Well Stimulation Treatments - Previewwtrmrk
Well Stimulation Treatments - Previewwtrmrk
Well Stimulation Treatments - Previewwtrmrk
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PETEX® WELL SERVICING AND WORKOVER PUBLICATIONS
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A Primer of Oilwell Service, Workover, and Completion
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Well Servicing and Workover Series
Lesson 1: Introduction to Oilwell Service and Workover, 2nd ed.
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Lesson 2: Petroleum Geology and Reservoirs, 2nd ed.
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Lesson 3: Well Logging Methods, 2nd ed.
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Lesson 4: Well Completion Methods
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Lesson 5: Artificial Lift Methods
Lesson 6: Production Rig Equipment
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Lesson 7: Well Servicing and Repair
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Lesson 8: Well Cleanout and Repair Methods
Lesson 9: Control of Formation Pressure
Lesson 10: Fishing Tools and Techniques rs
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Lesson 11: Well Stimulation Treatments, 2nd ed.
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Foreword vii
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Preface ix ▼
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Acknowledgments xi ▼
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About the Author xiii
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Units of Measurement xiv
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Well Stimulation Overview 1
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Summary 6
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Hydraulic Fracturing 7
History of Hydraulic Fracturing 7
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Cost, Risks, and Rewards 10
Fracturing Theory 12
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Fracturing Materials and Equipment 14
Fracturing Fluids 14
Proppants 19
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Chemicals and Additives 24
Horsepower and Other Equipment 29
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Fracturing Candidates 31
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Summary 34
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Acidizing 35
History of Acidizing 35
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Acidizing Economics 47
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Summary 47
Frac Packs 49
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Fluids Used 50
Proppants Used 51
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Summary 52
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WELL STIMULATION TREATMENTS
Steam Injection 55
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Summary 56
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In Review 57
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Appendices 59
A. References 59
B. Calculations 61
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Equations for Well Stimulation Treatments 61
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C. Checklists to Optimize Well Stimulation Treatments 63
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D. Figure Credits 67
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Glossary 71
Review Questions 83
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Index 87
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Answer Key
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About the
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Author
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A. Richard Sinclair, an Okla-
homa native, has over 30 years
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of experience in well stimulation.
An engineering graduate and
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postgraduate of the University of Oklahoma, Sinclair has authored
numerous technical papers and reports focused on well stimulation
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and other oilfield solutions and obtained approximately 30 patents.
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Sinclair began his career with Exxon Research in production en-
gineering, well stimulation, and research. He later worked for Maurer
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instruction for oil and gas companies and for Halliburton’s Energy
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Today, Sinclair’s Santrol startup has evolved into one of the larg-
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WELL STIMULATION TREATMENTS
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Units of Measurement
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T hroughout the world, two systems of measurement dominate:
the English system and the metric system. Today, the United
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States is one of only a few countries that employ the English system.
The English system uses the pound as the unit of weight, the
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foot as the unit of length, and the gallon as the unit of capacity. In the
English system, for example, 1 foot equals 12 inches, 1 yard equals 36
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inches, and 1 mile equals 5,280 feet or 1,760 yards.
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The metric system uses the gram as the unit of weight, the metre
as the unit of length, and the litre as the unit of capacity. In the metric
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one unit to another. To convert from one unit to another in the English
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length, for example, is metre, not meter. (Note, however, that the unit
of weight is gram, not gramme.)
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English-Units-to-SI-Units Conversion Factors
Quantity Multiply To Obtain
or Property English Units English Units By These SI Units
Length, inches (in.) 25.4 millimetres (mm)
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depth, 2.54 centimetres (cm)
or height feet (ft) 0.3048 metres (m)
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yards (yd) 0.9144 metres (m)
miles (mi) 1609.344 metres (m)
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1.61 kilometres (km)
Hole and pipe diameters, bit size inches (in.) 25.4 millimetres (mm)
Drilling rate feet per hour (ft/h) 0.3048 metres per hour (m/h)
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Weight on bit pounds (lb) 0.445 decanewtons (dN)
Nozzle size 32nds of an inch 0.8 millimetres (mm)
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barrels (bbl) 0.159 cubic metres (m3)
159 litres (L)
gallons per stroke (gal/stroke) 0.00379 cubic metres per stroke (m3/stroke)
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ounces (oz) 29.57 millilitres (mL)
Volume cubic inches (in.3) 16.387 cubic centimetres (cm3)
cubic feet (ft3) 28.3169 litres (L)
0.0283 cubic metres (m3)
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quarts (qt) 0.9464 litres (L)
gallons (gal) 3.7854 litres (L)
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gallons (gal) 0.00379 cubic metres (m3)
pounds per barrel (lb/bbl) 2.895 kilograms per cubic metre (kg/m3)
barrels per ton (bbl/tn) 0.175 cubic metres per tonne (m3/t)
gallons per minute (gpm)
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Pump output gallons per hour (gph) 0.00379 cubic metres per hour (m3/h)
and flow rate barrels per stroke (bbl/stroke) 0.159 cubic metres per stroke (m3/stroke)
barrels per minute (bbl/min) 0.159 cubic metres per minute (m3/min)
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Mud weight pounds per gallon (ppg) 119.82 kilograms per cubic metre (kg/m3)
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pounds per cubic foot (lb/ft3) 16.0 kilograms per cubic metre (kg/m3)
Pressure gradient pounds per square inch
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Yield point pounds per 100 square feet (lb/100 ft2) 0.48 pascals (Pa)
Gel strength pounds per 100 square feet (lb/100 ft ) 0.48
2 pascals (Pa)
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Courtesy of Baker Hughes Incorporated
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Well Stimulation Overview
Well Stimulation
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Overview
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In this chapter:
• Why well stimulation is necessary
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• Stimulation techniques used today
• Shale play fracturing
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• New developments underway
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T oday, well stimulation is required for most newly drilled oil and gas
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wells and many older wells where production has been blocked
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optimum production from oil and gas formations (fig. 1). From an
economic standpoint, most wells require some type of well stimula-
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HORIZONTAL
tion to maximize the economic return. Payout on most wells is rapid, WELL
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but the exact payout time depends on the well’s production capacity.
Other techniques have been unable to extend the life of the well and
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• Acidizing
Figure 1. Basic view of
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• Frac packs
fracturing
• Explosive fracturing
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• Steam treatments
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Hydraulic Fracturing
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Hydraulic Fracturing
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In this chapter:
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• Development of hydraulic fracturing
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• Cost considerations
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• Hydraulic fracturing design
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• Materials and equipment
• Job planning and execution
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H ydraulic fracturing started in 1947 in the Hugoton gas field in History of Hydraulic
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Gas had been studying hydraulic fracturing for several years in the
laboratory and field. They found that oil or water could be used as
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frac fluids and that sand proppants were needed to keep the fractured
formation propped open.
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1.2 billion pounds of sand were used during this time. The treatment
was found to be the most economic way to stimulate the oil and gas
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Acidizing
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Acidizing
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In this chapter:
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• Types of acid treatments
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• Additives and retarders
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• Matrix acidizing treatments
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• Acid fracturing design
• Treatment costs and considerations
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and calcium chloride. The first test recorded was in Lima, Ohio—the
center of oilfields at that time. Acidizing obtained much better results
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than explosives in the wells. However, after only a few years of use,
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The modern era of acidizing began in 1932 when Pure Oil and the
Dow Chemical Company teamed up to look at the possibility of us-
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ing HCL along with an inhibitor to protect pipe from corrosion and
for stimulation. A dead well responded with 16 barrels per day (bpd)
after the acid treatment. Other wells began to be acidized after that,
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and some responded better than the first one did. In 1932, Dowell,
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and perform other well services. By 1935, the Williams Brothers and
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Frac Packs
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Frac Packs
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In this chapter:
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• Impact of frac packs
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• Use of water-based fluids and proppants
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• Frac pack design
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from offshore wells when the results from gravel packs were disap-
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a filter that allow fine particles to pass through but block most of the
medium and larger particles that might plug the formation. Although
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gravel packs work and are still used, skin factor(s) calculations (see
Appendix B) show that there is still damage around the near-wellbore
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area. Frac packs increase the length of the fracture and provide a wide
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propped fracture in soft sands. This brings the skin factor down to a
negative value and is considered a stimulation treatment.
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averages about 0.2 inches, while a frac pack width can average about
0.5 inches. This can be measured by the calculation of Young’s Modulus
(E). This measurement of elasticity in the formation determines the
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Other Well Stimulation Techniques
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Techniques
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In this chapter:
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• Types of wells
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• Fracturing techniques
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• Highly viscous oils
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W ith today’s wide variety and types of formations, drilling has Horizontal versus
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gone from all vertically drilled wells to a mix of vertical and Vertically Drilled
horizontal wells. Past drilling was conducted into sandstone and
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Wells
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created fractures are usually vertical fractures and are spaced widely
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Shale is found in many areas of the United States. Most of these shales
contain natural gas and oil but have very low permeability. Natural
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tured at the same time (fig. 31). This opens more natural fractures
and exposes more area, creating higher production rates.
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In Review
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W ell stimulation is performed when production of a well has
been blocked or diminished. The goal is to restore optimum
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production of the oil and gas formation.
There are four known systems of well stimulation including
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hydraulic fracturing, acidizing, frac packs, and explosive fracturing.
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The type of treatment selected is determined according to the type
of well. Although new stimulation treatments are invented and tested
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each year, economic and practical issues often inhibit further use. For
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a hydraulic treatment to succeed, the job size must correlate with frac-
ture length and cost. A typical hydraulic fracturing job balances the
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are estimated prior to the job and are subject to change throughout.
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fracturing and frac packs are the method most commonly used, though
matrix acidizing and acid washing provide an alternate treatment. Hy-
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draulic fracturing factors rock fracture mechanics with fluid flow and
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leak off, assuming the rock is elastic. There are over twenty variables
to consider before designing and implementing the treatment. Two
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these variables and aid in the selection and design of the treatment.
Advancements in technology have evolved the effectiveness of
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fracturing fluids; the first fluids being gelled gasoline, whereas modern
frac fluids use systems that combine only water and proppants. Deeper
wells require stronger proppants and pressure to drive fluid through
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the flow rate and pressure that can be applied to a formation. Flow
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rate must exceed the leak-off rate to lengthen the fracture, and the
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Appendix A
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1. Crawford, H.R.: “Proppant Scheduling and Calculation of Fluid
Loss During Fracturing” SPE paper 12064, 1983 SPE Annual
References
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Technical Meeting, San Francisco, Oct. 5-8.
2. Daneshy, A.A.: “On the Design of Vertical Hydraulic Fractures”
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Journal of Petroleum Technology (Jan. 1973) 83-93.
3. Economides, M.J. et al.: Reservoir Stimulation, Schlumberger
Education Services, Houston (1987).
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4. Gidley, J.L.: “Stimulation of Sandstone Formations with the
Acid-Mutual Solvent Method” Journal of Petroleum Technology
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Oct. 1-4.
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Appendix B
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S ome of the equations and calculations used in the text were men-
tioned but not shown. The equations can be complex, but the end
Calculations
Equations for
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result knows how the equation is used and if it will show how the well
is performing after the hydraulic or acid fracturing jobs. Well Stimulation
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The skin factor(s) is the first calculation that shows if a near- Treatments
wellbore area is damaged or stimulated. A positive number from zero
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to infinity shows a damaged area, while the negative number shows
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the stimulation achieved by well stimulation.
The equation is shown below:
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where
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s = skin factor
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k = permeability, md
ϕ = porosity
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μ = viscosity, cp
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Appendix C
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G ood communication between the service company and the op-
erator is a necessity. To help in this matter, use of checklists are
Checklists to
Optimize Well
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suggested so the best job can be completed without difficulty. Any well
stimulation treatment is complex and there are many considerations
Stimulation
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and decisions to be made or approved. Whether a service company
or operator, checklists help get the most out of each treatment. Treatments
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Planning checklist:
1. Abide by rules set forth by the operator.
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Job planning:
1. Ascertain the total water volume needed in the frac tanks.
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Appendix D
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ll images are copyrighted and may not be reprinted, reproduced,
or used in any way without the express written permission of the owner.
Figure Credits
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Figure Owner Web site
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Cover Copyright © Santrol www.santrolproppants.com
Proppants. All rights
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reserved.
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Inside A large frac job Copyright © Baker Hughes www.bakerhughes.com
Incorporated. All rights
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reserved.
1 Basic view of fracturing The University of Texas at www.utexas.edu/ce/petex
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Austin, PETEX
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to perform fracturing.
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Administration (EIA)
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Glossary
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acid n: 1. any chemical compound, one element of which is hydrogen, that dis- A
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sociates in solution to produce free hydrogen ions. For example, hydrochloric
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acid, HCl, dissociates in water to produce hydrogen ions, H+, and chloride ions,
Cl–. This reaction is expressed chemically as HCl + H+ + Cl–. 2. a liquid solution
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having a pH of less than 7; a liquid acid solution turns blue litmus paper red.
acidizing n: the use of low pH fluids to dissolve limestone and dolomite formations.
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acid fracture v: to part or open fractures in productive hard limestone formations
by using a combination of oil and acid or water and acid under high pressure.
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See formation fracturing.
acid fracturing n: see acid fracture.
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acid treatments n pl: matrix acidizing cleans up near wellbore damage and
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acid fracturing opens and etches the formation to improve production. Usually
hydrochloric, hydrofluoric, acetic or formic acid is used.
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additives n pl: chemicals and/or minerals used to enhance the frac or acid fluids.
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of an alkali metal.
annulus n: spacing between the tubing and the casing.
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API gravity n: the measure of the density or gravity of liquid petroleum products
on the North American continent, derived from relative density in accordance
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10° API.
API units n pl: degrees. See API gravity.
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tive charge.
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arsenic inhibitor n: a chemical formerly used to coat tubing and prevent tubing
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erosion during acid treatments. Arsenic inhibitors have been replaced by other
organic inhibitors.
As abbr: arsenic.
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Review Questions
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WELL SERVICING AND WORKOVER
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Lesson 11: Well Stimulation Treatments
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Multiple Choice
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Pick the best answer from the choices and place the letter of that answer in the blank provided.
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����� 1. Which of the following materials are required for frac treatments?
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A. Frac fluids
B. Proppants
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C. Horsepower
D. Manpower and equipment
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E. All of the above
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����� 2. Why are large-horsepower pump trucks needed for the treatments?
A. To prevent plugging in the perforations
B.
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To allow the treatment schedule to be completed
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C. To maximize the costs of the job
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����� 3. Why are computers used to design the hydraulic frac treatment?
A. So the engineer can observe the treatment in progress
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D. So the engineer has a printout when the job is completed
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5. Name the most practical stimulation technique used in the oil and gas industry today.
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6. Name the types of costs involved in carrying out a hydraulic frac treatment.
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INDEX
Index
Index
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acid fracturing, 2, 37 ceramics, 23
chicksan joints, 30
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acidizing
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acid additives and retarders, 38–40 clay
acid fracturing design, 44–45 in proppants, 23
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economics of, 46 swelling clay (Montmorillonite), 14
history of, 35–36 clay stabilizers, 28
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matrix acidizing design, 40–43 coalbed methane wells, 1
corrosion inhibitors, 38
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in well stimulation, 2
summary, 47 cross-linked gels, 10, 16
Acidizing Fundamentals (Society of Petroleum
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Engineers), 43 data van, 9
acid-resistant polymers, 38 dendritic cracks, 42
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water fracs, 16
alkalis, 27 ferric state, 40
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flow rates, 29
bauxite, 21 fluid-loss additives, 24, 27, 39
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blenders, 9, 29
broad-spectrum biocides, 27 formation types, 42
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To obtain additional training materials, contact:
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PETEX
The University of Texas at Austin
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Petroleum Extension Service
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10100 Burnet Road, Bldg. 2
Austin, TX 78758
Telephone: 512-471-5940
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or 800-687-4132
FAX: 512-471-9410
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or 800-687-7839
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E-mail: [email protected]
or visit our Web site: www.utexas.edu/ce/petex
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To obtain information about training courses, contact:
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PETEX
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The University of Texas
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or 800-687-7052
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E-mail: [email protected]
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