Manual

Controller

Installation
Maintenance
Repair
Manual

Advantage Controls
4700 Harold Abitz Dr.
Muskogee, OK 74403
Phone: 918-686-6211
Fax: 918-686-6212
www.advantagecontrols.com 4/2019
email: [email protected]

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 MegaTronSS Controller
Instruction & Maintenance Manual
Table of Contents

Contents Page
I. Introduction.................................................................................. 3
Model Numbering........................................................................ 3
Description of Unit....................................................................... 3

II. Installation................................................................................... 4
Electrical Wiring........................................................................... 4
Wiring Diagrams.......................................................................... 5
Mounting Instructions.................................................................. 5
Electrode Installation................................................................... 8
A. Cooling Tower........................................................................ 8
B. Boiler.................................................................................... 10

III. Front Panel
Drawing..................................................................................... 12
Description................................................................................. 12

IV. System Operation Overview...................................................... 13
Start-Up..................................................................................... 13
Calibration................................................................................. 13

V. Menu Navigation....................................................................... 14

VI. Maintenance.............................................................................. 27
Electrode Cleaning Procedures................................................. 27

VII. Troubleshooting......................................................................... 28

VIII. Warranty & 30 Day Billing Memo Policy.................................... 29

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I. Introduction
The MegaTronSS microprocessor based controllers are designed to provide a wide range of control functions
for recirculating water treatment systems. The controller is programmed through a front panel keypad and
can be configured to provide a customized control system for your application. Your particular unit’s functions
can be determined by comparing the units model number to the Model Numbering table listed below.

Model Numbering

MegaTronSS units have several base system control functions and unit optional features. Your unit may be
supplied with one or more of the features described in this manual. To determine what features apply to your
unit check the model number label located on the controller enclosure.

Base System Control Functions Whole Unit Optional Features

C - Tower Conductivity Control A - Conduit Connections
B2- Boiler No Temp Conductivity H1- Internet Connect Communications
P - pH Control H4- Internet Phone Modem Communications
Q - Dual pH Control N4 - 4-20mA inputs (four)
R - ORP Control O4 - 4-20mA outputs (four)
F1 to F5- Chemical Feed Timers W4 - Auxiliary Flow Meter Inputs (four)
E - Flow Switch Y - ETL Agency Listing / Approvals

Model numbers start SS followed by the System Control functions. A dash separates the whole unit options
listed after all base system control functions. Example: SSCPF3E-N4.

Notice: Your unit may not have all features and functions described in this manual. This list represents our
most popular options, additional option codes are available.

Description of Unit

MegaTronSS controllers control a single recirculating water system including cooling tower and boiler
applications and may have various features depending on the model number.

Control Functions

Each of these control functions are based on an analog input from a probe and will include user settable relay
control settings along with a High and Low Alarm setting and Limit Timer. Each control function will include a
control relay output. When the reading reaches the Set Point the control relay is activated until the reading
changes by the Differential amount.

1. System Conductivity - The conductivity function of the controller is designed to monitor and
control Total Dissolved Solids (TDS) in a recirculating system like a cooling tower or boiler in terms
of electrical conductivity measured in MicroSiemens/cm. This control function is also referred to
as Bleed.
2. pH - The pH function monitors and controls pH on a scale of 0-14 pH units.
3. ORP - The ORP function monitors and controls ORP on a scale of +/- 1000 mV.

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Chemical Feed Timers

Chemical feed timers are designed to automate the addition of various chemicals by activating a relay output.
Multiple timers can be supplied depending upon the model number and each timer will include a relay output.
All timers can be programmed to be one of the following types.

1. Pulse Time - Accepts pulses from a make-up water meter (supplied separately). It can accumulate
1-9999 gallons before activating the timer to run.
2. Feed with Bleed - Activates the relay output simultaneously with the bleed and limits the amount
of time the relay output will be on during the bleed cycle.
3. Feed after Bleed - Activates the relay output based on a user defined percentage of time based
on the bleed off, another timer or digital input. The relay is activated after a bleed cycle and runs
for the set percentage of that bleed cycle.
4. Percentage - The relay is on for a percentage of a continuously repeating cycle time that can be
set from 1 minute to 99 hours and 59 minutes.
5. 28 Day - The timer is based on a 28 day cycle with four independent programmable feed cycles
with prebleed and bleed lockout settings.

II. Installation

Electrical Wiring

The MegaTron SS controller has an internal regulated fused power supply that will operate off of 90 to 250
VAC at 47 to 63 Hz on the incoming wiring. Each output relay is individually protected with a replaceable fuse.

! CAUTION !

1. There are live circuits inside the controller even when the power switch on the front panel is in
the OFF position. Never open the front panel without first disconnecting power from the outlet.
Prewired controllers are supplied with an 8 foot, 18 AWG power cord with USA style plug. A #1
Phillips driver is required to open the front panel.
2. Low voltage signal wires (probes, flow switch, water meter, etc.) should never be run
in conduit with high voltage (like 115VAC) wires.
3. Never attempt to land connections to the controller without first disconnecting power from the outlet.
4. Do not block access to disconnect power during mounting and installation.
5. The controller should be connected to its own isolated circuit breaker, and for best
results, the ground should be a true earth ground, not shared. Any attempt to bypass the grounding
will compromise the safety of users and property.
6. The electrical installation of the controller must be performed by trained personnel only and
conform to all applicable National, State and Local codes.
7. Operation of this product in a manner not specified by Advantage Controls may result in damage
to equipment or persons.
8. Avoid mounting in locations that expose the controller to direct sunlight, vapors, vibration,
liquid spills or extreme temperatures; less than 0°F (-17.8°C) or greater than 120°F (50°C).
EMI(electromagnetic interference) from radio transmissions and electric motors can also cause
damage or interference and should be avoided.

Relay outputs will equal incoming line voltage.

NOTE: Liquid tight fittings and some labeled signal leads are provided for all signal (low voltage)
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connections for both pre-wired and conduit units.
Mounting Instructions
Select a mounting location that provides the operator easy access to the unit and a clear view of the
controls through the cover of the controller. The location should be convenient to grounded electrical
connections, the needed sample line plumbing, and should be on a stable vertical surface.

Pre-Wired
Pre-wired units are supplied with a 16 AWG cable(s) with 3-wire grounded USA 115 volt plug for incoming
power and 3-wire grounded receptacle cords for all control relay outputs also 16 AWG.

Conduit
Conduit units are predrilled at the factory and supplied with conduit knockouts for easy hard wiring to supplied
detachable connectors on the relay card(s) located in the lower section of the controller. Remove the screws
of the lower panel for access.

NOTES:
1. Do not drill holes in upper section of enclosure.
2. All relays provide a N.O. and N.C. output.
3. The control function that activates each relay output is pre-configured at the factory
based on the options selected. To change relay activation see on page 24.
4. See page 30 for common bleed / blowdown valve wiring.

Relay Card Wiring

(Drawing rotated to match orientation inside controller.)
Dry contact
Powered relay

INPUT
115volt relay

to a dry contact relay. Use GRD and

Relay Card Rev. D
Ribbon Cable 10

Dry contact

Jumpers above relay can change it

multi-system controllers
Relays 6-20 only on

See note below

POWER INPUT N.O. for a N.O. dry contact relay.

FUSE
FUSE
1
2

N.O.
GRD

N.C.
NET
N.O.
GRD

N.C.
NET
*

FUSE

FUSE

FUSE
H N G
N.O.

N.O.
GRD

N.C.

GRD

N.C.
NET

NET
N.O.
GRD

N.C.
NET

5
Motherboard Connections

6
 Note: Use 22 AWG (.76 mm)
twisted pair shielded wire
for all of these low voltage

Green
White
Black

Black
Black
Red

Red

Red
signal connections.

Water Meter 2 Signal

Water Meter Ground
Drum Level 1
Drum Level 2
Drum Level 4
Drum Level 3

Water Meter 1 Signal

Drum Level 5

Ground
pH
pH
Ground

Ground
ORP
Ground
Ground

ORP
+5 VDC

Conductivity
Temperature

Flow Switch
Communications Program / Memory
Card Card Connection
Connection
Processor
Key Pad Ribbon
Cable Connection

Incoming
Display Ribbon Relay Card
Power
LED Ribbon
+12
-12

Cable Connection
+5
+5

Cable
White

Green
Black

Black
In +

Red
In -

RTD Probe Connections

Water Meter 2 Signal
Water Meter Ground
Drum Level 1
Drum Level 2
Drum Level 4
Drum Level 3

Water Meter 1 Signal

Drum Level 5

Ground
Ground
pH
pH

Flow Switch
Conductivity
Conductivity

Note: For probes with Red & Green

RTD temp wires. To check probe’s
RTD, measure across red & green
with an ohm meter. At room temp
it should read around 1097 ohms.

White
Temp

Black WARNING! 6 wires plus a shield must

be run from the controller to the probe.
Temp Make the 4 temperature wire connec-
tion at the probe for correct operation.
4-20mA Output Card Wiring

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A. Isolated Configuration
For isolated 4-20mA outputs an external power source for the loop must be supplied. JP1 and JP2 on the
board must not be jumpered when an external power source is being supplied. The external power source must
not exceed 24 volts DC and will connect onto the card on connector J1 on the postion marked Loop Supply.

B. Non-isolated Configuration
For non-isolated 4-20mA outputs the controller will supply the power for the loop. JP1 and JP2 must be
jumpered and no connections are made to the Loop Supply points.

Note: If multiple outputs are being connected to a single energy management system the negatives or commons
MUST remain isolated from each other.

4-20mA Input Card Wiring

The 4-20mA input card requires that the external device sending the 4-20mA input signal(s) supply the power
for the loop. The external power source must not exceed 24 volts DC.

External VDC Power Source

Not needed if MegaTron SS is supplying
4-20mA Output power. Adjust jumpers shown at left.
Isolation Jumper J6 J5
Settings -
Part # SS-MAO-3

Loop Supply GND

Non-Isolated Output
(MegaTron SS Powered) Loop Supply + (24 DVC max)
Return 3 - +
+12-24VDC
Out 3 +
Isolated Output
(External VDC Powered) Return 2 -
Out 2 +
Return 1 - -
Rev C

Out 1 + +
4-20mA Loop
MegaTron SS Loop voltage supplied by
4-20mA Out External Power Source +24VDC Max
or +12VDC by MegaTron SS Building Automation
Terminal

Part # SS-5VO-2 Part # SS-MAI-2

Ground
Input 1 Input 1 -
J1 Signal
Input 1 +
+ 12 VDC

Ground Input 2 -
Input 2
J3 Signal Input 2 +

+ 12 VDC
Rev A

Rev D

Input 3 -
Input 3 +
MegaTron SS
MegaTron SS
0-5 VDC Input
4-20mA Input

Electrode Installation

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MegaTronSSS controllers may come configured for various circulating water systems. Listed below are
instructions for typical cooling tower and boiler installations. Your specific installation requirements may
differ, but should conform to these instructions as much as possible for proper operation.

A. Cooling Tower

The standard probe(s) and/or flow assembly for cooling tower installations is constructed of schedule
80 PVC and supplied with 3/4” slip fittings for installing into a sample line. To insure proper operation
the sample line must have a flow rate of 3-10 gpm. Inlet pressure must be higher than outlet pressure in
order for water to flow past the electrode(s) to achieve the required rate. The probes are temperature
compensated for increased accuracy.

NOTES:
1. Install an isolation valve on either side of the flow assembly so electrodes can be
easily isolated for removal and cleaning.
2. A line strainer is recommended upstream from the probes to protect against fouling
and damage.
3. Mount pH or ORP electrodes vertically.
4. Green solution reference wire must be connected to pH or ORP sensor.
5. Systems with a flow switch require 2-3 gpm flow rate to operate outputs.

WARNINGS:
1. Electrodes are O-ring sealed, which if damaged will cause a leak.
2. Do not allow pH sensor tips to dry out, damage will occur.
3. Do not exceed a water temperature range of 32°F to 140°F.
4. Do not exceed a maximum pressure of 125 psi.

Typical Cooling Tower Installation Diagram

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 COOLING TOWER

1 6
2 7
3 8
4 9
5 0
SET UP
ENTER HOME
RUN

BLOWDOWN
CANCEL HELP BACK

BLEED VALVE

MAKE-UP
WATERMETER TO DRAIN

CIRCULATION PUMP CHILLER

Cooling Tower Probe Assembly

FS-FC

TFS-C
FS-0C
1A9A000262 TFS-OC
E-30-PH
OR
pH Probe
PE-21 FS-T
-or-
OE-21
ORP Probe

PE-NUT
FS-B1-SP

E-30-PH 2C0A-150 FS-PT-P

Paddle Flow Switch
used with option
E3
FS-SP
Sample Valve
Standard Tower Probes
UNION-3/4TT
Conductivity....................E-4A
pH...................................PE-2
ORP............................... OE-2
B. Boiler

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Standard boiler electrodes have a MNPT stainless steel bushing and are supplied with a FNPT cross
designed for mounting in the skimmer (surface) blowdown line. Sampling of the boiler’s water can be
achieved using one of two typical plumbing configurations (continuous sampling or timed and/or sample
& hold). For a successful installation, it is critical to observe the recommended distances and pipe sizes
provided in the installation drawings.

For best results, the electrode cross should be mounted in a 1” skimmer blowdown line within 4’ of
the boiler. Smaller line sizes and greater distances may affect the response time and accuracy of the
electrode. A flow-throttling device down stream from the probe (within 24 inches) is required to ensure that
the electrode is exposed to water and not steam. Properly installed and adjusted, this device will prevent
flashing in the electrode chamber.

NOTES:
1. Install a fully ported type valve between the electrode and the boiler. This
allows the electrode to be isolated for removal and cleaning.
2. A flushing line and 1/4 turn type ball valve should be installed in the bottom
of the cross to periodically “flush” sediment from the electrode chamber.
3. Make sure the alignment arrows on the probe end up parallel to the flow for
best performance.

WARNINGS:
1. The probe must be fully immersed in the system water to read correctly.
Steam flashing will result in incorrect readings.
2. Do not exceed a maximum water temperature of 436°F (224°C)
3. Do not exceed a maximum pressure of 350 psi (24.1 bar)
4. A throttling device must be installed down stream from the elecrode.

Boiler Conductivity Electrodes

BE-4RTD and BE-32

Wiring Note: BE-4RTD probes require a 6 conductor cable from controller to probe, BE-32 probes only
require a 2 conductor cable.
Boiler Conductivity Electrodes

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 Fully ported
1
2
6
7
Throttling device gate or ball valve
3 8
4 9
5 0
SET UP
ENTER HOME
RUN

CANCEL HELP BACK

1" Continuous
blow down line

Electrode within a 1"

1/2" pipe cross with electrical
Electrically between probe connection vented
actuated and throttle
blow down device and
valve flush valve

! Warning - Do not use on bottom blowdown lines, only continuous or surface blowdown lines.

Electrode within a 1"

1
2
6
7
cross with electrical
3
4
5
Throttling device
8
9
0
connection vented
Typical Timed Samplingwithin 24” past probe
SET UP

and Sample and Hold Boiler Installation

ENTER HOME
RUN

CANCEL HELP BACK

1" Continuous
blow down line

Fully ported
gate or ball
valve
Electrically actuated
blow down valve

1/2" pipe between

To drain probe and throttle
device and to the
flush valve

! Warning - Do not use on bottom blowdown lines, only continuous or surface blowdown lines.

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III. Front Panel Description

1 <HOME SETUP>
6
2 SET POINTS DATE/TIME
7
CALIBRATION CONFIGURE

3 TIMERS HISTORY 8
CUSTOMIZE WATER METER
4 ALARMS RELAYS 9
5 0
SET UP
ENTER HOME
RUN

CANCEL HELP BACK

NUMBER Keys- Used to enter new values in the SET UP mode and to access desired sub menus.

UP/DOWN - Used to cycle through text options to find desired setting.

LEFT/RIGHT - Used to cycle through text or setting options to find desired setting.

SET UP/RUN - System initializes into RUN mode. Press this key to put the controller in SET UP
Mode and see HOME menu page.

ENTER - Used to log a changed value into program.

HOME - Used to go back to the HOME menu page.

CANCEL - Used to cancel a pop-up screen if no change is desired.

HELP - Used to access help screens.

BACK - Used to go back to last menu screen viewed or clear values keyed in that are not
wanted.

IV. System Operation Overview

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Operation

MegaTronSS controllers have two modes of operation, RUN and SET-UP.

RUN - This mode is for normal operation. In the RUN mode the display will show each system’s parameters.
If an alarm is present the ALARM box will flash how many alarms are present. No settings may be entered or
changed in the RUN mode. Readings are updated every 6 seconds on the screen while in the RUN mode.

SET-UP - This mode is used to make adjustments to settings and readings on the controller. To access the
SET UP mode from the RUN screen, press the SETUP/RUN key.

Typical Start Up Instruction

Complete all installation steps before beginning this procedure. Ensure that all controlled devices (pumps,
solenoid valves, etc.) are operational and connected to the controller. Open the isolation valves to allow water
to pass through the sample stream assembly. Before beginning the start up procedure, familiarize yourself
with the programming and operation of the system by reviewing the menus available. Use the keys of the
controller to skim through all your options.

A. Calibration

All MegaTronSS controllers are factory calibrated for temperature, conductivity, pH and ORP. All units are
shipped with the date preset, and the clock set to your current time. These readings and settings should be
verified for accuracy, and adjusted as per the instructions listed below.

1. Conductivity - To calibrate the conductivity reading, remove the electrode from the line and wipe the
flat surface with a clean cloth. Re-install the electrode and open the isolation valves to allow a sample
across the probe. Be sure to allow the reading to stabilize for one minute. Select “SYSTEM COND” from
the “CALIBRATION” menu. Then key in the corrected conductivity value. Press ENTER to log in that
reading.

2. pH - Under normal operating conditions, pH calibration is achieved using the following steps. From the
“CALIBRATION” menu, select “SYSTEM PH.” Enter the correct pH value. Press ENTER to log in the new
reading.

3. ORP - To calibrate ORP, from the CALIBRATION menu select “SYSTEM ORP”. Compare the displayed
reading to the actual system ORP. If these readings do not match, key in the correct ORP value, and
push ENTER.

There are limits to how much the calibration can be adjusted. The instrument will only accept new conductivity
values which are from 1/3 to 8x the present reading. Any entry outside this range will cause a default to the
original reading. If this happens, call 1-800-743-7431 for technical assistance.

V. Menu Navigation

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To access the menus press the Set Up / Run key on the front panel. This takes you to the Home menu.
MegaTronSS controller’s menus are easily navigated by pressing the associated number key next to a menu
box on the screen. Once you have stepped through the sub menus to reach a point at which a value or
selection is made a Pop-up window will appear prompting you to enter a desired value or selection.

NOTE: When entering new numeric values, enter all available digits (characters).

1. Home Menu

>HOME SETUP< From the HOME menu select the desired menu.
The menu name explains what parameters can be
SETPOINTS DATE/TIME programmed in the menu.
CALIBRATION CONFIGURE
TIMERS HISTORY
CUSTOMIZE WATER METER
ALARMS RELAYS

SET POINTS - Setting control set points for conductivity, temperature, pH and ORP.
CALIBRATION - Calibrating conductivity, temperature, pH and ORP if present.
TIMERS - Menu for selecting type and settings for all present feed timers.
CUSTOMIZE - Giving the controller, each system and all relays a user defined name.
ALARMS - View current alarms.
DAY/TIME - Menu for setting date and time.
CONFIGURE - Menus for configuring passwords, relay activations, setting history interval, flow
switch, contrast, temperature scale.
HISTORY - Allows for view history on board in a graph form.
WATER METER - Menu for configuring water meter totalizing.
RELAYS - Menu for resetting accumulated “ON” times and manual activation.

2. Set Points
The same basic format is used for defining each available analog probe input’s control parameters. Boiler
conductivity systems will also have an additional menu step for programming the sampling method desired
from continuous, timed or sample and hold.

SET POINTS - For setting the relay set points for the
>SYSTEM 1 SET POINTS<
available analog probe readings such as conductivity,
SYSTEM COND mA OUT pH, ORP or temperature.
SYSTEM TEMP mA IN
SYSTEM pH AUX INPUTS
SYSTEM ORP

NOTE: >SYSTEM 1 COND

In the Setpoint pop-upSETPOINT<
screen the direction (Rising or Falling) of the setpoint can also be set. Rising
setpoints will activate the control relay when the particular probe reading rises above the setpoint and will
SETactivated
stay POINT until the reading comes down by the amount of the differential. If set for Falling the relay is
DIFFERENTIAL
activated when the probe reading falls below the setpoint and stays on until the probe reading comes back
HIGH
up by theALARM
amount of the differential.
LOW ALARM
2.1 Set Point Options
LIMIT TIME

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SET POINT - What reading turns the relay on
DIFFERENTIAL - Amount reading changes by before the relay is turned off
HIGH ALARM - What reading generates a High alarm notification.
LOW ALARM - What reading generates a Low alarm notification.
LIMIT TIMER - What amount of continuous bleeding will generate a time alarm notice. The bleed is not
locked-out by this alarm (pH, ORP and mA in functions are).

Note: Each alarm value can also be set-up to be displayed or not on the front screen as will as remotely
notified or not if connected to the Web Advantage server.

2.2 pH and ORP

The pH and ORP set point settings follow the same format as shown above in section 2.1.

INTERRUPT - Only applies to pH settings and

>SYSTEM 1 pH SETPOINT<
allows the Interruption of pH control during bleed,
SET POINT INTERRUPT other chemical feed or both.
DIFFERENTIAL SET POINT 2 SET POINT 2 - Is only present on systems with
HIGH ALARM Dual pH control option. It is a second set point for
applications when an acid and caustic are required.
LOW ALARM
Set Point 1 will be for feeding acid and Set Point 2 for
LIMIT TIME
feeding caustic.

Note: When the Limit Time value is met it will force off the control relay being driven by pH or ORP.
To reset the limit timer and get the control relay active again enter a new Limit Timer value.

2.3 Boiler Conductivity

Conductivity on boiler systems can be configured for Timed Sampling, Sample and Hold or Continuous for
the conductivity sampling method.

Timed sampling incorporates a sample timer which allows the boiler to be sampled at periodic intervals.

16
Sample intervals are adjustable from 1 minute to 99 hours, 59 min. Sample duration (on-time) is adjustable
from 1 second to 99 minutes, 59 seconds.

Sample and hold uses a sample timer for periodic sampling intervals. The unit will sample for its duration
then hold the blowdown valve closed for a settable period (hold time). The conductivity is checked at the end
of the hold period, if additional blowdown is required the blowdown valve is held open for a preset amount of
time (blowdown time). Then sample cycle is repeated.

Continuous sample has a sample of boiler or condensate water go past the probe continuously. If the
reading is above the set point, blowdown will continue until the set point has been satisfied.

SET POINT - What reading turns the relay on

>SYSTEM 1 COND SETPOINT<
DIFFERENTIAL - Amount reading changes by before
SET POINT SAMPLE INT the relay is turned off
DIFFERENTIAL SAMPLE DUR HIGH ALARM - What reading generates a High alarm
HIGH ALARM HOLD TIME notification.
>mA INPUT 1 SETPOINT< LOW ALARM - What reading generates a Low alarm
LOW ALARM BLOWDOWN
SET notification.
POINT
DIFFERENTIAL SAMPLE INT - Period between samples.
SAMPLE DUR - How long a sample lasts.
HIGH ALARM
HOLD TIME - How long a hold lasts.
LOW ALARM
BLOWDOWN - How long to blowdown if reading is
above the set point after the hold. Hold repeated after
BLOWDOWN time.

2.4 Aux Inputs

Auxiliary inputs are the digital inputs for optional Flow Switch and other digital inputs such as low drum level
alarms. From these menus the user can set if they want each of the alarms Displayed, Remote Notification,
both or none.

>SYSTEM 1 DIGITAL INPUTS ALARM<

ALARM NOTIFICATION DIGITAL 1
FLOW SW = DISPLAY DIGITAL 2
DIGITAL 1 = DISPLAY DIGITAL 3
DIGITAL 4
FLOW ALARM DIGITAL 5

2.5 4-20mA Out

>OUT 1 SETUP<
Units with a 4-20mA output option will have a menu for setting up the 4-20mA output. The 4mA and 20mA
SIGNAL
values SOURCE
can be defined by giving the output proportioning capability. i.e. 4mA = a pH of 6.0 and 20mA = a pH
of4mA
8.0. VALUE
20mA VALUE

17
SIGNAL SOURCE - Select which probe reading the mA will use as its reading source.
4 mA VALUE - What the 4mA signal equals
20mA VALUE - What the 20mA signal equals on the assigned signal sources scale.

2.6 4-20mA Input

SET POINT - What reading turns the relay on

DIFFERENTIAL - Amount reading changes by before the relay is turned off
HIGH ALARM - What reading generates a High alarm notification.
LOW ALARM - What reading generates a Low alarm notification.

3. Calibration

Calibration is for adjusting the displayed value of a probes reading to match your tester or known solution.
Pick the system or mA input first. From a particular system pick the probe to calibrate.

CALIBRATION - For adjusting the actual reading

>SYSTEM 1 CALIBRATION<
values of the available analog probe inputs, such as
SYSTEM COND conductivity, pH, ORP or temperature.
SYSTEM TEMP
SYSTEM pH
SYSTEM ORP

3.1 Conductivity Calibration

CALIBRATE - With a clean probe on-line seeing the

>SYSTEM 1 COND CALIBRATION<
system’s water enter the known (tested from a calibrated
CALIBRATE Cal Factor 1.10 hand held tester) value.
RESET ZERO RESET ZERO - With the probe out of solution and dry
enter a new zero point. Note: Probe must be dry!

NOTE: In the calibration pop-up window the raw analog to digital (A/D) value will be displayed. A new
calibration value should only be entered when the probe is sensing a stable A/D value. If the system is a
boiler the associated relay can be forced on in the pop-up to allow for a fresh hot sample. Boiler probes should
have fresh hot water blown past them for a minimum of 2 minutes before calibrating.The A/D reading has a
range of 0 to 32,767. If it is at one end of the range or the other when trying to calibrate something is
wrong with the probe or wire run.

3.2 pH and ORP Calibration

1 POINT - With a clean probe on-line seeing the system’s

>SYSTEM 1 pH CALIBRATION<
water enter the known (tested from a calibrated hand
1 POINT CAL held tester) value.
2 POINT CAL 2 POINT - Enter a known Low value with a clean probe
in a buffer solution. Then enter a known High value with
the clean probe in a buffer.

Notes: 1. Probes must be rinsed between buffers when doing a 2 Point calibration and given at least

18
 30 seconds in solution to adjust to the buffer.
2. There must be at least 2 full pH points between buffer solutions. Using a buffer of 4 and 10
is the best procedure. ORP buffers should be at least 200 points apart.

3.3 4-20mA Output Calibration

4-20mA outputs can be calibrated to insure that the

>CURRENT LOOP CALIBRATION<
output generated by the controller and received by the
OUTPUT 1 external device match. With a volt meter connected
OUTPUT 2 across the out and return wires (see page 7) of the
4-20mA output channel to be calibrated go into the
output’s Low or High calibration.

The number displayed in the Calibration dialog box

>mA OUTPUT 1 CALIBRATION<
can range from 0-4095 with 800 equal to 0 mA output
HIGH 4030 and 4030 equal to 20 mA. This number range of
LOW 800 0-4095 is the raw digital to analog (D/A) values and is
strictly used for a reference. The D / A numbers you
get will vary based on your installation conditions.

While in the High or Low calibration pop-up screen use

>mA OUTPUT 1 CALIBRATION< the up and down arrows to change the output value
OUTPUT 1 CAL HIGH being read with the volt meter. Adjust the High value
4000 for the 20 mA reading and the Low value for the 4 mA
value.
Use Up/Down arrows to change
Use Enter to save value

3.4 4-20mA Input Calibration

4-20mA inputs can be calibrated to insure that the input seen by the controller from the external device
match. It also allows for setting the 4-20mA input into a number range that relates to the value being read.

>CURRENT LOOP CALIBRATION<

INPUT 1
Select the Input to be calibrated
INPUT 2

19
 >mA INPUT 1 CALIBRATION< >mA INPUT 1 20mA CAL<
20mA 14500 INPUT 1 CAL HIGH
4mA 2900 14500 A/D
MAX 200 PUT 20mA ON INPUT THEN
LOW 0 PRESS ENTER
OFFSET DISABLED

The 20mA and 4mA values are where the controller’s raw analog to digital value is adjusted to match a
20mA (full scale) and 4mA (bottom of scale) signal from the external device inputting the 4-20mA input. The
external device must be connected to the controller and showing either full scale or bottom of scale when
calibrating each. The number shown along with either the 20mA or 4mA while calibrating is the raw A/D value
and is only a reference. A 20mA input should be around 14500 and 4mA around 2900. If the A/D numbers
are not in this range check input device.

The MAX and LOW calibration inputs are for telling the controller what to display for a 20mA input and a 4mA
input. For example if the input is a drum level sensor monitoring a 55 gallon drum the value for MAX should
be 55 and LOW should be 0. The controller then displays a number automatically ranging between 55 and
0 based on the input value. The units of measure (gallons for example) is set in the Customize menu from
the Home page.

OFFSET - Offsets current displayed value of the 4-20mA input reading to allow for a manual 1pt calibration.

4. Timers

A unit may have up to 5 selectable timers for each system on a controller. All timers are associated with their
system, so for a % of post bleed timer looks at the bleed of that system.

>SYSTEM 1 TIMERS< TIMERS - Select the type (28-day, pulse, limit, percent
or percent of post blowdown) as well as the run times of
TIMER 1 each timer available per system.
TIMER 2
TIMER 3
TIMER 4
TIMER 5

4.1 Timer Type Selection

A pop-up screen lets you scroll through the various timer types available.
>SYSTEM 1 TIMER 1 SET UP<
>SET TIMER TYPE (PULSE)< Pulse - A water meter activated timer
-> PULSE Limit - Feed with bleed with a maximum run time or limit
USE UP/DOWN KEYS TO CHANGE for one bleed cycle.
PRESS ENTER TO ACCEPT Percent - A continuous cycle timer that sets a percentage
On time of a cycle.
SET UP TIMER TYPE Percent Post Bleed - For feed after bleed for a settable

20
percentage of the bleed time with a maximum run time. 28-Day - A biocide or event timer.

4.2 Timer Set Up

Each timer type selected will have its own unique Set
>SYSTEM 1 TIMER 1 SET UP<
Up sub menu with additional selections specific to
TIMER TYPE: PULSE the type of timer selected. The page displayed before
GALLONS: 10 entering the Set Up menu of a timer provides an overall
RUN TIME (MM:SS): 01:00
INPUT: WATER METER 1 review of the timers current settings.

SET UP TIMER TYPE

4.3 Pulse Timer

ACCUMULATE - The number of gallons or liters from

>SYSTEM 1 TIMER 1 CHANGE<
water meter to count before activating timer.
ACCUMULATE RUN TIME - The amount of time for the timer to run
RUN TIME METER INPUT - Select water meter 1 or 2 for the
METER INPUT BLEED INTR timer’s activation. Water meter 1 + 2 can be selected
only if the meters have the same contact value.
BLEED INTR - Allows the pulse timer to be interrupted
during conductivity bleed. While interrupted, you can
also define the maximum number of timer run cycles
(1-9) to store for playback.

4.4 Percent Timer

% of CYCLE - The percent of the defined cycle time

>SYSTEM 1 TIMER 1 CHANGE< that the timer is to be on.
% OF CYCLE CYCLE TIME - The amount of time in MM:SS that the
CYCLE TIME cycle is going to be on.

4.5 Post Bleed Timer

% of BLEED - The % of the post bleed time or other

>SYSTEM 1 TIMER 1 CHANGE<
source time that you want the timer to run.
% OF BLEED LIMIT TIMER - The limit timer is a safety feature that
LIMIT TIME limits a single feed cycle to the amount of time set
SOURCE regardless of the calculated post feed %.
SOURCE - Select between cond. bleed, another timer
or digital input as the time souce.

4.6 With Bleed Timer

21
 LIMIT TIMER - This timer starts when the conductivity
>SYSTEM 1 TIMER 1 CHANGE<
bleed starts and turns off when the bleed stops or until
LIMIT TIME the limit time has been reached. The time can be set
in MM:SS.

4.7 28-Day Timer

Each 28-day timer has Program 1-4 for programming the various feed times. While the programming steps
for four programs are the same each can have it’s own independent settings.

>SYSTEM 1 TIMER 1 CHANGE< WEEKS - The week(s) that the timer is to feed.
DAYS - The day(s) that the timer is to feed.
WEEKS MIN COND START - The time of day for the timer to start.
DAYS FEED LOCK RUN - How long the timer is to run.
START TIME BLEED LOCK PREBLEED - How long the controller is to bleed down
RUN TIME FLOW LOCK before feeding in chemical. NOTE: The prebleed starts
PREBLEED ORP LOCK at the START time programmed above.
MIN COND - The minimum conductivity that the unit will
Note: ORP lock is only for systems with the prebleed down to.
ORP function. If interlocked the ORP set FEED LOCK - Which other system timer to lockout
point will control the 28-day timer’s relay On during this timer’s run time.
and OFF during the timer’s programmed BLEED LOCK - How long to lock out the bleed function
RUN time. The ORP will need to have a after the timer’s run time starts.
00:00 setting for it’s limit timer. FLOW LOCK - If the system has a flow switch you can
ignore it for this timer.

5. Customize

This menu allows the user to define the on-screen name of the unit plus the name of each system and relay.
The user can also setup the Notepad for each system and 4-20mA Input’s name and unit of measurement.

>CUSTOMIZE< RUN SCREEN - Allows the user to select what will be

shown on the screen while the controller is in the RUN
UNIT NAMES
mode. Like diplaying temperature readings or water
RELAY NAMES NOTEPAD meter totals for a particular system.
SYSTEM 1 NAME pH INDEX
mA IN
RUN SCREEN

22
NOTE: When entering values for custom names use the numerical keys for numbers and the up / down
arrows to scroll through all the characters of a key board. Press the right arrow to advance the curser after
setting a desired value. Press the Help button to place the last entered character into the new cursor space
to speed up the process. The Help button will also jump advance through the characters.

5.1 Notepad

The Notepad function allows the user to set up a customized manually entered data field for each system
with ten notepad items. The NOTEPAD is ideal for setting up and storing into the controller’s history the items
typically tested for reporting a service call. The Notepad items come with no names but when an individual
note is selected a menu for setting it appears.

Also can be used as a Reminder Timer with or without flow.

>NOTEPAD SYS 1 NOTE 1< NAME - Pick from a list of defined names or customize
your own.
NAME NUMBER - Set the number range.
NUMBER UNITS - Set the units of measurement.
UNITS ALARMS - Set Hi/Low alarm points and how frequently
ALARMS a new value is expected to be manually enter via the
History menu.

5.2 mA Inputs

NAME - Name the input.

>mA INPUT 1 CUSTOMIZE<
UNITS - Set the units of measurement.
NAME NUMBER - Set the number range.
UNITS
NUMBER

5.3 pH Index

If the controller has the pH index option (must have pH control) user can select LSI or RSI indexing. The
controller will automatically set some Notepad entries for manually inputting needed data to perform the
calculation which will be displayed in the RUN screens.
6. Alarms

ALARMS - Shows any current alarms.

>ALARMS<
SYS 1 ALARMS
>SET DATE AND TIMES<
SET DATE
7.SET
Date and Time Set Up
TIME
SET DAY
DATE AND TIME - For setting the date, time, day and
SET WEEK week on the controller.
Friday May 14, 2005 03:04:56

23
8. Configure

Provides access to menus to set-up passwords, relay activation, temp scale, display contrast, flow switch,
inputs, history time stamps, factory set-up and system information.

CONTRAST - This screen allows for adjusting the

>CONFIGURE<
display contrast.
PASSWORD CONTRAST FLOW SW - Defines a flow switch to be open or closed
RELAYS TEMP SCALE with flow.
NETWORK FACTORY - A factory only menu
HISTORY SYS INFO TEMP SCALE - Set Celsius or Fahrenheit
FLOW SW FACTORY HISTORY - Sets the history time stamp interval.
SYS INFO - Tells unit software specifics.

8.1 Password

ADMIN PASSWORD - The administrator password

>CONFIGURE PASSWORDS< gives access to all menus except factory set up.
ADMIN PASSWORD USER PASSWORD - The user password allows the
USER PASSWORD user to access HOME menus that are made available
in USER SET UP.
USER SET UP

8.2 Relays

>RELAY 1 SETUP< CONFIGURE RELAYS - This menu lets you choose a

Main Action or function (timer 1, conductivity, alarms
MAIN ACTION DISABLE 1 etc...) to activates a relay.
ACTIVATOR 2 DISABLE 2
ACTIVATOR 3 DISABLE 3 A pop-up screen appears with a list of all available
ACTIVATOR 4 DISABLE 4 activation functions to arrow through.
DAILY MAX

Additional relay logic is available with up to 3 additional Activators and up to 4 Disablers allowing multiple
functions to activate the same relay and multiple functions to prevent the relay from coming on. There is

24
also a Daily Max amount of time that a relay can be on. If a relay is on for the max amount it does not let
the relay come on anymore that day. (A 24 hour clock is used for the day with midnight being the start of
the day).

8.3 History
This menu is used to set the history “time stamp” interval, the water meter daily history starting hour and the
alarm delay period.

INTERVAL - The amount of time between each history

>CONFIGURE HISTORY<
time stamp for probe readings.
INTERVAL W/M HOUR - The time of day that the daily water
W/M HOUR meter history cycle is to start.
ALARM DELAY ALARM DELAY - The amount of time an alarm has to
be on before it is recognized as an alarm.

8.4 Flow Switch

This menu allows the user to select if a flow switch signal will represent a flowing condition when a “closed”
or “open” signal is seen for each systems flow switch input. User can also select if timers can work always
or only with flow.

8.5 Contrast
This menu is used to adjust the contrast of the display.

8.6 Temperature Scale

This menu is used to select the type of temperature scale to display.

8.7 Network
The Network menu is used when a controller is being remotely communicated with either a local network
connection or over the internet on the Web Advantage server.

>CONFIGURE NETWORK< NETWORK - This menu is used for setting up the

remote WebAdvantage communications and is
IP ADDRESS HTTP REMOTE covered in a separate manual.
IP MASK FTP
GATEWAY RESET
SERVER
HTTP LOCAL
8.8 System Information
System information will identify the version of firmware
installed in the controller along with the controller’s serial number.

9. History >HOME REVIEW<

The onboard history allows for viewing the history of the probe readings, relay activations, key-pad activity,
SYSTEM 1
calibrations, Sample
water meter Time:
hourly 5 MIN
and daily logs and alarms for each system present. It is also where Notepad
data is entered and reviewed. An initialdays)
(Length 164.62 overview page is displayed showing your current sample interval, the
Sensor Samples
calculated number of days the unit can keep probe history for before losing the oldest. The number of sensor
882
samples

and relay/alarm events and Notepad entries currently stored is also displayed.
Relay/Alarm Events
323
Notepad Entries NOTE: The history can be reset by going to the
configure menu and entering a different sample
25
interval. After the new sample interval has been set the onboard history is reset.

9.1 Viewing History

>HISTORY< RELAY LOGS - Relay activations displayed in a log

form. Arrow up to advance through the log.
RELAY LOGS WATER METER ALARM LOG - Alarm activations in log form.
ALARM LOGS SENSOR HISTORY - For selecting the parameters
SENSOR HISTORY and viewing of a given probe reading’s history in log or
EVENT LOG graph form.
NOTEPAD EVENT LOG - Displays various activities.

9.2 Notepad Entries

The Notepad section under History is where the user

>NOTEPAD: SYS 1 NOTE 1<
goes to enter new values for the customized notepad
ENTER VALUE Total Hardness items. Each individual notepad item’s manually
LOG 8 Entries entered entries are stored in the units history and can
GRAPH be reviewed in log or graph form after 4 or more values
have been entered.
517.2 Hrs to Alarm

9.3 Water Meter History

The water meter history allows the user to review both water meter one and two of a particular system in both
an hourly format (for the past 24 hours) or a daily format for the past 60 days. If an evaporation calculation
is being kept, a daily history of this value is also available.

10. Water Meters

>SYS1
Each system with aWATER
timer onMETER 1< 2 water meter inputs. Each of these can have the incoming contact
it will have
defined
TOTAL allowing
VALUE: the controller
0280500.0to keep GALLONS
track of water usage. If desired the controller can calculate evaporation
loss by subtracting
FLOW RATE: the deference between
000.0 GALLONS/MIN a systems 2 water meter inputs.
CONTACT VALUE: 0010.0 GAL/CONTACT
CONTACT VALUE CONTACT VALUE - Defines the numerical value for a
CONTACT UNIT contact; i.e. 10.
RESET TOTAL EVAP CALC CONTACT UNIT - Defines the units of measurement

26
for a contact; i.e. Gallons / Contact
RESET TOTAL - Resets the totalizer count. Totalizers should be reset after 400 million.
EVAP CALC - Defines which way to subtract the 2 water meter inputs for an evaporation value.

11. Relays

>RELAYS< STATUS - Allows for viewing accumulated relay ON

times, temporary forcing relays ON or OFF or seeing
STATUS
which relay is on.
RESET RESET - Allows the accumulated run time of a
particular relay to be reset to zero.

In the STATUS view the accumulated ON time is

>RELAY STATUS<
shown along with the main activator, custom name and
R01: ON 006:30:30 current status:
SYS1 COND BLEED ON = Relay on by relay activators
R02: OFF 008:56:35
SYS1 pH OFF = Relay off by normal logic
R03: OFF-T 011:00:10 OFF-T = Relay off for daily max
SYS1 TIMER1 INH OFF-D = Relay off for relay disabler
R04: OFF 007:00:00
SYS1 TIMER2 BIO1 ON-A = Relay activated by activator other than main
R05: OFF 008:10:30 action
SYS1 TIMER3 BIO2 H-ON = Relay manually forced on
H-OFF = Relay manually forced off

VI. Maintenance

The only required maintenance for normal uninterrupted operation of your MegaTronSS controller is cleaning
of the electrode(s). After initial start up, it is a good idea to clean the electrode frequently until a schedule
based on need has been developed. Since each application is unique, it is difficult to estimate the required
frequency of cleaning. The first cleaning should take place after about one week of the system being on line.

To determine the required cleaning frequency, record the reading on the controller before the electrode is
removed for cleaning. After cleaning, record the new reading. If a change is observed in the two readings,
the electrode was dirty. The more significant the change, the dirtier the electrode. If no change occurs,
cleaning needs to be done less often.

Conductivity Electrode Cleaning Procedure

1. Record the current conductivity reading.

2. Turn off water flow through the electrode loop, bleed pressure from the line and remove

27
 electrode.
3. Use a clean cloth and a mild cleaning solution to remove loose dirt etc., from the flat
surface of the electrode.
4. If the electrode has deposits such as scale attached to the electrode surface a more
aggressive cleaning approach will be needed. There are several ways to do this, the
preferred method being the one that is easiest for the user.
a. Use a mild acid solution to dissolve deposits.
b. Lay a piece of sandpaper (200 grit or finer) on a flat surface such as a bench
top. “Sand” electrode to remove stubborn deposits. (Do not wipe surface with
your finger.) Oil from your skin will foul carbon tips.
5. Reinstall the electrode in the system. After the reading stabilizes, calibrate the unit to a
reliable test reading.

Many times an electrode can appear to be clean, but the unit still cannot be calibrated. If this is the case, use
one of the more aggressive electrode cleaning procedures listed in step 4 above. Recheck the calibration
after completion of this procedure. If no change was observed in the reading, replace the electrode. If a
change occurred but the unit still will not calibrate, repeat procedure as many times as necessary.

pH and ORP Electrode Cleaning Procedure

1. Remove the pH electrode from the system.

2. Spray with water and/or detergent, using a soft brush to dislodge any fouling.
3. Visually inspect the electrode for signs of damage.
4. Calibrate the electrode while it is in a known solution.

Slow response or non-reproducible measurements are signs that the electrode has become coated or
clogged. The pH glass is susceptible to mounting by many substances. The speed of response, normally
95% of the reading in less than 10 seconds, is dramatically degraded when the pH glass is coated.

To restore the speed of response for a pH electrode, clean the bulb with a high quality detergent, methyl
alcohol or other suitable solvent using a “Q-tip”. Rinse well with distilled water and retest. If the electrode
now responds, but erratically, soak the sensor in 0.1 Molar HCl for 5 minutes. Remove and rinse with water
and place in 0.1 Molar NaOH for 5 minutes. Remove, rinse again and then place the sensor in pH 4. buffer
for 10 minutes before use.

ORP/REDOX electrode may be gently abraded by use of 600 grade wet silicone carbide paper, jewelers
rouge or very fine steel wool. Try one of the previous cleaning methods first before using this method.

VII. Troubleshooting

The Advantage MegaTronSS controller is designed for many years of trouble free operation. Should a
problem occur, refer to the following chart to help identify the problem. If replacement is required, follow the
procedures listed in the Warranty and Factory Service portion of this manual.

28
SYMPTOM POSSIBLE CAUSE SOLUTION
False reading..................................... Bad or dirty electrode Clean, as needed
Out of calibration Calibrate unit

Will not calibrate................................ Dirty electrode Clean electrode

Faulty electrode Replace electrode if needed
Faulty wiring to electrode Replace wiring if needed

No system power............................... Check power source Plug into different receptacle
Check fuse Replace as needed
Check connections Make sure ribbon cables are secure

Pulse timer not activating.................. Check wiring Repair as needed

Check external device Repair/replace as needed

Outputs not energized....................... No flow Check sample line for

clogged pipes or strainers
Check fuse Replace as needed

VIII. Advantage Controls’ Product Warranty

Advantage Controls warrants control systems of its manufacture to be free of defects in material or
workmanship. Liability under this policy extends for 24 months from date of installation. Liability is limited
to repair or replacement of any failed equipment or part proven defective in material or workmanship
upon manufacturer’s examination. Removal and installation costs are not included under this warranty.
Manufacturer’s liability shall never exceed the selling price of equipment or part in question.

Advantage disclaims all liability for damage by its products caused by improper installation, maintenance,
use or attempts to operate products beyond their intended functionality, intentionally or otherwise, or any
unauthorized repair. Advantage is not responsible for damages, injuries or expenses incurred through the
use of its products.

The above warranty is in lieu of other warranties, either expressed or implied. No agent of ours is authorized
to provide any warranty other than the above.

29
30 Day Billing Memo Policy

Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with
minimum downtime. If your controller malfunctions, call 1-800-743-7431, provide our technician with Model
and Serial Number information. If they are unable to diagnose and solve your problem over the phone, a fully
warranted replacement will be shipped, usually within 48 hours, on a 30 Day Billing Memo.

This service requires a purchase order and the replacement is billed to your regular account for payment.

The replacement will be billed at current list price for that model less any applicable resale discount. Upon
return of your old panel, credit will be issued to your account at either 100% if your unit is in warranty or at
50% if your unit was out of warranty. The exchange covers only the panel. Electrode and enclosure are not
included.

FCC Warning

This equipment generates and uses radio frequency energy and if not installed and used properly, that is, in
strict accordance with the manufacturer’s instruction, may cause interference to radio communications. It
has been type tested and found to comply with the limits for a class A computing device pursuant to subpart J
of part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when
operated in a commercial or industrial environment. Operation of this equipment in a residential area is likely
to cause interference in which case the user, at his own expense, will be required to take whatever measures
necessary to correct the interference.

Notes

Common boiler blowdown valve connections.

30
-Notes-

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