INTERARCH BUILDING PRODUCTS PRIVATE LIMITED

PROPOSED QUALITY PLAN

Customer : M/s RSPL Limited Prepared By: QCP No :INT/QAP/Proposed/RSPL
Revision : 00
Enquiry No : 110-426 Approved By : Date : 120/02/16
Page : 1 of 5

SL. TYPE OF FREQENCY OF INSPECTION FORMAT OF

DESCRIPTION CHARACTERISTICS CATEGORY ACCEPTANCE CRITERIA REMARKS
NO. CHECK CHECK RECORDS
BY INTERARCH BY CUST.
1.0 RAW MATERIAL
345 Mpa material as
1Plate from every * As per standard of Structural
Dimension Major Measurement I R IIR per ASTM A 572 Gr 50
Bundle Steel (Min. YS 345 Mpa) & P.O. or Equivalent.

Visual Free from surface defects i.e.

Physical conditions Major 100.00% I R IIR
Inspection pitting dents etc.
Mill TC : 100 %
1.1 HR Plates Mechanical properties
Major Verify Mill TC Labtest: 10% of total I R MTC & LR
UTS,YS and elongation heat of Stock
* As per standard of Structural Steel
(Min. YS 345 Mpa) & P.O.
Chemical Properties Major Verify Mill TC Mill TC : 100 % R R MTC
2 Plate of every Heat
Ultrasonic
Lamination Major of 25mm thick and Free From Lamination I R IIR
Testing
above
Visual Free from surface defects i.e.
Physical conditions Major 100.00% I R IIR
Inspection pitting, Scaling, dents etc.
Hot Rolled Sections
1.2 (Beam, Angle, Channel Rods Dimension Major Measurement 2Pc every lot IS 1852 or Eqvl. I R IIR
etc.)
Mechanical & Chemical IS2062 Grade E 250 Quality
Major Verify Mill TC 100.00% R R MTC
Properties "A&B" or Eqvl. & P.O.

Dimension Major Measurement 1 coil of every lot ASTM A 924 M or eqvt. & P.O. I R IIR

Visual Free from surface defects i.e.

Physical conditions Major 100.00% I R IIR
Pre-galvanised Coils Inspection pitting dents etc.
1.3 Mill TC : 100 %
for Cold form ( 275 GSM ) Mechanical properties ASTM A 653 SS 50 or eqvt. &
Major Verify Mill TC Labtest: 10% of total I R MTC & LR
UTS,YS and elongation heat of Stock
P.O.
ASTM A 653 SS 50 or eqvt. &
Chemical Properties Major Verify Mill TC Mill TC : 100 % R R MTC
P.O.
Dimension ,TCT and width
Measurement 1 coil of every lot I R IIR
Pre Painted Coils etc.
(For Roof- 0.60 mm SMP / SDP AS:2728 / ASTM A 792 or Eqvl.
, Min. 300 Mpa For SS 2000 Mechanical properties & P.O. R R MTC
1.4 Profile. Major Verify Mill TC 100%
Chemical Properties R R MTC
For Wall- 0.60 mm, SMP / SDP ,
550 Mpa For Hi Rib) Matching with master colour
Colour Visual 1 coil of every lot I R IIR
sample
 INTERARCH BUILDING PRODUCTS PRIVATE LIMITED
PROPOSED QUALITY PLAN
Customer : M/s RSPL Limited Prepared By: QCP No :INT/QAP/Proposed/RSPL
Revision : 00
Enquiry No : 110-426 Approved By : Date : 120/02/16
Page : 2 of 5

SL. TYPE OF FREQENCY OF INSPECTION FORMAT OF

DESCRIPTION CHARACTERISTICS CATEGORY ACCEPTANCE CRITERIA REMARKS
NO. CHECK CHECK RECORDS
BY INTERARCH BY CUST.

Dimension Major Measurement 1 coil of every lot As per P.O. I R IIR

Polycarbonate Sheet for Day
1.5 2mm thick
Lighting Panels
Verification of Mfg. TC Major Visual 100.00% As per Manufacturer's Spec. R R MTC

2.0 INPROCESS INSPECTION

As per shop Drg. And cutting Checked by
2.1 Marking Dimension Major Measurement 100.00% --- ---
plans Fitter/QC Inspector

Checked by Gas
2.2 Cutting of the sheets Edge preparation etc. Major Visual Randomly Edges should be free from burrs --- ---
Cutter/QC Inspector

As per Drg. & butt weld as per

Checked by
Interarch Appd. WPS and
Dimension Major Measurement 100.00% Fitter/QC --- ---
welding as per AWS D 1.1
Inspector
(2015)
Minimum 500mm
Web to web & Flange to Flange DP test Major Visual 100% Joints AWS D1.1,2015 or eqvl. I R IIR length joint can be
2.3
Fit up & seaming used for web/flange
Ultrasonic Testing- Flange 25% Joints of 25% seaming
Major Visual AWS D1.1,2015 or eqvl. I R IIR
Butt weld Items

10% Flange Butt

Radio Graphy Testing-
Major Visual Joints of critical AWS D1.1,2015 or eqvl. I R TR
Flange Butt weld
members

Checked by
Flange to web fit up and edge
2.4 Dimension Major Measurement 100.00% As per Shop Drg. Operator/QC --- ---
tacking only
Inspector

Checked by
Welding quality and Fillet Visual &
Flange to web SAW welding Major Randomly AWS D1.1,2015 or eqvl. Operator/QC --- ---
size Measurement Inspector
2.5 (Double side continuous
Welding ) 10 % weld length of
DP test Major Visual AWS D1.1,2015 or eqvl. I R IIR
10% items
Connection plate set-up and
2.6 other accessories Dimension Major Measurement 100.00% As per Shop Drg. I --- ---
 INTERARCH BUILDING PRODUCTS PRIVATE LIMITED
PROPOSED QUALITY PLAN
Customer : M/s RSPL Limited Prepared By: QCP No :INT/QAP/Proposed/RSPL
Revision : 00
Enquiry No : 110-426 Approved By : Date : 120/02/16
Page : 3 of 5

INSPECTION
SL. TYPE OF FREQENCY OF FORMAT OF
DESCRIPTION CHARACTERISTICS CATEGORY ACCEPTANCE CRITERIA REMARKS
NO. CHECK CHECK RECORDS
BY INTERARCH BY CUST.

Weld Appearance Major Visual 100.00% AWS D1.1,2015 or eqvl. I --- ---

25 % Fillet /Groove
DP test Major Visual weld Joints of 25% AWS D1.1,2015 or eqvl. I R IIR
Connection plate Welding
2.7 Items
(GMAW)
25 % CJP Groove
Ultrasonic Testing Major Measurement Weld Joints of 25% AWS D1.1,2015 or eqvl. I R IIR
Items

2.8 Flange Drilling /Punching Dimension Major Measurement 100.00% As per Shop Drg. I R Tolerance as per
AWS D1.1, 2015
IIR
and MBMA
Measurement &
2.9 Final Inspection Dimension & Finishing Major 100% As per Shop Drg. I R standard
Visual
Required on all
primary &
Surface Preparation By Shot Operator/ QC
2.10 Finishing Major Visual 100% Sa 2-1/2 Grade Finish --- --- secondary
Blasting inspector members except
galvanised items
two Coat on all
Primer Specification Major Visual 100.00% Epoxy Primer I --- --- Primary &
2.11 Primer Process Secondary items
except galvanised
Coating Thickness Major Measurement 20% Randomly Avg 25 Microns DFT Per coat I R IIR cold form items

3 ROLL FORMING & COLD BENDING PROCESS

Operator/ QC Tolerance as per
3.1 “C” Section Roll Forming Dimension Major Measurement 1 Pc(Each Size) As per shop Drawing & BOQ R IIR
inspector MBMA

Operator/ QC Tolerance as per

3.2 “Z” Section Roll Forming Dimension Major Measurement 1 Pc(Each Size) As per shop Drawing& BOQ R IIR
inspector MBMA

As per Interarch Sheeting Operator/ QC

3.3 Sheet Roll Forming Dimension Major Measurement 1 Pc(Each Size) R IIR
Profile & BOQ inspector

Operator/ QC
3.4 Eave Angle, Rake Angle, etc Dimension Major Measurement 2Pc(Each Size) As per shop Drawing R IIR
inspector

Operator/ QC
3.5 Flashing Dimension Major Measurement 2Pc(Each Size) As per shop Drawing R IIR
inspector
 INTERARCH BUILDING PRODUCTS PRIVATE LIMITED
PROPOSED QUALITY PLAN
Customer : M/s RSPL Limited Prepared By: QCP No :INT/QAP/Proposed/RSPL
Revision : 00

Enquiry No : 110-426 Approved By : Date : 120/02/16

Page : 4 of 5
INSPECTION
SL. TYPE OF FREQENCY OF FORMAT OF
DESCRIPTION CHARACTERISTICS CATEGORY ACCEPTANCE CRITERIA REMARKS
NO. CHECK CHECK BY INTERARCH BY CUST. RECORDS

5 Pcs. Of Each Size As Per Metal Profiled Sheet &

3.6 Day light Panel Dimension Major Measurement I R IIR
of Each Lot BOQ

i)Identification
ii)Free from damage,
4.0 Pre - Dispatch Inspection distortation , unpainted area
Major Visual 100% As per packing list I --- ---
and any other visual defect .

5.0 BOUGHT - OUT ITEMS

As per sampling
Dimension Major Measurement I R IIR
Plan Full Threaded
5.1 HSFG Bolts,nuts and washers IS: 3757 Gr.8.8 or eqvt. & P.O. Hot Dip
Mechanical and Chemical Galvanised
Major Verify mfg. TC 100% R R MTC
properties

As per sampling IS: 1363 & 1367 Gr 4.6 or eqvt.

Dimension Major Measurement I R IIR
Plan & P.O. Electroplated
5.2 Machine Bolts,nuts and washers with Yellow Zinc
Mechanical and Chemical IS: 1363 & 1367 Gr 4.6 or eqvt. Passivated
Major Verify mfg. TC 100% R R MTC
properties & P.O.

Verification of Colour and As per Manufacturer's Spec. &

Major Visual 100% I --- MTC
Mfg.TC P.O.
5.3 Primers Epoxy Primer
Coating Thickness Major Measurement One sample /batch As per Manufacturer's Spec. I --- ---

As per sampling ASTM F 1554 Gr 36 or eqvt. &

Dimension Major Measurement I R IIR
Plan P.O. #Rod Raw Material
5.4 Anchor Bolt will be as per IS:
Mechanical and Chemical ASTM F 1554 Gr 36 or eqvt. & 2062 E 250/ SAE
Major Verify mfg. TC 100% R R MTC 1018
properties P.O.

AWS 5.1
5.5 Welding consumables Specifications Major Visual Every Batch As per Manufacturer's Spec. R R MTC AWS 5.17
AWS 5.18
 INTERARCH BUILDING PRODUCTS PRIVATE LIMITED
PROPOSED QUALITY PLAN
Customer : M/s RSPL Limited Prepared By: QCP No :INT/QAP/Proposed/RSPL
Revision : 00
Enquiry No : 110-426 Approved By : Date : 120/02/16
Page : 5 of 5

SL. TYPE OF FREQENCY OF INSPECTION FORMAT OF

DESCRIPTION CHARACTERISTICS CATEGORY ACCEPTANCE CRITERIA REMARKS
NO. CHECK CHECK RECORDS
BY INTERARCH BY CUST.

5.6 Self Drilling Screw Dimension Major Measurement 10 piece/lot as per P.O. & AS 3566 class 3 I --- ---
“TD” Brand or
equivalent
Verification of Mfg. TC Major Visual 100.00% AS 3566 class 3 R R MTC

General Notes :-
1 All HR plate cut edges will be flame cut/shear cut. This is acceptable practice in fabrication industry.
2 There could be some warpage/waviness in flanges and web due to welding/raw material/ handling etc but these will be within relevant standard tolerances.
3 Back coat of pre-painted sheets will be Interarch grey but there could be minor variation with respect to different lot and different supplier.
4 Steel structure & Cold Form ites will be supplied in primed condition but there could be some handling and transportation scratches on items at the time of receving at site .
5 In roll forming products i.e roof and cladding sheet etc there could be some oil canning because every raw material coil have some waviness within relevant Standard.
6 Holes are made by following process i.e punching/ drilling/CNC flame and plasma cut as per acceptable industry practice
7 Shot blasting on secondary items i.e. Sag rod is not possible due to chance of thread damage, sag rod will be cleaned manually by solvant and emery paper.
8 QA/QC checks to be done in plant only before material dispatch, at site material can be verified only for visual condition.
Note :- * (As per ASTM/IS/DIN/BS/AS/JIS/SAC Standards and rolling tolerances
I : Inspection MTC : Manufacturer Test certificate as per Country of Origin of raw material)

R :Review WPS :Welding Procedure Specification ** (Min YS 240 Mpa material can be occassionaly used for plate > 20 mm
IIR : Internal Inspection Report PO: Purchase Order subjected to stock availability and strength requirment )
LR: Lab. Report ASTM: American Society of Testing & Material
IS : Indian Standard
For Interarch Building Products Private Limited DIN : German Institute of Standarization
BS : British Standard
AS : Australian Standard
JIS : Japan Institute of Standardization
(Head – Quality) SAC : Standardization Administration of China