is 24V AC output from -Cheelvreplace step down Transformer? Transformer. Yes ¥ -Check/repiace faulty Main switch or Micro switch, & confirm their connectivity Check & replace ContactorIMPORTANCE NOTE: VAAIRY 2 CAP PLUGS PROVIDED MUST INSERT ON TO THE Top & BOTTOM OF THE MACHINE HOUSING BEFORE INSTALLATION —————. Cap PLus oN CaP PLUG