Fleck 5600 Manual
Fleck 5600 Manual
Fleck 5600 Manual
SERVICE MANUAL
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TABLE OF CONTENTS IMPORTANT PLEASE READ:
JOB SPECIFICATION SHEET.................................................3 • The information, specifications and illustrations in this
manual are based on the latest information available at the
INSTALLATION......................................................................3
time of release. The manufacturer reserves the right to
START-UP INSTRUCTIONS................................................... 4 make changes at any time without notice.
SYSTEM DISINFECTION....................................................... 4 • This manual is intended as a guide for service of the valve
MODEL 5600 WITH TIME CLOCK only. System installation requires information from a
INSTALLATION AND START-UP PROCEDURES.....................5 number of suppliers not known at the time of manufacture.
This product should be installed by a plumbing professional.
MODEL 5600 BACKWASH FILTER INSTALLATION
AND START-UP PROCEDURES..............................................6 • This unit is designed to be installed on a potable water
system only and is not intended to treat water that is
MODEL 5600 METERED microbiologically unsafe or of unknown quality without
INSTALLATION AND START-UP PROCEDURES.....................7 adequate disinfection before and after the system.
WATER CONDITIONER FLOW DIAGRAMS..............................8 • This product must be installed in compliance with all state
MODEL 5600 CONTROL VALVE DRIVE ASSEMBLY.............. 10 and municipal plumbing and electrical codes. Permits may be
required at the time of installation.
5600 ELECTROMECHANICAL.............................................. 16
5600 VALVE ACCESSORIES................................................ 17 • It is established that when daytime water pressure exceeds
80 psi (5.5 bar), the maximum pressure rating of 125 psi (8.6 bar)
5600 VALVE ASSEMBLIES.................................................. 18 can be exceeded. A pressure regulator must be installed on
SERVICE INSTRUCTIONS.................................................... 21 this system or warranty is voided.
TROUBLESHOOTING.......................................................... 24 • Do not install the unit where temperatures may drop below
GENERAL SERVICE HINTS FOR METER CONTROL..............25 32°F (0°C) or above 120°F (52°C).
MODEL 5600SF TROUBLESHOOTING..................................25 • Do not place the unit in direct sunlight. Black units will
absorb radiant heat increasing internal temperatures.
• Do not strike the valve or any of the components.
• Warranty of this product extends to manufacturing defects.
Misapplication of this product may result in failure to
properly condition water, damage to product, or personal
injury.
• A prefilter should be used on installations in which free
solids are present.
• In some applications local municipalities treat water with
Chloramines. High Chloramine levels may damage valve
components.
• Correct and constant voltage must be supplied to the
controller to maintain proper function.
• The system is intended to treat only potable quality water.
It is not intended as the permanent primary treatment of
water from a source that is contaminated, such as from
radon, pesticides, insecticides, sewage or wastewater.
• This system is not intended for use by persons (including
children) with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning
use of the appliance by a person responsible for their
safety.
• Children shall not play with the system.
• Cleaning shall not be made by children without supervision.
• Periodic cleaning and maintenance may be required to
function properly. See disinfection instructions on page 4.
Program Wheel 7. Make sure than the salt dosage is set as recommended by
the manufacturer. Manually index the control to the Brine Fill
People Dial position and allow the brine tank to fill to the top of the air
Red Time check.
Set Button Grains Per Gallon
Water Hardness 8. Manually index the control to the Brine Rinse position and
Scale
allow the control to draw water from the brine tank until it
stops. Plug in the electrical cord and look in the sight hole in
the back of the monitor to see that it is running.
White Dot Gallons Label
9. Manually advance the control to the beginning of the Brine
Fill position and allow the control to return to the In Service
Before plugging in the Unit position automatically.
1. Manually index the softener control to the In Service 10. Fill the brine tank with salt.
position and let water flow into the resin tank. When the 11. Replace back cover on the control. Be sure cable is not
water flow stops, open a softened water tap until all air is pinched between cover and housing.
released from the lines. Then close tap.
12. Make sure that any bypass valving is left in the normal In
2. The various regeneration positions may be dialed manually Service position.
by turning the knob on the front of the control until the
13. Manually index the filter to the In Service position and allow
indicator shows that the softener is in the desired position.
the mineral tank to fill by slowly opening the main water
3. Set water usage program wheel using any one of the supply valve. Any bypass should be in the In Service position.
following procedures:
Typical Residential Application
To program, just set the time, set the hardness and it
automatically monitors system needs and regenerates
only when necessary. To set time of day press red time
set button and turn 24-hour gear until present time of
day is at “time of day.” Set program wheel by lifting the
“people” dial and rotating it so that the number of people
in the household is aligned with the household grains per
gallon water hardness. Release the dial and check for firm
engagement at setting. This method provides reserve
capacity based on 75 gallons per person.
Optional Programming Procedures
Calculate the gallon capacity of the system, subtract
the necessary reserve requirement and set the gallons
available at the small white dot on program wheel gear.
Note, drawing shows 850 gallon setting. The capacity
(gallons) arrow denotes remaining gallons exclusive of fixed
reserve.
1
29
27
20
16 1A
15
19
1A 22
5
13
12
38
14
34 37
39
21
7
8
6
9
30 2
35
25 3
5
4
23
11
26
28
5
48
47
Backwash Filter Injector Option 10
49
50
55
20 12
23 22 11
21 42
26 43 9
8
39
53
14 2
52
7
34
33
32
2
29
20 31 3 16
15 1
30 46 17
27 16
20 28 51
22 18
23 24 19
21 42
26 43 4
45 5
39
40
38
41
44
14 37 52
36
35
29
1
27
19
1A
20
18
21
13
34 12
16 42
15
7
8 14
6
9 44
43
2
3
4
28
25
35 5
45
30
11 5
24 23
22
37
38
40
39
41
����������560001-004 ����������� 5600, SOF, DFN, CLK, 12DA, 24-60, ����������560002-002 ���������� 5600, SOF, DFN, M34, MDEL, 24-60, CW
CW 1--, .25, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, SOFT
����������560001-005 ����������� 5600, SOF, DFN, CLK, 12DA, 12060, ����������560002-003 ���������� 5600, SOF, DFN, M34, MDEL, 12060, CW
CW 1--, .50, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, SOFT
����������560001-006 ����������� 5600, SOF, DFN, CLK, 12DA, 24-60, ����������560002-004 ���������� 5600, SOF, DFN, M34, MDEL, 24-60, CW
CW 1--, .50, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, SOFT
����������560001-007 ����������� 5600, SOF, DFN, CLK, 12DA, 12060, ����������560002-005 ���������� 5600, SOF, DFN, M34, MDEL, 12060, CW
CW 1--, .50, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, SOFT
����������560001-009 ����������� 5600, SOF, DFN, CLK, 12DA, 12060, ����������560002-006 ���������� 5600, SOF, DFN, M34, MDEL, 12060, CW
CW 1--, .50, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, LWAT
����������560001-013 ������������ 5600, SOF, DFN, CLK, 12DA, 12060, ����������560002-007 ���������� 5600, SOF, DFN, M34, MDEL, 12060, CW
CW 1--, .25, LES, NA2, 1600, SOFT 1--, .50, LES, NA2, 1600, LWAT
����������560002-008 ���������� 5600, SOF, DFN, M34, MDEL, 24-60, CW
Filter Time Clock 1--, .50, LES, NA2, 1600, LWAT
Item No. QTY Part No. Description ����������560002-009 ���������� 5600, SOF, DFN, M34, MDEL, 24-60, CW
1--, .50, LES, NA2, 1600, LWAT
1 �������������������� 1 ����������560000-001 ����������� 5600, FIL, DFN, CLK, 7DAY, 12060,
CW BWF, BWF, LES, NA2, BWF-, ����������560002-010 ����������� 5600, SOF, DFN, M34, MDEL, 12060, CW
FILT 1--, .50, LES, NA2, 1600, SOFT
����������560001-001 ����������� 5600, FIL, DFN, CLK, 12DA, 12060, ����������560002-011 ����������� 5600, SOF, DFN, M34, MDEL, 12060, CW
CW BWF, BWF, LES, NA2, BWF-, 1--, .50, LES, NA2, 1600, SOFT
FILT
����������560001-002 ����������� 5600, FIL, DFN, CLK, 12DA, 12060, NOTE: Above part numbers DO NOT include the following parts.
CW BWF, BWF, LES, NA2, BWF-,
FILT
Cover
����������560001-008 ����������� 5600, FIL, DFN, CLK, 12DA, 22050, Bypass Assembly
CW BWF, BWF, LES, NA2, BWF-,
FILT Yoke Assembly
DLFC with Retainer
����������560001-010 ����������� 5600, FIL, DFN, CLK, 12DA, 12060, Flow Washers
CW BWF, BWF, LES, NA2, BWF-,
FILT Transformer*
����������560001-012 ����������� 5600, FIL, DFN, CLK, 12DA, 12060, See accessory page for options.
CW BWF, BWF, LES, NA2, BWF-, *See ordering guide for details.
FILT
Bypasses
60041SS ���������������������� 1” Bypass, SS, NPT
60040SS ��������������������� 3/4” Bypass, SS, NPT
60049 �������������������������� Bypass, Plastic COVER COVER, MECHANICAL
Yokes
19620-01 ���������������������� Yoke Assy, 3/4", r/angle, 90 deg.
18706 ��������������������������� 1" Yoke, Plastic NPT
18706-10 ���������������������� 1" Yoke, Plastic BSP
18706-02 ��������������������� 3/4" Yoke, Plastic NPT
18706-12 ���������������������� 3/4" Yoke, Plastic BSP
61694 ��������������������������� 1" Yoke, QC
61700 ��������������������������� 3/4" Yoke, QC
13708-40 ��������������������� 1” Yoke, Sweat
41026-01 ���������������������� 1” Yoke, SS, NPT
42690 �������������������������� 3/4” Yoke, Sweat COVER, DESIGNER BYPASS
41027-01 ���������������������� 3/4” Yoke, SS, NPT
Washers
19153 ��������������������������� Washer, Flow, 0.6 GPM
19152 ��������������������������� Washer, Flow, 0.8 GPM
12085 �������������������������� Washer, Flow, 1.2 GPM
19150 ��������������������������� Washer, Flow, 1.3 GPM
12086 �������������������������� Washer, Flow, 1.5 GPM
19149 ��������������������������� Washer, Flow, 1.7 GPM
12087 ��������������������������� Washer, Flow, 2.0 GPM
12088 �������������������������� Washer, Flow, 2.4 GPM
YOKE WASHER
12089 �������������������������� Washer, Flow, 3.0 GPM
12090 �������������������������� Washer, Flow, 3.5 GPM
12091 ��������������������������� Washer, Flow, 4.0 GPM
19147 ��������������������������� Washer, Flow, 4.5 GPM
12092 �������������������������� Washer, Flow, 5.0 GPM
17814 ��������������������������� Washer, Flow, 6.0 GPM
12408 �������������������������� Washer, Flow, 7.0 GPM
Retainer
13173-01 ����������������������� Retainer, DLFC Button, w/O-ring
Hose Barbs
13308 ��������������������������� 1/2" Straight Hose Barb
13308-01 ���������������������� 5/8" Straight Hose Barb
Collectors
18280 �������������������������� Top Collector, 1.050
18280-02 ��������������������� Top Collector, 1.050 Narrow
18280-01 ���������������������� Top Collector, 1.050 Wide HOSE BARBS COLLECTOR
Injector Nozzles
10913-0 ������������������������ Nozzle, Injector, #0, Red (8” Tank)
10913-00 ���������������������� Nozzle, Injector, #00, Violet (7” Tank)
10913-000 �������������������� Nozzle, Injector, #000, Brown (6” Tank)
10913-1 ������������������������� Nozzle, Injector, #1, White (9” & 10" Tank) INJECTOR ASSEMBLY INJECTOR NOZZLE
10913-2 ������������������������ Nozzle, Injector, #2, Blue (12” Tank)
10913-3 ������������������������ Nozzle, Injector, #3, Yellow (13” Tank)
10913-4 ������������������������ Nozzle, Injector, #4, Green (14” Tank)
10913BLK ��������������������� Nozzle, Injector, Black (Filter)
Injector Throats
10914-0 ������������������������ Throat, Injector, #0, Red (8” Tank)
10914-00 ���������������������� Throat, Injector, #00, Violet (7” Tank)
10914-000 ������������������� Throat, Injector, #000, Brown (6” Tank)
10914-1 ������������������������ Throat, Injector, #1, White (9” & 10" Tank)
10914-2 ������������������������ Throat, Injector, #2, Blue (12” Tank) INJECTOR THROAT PLUG
10914-3 ������������������������ Throat, Injector, #3, Yellow (13” Tank)
10914-4 ������������������������ Throat, Injector, #4, Green (14” Tank)
Plugs
40947-02 �������������������� Plug, Brine Valve, w/o-ring
20
KI
6
M
14073 �������������������������� Label, 40K
LO
IN
16
5
GR 4
14181 ���������������������������� Label, 42K
U
TE
12
AM 3 2
13974 �������������������������� Label, 45K
S
14239 �������������������������� Label, 48K
14074 �������������������������� Label, 50K 8
14182 ��������������������������� Label, 56K 4
14034 �������������������������� Label, 60K
14183 ��������������������������� Label, 70K
18663 �������������������������� Label, Brine Valve Cam, 1.5-8 Lbs. LABEL, MINUTES LABEL, KILOGRAMS
41124 ��������������������������� Label, Lbs. Salt, 3-16
41125 ��������������������������� Label, Lbs. Salt, 6-32
41126 ��������������������������� Label, Brine Valve Cam, Minute
41127 ��������������������������� Label, Brine Valve Cam, 1.5-7kg
41128 ��������������������������� Label, Brine Valve Cam, 3-14kg
Switches
60320-03 �������������������� Switch Assy, 5600 Auxiliary
Program Wheels
60405-10 ��������������������� Program Wheel, w/3/4" Standard Label
(0-2,100 Gallons)
60405-11 ���������������������� Program Wheel, Extended Metric
(0 - 8 M3)
60405-15 ��������������������� Program Wheel, w/3/4" Standard Label
w/People Label
60405-20 �������������������� Program Wheel, w/3/4"Extended Label
(0-10, 500 Gallons)
60405-21 ��������������������� Program Wheel, Extended Metric
(0 - 40 M3)