E-Waste Guidelines
E-Waste Guidelines
E-Waste Guidelines
December 2010
A publication of the
National Environment Management Authority, Kenya (NEMA)
Fax: 020-608997
E-mail: [email protected]
Website: www.nema.go.ke
TABLE OF CONTENTS
TABLE OF CONTENTS............................................................................................................................... i
ACRONYMS..............................................................................................................................................xii
PREFACE ................................................................................................................................................... xv
1.2 Scope............................................................................................................................................. 1
1.3 Purpose.......................................................................................................................................... 2
3.2 Legislation..................................................................................................................................... 7
CHAPTER FOUR......................................................................................................................................... 9
CHAPTER SIX........................................................................................................................................... 17
6.4 Guidelines for design and technical specifications of e-waste collection points ........................ 19
8.1 General Guidelines for setting-up and management of a unit treatment facility or an integrated
e-waste facilities...................................................................................................................................... 27
APPENDICES ............................................................................................................................................ 31
Appendix 5:Electromagnetic, Eddy current and Density Separation Using Water ................................ 37
Appendix 6:List of stakeholders who took part in developing the e-waste guidelines........................... 39
REFERENCES ........................................................................................................................................... 41
List of Tables
List of Figures
Figure 7.2: Recycling options for managing plastics from end-of-life electronics..................................... 25
DEFINITION OF TERMS
Basel convention and Bamako conventions. The Conventions recommend that signatories ensure
that the generation of hazardous waste and other waste within a country are reduced to a minimum,
taking into account social, technological and economic aspects. Secondly, where a country exporting
hazardous waste does not have the technical capacity, necessary facilities or suitable disposal sites to
dispose of the waste in question in an environmentally sound and efficient manner, steps must be
taken to minimise pollution and its consequences for health.
Chlorofluorocarbon (CFC) is a compound consisting of chlorine, fluorine, and carbon. CFCs are
commonly used as refrigerants, solvents, and foam blowing agents.
Collector means a person who receives e-waste directly from a residence for recycling or
processing for reuse. "Collector" includes, but is not limited to, manufacturers, recyclers, and
refurbishers who receive e-waste directly from the public.
Electrical equipment includes any machine powered by electricity. They usually consist of an
enclosure, a variety of electrical components, and often a power switch. Examples of these include:
major appliance, microcontroller, power tool and small appliances. It also often refers only to the
components part of the electrical distribution system such as: Electric switchboards, distribution
boards, circuit breakers and disconnects, electricity meter and transformers.
Electronic Equipment is equipment that involves the controlled conduction of electrons (especially
in a gas or vacuum or semiconductor) e.g. amplifier, audio and sound system, cassette player, CD
player, Cathode Ray Oscilloscope, detector, equalizer, mixer, modem, telephone etc.
Extended Producer Responsibility (EPR) is an environment protection strategy that makes the
producer responsible for the entire life cycle of the product, especially for take back, recycle and final
disposal of the product.
E-waste is a term encompassing various forms of electrical and electronic equipment that are old,
end-of-life electronic appliances that have ceased to be of any value to their owners. (definition by
UNEP)
carbon. The HCFCs are one class of chemicals being used to replace the CFCs.
Polychlorinated biphenyls (PCBs) are a class of organic compounds with 1 to 10 chlorine atoms
attached to a molecule composed of two benzene rings. They are widely used for many applications,
especially as dielectric fluids in transformers, capacitors, and coolants. They are toxic and are
classified as Persistent Organic Pollutants (POPs).
Recycler is a person who engages in treating or processing (of used or waste materials) to make them
suitable for reuse.
Recycling is the processing of used materials (waste) into new products to prevent waste of
potentially useful materials, reduce the consumption of fresh raw materials, reduce energy usage,
reduce air pollution and water pollution by reducing the need for "conventional" waste disposal or
producing a new product from a recyclable material.
Refurbisher means a person who renovates or processes e-waste for reuse, but does not include
telecommunications carriers, telecommunications manufacturers, or commercial mobile service
providers with an existing recycling programme.
ACRONYMS
FOREWORD
The environment sector is important in economic development of Kenya. This is because the sector
provides raw materials to support various economic activities and livelihoods. However, the sector is also
the recipient of waste products from production and disposal processes often becoming harmful to both
human health and the environment. The situation has been escalated by the increasing population,
changing consumption patterns and lifestyles leading to increased reliance on electrical and electronic
equipments. The resulting e-waste generated by these appliances is a major concern to sound
environmental management in the country.
While the use of electronics has greatly improved efficiency and quality of life for Kenyans, electronic
and electrical appliances generate e-waste at their end of life. The e-waste is a new and emerging waste
that is causing environmental degradation due to limited capacity on its handling and disposal. The
generation of e-waste has escalated due to increased access to low quality electronic goods and
subsequent high rates of obsolescence. The situation is escalated by obsolete donations especially from
developing countries which add to the high generation of e-waste.
Kenya like other countries has embraced ICT in both public and private sectors. As such, the country is
facing the challenge of accumulated e-waste whose handling and disposal has not been substantively
addressed by the present environmental laws. An estimated 50 million tonnes of e-waste is produced
globally each year with Kenya generating an average of 3,000 tonnes e-waste from computers, monitors,
printers, mobile phones, fridges and batteries among others. Lack of segregation and poor disposal
systems has led to mixing of e-waste with ordinary waste in our dumpsites.
The e-waste Guidelines have been developed to streamline the procedures of handling and disposal of e-
waste generated by various sectors. The e-waste guidelines provide a framework for identification,
collection, sorting, recycling and disposing of electrical and electronic waste (e-waste). The guidelines
provide the basis for developing legal instruments to enhance enforcement to lay down procedures. We
are therefore determined to address e-waste to encourage separation to enhance material recovery and
promote recycling.
In addition the country will explore other available options and opportunities contained in international
instruments which Kenya is a signatory. For instance, the Bamako as well as Basel Conventions prohibits
the importation of any hazardous waste. Kenya welcomes the provisions to ship e-waste back to the
country of origin whenever such consignments are detected
It is important to note that the management of e-waste is in-line with the provisions of Vision 2030 which
calls for a clean and healthy environment for development. The Guidelines are also in line with the
Vision of the Ministry of Environment & Mineral Resources that aspires for a clean, secure and
sustainably managed environment and mineral resources to support national prosperity. The management
of e-waste will therefore enhance the quality of the environment by controlling the quantities of e–waste
generated.
Signed by:
Hon John N. Michuki, EGH, MP
Minister for Environment & Mineral Resources
PREFACE
A clean and healthy environment is of utmost importance to all citizenry whether in the public or private
sector. With global development and innovations in technology, electronic devices are a constant feature
of day-to-day life. In this regard, the Kenyan government has rolled out an e-government programme to
promote use of information and communication technology (ICT) in all sectors. The resultant waste from
their usage has over the years accumulated, and now poses a threat to our environment.
The Ministry of Environment and Mineral Resources through NEMA has developed the e-waste
Guidelines to streamline the collection and disposal of e-waste. A comprehensive awareness will be
conducted among various stakeholders to build their capacity in handling and disposing e-waste. The
guidelines have identified the various types of e-waste and mode of handling including transportation,
sorting, treatment, recycling, re-use and disposal. The guidelines were developed through elaborate
consultations with relevant stakeholder thus ensuring ownership and effective implementation.
A clean and healthy environment is critical for all. As such, the Ministry is determined to put in place
relevant programmes to promote a high quality of the environment. Although the use of electronic and
electrical appliances is necessary across all sectors, the resulting e-waste has to be addressed in order to
balance environmental conservation and development in-line with the principles of sustainable
development.
Signed by:
ACKNOWLEDGEMENT
On behalf of the National Environment Management Authority, I wish to acknowledge the technical
officers drawn from key lead agencies who worked tirelessly to formulate the e-waste guidelines. The
major institutions represented included, Ministry of Environment and Mineral Resources, Ministry of
Information and Communication, Ministry of Education, Ministry of Forestry and Wildlife,
Communications Commission of Kenya, Kenya Revenue Authority, Department of Resource Surveys and
Remote Sensing, Meteorological Department, Mines and Geology Department and Kenya Bureau of
Standards. I also wish to thank the universities that participated in the process namely, University of
Nairobi and Africa Nazarene University.
The technical support offered by international organizations such as, United Nations Environment
Programme, Global e-Schools and Communities Initiative, International Conferences Workshops and
Exhibitions (ICWE-Africa) is highly appreciated. In addition, local non-governmental organization
namely, Computers for Schools Kenya and Masuro Consultants played an active role in the formulation
of the e-waste guidelines.
Last but not least, I thank my own staff from NEMA who on top of being contributors to the formulation
of the document also offered the Secretariat during the entire drafting process. The e-waste guidelines are
therefore a product of broad consultations among relevant lead agencies which should make
implementation easier.
It is my hope that these guidelines will provide practical strategies for the collection, handling and
disposal of e-waste by various stakeholders. The guidelines will also form basis for the formulation of
relevant e-waste regulations to facilitate the enforcement of standards and procedures stipulated for the
appropriate to management of e-waste. The e-waste regulations will form part of the existing Waste
Management Regulations (2006).
I am convinced that our concerted efforts will collectively enhance the quality of the environment.
EXECUTIVE SUMMARY
Increased use of technology especially in ICT, low initial cost, and unplanned obsolescence of
electrical and electronic equipment has led to an e-waste generation problem for Kenya. UNEP
estimates the current e-waste generated annually in Kenya at 11,400 tonnes from refrigerators,
2,800 tonnes from TVs, 2,500 tonnes from personal computers, 500 tonnes from printers and 150
tonnes from mobile phones (Press Release UNEP, 2010). This high rate of accumulation of e-
waste stems not only from the rapid pace of emerging technologies but also from e-waste
disposal by developed countries in the form of used electronic equipment with short life-spans.
There are two key international conventions regulating waste management: the Basel and
Bamako Conventions. The Conventions recommend that signatories ensure that the generation of
hazardous wastes, and other wastes within a country, are reduced to a minimum, taking into
account social, technological and economic aspects. Secondly, a country can export hazardous
waste if it does not have the technical capacity, necessary facilities or suitable disposal sites to
handle the waste in question in an environmentally sound and efficient manner. Steps must be
taken to minimise pollution and its consequences for health as far as possible. It should,
however, be noted that most developing countries are yet to legislate law and guidelines on e-
waste and continue to act as dumping sites from developed countries.
The purpose of these guidelines is to assist the government, private sector, learning institutions
and other stakeholders to manage electrical and electronic waste effectively to enhance
environmental conservation. The development of these guidelines is one of the activities in the
e-learning strategy for the environment sector. The e-learning strategy was developed in 2009
and adopted in April 2010. The guidelines have been developed through a consultative process
involving various stakeholders in the environment sector as listed in Appendix 5.
The guidelines have been developed with the strategic objective of providing a framework for
the development of regulations and policies in Kenya. Specific objectives of the guidelines
include:
The development of a regulatory framework to enable proper collection, recycling and to set
the required standards for e-waste management. These guidelines will provide a basis for the
development of this framework.
The need to ensure that health and safety aspects of the people involved in the operations are
protected, along with issues of emissions and waste emerging from such operations.
The need to not only streamline the existing e-waste management systems from different
stakeholders in the private and public sector but also to attract recyclers who could make the
recycling process safe and efficient. This will create opportunities for employment through
economically viable activities as a result of processing e-waste.
Development of economic instruments by the Government such as land, financial subsidies
etc., to ensure an efficient collection and recycling system and to attract would-be investors
in this field
These guidelines have been divided into eight chapters. The background and rationale for the
development of the guidelines are provided in Chapter 1. Chapter 2 presents the global and
national context on the status of e-waste. In the same Chapter, there is provision for a SWOT
analysis in which the strengths and opportunities of e-waste are identified. Chapter 3 elaborates
on the legal and institutional framework on national laws and international conventions and
agreements relating to environmental management. The different categories of e-waste that have
been included in these guidelines are highlighted in Chapter 4. Guidelines for specific target
groups are outlined in Chapter 5. The document ends with a discussion of the guidelines for
collection and disposal systems, treatment technology for e-waste, and the establishment of
integrated e-waste recycling and treatment as highlighted in chapters 6, 7 and 8 respectively.
CHAPTER ONE
1.0 BACKGROUND
The term e-waste is a generic term encompassing various forms of electrical and electronic
equipment that are old, end-of-life electronic appliances, or have ceased to be of any value to
their owners (UNEP). E-waste includes electronics which are destined for reuse, resale, salvage,
recycling, or disposal. E-waste is the most rapidly growing problem in the waste stream due to its
quantity, toxicity and carcinogenicity. Often, the toxic material is improperly disposed and thus
poses a threat to human health and the environment.
Electrical and electronic waste (e-waste) poses one of the greatest environmental challenges
globally and in particular to developing countries. Increased changes in technology especially in
ICT, low initial cost, and high rates of obsolescence have resulted in a fast-growing surplus of e-
waste generation in Kenya. UNEP estimates the current e-waste generated annually in Kenya at
11,400 tonnes from refrigerators, 2,800 tonnes from TVs, 2,500 tonnes from personal computers,
500 tonnes from printers and 150 tonnes from mobile phones (UNEP & UNU, 2009). This has
resulted in e-waste management challenges that call for interventions.
It is in response to this need that these guidelines have been developed and will be key to the
establishment of e-waste regulations and an e-waste policy for Kenya. Included in the guidelines
are approaches to enhance environmental protection, policy and regulatory frameworks,
environmental awareness, e-waste categories and target groups, e-waste treatment technologies,
and disposal procedures.
1.1 Objectives
To provide a framework for the development of regulations and policies with the participation of
key stakeholders in the sustainable management of e-waste in Kenya.
1.2 Scope
These guidelines apply to the handling and management of the various categories and elements
of e-waste in Kenya. The guidelines provide a clear mechanism for the management of e-waste
at various stages in the supply chain, the objective being to ensure the integrity of the
environment is assured against the potential adverse impacts of e-waste and its elements.
1.3 Purpose
The purpose of these guidelines is to assist the government, private sector, learning institutions
among others to manage e-waste in a manner that enhances environmental conservation.
1.4 Rationale
The guidelines will provide a regulatory framework to enable proper collection, recycling and to
set the required standards for e-waste management. These guidelines will provide vital
information to aid the development of a management framework. They will also ensure that health
and safety aspects of the people involved in the operations are protected, along with issues of
emissions and waste emerging from such operations. The existing e-waste management systems
from different stakeholders will be streamlined and attract recyclers who make the recycling
process safe and efficient. The guidelines will further enhance the development of economic
instruments such as land, financial subsidies etc. to ensure an efficient collection and recycling
system.
CHAPTER TWO
The lack of clear disposal mechanisms has resulted in excessive stocks being held by the
consumer. The lack of well developed structures to handle e-waste disposal cause a ‘drag’ on
waste volumes. A lot of the old technology is held in storage due to a lack of clear strategies and
processes for disposal. Disposal options vary widely depending on the user. Government
ministries and departments have to bond the computers and invite competitive tenders for
disposal as scrap in line with procurement procedures. The process is slow and results in obsolete
computers being held in government stores. Private sector corporations often donate the
computers as charity to deserving users. Collectors, refurbishers and the recycling infrastructures
are generally not developed and therefore the flow down the value chain has much lower
volumes. Safaricom initiated a take back scheme which failed because of location of collection
centres and lack of awareness and incentives for consumers.
2.2 Consequences of poor e-waste handling
The ecological, economic and social consequences resulting from poor handling and
management of e-waste include:
Environmental consequences
Air pollution, especially when e-waste is burnt
Waste management problem of non-biodegradable equipment
Toxicity and radioactive nature of e-waste to the human, water, soil and animals
Blockage of water runoff channels
Increased amount of waste
Waste management disposal problem
Economic consequences
Substantial public spending on health care
Investments in complex and expensive environment remediation technologies
Loss / waste of resources that can be recycled for re-use
Opportunities for recycling industries and employment lost
Ozone depletion has led to unpredictable weather conditions. Prolonged droughts and
floods demand the use of resources which should be deployed for growth and
development in other sectors
Social consequences
E-waste affects people’s health (e.g. lead poisoning and cancerous mercury).
Growth of informal waste disposal centres in the neighbourhood
Informal trade and management of e-waste
Loss of appreciation for ICT
2.3 Swot Analysis
The ecological, economic and social consequences from e- waste could be turned into
opportunities for the good of society as shown in Table 1.
Strengths Weakness
Kenya has identified the problem of Lack of coordinated approach across the
e-waste and key stakeholders are Ministries to deal with e-waste
involved Lack of awareness of the need for the e-
Potential employment creation and waste management system
revenue generation source No mechanism to implement the policy
MENR concept paper being intentions (e.g. MoIC policy statement)
developed Limited national capacity to process e-waste
MoLG is developing a solid waste Lack of a mechanism to separate e-waste
management policy. from solid waste and a structured system of
CCK has developed solid waste e-waste collection
management into licensing None or limited extended producer/supplier
conditions responsibility
CCN is developing an integrated Lack of affordability of new IT
solid waste management strategy in Lack of collection systems leads to e-waste
conjunction with UNEP being stockpiled at homes, office and repair
Significant level of refurbishment is shops
already taking place No national e-waste policy in Kenya
Lack of formal training in e-waste
management
Threats Opportunities
Dumping of e-waste by developed Willingness by stakeholders to contribute to
nations e-waste management
Hazardous nature of e-waste CCN has allocated land to CFSK to build a
No regulatory and policy structures national e-waste recycling centre
to safeguard health, environment Employment opportunities
and social consequences of e-waste Informal business in recycling found around
Limited capacity of MENR, NEMA dumpsites can be formalized
and other government agencies to Capacity in formal business can be
deal with e-waste developed
Significant amount of second-hand Some manufacturers e.g. (Sony Ericsson,
equipment in the market with short LG) and suppliers and service providers (e.g.
remaining lifespan Safaricom) are implementing take back
schemes
Funds available that can be used by small
entrepreneurs (e.g. CDF, Youth and Women
Fund)
a. Recycling level. Organisations and individuals that will be licensed to recycle will either
create job opportunities or self-employ themselves. Experiences across the world indicate
that the scale of operation for recycling e-waste is growing at viable and potentially
profitable rates.
b. Dismantling and refurbishing level. The refurbisher extends the functional life of electronic
or electrical equipment by breaking apart the end of use equipment and selling the parts that
can still be used. This process, besides creating job opportunities, saves the environment by
diverting large volumes of e-waste from energy-intensive down cycling processes where the
equipment is reverted to raw materials for use in manufacturing. The environmental and
social benefits of refurbishing and reuse include diminished demand for new products and
virgin raw materials and diminished use of landfills.
c. Collection level. Through the Producer Responsibility Organization (PRO) and take back
systems those who collect e-waste and hand it over to recyclers, refurbishers and treatment
plants are paid a take back fee which in away provides for livelihoods.
d. Creation of artificial mines. It is a fact that e-waste contains hundreds of tonnes of various
metals. These metals can be isolated, treated and made available for use in new forms. This is
done by establishing metal separation facilities at landfills or e-waste deposits. This process
not only creates employment but also reduces metal loading on e-waste deposit sites and
hence reduces the risk of soil contamination, besides making available new metals for use
CHAPTER THREE
3.2 Legislation
The Environment Management and Coordination Act of 1999 is an ACT of Parliament that
provides for the establishment of an appropriate legal and institutional framework for the
management of the environment. The act allows the minister in charge of environment to gazette
standards, regulations and guidelines for the proper management, conservation and protection of
the environment.
The Environmental Management and Co-ordination (Waste Management) Regulations 2006, is
the government’s legal instrument that deals with waste management in Kenya. Although there is
no direct provision for e-waste, the Waste Management Regulations 2006 apply to electronic
waste by virtue of their composition which includes several of the substances listed as hazardous
waste.
The Environment Management and Coordination (Controlled Substances) Regulations 2007,
deals with management and control of substances that deplete the Ozone. However, the
regulations provide a list of hazardous substances but do not detail how they should be handled
in relation to e-waste management.
CHAPTER FOUR
Small Household Vacuum cleaners, Carpet sweepers, Water dispensers, Toasters, Fryers,
Appliances Appliances for hair-cutting, hair drying, brushing teeth, shaving and
massage; Electric knives, Clocks, Appliances used for sewing, knitting
and weaving.
Consumer Equipment for turning, milling, sanding, grinding, sawing, cutting,
Equipment. shearing, drilling, punching, folding, bending or processing wood,
metal and other materials. Tools for riveting, nailing or screwing or
removing rivets, nails, screws or similar uses, Tools for welding,
soldering or similar use. Tools for mowing or other gardening activities,
Automatic Automatic dispensers for hot drinks, Automatic dispensers for hot or
dispensers cold bottles or cans, Automatic dispensers for solid products, Automatic
dispensers for money, and other appliances which deliver automatically
all kind of products.
Almost all electronics contain lead and tin (as solder) and copper (as wire and printed circuit
board tracks), though the use of lead-free solder is now being promoted all over the world. These
substances can be divided further based on their level of toxicity to humans and the environment.
Element For example found in electrical and electronic equipment such as:
Americium Smoke alarms (radioactive source).
Mercury Fluorescent tubes (numerous applications); tilt switches (pinball games,
mechanical doorbells, thermostats).
Sulfur Lead-acid batteries.
PCBs Prior to ban, almost all 1930s–1970s equipment, including capacitors,
transformers, wiring insulation, paints, inks, and flexible sealants used PCBs.
Cadmium Light-sensitive resistors, corrosion-resistant alloys for marine and aviation
environments and nickel-cadmium batteries.
Lead Old solder, CRT monitor glass, lead-acid batteries and formulations of PVC.
Beryllium Filler in some thermal interface materials such as thermal grease used on
oxide heat sinks of CPUs and power transistors, magnetrons, X-ray-transparent
ceramic windows, heat transfer fins in vacuum tubes, and gas lasers
Polyvinyl PVC contains additional chemicals to change the chemical consistency of the
chloride product. Some of these additives can leach out of vinyl products e.g.
plasticizers that are added to make PVC flexible.
Element For example found in electrical and electronic equipment such as:
Tin Solder, coatings on component leads.
Copper Copper wire, printed circuit board tracks, component leads.
Aluminium Nearly all electronic goods using more than a few watts of power,
including electrolytic capacitors.
Iron Steel chassis, cases, and fixings.
Germanium: 1950s–1960s transistorized electronics (bipolar junction transistors).
Silicon Glass, transistors, ICs, printed circuit boards.
Nickel Nickel-cadmium batteries.
Lithium Lithium-ion batteries.
Zinc Plating for steel parts.
Gold Connector plating, primarily in computer equipment.
CHAPTER FIVE
Informal sector e-waste collectors will only need to acquire a license if they collect e-waste
from various sources
5.12 Guidelines for people living near dumpsites
People living near dumpsites need to be educated on how to detect potential health hazards,
through organised workshops by the e-waste management stakeholders and environmental
health practitioners
CHAPTER SIX
Collection and transport of separated e-waste should be done in such a way that enables reuse
and recycling of those components or whole appliances.
Sites for storage of e-waste prior to their treatment should have impermeable surface for
appropriate areas with the provision of spillage collection facilities and where appropriate,
decanters and cleanser-degreasers.
Sites for storage of e-waste prior to their treatment should have weatherproof covering for
appropriate areas.
6.4 Guidelines for design and technical specifications of e-waste collection points
A Licensed Collection Facility (LCF) should:
Enable household e-waste to be collected from the LCF in streams of either large household
appliances other than cooling appliances and display equipment containing CRTs amongst
other waste.
Be accessible to members of the public.
Have signs to direct members of the public to deposit e-waste to the relevant container or
area prevent mixing of e-waste with other waste or allow contamination with hazardous
material
State the maximum quantity that can be deposited on the site.
Have impermeable surface with a sealed drainage and impermeable drains which do not leak
to ensure that all liquids are in a sealed sump except where they may be lawfully discharged.
Have a weatherproof cover
Have a Collection Point and Storage Facility adequate to serve the geographical area and the
volume of separated e-waste tonnage captured.
Have adequate collection points and storage facilities to serve the population size.
Be located where it meets the requirements of the collection option identified (i.e. retailer
take back collection centre, municipal collection centre or other) and able to handle the
number of trucks or trailers of different capacities required to transport the e-waste.
The cost of establishing these structures shall be supported by the manufacturers. The details
on the contribution made by individual companies can be worked out through detailed
deliberation. A part of revenue can also be generated through the sale of the e-waste by the
recycler.
The PRO should operate with all stakeholder participation (including representatives of the
informal sector) and with full operational transparency to ensure efficacy in its
implementation.
The flow chart below shows a systematic flow of managing e-waste that result when most of the
products reach their end of life.
CHAPTER SEVEN
The e-waste treatment options should include the following unit operations:
a. Decontamination or Dismantling: This is done manually and will includes;
i. Removal of parts containing hazardous/ dangerous substances (CFCs, Mercury (Hg),
switches, PCBs).
ii. Removal of easily accessible parts containing valuable substances (cables containing
copper, steel, iron, and precious metals, e.g. contacts)
iii. Segregation of hazardous/ dangerous substance and removal of easily accessible parts
b. Segregation of ferrous metals, non-ferrous metals and plastics: This separation is generally
carried out after shredding and is followed by a mechanical and magnetic separation process.
c. Recycling or recovery of valuable materials: E-waste fractions after segregation consisting
of ferrous and non-ferrous metals are further treated. Ferrous metals are smelted in electrical
arc furnaces whereas non-ferrous metals and precious metals are smelted in smelting plants.
d. Treatment or disposal of dangerous materials and waste: Shredded light fractions are
disposed of in landfill sites or sometimes incinerated, CFCs are treated thermally, Poly
Chlorinated Biphenyls (PCBs) are incinerated or disposed of in underground storages,
Mercury (Hg) is often recycled or disposed of in underground landfill sites
All the three levels of e-waste treatment systems are based on material flow from first level to
third level treatment. Each level treatment consists of unit operations where e-waste is treated
and the output of first level treatment serves as input to second level treatment. After the third
level treatment the residues are disposed off either in hazardous waste landfill or incinerated. The
simplified flow diagram for e-waste treatment is given in figure 3.
Unit Operations: There are three unit operations at first level of e-waste treatment.
These are:
1. Removal of all liquids and gases: The first treatment step is to decontaminate e-waste and
render it non hazardous. This involves removal of all types of liquids and gases under
negative pressure, their recovery and storage.
Unit Operations: There are three unit operations at second level of e-waste treatment;
1. Hammering: Size reduction
2. Shredding : Size reduction
3. Special treatment processes comprising of;
- CRT treatment consisting of separation of funnels and screen glass (Appendix 4).
- Electromagnetic separation (Appendix 5)
- Eddy current separation (Appendix 5)
- Density separation using water
In chemical recycling process, waste plastics are used as raw materials for petrochemical
processes or as reductant in a metal smelter.
In mechanical recycling process, shredding and identification process is used to make new
plastic products.
In thermal recycling process, plastics are used as alternative fuel.
The two major types of plastic resins, which are used in electronics, are “thermo sets” and
“thermoplastics”. Thermo sets are shredded and recycled because they cannot be re-melted and
formed into new products, while thermoplastics can be re-melted and formed into new products.
Recycling options for managing plastics from end of life electronics are shown in figure 4.
Mixed Plastics
Mechanical
Chemical recycling Thermal recycling
recycling
Air separation system can be used to separate light fractions such as paper, labels and films.
Resin identification can be carried out by using a number of techniques like turboelectric
separator, high speed accelerator and X-ray fluorescence spectroscopy.
X-ray fluorescence spectroscopy is effective in identifying heavy metals as well as flame
retardants.
After identification and sorting of different resins, they are extruded and palletized.
CHAPTER EIGHT
8.1 General Guidelines for setting-up and management of a unit treatment facility or an
integrated e-waste facilities
Any processing and recycling facilities that receive designated materials must ensure:
Facility is fully licensed by all appropriate governing authorities.
An Environment Impact Assessment (EIA) is undertaken and an EIA license issued.
Facility is registered as a recycler under the Waste Management Regulations, 2006.
Facility should have obtained approvals under the Water Quality Regulations, 2006, Noise
and Excessive Vibration Control Regulations 2009 and Air Pollution (Control & Prevention,
Occupational Safety and Health Act amongst others).
Facility takes sufficient measures to safeguard occupational and environmental health and
safety.
Facility has a regularly-implemented and documented monitoring and recordkeeping
program that tracks key process parameters, compliance with relevant safety procedures,
effluents, emissions, stored incoming and outgoing materials and waste.
Facility has an adequate plan for closure. The need for closure plans and financial guarantees
is determined by applicable laws and regulations, taking into consideration the level of risk.
The system may charge fees, provide free collection or provide discount on purchase of new
items.
Dismantling of e-waste may be carried out manually or mechanically depending upon the
scale of operations and the e-waste being handled.
Manual dismantling should only involve used electronic and electrical equipments where
there is no likelihood of contact with hazardous substances.
An integrated facility should provide a mechanical dismantling facility to dismantle e-waste
containing hazardous substances.
Sorting of waste is encouraged at source to enable easier identification and access to
particular waste streams.
Identification will be carried out in three categories;
1. Items in good condition that can be reused
2. Items that can be repaired/refurbished
3. Items for dismantling for recovery or disposal
Dismantling shall be carried out after verification that items are no longer usable.
The electrical components are dismantled, classified and broken apart.
Removal of parts containing dangerous substances; removal of easily accessible parts
containing valuable substances (cable containing copper, steel, iron, precious metal
containing parts, e.g. contacts).
Useful parts can be recovered and sold to the second hand market for some profit (or
donated) as refurbished.
Occupational health and safety concerns of facilities for storage and dismantling of the
equipment shall be as per the stipulated Occupational Safety and Health Act (OSHA), 2007.
NEMA shall monitor the facilities through control environmental audits to determine the
handling facilities in terms of physical status and mitigation measures in place to ensure
safety of workers as well as protection of the environment.
APPENDICES
Appendix 1: Hazardous Substances that can occur in e-waste
Short Chain Amounts less than 1% by weight of Very toxic to aquatic Halogenated
Chloro SCCP are present in mid chain organisms. It Aliphatic
Paraffins, chlorinated paraffin’s (MCCP). Used may cause long term Compounds
Alkanes, C10-13 as secondary plasticizer and flame effects in the >=0.5%
retardant for PVC and chlorinated aquatic environment.
rubber in cable insulation.
Antimony The major use is as a flame retardant Limited evidence of a Antimony and
trioxide synergist in plastics etc. It increases the carcinogenic antimony
flame retardant effectiveness of Effect Compounds
halogenated flame retardant >=0.005%
compounds thereby minimising their
level.
Beryllium metal Chassis, rotating mirrors in laser Very toxic on Beryllium and
printers; windows for X-ray generators inhalation and may cadmium
and detectors for research and medical cause cancer by Compounds
purposes. inhalation >=0.005%
Beryllium oxide Used in heat sink electrical insulators Very toxic by Beryllium and
for electrical and electronic systems inhalation. It may cadmium
and devices. It has very high thermal cause compounds
conductivity; very high electrical cancer by inhalation >=0.005%
resistivity; low dielectric constant; low
loss factor; high breakdown voltage;
and chemically inert.
Cadmium Part of the negative electrode material Very toxic by
in nickel-cadmium (NiCd) batteries, as inhalation. It may
an electrodeposited, vacuum deposited cause cancer.
or mechanically deposited coating on
iron, steel,
aluminium-base materials, titanium-
base alloys or other non-ferrous alloys,
and as an alloying element in low-
melting brazing, soldering and other
specialty alloys.
Cadmium Part of the negative cadmium electrode May cause cancer by
oxide in nickelcadmium inhalation.
and some silver-cadmium military Toxic by inhalation.
Batteries. Also part of silvercadmium Toxic if swallowed.
oxide (Ag-CdO) electrical contact Danger of serious
alloys. damage to health by
prolonged exposure
Harmful if swallowed
alkylbenzenes and
cyclohexylbenzens.
Liquid crystal mixture are used as
electroactive layer in liquid crystal
display (LCD).
Mercury It is used in thermostats, sensors, Very toxic to aquatic >=0.005%
relays and switches, discharge lamps organisms and may
etc cause long term effects
in the aquatic
environment and the
central nervous
system (CNS) the
kidney in humans
Toxic by inhalation
Mineral Wool Man-made vitreous (silicate) fibers Limited evidence of
with random orientation with carcinogenic effect
alkaline oxide and alkali earth Irritating to the skin
oxide (Na2O+K2O+CaO+MgO+BaO)
content greater than 18 % by
weight]
Octabromodiphenylether Flame retardant in plastics used for Possible risk of harm >=0.005%
(OBDE) electrical and electronic equipment to the unborn child
Polychlorobiphenyls Extensively used in capacitors and Very toxic to aquatic 50mg/kg (0.005%)
transformers. Found in refrigerators, organisms and may
cookers, washing cause long term effects
machines, air-conditioners, in the
dishwashers. aquatic environment
Refractory Ceramic [Man-made vitreous (silicate) May cause cancer by
Fibers: fibers with random orientation inhalation.
with alkaline oxide and alkali Irritating to the skin
earth oxide
Tetrabromobisphenol-A It is used as a reactive (primary use) or Potential to >=.005%
(TBBPA) additive flame retardant in polymers. form brominated
and printed writing boards. dioxins/furans in
thermal processes.
Potential for
endrocrine modulating
effects (hormone
disrupter).
substances”
Unit operations:
1. Dismantling: CRT is manually removed from plastic/ wooden casing.
2. De-pressurization and Splitting:
Picture tube is split and the funnel section is then lifted off the screen section and the internal
metal mask can be lifted to facilitate internal phosphor coating. Different types of splitting
technology used are given below.
NiChrome hot wire cutting: A NiChrome wire or ribbon is wrapped round a CRT and
electrically heated for at least 30 seconds to cause a thermal differential across the
thickness of the glass. The area is then cooled (e.g. with a water-soaked sponge) to create
thermal stress which results in a crack. When this is lightly tapped, the screen separates
from the funnel section.
Thermal shock: The CRT tube is subjected to localised heat followed by cold air.
This creates stress at the frit line where the leaded funnel glass is joined to the unleaded
panel glass and the tube comes apart.
Laser cutting: A laser beam is focused inside and this heats up the glass. It is
immediately followed by a cold water spray that cools the surface of the glass and causes
it to crack along the cut line.
Diamond wire method: In this method, a wire with a very small diameter, which is
embedded with industrial diamonds, is used to cut the glass as the CRT is passed through
the cutting plane.
Diamond saw separation: Diamond saw separation uses either wet or dry process.
Wet saw separation involves rotating the CRT in an enclosure while one or more saw
blades cut through the CRT around its entire circumference. Coolant is sprayed on to the
surface of the saw blades as they cut. This is to control temperature and prevent warping.
Waterjet separation: This technology uses a high-pressure spray of water containing
abrasive, directed at the surface to be cut. The water is focused through a single or double
nozzle-spraying configuration set at a specific distance.
3. Cleaning: Internal phosphor coating is removed by using an abrasive wire brush and a
strong vacuum system to clean the inside and recover the coating. The extracted air is cleaned
through an air filter system to collect the phosphor dust.
4. Shredding
Outputs: Metals, Plastic and Glass Cullet
Cullet glass is reused as a raw material by CRT manufacturers. Recovered CRT glass also goes
to the lead smelter, where they act as fluxing agent in the smelting process.
Appendix 5: Electromagnetic, Eddy current and Density Separation Using Water
Electromagnetic and eddy current separation utilises properties of different elements like
electrical conductivity, magnetic properties and density to separate ferrous, non ferrous metal
and precious metal fractions.
Plastic fractions consisting of sorted plastic after 1st level treatment, plastic mixture and plastic
with flame retardants after second level treatment, glass and lead are separated during this
treatment. The efficiency of this treatment determines the recovery rate of metal and segregated
E-waste fractions for third level treatment.
The salient features of this treatment technology and process are given below.
1. The proposed technology for sorting, treatment, including recycling and disposal of e-waste
is fully based on dry process using mechanical operations.
2. The pre-comminuting stage includes separation of Plastic, CRT and remaining non CRT
based e-waste. Equipments like hammer mill and shear shredder will be used at comminuting
stage to cut and pulverise e-waste and prepare it as a feedstock to magnetic and eddy current
separation.
3. A heavy-duty hammer mill grinds the material to achieve separation of inert materials and
metals.
4. After separation of metals from inert material, metal fraction consisting of Ferrous and Non-
Ferrous metals are subjected to magnetic current separation. After separation of Ferrous
containing fraction, Non-ferrous fraction is classified into different non-metal fractions,
electrostatic separation and pulverisation.
5. The ground material is then screened and dusted subsequently followed by separation of
valuable metal fraction using electrostatic, gravimetric separation and eddy current
separation technologies to recover fractions of Copper (Cu), Aluminum (Al), residual
fractions containing Gold (Au), Silver (Au) and other precious metals.
This results in recovery of clean metallic concentrates, which are sold for further refining to
smelters. Sometimes water may be used for separation at last stage.
Its operability is based on the use of rare earth permanent magnets. When a conductive
particle is exposed to an alternating magnetic field, eddy currents will be induced in that
object, generating a magnetic field to oppose the magnetic field.
The interactions between the magnetic field and the induced eddy currents lead to the
appearance of electro dynamic actions upon conductive non-ferrous particles and are
responsible for the separation process.
7. The efficacy of the recycling system is dependent on the expected yields / output of the
recycling system. The expected yields / output from the recycling system are dependent on
the optimisation of separation parameters. These parameters are given below:
Particle size
Particle shape
Feeding rate/ RPM
Optimum operations
8. Particle shape is dependent on comminuting and separation. Since hammer mills and screens
will be used in the proposed technology, the variations are expected to be the same as that of
Best Available Technology (BAT).
9. The feeding rate can be optimised based on the speed and width of the conveyor.
Appendix 6: List of stakeholders who took part in developing the e-waste guidelines
NAME INSTITUTION
Paul P. Olando Ministry of Environment and Mineral Resources
Ben Mugambi Ministry of Environment and Mineral Resources
Silas Wachira Ministry of Environment and Mineral Resources
Bahati Keranga Ministry of Environment and Mineral Resources
Washington Onyango Ministry of Environment and Mineral Resources
Anne Nderitu Ministry of Environment and Mineral Resources
Dr. Ayub Macharia National Environment Management Authority
Benjamin Langwen National Environment Management Authority
David Ong’are National Environment Management Authority
Vicky Onderi National Environment Management Authority
Hildegard Wambayi National Environment Management Authority
Betty Nzioka National Environment Management Authority
Felix Mugambi National Environment Management Authority
Maureen Kwamboka National Environment Management Authority
Richard Okeyo National Environment Management Authority
Carol Mbatia National Environment Management Authority
Frederick Nambisia National Environment Management Authority
Wilkister Magangi National Environment Management Authority
John Mumbo National Environment Management Authority
Samuel Munene National Environment Management Authority
John Mumbo National Environment Management Authority
Joseph Masinde National Environment Management Authority
Jeremiah Mugambi National Environment Management Authority
Jared M. Nyamweya Ministry of Education
Lois Bosire Ministry of Information
Ibrahim Longlomoi Ministry of Public Works
Dr. Osoro Nyakweba Ministry of Wildlife
Charles Ataya Department of Resource Survey and Remote Sensing
Reuben Kibet Department of Resource Survey and Remote Sensing
John Njoroge E- Government
Kennedy Abongo Kenya Metrological Department
S. M. Kimomo Mines & Geology
Joseph Sirengo Mines & Geology
Monica Okoth Kenya Bureau of Standards
Washington Okoth Kenya Bureau of Standards
Amos Wambua Kenya Bureau of Standards
NAME INSTITUTION
Susan Onyancha Kenya Revenue Authority
Edward Ombui Africa Nazarene University
Wesley K. Ondieki Bomango Environmental Initiatives
Tom Musili Computers For Schools Kenya
Stephen Kahara Computers For Schools Kenya
Henry Ongaga Eco-Watch
Terry Njoroge International Conference Workshops and Events
Rachel Ibukah Jomo Kenyatta University of Agriculture & Technology
Esther Mwiyeria Wachira Global E-Schools and Communities Initiative
Lina Palmer Global E-Schools and Communities Initiative
Roxana Bassi Global E-Schools and Communities Initiative
Senthil Kumar Global E-Schools and Communities Initiative
Dan Njiriri Kenya ICT Trust Fund
Maurice Mbegera Masuro Consultants
Benjamin Ombati Masuro Consultants
Dickson Mokua Masuro Consultants
Mike K. Bill Mindgem Concepts
Caleb Ouma United Nations Environment Programme
Dr. Ludgard Coppens United Nations Environment Programme
Gerard Cunningham United Nations Environment Programme
Elias Ayiemba University of Nairobi
Dr. Isiah Nyandega University of Nairobi
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