BMS Mini 3

EMUS BMS Mini 3 is a compact, all-in-one BMS device, that

autonomously executes all core and utility functions of battery
management. It interacts with all other components in the
system, monitors cell voltage levels, and controls charging and
balancing functions, using various inputs, outputs, and
interfaces.
It is designed to use for battery packs consisting of 6 up to 16
cells connected in series.

Any lithium chemistry, series-connected battery pack, or a pack of multiple parallel strings, from minimum 6 of up to 16 cells:

• AGV, UGV
• Scooters
• Bikes
• 2-wheelers, 3-wheelers
• Motorcycles.
• Mobile energy storages.

• USB interface that is intended for quick and straightforward connection to a host device (e.g. computer, tablet,
smartphone) when configuration, diagnostics, or maintenance is needed.
• CAN data interface. Enables to communicate with CAN equipped EMUS devices and third-party devices.
• Supports 50, 125, 250, 500, 800 kbit/s and 1 Mbit/s CAN baud rates (default 250kbit/s).
• RS232, a single-ended transmission mode protocol, allows continuously monitor BMS activity using first-party or third-
party devices (feature to be active in future product revisions).
• RS485 is a differential transmission mode protocol, which allows to continuously monitor BMS activity and control chargers
(feature to be active in future product revisions).
• SD card enables to store all sent messages from the EMUS BMS Mini 3 and recover all unexpected situations which
occurred in the past (feature to be active in future product revisions).
• Each BMS Mini 3 monitor from 6 up to 16 battery cells.
• State of Charge (SOC) and State of Health (SOH) (gen1 algorithm) allows to monitor cell’s degradation factors. SOC
calculations depend on real cell capacity and internal cell parameters.
 Figure 1 BMS MINI 3 (MNC310) pinout

Figure 2 EMUS Mini 3 (MNC310) dimension

Pin No. Assignment Mating Housing Terminal
1 5V/12V/BAT_SENS
2 GPAI2
3 GPO1
4 GPO2
5 GPO3
6 GPO4
7 RS232_TX
8 Molex MicroFit 43045-1600
RS485_A Micro-Fit 3.0 Receptacle Housing 43025-
(recommended crimp tool Molex
9 GND 1600
Hand Crimp Tool P/N: 638190000)
10 GPAI1
11 GPI1
12 GPI2
13 GPI3
14 GPI4
15 RS232_RX
16 RS485_B
17 5V/12V/BAT_SENS
18 GPO5
19 Molex MicroFit 43045-0600
CAN_H Micro-Fit 3.0 Receptacle Housing 43025-
(recommended crimp tool Molex
20 GND 0600
Hand Crimp Tool P/N: 638190000)
21 GPI5
22 CAN_L
23 TEMP1
24 TEMP2
25 TEMP3
26 TEMP4
27 Molex MicroFit 43045-1000
TEMP5 Micro-Fit 3.0 Receptacle Housing 43025-
(recommended crimp tool Molex
28 1000
Hand Crimp Tool P/N: 638190000)
29
30 GND
31
32
33 -
34 CELL15+
35 CELL13+
36 Molex MicroFit 43045-1800
CELL11+ Micro-Fit 3.0 Receptacle Housing 43025-
(recommended crimp tool Molex
37 CELL9+ 1800
Hand Crimp Tool P/N: 638190000)
38 CELL7+
39 CELL5+
40 CELL3+
 41 CELL1+
42 CELL16+
43 CELL14+
44 CELL12+
45 CELL10+
46 CELL8+
47 CELL6+
48 CELL4+
49 CELL2+
50 CELL1-

Item Conditions Value

Operating voltage 12 to 72.8 VDC
At typical supply voltage, with 12 VDC typical 72.8 VDC typical
Current consumption
nothing else connected 28 mA 10 mA
General purpose output GPO1-
GPO5 max sinking current 1.25A
(resettable fuse trip current)
General purpose output max
32 VDC
voltage
General purpose input ON
5 to 72.8 VDC
voltage
General purpose input OFF
0 VDC
voltage
USB interface controller F232R
USB power supply data line
VS protection (Pd - 85W) 6V
transient/overvoltage protection

TVS protection (Pd –200W)

RS232 interface voltage -15V to 15V

USB/RS232 interface galvanic

isolation None

CAN intarface TVS protection (Pd - 350W) -24V to 24V

RS485 interface voltage TVS protection (Pd - 600W) -7V to 12V
USB interface duplexity USB not connected Full duplex (send and receive)

RS232 interface duplexity USB connected Full duplex (send and receive)
Half duplex (send only)
USB/RS232 interface baud rate 57.6kbps
USB/RS232 interface data bits 8 bits
 USB/RS232 interface parity None
USB/RS232 interface stop bits 1 bit
External temp sensors 5

Individual cell voltage limits Firmware v2.x 2V to 4.55V

Firmware v3.x and above 1V to 4.95V1
Individual cell voltage Firmware v2.x 12mV
measurement accuracy
Firmware v3.x and above 2mV
Individual cell voltage Firmware v2.x 10mV
measurement resolution
Firmware v3.x and above 1mV
CAN speeds 50, 125, 250, 500, 800 kbit/s and 1 Mbit/s
without heatsink 100A
Continuous
with heatsink2 200A
Load current
without heatsink, 10s 250A
Peak
with heatsink, 60s 300A

without heatsink 50A

Continuous
with heatsink 100A
Charge current
without heatsink, 10s 100A
Peak
with heatsink, 60s 150A
Resistor 8.2 Ohm
Balancing
Current @4.2V 500mA

Pre-Charge Resistor 250 Ohm

5V/12V Hold current 1A

Item Condition Value

Number of cells limits 6 to 16 cells3
Operating temperature -40°C to +85°C
Maximum number of external temperature sensors 5
External temperature sensor measurement accuracy ±5⁰C
External temperature sensors measurement
1⁰C
resolution
IP rating IP40
Weight 0.154kg
Maximum 15Nm
Terminal tightening torque on M8 L+, C+, B+ terminals
Destruction 18Nm

1
Maximum voltage per cell is limited by full pack voltage depending on number of cells used.
2
Used Heatsink with at least 0.7 K/W thermal resistance.
3
Minimum cells count depends on full battery pack voltage. Minimum full battery pack voltage must be above 12V.
Charger Name Communication Protocol
Elcon CAN J1939-based
Zivan RE CAN Zivan proprietary
Powerfinn CAN
Delta-Q CANOpen - Profiles: CiA 418/419 [default]
DeltaQ standard [supported]
Non-CAN I/O Controlled

NOTE: More chargers, inverters integrations are planned for the next product revision.

NOTE: For all chargers recently supported please refer to https://emusbms.com.

NOTE: For more information on each charger’s communication protocol, please

contact the charger manufacturer.