TM FBR 75 PDF

INTRODUCTION
4Most accident happens due to the disregard of basic safety rules or

precautions. In order to prevent accidents from happening, the factors
responsible for accidents must be avoided beforehand.
For this reason, please read this manual and fully understand the
precautions for safety and the proper procedures and directions for
inspection and maintenance before starting operation.
Performing maintenance and repair without adequate knowledge may

cause inadvertent accidents.
4It is not possible to cover all the possible cases of accidents in this
"TROUBLESHOOTING MANUAL". Therefore, attention should
be given to precautions other than the ones mentioned in this
"TROUBLESHOOTING MANUAL". Especially, when repair and
maintenance work which are not covered in this "TROUBLESHOOTING
MANUAL" are carried out, always work under the direction of an
instructor who understands the matter.
[Control System Transition]

FET with New CAN-BUS
Model IGBT Control FET Control
Accelerator Control
~121AD3316 / 121AD3502
FBR 9 ~ 13 - 75 121AD3317 ~ 121AD3530 121AD5343 ~ 121AD7827 121AD7828~
/121AD3531 ~ 121AD5342
FBR 10H / 13H - 75 ~124AE0278 124AE0279 ~ 124AE0613 124AE0614 ~ 124AE0949 124AE0950~
FBR 14 ~ 18 - 75 ~131AE5117 131AE5118 ~ 131AF1005 131AF1006 ~ 131AF6827 131AF6828-
~141AE0946
FBR 20 / 25 - 75 141AE0947 ~ 141AE1032 141AE1619 ~ 141AE2451 141AE2452-
/141AE1033 ~141AE1618
~171AE0104
FBR 30 ~ 40 - 75 171AE0105 ~ 171AE0112 171AE0192 ~ 171AE0289 171AE0290-
/171AE0113 ~ 171AE0191
4Please note that the contents of the explanation in this manual are
different according to each control system.
Please refer to the applicable explanations.
Using this "TROUBLESHOOTING MANUAL"
This manual has information about the layout and names of main components, procedures for
disassembly, assembly, inspection, adjustment, maintenance, and hints for troubleshooting which are in
effect mainly for the model FBR-75 .
Since the parts used in this machine are subject to change for the sake of better quality, performance
enhancement and safety, some portions of the contents and illustrations of this "TROUBLESHOOTING
MANUAL" may not be identical.
Directions with and marks are very important, and must be followed.
Indicates a potentially hazardous situation which, if not avoided,

DANGER could result in death or serious injury.
You must follow this instruction.
WARNING could result in death or serious injury.
CAUTION may result in minor or moderate injury.
Indicates suggestions, tips and hints related to the safety of a

NOTE
operator and maintain of truck.
1. Personnel this "TROUBLESHOOTING MANUAL" is aimed at:

This "TROUBLESHOOTING MANUAL" is directed at personnel who possess sufficient knowledge
and technical expertise. If you do not understand any of the contents of this "TROUBLESHOOTING
MANUAL", perform operation under the guidance of personnel who does.
2. Conditions of a facility
The work conditions described in the "TROUBLESHOOTING MANUAL" are written on the assumption
that the work is performed at a standard work facilities and tools for the maintenance of NICHIYU
ELECTRIC LIFT TRUCKS are available.
For safe and reliable maintenance, the work should be performed at a shop which is equivalent to these
described in this "TROUBLESHOOTING MANUAL" with following all instructions strictly.
Copyright© 2008
NIPPON YUSOKI CO., LTD.
All Rights Reserved
CONTENTS
2-3-19. Auto power off function working check 59
1. Introduction 1
2-3-20. OIS (Operation Interlock System)
1-1. What's new in FBR-75 working check 60
(IGBT and FET Control)................................ 1 2-3-21. Battery electrolyte level working check (OPTION) 61
1-2. What's new in FBR-75 2-3-22. Turn signal lamp working check 61
2-3-23. Hydraulic oil level warning working check (OPTION) 62
(CAN-BUS Control). ..................................... 2
2-3-24. Overload working check (OPTION) 62
2-3-25. Travel inhibitor working check (OPTION) 63
2-3-26. Cooling fan working check 63
2. Adjustment of SICOS-AC 3 2-3-27. Over discharge lIft lock
working check (OPTION) 64
2-1. Explanation of the monitor display................ 3 2-3-28. Turning speed reduction
2-1-1. Indicator panel 3 adjustment and working check (OPTION) 66
2-1-2. Indication of display 4 2-3-29. Laser pointer working check (OPTION) 66
2-1-3. Function of display 5 2-3-30. Accelerator potentiometer adjustment 67
2-1-4. Various kinds of mode selection 12 2-3-31. Steering angle potentiometer adjustment 70
2-2. Explanation of the MPU board.................... 23 2-3-32. Tyre diameter data adjustment 72
2-2-1. Basic control board construction 23 2-3-33. Battery front loading (travel/hydraulic interlock) 72
2-2-2. MPU board 24 2-3-34. Cancelation of Auto suspension function 72
2-2-3. Display board 25 2-3-35. Built-in charger working check (OPTION) 73
2-2-4. EPS controller (EPS / DSP board) 25 2-3-36. Confirmation the charging electricity usage
2-2-5. MPU board setting 27 and consumption rate setting (OPTION) 75
2-2-6. Display board setting : IGBT and FET Control
EPS controller (EPS/DSP board) setting
: CAN-BUS Control 28
2-2-7. Adjustment Standards List for FBR-75 series 30
2-2-8. Other settings 32
2-3. SICOS-AC check and adjustment.............. 34
2-3-1. Chassis insulation check 34
2-3-2. Battery voltage calibration 35
2-3-3. Current sensor check 36
2-3-4. Model setting 38
2-3-5. Safety circuit for control
(contactor tripping) check 39
2-3-6. Hydraulic speed setting and adjustment 41
2-3-7. Descending regeneration check 44
2-3-8. Switch plugging (back) regenerative
braking force adjustment 44
2-3-9. Regenerative braking force check
and adjustment 45
2-3-10. Anti-slip (high performance series)
adjustment 47
2-3-11. Front wheel brake(high performance series)
check 48
2-3-12. Auto suspension check 48
2-3-13. Display monitor symbol (icon)
check and setting 49
2-3-14. Display language check and setting 50
2-3-15. Optional function check and setting 51
2-3-16. Load sensor working
check and calibration (OPTION) 56
2-3-17. Display brightness check and adjustment 58
2-3-18. Hour meter working check 59
3. Trouble shooting 78
3-1. Self diagnosis function............................... 78
3-1-1. Display 78
3-1-2. Error messages and Display conditions 81
3-2. Error history memory. ................................ 86
3-2-1. Error history memory 1 86
3-2-2. Error history memory 2 88
3-2-3. Clearing the error history memory
(memory initialization) 90
3-3. I/O Check................................................... 91
3-3-1. I/O check mode display method 91
3-3-2. I/O port table 93
4. Wiring and main controller layout 113
5. Reference 190
5-1. MPU board connectors............................ 190
5-1-1. Pin arrangement of connector housing 190
5-1-2. Name of parts 190
5-1-3. Installation of terminals into housing 191
5-1-4. How to extract terminals 192
5-1-5. Crimp tools (manufactured by AMP) 193
5-2. Water resistant connector........................ 194
5-2-1. Water resistant connectors 194
5-2-2. Water resistant connectors
(other than those described above) 194
Introduction 1
1. Introduction B
Adopt VFD (Vacuum Flourescent
Display)
1- 1. What's new in FBR-75 (IGBT and FET Control) (Interchangeable installation with panel Ass'y)
: Initial lot trucks are not featured.
(Will be featured accordingly)
l 10-step battery discharge indication
A Equipped with Sicos-AC l Time length of hour meter indication key when it is ON (actual
operation time is OPT)
l Canceled battery electrolyte level display
l Improved inching Slanted lift chain
l Enhanced regeneration Q arranged parallel (P mast)
l Altered speed indication (actual speed / converted speed)
l Settings for various modes, power mode, and low speed l Mono-blocked slow speed (turtle) S/W and mode S/W (sheet
l Auto power OFF type switch)
l Neutral safety
l Self-diagnosis function
l Contactless traveling, loading and regeneration
E Valve potential for the lift micro S/W
Sensor-less hydraulic control (Enhanced

C board and software) Change of the head guard ceiling
L figure
l Enhanced software (auto suspension, front brakes, hydraulic response)
EPS controller (change the FET
G parallel number)
F Type VE controller
FBR 14 - 30
l Mono-blocked heat sink and base, mono-blocked gate board, mono-
blocked condenser (soldering) etc.
Small-sized contacter
H
(small-sized coil)
U Change the pipe Comp. figure
I Commonized MPU fuse
R Chain anchor (lift BKT) Main fuse (325A), EPS fuse (40A)
S Lift BKT chain entanglement prevention Plasticized battery plug cover

N
(front loading)
l Side roller installation / stopper cancellation
Change the battery electrolyte level

J sensor position
K Made laser pointer optional
FBR9 - 18
Change the tilt bar's figure on both D Abolish the hydraulic motor sensor
T ends
Change the tilt cylinder P Sheet metal disc brake

W structure
l FBR9-18
V Change the reach cylinder diameter

Plasticized oil tank FBR9-18 : 50/ 25 / 45/ 25 (inside diameter / rod diameter)
M FBR20-30 : 50/ 25 / 50/ 30 (inside diameter / rod diameter)
(front loading on FBR 15 series) O Commonized frame Comp. Material
Commonized with side loading models Front and side material etc.

1 Introduction
1- 2. What's new in FBR-75 (CAN-BUS control) : Initial lot trucks are not featured.
(Will be featured accordingly)
C Abolish the display control board

lCharing passage indicator addition
lDisplay board abolition
lWaterproof strengthening of resin panel
L Mode change switch waterproof

E Change the charge passage display strengthening
LED→ display
l Apply on the surface coating
(same to HT coating)
G Charge display (option) H Function integration

It displays the charge by the electric rate and the amount of
l Display board, Microcomputer charger and EPS are integrated.
the charge per 1 kW.
M Expansion of charge plug window

B Change the MPU board
The window is expanded to prevent the finger stuff etc.
FB and FBR are shared.
l Detaching the charge plug has been improved.
Improve the waterproof connector D Change of charger switch

K
application location lCharge passage LED is abolished.
The connector is changed to the waterproof type.
l
I Review the transformer capacity

J Fan decrease Improvement of transformer capacity and shortening at
lFBR10H/13H/14-18 CS/FCS charging time
O Improve the CS specification

lWaterproof cover addition
lWaterproof strengthening
N Change the battery roller base

A Adopt CAN system
The work of the battery maintenance is improved by adjusting
Decrease in wiring by CAN-BUS system adoption
l the roller to 2 pieces, and enlarging space required for
Message addition
l installation with the case.
lWaterproof strengthening
F Adopt OIS (Operation Interlock

System) function
It is the travel and loading system that cannot work if the
l
operator does not correctly sit on the seat.
P Change of travel motor winding Q Adopt the EPS sensor water Drain
hole
lWeight reduction of coil stater (copper wire part)
4.2 holes are added.

2. Adjustment of SICOS-AC
2- 1. Explanation of the monitor display
2-1-1. Indicator panel
Monitor display Mode select switch
1 2 3 4 16
5 6 7
8 9 10 11 12 13 14 15 121T346E
1. Battery discharge indicator

2. Slow speed mode monitor (Turtle mark)
3. Fork horizontal indicator (Option)
4. Travel speed meter
5. Reserve charge indication (Option)
6. Date and time (Calendar and clock)
7. Hour meter
8. Safety monitor for travel circuit
9. Safety monitor for hydraulic circuit
10. Safety monitor for steering circuit
11. Safety monitor for battery electrolyte level (Option)
12. Safety monitor for overloading (Option)
13. Safety monitor for hydraulic oil (Option)
14. Safety monitor for for OIS (Operator Interlock System) CAN-BUS control
15. Service icon
16. Mode select switch
NOTE Icons of 8 to 15 shown in the illustration are displayed for the explanation. It is
not actual indication. They are displayed when abnormalities are occurred.

2 Adjustment of SICOS-AC
2-1-2. Indication of display

When the key switch is turned on.
Turn on the key switch.
The self-diagnosis function checks the control system

and display "MONITORING OK" when no problems are
found. Icon of "Read operator's manual" is flashed
three times for warning to the operator. After 0.5 seconds
Then, the normal screen is displayed.
If any abnormalities are detected, the error message

is displayed. If the message is too long or some
abnormalities are occurred at the same time, they are
scrolled from right to left alternatively.
After 2 or 3 seconds
Normal screen
NOTE If traveling or hydraulic operation is done while

system checking for the first 3 or 4 seconds after
turning on the key switch, the normal screen is
displayed immediately.
121T187E
CAUTION Contact to your local Nichiyu dealer if the error

message is displayed.
Mode select switch

NOTE If travel/hydraulic operation is done while the
mode setting, the display is returned to the normal
screen. 121T188
Setting screen by one touch operation
Reserve charge screen Refer to the section of the

Push button. Set the starting time of battery
l lll reserve charging on FBR-75
charge. OPERATOR'S MANUAL or
WORKSHOP MANUAL.
(This screen is displayed if the
optional built-in charger is equipped.)
Mode select screen

lSlow speed mode setting
Push button. lTravel mode setting
lHour meter / odometer selection
lll Refer to each setting section.
(Release within 3 seconds.) lDisplay mode setting
lNeutral (Accelerator OFF)
regeneration mode setting
Push button Date / time setting screen

lll Refer the page 18 for details.
For setting of date and time.
formore than 3 seconds.
Hour meter screen

Push one of or . lReading of hour meter counter lll Refer the page 7 for details.
(Total, Travel and Hydraulic)

Adjustment of SICOS-AC 2
2-1-3. Function of display

This forklift truck has the self-diagnosis function.
1 2 3 4 16
5 6 7
8 9 10 11 12 13 14 15 121T347E
NOTE Icons of 8 to 15 shown in the illustration

are displayed for the explanation. It is not
actual indication. They are displayed when
abnormalities are occurred.
1. Battery discharge indicator

The battery discharge indicator shows the discharged
condition of the battery.
CAUTION Do not over-discharge.

The battery life can be shortened by over-dis-
charging.
Charge the battery as soon as possible when all
green segments are disappeared.
Full Charge the battery immediately

charged In case of
40% discharge Less than 20% Less than 0% Empty
Discharge Discharge Discharge Discharge
When the battery capacity is When the capacity is less than 0%,
less than 20%, all green one red segment is flashed with the
segments are disappeared outline of the gauge.
and two red segments stay on. When the capacity is empty, only the
outline of the gauge is flashed. 121T190E

lOver discharge lift lock (Option)

When all green segments are disappeared and two red
segments are lit, the lift speed is reduced by half.
At the same time, " CHARGE THE BATTERY "
message appears on the screen. Two red segments are lit.
When the truck is continued to use, only one red After 0 minutes.
segment is started to flash and the lift function is
interrupted.
Standard equipment for EEC.
One red segment is started to flash

and lift function is interrupted. 121T191E
2. Slow speed mode monitor (Turtle mark)

When the turtle button is pushed, the turtle mark is
indicated on the screen with the preset speed.
121T192E
3. Fork horizontal indicator (Option)

This mark is indicated when the fork is horizontal and
possible to use the laser pointer.
121T193E
4. Speed meter
The traveling speed is displayed on the screen.
121T194E
5. Reserve charge indication (Option)

The reserved date and time to start charging the battery
is displayed. Refer the section of "Battery and charger"
on FBR-75 OPERATOR'S MANUAL or WORKSHOP
MANUAL for details. 121T195E
6. Date and time (Calendar and clock)

The current date and time are displayed. If the " "
button is pushed for more than 3 seconds, the display is
changed to the setting screen. Refer the page 18 for
details. 121T196E

7. Hour meter Normal screen

Total hours
The hour meter shows the total hours of turning on the
key switch.
(The actual operating hours can be displayed as option.)
It is useful to know the total operating hours for the
daily job management and scheduling of the periodical
inspection. After 5 seconds,
Push the normal screen
or is displayed.
Hour meter screen
When pushing " " or " " button, each individual
hours for travel, hydraulic and total are displayed for 5
seconds.
The normal screen and hour meter screen are changed
by turn by pushing " " or " " button.
After 5 seconds, the normal screen is displayed. Total key-on hours
Total hydraulic hours
Total traveling hours
The odometer can be displayed in the normal screen Total traveling distance
Option
instead of hour meter. Refer the meter mode setting in
the setting mode section.
CAUTION The hour meter screen is returned to the normal

screen even less than 5 seconds by operating
121T197E
traveling or hydraulic function.
The load weight gauge (option) or odometer can be

displayed instead of the hour meter.
Refer the meter mode setting section at the page 21.
l When the screen displays the odometer, the word of

“TRAVEL” is flashed while travelling. 121T198E
l When the screen displays the load weight, the word

of “LOAD” is displayed and flashed while operating
hydraulic and for 5 seconds after operation.
The displayed figure is changing during the flashing.
Read the figure after stopping to flash to get the
correct weight.
8. Safety monitor for travel circuit

When fault is detected in the travel circuit, the travel
icon flashes and the presumed defective part name is
displayed.
121T199E

9. Safety monitor for hydraulic circuit IGBT and FET control

l
When fault is detected in the hydraulic circuit, the
hydraulic icon flashes and the presumed defective part
name is displayed.
121T200E
CAN-BUS control
l
121T241E
10. Safety monitor for steering circuit

When fault is detected in the power steering circuit, the
steering icon flashes and the presumed defective part
name is displayed.
121T201E
11. Safety monitor for battery electrolyte

level (Option)
When the electrolyte level is lower than the specific level,
the battery icon flashes and " REPLENISH REFINED
WATER FOR BATTERY " message is displayed.
121T202E
12. Safety monitor for overloading

(Option)
When overloaded, the load icon flashes and "
REDUCE THE LOAD " message is displayed on the
screen. 121T203E
13. Safety monitor for hydraulic oil

(Option)
If the hydraulic oil level is low, the icon is flashed and the
message of " REFILL HYDRAULIC OIL " is
displayed. 121T204E
NOTE The hydraulic oil level sensor detects the oil level
for 2 seconds after turning on the key switch. So,
the fork must be lowered on the ground before
turning on the key switch. Otherwise, the warning
message of " REFILL HYDRAULIC OIL " may
be displayed even the quantity of oil is normal.
If the warning message is shown, lower the fork on
the ground, turn off the key switch once, and turn
on again. If the warning message is disappeared
then, the oil level is normal.

14.S afety monitor for OIS (Operator Interlock

System)
CAN-BUS Control
This system interlocks traction and hydraulic functions if
the operator does not stand on the floor plate correctly.
If the operator leaves the driver's compartment while
operating the truck, the OIS icon flashes to warn to the
operator. If that situation is continued for more than 2 121T0201E
seconds, the buzzer beeps and all functions of traveling

and hydraulics are interlocked. If the operator stands on
the floor plate correctly within 2 seconds, the interlock
does not activate and traveling and hydraulic functions
are not interrupted.
NOTE Even if the interlock is activated, the power

l
for the motor is shut off but the brake is not
applied. So, the truck keeps coasting. If the
interlock is activated on a slope, the truck may
be rolled back.
When the interlock is activated, the hydraulic
l
function will be started after 1 second if
the operator stands on the floor plate with
operating a hydraulic lever.

15. Service icon

The service icon warns the fault of the forklift truck to an
operator. If any faults are detected, the spanner mark is
flashed and the presumed defective part name is displayed.
If some problems are occurred at the same time, each part 121T205E
name is scrolled alternatively for every 5 seconds.
CAUTION l If the next fault is detected, all travelling,

hydraulics and power steering functions are
shut down.
IGBT / FET cotnrol
B11 : IGBT_U-TRAVEL
B12 : IGBT_V-TRAVEL
B13 : IGBT_W-TRAVEL
C21 : IGBT_U-HYD.
C22 : IGBT_V-HYD.
C23 : IGBT_W-HYD.
FAIL CURRENT-TRAVEL
FAIL CURRENT-HYD
FAIL OPERATION
CAN-BUS control
B11 : FET-U-TRAVEL
B12 : FET-V-TRAVEL
B13 : FET-W-TRAVEL
C21 : FET-U-HYD.
C22 : FET-V-HYD.
C23 : FET-W-HYD.
FAIL CURRENT-TRAVEL
FAIL CURRENT-HYD
FAIL OPERATION
All
l , , , buttons are invalid while
dis-playing these messages.
10
Slow speed mode button

16. Mode select switch
Change the screen to each mode by pushing these buttons.
Mode select switch 121T206E
Slow speed mode button

The slow speed mode is activated by pushing this
button.
1 Normal traveling mode (When the slow speed

button is off)
The turtle icon ( ) is not displayed.
When the slow speed button is off
(Turtle mark is not displayed)
Preset speed indication

2 Slow speed mode (when the slow speed button
is on)
The turtle icon and preset speed are displayed on the
screen.
When the slow speed button is on

The maximum travel speed (normal mode) and preset
l (Turtle mark is displayed) 121T207E
speed (turtle mode) can be switched alternately by

pushing the turtle button.
11
2-1-4. Various kinds of mode selection

[1] Reserve charge setting
[2] How to set the date and time
[3] Slow speed setting
[4] Travel mode setting
[5] Meter mode setting
[6] Display mode setting
[7] Neutral (Accelerator OFF)
CAUTION These settings are invalid while traveling or

l
depressing the brake pedal.
If traveling or hydraulic operation is done
l
while setting, the display is returned to the
normal screen immediately.
When pushing the " " button, the mode selection

screen is displayed. If pushing the " " button again,
the normal screen is displayed again.
NOTE When setting the mode of next [1] to [5] , each 121T188
button works as below. Mode select switch

l" " and " " buttons : Move the cursor to
select the value.
l" " button : Move the cursor to the next item.
l" " button : Back the cursor to the previous
item.
12
[1] Reserve charge setting

1. 48V capacity indication
<5-step indication (FBR-70)>
FBR-70 is not completely in proportion to discharging
capacity because it divides voltage by 0.75V.
Discharging Terminal voltage
percentage (%) (V)
20 50
41 49.25
60 48.5
77 47.75
93 47

It sets dividing voltage to be in proportion completely to
the capacity.
percentage (%) (V)
10 50.25
20 50
30 49.67
40 49.3
50 48.91
60 48.5
70 48.07
80 47.62
90 47.15
100 46.65
discharging voltage and open voltage (10 minutes after)
51
50.5
50
49.5
Open voltage (V)
49
48.5
48
47.5
47
46.5
46
0 20 40 60 80 100 120
Discharging percentage (%)
5-step indication (existing machine) 10-step indication
13
2. 24V capacity indication

percentage (%) (V)
20 24.9
41 24.55
60 24.2
77 23.85
93 23.5

percentage (%) (V)
10 25.02
20 24.9
30 24.74
40 24.57
50 24.4
60 24.2
70 24
80 23.79
90 23.56
100 23.32
discharging voltage and open voltage (10 minutes after)
25.5
25
24.5
Open voltage (V)
24
23.5
23
0 20 40 60 80 100 120
5-step indication (existing machine) 10-step indication
14
The graph below shows the relation between the

electrical discharge rate and the capacity.
The display disappears in 93% or less in this graph at
five-step.
It seems to light one between 93% and 100% at the
electrical discharge rate at ten-step display.
Actually, red lights when the electrical discharge rate
reaches 93% at five-step display.
In a word, red lights when it reaches 80% from 75 types
though red lights in FBR-70 when the electrical discharge
rate reaches 93%.
Over-discharging lift interrupt option is also similar.

The lift speed becomes a half velocity at the same time F
as red's lighting, and it limits earlier than 70 types. 8
6
4
When a red lighting becomes one, the lift is stopped. 2
In this case, the last one red assumes the state of E
blinking, and also blinks the frame at the same time.
Only the frame blinks after turning off the last one. FBR-70 FBR-75
Discharging voltage and capacity indication
11
10
7
Capacity indication
0
0 20 40 60 80 100
Existing 5-step indication 10-step indication
15
1. FBR-75 (CAN-BUS Control)

<Charging passage indicator>
Microcomputer charger is changed by adopting the CAN

transmission.
As a result, LED of the charger panel that the charging
passage indicator is abolished, and the charging passage
will be shown as substitution on the monitor display.
NOTE The monitor display is turned on that either of

the automatic, the equalizing or the reservation
charge begins, and it begins to indicate the
charging passage with the capacity gauge of the
battery.
lIndication of charging passage
221T109
(1) Starting voltage (2) Middle voltage of (3) Middle voltage of (4) The voltage (5) Charge completion
of charge in which charge is 53V-55V/ charge is 55V-58V/ after detecting pole The electromagnetic
starting charge is 26.32V-27.31V. 27.31V-28.8V. changing point is switch is in the state
53V/26.32V or less. 58V/28.8V or more. of turning off.
NOTE The charge is discontinued, and the monitor

display is turned off when blacking out while
charging.
l The charge is restarted when the power
supply returns within one hour, and the
charging passage is indicated.
l When the power supply doesn't return within
one hour, the charge is not restarted.
The AC power supply is turned off to erase the indication

or the switch is pushed.
lCharge completion
221T110
16
NOTE l When the charge is not completed even if 16

hours have passed since it begins to have
charged, "TIME UP!" as the charge error is
indicated. At this time, the outside frame of the
capacity gauge blinks.
l The electromagnetic switch is turned off, and
it is indicated as an error while indicating the
"TIME UP!". To erase the indication, the AC
power supply is turned off.
lCharge error
221T111
The outside frame

(blinking)
NOTE The auxiliary charge is done only once when 44

hours passed with AC power supply connected
and the outside temperature is less than 5 °C
after the charge ends.
17
[2] How to set the date and time Normal screen
When the " " button is pushed for more than 3

seconds, the date and time setting screen is displayed.
Push " " button to return to the normal screen.
CAUTION If traveling or hydraulic operation is done while Push button

for more than
setting, the display is returned to the normal 3 seconds.
screen immediately.
When setting the mode of next [1] to [6] ,

NOTE
each button works as below.
l" " and " " buttons : Move the cursor to
select the value. Year is flashed.
121T215E
l" " button : Move the cursor to the next item.

l" " button : Back the cursor to the previous
item.
1. Set the year

Make sure the cursor is located on the year area.
Push" " or " " button to set the year. The year can
be set from 2000 to 2999.
After setting, push the " " button to move the cursor Set the current year.
to the month area.
If push the " " button, the normal screen is displayed. Push Push
button button
121T216E
2. Set the month

Make sure the cursor is located on the month area.
Push " " or " " button to set the month. the month
can be selected from 1 to 12.
After setting, push " " button for the date setting.
Set the month
If pushing " " button, the cursor is returned to the year
area. Push Push
button button
121T217E
3. Set the date

Make sure the cursor is located on the date area.
push " " or " " button to set the date. The date can
be set from 1 to 31. When setting the date, the day of the
week is set automatically.
After setting, push the " " button to move the cursor to Set the date
(Day of the week is set automatically)
the AM/PM area.
If pushing " " button, the cursor is returned to the Push Push
month area. button button
121T218E
18
4. Set the AM or PM
Push the " " or " " button to select the AM or PM.
After setting, push the " " button to move the cursor to
the hour area.
If pushing " " button, the cursor is returned to the data
Set "AM" or "PM".
area.
Push Push
button button
121T219E
5. Set the hour

Push the " " or " " button to set the hour. The hour
can be set from 1 to 12.
After setting, push the " " button to move the cursor to
the minute area.
Set the hour
If pushing " " button, the cursor is returned to the AM
or PM area. Push Push
button button
121T220E
6. Set the minute

Push the " " or " " button to set the minute. The
minute can be set from 00 to 59.
Set the minute
Push
button
121T221E
After setting, push the " " button.

Then "COMPLETE" message is flashed three times.
In any cases, push " " button to get the previous step.
CAUTION When pushing the "

l " or " " button, the "COMPLETE" is flashed three times.
second is set to "00".
After setting the minute and push the "
l "
button, the second is set to "00". Return to the normal screen.
If set the date and time, the reserve charge

l 121T222E
setting is also renewed.
19
Slow speed
[3] Slow speed setting Normal screen preset indication
This mode sets the limited maximum travelling speed

under the slow speed mode.
Make sure the turtle button is pushed and the turtle icon is
flashed. Then, push " " or " " button to set the
speed. Push
button
The maximum speed can be set to 7 steps of 2, 3, 4, 5,
Slow speed setting
6, 7 and 8km/h.
After setting, push " " button to move the cursor to the
travel mode setting.
If push the " " button, the normal screen is displayed.
Set the value
Push Push
button button
To the setting of travel mode 121T208E
[4] Travel mode setting Travel mode setting
This screen is used to set the travel mode.
Make sure that the current traveling mode indication is

flashed. Push " " or " " to select the mode.
After selection, push " " button to move the cursor to Set the travel mode.
the meter mode setting.
Push Push
If pushing the " " button, the cursor is moved to the button button
slow speed mode setting. To the setting of meter mode
121T209E
The traveling mode can be set to the next three modes.
E (ECONOMY)
This mode is convenient for the slow speed inching.
This mode saves the battery energy consumption also.
N (NORMAL)
This is the normal traveling mode. The quick acceleration
and smooth inching can be realized.
P (POWER)
This is the most powerful mode for acceleration.
20
[5] Meter mode setting Meter mode setting
The hour meter or odometer can be selected by this

mode on the normal screen.
When the cursor is located on the meter mode, "HR"
(hour meter) or "km" (odometer) can be selected by
pushing " " or " " button. Select the meter mode.
After selection, push " " button to move the cursor to
Push Push
the display mode. button button
If pushing the " " button, the cursor is returned to the To the display mode setting screen
traveling mode area. 121T210E
The display is switched from the normal screen to the

meter mode screen by pushing " " or " " button.
The meter mode screen has 2 kinds. See next page.
Normal screen and meter mode screen

In the case of the hour meter (HR) mode In the case of the odometer (km) mode
Total key-on hours Total traveling distance
Normal screen Normal screen
After 5 seconds, After 5 seconds,

Push Push
or the normal screen or the normal screen
is displayed. is displayed.
Confirmation screen Confirmation screen
Total key-on hours Total traveling distance

Total hydraulic hours Total hydraulic hours
Total traveling hours Total traveling hours
Total traveling distance Total key-on hours
* The normal screen is displayed even within 5 seconds
when the traveling or hydraulic operation is done.
121T211E
21
[6] Display mode setting Display mode setting screen
This mode sets the brightness of the screen.
Make sure that the cursor is located on the brightness

setting area. Push the " " or " " button to select the
brightness for the best. It can be selected 7 steps (from 0
Set the brightness
to 7).
Push Push
After setting, push " " button to get the coast mode button button
setting screen. To the setting mode of regeneration
(coast mode) 121T212E
If pushing the " " button, the cursor is returned to the

view (contrast) setting.
NOTE Refer the table below for the brightness settings.
BRIGHTNESS (Intensity of back light)

0 7
Dark Bright
[7] Neutral (Accelerator OFF) Setting mode of regeneration (neutral)

This mode can be set the regenerative braking force
when releasing the accelerator pedal while travelling.
Make sure that the REGEN(NEUTRAL) mode screen is
displayed. Then push " " or " " button to select the Set the regenerative braking force
strength. when releasing the accelerator pedal
The braking strength can be set to 4 steps of "NON" (No Push Push
button button
braking), "LOW", "MID" (Middle) and "HIGH".
Return to the normal screen.
121T214E
NOTE It is set to "MID" (Middle) as default.
After setting, push " " button to return to the normal

screen.
If pushing the " " button, the display mode setting
screen is displayed.
22
2- 2. Explanation of the MPU board

2-2-1. Basic control board construction
As shown in the figure below, the SICOS-AC uses the
display board (EPS controller board) as the central point
for connecting all other boards for the exchange of data.
In addition, all control boards use a one-chip CPU (with
flash ROM) as their main CPUs, so their ROM can not
be removed.
IGBT and FET Control (Serial-bus system)

MPU board
Mode
Display unit select
switch Traction IGBT or FET Traction
control CPU Motor
Gate
board
Display board Hydraulic IGBT or FET Hydraulic
control CPU Motor
Charger EPS EPS

(OPTION) controller Motor
121T242E
CAN-BUS Control
Mode
Display unit select MPU board
switch
Traction FET Traction
EPS controller control CPU Motor

Gate
(EPS / DSP
board
board)
Hydraulic FET Hydraulic
control CPU Motor
Charger EPS
(OPTION) Motor
CAN = Controller Area Network 221T0203E
The composition of the control board is different between IGBT and FET Control and
CAN-BUS Control.
IGBT and FET Control: Display board.
CAN-BUS Control: EPS controller (EPS / DSP board)
Read "Display board" in a different way as "EPS controller (EPS / DSP board)" for the
CAN-BUS Control.
23
2-2-2. MPU board

lThis board controls the traction motor and the hydraulic
motor.
IGBT and FET control

Type : PB103-XX : STD
PB107-XX : CS IGBT control
PB105-XX : STD
PB107-XX : CS FET control
PB106-XX : FET control with New Accelerator
RS1 (Rotary switch for
Top truck model selection.)
DIP switch (specification setting)
F0 1
AB E
23 6
CD
45
789
PV (Lights when the 12V power supply for

CN1
Equipped only for AOS / Fingertip (OPTION) cooling fan is normal.)

P15 (Lights when the 15V power supply is normal.)
CN2

(PV)
(P15)
HYD (Flashes when the hydraulic CPU is normal.)
Body
(P6)
TRV (Flashes when the traction CPU is normal.)
(HYD)
CPU CPU
harness (TRV)
CN3
Hydraulic CPU
(T5xxxx) CN10 CN9
HYD
Hydraulic CPU Connector for PC (factory use only)

(T6xxxx)
CN4
TRV
CN5 CN6 CN7 CN8 CN11 CN12
CU harness 221W119E
CAN-BUS control
Type : PB107-XX : STD
PB108-XX : CS Rotary switch for truck model selection
Traction CPU Hydraulic CPU
(T56xxx) (T68xxx) DIP switch (specification setting)
)
Current adjustment volume for the

%&'(
2
1

$

/,)7 proportional control valve

7,/7 (Clockwise current reducing)
&1
F2
5($&+
CPU CPU
$77 PV (Lights when the 12V power supply for
cooling fan is normal.)
&1
$77
39
3
CU harness 3
+<' P6 (Lights when the 6V power supply is normal.)

759
HYD (Flashes when the hydraulic CPU is normal.)

&1
&1
+<'
TRV (Flashes when the traction CPU is normal.)

&1
&1
759
F1 F3
Connector for PC (factory use only)

&1 &1 &1 &1 &1 &1
Fuse (protection from short circuit) Body harness

F1 (FMC 1.0A for laser pointer) Equipped only for AOS / Fingertip (OPTION)
F2 (FMC 3.0A for cooling fan)
F3 (FMC 1.0A for bearing sensor 121T245E
and directional switch)
24
2-2-3. Display board

This board controls both the data exchanged between
l
the other boards and the display.
P7 (Lights when 7V power supply is normal)
Type : PB103-XX : STD CPU (flashes when the display CPU is normal.)
PB106-XX : CS RS1 (Rotary switch for setting and adjustment)
Connector for
mode select switch Connector for display unit
F 0 12
B CDE
34 56
7 8 9A
CPU
CN2 CN1
Body harness Display CPU

Back up battery (L11xxx)
2-2-4. EPS controller (EPS / DSP board)

121T243E
EPS / DSP CPU

CAN-BUS control (E8xxxx)
Type : PB107-XX
RS1 (Rotary switch for setting and adjustment)
CPU ( Flashes when the EPS / DSP CPU is normal.)

F 0 12
B CDE
34 56
P7 (Lights when the 7V power supply is normal.) 7 8 9A
&38
3
CPU
ADJ (Volume for adjustment of starting
voltage of the charger timer) * no use $'-
F1 F2
Body harness
Fuse ( protection from short circuit)

F1 (FMC 2.0A for turn signal lamp-Left)
F2 (FMC 2.0A for turn signal lamp-Right)
221T205E
CAUTION Even when the key is turned off, voltage from the battery is still sent to the
display board or EPS controller (EPS / DSP board). Disconnect the battery plug
before performing this work.
25
In order to protect the control boards from electric short circuit and over current, fuses are
added on the each control board for CAN-BUS control. In case of blown fuse, replace with
same rated fuse.
<MPU board>
Fuse No. Rating Part No. Used for;
F1 1.0A 70001-18230 Laser pointer power source
F2 3.0A 70001-18240 Cooling fan power source
Bearing sensor and Directional
F3 1.0A 70001-18230
switch power source
<EPS controller (EPS / DSP board)>

48V battery
l
Turn signal lamp (right) power
F1 2.0A 70001-05910
source and detection of blown bulb
Turn signal lamp (left) power
F2 2.0A 70001-05910
24V battery
l
Turn signal lamp (right) power
F1 5.0A 70001-51820
Turn signal lamp (left) power
F2 5.0A 70001-51820
<Detection of blown bulb of Turn Signal Lamp>

Turn signal lamp conditions Lamp Buzzer
Normal flashing intervals : 500ms beeping intervals : 500ms
Blown bulb (Front or Rear) flashing intervals : 250ms beeping intervals : 250ms
Blown bulb (Both) or
black out beeping intervals : 250ms
blown F1 (F2) fuse.
26
2-2-5. MPU board setting

<Rotary switch (RS1) setting: Truck model selection>
The rotary switch (RS1) on the MPU board is used for truck model selection.
When replacing the MPU board, be sure to refer to the table below to match it with the truck
model.
RS1 Applicable forklift model

0 FBR9
1 FBR10 FBRA9 FBRW10
2 FBR13 FBRA13 FBRW13 FBRAW13
3 FBR14 FBRW14
4 FBR15 FBRA14 FBRW15 FBRAW14
5 FBR18 FBRA15 FBRA18 FBRW18 FBRAW15 FBRAW18
6 FBR20 FBRW20
7 FBRA20 FBRAW20
8 FBR25 FBRW25
9 FBRA25 FBRAW25
A FBR30 FBRW30
B FBRA30 FBRAW30
C FBR10H FBRW10H
D FBR13H FBRA10H FBRA13H FBRW10H
E FBR35 FBRW13H FBRAW10H FBRAW13H
F FBR40
<Dip switch (DS1) setting: Truck specification setting>

DS1
Bit1 Bit2 Bit3 Bit4
Specification Cancelation of
High performance Auto adjustment of
Wide Chassis Auto Suspension
mode tyre diameter data
lock function
FBRW series OFF ON OFF OFF
Standard model
Others OFF OFF OFF OFF
High performance FBRW series ON ON (ON) OFF
model Others ON OFF (ON) OFF
*DS1 / Bit 3: Refer to P.72 / 2-3-32

*DS1 / Bit 4: FBRO & FBS series =ON (default)
<Volume setting: Proportional control valve current adjustment>

*OPTION (only for AOS / Fingertip)
Volume Control valve Function
VR1 Lift
VR2 Tilt
Turning the volume clockwise:
VR3 Attachment 1 reducing the valve current
VR4 Attachment 2
VR5 Reach
*Note: The standard board is not equipped with volumes.
27
2-2-6. Display board setting : IGBT and FET Control

EPS controller (EPS/DSP board) setting : CAN-BUS Control
<Rotary Switch (RS1) setting>
The rotary switch (RS1) on the Display board is used for changing display and setting of
various functions in the table below.
RS1 Functions Contents
MONITORING OK Displayed when key switch is ON
Normal monitor screen Battery discharge indicator, Travel speed...etc
Reading of hour meter counter
Hour meter check
(Total, Travel and Hydraulic)
Charging electric power and tariff Checking of charging electric power and
check (*CAN-BUS control) electricity tariff <Option>
Setting of starting time of battery charge
Reserve charge screen
<Option>
Date / time setting screen Setting of date and time
Setting of maximum speed in slow speed mode
0 Slow speed mode setting
(2, 3, 4, 5, 6, 7, 8, km/h)
Travel mode setting Selecting travel mode (Economy, Normal, Power)
Selecting of meter indication
Hour meter / odometer setting
(Hour meter or Odometer)
Load weight indication setting Selecting of load weight indication
(*CAN-BUS control) (kg: Large or Normal)
Setting of brightness of the display screen
Display mode setting
(0-7: back light adjustment)
Neutral (accelerator OFF) Selecting neutral regeneration mode
regeneration mode setting (Non, Low, Mid, High)
Setting of monitor symbol (Travel, Hyd, Steer,
1 Monitor symbol setting
Batt, Brake, Load, Oil)
2 Truck model check Checking of selected truck model
Setting of plugging (switch back) brake strength
Plugging strength setting
3 (0-32)
Brake strength setting Setting of regenerative brake strength (0-32)
Lift speed limitation 1 setting: Setting of lift speed limitation (0-32):
Low travel speed Travel speed 0-4 km/h <Option>
Middle travel speed Travel speed 4-8 km/h <Option>
High travel speed Travel speed 8km/h over <Option>
4 Lift speed 1 setting Setting of lift speed (0-32): 1st micro switch
Lift speed 2 setting Setting of lift speed (0-32): 2nd micro switch
Tilt speed setting Setting of tilt speed (0-32)
Reach speed setting Setting of reach speed (0-32)
Attachment 1 speed setting Setting of attachment 1 speed (0-32)
Attachment 2 speed setting Setting of attachment 2 speed (0-32)
28
RS1 Functions Contents

Selection of language (six languages:
5 Language selection
JPN, ENG, FRC, GRM, SPN, DTC)
6 Option setting Setting of optional functions
Checking of voltage, motor current,
7 Status check
transistor temperature
8 I/O data check Checking of I/O data
Error history memory 1 check Checking of error history (latest 10 cases)
9
Error history memory 2 check Checking of error history (all past cases)
Setting of battery voltage for battery discharge
Battery voltage setting
indicator
A
Load sensor setting Setting of load sensor and over load warning
(*CAN-BUS control) buzzer
Turning speed reduction setting Setting of turning speed reduction <Option>
Setting of electric power consumption rate
B Charging electric power rate
(electricity tariff: yen/kwh,
setting ( CAN-BUS control)
CO2 emission: kg/kwh) <Option>
Setting of lift end / tilt end and other settings
C AOS setting 1
<Option>
D AOS setting 2 Checking of fingertip switch <Option>
E Memory initializing Initializing error history memories.
Disabled the display of any error messages on
F Normal monitor 2
the normal monitor screen.
RS1→B: Turning speed reducting setting <Option>

IGBT and FET Control setting range = 0 ~ 16
CAN-BUS Control setting range = 1 ~ 16
29
30
RS1 on display board
Confirmation
4 3 1 5
Voltage Model RS1 on
[V] MPU board HYD HYD Travel speed Lift speed Plugging brake
SPD-L SPD-M SPD-H HYD HYD HYD HYD ATTAT. ATTAT. PLUGG BRAKE ANTI TRAVEL HYD STEER BATT OIL LOAD BRAKE Language
LIFT LIFT LIFT LIFT-1 LIFT-2 TILT REACH 1 2 ING TRQ SLIP (km/h) (mm/sec) distance (m)
FBR9 0 32 26 20 14 32 10 14 0 0 32 12 MID English 10.5/9.5 450/275 2.4-2.9

24V FBR10 1 10.5/9.5 450/265 2.4-2.9

FBR13 2 10.5/9.5 450/240 2.4-2.9
FBR14 3 10.5/9.5 540/310 2.4-2.9
FBR15 4 10.5/9.5 540/310 2.4-2.9
FBR18 5 10.5/9.5 540/300 2.4-2.9
FBR20 6 11.5/10.0 490/290 2.9-3.5
FBRA20 7 11.5/10.0 490/290 2.9-3.5
48V FBR25 8 11.5/9.5 490/270 2.9-3.5

FBRA25 9 11.5/9.5 490/270 2.9-3.5
FBR30 A 11.0/9.0 400/220 2.6-3.2
FBRA30 B 11.0/9.0 400/220 2.6-3.2
FBR10H C 10.5/9.5 540/340 2.4-2.9
FBRA10H D 10.5/9.5 540/340 2.4-2.9
FBR35 E 9.0/7.5 280/180 2.4-2.9
FBR40 F 8.5/7.5 280/180 2.4-2.9
*The display language: Plugging brake distance

Default setting for standard function Default setting for option
(or initializing the memory : RS1=E) When not especialy directing it. �Flat, unladen, and full speed
LIFT LOCK : OFF [Lift interrupt] Domestic:JPN(Japanese) �Specific gravity of electrolyte
Slow speed (turtle speed) : 5km/h SPEED LIMIT : OFF [Speed limit at high lifting height] Export:ENG(English) : more than 1.25 at 20
Travel mode : NORMAL FINGER TIP : OFF [With finger tip] �Full acceleration
BRIGHTNESS :5 AOS : OFF [With AOS]
Neutral regenerative power : MID �Language selection (Display board RS1=5)
POWER MODE : ON [Power mode]
Meter mode : Hour meter CHARGER : OFF [Charger] JAPANESE > OK
Error history : Clear TILT STOP : OFF [Automatic tilt leveling] ENGLISH > MONITORING OK
HOUR METER(*) :1 Hour meter count FRENCH > CONTROLEUR OK
SPEED SWITCH :1 Turtle switch GERMAN > UEBERWACHUNG OK
SPANISH > MONITOR OK
* When Japanese is not selected for display, "CHARGER" DUTCH > MONITORING OK
is automatically set to "OFF".
2-2-7. Adjustment Standards List for FBR-75 series
* HOUR METER (hour meter count) setting

1: Key SW linked indication
2: Actual operation time indication
RS1 on EPS controller (EPS / DSP board)
Confirmation
4 3 1 5
Voltage Model RS1 on
[V] MPU board SPD-L SPD-M SPD-H HYD HYD HYD HYD HYD HYD PLUGG BRAKE ANTI Travel speed Lift speed
ATTAT. ATTAT. TRAVEL HYD STEER BATT OIL LOAD BRAKE Language
LIFT LIFT LIFT LIFT-1 LIFT-2 TILT REACH 1 2 ING TRQ SLIP (km/h) (mm/sec)
FBR9 0 32 26 20 14 32 10 14 0 0 32 12 MID ○ ○ ○ English 10.5/9.5 450/275
24V FBR10 1 10.5/9.5 450/265
FBR13 2 10.5/9.5 450/240
FBR14 3 10.5/9.5 540/310
FBR15 4 10.5/9.5 540/310
FBR18 5 10.5/9.5 540/300
FBR20 6 11.5/10.0 490/290
FBRA20 7 11.5/10.0 490/290
CAN-BUS control
48V FBR25 8 11.5/9.5 490/270

FBRA25 9 11.5/9.5 490/270
FBR30 A 11.0/9.0 400/220
FBRA30 B 11.0/9.0 400/220
FBR10H C 10.5/9.5 540/340
FBRA10H D 10.5/9.5 540/340
FBR35 E 9.5/7.5 280/180
FBR40 F 8.5/7.0 280/160
Default setting for standard function �Option setting (Display board RS1=6) *The display language:
(or initializing the memory : RS1=E) When not especialy directing it.
LIFT LOCK : OFF [Lift interrupt] Domestic:JPN(Japanese)
Slow speed (turtle speed) : 5km/h SPEED LIMIT : OFF [Speed limit at high lifting height]
Travel mode : NORMAL Export:ENG(English)
SEAT SWITCH : OFF [With seat switch]
BRIGHTNESS :5 FINGER TIP : OFF [With finger tip]
Neutral regenerative power : MID AOS : OFF [With AOS]
Meter mode : Hour meter �Language selection (Display board RS1=5)
POWER MODE : ON [Power mode]
Error history : Clear CHARGER : OFF [Charger] JAPANESE > OK
TILT STOP : OFF [Automatic tilt leveling] ENGLISH > MONITORING OK
HOUR METER(*) :1 [Hour meter count selected] FRENCH > CONTROLEUR OK
SPEED SWITCH :1 [Turtle switch (slow speed) selected] GERMAN > UEBERWACHUNG OK
LOAD SENSOR : OFF [Load sensor] SPANISH > MONITOR OK
* When Japanese is not selected for display, "CHARGER" FAN : ON [FBR10H/13H/14/15/18-CS:OFF] DUTCH > MONITORING OK
is automatically set to "OFF".
* HOUR METER (hour meter count) setting
1: Key SW linked indication
2: Actual operation time indication
31
2-2-8. Other settings

Display
<Confirmation of setting>
Keep pushing the " " button for more than 3 seconds.
Then, the display shows below.
<Model confirmation>
Shows the truck model
121T351
<Software number confirmation> NOTE

l CAN-BUS control
l "D" does not appear for CAN-BUS
control.
Shows the software numbers

121T179 121T352
: T (travel), H (hydraulic), E
(EPS), D (display)
121T246
<Buzzer mode, rotary switch mode setting>
Flashing means that the "buzzer"

is selected.
l Set buzzer mode by pushing
121T180
" " or " " button (OFF/

(continues on next page) ON)
ON: (Normal)
OFF: (turns off all the buzzer
except turn signal)
32
(continued from previous page)
Flashing means that the

l
121T181 "rotary switch" is selected.
Set rotary SW mode by
l
The position of the rotary switch will
be shown at here. pushing " " or " " button
(OFF/ ON)
ON: normal
OFF: ignores the physical
rotary switch position
on the Display board
(IGBT and FET Control)
or the EPS controller
(CAN-BUS Control).
Now the rotary switch
position can be
changed electrically
by pushing or
button with pushing the
button.
CAUTION When unable to communicate among travel,

l
hydraulic, and EPS board by any failures,
software numbers are not displayed.
If the buzzer mode is set to OFF, all buzzer
l
does not beep except for turn signals.
If the rotary SW mode is set to OFF, the
l
rotary SW on the Display board (IGBT and
FET Control) or the EPS controller (CAN-BUS
Control) is disabled. Then, you can change the
rotary switch position electrically by pushing
or button with the button for 3
seconds.
After finishing to set, it is recommended to
l
set to "ON" for the "ROTARY SW" to avoid
confusing. If it is set to "OFF", the rotary
switch on the Display board (IGBT and FET
Control) or the EPS controller (CAN-BUS
Control) does not work.
33
2- 3. SICOS-AC check and adjustment

CAUTION Even if the key is turned off, battery voltage
l l Display board : IGBT and FET Control
EPS controller (EPS / DSP board)
is still supplied to the display board (EPS : CAN-BUS control
controller board). Disconnect the battery plug
F01
before performing this work.
CDE
23
After finishing the setting, be sure to return
l
456
AB
789
rotary switch RS1 to "0".
When measuring the electric current by the
l Return RS1 to "0".
current tester, measure the motor current in
AC mode and the battery current in DC mode.
The composition of the control board is different between IGBT and FET control and
after.
IGBT and FET control: Display board.
CAN-BUS control: EPS controller (EPS / DSP board)
CAN-BUS control.
Turn off ROTARY SW on the checking setting screen for other service to rotate rotary
SW in software.
(Refer to page 32-33.)
2-3-1. Chassis insulation check

<Checking procedure>
1. Disconnect the battery plug.
2. Remove the connector on the battery electrolyte level
detection line (green/black) in the Display board (EPS /
DSP board).
[Only models of electrolyte level detector is equipped]
3. Use a tester to measure the insulation resistance
between positive (+) terminal of the chassis battery
plug and chassis, and between negative (-) terminal of
the chassis battery plug and chassis.
Standard value 1M or greater
34
2-3-2. Battery voltage calibration

The battery voltage calibration is required when
replacing the Display board (EPS / DSP board) to
activate the battery discharge indicator correctly.
<Preparation>
l Open the battery cover and set the digital tester to
measure the battery voltage.
Depending on the model setting, display for 24V or
48V is automatically selected.
(Apply the positive (+) prove to the positive terminal of
the battery.)
(Apply the negative (-) prove to the negative terminal of
the battery.)
l The specific gravity of the battery electrolyte should
be more than 1.25 at 20 . (It means that you need to
use the fully charged battery for this calibration.)
<Calibration procedure> l Display board : IGBT and FET Control

1. Set rotary switch RS1 on the Display board (EPS / DSP : CAN-BUS control
board) to "A".
F01
CDE
23
2. Turn the key switch ON and the following screen
456
AB
appears.
789
lBattery voltage setting screen Set RS1 to "A".
121T127
Battery Voltage Parameter (flashing)
3. Set the parameter for battery voltage to the same

value as the actual battery voltage measured by the
tester.
NOTE The allowance is within 0.1 V.
lPress the button to increase the parameter.

lPress the button to decrease the parameter.
35
2-3-3. Current sensor check

Current sensor check for the traction circuit
CAUTION Before starting to check the current sensor, jack up the front wheel to be free to
rotate.
WARNING Apply the jack stand under the chassis after jacking up to prevent the truck
l
from falling.
Apply wheel chocks to rear tyres.
l
<Checking procedure> l Display board : IGBT and FET Control

1. Set the rotary switch RS1 on the Display board (EPS / : CAN-BUS control
DSP board) to "7".
F01
2. Turn the key switch ON. Then the screen on the next
CDE
23
page appears.
456
AB
789
3. Move the cursor to "TRL" by pushing or button.
Set RS1 to "7".
<Voltage, current, and temperature checking screen>

lIGBT / FET control CAN-BUS control
l
"TRV" means the "Travel" circuit.

The screen shows the motor current
and the battery voltage.
Make sure that the motor current
Flashing Traction motor Current Display
shows "100A" when the drive tyre is not
rotated after jacking up.
This screen shows the temperature for

the traction motor.
Flashing Flashing
121T128 121T0202
5. If the current does not show "000A" when the motor is

not rotated, replace the current sensor.
6. If the current value is not changed when the motor is
rotating, replace the current sensor.
36
Current sensor check for the hydraulic circuit

1. Set the rotary switch RS1 on the Display board (EPS / EPS controller (EPS / DSP board)
DSP board) to "7". : CAN-BUS control
F01
2. Turn the key switch ON. Then the following monitor
CDE
23
appears.
456
AB
789
3. Press either the or the button to make HYD
flash. Set RS1 to "7".
IGBT / FET control

l CAN-BUS control
l
"HYD" means the "Hydraulic" circuit.

The screen shows the hydraulic motor
current and the battery voltage.
Make sure that the motor current
shows "100A" when all hydraulic levers
Flashing Hydraulic motor Current Display
are reliesed and the hydraulic motor is
not rotated.
This screen shows the temperature for

the hydraulic motor.
Flashing 121T129
Flashing 121T0201
4. If the current does not show "000A" when the motor is

not rotated, replace the current sensor.
5. If the current value is not changed when the motor is
rotating, replace the current sensor.
37
2-3-4. Model setting

DSP board) to "2".
2. Turn the key switch ON. Then the following screen F01
CDE
23
appears.
456
AB
3. Make sure the model is set correctly. 789
4. If the displayed model is incorrect, turn off the key
Set RS1 to "2".
switch and set the rotary switch RS1 on the "MPU
board" to the correct position. (Refer to page 27.)
l Forklift model checking screen lMPU board

(If the rotary switch RS1 on the MPU board is set to "1")
F01
CDE
23
456
AB
789
RS1="2"
121T130
38
2-3-5. Safety circuit for control (contactor tripping) check

1. Turn the key switch to OFF, and disconnect the battery
plug.
2. Disconnect connectors of MPU board (CN2 and CN4).
CN1
CN2
CN2
MPU board
CN3
CN4
CN4
Disconnect CN2 and CN4 simultaneously.

121T185E
CAUTION Do not travel or manipulate the hydraulic

l
when only one end of CN2 or CN4 is
disconnected. It may damage lGBT module.
Be short-circuited between the gate sources
l
pulled out.
3. Connect the battery plug and turn the key switch on.
4. O perate the accelerator, and make sure an alarm
sounds, main contactor trips, and the error messages
comes on as shown below.
NOTE Refer to page 10 for error messages.
39
CAN-BUS control
1. Turn the key switch to OFF, and disconnect the battery plug.
2. Disconnect connectors of travel/hydraulic FET (side P)
drive line in connector area of MPU board (CN2 and
CN4).
CN1 CN2
CN2
MPU board
CN3 CN4
CN10
CN4
CN9
Disconnect CN2 and CN4 simultaneously.
221T117E
CAUTION Do not travel or manipulate the hydraulic

l
when only one end of CN2 or CN4 is
disconnected. It may damage FET module.
Be short-circuited between the gate sources
l
pulled out.
3. Connect the battery plug and turn the key switch on.
4. The confirmation of the travel side:
Operate the accelerator lever.
The confirmation of the hydraulic side:
Operate the hydraulic lever.
5. Make sure an alarm sounds, and the error messages
comes on as shown below.
NOTE Refer to page 10 for error messages.
40
2-3-6. Hydraulic speed setting and adjustment

l Display board : IGBT and FET Control
1. Set the rotary switch RS1 on the Display board (EPS / EPS controller (EPS / DSP board)
: CAN-BUS control
DSP board) or EPS controller board to "4".
F01
CDE
23
456
page appears.
AB
789
3. Make sure that the parameters for each function are
set to the same value as the ones on the Adjustment Set RS1 to "4".
Standards List at page 30 and 31.
lOPTION
The lifting speed can be slowed down when the travelling
speed is fast. The lifting speed can be set for three (3)
different travelling speed ranges of "0 ~ 4 km/h"
"4 ~ 8 km/h", and "8 km/h ~" (over 8 km/h).
The lifting speed set for the slower travelling speed

range is prior to the one for the faster travelling speed
range.
For example, if you set the lifting speed "26" for the
travelling speed range "4 ~ 8 km/h", the lifting speed at
the travelling speed range "8 km/h ~ " is the maximum
"26" also even if the setting value is more than 26.
41
Lifting speed setting screen by the

l
travelling speed.
When the cursor is flashing at this

l
position, the lifting speed for the
travelling speed range "0 ~ 5 km/h" can
121T131
be adjusted.
Push or button to change the
speed.

l
121T132
travelling speed range "5 ~ 10 km/h"
can be adjusted.
speed.

l
travelling speed range "10 km/h ~" can
be adjusted.
121T133 speed.
From this step, the screen shows the

l
speed setting for all hydraulic function.

l
position, the first (slower) lifting speed
can be adjusted when the lift lever is
121T134
pulled a little.
speed.
(continues on next page)
NOTE
The first (slower) lfting speed means

the lifting speed when the first micro
switch at the bottom of the lift lever is
activated
42
(continued from previous page) l When the cursor is flashing at this

position, the second (top) lifting speed
can be adjusted when the lift lever is
pulled fully.
speed.
NOTE
The second (top) lifting speed means the

lifting speed when the lift lever is pulled
fully and both two micro switches at the
121T135
bottom of the lift lever are activated.
NOTE
If the speed setting value is different

from values in the first 3 screens in the
previous page, the smaller value is prior
to larger ones.
The parameters flash.

l Set TILT hydraulic speed by pressing
or button (0 - 32).
121T136
The parameters flash.

lSet REACH hydraulic speed by
121T137 pressing or button (0 - 32).
l These 3 screens are the setting screen

121T138 for the attachment speed. Push or
button to change the value after
moving the cursor to the appliable
position.
For example, "12" is the proper value
for the side shifter.
121T139
NOTE Be sure to set the attachment speed when it's

installed.
43
2-3-7. Descending regeneration check

1. Apply the parking brake to stop the truck on a slope.
2. Make sure that the truck descends the slope at a
speed of 1 km/h 0.5 km/h when the parking brake is
released.
2-3-8. Switch plugging (back) regenerative braking force adjustment

<Standard parameter>
Refer to the Adjustment Standards List on page 30-31.
l
<Adjusting procedure>
1. Set the rotary switch RS1 on the Display board (EPS /
DSP board) to "3".
2. Turn the key switch ON. Then the following screen

appears.
lPlugging and braking strength setting monitor

: CAN-BUS control
CDE F01
23
456
AB
789
121T140
Plugging Strength Parameter (flashing) Set RS1 to "3".
3. Make sure if the PLUGGING parameter is flashing.
NOTE If the PLUGGING parameter is not flashing, push

button to move the cursor on the PLUGGING
parameter.
4. Push button to be strong the braking force.

5. Push button to be weak the braking force.
44
2-3-9. Regenerative braking force check and adjustment

1. This section explains how to check or adjust the
regenerative braking force when depressing the brake
pedal.
Before starting to check, you must disable the neutral
regenerative function which is the regenerative brake
when the accelerator pedal is released.
Refer the section "[7] Neutral (Accelerator OFF)
regeneration mode setting" on the page 22.
To disable the neutral regenerative function, select
"NON" on the display.
121T141
2. Travel forward at a moderate speed and release the

accelerator pedal.
3. Depress the brake pedal lightly.
4. Check if a light braking force (regenerative braking) is
applied.
5. If the regenerative brake does not work when
depressing the brake pedal, check if the brake switch
is activated correctly.
(The brake switch is installed on the brake pedal
linkage.)
6. After checking, set back the neutral regenerative
function "REGEN (NEUTRAL)" to the original setting.
45
<Adjusting procedure> l Display board : IGBT and FET Control

1. Set the rotary switch RS1 on the Display board (EPS / DSP : CAN-BUS control
board) to "3".
F01
CDE
23
456
AB
789
appears.
Set RS1 to "3".
lPlugging and braking strength setting monitor
121T022
Braking Strength Parameter (flashing)
3. Push button to move the cursor to the BRAKE

parameter.
4. Push button to increase the braking force.
5. Push button to decrease the braking force.
46
2-3-10. Anti-slip (high performance series)

adjustment
<Standard parameter>
lRefer to the Adjustment Standards List on page 30 and
31.
<Measuring conditions>
lFlat ground, unladen, and full speed
l Only when you select the high performance mode,
"ANTI SLIP" appears.
1. Set the rotary switch RS1 on the Display board (EPS / l Display board : IGBT and FET Control
DSP board) to "3". EPS controller (EPS / DSP board)
: CAN-BUS control
2. Turn the key switch ON and the following monitor appears.
F01
CDE
23
456
AB
789
Set RS1 to "3".
121T143
3. Press the button to display the "ANTI SLIP"

monitor.
4. Press the or button to set the slippage
sensitivity.
47
2-3-11. Front wheel brake

(high performance series) check
1. Turn the key switch ON.
2. Jack up a front wheel and turn it with hand in the
forward (reverse) direction.
3. Make sure that the brake is applied and the front wheel
is locked.
4. Check for both front wheels.
2-3-12. Auto suspension check

1. Put a load on the lift with the forks extended and move
up and down the lift.
2. Make sure that the drive wheel is locked on the truck
body by the lock cylinder.
3. Check that no air enters the lock cylinder.
NOTE When the air enters, the drive is not locked

completely and it feels loose.
48
2-3-13. Display monitor symbol (icon) check and setting

1. Set the rotary switch RS1 on the Display board (EPS /
DSP board) to "1". EPS controller (EPS / DSP board)
2. Turn the key switch ON. Then the following screen : CAN-BUS control
appears. F01
CDE
23
3. Make sure that all parameters are set to the same as
456
AB
the instruction on the Adjustment Standards List on 789
page 30 and 31.
Set RS1 to "1".
lMonitoring symbol setting monitor

Select "OFF" or "ON" to disappear or appear
each symbol on the normal screen.
Traction circuit
Hydraulic circuit
Power steering
circuit
Battery electrolyte
level
Brake fluid level,

Parking brake
Load weight
Hydraulic oil level
121T144
49
<Setting procedure>
1. Push either or button to move the cursor to
the item you want to change.
2. Push button to turn the item ON.
3. Push button to turn the item OFF.
4. Turn the key switch OFF and return the rotary switch l Display board : IGBT and FET Control
RS1 to "0". : CAN-BUS control
5. Turn the key on again.
F01
All preset icons are displayed while "MONITORING
CDE
23
OK!" message is appeared.
456
AB
789
Return RS1 to "0".
121T145E
2-3-14. Display language check and setting

DSP board) to "5".
F01
CDE
23
appears.
456
AB 789
3. Check if the language selection is correct.
Set RS1 to "5".
Display language setting screen.
l
121T146
Language (flashing)
<Setting procedure>
1. Push either or button to select your preferred
language.
JPN : Japanese
ENG : English
FRC : French
GRM : German
SPN : Spanish
DTC : Dutch
50
2-3-15. Optional function check and setting

IGBT and FET Control
1. Set the rotary switch RS1 on the Display board to "6". l Display board : IGBT and FET Control
F01
appears.
CDE
23
456
3. Check if the options are set to your preferences.
AB
789
Optional setting screen

l
Set RS1 to "6".
Select "OFF" or "ON" for each option.
See the next page

for details.
51
121T147

Default
Option setting mode Details
setting
Lift interrupt function when the battery is over-discharged.
LIFT LOCK OFF
ON for EEC
Travelling speed is reduced at high lifting position.
SPEED LIMIT OFF
(Height detect switch is required additionally.)
FINGER TIP OFF Set to "ON" if the fingertip hydraulic lever is equipped.
Set to "ON" if the AOS (Automatic height selector) is
AOS OFF
equipped.
If set to "OFF", the travel mode setting is fixed to
POWER MODE ON
N(NORMAL) and cannot be changed by the operator.
CHAGRER OFF Set to "ON" if the built-in charger is equipped.
Automatic tilt leveling function.
TILT STOP OFF
(Combination with the laser pointer)
1: The hour meter counts while the main power is ON (Key
ON) 2.
HOUR METER 1
2: The hour meter counts while traveling and hydraulic
operation only.
1. enable the slow speed mode. (turtle button)
SPEED SWITCH 1
2. disable the slow speed mode
NOTE Improper option set ting may af fect to the

control system and show some error codes or
messages.
1. Press either the or button to move the
flashing icon to the item you want to change.
2. Press the button to turn the item ON.
3. Press the button to turn the item OFF.
52
CAN-BUS control
<Checking procedure> l EPS controller (EPS / DSP board)
: CAN-BUS control
1. Set the rotary switch RS1 on the EPS controller (EPS /
DSP board) to "6". F01
CDE
23
2. Turn the key switch ON. Then, following monitor appears.
456
AB
3. Check if the options are set to your preferences. 789
lOption setting monitor Set RS1 to "6".
Select "OFF" or "ON" for each option.
252T0133
(continues on next page)
53
lOption setting screen

(continued from previous page)
252T0133
121T342
121T345
54
CAN-BUS control
Default
Option setting mode Details
setting
Lift interrupt function when the battery is over-discharged.
LIFT LOCK OFF
ON for EEC
Travelling speed is reduced at high lifting position.
SPEED LIMIT OFF
(Height detect switch is required additionally.)
FINGER TIP OFF Set to "ON" if the fingertip hydraulic lever is equipped.
Set to "ON" if the AOS (Automatic height selector) is
AOS OFF
equipped.
If set to "OFF", the travel mode setting is fixed to
POWER MODE ON
N(NORMAL) and cannot be changed by the operator.
CHAGRER OFF Set to "ON" if the built-in charger is equipped.
Automatic tilt leveling function.
TILT STOP OFF
(Combination with the laser pointer)
1: The hour meter counts while the main power is ON (Key
ON) 2.
HOUR METER 1
2: The hour meter counts while traveling and hydraulic
operation only.
1. enable the slow speed mode. (turtle button)
SPEED SWITCH 1
2. disable the slow speed mode
LOAD SENSOR OFF Set to "ON" if the load sensor is equipped.
FAN OFF FBR10H / 13H / 14 / 15 / 18 (CS) → ON
Set to "ON" to enable the setting of charging electricity
usage and consumption rate.
Wh METER OFF
("CHARGER" option should be set to "ON")
(Extra current sensor is required additionally)
NOTE Other than POWER MODE and CHARGER are

l
set to OFF. Turn it ON if that option has been
necessary.
1. Press either the or button to move the
flashing icon to the item you want to change.
2. Press the button to turn the item ON.
3. Press the button to turn the item OFF.
CAUTION Turn OFF the FAN only for FBR15 CS series

(FBR10H/13H/14/15/18).
55
2-3-16. Load sensor working check and calibration (OPTION)

CAN-BUS control
<Set and calibration procedure> l EPS controller (EPS / DSP board)
1. Set the rotary switch RS1 on the EPS controller (EPS / DSP : CAN-BUS control
board) to "A".
F01
2. Turn the key switch ON
CDE
23
456
3. P u s h to select the following load sensor
AB
789
adjustment screen .
4. Make sure that "ON" is flashing (selected). If "OFF" Set RS1 to"A"
is selected, the warning buzzer does not beep when
overloading.
Control valve
252T0135
5. Push to select the following screen. Transmitter, pressure

(load sensor)
6. Set to 110% of the maximum loading capacity as "OVER" 121T350
by using or to select, or button to input.
NOTE Input the overload weight with rounding up

by 50 kg.
Input the setting value as overloading.

l
For example, if the maximum loading
capacity on the name plate is 1490 kg, the
252T0136
calulated value is
1490 kg 110% = 1639 kg.
Then the input value is 1650 kg after

7. Push and hold button for 2 seconds until displaying
"SET" rounding up by 50 kg.
8. Raise forks about 50cm without load (but with forks). Push or button to set the value.
Then lower forks a little bit to stabilize the pressure.

9. Push and hold button for 2 seconds until displaying
"SET" at the right of "0 kg"
10.Prepare the test weight with accurate weight.
(for example :1500kg).
Lift the test weight about 50cm high from the ground.
Then, lower it a little bit to stabilize the pressure.
56
11.Input the load weight by using or button.

12.Push and hold button for 2 seconds until
displaying "COMPLETE" at the bottom of the screen.
l EPS controller (EPS / DSP board)

: CAN-BUS control
F01
CDE
23
456
AB
789
252T0137E
13. Turn off the key switch and set back the rotary switch
Set RS1 back to"0"
RS1 on the EPS controller board to "0"
<Comfirmation of working>
1. Push or to get the following screen.
2. Select "kg(LARGE) or (NORMAL)" by using button.
252T0138
NOTE If you select "kg(LARGE)", the load weight is

shown with large letters but then the hour meter
and travelling mode are not shown.
3. Push button to return to the normal screen.

4. Raise forks about 50cm without load (but with forks).
Then make sure that "LOAD" shows "0 kg".
5. Lift the test weight about 50cm. Then make sure that
"LOAD" shows the correct weight.
NOTE W h e n " LOA D " i s b l i n k i n g , t h e hyd r a u l i c

pressure for the sensor is not stable yet. Read
the weight after stopping to blink.
57
2-3-17. Display brightness check and adjustment

Make sure that the information on the display can be
l
read clearly in both indoor and outdoor.
1. Push or button repeatedly till the display
adjustment screen appears.
Display adjustment screen

l
221T016
Display brightness parameter (flashing)
2. Check if the BRIGHTNESS parameter is flashing.

3. Push or button to adjust the brightness (0-7).
l Push button to increase the parameter.
l Push button to decrease the parameter.
58
2-3-18. Hour meter working check

When the forklift truck is shipped out from the factory, the
hour meter circuit is disconnected.
Please connect the circuit before delivery the truck to the Charger
customer. Otherwise the hour meter does not work. Blue/ Black
1. Connect the following connector terminal. Black/ White
NOTE Location of connector : Around the back buzzer

under the battery cover. (behind of the battery)
Wire colors : Blue/black (BUBK) and Black/white
(BKWH).
2. Make sure that the hourglass icon on the display

flashes when the key switch is turned ON, or make
sure that the hourglass icon on the display flashes
when travelling or operating hydraulics. (If the hour
meter option "2" is selected.)
121T007E
121T148E
Hourglass (flashing)
Normal : key SW ON (white)
Option : actual operation (colored)
2-3-19. Auto power off function working check

1. Turn the key switch ON and leave the forklift truck
without operation.
2. Make sure that the power is turned OFF automatically
after about 15 minutes.
59
2-3-20. OIS (Operation Interlock System) working check

CAN-BUS control
<Checking OIS function>
1. Leave the operator’s compartment. (floor plate)
2. Make sure that the message *ASSUME CORRECT
STANDING POSITION* scrolls from right to left on the
display.
221T0202E
3. Make sure that the travel and hydraulic functions are

interlocked after 2 seconds. (Make sure that the truck
does not work after interlocking.)
<Checking cancellation of OIS>

1. Stand on the operator's compartment (floor plate).
2. Make sure that the hydraulic function will be possible to
operate after 1 seconds.
3. Release the accelerator lever and place the directional
lever in the neutral position.
4. Make sure that the travelling function works normally.
<Check OIS release neutral safety function>

1. Leave the operator's compartment (floor plate) to
activate the OIS.
2. Turn on the accelerator lever, then stand on the
operator's compartment (floor plate).
3. Make sure that the message *RELEASE ACCEL TO
NEUTRAL* scrolls from right to left on the display.
252T0150E_2
4. Release the accelerator lever, to neutral.

5. Make sure that the message disappears and travel
function works normally.
60
2-3-21. Battery electrolyte level working check (OPTION)

Only for GS battery
1. Open the battery cover and find the sensor.
(One of the plug of the battery cell has the sensor
inside and the lead wire is connected.)
2. Remove that sensor plug from the cell.
3. Make sure that " REPLENISH REFINED WATER
FOR BATTERY " message scrolls from right to left
across on the display.
Battery electrolyte level warning screen

l
121T149E
Scrolls from right to left Flashing
2-3-22. Turn signal lamp working check

1. When the turn signal lever is operated, make sure that
the turn signal lamp flashes and at the same time a
buzzer beeps.
2. When the turn signal lever is operated in one direction

but the steering wheel is turned to the opposite
direction within 12 seconds, make sure that the turn
signal lamp is turned off. However, even if the steering
wheel is not turned within 12 seconds, the turn signal
lamp will be turned off automatically.
61
2-3-23. Hydraulic oil level warning working check (OPTION)

1. Raise the fork to the top end.
2. Turn off the key switch once. Then, turn on again.
3. Make sure that " REFILL HYDRAULIC OIL " scrolls
from right to left across the display.
Hydraulic oil level warning (optional)

l
121T150E
2-3-24. Overload working check (OPTION)

IGBT / FET control
1. Fully lift-up the fork and make a relief valve work.
2. Make sure that " REDUCE THE LOAD " scrolls
lOver loading (optional)
121T151E
62
2-3-25. Travel inhibitor working check (OPTION)


1. Connect CN1-1 to the negative (-) line.
2. Make sure that the truck does not travel.
CAN-BUS control
1. Connect CN5-2 to the negative (-) line.
2. Make sure that the truck does not travel.
2-3-26. Cooling fan working check

<Working condition of the cooling fan>
IGBT control (Travel CPU No. T51000 ~ T51300)

FET control (Travel CPU No. T54000 ~ T54200)
Accelerator ON or Hydraulic valve switch ON
Fan ON or
The temperature of the control unit more than 50
Fan OFF The temperature of the control unit less than 45
IGBT control (Travel CPU No. T51400)

FET control (Travel CPU No. T55000)
CAN-BUS control (Travel CPU No. T56000)
Fan ON The temperature of the control unit more than 50
Fan OFF The temperature of the control unit less than 45
If the warning message " REDUCE DUTY-OPERATION "

is appeared on the display, check if the cooling fan is working.
63
2-3-27. Over discharge lIft lock working check (OPTION)

DSP board) to "6".
F01
CDE
23
456
AB
3. Set "LIFT LOCK" mode to "ON". 789
Refer to "2-3-15. Optional function check and setting
Set RS1 to "6".
Option setting monitor
l Set to ON (flashing)
121T152
4. Turn the key switch OFF and return the rotary switch l Display board : IGBT and FET Control
RS1 to "0". : CAN-BUS control
5. Disconnect the battery from the chassis plug.
F01
6. Apply about 40 ~ 46 volts (48V battery), 20~23V (24V
CDE
23
battery) D.C. to the chassis plug.
456
AB
789
Return RS1 to "0".

WARNING Do not apply any voltages to the battery plug.
l
If any voltage is connected to the battery, big
spark is created and explosion or burning may
be happened.
Make sure the positive (+) and the negative (-)
l
when applying the voltage to the chassis plug.
If failed, the control unit on the truck may be
destroyed.
64
7. Turn the key switch on.

8. Make sure that the gauge of battery discharge indicator
is flashed and " CHARGE THE BATTERY " scrolls
The battery indicator blinks

121T153E
Scrolls from right to left
NOTE Under the above conditions, the lift speed will be

50%. If the battery discharge indicator flashes one
segment, CHARGE THE BATTERY will scroll
continuously across the display and the lift will
stop (There is no need to check this).
65
2-3-28. Turning speed reduction adjustment and working check (OPTION)

DSP board) to "B". : CAN-BUS control
2. Turn the key switch ON and the following monitor appears. F01
CDE
23
456
Turning limit speed setting monitor
l
AB
789
Set RS1 to "B".
121T154
Parameter (flashing)
3. Press either the or button to adjust the

parameter (0-16km/h).
Press the
l button to increase the parameter.
Press the
l button to decrease the parameter.
1. Turn the steering wheel the right end or the left end.
(IGBT and FET control)
Connect the CN5-3 to the negative (-) line.
(CAN-BUS control)
2. Turn on the accelerator lever.
3. Make sure that the speed limitation is activated and the
forklift does not run with high speed.
CAUTION This function requires to fit the limit switch on

the rear axle to detect the steering end.
2-3-29. Laser pointer working check (OPTION)

1. Turn on the laser pointer switch on the front panel.
2. Operate the tilt lever to tilt the mast vertically.
3. Adjust the fork leveling sensor to activate the laser
pointer.
4. Then the "fork level icon" is appeared on the display
also.
66
2-3-30. Accelerator potentiometer adjustment

IGBT Control
<Adjusting procedure 1>
1. Set rotary switch RS1 on the Display board to "8".
F01
CDE
23
2. Turn the key switch ON and the following screen appears.
456
AB
789
Set RS1 to "8".
121T155
3. Push , , , or to select "I/O", "TRV", and

"W0012".
(See "3-3. I/O check" on page 91 to learn setting.)
4. Adjust the accelerator potentiometer to set the data to

200H 20H (01E0~0220) when releasing the
accelerator lever.
I/O check mode

l
DATA
01E0/0000000111100000
0220/0000001000100000
121T156
FET Control
DATA
200H 8H (01F8~0208) when releasing the
01F8/0000000111111000
accelerator lever.
0208/0000001000001000
67
CAN-BUS Control
<Adjusting procedure 1> l EPS controller (EPS / DSP board)

: CAN-BUS control
1. Set rotary switch RS1 on the EPS controller (EPS / DSP
board) to "B". F01
CDE
23
456
AB
789
Set RS1 to "8".
121T155
3. Press , , , or to select "I/O", "TRV", and

"W0016".
(See "3-3. I/O check" on page 91 to learn setting.)

200H 8H (01F8~0208) when releasing the
accelerator lever.
lI/O check mode

DATA
01F8/0000000111111000
0208/0000001000001000
121T156
68
4P Connector Type
4P connector
1. Turn off the key switch.
2. Unplug the connector of the accelerator potentiometer.
3. Insert the adapter for easy adjustment. 4P connector
Then, connect the potentiometer again.
4. Turn on the key switch.
4P connector
5. Measure the voltage between the white (WH) and the
Adapter
black (BK) wires.
6. When releasing the accelerator lever, adjust the fitting 2210193[T]
position of the potentiometer by loosening the fitting

screw to get the value of 0.85 0.1 volts. Tester
Tighten the fitting screw after adjustment. Accelerator
potentiometer
7. When turn on the accelerator lever fully, adjust the
stopper bolt height to get the value of 3.99 ~ 4.35
Red/yellow
Black/yellow
volts. Tester
White
Tighten the lock nut after adjustment. pole (+)
BU
4P
Tester pole (-) 252T0153
6P Connector Type
6P connector
1. Turn off the key switch.
2. Unplug the connector of the accelerator potentiometer.
3. Insert the adapter for easy adjustment. 6P connector
6P connector
5. Measure the voltage between the white (WH) and the
Adapter
black (BK) wires.
6. When releasing the accelerator lever, adjust the fitting 2210140[T]
position of the potentiometer by loosening the fitting

screw to get the value of 0.85 0.1 volts. Tester
Tighten the fitting screw after adjustment. Accelerator
potentiometer
7. When turn on the accelerator lever fully, adjust the
Red / yellow
stopper bolt height to get the value of 3.99 ~ 4.35 volts.

Tighten the lock nut after adjustment.
Green
Tester
White
Black
Blue
pole (+)
6P
Tester pole (-)
252W0142
69
2-3-31. Steering angle potentiometer adjustment

There are two different ways to adjust the potentiometer.

1. Set the rotary switch RS1 on the Display board (EPS / DSP l Display board : IGBT and FET Control
board) to "8".
F01
CDE
23
456
AB
789
Set RS1 to "8".
121T155
3. Push , , , or to select "I/O", "TRR", and

"W0016".
(Refer the section "3-3. I/O check" for details.)
DATA
4. A d j u s t t h e f i t t i n g a n g l e o f t h e s t e e r i n g a n g l e
01F0/0000000111110000
potentiometer to set the data to 200H 10H
(01F0~0210) with straight advancement. 0210/0000001000010000
lI/O check mode
3P connector
3P connector
3P connector
Adapter
121T156
121T158
2210192[T]

1. Turn off the key switch. Tester
2. U n p l u g t h e c o n n e c t o r o f t h e s t e e r i n g a n g l e Steering angle
potentiometer
potentiometer.
3. Insert the adapter for easy adjustment.
Yellow
Black
Red

Tester pole (+)
5. Measure the voltage of the yellow / blue (YEBU) wires.
3P
6. When the drive wheel is directed straight, adjust the
Yellow blue
Yellow red
Yellow black
Tester pole (-)

potentiometer to get the value of 2.5 0.1 volts.
252W0143
70
CAN-BUS control
: CAN-BUS control
1. Set the rotary switch RS1 on the EPS controller (EPS / DSP
board) to "8". F01
CDE
23
2. Turn the key switch ON and the following monitor
456
AB
789
appears.
Set RS1 to "8".
121T155
3. Press , , , or to select "I/O", "TRV",

and "W0018".
(See "3-3. I/O check" to learn setting.)
4. Loosen and adjust the screw on the steering angle

potentiometer to set "DATA" to 200H 10H (01F0 -
0210) with the drive wheel in the drive mode.
lI/O check mode
DATA
01F0/0000000111110000
0210/0000001000010000
121T343
<Adjusting procedure 2> Tester

1. Turn off the key switch. Steering angle
2. U n p l u g t h e c o n n e c t o r o f t h e s t e e r i n g a n g l e potentiometer
potentiometer.
White
Black
Red
3. Insert the adapter for easy adjustment.

Then, connect the potentiometer again. Tester pole (+)

5. Measure the voltage of the yellow / blue (YEBU) wires. 3P
Yellow/Black
6. When the drive wheel is directed straight, adjust the

Yellow/Blue
Yellow/Red
Tester pole (-)

potentiometer to get the value of 2.5 0.03volts.
121T010E
71
2-3-32. Tyre diameter data adjustment

High performance series only
NOTE No setting is required for a new truck with standard tyres.
l Follow the directions below for diameter automatic adjustment after
replacing drive tyre.
NOTE As for the traveling road where diameter automatic adjustment

is done, a smooth place of 10m or more that doesn't slip is
preferable.
1. Turn off the key switch with the drive wheel in the drive
mode. lDip switch
2. Turn on the bit 3 of the Dip switch on the MPU board.
Bit 3 = ON
4. Maintain the drive wheel for the truck to stay in a ON side
O
N
straight line and travel forward and backward with the
fully pressed down accelerator for more than 1 minute
1
2
3
4
with no sudden acceleration or braking. OFF side
121T014E
5. Turn off the key switch and the bit 3 the Dip switch on
the MPU board.
2-3-33. Battery front loading (travel/hydraulic interlock)

l Battery front loading model only
1. Set the fork height and tilt to the reference position and restore the
fork to the original position.
2. Step on the battery front loading lever up to the middle of the stroke
(do not push all the way).
3. Make sure that travel or hydraulic operations cannot be performed
at this time.
2-3-34. Cancelation of Auto suspension function

l Turn on the bit 4 of the Dip switch on the MPU board.
l Check if the suspension is not locked when operating hydraulic.
FBRO / FBS series = DS1-4: ON (default)
72
2-3-35. Built-in charger working check (OPTION)

<Total timer>
Indicating LED
Magnetic Auto Reserve Equal of charging state
Checking procedure
contactor LED LED LED
1-2 3-4
1 Connect the battery plug. OFF
2 Connect the AC plug to wall outlet. OFF
Press and hold the Auto When pressed ON

3 Button for at least 5
seconds. 5 seconds later ON
The check will end approximately 1 minute and

4 OFF
36 seconds after flashing LED.
Auto LED (green) :On

This LED is turned on when the :Off
battery is fully charged. :Flashing
Auto button
Reserve LED (green) 4
Completion
cycle LED
3
Equal LED (orange)
Indicating LED (green) of charging
state.
2 lThe LED lights indicate the charge
left in the battery.
lIf the total timer is operated, all 4
LEDs will flash.
2211089
CAUTION If the battery is just finished to charge, operate hydraulic function for 2 or 3
l
minutes to stabilize the battery voltage before starting to check the total timer.
If you interrupt to charge the batter y, push the "STOP" button before
l
disconnecting the battery plug to prevent from sparking.
For a fully charged battery, check after performing approximately 2-3 minutes
l
of hydraulic operation.
If the charging state LEDs are flashed, they will not turn off until the battery
l
plug is unplugged.
<Earth check>
Make sure that the resistance between the each terminal in the receptacle on the charger
panel and the chassis is nil (zero - ohm) by using the circuit tester.
NOTE If the optional setting (display board RS1=6) CHARGER is set to OFF, the
charging timer function will not work.
73
CAN-BUS control
<Total timer>
Magnetic Auto Reserve Equal
Checking procedure
contactor LED LED LED
1 Connect the battery plug. OFF
2 Connect the AC plug to wall outlet. OFF
Press and hold the Auto When pressed ON

3 Button for at least 5
seconds. 5 seconds later ON
The check will end approximately 1 minute and

4 OFF
36 seconds after Auto Button begins flashing.
:On
:Off
Auto LED (green) :Flashing
Auto button
Reserve LED (green)

Reserve buttton
Equal LED (orange)
Equal buttton
Stop buttton
252W1017
CAUTION If the battery is just finished to charge, operate hydraulic function for 2 or 3
l
minutes to stabilize the battery voltage before starting to check the total timer.
If you interrupt to charge the battery, push the "STOP" button before
l
disconnecting the battery plug to prevent from sparking.
For a fully charged battery, check after performing approximately 2-3 minutes
l
of hydraulic operation.
If the charging state LEDs are flashed, they will not turn off until the battery
l
plug is unplugged.
<Earth check>
Make sure the conductivity (0 at "1x" range of the tester) between the chassis and the
earth terminal in the receptacle on the charger panel.
NOTE If the optional setting (EPS / DSP board RS1=6) CHARGER is set to OFF, the
charging timer function will not work.
74
2-3-36. Confirmation the charging electricity usage and

consumption rate setting (OPTION)
CAN-BUS control
NOTE Install a current sensor to use this option.

: CAN-BUS control
1. Set rotary switch RS1 on the EPS controller (EPS / DSP
board) to "6". F01
CDE
23
456
AB
3. Turn "Wh Meter" ON. 789
lOption setting monitor Set RS1 to "6".
221T112
Set to ON (Flashing)
When the setting of "CHARGER" is turning off,

NOTE "Wh METER" is not turned on.
4. Set rotary switch RS1 on the EPS controller (EPS / DSP l EPS controller (EPS / DSP board)
: CAN-BUS control
board) to "B" after turning the key switch OFF.
5. Turn the key switch ON. F01
CDE
23
456
lUnit select
AB
789
Set RS1 to "B".
6. Select electricity tariff or CO2 emission.
75
lElectricity tariff rate (yen / kwh) setting monitor lCO2 emission rate (kg/kwh) setting monitor.
221T0204
Parameter (flashing) CO2 conversion

value
7. Press either the or button to adjust the

parameter (0.0-50.0 yen).
lPress the button to increase the parameter.
lPress the button to decrease the parameter.
8. Make sure the display screen under the charge

becomes the following display.
221T0205
DATE Charging electricity

usage CO2 conversion
Electricity tariff value
<Error display>
l The charging electricity usage cannot be confirmed to the
sensor for the electric power conversion in case of error.
lError screen
221T119
NOTE Make sure the state of the sensor.

l
76
2.Display the charging electricity usage and the electricity
consumption pushing button.
*Meter confirmation screen is displayed for 75 types
before VE.
NOTE l Th e c ha rging el e c t r ic i t y u sag e a n d t h e

electricity consumption can back up of 3
days.
To confirm the content, the button is pushed.
l If the button is pushed, it becomes meter
confirmation monitor such as Hour meter.
l It returns to a normal monitor when traveling
or the loading operates.
The latest the third is displayed.
The fourth of the remainder is displayed.
Meter confirmation screen 221T0206
77
3. Trouble shooting
3- 1. Self diagnosis function
3-1-1. Display
If abnormalities or errors are detected with the self-
diagnosis function, the following symbols and error
messages will be displayed on the screen.
l The applicable abnormality and/or error symbol will
flash on the display.
l The applicable error message will be displayed. (If
multiple abnormalities and/or errors are detected, the
applicable error messages will be displayed in order.)
Travel system errors
The service (spanner) mark flashes.
The travel system error message scrolls from

right to left.
The travel symbol flashes.
121T105E
Hydraulic (including AOS) system errors
The hydraulic system error message scrolls

from right to left.
The hydraulic symbol flashes.
121T106E
78
Troubleshooting 3
Steering (EPS) system errors
The steering (EPS) system error message

scrolls from right to left.
The steering symbol flashes.
121T107E
Other errors
121T108E
79
3 Troubleshooting
Multiple abnormalities and/or errors
The detected error messages are scrolled in

order from right to left.
All of the symbols for the abnormalities and/

or errors detected flash from the right in the
121T109E order they are detected.
NOTE If the following abnormalities and/or errors

l
are occurred, travel, hydraulics, and power
steering functions are interlocked.
IGBT / FET cotnrol CAN-BUS control

B11 : FET-U-TRAVEL
B11 : IGBT_U-TRAVEL B12 : FET-V-TRAVEL
B12 : IGBT_V-TRAVEL B13 : FET-W-TRAVEL
C21 : FET-U-HYD.
B13 : IGBT_W-TRAVEL C22 : FET-V-HYD.
C23 : FET-W-HYD.
C21 : IGBT_U-HYD.
FAIL CURRENT-TRAVEL
C22 : IGBT_V-HYD. FAIL CURRENT-HYD
FAIL OPERATION
C23 : IGBT_W-HYD.
FAIL CURRENT-TRAVEL
FAIL CURRENT-HYD
FAIL OPERATION
l All , , , and buttons do not work EPS controller (EPS / DSP board)
while the self-diagnosis screen is displayed. : CAN-BUS control
l If the rotary switch RS1 on the display board F01

CDE
23
or EPS controller (EPS / DSP board) is set

456
AB
to F, the self-diagnosis screen will not be 789

displayed. (It looks like the normal screen but
RS="F"
no error messages even if any abnormalities
occur.)
l Af ter all abnormalities and/or errors are
resolved, the display will be returned to the
normal screen.
The composition of the control board is different between IGBT and FET Control and
CAN-BUS Control.
IGBT and FET Control: Display board.
CAN-BUS Control: EPS controller (EPS / DSP board)
CAN-BUS Control.
80
Troubleshooting 3
3-1-2. Error messages and Display conditions

Error Error
Error Message Probable Cause Remarks
No. Cord
1 A1 A1: CONTACTOR-MAIN Contactor tip failed
Current sensor (for checking the
A2: SENSOR-CURRENT
2 A2 electric current of the traction and
BATTERY
hydraulic units) error
10 B10 B10: FUSE-MAIN Blown main fuse
*FAIL OPERATION*
11 B11 B11: IGBT_U-TRAVEL Travel U phase IGBT module error
*TURN OFF KEY SWITCH*
*FAIL OPERATION*
12 B12 B12: IGBT_V-TRAVEL Travel V phase IGBT module error
*FAIL OPERATION*
13 B13: B13: IGBT_W-TRAVEL Travel W phase IGBT module error
B14:SENSOR- Current sensor (traction motor)
14 B14
CURRENT TRAVEL error
15 B15 B15: ACCELERATOR Accelerator potentiometer error *TURN OFF KEY SWITCH*
Hydraulic U phase IGBT module *FAIL OPERATION*
21 C21 C21: IGBT_U-HYD.
error *TURN OFF KEY SWITCH*
Hydraulic V phase IGBT module *FAIL OPERATION*
22 C22 C22: IGBT_V-HYD.
Hydraulic W phase IGBT module *FAIL OPERATION*
23 C23 C23: IGBT_W-HYD.
C24:SENSOR- Current sensor (hydraulic motor)
24 C24
CURRENT HYD. error
Switch may be bad, or the switch
25 C25 C25:SWITCH-LIFT Lift lever microswitch error #2 is activated earlier than the
switch #1.
Lift height potentiometer error
26 C26 C26:POTENTIO-MAST
(option)
Blown EPS fuse
30 D30 D30: FUSE-EPS
(Decelerates by half)
D31: SENSOR-EPS
31 D31 EPS sensor error *TURN OFF KEY SWITCH*
TORQUE
Transistor error in the EPS
32 D32 D32: TR-EPS MAIN *TURN OFF KEY SWITCH*
controller
Transistor error in the AOS control
40 E40 E40: TR-AOS *TURN OFF KEY SWITCH*
board (option).
E41: P
OTENTIO-HYD. Error in the potentiometer for AOS
41 E41
LEVER control (option)
E42: ENCODER-HYD.
42 E42 Error in the encoder for lift height
MAST
F50: FUSE-FRONT
50 F50 Blown front brake power fuse
BRAKE
F51: POTENTIO- Error in the potentiometer for
51 F51
STEERING ANGLE steering angle detection
81
3 Troubleshooting

Error Error
No. Cord
*FAIL OPERAION*
60 G60 *FAIL CURRENT* Abnormal current (Hydraulic motor)
*FAIL CURRENT-
61 G61 Abnormal current (Traction motor) *TURN OFF KEY SWITCH*
TRAVEL*
Hydraulic motor electric current
62 G62 *FAIL CURRENT-HYD* *TURN OFF KEY SWITCH*
error
The battery voltage is too low.
*FAIL VOLTAGE- (less than 25V). If the battery
63 G63 Abnormal voltage (Traction circuit)
TRAVEL* voltage is normal, replace the
traction board.
(less than 25V). If the battery
64 G64 *FAIL VOLTAGE-HYD* Abnormal voltage (Hydraulic circuit)
voltage is normal, replace the
hydraulic board.
*REDUCE DUTY- Abnormal temperature for FET or
65 G65 Operation is too heavy, or the
OPERATION* printed board.
heat sensor on the control unit
*REDUCE DUTY-
66 G65 Travel IGBT temperature error may be bad.
OPERATION*
*REDUCE DUTY-
67 G65 Hydraulic IGBT temperature error
OPERATION*
68 G68 *FAIL BUS SYSTEM* Board transmission error Transmission error between
CPUs from the display
Voltage error in IGBT gate and *FAIL OPERATION*
69 G69 *FAIL MAIN BOARD*
external 5V power supply *TURN OFF KEY SWITCH*
70 G70 *FAIL FAN* FAN power voltage error
Travel/hydraulic operation is shut
*FAIL OPERATION* Displayed when the error occurs
off.
*TURN OFF KEY Serious error in travel/hydraulic
Displayed when the error occurs
SWITCH* functions
*REDUCE THE LOAD* Overload (OPTION) When overloaded
*REFILL HYDRAULIC Hydraulic oil level is too low When the fork oil gets below
OIL* (OPTION) minimum level
When the brake oil gets below
*REFILL BRAKE OIL* Brake oil level is too low (OPTION)
minimum level
*REPLENISH
Battery electrolyte level is too low. When the battery electrolyte gets
REFINED WATER
(OPTION) below minimum level
FOR BATTERY*
*CHARGE THE
The battery must be recharged. When battery is discharging
BATTERY*
*RELEASE PARKING The operator attempted to drive the When attempted to travel as the
BRAKE* forklift with the parking brake on. side brake key is on.
*RELEASE ACCEL TO The accelerator is depressed when When the travel CPU is in the
NEUTRAL* the key switch is turned on. neutral safety mode
82
Troubleshooting 3

Error Error
No. Cord
*OFF HYD. LEVER TO The hydraulic lever is engaged When the hydraulic CPU is in te
NEUTRAL* when the key switch is turned on. neutral safety mode.
*AOS FAIL AOS emergency stop switch is The AOS emergency stop switch
OPERATION* pushed. (OPTION) is being pressed.
AOS height setting is incorrect. Location in the lift setting was set
*RACK MISSET*
(OPTION) in the wrong order.
*APPLY PARKING Operator left the truck without Parking brake and seat switch
BRAKE* applying the parking brake. are turned off.
Attempted to travel or to operate
*RETRACT THE
the hydraulic while battery interlock
BATTERY*
switch is on.
83
3 Troubleshooting
CAN-BUS control
A01: CONTACTOR-MAIN Contactor tip failed
B10: FUSE-MAIN Blown main fuse
*FAIL OPERATION*
B11: FET_U-TRAVEL Travel U phase FET module error
*FAIL OPERATION*
B12: FET_V-TRAVEL Travel V phase FET module error
*FAIL OPERATION*
B13: FET_W-TRAVEL Travel W phase FET module error
SENSOR-CURRENT Current sensor (traction motor)
B14:
TRAVEL error
B15: ACCELERATOR Accelerator potentiometer error *TURN OFF KEY SWITCH*
Hydraulic U phase FET module *FAIL OPERATION*
C21: FET_U-HYD.
Hydraulic V phase FET module *FAIL OPERATION*
C22: FET_V-HYD.
Hydraulic W phase FET module *FAIL OPERATION*
C23: FET_W-HYD.
Current sensor (hydraulic motor)
C24: SENSOR-CURRENT HYD.
error
C25 SWITCH-LIFT Lift lever microswitch error
Lift height potentiometer error
C26 POTENTIO-MAST
(option)
Blown EPS fuse
D30: FUSE-EPS
(Decelerates by half)
D31: SENSOR-EPS TORQUE EPS sensor error *TURN OFF KEY SWITCH*
Transistor error in the EPS
D32: TR-EPS MAIN *TURN OFF KEY SWITCH*
controller
Transistor error in the AOS control
E40: TR-AOS *TURN OFF KEY SWITCH*
board (option).
Error in the potentiometer for AOS
E41: POTENTIO-HYD. LEVER
control (option)
Error in the encoder for lift height
E42: ENCODER-HYD. MAST
(OPTION)
Blown front brake power fuse
F50: FUSE-FRONT BRAKE
(High-performance series)
POTENTIO-STEERING Error in the potentiometer for
F51:
ANGLE steering angle detection
G61: *FAIL CURRENT-TRAVEL* Abnormal current (Traction motor) *TURN OFF KEY SWITCH*
Hydraulic motor electric current
G62: *FAIL CURRENT-HYD* *TURN OFF KEY SWITCH*
error
G63: *FAIL VOLTAGE-TRAVEL* Abnormal voltage (Traction circuit)
traction board.
84
Troubleshooting 3
CAN-BUS control
G64: *FAIL VOLTAGE-HYD* Abnormal voltage (Hydraulic circuit)
hydraulic board.
Control board temperature error Operation is too heavy, or the
*REDUCE DUTY-
G65: Travel FET temperature error heat sensor on the control unit
OPERATION*
Hydraulic FET temperature error may be bad.
G68: *FAIL BUS SYSTEM -AOS* AOS board transmission error *TURN OFF KEY SWITCH*
Voltage error in FET gate and *FAIL OPERATION*
G69: *FAIL MAIN BOARD*
external 5V power supply *TURN OFF KEY SWITCH*
G70: *FAIL FAN* FAN power voltage error
TRAVEL-EPS/DSP transmission
G71: *FAIL BUS SYSTEM-TRAVEL* *TURN OFF KEY SWITCH*
error
G72: *FAIL BUS SYSTEM-HYD* HYD-EPS/DSP transmission error *TURN OFF KEY SWITCH*
Travel/hydraulic operation is shut
* *FAIL OPERATION* Displayed when the error occurs
off.
Serious error in travel/hydraulic
* *TURN OFF KEY SWITCH* Displayed when the error occurs
functions
* *REDUCE THE LOAD* Overload (OPTION) When overloaded
Hydraulic oil level is too low When the fork oil gets below
* *REFILL HYDRAULIC OIL*
(OPTION) minimum level
When the brake oil gets below
* *REFILL BRAKE OIL* Brake oil level is too low (OPTION)
minimum level
*REPLENISH REFINED Battery electrolyte level is too low. When the battery electrolyte gets
*
WATER FOR BATTERY* (OPTION) below minimum level
* *CHARGE THE BATTERY* The battery must be recharged. When battery is discharging
*RELEASE ACCEL TO The accelerator is depressed when When the travel CPU is in the
*
NEUTRAL* the key switch is turned on. neutral safety mode
*OFF HYD. LEVER TO The hydraulic lever is engaged When the hydraulic CPU is in te
*
NEUTRAL* when the key switch is turned on. neutral safety mode.
When the AOS emergency stop
* *AOS FAIL OPERATION*
switch is pressed. (OPTION)
Location in the lift setting was set in
* *RACK MISSET*
the wrong order. (OPTION)
Attempted to travel or to operate
* *RETRACT THE BATTERY* the hydraulic while battery interlock
switch is on.
*ASSUME CORRECT When operator does not stand on
*
STANDNG POSITION* the floor plate correctly.
OIS function
*RELEASE ACCEL TO When operator stand on the floor
*
NEUTRAL* plate after accelerator ON.
85
3 Troubleshooting
3- 2. Error history memory

The control system of this truck has two different
l
memory screens for the "Error history memory 1" and
the "Error history memory 2".
The "Error history memory 1" is the 10 most recent

l
errors and/or abnormalities. They are shown on the
display in order from the newest one.
The "Error history memory 2" is the list of all errors

l
and/or abnormalities which have been occurred. The
display shows the list of all detectable error code, and
the highlighted codes mean that error have occurred.
3-2-1. Error history memory 1
<The 10 most recently detected errors/ abnormalities>

F01
page appears.
CDE
23
456
AB
789
NOTE To change the screen to the "Error histor y
l
memory 2", move the cursor to the last error Set RS1 to "9".
code by pushing the button.
When the cursor is moved to the last error code,
push the button. Then the screen is changed
to the "Error history memory 2".
86
Troubleshooting 3
lThe 10 most recently detected errors/ abnormalities lError/abnormality details

Number of times the error/abnormality
The most recent error/abnormality flashes as "A01".
occurred when it was detected
121T165E
Year, month, day, and the time of

121T159
the error occurrence

Error/abnormality detection date, time, travel
The second error/abnormality flashes as "B10". distance, and travel and hydraulic hour meter
121T160 121T166E
121T161 121T167E
The ninth error/abnormality flashes as "B10".
121T162 121T168E
The tenth error/abnormality flashes as F55.
The next page is "Previously detected errors/abnormalities (1)".
87
3 Troubleshooting
3-2-2. Error history memory 2

<Previously detected errors/abnormalities>
l Stay the rotary switch RS1 on the Display board (EPS / DSP board)
to "9".
NOTE In the "Error history memory 2", all detectable
l EPS controller (EPS / DSP board)
error codes are listed up on the display even : CAN-BUS control
if no problems occur for that code. Only F01
CDE
23
highlighted error codes have been detected
456
AB
the error before. 789
If the same error have been occurred more
l
RS1="9".
t h a n t wo t i m e s, o nl y t h e n ew e s t o n e i s
memorized with details.
lPreviously detected errors/abnormalities (1) lError/abnormality details

The previous page is "The 10 most recently detected
errors/abnormalities".
121T163 121T165E
121T163 121T166E
The next page is "Previously detected errors/abnormalities (4)".
88
Troubleshooting 3
<Previously detected errors/abnormalities (4)>

l Stay the rotary switch RS1 on the Display board (EPS l Display board : IGBT and FET Control
/ DSP board) to "9". : CAN-BUS control
F01
NOTE If the same error have been occurred more
l
CDE
23
t h a n t wo t i m e s, o nl y t h e n ew e s t o n e i s
456
AB
789
memorized with details.
RS1="9"
lPreviously detected errors/abnormalities (2) lError/abnormality details
The previous page is "Previously detected errors/

abnormalities (1)". Number of times the error/abnormality
occurred when it was detected
Error/abnormality message display
121T164 121T169E
Error/abnormality detection date, time, travel

distance, and travel and hydraulic hour meter
121T164 121T168E
89
3 Troubleshooting
3-2-3. Clearing the error history memory

(memory initialization)
1. Set rotary switch RS1 on the Display board (EPS / EPS controller (EPS / DSP board)
DSP board) to "E". : CAN-BUS control
2. Turn the key switch ON. F01
CDE
23
3. When the screen shown below is displayed, memory
456
AB
initialization is complete. 789
4. Return rotary switch RS1 on the Display board (EPS /
Set RS1 to "E".
DSP board) to "0".
<Memory Initialization Completion Screen>

l
121T170
CAN-BUS control
l
221T0301
NOTE The following items are returned to their initial

values:
l Slow speed (turtle) : 5km/h
l Travel mode : N (NORMAL)
l Meter mode : HR (hour meter)
l Neutral (Accelerator OFF)
l Error history : All clear
l BRIGHTNESS (back light brightness): 5
90
Troubleshooting 3
3- 3. I/O Check
3-3-1. I/O check mode display method
F01
3. When the screen shown below is displayed, memory
CDE
23
initialization is completed.
456
AB
789
4. Turn off the key switch and return the rotary switch
RS1 on the Display board (EPS / DSP board) to "0". Set RS1 to "8".
The RAM icon flashes. NOTE
DSP does not appear for CAN-BUS

control.
lCPU selection
TRV : Travel
HYD : Hydraulic
EPS : Power steering
DSP : Display
121T155
lI/O check mode
The I/O icon flashes.
121T156
The I/O icon is highlighted.
lThe selected CPU is highlighted.

lPress either the or button to
select a CPU.
The currently selected data length is
121T171
displayed.
The current data address setting is displayed.

The selected CPU is highlighted.
lThe W icon (2 bytes) flashes.

121T172 l(This can not be changed.)
(To the next page) 91

3 Troubleshooting
(From the previous page)

NOTE
DSP does not appear for CAN-BUS

control.

lThe W icon (2 bytes) is displayed.
lThe 0 icon flashes. (This can not be
121T173 changed.)

lThe 0 icon flashes. (This can not be
121T174 changed.)

lThe data address (first byte) setting
121T175
flashes.
lPress either the or button to set
the data address (first byte).
(This is limited to the selected CPU.)

lThe data address (first byte) setting
121T176
flashes.
lPress either the or button to set
the data address (first byte).
(1-F)

lThe current data address setting is
displayed.
121T177
The data is displayed.
NOTE The data length is set to W (2 bytes), regardless of the CPU selected.
l
The second byte of the data address is set to 00, regardless of the CPU
l
selected.
92
Troubleshooting 3
3-3-2. I/O port table

Travel CPU (TRV)
lI/O port table (1) *The bits assigned by other functions may not displayed.
Port
Bit IN/OUT Contents Remarks
No.
0 OUT TXD0
1 IN RXD0
Flashes when the travel
2 OUT CPU run LED for the traction motor
CPU is normal
3 OUT TXD1
4 IN RXD1
5 IN Auxiliary input 1 0-5V input
6 IN Traction motor rotary encoder A 0-5V input
W0000 7 IN Traction motor rotary encoder B 0-5V input
8 IN Front wheel rotary encoder 1-A 0-5V input
9 IN Front wheel rotary encoder 1-B 0-5V input
10 IN Traction motor U phase voltage 0-5V input
11 IN Traction motor V phase voltage 0-5V input
12 IN Traction motor W phase voltage 0-5V input
13 IN/OUT Not used
14 IN/OUT Not used
15 IN/OUT Not used
During hydraulic operation

0 IN When operating at 1
(transmission between CPUs)
During travel operation (transmission
1 OUT When operating at 1
between CPUs)
2 IN Traction motor gate signal open order 1 Gate OPEN when 0
W0002
Hydraulic trip (transmission between
8 IN Hydraulic trip at 1
CPUs)
Travel trip (transmission between
9 OUT Travel trip at 1
CPUs)
IN ( ) is I/O adress H: high =1 L: Low=0
93
3 Troubleshooting
Travel CPU (TRV)

lI/O port table (1-2) *The bits assigned by other functions may not displayed.
Port
No.
0 OUT Switching A/D input 1
3 IN/OUT Not used
4 IN Neutral 0 when in neutral
1 when traveling forward
5 IN Forward
(Not used when R)
1 when traveling backward
6 IN Backward
(Not used when R)
W0004
7 IN Not used
8 IN Seat switch 0 when on
9 IN Travel inhibitor 0 when on
10 IN Turning detector 0 when on
11 IN Brake switch 1 1 when the brake is on
12 IN Main contactor contact 1 when on
13 IN Travel/hydraulic fuse 0 when open
14 IN/OUT Not used
15 IN EPS fuse 0 when open
94
Troubleshooting 3
Travel CPU (TRV)

Port
No.
During travel operation (transmission
between CPUs)
Hydraulic trip (transmission between
W0006 8 IN Hydraulic trip at 1
CPUs)
Travel trip (transmission between
9 OUT Travel trip at 1
CPUs)
10 OUT IGBT selection 1 0: 400A 1: 600A
11 OUT IGBT selection 2 1: 400A 0: 600A
During hydraulic operation Hydraulic operation in action
12 IN
(transmission between CPUs) when 1
V15 power error
13 OUT V15 power error at 0
Lock at 1 (battery front
14 IN Travel lock (transmission between CPUs)
loading)
15 IN/OUT Auxiliary transmission between CPUs
0 OUT Main contactor chopper signal ON when 1

1 OUT Front brake output 1 (left) Brake when 0
2 OUT Front brake output 2 (right) Brake when 0
3 IN/OUT Not used
4 IN Rotary switch 1 Truck model selection
W0008 8 IN/OUT Not used
9 OUT Traction motor U phase lower gate signal ON when 0
10 IN/OUT Not used
Traction motor U phase upper gate signal
11 OUT ON when 0
ON when 0
12 OUT Traction motor V phase lower gate signal ON when 0
Traction motor W phase lower gate
13 OUT ON when 0
signal
14 OUT Traction motor V phase upper gate signal ON when 0
15 OUT Traction motor W phase upper gate signal ON when 0
95
3 Troubleshooting
Travel CPU (TRV)

Port
No.
W000A AN0 A/D Traction motor U phase electric current 2.5V ± 1.75V =±700A
W000C AN1 A/D Traction motor V phase electric current 2.5V ± 1.75V =±700A
W000E AN2 A/D Auxiliary
W0010 AN3 A/D Battery voltage 0-5V=0-55V
W0012 AN4 A/D Accelerator voltage 1 0-5V
W0014 AN5 A/D Accelerator voltage 2 0-5V (Not used when R)
W0016 AN6 A/D Steering angle detection 0-5V
W0018 ADX0 A/D Front brake solenoid power voltage 0-5V
W001A ADX1 A/D Board temperature sensor 0-5V
W001C ADX2 A/D Travel IGBT temperature sensor 0-5V
W001E V15 A/D Power monitoring (V15) 0-5V
W0020 PV A/D Power monitoring (PV) 0-5V
W0022 V5 A/D Power monitoring (V5) 0-5V
W0024 BRK1 A/D Front brake output 1 (left) voltage 0-5V
W0026 BRK2 A/D Front brake output 2 (right) voltage 0-5V
W0028 TCNT1 MTU Traction motor rotary encoder Counter valve

W002A TCNT2 MTU Front wheel rotary encoder 1 (left) Counter valve
W002C Memory Memory Front wheel rotary encoder 2 (right) Counter valve
TXD0 OUT To the display board TTL level

RXD0 IN From the display board TTL level
Transmission
TXD1 OUT To the monitor TTL level
RXD1 IN From the monitor TTL level
96
Troubleshooting 3
Travel CPU (TRV)

CAN-BUS control
Port
No.
0 OUT Level selection for over-current detection
1 OUT Level selection for over-current detection
2 OUT LED drive LED ON when 0
3 IN Debug
4 OUT Debug
5 IN Main contactor contact ON when 1
6 IN Encoder phase A
7 IN Encoder phase B
W0000
8 IN Writing soft / Encoder phase A
9 IN Writing soft / Encoder phase B
10 IN Motor phase U
11 IN Motor phase V
12 IN Motor phase W
13 IN Auxiliary input 1
14 OUT Auxiliary power supply output ON when 1 / OFF when 0
15 OUT Selection voltage of power supply 12V when 1 / 7.5V when 0
0 OUT CANbus data transmission

1 IN CANbus data receiption
2 IN Abnormal current detection
W0002
5 IN Check 5V
0 IN Not used
1 IN Not used
2 IN Not used
3 IN Seat SW
W0004 4 IN Travel inhibitor
5 IN Deceleration when turning
6 IN Brake SW 1
7 IN Auxiliary
8 IN Auxiliary
97
3 Troubleshooting
Travel CPU (TRV)

CAN-BUS control
Port
No.
0 OUT Main contactor ON when 0
1 OUT Front brake output 1 (Left) ON when 0
2 OUT Front brake output 2 (Right) ON when 0
3 IN/OUT Auxiliary input 3
4 IN Dip SW 4
5 IN Dip SW 3
6 IN Dip SW 2
7 IN Dip SW 1
W0006
8 IN/OUT Forward output
9 OUT FET phase U lower ON when 0
10 IN/OUT Backward output
11 OUT FET phase U upper ON when 0
12 OUT FET phase V lower ON when 0
13 OUT FET phase W lower ON when 0
14 OUT FET phase V upper ON when 0
15 OUT FET phase W upper ON when 0
16 IN Rotary SW 1
17 IN Rotary SW 2
18 IN Rotary SW 3
W0008
19 IN Rotary SW 4
20 OUT Auxiliary output 1
21 OUT Suspension lock output ON when 0
98
Troubleshooting 3
Travel CPU (TRV)

CAN-BUS control
Port
No.
W000A 0 IN Current detection phase U
W000C 1 IN Battery voltage
W000E 2 IN Accelerator 1
W0010 3 IN Board temperature sensor
W0012 4 IN Current detection phase W
W0014 5 IN FET temperature sensor
W0016 6 IN Accelerator 2
W0018 7 IN Turning angle detection
W001A 8 IN Brake solenoid power supply voltage
W001C 9 IN Gate power supply voltage
W001E 10 IN Fan power supply voltage
W0020 11 IN External output voltage of power supply
W0022 12 IN Front brake output 1 (left) voltage
W0024 13 IN Front brake output 1 (right) voltage
W0026 14 IN Travel fuse voltage
15 IN EPS fuse (not used)
W0028 1 IN Traction motor encoder

W002A 2 IN Left of front wheel encoder
99
3 Troubleshooting
Hydraulic CPU (HYD)

Port
No.
0 OUT TXD0
1 IN RXD0
Flashes when the hydraulic
2 OUT CPU run LED for the hydraulic motor
CPU is normal
3 OUT TXD 1
4 IN RXD 1
5 IN/OUT Not used
6 IN Hydraulic motor rotary encoder A 0-5V input
W0000 7 IN Hydraulic motor rotary encoder B 0-5V input
8 IN Hydraulic rotary encoder A 0-5V input
9 IN Hydraulic rotary encoder B 0-5V input
10 OUT CS 0
11 IN/OUT Not used
12 OUT WR
13 IN/OUT Not used
14 OUT RD
15 OUT CK
0 IN Lift 1 switch 1 when ON

1 IN Lift 2 switch 1 when ON
2 IN Tilt switch 1 when ON
3 IN Reach switch 1 when ON
4 IN Attachment 1 switch 1 when ON
5 IN Attachment 2 switch 1 when ON
1 when ON
6 IN Travel/hydraulic lock
(battery front loading)
1 when ON
W0002 7 IN Tilt leveling switch
(tilt leveling)
8 IN Lift lock Lock at 1
9 IN Level detector (laser pointer) Level at 1
10 IN Auxiliary
11 IN Auxiliary input 4 1 when ON
100
Troubleshooting 3
Hydraulic CPU (HYD)

Port
No.
0 OUT A0
1 OUT A1
2 OUT A2
3 OUT AOS lift up valve Valve current control
4 OUT AOS lift down valve Valve current control
5 OUT AOS tift up valve Valve current control
6 OUT AOS tilt down valve Valve current control
7 OUT AOS reach in valve Valve current control
W0004
8 OUT AOS reach out valve Valve current control
9 OUT AOS attachment 1 up valve Valve current control
10 OUT AOS attachment 1 down valve Valve current control
11 OUT AOS attachment 2 up valve Valve current control
12 OUT AOS attachment 2 down valve Valve current control
13 OUT Laser pointer power source Power on at 0
14 OUT IGBT selection 1 0: 400A / 1: 600A
15 OUT IGBT selection 2 1: 400A / 0: 600A
101
3 Troubleshooting
Hydraulic CPU (HYD)

Port
No.
0 IN/OUT D0
1 IN/OUT D1
2 IN/OUT D2
3 IN/OUT D3
4 IN/OUT D4
5 IN/OUT D5
6 IN/OUT D6
7 IN/OUT D
W0006 During travel operation
Hydraulic trip
10 OUT Hydraulic trip at 1
Travel trip
11 IN Travel trip at 1
During hydraulic operation Hydraulic operation in action
12 OUT
(transmission between CPUs) when 1
V15 power error
13 IN V15 power error at 0
Travel lock Lock at 1
14 OUT
(transmission between CPUs) (battery front loading)
15 IN/OUT Auxiliary transmission between CPUs
0 OUT Gate board power chopper signal

1 OUT AOS switching A/D input 1
4 IN Hydraulic motor U phase voltage 0-5V input
5 IN Hydraulic motor V phase voltage 0-5V input
6 IN Hydraulic motor W phase voltage 0-5V input
7 IN/OUT Not used
W0008
8 IN Main contactor contact 1 when ON
9 OUT Hydraulic motor phase U lower gate signal ON when 0
10 IN/OUT Not used
11 OUT Hydraulic motor phase U upper gate signal ON when 0
12 OUT Hydraulic motor phase V upper gate signal ON when 0
13 OUT Hydraulic motor phase W upper gate signal ON when 0
14 OUT Hydraulic motor phase V upper gate signal ON when 0
15 OUT Hydraulic motor phase W upper gate signal ON when 0
102
Troubleshooting 3
Hydraulic CPU (HYD)

Port
No.
Hydraulic motor phase U electric
W000A 0 A/D 2.5V ± 1.75V = ±700A
current
W000C 1 A/D Auxiliary A/D input 0-5V AOS
W000E 2 A/D Battery voltage 0-5V = 0-55V
W0010 3 A/D Hydraulic IGBT temperature sensor 0-5V
W0012 4 A/D Hydraulic motor phase V electric current 2.5V ± 1.75V = ±700A
W0014 5 A/D Lift lever potentiometer 0-5V
W0016 0 A/D Lift valve current 0-5V
W0018 1 A/D Tilt valve current 0-5V AOS
W001A 2 A/D Reach valve current 0-5V AOS
W001C 3 A/D Attachment valve current 1 0-5V AOS
W001E 4 A/D Attachment valve current 2 0-5V AOS
W0020 0 A/D Tilt level potentiometer 0-5V AOS
W0022 1 A/D Tilt level potentiometer 0-5V AOS
W0024 2 A/D Tilt lever potentiometer 0-5V AOS
W0026 3 A/D Attachment 1 lever potentiometer 0-5V AOS
W0028 4 A/D Attachment 2 lever potentiometer 0-5V AOS
W002A 1 MTU Hydraulic rotary encoder Counter value

W002C 2 MTU Lift rotary encoder Counter value
0 OUT To the display board TTL level

1 IN From the display board TTL level
Transmission
2 OUT To the monitor TTL level
3 IN From the monitor TTL lvel
0 OUT A16
1 OUT A17
2 IN Hydraulic motor gate signal open order 1 Gate OPEN when 0
PB
6 OUT A18
7 OUT A19
8 IN/OUT Not used
9 OUT A21
103
3 Troubleshooting
Hydraulic CPU (HYD)

CAN-BUS control
Port
No.
0 OUT Level selection for over current detection
1 OUT Level selection for over current detection
2 OUT LED drive LED ON when 0
3 IN Debug
4 OUT Debug
5 OUT Main contactor contact ON when 1
6 IN Encoder phase A Right of front wheel encoder
7 IN Encoder phase B Right of front wheel encoder
W0000
8 IN Writing soft / Lift encoder phase A
9 IN Writing soft / Lift encoder phase B
10 IN Motor phase U
11 IN Motor phase V
12 IN Motor phase W
13 IN Not used
14 IN Auxiliary input 4
15 OUT Auxiliary output 2
0 OUT CANbus data transmission

1 IN CANbus data receiption
W0002
5 IN Check 5V
0 IN Lift switch 1 ON when 0

1 IN Lift switch 2 ON when 0
2 IN Tilt switch ON when 0
3 IN Reach switch ON when 0
W0004 4 IN Attachment 1 switch ON when 0
5 IN Attachment 2 switch ON when 0
6 IN Lift lock
7 IN Tilt level detection
8 IN Battery front drawing out interlock Lock when 0
104
Troubleshooting 3
Hydraulic CPU (HYD)

CAN-BUS control
Port
No.
0 OUT Gate power supply chopper
1 OUT 3V external output ON when 0
2 OUT Proportional valve lift up valve output ON when 0
3 OUT Proportional valve lift down valve output ON when 0
4 OUT Proportional valve tift up valve output ON when 0
5 OUT Proportional valve tift down valve output ON when 0
6 OUT Proportional valve reach IN valve output ON when 0
7 OUT Proportional valve reach OUT valve output ON when 0
W0006
8 OUT Proportional valve attachment 1 valve output ON when 0
9 OUT FET phase U lower ON when 0
10 OUT Proportional valve attachment 1 valve output
11 OUT FET phase U upper ON when 0
12 OUT FET phase V lower ON when 0
13 OUT FET phase W lower ON when 0
14 OUT FET phase V upper ON when 0
15 OUT FET phase W upper ON when 0
0 IN Rotary SW1
1 IN Rotary SW2
2 IN Rotary SW3
W0008
3 IN Rotary SW4
105
3 Troubleshooting
Hydraulic CPU (HYD)

CAN-BUS control
Port
No.
W000A 0 IN Current detection phase U
W000C 1 IN Battery voltage
W000E 2 IN Lift lever potentiometer
W0010 3 IN Reach lever potentiometer (Attach 1)
W0012 4 IN Current detection phase W
W0014 5 IN FET temperature sensor
W0016 6 IN Tilt level potentiometer
W0018 7 IN Tilt potentiometer
W001A 8 IN Auxiliary AD input
W001C 9 IN Attachment 2 potentiometer
W001E 10 IN Attachment 2 valve current
W0020 11 IN Attachment 3 valve current
W0022 12 IN Lift valve current
W0024 13 IN Tilt valve current
W0026 14 IN Reach valve current (Attach 1)
W0028 15 IN Attachment 3 potentiometer
W002A 1 IN Right of front wheel rotary encoder

W002C 2 IN Lift rotary encoder
106
Troubleshooting 3
Display CPU (DSP)

Port
No.
0 IN Switch 1 (up) 0 when the switch is ON
1 IN Switch 2 (down) 0 when the switch is ON
2 IN Switch 3 (mode) 0 when the switch is ON
3 IN Switch 4 (Reserved setting) 0 when the switch is ON
W0000
4 IN Hour meter count start Count begins at 0
5 IN Key switch start 1 when the key is turned to start
6 IN Charging interlock relay B contact 1 when the charging plug is on
7 IN Switch 4 (Turtle) 0 when switch is ON
IRQ4 IN P5 power check CPU sleep when 0

W0002
5 IN Battery electrolyte level When lowering 0/1=100/200ms
0 IN Rotary switch 1
W0004
H and B contact when the

0 IN Slow speed mode switch (turtle)
switch is on
1 IN Turn signal switch (right) 0 when the switch is on
2 IN Turn signal switch (left) 0 when the switch is on
W0006 3 IN Reserve charge start 0 when starting
4 IN Brake oil level Usually 1
5 IN Hydraulic oil level Usually 1
6 IN Overload 0 during overload
7 IN Parking brake 0 when on
0 OUT LCD reset Reset when 1

1 OUT Power source relay drive ON when 0
2 OUT Turn signal lamp (right) ON when 0
W0008 3 OUT Turn signal lamp (left) ON when 0
4 OUT Reserve charge Charging begins when 0
5 OUT VFD power ON when 0
6 IN 5V power source input 1 when there are 5V
0 OUT CPU stop CPU run when the LED flashes

W000A 1 OUT Buzzer drive 4kHz when the buzzer is on
7 IN VFD icon flashing input Lit up when 1, Lit off when 0
107
3 Troubleshooting
Display CPU (DSP)

Port
No.
W000C 0 A/D Battery voltage 0-5V = 0-55V
W000E 1 A/D VFD power 0-5V = 0-70V
W0010 2 A/D Auxiliary 0-5V
0 OUT To the traction CPU TTL level

1 IN From the traction CPU TTL level
2 OUT To the hydraulic CPU TTL level
3 IN From the hydraulic CPU TTL level
4 OUT To the monitor TTL level
Transmission
5 IN From the monitor TTL level
6 OUT To the EPS board TTL level
7 IN From the EPS board TTL level
8 OUT To the auxiliary board TTL level
9 IN From the auxiliary board TTL level
108
Troubleshooting 3
EPS CPU (EPS) *EPS controller CPU for CAN-BUS Control
CAN-BUS control
Port
No.
0 IN Rotary SW1 ON when 0
4 IN Key SW power supply ON when 1
5 IN Key SW start ON when 1
6 IN FET chopper output Count when 0
7 IN FET chopper output Count when 0
W0000 Transmission between
8 IN Monitor (receiption)
personal computer
Transmission between
9 OUT Monitor (transmission)
personal computer
10 IN Brake oil level ON when 0
11 IN Hydraulic oil level ON when 0
12 IN Overload sensor ON when 0
13 IN Parking brake ON when 0
14 IN Hour meter counting start Start when 0
15 IN Battery electrolyte level check
0 OUT CAN transmission Transmission between board

1 IN CAN receiption Transmission between board
Transmission between AOS
2 IN Serial transmission (AOS/receiption)
board
W0002
Transmission between AOS
3 OUT Serial transmission (AOS/receiption)
board
4 IN Reserve charge alarm ON when 0
5 IN Shut down (FET output) Output OFF when 0
0 IN Charge SW "Auto" 0 when ON

1 IN Charge SW "Equal" 0 when ON
2 IN Charge SW "Reserve" 0 when ON
3 IN Charge SW "Stop" 0 when ON
W0004 4 IN Power supply voltage type 24V when 0 / 48V when 1
5 OUT Auto charge LED Lit when 0
6 OUT Equal charge LED Lit when 0
7 OUT Reserve charge LED Lit when 0
8 OUT LED for adjustment pole changing point Lit when 0
109
3 Troubleshooting
CAN-BUS control
Port
No.
0 OUT Mctt. output ON when 0
1 OUT FL power supply ON when 0
2 OUT LED for CPU Lit when 0
3 OUT Relay drive for power supply ON when 0
4 Not used
5 Not used
6 Not used
Serial transmission Transmission with memory
7 IN
(memory / receiption) with timer/calender function
Synchronization pulse of
W0006 Synchronization pulse of clock for serial clock for transmission with
8 OUT
transmission memory with timer/calender
function
9 OUT Memory access It is accessible when 1
Serial transmission Transmission with memory
10 OUT
(memory / transmission) with timer/calender function
11 Not used
12 OUT Turn signal lamp (Right) ON when 0
13 OUT Turn signal lamp (Left) ON when 0
14 Not used
15 Not used
110
Troubleshooting 3
CAN-BUS control
Port
No.
0 OUT FET chopper pulse
1 Not used
2 Not used
W0008
3 OUT FET chopper pulse
4 Not used
5 Not used
W000A 0 A/D Motor phase U current 2.5V ± 1.75V = ± 700A

W000C 1 A/D Torque sensor
W000E 2 A/D Battery voltage 0-5V = 0-27.7V/0-55V
W0010 3 A/D Lift pressure sensor 0.5-4.5V = 0-20MPa
W0012 4 A/D Charge interlock relay voltage
W0014 5 A/D Pole changing voltage
Pole changing point
W0016 6 A/D Pole changing point adjustment
adjustment changable off-set
AD value 723 or more when
W0018 7 A/D Temperature sensor
5°C or less.
Check the turn signal lamp is
W001A 8 A/D Turn signal lamp check (Right)
running out (Right).
Check the turn signal lamp is
W001C 9 A/D Turn signal lamp check (Left)
running out (Left).
10 Not used
11 Not used
12 Not used
13 Not used
14 Not used
15 Not used
NOTE Display board and EPS controller board is called EPS controller (EPS / DSP
board) in CAN-BUS control.
111
3 Troubleshooting
EPS CPU (EPS)

IGBT and FET Control
lI/O port table (1)
Port
No.
0: Electric current available
0 IN Motor current check
1: Electric current not availavble
1 IN K.S. check 0: K.S. ON 1: K.S. OFF
0: Power source on
2 OUT Power source retention signal
1: Power source off
0: Correct direction
(FET1: ON, FET3: OFF)
4 OUT FET 1, 3 gate signal
1: Reverse direction
W0000 (FET1: OFF, FET3: ON)
0: Correct direction
(FET2: ON, FET4: OFF)
5 OUT FET 2, 4 gate signal
1: Reverse direction
(FET2: OFF, FET4: ON)
0: Lower level FET off
6 OUT Lower level FET 1, 2 gate signal
1: Lower level FET chopper ok
0: Lower level FET off
7 OUT Upper level FET 3, 4 gate signal
1: Lower level FET chopper ok
TIOCA3 OUT Lower level FET 1, 2 gate signal 0: OFF 1: ON

PB
W0002 TIOCA4 Upper level FET power source
OUT
chopper signal
W0006 AN0 A/D EPS motor current 0-2, 25 ± 0.35V = 0-40A

W0008 AN1 A/D EPS torque sensor 2.5V neutral
TXD0 OUT To the display TTL level

RXD0 IN From the display TTL level
Transmission
TXD1 OUT To the monitor TTL level
RXD1 IN From the monitor TTL level
112
CONTENTS for Wiring and main controller layout
FET with New CAN-BUS
Model IGBT Control FET Control
Accelerator Control
~121AD3316 / 121AD3502
FBR 9~13 - 75 121AD3317 ~ 121AD3530 121AD5343 ~ 121AD7827 121AD7828~
/121AD3531 ~ 121AD5342
FBR 10H / 13H - 75 ~124AE0278 124AE0279 ~ 124AE0613 124AE0614 ~ 124AE0949 124AE0950~
FBR 14 ~ 18 - 75 ~131AE5117 131AE5118 ~ 131AF1005 131AF1006 ~ 131AF6827 131AF6828-
~141AE0946
FBR 20 / 25 - 75 141AE0947 ~ 141AE1032 141AE1619 ~ 141AE2451 141AE2452-
/141AE1033 ~141AE1618
~171AE0104
FBR 30 ~ 40 - 75 171AE0105 ~ 171AE0112 171AE0192 ~ 171AE0289 171AE0290-
/171AE0113 ~ 171AE0191
4-1. IGBT control 113

4-1-1. System wiring (IGBT/FET) FBR(M)9-40-(H)75................................................... 113
4-1-2. Body wiring (IGBT/FET) FBR(M)9-13-(H)75................................................... 114
4-1-3. Body wiring (IGBT/FET) FBR(M)10H-18-(H)75. .............................................. 115
4-1-4. Body wiring (IGBT/FET) FBR(M)20-40-(H)75. ................................................ 116
4-1-5. Body harness (IGBT/FET) FBR(M)9-13-75....................................................... 117
4-1-6. Body harness (IGBT/FET) FBR(M)9-13-H75..................................................... 118
4-1-7. Body harness (IGBT/FET) FBR(M)10H-18-75. .................................................. 119
4-1-8. Body harness (IGBT/FET) FBR(M)10H-18-H75. ................................................ 120
4-1-9. Body harness (IGBT/FET) FBR(M)20-40-75...................................................... 121
4-1-10. Body harness (IGBT/FET) FBR(M)20-40-H75. .................................................. 122
4-1-11. Body harness (IGBT/FET) FBR(M)9-40-H75..................................................... 123
4-1-12. Controller wiring (IGBT) FBR(M)9-40-(H)75................................................... 124
4-1-13. Controller harness (IGBT) FBR(M)9-40-(H)75................................................... 125
4-1-14. Main controller (IGBT) FBR(M)9-13-(H)75 / FBR(M)20-40-(H)75. ..................... 126
4-1-15. Main controller (IGBT) FBR(M)10H-18-(H)75. .............................................. 127
4-1-16. Main controller (FET) FBR(M)9-40-(H)75................................................... 128
4-2. *FET control 129

4-2-1. System wiring (*FET) FBR(M)9-40-(H)75................................................... 129
4-2-2. Body wiring (*FET) FBR(M)9-13-(H)75................................................... 130
4-2-3. Body wiring (*FET) FBR(M)10H-18-(H)75. .............................................. 131
4-2-4. Body wiring (*FET) FBR(M)20-40-(H)75. ................................................ 132
4-2-5. Body harness (*FET) FBR(M)9-13-75....................................................... 133
4-2-6. Body harness (*FET) FBR(M)9-13-H75..................................................... 134
4-2-7. Body harness (*FET) FBR(M)10H-18-75. .................................................. 135
4-2-8. Body harness (*FET) FBR(M)10H-18-H75. ................................................ 136
4-2-9. Body harness (*FET) FBR(M)20-40-75...................................................... 137
4-2-10. Body harness (*FET) FBR(M)20-40-H75. .................................................. 138
4-2-11. Controller wiring (FET/*FET) FBR(M)9-40-(H)75................................................... 139
4-2-12. Controller harness (FET/*FET) FBR(M)9-40-(H)75................................................... 140
4-2-13. Main controller (*FET) FBR(M)9-40-(H)75................................................... 141
4-3. CAN-BUS control 142
4-3-1. System wiring (CAN) FBR(M)9-40-(H)75................................................... 142
4-3-3. Body wiring (CAN) FBR(M)10H-18-(H)75. .............................................. 144
4-3-4. Body wiring (CAN) FBR(M)20-40-(H)75. ................................................ 145
4-3-5. Body harness (CAN) FBR(M)9-13-75....................................................... 146
4-3-6. Body harness (CAN) FBR(M)9-13-H75..................................................... 147
4-3-7. Body harness (CAN) FBR(M)10H-18-75. .................................................. 148
4-3-8. Body harness (CAN) FBR(M)10H-18-H75. ................................................ 149
4-3-9. Body harness (CAN) FBR(M)20-40-75...................................................... 150
4-3-10. Body harness (CAN) FBR(M)20-40-H75. .................................................. 151
4-3-11. Body harness (*FET/CAN) FBR(M)9-40-H75..................................................... 152
4-4. Built-in charger 153

4-4-1. Charger panel wiring IGBT/FET/*FET ...................................................... 153
4-4-2. BC harness IGBT/FET/*FET ...................................................... 154
4-4-3. Charger panel wiring IGBT/FET/*FET ...................................................... 155
4-4-4. BC harness IGBT/FET/*FET ...................................................... 156
4-4-5. Charger panel wiring CAN ..................................................................... 157
4-4-6. BC harness CAN ..................................................................... 158
4-4-7. Charger panel wiring CAN ..................................................................... 159
4-4-8. BC harness CAN ..................................................................... 160
4-5. Accessory 161
4-5-1. Wiring, revolving Revolving lamp/by key switch..................................... 161
4-5-2. Wiring, revolving Revolving lamp/Bwd................................................. 162
4-5-3. Wiring, working Working lamp ......................................................... 163
4-5-4. Wiring, chime Chime/buzzer ......................................................... 164
4-5-5. Wiring, overload sensor Overload sensor/Analog type...................................... 165
4-5-6. Wiring, overload sensor Overload sensor/Digital type....................................... 166
4-5-7. Wiring, overload sensor Overload sensor/Analog type...................................... 167
4-5-8. Wiring, overload sensor Overload sensor/Digital type....................................... 168
4-5-9. Wiring, lift limit Lift limit / with release switch ...................................... 169
4-5-10. Wiring, lift limit Lift limit / without release switch .................................. 170
4-5-11. Wiring, rear lamp Rear lamp / with switch ............................................. 171
4-5-12. Wiring, rear lamp Rear lamp / Bwd...................................................... 172
4-5-13. Wiring, rear lamp Rear lamp / Bwd & buzzer. ........................................ 173
4-5-14. Wiring, lamp Head lamp / installation the mast ................................ 174
4-5-15. Wiring, lamp Head lamp & turn signal / installation the mast ............... 175
4-5-16. Wiring, lamp Head lamp / installation the backrest . .......................... 176
4-6. AOS/finger tip (Option) 177

4-6-1. System wiring (IGBT/FET/*FET) FBR(M)9-40-(H)75................................................... 177
4-6-2. Body wiring (IGBT/FET/*FET) FBR(M)9-40-(H)75................................................... 178
4-6-3. Body harness (IGBT/FET) FBR(M)9-13-(H)75...............................................................179
4-6-4. Body harness (IGBT/FET) FBR(M)10H-18-(H)75. .............................................. 180
4-6-5. Body harness (IGBT/FET) FBR(M)20-40-(H)75. ................................................ 181
4-6-6. Body harness (*FET) FBR(M)9-13-(H)75................................................... 182
4-6-7. Body harness (*FET) FBR(M)10H-18-(H)75. .............................................. 183
4-6-8. Body harness (*FET) FBR(M)20-40-(H)75. ................................................ 184
4-6-10. Body wiring (CAN) FBR(M)9-40-(H)75................................................... 186
4-6-11. Harness, [E] (CAN) FBR(M)9-13-(H)75................................................... 187
4-6-12. Harness, [E] (CAN) FBR(M)10H-18-(H)75. .............................................. 188
4-6-13. Harness, [E] (CAN) FBR(M)20-40-(H)75. ................................................ 189
Wiring diagram list for FBR-75 trouble shooting manual [IGBT / FET / CAN-BUS control]
Model Control system Specifications
Drawing FBR(M)-75 FBR(M)-H75
Device name FBR(M)-75 FBR(M)-H75 FBR(M)-75 FBR(M)-H75 FBR(M)-75 FBR(M)-H75 FET (Front FET (Rear
number 10H-18 10H~18 IGBT CAN STD Finger tip AOS
9~13 (24V) 9~13 (24V) 20~30 (48V) 20~30 (48V) 35~40 (48V) 35~40 (48V) accelerator VE) accelerator VE)
(48V) (48V)
System wiring 54000-15713-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - - ○ - -
Body wiring 54000-15723-0 ○ ○ - - - - - - ○ ○ - - ○ - -
Body wiring 54000-15731-1 - - ○ ○ - - - - ○ ○ - - ○ - -
Body wiring 54000-15741-0 - - - - ○ ○ ○ ○ ○ ○ - - ○ - -
Body harness 54000-16332-0 ○ - - - - - - - ○ ○ - - ○ - -
Body harness 54000-16392-0 - ○ - - - - - - ○ ○ - - ○ - -
Body harness 54000-16342-0 - - ○ - - - - - ○ ○ - - ○ - -
Body harness 54000-16402-0 - - - ○ - - - - ○ ○ - - ○ - -
Body harness 54000-16352-0 - - - - ○ - ○ - ○ ○ - - ○ - -
Body harness 54000-16412-0 - - - - - ○ - ○ ○ ○ - - ○ - -
Body harness 3E-22337 - ○ - ○ - ○ - ○ ○ ○ - - ○ ○ ○
Controller wiring 54000-14210-2 ○ ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○
Controller harness 54000-14201-1 ○ ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○
Main controller E0000-03196-1 ○ ○ - - ○ ○ ○ ○ ○ - - - ○ ○ ○
Main controller E0000-03204-1 - - ○ ○ - - - - ○ - - - ○ ○ ○
Main controller E0000-10224-0 ○ ○ ○ ○ ○ ○ ○ ○ - ○ - - ○ ○ ○
System wiring 54000-15713-0 ○ ○ ○ ○ ○ ○ ○ ○ - - ○ - ○ - -

Body wiring 54000-15723-0 ○ ○ - - - - - - - - ○ - ○ - -
Body wiring 54000-15731-0 - - ○ ○ - - - - - - ○ - ○ - -
Body wiring 54000-15741-0 - - - - ○ ○ ○ ○ - - ○ - ○ - -
Body harness 54000-92583-0 ○ - - - - - - - - - ○ - ○ - -
Body harness 54000-92613-0 - ○ - - - - - - - - ○ - ○ - -
Body harness 54000-92593-0 - - ○ - - - - - - - ○ - ○ - -
Body harness 54000-92623-0 - - - ○ - - - - - - ○ - ○ - -
Body harness 54000-92603-0 - - - - ○ - ○ - - - ○ - ○ - -
Body harness 54000-92633-0 - - - - - ○ - ○ - - ○ - ○ - -
Controller wiring 54000-51690-1 ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ - ○ ○ ○
Controller harness 54000-51680-0 ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ - ○ ○ ○
Main controller E0000-18552-0 ○ ○ ○ ○ ○ ○ ○ ○ - - ○ - ○ ○ ○
System wiring 54001-21802-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ - -

Body wiring 54001-21812-0 ○ ○ - - - - - - - - - ○ ○ - -
Body wiring 54001-21822-0 - - ○ ○ - - - - - - - ○ ○ - -
Body wiring 54001-21832-0 - - - - ○ ○ ○ ○ - - - ○ ○ - -
Body harness 54001-27821-0 ○ - - - - - - - - - - ○ ○ - -
Body harness 54001-27851-0 - ○ - - - - - - - - - ○ ○ - -
Body harness 54001-27831-0 - - ○ - - - - - - - - ○ ○ - -
Body harness 54001-27861-0 - - - ○ - - - - - - - ○ ○ - -
Body harness 54001-27841-0 - - - - ○ - ○ - - - - ○ ○ - -
Body harness 54001-27871-0 - - - - - ○ - ○ - - - ○ ○ - -
Body harness E0000-23341-0 - ○ - ○ - ○ - ○ - - ○ ○ ○ ○ ○
(48V) (48V)
Charger panel wiring 400V 24900-32681-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
BC harness 400V 2E-15702 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
Charger panel wiring 200V 24900-30900-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
BC harness 200V E0000-00121-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
Charger panel wiring 400V 54001-28960-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
BC harness 400V E0000-23451-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
Charger panel wiring 200V 54001-28950-1 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
BC harness 200V E0000-23441-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
Revolving lamp /
Wiring, revolving 24801-35171-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
by key switch
Revolving lamp /
Wiring, revolving 24801-36431-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Bwd
Wiring, working Working lamp 24801-34960-3 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Wiring, chime Chime / buzzer 24801-36160-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Overload sensor /
Wiring, overload sensor 54000-00510-1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
Analog type
Overload sensor /
Wiring, overload sensor 54000-05070-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - ○ ○ ○
Digital type
Overload sensor /
Wiring, overload sensor 54001-40860-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
Analog type
Overload sensor /
Wiring, overload sensor 54001-40870-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ ○ ○ ○
Digital type
Lift limit /
Wiring, lift limit 24801-11421-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
with release switch
Lift limit /
Wiring, lift limit without release 24801-11431-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
switch
Rear lamp /
Wiring, rear lamp 54000-05820-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
with switch
Wiring, rear lamp Rear lamp / Bwd 24801-36441-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Rear lamp /
Wiring, rear lamp 54000-54890-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Bwd & buzzer
Head lamp /
Wiring, lamp installation the 24801-39550-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
mast
Head lamp & turn
Wiring, lamp signal / installation 24801-39560-1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
the mast
Head lamp /
Wiring, lamp installation the 54000-11220-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
backrest
(48V) (48V)
System wiring 24900-32252-0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - - ○ ○
Body wiring 24900-32280-1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ - - ○ ○
Body harness 54000-69401-0 ○ ○ - - - - - - ○ ○ - - - ○ ○
Body harness 54000-69411-0 - - ○ ○ - - - - ○ ○ - - - ○ ○
Body harness 54000-69421-0 - - - - ○ ○ ○ ○ ○ ○ - - - ○ ○
Body harness 54000-92673-0 ○ ○ - - - - - - - - ○ - - ○ ○
Body harness 54000-92683-0 - - ○ ○ - - - - - - ○ - - ○ ○
Body harness 54000-92693-0 - - - - ○ ○ ○ ○ - - ○ - - ○ ○
System wiring 54001-21840-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ - ○ ○
Body wiring 54001-21850-0 ○ ○ ○ ○ ○ ○ ○ ○ - - - ○ - ○ ○
Harness, [E] 54001-36001-0 ○ ○ - - - - - - - - - ○ - ○ ○
Harness, [E] 54000-36011-0 - - ○ ○ - - - - - - - ○ - ○ ○
Harness, [E] 54001-36021-0 - - - - ○ ○ ○ ○ - - - ○ - ○ ○
4. Wiring and main controller layout
FBR9-13
Battery(24V)
V N
MPU board MPU board MPU board MPU board
FBR10H-30 1 2 3
Battery(48V) Line Connector Line Connector Line Connector Line Connector
No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.
BKWH*
RDWH
RDBK
V N *Only for trucks with laser pointers.
RD RPA 7 5 Power supply 5 4 Seat switch
VA NA
BU Main contactor contact Traction motor BKRD RNA 7 15 GND Tilt level sensor switch Battery interlock SS
C1 3 18 BUWH RA1 7 6 A phase signal YERD HD 5 18 Tilt level sensor
F1 GNRD F1 3 9 MPU fuse Speed sensor WH RB1 7 16 B phase signal Only for battery front loading trucks
+ HSN 7 1 GND
MC RPA 7 7 Power supply
325A 100V,4700 F(x9) RNA
RA2
7
7
17
8
GND
A phase signal
Laser pointer switch WHBK
HS7 8 7 Battery interlock
BK
RB2 7 18 B phase signal RDYE RD P3 5 9 Power supply

Laser
RDYE
WHBK# device BKYE

P3N 5 19 TI 5 2 Travel inhibitor
FET module TUM 4 1 Traction motor U phase GND
BNWH# TU0 4 9 ALL gate output 0 RDYE Power supply SG 5 3 Travel deceleration switch
TU FET TU1 4 2 U phase gate output 1 Front wheel RPA 5 13
BUYE# BKYE RNA 5 14 GND
Board, OG# TU2 4 10 U phase gate output 2 (right) BUBK RA5 6 3 A phase signal LL 5 8 Lift lock
Tilt
Traction U RDWH# TUP
TUN
4
4
3
11
U phase power supply(+)
Speed sensor WHBK RB5 6 11 B phase signal level BK
phase BKWH# U phase power supply(-) 7 11 SwitchGND
U1 motor RD RPA 6 1 Power supply lamp
HSN
BNYE HD3 3 5 Thermistor input Front wheel BKRD RNA 6 9 GND (Option)
THM A A BKWH HN3 (left) BUWH RA4 6 2 A phase signal
V1 3 15 GND *Only for trucks with tilt level lamp.
WHBK# TVM 4 4 Traction motor V phase Speed sensor WH RB4 6 10 B phase signal RDGN OS1 5 5 Spare output 1
FET TV0 4 12 V phase gate output 0 PV 1 6 Power supply
TV *Only for FBR(M)-H75 TI1 5 7 Spare input 1
Board, BUYE# TV1 4 5 V phase gate output 1
V OG# TV2 4 13 V phase gate output 2
Power supply M Blower 8 15 Spare input 3
W1 phase TVP 4 6 V phase power supply(+) TPM 3 7 HS8
TVN 4 14 V phase power supply(-) TIM 3 8 Signal BUBK HS9 5 17 Spare input 4
TNM 3 17 GND PVN 1 16 GND
HSN 8 8 SwitchGND
RDYE# TPU 3 2 Power supply
WHBK# YERD# TU 3 3 Signal
TU TNU 3 12 Power supply
TWM 4 7 Traction motor W phase Travel BK# GND HP2 8 3
FET BUYE# TW0
TW1
4 15
8
W phase gate output 0
W phase gate output 1 current sensor RDBK# TPV 3 4 Power supply Horn switch 100V Spare A/D input HD2 8 10 Signal
Board,
OG# 4 W phase gate output 2 BU# TV 3 13 Signal WHBK 22μF HN2 8 11 GND
W TW2 4 16 TV BKRD# TNV 3 14 GND H
phase TWP 3 1 W phase power supply(+)
TWN 3 11 W phase power supply(-)
HPU 1 2 Power supply Horn
RDYE# Forward
F2 3 19 Hydraulic fuse YERD# HU 1 3 Signal Brake switch WHRD
ADF 5
5
1
11 Backward
HU HNU 1 12 BS1 5 12 Brake switch ADB
Hydraulic BK# GND
RDBK# HPV 1 4 Power supply
current sensor BU# HV 1 13 Signal Auto suspension
HV BKRD# HNV 1 14 GND lock coil COIL RDBK RDGN HP 7 4 Power supply
LCK 5 16 Suspension lock output
WHBK# HUM 2 1 Hydraulic motor U phase Accelerator BK HN 7 14 GND
Traction→Display
FET module U phase gate output 0 WHGN TXA 7 2
FET HU0 2 9 RDYE AP1 6 4 Power supply BNBK BUYE Traction←Display Transmission
HU BUYE# HU1 2 2 U phase gate output 1 Accelerator OF2 5 6 RXA 7 12
Board, WH AD1 6 5 Signal X2 Forward output WHRD TXB 7 3 Hydraulic→Display (Display)
OG# HU2 2 10 U phase gate output 2 Forward buzzer Hydraulic←Display
U
HUP 2 3 U phase power supply(+) potentiometer1 BKYE AN1 6 12 GND GNWH BZ
YERD RXB 7 13
Hydraulic phase
BKYE# HUN 2 11 U phase power supply(-) Open at neutral position
motor WHBK ADN 6 16 Neutral X2
U2 BNYE
B BKWH HD4 1 5 Thermistor input *Only for trucks with forward buzzer.
V2 THM B HN4 1 15 GND RD AP2 6 6 Power supply
WHBK# HVM 2 4 Hydraulic motor V phase AD2 6 13 Signal YEBK
FET X3 OB2 5 15 Backward output DSPboard
Board, BUYE#
HV0
HV1
2
2
12
5
V phase gate output 0
Accelerator AN2 6 14 GND Backward buzzer
HV V phase gate output 1 BN Line Connector
W2
V
phase
OG# HV2 2 13 V phase gate output 2 potentiometer2 BZ
No. CN Pin No.
HVP 2 6 V phase power supply(+)
HVN 2 14 V phase power supply(-) X3
*Only for trucks with backward buzzer.
HL Right Display→Hydraulic
40W YERD
RXB 2 3
WHRD TXB 2 13 Display←Hydraulic
WHBK# HWM 2 7 Hydraulic motor W phase WHGN Head lamp BUYE RXA 2 2 Display→Traction Transmission
FET HW0 2 15 W phase gate output 0 WHGN 2 12 Display←Traction
40W TXA (MPU)
Board, BUYE# HW1 2 8 W phase gate output 1 HL Left BK
RDGN
HNA 2 11 GND
W OG# HW2 2 16 W phase gate output 2 HPA 2 1 Power supply
phase HWP 1 1 W phase power supply(+) YERD AP3 6 7 Power supply
HWN 1 11 W phase power supply(-) Steering angle YEBU AD3 6 8 Signal Lamp
YEBK AN3 6 15 BL
BNRD potentiometer GND switch WHBU
F3 3 10 EPS fuse HPD 2 6 Power supply
Rear lamp RDWH HND 2 16 GND
EPS motor VB 5 10 Control power supply
TXD 2 17 Display← Transmission
GN PA YE Power supply RXD 2 7 Display→ (Spares)
LP1 8 1
F3 LD1 8 2 Signal
RD BU BKWH NB 1 7 ControlGND LN1 8 9 GND
P5O 2 8 5V output
40A WH
GNWH
EPS BUWH HS1 8 4 Lift 1 switch DSPboard
Line Connector
Flat cable(6P) IO1 2 18 Spare input
TS controller WHBU HS2 8 12 Lift 2 switch Turn signal lamp
BU WHBU No. CN Pin No. Mode select switch
MC MC1 3 6 Main contactor BNWH HS3 8 5 Tilt switch
BNWH MC2 3 16 25W Right RDYE +
RDWH
WHBU
BUWH
TSL WL1 1 4 Turn signal lamp(right)

RDYE
BKYE
YEBU HS4 8 13 Reach switch BS1 4 6 Up

-
RD
GNWH HS5 8 6 Att.1 switch

RD VBM 5 20 Battery voltage 25W Left BUYE BS2 4 5 Down
Att.2 switch TSL WL2 1 12 Turn signal lamp(left)
HS6 8 14 M
Electromagnetic brake
BS3 4 4 Mode select switch
GNWH MB1 1 10 BK HSN 8 16 Switch GND *Only for trucks with signal lamp.
(left front wheel) R
SOL
WHGN MB2 1 9 BS4 4 3 Reserved setting
GNWH MB3 1 20 Electromagnetic brake Low speed mode switch BS5 4 2 Slow speed turtle
SOL (right front wheel)
WHGN MB4 1 19 (turtle switch) VN 4 1 SwitchGND
GNWH Low speed (turtle) switch
F5 SW1 1 5
RD MB 1 8 Electromagnetic brake power supply Turn signal lamp switch (Option)
10A (Momentary) VCC 5 1 Flourscent Power supply
*Only for high performance DSP board Left WHBU
SW3 1
Turn signal switch(Left)
trucks 6 GND 5 4 Flourscent GND
Line Connector Right WHRD
Turn signal switch(Right)
No. CN Pin No. Reference: SW2 1 13
Charger panel Harness mark/color *Only for trucks with signal lamp. Display
Red RD
RDYE HPC 2 5 Power supply Flat cable 3
BKYE HNC 2 15 GND Black BK 7
BUWH TXC 2 14 Display , EPS
Transmission SW5 1 Brake fluid level 12P
WHBU RXC 2 4 (EPS) Green GN WHBK
Display / EPS SW6 1 15 Hydraulic oil level
BKWH* Yellow YE
BNBK
Charger, YEBK White WH SW7 1 8 Overload
SW4 1 14 Reserve charge start
controller BNBK CHG 2 20 Reserve charge
Brown BN SW8 1 16 Parking brake switch
RD Blue BU
VB 1 10 Battery voltage
Gray GY <Note>
Pink PK
YERD
X1 RLP 1 3 Power supply relay Orange OG 1 1
GNBK
BWL 2 9 Battery electrolyte level (Option) 1.Terminal symbols
X2 BNYE RLN 1 11 Body earth
Key switch RDGN KSW 1 1 Ex) BKWH (=Black/White)
1 :plug(with plating) AMP 170020-2
F4 Control power supply
RDGN RD BKWH VN 1 9 ControlGND Black colored harness with White line. 1 :Receptacle(with plating) AMP 170021-2
10A X2 X1 BN
F6
YEBU
KST 2 19 Key switch start
2.Lead wires marked with # or * have different diameters.
10A RY 1 2 Charging interlock
3.Dashed lines indicate the use of optional equipment.
BUBK CHS 2 10
*Only for trucks 1 1 Hour meter counting
4.When the lines are connected, the hourmeter starts counting.
with built-in charger.
RDWH
BKWH*
RDBK
*Refer to
note 4
System wiring (IGBT/FET) 4- 1.

White line
1 2 3
FBR(M)9~40-(H)75 4-1-1.
Black color
54000-15712-0E
113
4 Wiring and main controller layout
P-mast M,PFL-mast
*Only for trucks with *Only for trucks with
Head guard(Left) Head guard(Right)
Laser device
Level sensor
Level sensor
laser pointer laser pointer Harness, Harness,
Laser
4P control panel (2) 6P 4P 4P control panel (1)
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P HL
(Water proof) (Water proof) (Water proof) (Water proof) Lamp switch
Harness, Harness,
WHGN CN2CN1
EPS
mast (2) mast (2)
2 2 RDBK
WHBU
controller 2 2
2 2 2 2
Hanging on Hanging on *Only for trucks with Display board
WH
W B
BK
the mast the mast laser pointer CN3
Refer the “wiring, lamp” H K
in “lamp, leveling (E)”
RD CN5 CN4 Turn signal lamp
Turn signal YERD 10P
Turn signal
2P-Y 2P-X
lamp for wiring with level lamp. lamp
(Water proof)
6P
Laser pointer
TSL Blower Harness, TSL
(Water proof)
switch (Option) Display
mast (3) RDBK
Refer the “wiring, lamp” WHBK
in “lamp, leveling (E)”
2 2 for wiring with level lamp. Mast *Only for trucks Horn switch 2 2
2P transition with signal lamp
2 2 WH 2 2
B R
RD
BU
U D
*Only for trucks with Control panel
6P
(Water proof) laser pointer 4P

Harness, body Harness,M YE
Harness, head guard
Harness, mast (1) Key switch
Harness, head guard Harness, controller 6P

4P 6P BK
YE WH
Straddle arm Straddle arm

(left) Relay for control (right)
GNRD
BNRD
►
power supply *Only for FBR(M)-H75
RD
*Only for FBR(M)-H75
BKWH*
4P
BKWH
►
RD Accelerator
RDWH
Bearing
RDBK
*Only for FBR(M)-H75 Bearing
BU
<11>
*Only for trucks
sensor
<4>
sensor
BKWH*
BKWH*
GNWH
RDWH
WHBU
RDBK
(Water proof) with Fwd buzzer

6P
WH 6P
BN
1 1
Solenoid Relay for Fwd output Solenoid
brake 1 1 1 1 1 1 1 <5> <8> <6> <9> <7> <10> brake
RDGN
RDBK
RDYE
RD
1 1
BU
100A
325A
40A
1 1 4P
Harness, valve switch WH
U1 U2 V1 V2 W1 W2 6P
BK
*Only for trucks
Suspension
lock coil
with Bwd buzzer 2P
10A
10A
10A
4P
(Water proof) CN8 CN7 CN6 CN5 *Only for FBR(M)-H75
BK 4P
2P 6P
RD BK Relay for Bwd output (Water proof)
1 1 CN4 1 1
BKWH*
Reach
BKWH
Accessory 4P
Lift 2
Lift 1
Att.1
<1> <2>
Tilt
1 1 CN3 <2><12> BK 1 1
NA -
MPU board
6P
+
(Water proof)
WHGN
GNWH
GNWH
WHGN
CN2
*FBR-(H)75 is released
7 7
<4> Control valve -
+
4P
(Water proof) CN1
F+
Transformer (Option) Horn
R L
(Water proof)
*Only for trucks with charger EPS
Control unit
3P
<11> sensor
Hydraulic motor + Rectifier Secondary- Primary- Contactor
<12>
- side side Charger panel -
+
*Only for trucks with charger Ass'y
<NOTE> Battery
Fwd/Bwd buzzer
1.<n> of lead wire shows lead wire No. (24V)
2.Terminal symbol
GNWH 1 Connect and start 1 :Plug AMP 170020-2
Traction motor BKWH* 1 hourmeter counting. 2 :Plug AMP 170020-3
<10>
<9>
<8>
BN 1
Electromagnetic AMP 170002-5
BKWH* 1 switch 1 :Receptacle AMP 170021-1
W2 V2 U2 BUBK 1 BKWH* :Receptacle AMP 170021-3
NOTE 6 2P-X
1 2
6P AMP 170003-5
Bearing sensor BK 7 :Receptacle AMP 41729
(Water proof)
3.When installing the charger panel on the truck body,
Brake
switch
2P
2P do not use plane washers to keep
<7>
<6>
<5>
(Water proof)
3P
WH electrical connection
Reference: W1 V1 U1 Battery Charger, between the frame and the panel.
interlock switch
Harness mark/color EPS controller The reason is that M8 bolt and lock washer
Red RD
Black BK
motor break painted coating.
Steering angle
Green GN
detection
2P
4.Cover the cap (1918-58000) on hydraulic motor
Yellow YE
potentiometer (Water proof)
*Nothing for FBR-(H)75 terminal only for 9L-13L
White WH
Brown BN Harness,BC Harness, body (3)
Blue BU
Gray GY
Pink PK
Harness, body (3) Harness, body (4)
Orange OG
Ex) BKWH (=Black/White)

Black colored harness with White line.
White line
Black color
Body wiring (IGBT/FET) 4- 1.
FBR(M)9~13-(H)75 4-1-2.
54000-15722-0E
114
Wiring and main controller layout 4
P mast M,PFL mast

Head guard(left) Only for trucks with Only for trucks with Head guard(right)
Laser device
Level sensor
Laser device
Level sensor
Harness, Harness,
laser pointers. laser pointers. 4P control panel(2) 6P 4P 4P control panel(1)
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P
HL
Lamp switch
EPS
Water Water Water Water
proof proof proof proof
Harness, mast(2) WHGN CN2 CN1
Harness, mast(2)
2 2 RDBK
WHBU controller 2 2
Hanging Hanging
2 2
on the mast on the mast Only for trucks with
Display board 2 2
WH
CN3
WH
BK
laser pointers.
BK
Turn RD
CN5 CN4 Turn signal switch Turn
signal YERD 10P signal
switch 2P-Y 2P-X switch
Water
Blower Laser pointer proof
TSL switch (Option) Display TSL
Harness, mast(3) RDBK
WHBK
Mast
2 2 transition Only for trucks Horn switch 2 2
2P with signal lamp.
2 2 WH 2 2
RD
BU
BU
RD
Water
6P Only for trucks with
laser pointers.
Control panel 4P
proof
Harness, body Harness, M YE
Harness, head guard
Harness, mast(1) Key switch
Harness, head guard 4P 6P
Harness, controller 6P
BK
YE WH
Straddle leg Straddle leg(right)
(left)
GNRD
BNRD
Only for high Control power supply relay Only for trucks with Only for high
performance trucks built in charger
RD
4P performance trucks
RD Accelerator Only for high
Bearing performance trucks Bearing
Sensor Only for trucks with
BKWH*
BKWH*
sensor
<11>
GNWH
RDWH
WHBU
<4>
RDBK
6P 6P forward buzzer.
Electro-
BN
WH Water
Electro-
magnetic proof Forward output relay
brake 1 1 1 1 1 1 1 <5> <8> <6> <9> <7> <10>
Harness, magnetic
trucks with valve switch 4P
100A
325A
40A
IGBTmodule
RDGN
WH
RDBK
RDYE
Accessory U1 U2 V1 V2 W1 W2
6P
RD
BU
BK
Water Only for trucks with
<6> <7> <5> <9> <10> <8>
proof trucks with backward buzzer. 2P
Only for high WH
10A
10A
10A
4P FET module 4P
2P 6P 4P performance
Attachment 1
Backward output relay
RDWH
V1 W1 U1 V2 W2 U2
Reach
Water RD BK trucks
RDBK
Water
Lift 2
Lift 1
proof
Tilt
proof
1 1 1 1
4P
BKWH*
<1> <2>
BKWH
BKWH* BK
1 1 1 1 CN8 CN7 CN6 CN5 1 1
BKWH
6P
-
+
GNWH
BU
WHGN
Control valve
WHGN
GNWH
1 1 CN4 7 7
Water
proof
-
<2><12>
+
CN3 NA
MPU board comp. Transformer (Option) R L
CN2 EPS Horn
Suspension
Only for trucks with built-in charger.
3P
CN1 <4> sensor
proof
Water
lock coil
F+ <11>
<12>
+Rectifier Secondary- Primary-
Contactor
- side side
Charger panel Ass'y -
+
Control unit Only for trucks with built-in charger.
<Note> Battery
Hydraulic motor Forward and Backward buzzer Reference:
GNWH
1.<N> indicates the lead wire numbers. (48V) Harness mark/color
1 Connect, and begin the 2.Terminal symbols
<10>
BKWH* hour meter countdown. Red RD

<9>
<8>
Traction motor 1 1 :Plug AMP 170020-2

BN 1 Magnetic 2 :Plug AMP 170020-3 or
Black BK
W2 V2 U2 BKWH* 1 contactor Green GN
2P-X BUBK BKWH* AMP 170002-5 Yellow YE
1 1
:Receptacle AMP 170021-1 White WH
6P 1 Brown BN
Bearing sensor BK 2 :Receptacle AMP 170021-3 or Blue BU
Brake AMP 170003-5 Gray GY
switch
7 :Receptacle AMP 41729 Pink PK
2P
2P Orange OG
<7>
<6>
<5>
WH 3. When installing the charger panel on the truck body,

proof
Water
3P Battery Ex) BKWH (=Black/White)

W1 V1 U1 interlock Charger, do not use plane washers to keep electrical connection Black colored harness with White line.
Water EPS switch controller between the frame and the panel.
proof
motor The reason is that M8 bolt and lock washer break painted coating.
Steering angle
potentiometer 2P Only for battery front 4.Lead wires
Water
loading trucks. * : AVS 0.85
proof Harness, BC : UL-1015 AWG12 Harness, body(3)
Others : AVS 0.5 White line
Harness, body(3) Harness, body(4)
Black color

FBR(M)10H~18-(H)75 4-1-3.
54000-15731-0E
115
P-mast M, PFL-mast
*Only for trucks with *Only for trucks with
Head guard(left) Head guard(right)
Level sensor
Level sensor
Laser device
Laser device
laser pointers. laser pointers.
4P 6P 4P 4P
RD Harness, WH BK WH Harness,
control panel(2) control panel(1)
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P
HL
Water Water Water Water Lamp switch
proof proof proof proof
WHGN CN2 CN1
EPS
2 2
Harness, mast(2) Harness, mast(2)
RDBK controller 2 2
WHBU
Hanging Hanging
2 2 2 2
on the mast on the mast
*Only for trucks with laser pointers. Display board
WH
CN3
WH
BK
BK
Turn Refer to the wiring, Turn

signal RD CN5 CN4 Turn signal switch signal
switch lamp layout in lamp, YERD
2P-Y 2P-X 10P switch
leveling (E) for the one Water
with horizontal lamp.

6P Laser pointer proof
TSL Blower Water
switch (Option) TSL
proof Display
Refer to the wiring, Harness, mast(3) RDBK
WHBK
lamp layout in lamp,
Mast
2 2 leveling (E) for the one transition *Only for trucks with Horn switch 2 2
with horizontal lamp. turn signal lamp.
2 2 2P 2 2
WH
RD
BU
RD
BU
Water
6P *Only for trucks with Control panel
proof laser pointers. 4P
Harness, body Harness, M YE
Harness, head guard
Harness, mast(1) Key switch
Harness, head guard Harness, controller 6P
4P 6P BK
YE WH
Straddle arm Straddle arm

(left) (left)
GNRD
BNRD
Control power supply relay *Only for FBR(M)-H75
RD
BKWH*
BKWH
4P Accelerator
BU
RD
Bearing *Only for FBR(M)-H75 Bearing
WHBU
BN
GNWH
BKWH*
BKWH*
RDWH
RDBK
*Only for trucks with
<11>
Sensor Sensor
<4>
6P forward buzzer. Electro-
Electro- 6P
magnetic WH Water
proof magnetic
Forward output relay
Harness,
RDBK
RDGN
RDYE
RD
BU
brake 1 1 1 1 1 1 1 <5> <8> <6> <9> <7> <10> brake
valve switch
100A
325A
40A
4P
WH
Accessory U1 U2 V1 V2 W1 W2 6P
BK
Water *Only for trucks with
*FBR-(H)75 opened
proof
backward buzzer. 2P
10A
10A
10A
4P 4P CN8 CN7 CN6 CN5 *Only for FBR(M)-H75 WH 4P
6P 2P
Attachment 1
BK RD Backward output relay
RDWH
Water
Reach
RDBK
Water
Lift 2
Lift 1
proof
Tilt
1 1 1 1 proof
CN4
BKWH*
BKWH
4P <1> <2>
1 1 1 1 CN3 <2><12> BK 1 1
NA
6P
MPU board comp.
-
+
Control valve
WHGN
GNWH
Water
proof
GNWH
WHGN
1 1
CN2 7 7
-
<4>
+
CN1
F+
R L
proof
Water
Horn
switch
Brake
Suspension EPS
Control unit
2P
3P
lock coil
sensor
proof
Water
Hydraulic motor Contactor
Transformer (Option) Charger panel Ass'y
-
+
*Only for trucks with built-in charger. *Only for trucks with built-in charger. Battery
<Note>
<11> 1.<N> indicates the lead wire numbers. (48V)
+
<12> Rectifier Secondary- Primary-
2.Terminal symbols
Traction motor - side side 1 :Plug AMP 170020-2
<10>
2 :Plug AMP 170020-3 or

<9>
<8>
Magnetic AMP 170002-5

W2 V2 U2 contactor 1 :Receptacle AMP 170021-1
Forward and Backward buzzer 2 :Receptacle AMP 170021-3 or
Bearing sensor GNWH 6P AMP 170003-5
2P-X 1 Connect, and begin the BK 7 :Receptacle AMP 41729
BKWH* hour meter countdown.
1
BN 3. When installing the charger panel on the truck body,
1
BKWH* use only bolts and spring washers.
<7>
<6>
<5>
1 2P
BUBK BKWH*
Battery 1 1 WH The reason why only spring washers should be used
W1 V1 U1 3P
Water interlock Charger, is that they break the coating on the charger panel,
proof
EPS switch *Except FBR-(H)75 controller enduring, conductance between the frame and the
motor charger panel.
Steering angle Reference:
potentiometer 2P Harness mark/color
Water
Red RD
proof Black BK
Green GN
Harness, BC Harness, body(3)
Yellow YE
Harness, body(3) Harness, body(4) White WH White line
Brown BN
Blue BU
Gray
Pink
Orange OG
GY
PK
Black color
FBR(M)20~40-(H)75 4-1-4.
54000-15740-0E
116
B Harness, mast(1)
AMP 171898-1
Head guard RD▲ 5 1 S 60B AMP 2-179958-2
N1 (left) 1 2 3 BU▲ 5 2 Q 68B

2P-Y
Receptacle
BUWH
WHBU
GNWH
BNWH
4 5 6 YE▲
YEBU
5 1 G 66B AMP 1-179958-2
BK
AMP 172134-7 Plug GN▲
BKWH*
2P-X
WHGN
WHRD
WHBU
WHBU
WHBK
5 2 G 67B
RDGN
RDBK
RDYE
RDBK
6P Receptacle
1 2 WH
RD
RD
BN
4 4 4 4 4 4
RDYE AMP 174655-2
WHGN
WHRD
WHRD
WHBU
WHBU
BUWH
BKWH
RDGN
RDGN
RDGN
3 4 4
1 Z 52B
YERD
RDYE
YERD
RDYE
YEBU
BNYE
BUYE
BUYE
YEBK
BKYE
BUBK
BNBK
5B 62B 83G 1 2 3 4 5 6 BKYE
2 4 Z 53B
BK
BUWH
BN
A Y1 N1,P A A A 3 3 3 3 3 3 3 3 3 3 3 3 3 4
3 Z 51B
Plug WHBU 4 4 Z 50B 5 4 3 2 1
4P 8B 78I 91B 20B 22B 10 9 8 7 6
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Stopper 5
YE A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 RD
A,I Z Y2,L2 P B P,Y1 Z Z 4 6 I 76E
A E,N1 RDWH
92B 21B 23B 1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920 4 7 N2 83A
83F 73A 1 2 3 4 5 6 76C 40B 82C 61A 62A 82B 48B 49B WH 4 8 C 65B Water proof
X I L1 N2 Y2 A A A R R E X GNWH 4 9 C 64B
L1,B Y1 3 3 3 3 3 Z,L1 N1,N2 A N2,I
Plug 10P
3 2 1 Water proof 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V BU
AMP 174262-2 4 10 C 63B
R EPS controller
46B 78J 6 5 4 Plug 6P Q I L1 N1 Y2 I A A A R R I
72B 73B 7B 77A 78D
BKWH*
Main controller
Z B,P
RDWH
79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A
YERD Control valve
RDYE
BKYE
1 2 3 4
F
Plug Plug
3 3 3 3
harness W micro switch 4P
RD
6P
WH CN1 CN2
Plug
4P
WH
Plug
6P
BK
AMP 172134-7
BKWH*
WHGN
RDWH
RDWH
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2 3 1 R,L3 83B
BUYE
AMP 171898-1 RDYE 3 2 Z 45B Plug

54B T 1 3 WHBU 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN 4P 1 2
BU 3 3 Y1 73C
Plug 56B T 2 16 15141312 11 10 9 20 19 18 17 1615141312 11 BKWH*
3 1 2 1 2 3 1 2 1 2 3 4 V,Y2 78B YE 3 4
1 2 3 3
6P 4 BNWH 3 4 4 5 6 AMP.040 series AMP.040 series 3 4 3 4
N2 Head guard(right)
55B T 3
4 5 6 WH GNRD
X Key switch Y1Control panel(1) multi-lock connector multi-lock connector
58B S 5 3
59B S 6 3
BNRD
AMP 172130-1
Z Display board Y2 Control panel(2)
61B Y1 1
WHBU
75C E 1
BN AMP 172130-1
Plug
GNWH Steering angle 14B A 1 4 YERD Refer to note 10 BNBK AMP 172134-9 RDGN
M potentiometer
74C E 1
BKWH* 15B A 2 4 YEBU
YEBK YEBK 3 1 Z 41B 2P 1 Plug 72C X 1 3
RDWH
83E L2,N1 3 3
78K N1,P 1
BKWH*
16B A 3 4 3 2 Z 42B WH 2 1 2 4P 43B Z 2 3 YERD
78L P,Q 1 RD 4 3 BNYE
RDWH AMP 174357-2 RDYE 3 4 44B Z
AMP 171898-2
L1 Control power supply relay
83H B,O 1 3 1 T 80A
RDBK RDGN 3 2 Z,T 81A Plug AMP 172134-1
82A Y2 1 RD RDBK
3 2 1 3 1 Y1,L3 82D
BKWH* 3
3
3
4 Y2,E 78E
X,R 76D
6P 1 2 3 GNWH
3 3 E 74A
Plug
YEBU 3 5 Z 71B BK 4 5 6 The relay with the harness. RDWH 3 2 L3,L1 83D
4P 1 2
Ca1a-DC24V BNBK 3 4 WH
3 4
I
6 A 1B
P Accessory Water proof

Charger panel *Connect the relay.
Plug 3P
AMP 174357-2 L2 Forward output relay
BU Water proof (Refer to note 6)
RDWH
4 1 R 63A
RDBK
GNWH Plug 3P 3 2 1
Condenser WH 4 2 R 64A
BUWH
BKRD
4 3 R 65A
125V, 0.022μF BNRD
C EPS sensor
WH
RD
(Refer to Note 9) 59A F 8

RD▲ RDBK AMP 172134-2
1 1 60A R 8 3 1 L2,T 82E Plug
BUBK BN
3 3 E 75A
A P, point b
1 Z 39B RDWH 3 2 N2,L2 83C
4P 1 2
BKWH* BK
Fwd / Bwd
4 4 4 4 1 I,E 78F YEBK 3 4 A 2B 3 4
E
4B 83I BN
1 3 2 4 1 L3,P 75B
buzzer L3 Backward output relay
WHBK
BKWH* GNRD
S
A A E,E 78G 58A F 8
1
Suspension Fuse
BK
GNWH
O lock coil
30B 32B 1 L2,P 74B
3 3 A A BKWH* 1 E,B 78H
The relay with the harness. (Refer to note 7)
1 2
31B 33B Put the relay
A
Water proof
for sure receptacle.
180B Plug 4P
A AMP 174352-2
181B AMP 174257-2 WHRD point b
Water proof
AMP 172130-2
4 1 A 3B
RDWH 4 2 83J Plug 2P 2 1 WHBU
3 1 F 54A Plug
BNWH 2P
Speed sensor 1
H
3 2 F 55A
Plug 2 1 BK
2P
RD
4 3
D1 (Travel) Brake switch 2
AMP 172130-9 YE▲ AMP 1-353046-2

5 1 R 66A
G EPS motor Label indication

2P-X BU▲
Q GND terminal
GN▲ 8 R 68A
1 5 2 R 67A Tab BKWH* BKWH* is required.
78A N2 7
2 P 78M
BKWH 8 WHBK +
Battery interlock
Z 77B Y2 7
100V L
i Point b BU
V Horn
22μ
switch 8 F 56A
T Contactor
50
AMP 174262-2
11B A 1 4RDYE
12B A 2 4 WH Label indication
3 2 1 Water proof 13B A 3 4BKYE 10A
Fuse Fuse 6 5 4 Plug 6P 9B A 4 4 RD RDBK
12
BK BK is required.
10A 10A 10B A 5 WHBK
4
10A 6 Stopper L3 82F
R
L
U
10A
R Accelerator <Note> RDGN
12
BK BK
8 I 80B
8 8 1.Terminal symbols I 81B
RDYE
GNWH
WHGN
Clamp
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
Clamp :Plug(with plating) AMP 170020-2

WHBK
WHBK
RDGN
YERD
BKRD
RDYE
YERD
RDBK
YERD
1
YEBU
BUYE
YEBU
BNBK
BKYE
YEBK
YEBK
BKYE
(Refer to note 8)
Sleeve(for single wire) AMP 170887-1
WH
WH
RD
RD
RD
RD
BK
BK
BK
Reference: :Receptacle(with plating) AMP 170021-2

Harness mark/color Figure 1 1
Red RD
Black BK
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Sleeve(for double wire) AMP 170890-1 2. : Braided wires under 25mm pitch.
Green GN 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 1910 20 1 11 4 5 12 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 3 :Receptacle AMP 170032-5 3.All pin layout shows the view from terminal insert side.
W W W W i Z Z Z D1 D1 U U M M L2 H B B X
Yellow YE AMP 179461-5 4.Write or impress the letters with undamped ink.
RDWH
RDWH
White WH 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 13A 14A 16A 1A 3A 5A 8A 76B
4 :Receptacle AMP 171662-1 5.The table of electric wires and the table of
To O
To H
Brown BN W W Z Z Z D1 D1 i U U M U L3 O Y1 point b
AMP 173707-1 parts are shown at “Parts, harness”(54000-16362).
Blue BU Vinyl tube Condenser Vinyl tube 92A 21A 25A 27A 29A 31A 33A 181A 12A 9A 15A 10A 2A 4A 7A 83K
Gray GY AMP 172888-2(stopper) 6.With forward buzzer (OPT) connect the Ca1a-DC24V relay
Pink PK Fiul the inside with (No polarized) 7.With backward buzzer (OPT) connect the Ca1a-DC24V relay
12 AMP 172748-2(stopper)
Orange OG cilicone adhesive CN8 CN7 CN6 CN5 5 :Tab AMP 917805-2 8.Fuses should be placed in a circle, as shown in Figure 1.
AMP 917803-2
RDWH
To A
9.Solder to install the capacitor in the speed sensor part
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 5 :Receptacle AMP 316041-2 as shown in Figure 2. And fill the silicon adhesive in
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11
AMP 179956-2 the vinyl tube with which the capacitor is covered.
6 :Receptacle AMP 173716-2 10.Load out in opposite direction ( 180°) of A wiring.
Tie Wrap Soldering Tie Wrap AMP.040 series AMP.040 series AMP.040 series AMP.040 series AMP 175061-2
multi-lock connector multi-lock connector multi-lock connector multi-lock connector Point "b" detail chart 7 :Receptacle(with sleeve) AMP 41729
Figure 2 175966-2 175967-2 175966-2 175967-2 12
:Pressed sleeve JST FNC-2
White line
Solderless sleeve detail chart
A MPU board
(Refer to note 4)
Black color
Body harness (IGBT/FET) 4- 1.

FBR(M)9~13-75 4-1-5.
54000-16332-0E
117
B Harness, mast(1)
AMP 171898-1 RD AMP 2-179958-2
Head guard 5 1 S 60B
2P-Y
N1
BU
(left) 1 2 3
4 5 6 YE
5 2 Q 68B Receptacle
5 1 G 66B
GNWH
AMP 1-179958-2
BUWH
WHBU
BNWH
YEBU
AMP 172134-7 Plug GN 2P-X
BKWH*
5 2 G 67B
BK
WHRD
WHBU
WHBK
6P
RDBK
WHGN
Receptacle
WHBU
RDGN
RDBK
RDYE
1 2 WH
4 4 4 4 4 4
AMP 174655-2
RD
RDYE
Main controller
RD
BN
4 1 Z 52B
WHGN
3 4
WHRD
WHRD
WHBU
WHBU
BUWH
BKWH
RDGN
RDGN
RDGN
5B 62B 83G
YERD
RDYE
YERD
RDYE
YEBU
BNYE
BUYE
BUYE
BKYE
YEBK
BKYE
1 2 3 4 5 6
BUBK
BNBK
Z 53B
F
4 2
harness
BUWH
BK
A Y1 N1,P A A A 4 3 Z 51B
BN
Plug 3 3 3 3 3 3 3 3 3 3 3 3 3 WHBU 4 4 5 4 3 2 1
91B 20B 22B Z 50B
4P 8B 78I A A A
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4
RD
Seal plug 5 10 9 8 7 6
YE A,I Z Y2,L2 P B 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 P,Y1 Z Z 4 6 I 76E
A E,N1 1 9 2 10 3 11 4 12 5 6 13 7 18 14 15 16 RDWH 83A
92B 21B 23B 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 4 7
83F 73A 1 2 3 4 5 6 76C 40B 82C 61A 62A X I L1 N2 Y2 A A A R R E X 82B 48B 49B WH 4 8
N2 C 65B Water resistant
L1,B Y1 3 3 3 3 3 GNWH 4 9 C 64B Plug 10P
3 2 1 Water resistant Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I BU
AMP 171898-2 RD AMP 174262-2
4 10 C 63B
46B 78J 6 5 4
R EPS controller
112A T 1 3 Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D
2
Z B,P Plug
BKWH*
RDWH GNWH 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A
1 2 3 108A a1 3
YERD
RDYE
3
BKYE
6P GNWH Control valve

W
1 2 3 4 110A a2 4 3 Plug Plug Plug Plug
4 5 6 BK WHGN 4P 6P 4P 6P
3 3 3 3 109A a1
111A a2
5
6
3
3 WHGN microswitch RD WH CN1 CN2 WH BK AMP 172134-7
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2 RDWH R,L3 83B
3 1
Plug
BKWH*
WHGN
RDWH
AMP 171898-1 RDYE

BUYE
WHBU 3 2 Z 45B
54B T 1 3 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN 3 3 Y1 73C 4P 1 2
56B T 2 BU 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 BKWH* YE
Plug 3
3
1 2 1 2 3 1 2 1 2 3 4 V,Y2 78B 3 4
1 2 3 6P BNWH 3 4 4 5 6 AMP.040 series AMP.040 series 3 4 3 4
55B T 4 3
4 5 6 WH GNRD
X Key switch Y1Control panel(1) multi-lock connector
58B S 5
59B S 6
3
3 BNRD multi-lock connector
175966-2 175967-2
Z Display board Y2 Control panel(2) RDYE 3

1 A 104B
Plug
AMP 171898-2
WHBU BKYE 3
4 A 105B
61B Y1 1 WHBK 2 A 106B 6P 1 2 3
75C E 1
BN BUBK
3 5 A 107B BK
GNWH GNWH
3 3 F 110B 4 5 6
74C E 1
Refer to note 10 AMP 172130-1 AMP 172134-9 WHGN
3 6 F
Steering angle
111B
BKWH* YERD Plug 3
M potentiometer
78K N1,P 1 14B A 1 4 BNBK RDGN
BKWH* 15B A 2 4
YEBU 3 1 Z 41B 2P 1 Plug 72C X 1 3
Front wheel(right)
a2
78L P,Q 1 YEBK YEBK 83E 3 3 RDWH
Z 42B WH 4P
speed sensor
16B A 4
RDWH 3 3 2
2 1 2 43B Z
L2,N1 2 3 YERD
83H B,O 1 RD BNYE
82A Y2 1 RDBK AMP 174357-2 RDYE 3 4 44B Z 4 3
T 80A AMP 171898-2
3 1
RDGN
RD 3 2 Z,T 81A Plug
3 2 1 3 3 X,R 76D AMP 172134-1
BKWH* 3 4 Y2,E 78E 6P 1 2 3
RDBK
YEBU Z 71B BK 4 5 6 Ca1a-DC24V The relay with the harness. 3 1 Y1,L3 82D
Plug
P Accessory
3 5 GNWH 3
I
3 E 74A
6 *Connect the relay. RDWH 4P 1 2
Water resistant
Plug 3P Charger panel BNBK
3
3
2
4 A 1B
L3,L1 83D
WH 3 4
AMP 174357-2
L2 Forward output relay
RDWH
RDBK
BU 4 1 R 63A Water resistant 3 2 1

GNWH R 64A Plug 3P
WH
4
4
2
3 R 65A (Refer to note 6)
BNRD
1 1
C EPS sensor 59A F
60A R
8
8
RD AMP 172134-2
BUBK 1 Z 39B RDBK
A P,Point"b" 3 1 L2,T 82E
BKWH* 1 I,E 78F BN 3 3 E 75A
Plug
E
4P
BUWH
4B 83I RDWH 1 2
BKRD
BN 3 2 N2,L2 83C
1 L3,P 75B
Fwd / Bwd buzzer GNRD YEBK 3 4 A 2B BK
3 4
WH
S
BKWH*
WHBK
RD
58A F 8
Suspension
1 E,E 78G
GNWH Fuse L3 Backward output relay
O lock coil
74B
BK
Condenser 1 L2,P
GNWH
WHGN
BUWH
4 4 4 4 BKWH*
BKRD
3 3 E,B 78H
1 2 125V, 0.022μF 1 3 2 4
1
Put the relay The relay with the harness. (Refer to note 7)
WH
RD
A (Refer to Note 9) A A
for sure receptacle.
180B 3 3 3 3 3 3 30B 32B
A 1 4 2 5 3 6 A A
181B A A F 31B 33B

WHRD AMP 172130-2
RDWH
4 1A 3B Point Water resistant WHBU
100B 102B 108B 4 2 "b" 83J Plug 2P 2 1 3 1 F 54A Plug
Water resistant BNWH 2 F 55A 2P 1
H
A A F 3
Plug
BK
2P
RD
101B 103B 109B Plug 4P
Brake switch 2
AMP 172130-9 Plug

6P YE AMP 1-353046-2
5 1 R 66A
Label indication
G EPS motor
2 1
BK 2P-X
BU
Q GND terminal
4 3 GN R 68A
is required.
8
1 AMP 171898-2 5 2 R 67A
Tab BKWH*
BKWH* 78A N2 7
2 10A
Speed sensor
P 78M
BKWH
8 WHBK +
RD
Battery interlock
Z 77B Y2 7 12 BK BK
L
i switch
1 2 3
4 5 6 D1 (Travel) Point b
V Horn
100V
22
BU
F 112B 8 F 56A
(Refer to note 8) T Contactor

Front wheel(left)
a1 speed sensor
50
AMP 174262-2
RDYE
11B A 1 4
12B A 2 4 WH Label indication
3 2 1
6 5 4
Water resistant
Plug 6P
13B A 3 4
9B A 4 4
BKYE
RD
WHBK
RDBK
12
BK
10A
BK is required.
10B A 5 4
6 Seal plug L3 82F
R
Fuse Fuse
U
10A
10A
10A
10A Accelerator RDGN
12
BK BK 8 I 80B
Reference: R L <Note> I 81B

RDYE
Harness mark/color 8 8 1.Terminal symbols
Red RD (Refer to note 8)
GNWH
WHGN
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
BUWH
WHBK
WHBK
WHBK
RDGN
YERD
BKRD
RDYE
YERD
BKRD
RDBK
YERD
RDYE
YEBU
BUYE
YEBU
BUBK
BNBK
Clamp :Plug(with plating) AMP 170020-2

BKYE
YEBK
YEBK
BKYE
BKYE
Black BK Clamp 1
WH
WH
WH
RD
RD
RD
RD
RD
Green GN
BK
BK
BK

Yellow YE 2. :Braid wire under 25mm pitch.
1 :Receptacle(with plating) AMP 170021-2
White WH Figure 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Brown BN 6 15 12 16 18 9 19 10 20 4 2 3 8 1 11 5 7 17 13 14
Sleeve(for single wire) AMP 170899-1 3.Lead wires
1 2 9 4 12 5 13 6 14 16 3 10 11 15 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 19 10 20 1 11 4 5 12 6 13 14 7 8 15 16 1 9 2 10 3 11
Blue BU Sleeve(for double wire) AMP 170890-1
Gray GY
W W W W i Z Z Z D1 D1 U U M M a1 a1 a2 L2 H B B X a2 * : AVS 0.85
180A 3 :Receptacle AMP 170032-5 or
Pink PK 91A 20A 22A 23A 24A 26A 28A 30A 32A 11A 13A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A : UL-1015 AWG12
RDWH
RDWH
W W i U U M U a1 a1 a2 a2
AMP 179461-5
To O
Orange OG L3 O Y1 Point”b” Others : AVS 0.5
To H
Z Z Z D1 D1
92A 21A 25A 27A 29A 31A 33A 181A 12A 9A 15A 10A 101A 103A 107A 2A 4A 7A 83K
4 :Receptacle AMP 171662-1 or
105A
Ex) BKWH (=Black/White) AMP 173707-1 4.The location of connector pin is as viewed from the inserting side.
Black colored harness with White line. Vinyl tube Condenser Vinyl tube
AMP 172888-2(rubber plug) 5.Write or impress the letters with undamped ink.
Fiul the inside with (No polarized) 12
AMP 172748-2(seal plug)
CN8 CN7 CN6 CN5 6.With forward buzzer (OPT) : connect the Ca1a-DC24V relay
cilicone adhesive 5 :Tab AMP 917805-2 or
7.With backward buzzer (OPT) : connect the Ca1a-DC24V relay
RDWH
To A
8 7 6 5 AMP 917803-2
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 5 :Receptacle AMP 316041-2 or 8.Fuses should be placed in a circle, as shown in the figure 1.
16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 AMP 179956-2 9.Install the condenser in speed sensor with solder shown in the figure 2,
White line 6 :Receptacle AMP 173716-2 or
AMP.040 series AMP.040 series AMP.040 series AMP.040 series and fill up silicone adhesive int the vinyl tube that coverd the condenser.
Tie Wrap Soldering Tie Wrap
multi-lock connector multi-lock connector multi-lock connector multi-lock connector
Point "b" AMP 175061-2 10.Pull out in the opposite direction of wiring A (180 ° ).
7 :Receptacle(with sleeve) AMP 41729
175966-2 175967-2 175966-2 175967-2 12 11. marked part :Only for high performance trucks.
Figure 2 :Pressed sleeve JST FNC-2
Black color
A MPU board
(Refer to note 4)
FBR(M)9~13-H75 4-1-6.
54000-16392-0E
118
B Harness, mast(1)
AMP 171898-1
Head guard RD▲
5 1 S 60B AMP 2-179958-2
N1 (left) 1 2 3 BU▲ 5 2 Q 68B

2P-Y
Receptacle
BUWH
WHBU
GNWH
BNWH
4 5 6
YEBU
YE▲ 5 1 G 66B AMP 1-179958-2
BK
AMP 172134-7 Plug GN▲
BKWH*
2P-X
WHGN
WHBU
WHRD
WHBU
WHBK
RDGN
RDBK
RDYE
5 2 G 67B
RDBK
6P Receptacle
WH
RD
1 2
RD
BN
4 4 4 4 4 4
RDYE
WHGN
AMP 174655-2
WHRD
WHRD
WHBU
WHBU
BUWH
BKWH
RDGN
RDGN
RDGN
3 4
YERD
RDYE
YERD
RDYE
4
1 Z 52B
YEBU
BNYE
BUYE
BUYE
YEBK
BKYE
BUBK
BNBK
5B 62B 83G 1 2 3 4 5 6 BKYE
4
2 Z 53B
BK
BUWH
BN
A Y1 N1,P A A A 3 3 3 3 3 3 3 3 3 3 3 3 3 4
3 Z 51B
Plug WHBU
4
4 Z 50B 5 4 3 2 1
4P 8B 78I 91B 20B 22B 10 9 8 7 6
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Stopper 5
YE A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 RD
A,I Z Y2,L2 P B P,Y1 Z Z 4 6 I 76E
A E,N1 RDWH
92B 21B 23B 1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920 4 7 N2 83A
83F 73A 1 2 3 4 5 6 76C 40B 82C 61A 62A 82B 48B 49B WH 4 8 C 65B Water proof
X I L1 N2 Y2 A A A R R E X GNWH
L1,B Y1 3 3 3 3 3 4 9 C 64B Plug 10P
3 2 1 Water proof Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I BU
AMP 174262-2 4 10 C 63B
R
46B 78J 6 5 4 Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D
EPS control
BKWH*
RDWH
YERD
RDYE
Z B,P 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A
BKYE
1 2 3 4 Control valve Plug Plug
3 3 3 3 W micro switch 4P
RD
6P
WH CN1 CN2
Plug
4P
WH
Plug
6P
BK
RDWH
AMP 172134-7
BKWH*
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2 3 1 R,L3 83B
WHGN
Plug
RDWH
BUYE
RDYE 3 2 Z 45B
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN 3 3 Y1 73C 4P 1 2
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2 BKWH* 3 4 V,Y2 78B YE 3 4
3 4 4 5 6 AMP.040 series AMP.040 series 3 4 3 4
X Key switch Y1Control panel(1)

multi-lock connector multi-lock connector
175966-2 175967-2
Y2 Control panel(2)
WHBU
Z Display board
61B Y1 1
75C E 1
BN
GNWH
74C E 1
BKWH* AMP 172130-1
78K N1,P 1
Plug
BKWH* AMP 174357-2 Steering angle BNBK AMP 172134-9
M potentiometer
78L P,Q 1
3 1 Z 41B 2P 1 1 3 RDGN
RDWH YERD YEBK Plug 72C X
RDWH
83H B,O 1
RDBK YEBU
4 1 A 14B Water proof
3 2 1 Refer to note 10 3 2 Z 42B WH 2 1 2 4P 83E L2,N1 3
2
3
3 YERD
4 2 A 15B Plug 3P 43B Z
82A Y2 1 YEBK 3 4
RD 44B Z 4 3 BNYE
4 3 A 16B RDYE 3 1 T 80A AMP 171898-2

RDGN 3 2 Z,T 81A Plug
RD
S
X,R 76D
3 3 6P
P Accessory
BKWH* 1 2 3
YEBU
3 4 Y2,E 78E
BK 4 5 6 Fuse
Suspension
3 5 Z 71B
RDBK P, point b Ca1a-DC24V
O I
1 A 4B 6
*Connect the relay.
Charger panel
RDWH 1 83I
lock coil
AMP 174357-2
BU AMP 172134-1 RDBK BNRD
Water proof 1 3 8 F 59A
GNWH
4 1 R 63A
3 2 1 Plug 82D Y1,L3 GNWH RD▲
WH 4 2 R 64A Plug 3P 4P 74A E 3 3 RDWH
4 3 R 65A 1 2 83D L3,L1 2 3 8 R 60A
WH BNBK
C EPS sensor
3 4 1B A 4 3
GNRD
8 F 58A
BU▲ BUBK 1 Z 39B

Condenser 68A R 8 BKWH* (Refer to note 6)
125V, 0.022μF Q GND terminal BKWH* BN
1 I,E 78F
E
Fwd / Bwd
buzzer
BUWH
BKRD
1 L3,P 75B
(Refer to Note 9) 78M P
WHBK
8 BKWH*
Z BKWH
WH
1 E,E 78G
RD
BK
GNWH 1 L2,P 74B AMP 172134-2 RDBK

3 3 4 4 4 4 BKWH* 1 E,B 78H Plug 82E L2,T 1 3 BN
1 2 1 3 2 4 Put the relay 1 2 4P 83C N2,L2
75A E 3
2
3
3
RDWH
A A for sure receptacle. BK 4 3
YEBK
A 3 4 2B A
L3 Backward output relay

180B 30B 32B
A A A AMP 174352-2
31B 33B WHRD point b The relay with the harness. AMP 172130-1
181B Water proof
RDWH 4
4
1 A 3B
2 83J Plug 2P 2 1 (Refer to note 7) WHBU
3 1 F 54A Plug
H
BNWH
Plug Water proof 3 2 F 55A 2P 1
2P
RD
Plug 4P
Brake switch WH 2
AMP 174257-2
Main controller
AMP 172130-9
2 1
F harness
4 3 Label indication
1 is required.
V
AMP 171898-1 WHBU BKWH*
Horn
78A N2 7
2 54B T 1 3
BU
Speed sensor 56B T 2 3 WHBK
+
Battery interlock 1 2 3 Plug 3 77B Y2 7
L
D1 6P
50
BNWH
i switch (Travel) 4 5 6 WH 58B S
55B T 4
5
3
3 GNRD
100V
22μ
BU
8 F 56A
59B S 6 3 BNRD YE▲ AMP 1-353046-2
Point b GN▲
5 1 R 66A
2P-X T Contactor
5 2 R 67A Tab
G EPS motor AMP 174262-2
3 2 1 Water proof
11B A 1
12B A 2
4
4
RDYE
WH
BKYE 10A
Label indication
13B A 3 4
6 5 4 Plug 6P RD RDBK BK BK is required.
Fuse Fuse 10B A
9B A 4
5
4
4
WHBK 12
10A 10A L3 82F
R
U
6 10A
10A Stopper
R L Accelerator <Note>
RDGN
12
BK BK
8 I 80B
8 I 81B
8
1.Terminal symbols RDYE
GNWH
WHGN
WHRD
WHRD
RDWH
Clamp
BUWH
WHBU
BNWH
BUWH
WHBK
WHBK
Clamp
RDGN
(Refer to note 8)
YERD
BKRD
RDYE
YERD
RDBK
YERD
YEBU
BUYE
YEBU
BNBK
BKYE
YEBK
YEBK
BKYE
1 :Plug(with plating) AMP 170020-2

WH
WH
RD
RD
RD
RD
BK
BK
BK

Figure 1 1 :Receptacle(with plating) AMP 170021-2
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Sleeve(for single wire) AMP 170899-1
R
2. : Braided wires under 25mm pitch.
D to H H
Sleeve(for double wire) AMP 170890-1
W
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 5 12 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
3.All pin layout shows the view from terminal insert side.
R to
H
D
W W W W i Z Z Z D1 D1 U U M M L2 H B B X :Receptacle AMP 170032-5
W O
3 4.Write or impress the letters with undamped ink.
91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 13A 14A 16A 1A 3A 5A 8A 76B AMP 179461-5 5.The table of electric wires and the table of
W W Z Z Z D1 D1 i U U M U L3 O Y1 point b
:Receptacle AMP 171662-1
12
4 parts are shown at “Parts, harness”(54000-16372).
R
Condenser
D to A
92A 21A 25A 27A 29A 31A 33A 181A 12A 9A 15A 10A 2A 4A 7A 83K
Vinyl tube Vinyl tube AMP 173707-1
W
Reference: 6.With forward buzzer (OPT) connect the Ca1a-DC24V relay
H
Fiul the inside with (No polarized) Harness mark/color AMP 172888-2(stopper) 7.With backward buzzer (OPT) connect the Ca1a-DC24V relay
CN8 CN7 CN6 CN5 Red RD point b detail chart AMP 172748-2(stopper) 8.Fuses should be placed in a circle, as shown in Figure 1.
cilicone adhesive Black BK 5 :Tab AMP 917805-2 9.Solder to install the capacitor in the speed sensor part
Green GN Solderless sleeve detail chart
8 7 6 5 Yellow YE
AMP 917803-2 as shown in Figure 2. And fill the silicon adhesive in
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 White WH
5 :Receptacle AMP 316041-2 the vinyl tube with which the capacitor is covered.
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 Brown BN AMP 179956-2 10.Load out in opposite direction ( 180°) of A wiring.
Blue BU 6 :Receptacle AMP 173716-2
Tie Wrap Soldering Tie Wrap AMP.040 series AMP.040 series AMP.040 series AMP.040 series Gray GY
multi-lock connector multi-lock connector multi-lock connector multi-lock connector Pink PK AMP 175061-2
175966-2 175967-2 175966-2 175967-2 Orange OG
7 :Receptacle(with sleeve) AMP 41729
Figure 2 12
A
MPU board Black colored harness with White line.
(Refer to note 4)
White line Body harness (IGBT/FET) 4- 1.

Black color
FBR(M)10H~18-75 4-1-7.
54000-16342-0E
119
B Harness, mast(1)
AMP 171898-1
Head guard RD AMP 2-179958-2
N1 (left)
5 1 S 60B
1 2 3 BU 2P-Y
BUWH
WHBU
BNWH
YEBU
GNWH
BK
AMP 172134-7 4 5 6 YE
5 1 G 66B AMP 2-179958-2
Plug GN 2P-X
WHBK
BKWH*
WHBU
RDBK
WHRD
RD
RDBK
WHGN
WHBU
RDYE
RDGN
5 2 G 67B
RD
BN
6P Receptacle
1 2 WH
4 4 4 4 4 4
RDGN
BKWH
YEBU
RDGN
YERD
BNYE
RDYE
BUYE
WHBU
WHRD
YEBK
AMP 174655-2
RDGN
BK
BUYE
WHGN
YERD
WHRD
WHBU
BUWH
RDYE
BKYE
BNBK
3 4 RDYE
BUBK
BN
1 2 3 4 5 6 4 1 Z 52B
5B 62B 83G BKYE
4 2 Z 53B
A A A BUWH
Plug A Y1 N1,P 4 3 Z 51B
3 3 3 3 3 3 3 3 3 3 3 3 3 WHBU 5 4 3 2 1
4P 20B 22B 4 4 Z 50B
8B 78I 91B 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Seal plug 10 9 8 7 6
YE A A A A,I Z Y2,L2 P B 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 P,Y1 Z Z
RD
4
5
6 I 76E
A E,N1 RDWH
1 2 3 4 5 6 92B 21B 23B 1 9 2 10 3 11 4 12 5 6 13 7 18 14 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 4 7 83A
83F 73A 76C 40B 82C 61A 62A X I L1 N2 Y2 A A A R R E X 82B 48B 49B WH 4 8 N2 C 65B Water resistant
3 3 3 3 3 AMP 174262-2 GNWH 4 9 C 64B Plug 10P
L1,B Y1 Water resistant Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I BU
3 2 1 4 10 C 63B
46B 78J 6 5 4 Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D
R EPS controller
BKYE
RDWH
BKWH*
RDYE
YERD
1 2 3 4
Plug Plug
Control valve Plug Plug
W micro switch
3 3 3 3 4P 6P 4P 4P
RD WH CN1 CN2 WH BK
AMP 172134-9 AMP 171898-1 AMP 172134-7
RDWH
AMP 172134-1 AMP 172134-2 RDYE 3 1 R,L3 83B Plug
RDWH
BUYE
WHGN
BKWH*
3 2 Z 45B
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN 3 Y1 4P 1 2
3 73C
1 2 1 2 3 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 1 2 1 2
BKWH* 3 4 V,Y2 78B YE 3 4
3 4 4 5 6 3 4 3 4
AMP.040 series AMP.040 series
X Key switch multi-lock connector multi-lock connector N2 Head guard(right)
Y1 Control panel(1) 175966-2 175967-2 Y2 Control panel(2)
61B Y1 1
WHBU Z Display board RDYE
BKYE 3 1 A 104B
Plug
AMP 171898-2
BN 3 4 A 105B
75C E 1 WHBK
3 2 A 106B 6P 1 2 3
74C E 1 GNWH AMP 172130-1
BUBK 3 5 A 107B BK 4 5 6
GNWH
78K N1,P 1 BKWH* AMP 172134-9 WHGN
3 3 F 110B
AMP 174357-2 Plug 6 F 111B
78L P,Q 1
BKWH* Refer to note 10 BNBK 1 2P 1 72C X RDGN
3
RDWH YERD YEBK 3 Z 41B Plug 1 3

RDWH
83H B,O 1 4 1
A 14B
Water resistant 3 2 Z 42B WH 2
4P 83E L2,N1 3 3
Front wheel(right)
a2
1 2 YERD
RDBK YEBU 4 2 Plug 3P 3 2 1 43B Z 2 3
82A Y2 1 YEBK 4 3
A 16B
A 15B
RDYE
3 1 T 80A
AMP 171898-2 3 4 RD 44B Z 4 3
BNYE
speed sensor
RDGN
Steering angle Plug
L1
P Accessory
2 81A
Control power supply relay
3
RD
M potentiometer BKWH* 3 3 Z,T X,R 76D 6P 1 2 3
3 4 78E
YEBU 5 Y2,E BK 4 5 6
RDBK 3 Z 71B Ca1a-DC48V
S Fuse
6
I
1 4B Connect the relay.
RDWH 1 P,Point"b" 83I
A
Charger panel
AMP 174357-2
AMP 172134-1 BNRD
BU RDBK 8 F 59A
Water resistant Plug
Suspension
4 1 R 63A 82D Y1,L3 1 3
GNWH 3 2 1 GNWH
R 64A Plug 3P RD
O lock coil
4 2 74A E 3 3
WH 4 3 R 65A 1 2 4P 83D L3,L1 2 3
RDWH 8 R 60A
3 4 WH 1B A 4 3
BNBK
C EPS sensor L2 Forward output relay

GNRD 8 F 58A
BUBK
1 Z 39B
68A R 8
BU BKWH*
1 I,E 78F (Refer to note 6)
Q GND terminal E
BUWH
BKRD
RD
WH
BN
BKWH* 1 L3,P 75B
Fwd / Bwd buzzer
WHBK
BK
P
78M Z 8
BKWH*
1 E,E 78G
BKWH GNWH 1 L2,P 74B AMP 172134-2
GNWH
BUWH
BKRD
WHGN
WH
RD
RDBK
4 4 4 4 BKWH* 1 E,B 78H Plug 82E L2,T 1 3
BN
3 3
1 2 1 3 2 4 Put the relay 1 2 4P 83C N2,L2
75A E 3
2
3
3
RDWH
A
A A for sure receptacle. 3 4 BK 2B A 4 3
YEBK
180B 3 3 3 3 3 3 30B 32B

Condenser
A
1 4 2 5 3 6
A A
125V, 0.022μF Main controller AMP 174352-2
181B A
100B
A F
102B 108B
31B 33B
Water resistant
(Refer to Note 9) F harness
WHRD
RDWH
4
4
1
2
A 3B
Point 83J
"b"
Water resistant
Plug 2P
2 1
(Refer to note 7)
The relay with the harness. WHBU
BNWH
3 1 F 54A Plug
2P
AMP 172130-1
Plug A A F 3 2 F 55A 1
2P
RD
101B 103B 109B
Plug 4P
AMP 174257-2 AMP 171898-2
RD
H Brake switch WH 2
112A T 1 3
AMP 172130-9 Plug
6P Plug 2
GNWH
BK 2 1 1 2 3 6P 108A a1 3 3
GNWH
4 3 a2 4110A 3
1 AMP 171898-2 4 5 6 BK 109A a1 5 3 WHGN
111A a2 6 WHGN BKWH*
V Horn
2 3 78A N2 7 10A
Speed sensor WHBK RD

L
+
77B Y2 7
BK BK
Battery interlock
12
D1 (Travel)
1 2 3 100V
50
AMP 171898-1
i switch
WHBU
4 5 6 54B T 1 3 22 F 112B 8 F 56A
Plug 56B T 2 3 BU BU
1 2 3 3 YE 5 R 66A AMP 1-353046-2
6P BNWH 1
4 5 6 WH
55B T 4 3
GNRD Point”b”
GN 2P-X (Refer to note 8)
Front wheel(left) 58B S 5 3
BNRD 5 2 R 67A
Tab T Contactor
a1 speed sensor
59B S 6 3
G EPS motor AMP 174262-2 11B A 1 4

12B A 2 4
3 4
WH
BKYE
RDYE
10A
3 2 1 Water resistant 13B A
9B A 4 4 RD RDBK 12 BK BK
6 5 4 Plug 6P 5 4 WHBK
10B A
Fuse Fuse 6 Seal plug L3 82F 10A R
U
10A 10A
RDGN BK BK
Accelerator
10A 12 8 I 80B
R L
<Note> I 81B
8 8
1.Terminal symbols
(Refer to note 8)
BNBK
YEBK
WHRD
RDBK
YERD
BKYE
RDWH
YEBU
YEBK
WHBK
BKRD
BUWH
WHBK
BUBK
RD
YERD
BUWH
WHBU
BNWH
YEBU
GNWH
WHBK
RDGN
WHGN
BUYE
WHRD
YERD
BKRD
BUWH
RD
RD
WH
BK
RD
WH
Clamp
BKYE
RDYE
Clamp
BK
BKYE
RDYE
RD
WH
BK
Reference: 1 :Plug(with plating) AMP 170020-2

Harness mark/color Sleeve(for single wire) AMP 170887-1 2. :Braid wire under 25mm pitch.
Red RD Figure 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 :Receptacle(with plating) AMP 170021-2
3.Lead wires
Black BK Sleeve(for single wire) AMP 170899-1
Green GN 1 2 9 4 12 5 13 6 14 16 3 10 11 15 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 19 10 20 1 11 4 5 12 6 13 14 7 8 15 16 1 9 2 10 3 11 6 15 12 16 18 9 19 10 20 4 2 3 8 1 11 5 7 17 13 14 Sleeve(for double wire) AMP 170890-1 * : AVS 0.85
R To WH
D H
Yellow YE W W W W i Z Z Z D1 D1 U U M M a1 a1 a2 L2 H B B X a2
:Receptacle AMP 170032-5 or
W
3 : UL-1015 AWG12
White WH
R To
91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 13A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A
H
AMP 179461-5
D O
Brown BN W W Z Z Z D1 D1 i U U M U a1 a1 a2 L3 O Y1 Point”b” a2 Others : AVS 0.5
Blue BU 92A 21A 25A 27A 29A 31A 33A 181A
12A 9A 15A 10A 2A 4A 7A 83K
Gray GY Vinyl tube Condenser Vinyl tube 101A 103A 107A 105A
AMP 173707-1 4.The location of connector pin is as viewed from the inserting side.
12
Pink PK (No polarized) AMP 172888-2(rubber plug) 5.Write or impress the letters with undamped ink.
Fiul the inside with
R To
Orange OG
cilicone adhesive AMP 172748-2(seal plug)
D A
CN8 CN7 CN6 CN5 6.With forward buzzer (OPT) : connect the Ca1a-DC48V relay
W
Ex) BKWH (=Black/White) 5 :Tab AMP 917805-2 or
H
Black colored harness with White line. 8 7 6 5 AMP 917803-2 7.With backward buzzer (OPT) : connect the Ca1a-DC48V relay
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 Point "b" 5 :Receptacle AMP 316041-2 or 8.Fuses should be placed in a circle, as shown in the figure 1.
16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 AMP 179956-2 9.Install the condenser in speed sensor with solder shown in the figure 2,
Tie Wrap Soldering Tie Wrap AMP.040 series AMP.040 series AMP.040 series AMP.040 series
and fill up silicone adhesive int the vinyl tube that coverd the condenser.
multi-lock connector multi-lock connector multi-lock connector multi-lock connector AMP 175061-2
175966-2 175967-2 175966-2 175967-2 7 :Receptacle(with sleeve) AMP 41729 10.Pull out in the opposite direction of wiring A (180 ).
Figure 2 12
:Pressed sleeve JST FNC-2 11. marked part :Only for high performance trucks.
White line
A MPU board
Black color
(Refer to note 4)
FBR(M)10H~18-H75 4-1-8.
54000-16402-0E
120
B Harness, mast(1)
AMP 171898-1
Head guard RD▲ 5 1 S 60B AMP 2-179958-2
N1 (left) 1 2 3 BU▲ 5 2 Q 68B

2P-Y
Receptacle
BUWH
WHBU
GNWH
BNWH
4 5 6
YEBU
YE▲ 5 1 G 66B AMP 1-179958-2
BK
AMP 172134-7
BKWH*
GN▲
WHGN
Plug 2P-X
WHBU
WHRD
WHBU
WHBK
RDGN
RDBK
RDYE
RDBK
5 2 G 67B
6P Receptacle
WH
RD
RD
BN
1 2 4 4 4 4 4 4
WHGN
WHRD
WHRD
RDYE
WHBU
WHBU
BUWH
BKWH
AMP 174655-2
RDGN
RDGN
RDGN
YERD
RDYE
YERD
RDYE
YEBU
BNYE
BUYE
BUYE
3 4
YEBK
BKYE
4 1 Z 52B
BUBK
BNBK
5B 62B 83G 1 2 3 4 5 6 BKYE
4 2 Z 53B
BK
BUWH
BN
A Y1 N1,P A A A 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 Z 51B
Plug WHBU 5 4 3 2 1
4 4 Z 50B
4P 8B 78I 91B 20B 22B
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Stopper 5 10 9 8 7 6
YE A A A A,I Z Y2,L2 P B
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
P,Y1 Z Z
RD 4 6 I 76E
A E,N1 RDWH
92B 21B 23B 1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920 4 7 P 83A
83F 73A 1 2 3 4 5 6 76C 40B 82C 61A 62A
X I L1 N2 Y2 A A A R R E X
82B 48B 49B WH 4 8 C 65B Water proof
GNWH Plug 10P
L1,B Y1 3 3 3 3 3 4 9 C 64B
3 2 1 Water proof Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I BU
AMP 174262-2 6 5 4 Plug 6P
4 10 C 63B
46B 78J 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D
R EPS controller
BKWH*
RDWH
YERD
RDYE
BKYE
1 2 3 4 Control valve Plug
3 3 3 3 W micro switch
Plug
4P
RD
6P
WH CN1 CN2
Plug
4P
WH
Plug
6P
BK
RDWH
AMP 172134-7
AMP 172134-9 AMP 171898-1 R,L3 83B Plug
BKWH*
AMP 172134-1 AMP 172134-2 3 1

WHGN
RDWH
RDYE
BUYE
3 2 Z 45B
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN 3 3 Y1 73C 4P 1 2
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2 BKWH* 3 4 V,Y2 78B YE 3 4
X Key switch Y1Control panel(1)

multi-lock connector multi-lock connector
Y2 Control panel(2)
WHBU Refer to note 10
Z Display board
61B Y1 1
75C E 1 BN
74C E 1
GNWH
BKWH* AMP 174352-2
78K N1,P 1
BKWH* AMP 174357-2 Steering angle AMP 172134-9
M potentiometer
78L P,Q 1 WHRD point b Water proof RDGN
4 1 A 3B Plug 72C X 1 3
83H B,O 1
RDWH YERD RDWH 4 2 83J Plug 2P 2 1
83E L2,N1 3 3 RDWH
4 1 A 14B Water proof 4P
H
RDBK YEBU 3 2 1 1 2 2 3 YERD
Plug 3P 43B Z
Brake switch RD
82A Y2 1 4 2 A 15B BNYE
YEBK 4 3
4 3 A 16B 3 4 44B Z
L1 Control power supply relay S

P Accessory RDBK P, point b
Suspension Ca1a-DC24V
Fuse
O lock coil
1 A 4B
RDWH 1 83I *Connect the relay.
AMP 172134-1 RDBK BNRD

1 3 8 F 59A
Plug 82D Y1,L3
3 3
GNWH RD▲
1 2 4P 74A E
2 3
RDWH 8 R 60A
WH 83D L3,L1 BNBK
3 4 1B A 4 3
GNRD
8 F 58A
BU▲
68A R 8
Q GND terminal 78M P
BKWH*
BNBK Plug
AMP 172130-1
(Refer to note 6)
8 BKWH 2P 1
BUWH
Z 3 1 Z 41B
BKRD
YEBK
WHBK
3 2 Z 42B WH 2
WH
RD
BK
RDYE AMP 171898-2 AMP 172134-2 RDBK

3 3 Condenser 4 4 4 4 RDGN 3
3
1
2 Z,T 81A
T 80A
Plug 82E L2,T 1 3
BN
125V, 0.022μF 1 3 2 4 RD X,R 76D
Plug 4P 75A E 3 3 RDWH
1 2 BKWH* 3 3
6P 1 2 3 1 2 83C N2,L2 2 3
3 4 Y2,E 78E BK YEBK
A (Refer to Note 9) A A YEBU 3 5 Z 71B BK 4 5 6 3 4 2B A 4 3
Main controller
30B 32B
I
180B 6
A A A
31B 33B F harness Charger panel The relay with the harness. AMP 172130-1
(Refer to note 7)
181B
WHBU Plug
3 1 F 54A
Water proof AMP 171898-1 WHBU BNWH 3 2 F 55A 2P 1
Plug
2P Plug 4P 54B T 1 3
BU BKWH* WH 2
RD Plug 56B T 2 3 AMP 174357-2 78A P 7
AMP 174257-2 1 2 3 6P
3
BNWH WHBK
+
55B T 4 3 BU Water proof 77B Y2 7
AMP 172130-9 4 5 6 WH
58B S 5 3
GNRD GNWH 4 1 R 63A
3 2 1 100V
BNRD WH 4 2 R 64A Plug 3P
V
2 1 59B S 6 3 22μ
4 3 R 65A
Label indication
4 3
Horn
1 AMP 172130-1
C EPS sensor is required.
10
2
Speed sensor
0
Battery interlock L
D1
BUBK
i switch (Travel) BKWH*
1 Z 39B
11B A 1 4
RDYE BU 8 F 56A
1 I,E 78F
Fwd / Bwd 12B A 2 4 WH
E
BN BKYE
Point b BKWH*
1
1
L3,P 75B
E,E 78G buzzer
13B A
10B A
3
9B A 4
5
4
4
4
RD
WHBK
T Contactor
GNWH 1 L2,P 74B 6
BKWH* E,B 78H
Stopper
1
Fuse Fuse AMP 174262-2
Put the relay Label indication
10A
10A
10A
for sure receptacle. 3 2 1 Water proof
10A
is required.
R L 6 5 4 Plug 6P
RDBK
12
BK BK
8 8
L3 82F 10A R
U
RDGN BK BK
Accelerator
12 8 I 80B
Clamp Clamp I 81B
RDYE
<Note>
GNWH
WHGN
WHRD
WHRD
RDWH
Figure 1 (Refer to note 8)

BUWH
WHBU
BNWH
BUWH
WHBK
WHBK
RDGN
YERD
BKRD
RDYE
YERD
RDBK
YERD
YEBU
BUYE
YEBU
BNBK
BKYE
YEBK
YEBK
BKYE
YE▲ AMP 1-353046-2 1.Terminal symbols

WH
WH
RD
RD
RD
RD
BK
BK
BK
5 1 R 66A
GN▲ 2P-X 1 :Plug(with plating) AMP 170020-2
5 2 R 67A Tab
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Sleeve(for single wire) AMP 170887-1
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8
W W W W i
4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11
Z Z Z D1 D1
4 5 12 6 1314 7 8 1516 1 9 2 10 3 11
U U M M
6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
L2 H B B X G EPS motor 1 :Receptacle(with plating)
Sleeve(for single wire)
AMP 170021-2
AMP 170899-1 2. : Braided wires under 25mm pitch.
Vinyl tube Condenser Vinyl tube 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 13A 14A 16A 1A 3A 5A 8A 76B Sleeve(for double wire) AMP 170890-1
3.All pin layout shows the view from terminal insert side.
Fiul the inside with (No polarized)
W W Z Z Z D1 D1 U U M U L3 O Y1 point b 3 :Receptacle AMP 170032-5 4.Write or impress the letters with undamped ink.
Reference:
R
92A 21A 25A 27A 29A 31A 33A 181A 12A 9A 15A 10A 2A 4A 7A 83K AMP 179461-5
D to H H
cilicone adhesive 5.The table of electric wires and the table of
W
Harness mark/color
R to
H
D
Red RD 4 parts are shown at “Parts, harness”(54000-16382).
W O
Black BK
CN8 CN7 CN6 CN5
AMP 173707-1 6.With forward buzzer (OPT) connect the Ca1a-DC24V relay
Green GN AMP 172888-2(stopper) 7.With backward buzzer (OPT) connect the Ca1a-DC24V relay
12
Yellow YE
R to
AMP 172748-2(stopper) 8.Fuses should be placed in a circle, as shown in Figure 1.
D
8 7 6 5
W A
White WH
:Tab AMP 917805-2
H
Tie Wrap 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 5 9.Solder to install the capacitor in the speed sensor part
Brown BN Tie Wrap Soldering
Blue BU 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 point b detail chart AMP 917803-2 as shown in Figure 2. And fill the silicon adhesive in
Gray GY 5 :Receptacle AMP 316041-2 the vinyl tube with which the capacitor is covered.
Pink PK Figure 2 AMP.040 series AMP.040 series AMP.040 series AMP.040 series Solderless sleeve detail chart 10.Load out in opposite direction ( 180°) of A wiring.
Orange OG multi-lock connector multi-lock connector multi-lock connector multi-lock connector AMP 179956-2
6 :Receptacle AMP 173716-2
175966-2 175967-2 175966-2 175967-2
Ex) BKWH (=Black/White) AMP 175061-2
A
Black colored harness with White line. 7 :Receptacle(with sleeve) AMP 41729
MPU board 12
(Refer to note 4)
White line
Black color
FBR(M)20~40-75 4-1-9.
54000-16352-0E
121
B Harness, mast(1)
Head guard AMP 171898-1
RD AMP 2-179958-2
N1
5 1 S 60B
(left) 1 2 3 BU 2P-Y
BUWH
WHBU
BNWH
YEBU
GNWH
BK
4 5 6 YE
AMP 172134-7
5 1 G 66B AMP 2-179958-2
Plug GN 2P-X
WHBK
BKWH*
WHBU
RDBK
WHRD
RD
RDBK
WHGN
WHBU
RDYE
5 2 G 67B
RDGN
RD
BN
6P Receptacle
1 2 WH
4 4 4 4 4 4 AMP 174655-2
RDGN
BKWH
YEBU
RDGN
YERD
BNYE
RDYE
BUYE
WHBU
WHRD
YEBK
RDGN
BK
BUYE
WHGN
YERD
WHRD
WHBU
BUWH
RDYE
BKYE
RDYE
BNBK
BUBK
BN
3 4 5B 62B 83G 1 2 3 4 5 6 BKYE
4 1 Z 52B
4 2 Z 53B
A A A
BUWH
A Y1 N1,P 4 3 Z 51B
Plug 3 3 3 3 3 3 3 3 3 3 3 3 3 WHBU 4 4 Z 50B 5 4 3 2 1
4P 8B 78I 91B 20B 22B 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Seal plug 5 10 9 8 7 6
YE A A A A,I Z Y2,L2 P B 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 P,Y1 Z Z
RD
4 6 I 76E
A E,N1 RDWH
1 2 3 4 5 6 92B 21B 23B 1 9 2 10 3 11 4 12 5 6 13 7 18 14 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 4 7 83A
83F 73A 76C 40B 82C 61A 62A X I L1 N2 Y2 A A A R R E X 82B 48B 49B WH 4 8 N2 C 65B Water resistant
3 3 3 3 3 AMP 174262-2 GNWH 4 9 C 64B Plug 10P
L1,B Y1 Z,L1 N1,N2 A BU
3 2 1 Water resistant 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I 4 10 C 63B
46B 78J 6 5 4 Plug6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I
R EPS controller
77A 78D
BKYE
RDWH
BKWH*
RDYE
YERD
1 2 3 4
Plug Plug
Control valve Plug Plug
W micro switch
3 3 3 3
4P 6P 4P 4P
RD WH CN1 CN2 WH BK AMP 172134-7
RDWH
AMP 171898-1 AMP 172134-1 AMP 172134-2 1
RDWH
BUYE
WHGN
BKWH*
AMP 172134-9 RDYE 3 R,L3 83B Plug

3 2 Z 45B
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 WHGN
3 3 Y1 4P 1 2
BKWH* 73C
1 2 1 2 3 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 1 2 1 2 3 4 V,Y2 78B YE 3 4
3 4 4 5 6 3 4 3 4
AMP.040 series
X Key switch
AMP.040 series
multi-lock connector multi-lock connector N2 Head guard(right)
Y1 Control panel(1) 175966-2 175966-2
Y2 Control panel(2)
61B Y1 1
WHBU Refer to note 10 Z Display board RDYE
3 1 A 104B
Plug
AMP 171898-2
BN BKYE
3 4 A 105B
75C E 1 WHBK
3 2 A 106B 6P 1 2 3
74C E 1 GNWH BUBK 3 5 A 107B BK 4 5 6
GNWH
78K N1,P 1 BKWH* AMP 174352-2 AMP 172134-9 WHGN
3 3
6 F 111B
F 110B
78L P,Q 1
BKWH* AMP 174357-2 WHRD RDGN
3
Steering angle
4 1 1 3
RDWH YERD RDWH A 3B Water resistant Plug 72C X
RDWH
2 1
Front wheel(right)
M potentiometer
83H B,O 1 1 4 2 Point 83J 3 3
4 A 14B Plug 2P 83E L2,N1
a2
RDBK YEBU 2 A 15B Water resistant "b" 1 2 4P 43B Z 2 3 YERD
speed sensor
82A Y2 1 4 BNYE
YEBK 4 3 A 16B Plug 3P 3 2 1
3 4 RD 44B Z 4 3
H Brake switch L1
P Accessory RDBK
Control power supply relay
Ca1a-DC48V
S Fuse
1 A 4B
RDWH Connect the relay.
Suspension
1 P,Point"b" 83I
O lock coil AMP 172134-1

1 3 RDBK BNRD 8 F 59A
Plug 82D Y1,L3 3 3 GNWH RD
74A E RDWH
1 2 4P 83D L3,L1
2 3
BNBK
8 R 60A
3 4 WH 1B A
4 3
Condenser GNRD 8 F 58A
125V, 0.022μF BU
QGND terminal
68A R 8 AMP 172130-1
(Refer to Note 9) BKWH*
Plug (Refer to note 6)
BUWH
BKRD
RD
WH
78M P 8 BNBK 2P 1
Z BKWH YEBK
3 1 Z 41B
2
WHBK
BK
3 2 Z 42B WH AMP 172134-2

Plug 82E
GNWH
L2,T
BUWH
BKRD
WHGN
RDYE AMP 171898-2

WH
RD
3 1
1 2 75A E RDBK
4 4 4 4 AMP 171898-2 RDGN T 80A 4P 1 3
3 3 RD RD
3 2 81A Plug 3 4 BK
83C N2,L2 3 3 BN
1 2 1 3 2 4 112A T 1 3
BKWH*
3 3 Z,T X,R 76D 6P 1 2 3 2B A 2 3 RDWH
Plug 2
GNWH 3 4 78E 4 5 6 4 3 YEBK
A A A
1 2 3 6P 108A a1 3 3 YEBU 3 5 Y2,E Z 71B BK
GNWH
180B 3 3 3 3 3 3 30B
A
32B
A
4 5 6 BK 109A a1
110A a2 4
5
3
3 WHGN 6
I
A 1 4 2 5 3 6
WHGN
181B A A F 31B 33B
111A a2 6 3
Charger panel (Refer to note 7) The relay with the harness. WHBU
AMP 172130-1
100B 102B 108B 3 1 F 54A Plug
Water resistant AMP 171898-1 BNWH 3 2 F 55A 2P 1
Plug
A A F
Plug 4P WHBU
54B T 1 3
BU AMP 174357-2 BKWH* WH 2
2P 101B 103B 109B
Plug 56B T 2 3 78A P 7
RD AMP 174257-2 1 2 3 3
6P BNWH WHBK
+
Plug 55B T 4 3 BU 1 R 63A Water resistant 77B Y2 7
AMP 172130-9 4 5 6 WH 58B S 5 3
GNRD GNWH
4
3 2 1 100V
6P 2 1 59B S 6 3 BNRD WH
4 2 R 64A Plug 3P
22
BK 4 3 R 65A
4 3
Label indication
C EPS sensor
1 AMP 171898-2
is required.
2
Main controller
100
10A
Speed sensor
F harness
RD
Battery interlock
1 2 3 12
BK BK
L
D1
BUBK
i switch
4 5 6
(Travel) BKWH*
1
1
Z 39B
I,E 78F
11B A 1 4
12B A 2 4
RDYE
WH
F 112B 8 F 56A
BU
E Fwd / Bwd buzzer

Point”b” BN 13B A 3 4 BKYE
1 L3,P 75B RD
BKWH* 9B A 4 4
(Refer to note 8)
T Contactor
1 E,E 78G WHBK
Front wheel(left)
10B A 5 4
GNWH
a1 speed sensor
1 L2,P 74B 6 Seal plug
BKWH* 1 E,B 78H
AMP 174262-2
Put the relay Label indication
for sure receptacle. 3 2 1 Water resistant 10A
6 5 4 Plug 6P RDBK 12 BK BK is required.
R
U
L3 82F 10A
Fuse Fuse Accelerator RDGN

12
BK BK 8 I 80B
10A 10A I 81B
10A
R L <Note>
BUWH
WHBU
BNWH
YEBU
GNWH
WHBK
RDGN
WHGN
BUYE
WHRD
YERD
BKRD
BUWH
BNBK
YEBK
WHRD
RDBK
YERD
BKYE
RDWH
RD
(Refer to note 8)
YEBU
YEBK
WHBK
WH
BK
RD
YERD
RD
BKRD
BUWH
WHBK
BUBK
1.Terminal symbols
BK
BKYE
RD
BKYE
RDYE
RD
RDYE
WH
WH
BK
Reference: 8 8 YE AMP 1-353046-2

5 1 R 66A
Harness mark/color 2P-X 1 :Plug(with plating) AMP 170020-2
Red RD Clamp Clamp GN 5 2 R 67A Tab Sleeve(for single wire) AMP 170887-1
Black BK 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2. :Braid wire under 25mm pitch.
G EPS motor
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 :Receptacle(with plating) AMP 170021-2
Green GN 1 2 9 4 12 5 13 6 14 16 3 10 11 15 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 19 10 20 1 11 4 5 12 6 13 14 7 8 15 16 6 15 12 16 18 9 19 10 20 4 2 3 8 1 11 5 7 17 13 14
1 9 2 10 3 11 Sleeve(for single wire) AMP 170899-1 3.Lead wires
Yellow YE Figure 1 W W W
22A
W i Z Z Z D1 D1 U U M M a1 a1 a2 L2 H B B X a2
White WH 91A 20A 23A 180A 24A 26A 28A 30A 32A 11A 13A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A * : AVS 0.85
Brown BN 3 :Receptacle AMP 170032-5 or
Blue BU
W W Z Z Z D1 D1 U U M U a1 a1 a2 L3 O Y1 Point”b” a2
AMP 179461-5 : UL-1015 AWG12
Gray GY Vinyl tube Condenser Vinyl tube 92A 21A 25A 27A 29A 31A 33A 181A 12A 9A 15A 10A 101A 103A 107A 2A 4A 7A 83K 105A
Others : AVS 0.5
R To WH
Pink PK Fiul the inside with (No polarized)
D H
AMP 173707-1 4.The location of connector pin is as viewed from the inserting side.
W
Orange OG cilicone adhesive R To
H
CN8 CN7 CN6 CN5 D O AMP 172888-2(rubber plug) 5.Write or impress the letters with undamped ink.
Ex) BKWH (=Black/White) AMP 172748-2(seal plug) 6.With forward buzzer (OPT) : connect the Ca1a-DC48V relay
Black colored harness with White line. 8 7 6 5 5 :Tab AMP 917805-2 or
7.With backward buzzer (OPT) : connect the Ca1a-DC48V relay
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 12 AMP 917803-2
8.Fuses should be placed in a circle, as shown in the figure 1.
R To
16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 5 :Receptacle AMP 316041-2 or
D A
Tie Wrap Soldering Tie Wrap
W
AMP.040 series AMP.040 series AMP.040 series AMP.040 series AMP 179956-2 9.Install the condenser in speed sensor with solder shown in the figure 2,
H
multi-lock connector multi-lock connector multi-lock connector multi-lock connector 6 :Receptacle AMP 173716-2 or and fill up silicone adhesive int the vinyl tube that coverd the condenser.
Figure 2 175966-2 175967-2 175966-2 Point "b" AMP 175061-2
7 :Receptacle(with sleeve) AMP 41729 10.Pull out in the opposite direction of wiring A (180 ).
White line
12 11. marked part :Only for high performance trucks.
A
MPU board
Black color
(Refer to note 4)

FBR(M)20~40-H75 4-1-10.
54000-16412-0E
122
7 8
Water proof
9 10
Plug 4P
RD
1B A 1 4
AMP 174257-2 2B A 3 4
BKRD 5
2 BUWH
3B A 4
4B A 4 4
WH 6
2 1
B
Cap 6P
4 3 RD 1 B 1A
3 BK
Speed sensor BKRD
BUWH
3
3
4
2 B 3A
B 2A
AMP 171897-2
WH 5
3 B 4A
GNWH 3 C 5A
3
11
WHGN
3 6 C 6A 3 2 1
3 4 6 5 4
*NOTE 2 12
GNWH
5B A 1
6B A 1
WHGN
A Body harness
1 2
C Electromagnetic brake Parts No. Applicable model Size of A 11 Tube, vinyl

24801-28210-0 9 ALL/10 ALL 1850 0832-10185
Line No. From To Color Length Remarks
24801-28220-0 13 ALL/14 ALL/15 2150 0832-10215
1A 1B A 3 4 B RD 200+A
24801-28230-0 A15/18 ALL/20 2350 0832-10235
2A 2B A 3 4 B BKRD 200+A
3A 3B A 3 4 B BUWH 200+A 24801-28240-0 A20/25 ALL/30 2650 0832-10265
4A 4B A 3 4 B WH 200+A 24801-28250-0 A30 2850 0832-10285
5A 5B A 3 1 C GNWH 200+A
6A 6B A 3 1 C WHGN 200+A
12 It depends on the
2
Wire, lead AVS0.5mm electric wire table.
11 Tube, vinyl (Inside diameter 10mm,black) 1

<NOTE> 10 37010-20990 Seal(Stopper) 172888-2 4 Japan AMP
9 37010-20980 4
1.All pin layout shows the view from terminal insert side. 4
Receptacle 173707-1 171662-1 Japan AMP
8 37010-20790 Plate, double lock 174258-7 1 Japan AMP

2.The end of the vinyl tube should be tied together with wire ties.
7 37010-20890 Housing,plug(4P) 174257-2 1 Japan AMP
3. :Braided wires under 25mm pitch.
6 37010-21460 Tab 179462-3 170340-3 6 Japan AMP 3
Reference: 5 37010-21370 Housing,cap(6P,BK) 171897-2 1 Japan AMP

Harness mark/color
Red
Black
RD
BK 4 1911-94057 Sleeve(for single wire) 170889-1 1 Japan AMP
Green GN
Yellow
White
YE
WH 3 1911-94012 Receptacle(Plated) 170021-2 1 Japan AMP 1
Brown BN
Blue
Gray
BU
GY 2 1911-94061 Sleeve(for single wire) 170887-1 1 Japan AMP
Pink PK
Orange OG
1 1911-94011 Plug(Plated) 170020-2 1 Japan AMP 1
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
White line
Black color

FBR(M)9~40-H75 4-1-11.
3E-22337E
123
<Note> 3. Connect the lGBT gate connector as shown below.
G2 Connect the rib facing

outside lGBT (WH/BK)
E2
E1
G1
CN1
Insert the housing until it touches lGBT
CN2
Top view Side view

MPU board comp.
*Refer to note 3
CN3
CN4
CN5 CN6 CN7 CN8 CN11 CN12 From IGBT board
G2 2P G2 2P G2 2P
E2 WH E2 WH E2 WH
F+ E1 2P E1 2P E1 2P
Battery(+) G1 BK G1 BK G1 BK
Do not stick housing and

harness outside of the
controller
HV HU
4P 4P
From IGBT board
Heat sensor comp.
NA
Battery(-) G1 2P 6 2P G1 2P G1 Connect with the
E1 BK BK E1 BK E1 body side fan
2P 2P
RD WH
E2 2P 2P E2 TV 2P E2 TU
G2 WH WH G2 WH G2
4P 4P
6P WH
Cap
<Note>
1. This layout shows if 400A is used
for lGBT. If 600A is used, the size
of lGBT is different, but the wiring is
exactly the same. 6P BK BKWH W2 W1 V2 V1 U2 U1
Reference:
Cap
Harness mark/color
2. Symbols
W2 W1 V2 V1 U2 U1
Red RD
Black BK
Green GN
8 :Terminal 1.25-6 Hydraulic Traction Hydraulic Traction Hydraulic Traction

Yellow YE
External terminal
White WH
Brown
Blue
Gray
BN
BU
GY
Controller harness W phase W phase V phase V phase U phase U phase
Pink
Orange
PK
OG 54000-14200
White line Controller wiring (IGBT) 4- 1.

Black color
FBR(M)9~40-(H)75 4-1-12.
54000-14210-2E
124
Be careful of the arrangement

of terminals.
Line No. From To Color Length(mm)
1A 1B A 6 10 G RDYE# 540
1 2A 2B A 6 10 G YERD# 540
RDYE#
6 2 G 1A 1
YERD# 3A 3B A 6 10 G BK# 540
6 3 G 2A
BK#
6 12 G 3A
RDBK#
6 4 I 4A 1 4A 4B A 6 10 I RDBK# 430
BU#
20 19 18 17 16 15 14 13 12 11
13 5A
10 9 8 7 6 5 4 3 2 1
6 I 5A 5B A 6 10 I BU# 430
BKRD#
6 14 I 6A 6A 6B A 6 10 I BKRD# 430
BNYE
6 5 E 19C
BKWH
6 7 B 7A
RD 7A 7B A 6 8 B BKWH 330
6 8 C 8A
WHGN 20P
6 9 C 9A 8A 8B A 6 3 C RD 410
GNWH
6 10 C 10A
WHGN
6 19 C 11A 9A 9B A 6 3 C WHGN 410
GNWH
6 20 C 12A
10A 10B A 6 3 C GNWH 410
11
15 11A 11B A 6 3 C WHGN 410
17 12A 12B A 6 3 C GNWH 410
18
RDGN
6 6 D 26A 13A 13B A 6 10 F RDYE# 430
BUBK
6 16 D 27A
14A 14B A 6 10 F YERD# 430
15A 15B A 6 10 F BK# 430
A MPU board 16A 16B A 6 10 H RDBK# 320

17A 17B A 6 10 H BU# 320
18A 18B A 6 10 H BKRD# 320
I
Current sensor
H (Traction V phase) G (Hydrauric U phase) F (Traction U phase) E
RDYE#
1 Current sensor Current sensor Current sensor IGBT
19A 19B A 6 3 E BNYE 460
YERD#
6 2 F 13A (Hydrauric V phase) temperature sensor
BNYE 520
6 3 F 14A 19C A
BK# 6
6 12 F 15A
RDBK#
6 4 H 16A 3 HV TV HU TU
BU#
B Battery(-)
6 13 H 17A 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 20A 20B A 6 3 E BKWH 460
20 19 18 17 16 15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
BKRD# 2
6 14 H 18A
BNYE
6 5 E 19A 9 4 21A 21B A 6 3 C WHBU 350
BKWH Plug
6 15 E 20A 4P 4P 4P 4P 22A 22B A C BNRD 350
7B WHBU 2P 6 3
11
6 6 C 21A RD
A
BNRD 20P 23A 23B A 6 3 C BNWH 350
6 10 C 22A
BNWH
6 16 C 23A 6B 18B 3B 15B 20B
6
7 A A A A A 24A 24B A 6 3 C GNRD 350
8 4B 5B 16B 17B 1B 2B 13B 14B 19B 25A 25B A 6 3 C BU 350
BKWH
17
GNRD A A A A 10 A A A A A,A
6 9 C 24A
1 2 26A 26B A 6 3 D RDGN 1020
11 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
BU 27A 27B A 6 3 D BUBK 1020
6 18 C 25A 10 10 10 10 10 10 10 10 10 10 10 10 3 3
19
RDYE#
YERD#
BK#
RDYE#
YERD#
BK#
RDBK#
BU#
BKRD#
RDBK#
BU#
BKRD#
20
BKWH
BNYE
Be careful of the arrangement
2 of terminals.
<Note> 1.Lead wires
# :AVS/AVSS0.3mm
2
Others :AVS0.5mm 2
2. The location of connector pin is as viewed from the inserting side.
4. Impress marks on connectors with undamped ink as indicated in
the pin configuration.
13 Wire, lead AVS0.5mm 2 Refer to the wiring table

12 Wire, lead AVS/AVSS0.3mm 2 Refer to the wiring table
Reference: 11 0340-00108 Terminal 1.25-6 1 8
Harness mark/color BXH-0016-P0.6
10 37010-22990 Contact SXH-0016-P0.6 12 JST 10
Red RD
RDGN
9 37010-21960 Housing XHP-4 4P 4 JST
BUBK
Black BK
Green GN 8 37010-21460 Tab 179462-3/170340-3 10 AMP 3
Yellow YE 7 37010-21370 Housing, cap 171897-2 6PBK 1 AMP
White WH 3 3
Brown BN 6 37010-21360 Housing, cap 171897-1 6PWH 1 AMP
1 2
GNWH
GNWH
WHGN
WHGN
WHBU
BNWH
GNRD
BNRD
Blue BU 5 A A 5 37010-21470 Receptacle 179461-5/170032-5 4 AMP 3

Gray GY
RD
BU
26B 27B 4 37010-21720 Housing, plug 172130-9 2PRD 1 AMP

Pink PK
3 3 3 3 3 3 3 3 3 3 Orange OG 3 37010-21680 Housing, plug 172130-1 2PWH 1 AMP
Plug
1 2 3 4 5 6 1 2 3 4 5 6 2P 2 37010-21490 Receptacle 175061-2/173716-2 28 AMP 6
8 Ex) BKWH (=Black/White) WH
Black colored harness with White line. 1 37010-21020 Housing, plug 175967-2 20P 2 AMP
A A A A A
3 1 SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
25B 23B 22B 12B 11B
A A A A A
2
21B 24B 8B 10B 9B
Cap Cap White line

D Blower
6PWH 6PBK
6
Controller harness (IGBT) 4- 1.

7
3 2 1 3 2 1
6 5 4 6 5 4 Black color
C External terminal
FBR(M)9~40-(H)75 4-1-13.
54000-14201-1E
125
Refet to note 1,3,5.
21 3 21 5
2- 12
G2 G2 G2
22 14 E2 E2 E2
24 23
Refer to note 2. E1 E1 E1
G1 G1 G1
12
13 16
19 2
11
18 6
7 8 17
G1 G1 G1
E1 E1 E1
E2 E2 E2
G2 G2 G2
R5
R5
21 4
W2 W1 V2 V1 U2 U1
26 54000-14210 Wiring, controller -

25 54000-14201 Harness, controller 1
24 0000-00008 Nut 8 M8
23 0000-70008 Washer, lock 10 M8
22 0000-72008 Washer, plain 8 M8
22 20 15 21 0016-06012 Bolt,W/washers (With cross hole) 28 M6 1.0-12
9 17 10 7
20 0016-05014 Bolt,W/washers (With cross hole) 2 M5 0.8-14
24 23
19 0016-04010 Bolt,W/washers 4 M4 0.7-10
18 0077-04016 Screw, W/washer 6 M4 0.7-16
17 0075-04016 Screw, W/washers 4 M4 0.7-16
Power Macimum current
2 Board Comp.,MPU 16 0075-04008 Screw, W/washers 1 M4 0.7-8
Board COMP,IGBT Maker Type Model Usage Parts No. Type supply (Element ratings) Remarks Terminal Comp.
voltage Travel Hydraulic Parts No. Type 15 24200-66340 1
2
6
14 24200-63030 Terminal
24V 600A 600A
54000-14090 Shimohira PB100-53A Std 54000-63231-1 CU104-10E (250V) (250V) 54001-11010 PBC103-80F 13 24200-56850 Sensor Comp.,heat 1
12 54000-14140 Condenser Comp. 1
FBR9
54000-48920 Sanko PB100-56 ↑ ↑ ↑ 11 54000-14130 Bar, lead(4) C1100BB-1/2H 1
~13
10 54000-14120 Bar, lead(3) C1100BB-1/2H 2
H/AOS
54000-63251-1 CU104-12F ↑ ↑ ↑ 54001-11030 PBC103-84G When installing, 9 54000-14110 Bar, lead(2) C1100BB-1/2H 1
Remote control
make sure the 8 54000-14100 Bar, lead(1) C1100BB-1/2H 2
Std 54000-13983-1 CU104-13C 48V ↑ ↑ 54001-11020 PBC103-81E arrow points up. 7 39530-02180 Sensor, current HC-TN700V35UP12 4 Koushin
6 Board Comp.,IGBT(Selection arrangements number) 1
Washer, FBR20 80005-22810
lock Washer, ↑ ↑ ↑ 5 35030-00790 Module ,IGBT CM600DU-5F 6 Mitsubishi
NOTE plain ~40
(600A)
4 54000-14080 Bracket, board(2) SGCC 1
1. When installing (5) IGBT module to (1) heat sink be sure to apply H/AOS
54000-14004-1 CU104-15D ↑ ↑ ↑ 54001-11040 PBC103-85F 3 54000-14071 Bracket, board(1) SGCC 1
Remote control
condition compound [G-747] (Shin-Etsu silicones) to the entire surface. 2 Board Comp.,MPU 1
Washer, FBS
↑ ↑ ↑
2. After installing the lock washer to (14) terminal as shown in the figure A lock 20/25
Std 54000-22351-4 CU104-60A 54001-11050 PBC103-87C 1 54000-14050 Sink, heat A6063SS-T5 1 (for 600A)
apply LOCTITE [242] or equivalent to the screws to prevent looseness. SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
3. Recommended tightening torque for the IGBT.
Main terminal (M6) part and mounting (M6) part : 3.5 - 4.5N·m Figure A
4. Use the supplied bolt for the IGBT module.
Main controller (IGBT) 4- 1.

FBR(M)9~13-(H)75/FBR(M)20~40-(H)75 4-1-14.
E0000-03196-1E
126
Refet to note 1,3,5.
21 3 21 5
2- 12
22 14 G2 G2 G2
24 23 E2 E2 E2
Refer to note 2.
E1 E1 E1
G1 G1 G1
12
13 16
19 2
11
18 6
G1 G1 G1
E1 E1 E1
7 8 17
E2 E2 E2
G2 G2 G2
R5
R5
21 4
W2 W1 V2 V1 U2 U1
26 54000-14210 Wiring, controller -

25 54000-14201 Harness, controller 1
24 0000-00008 Nut 8 M8
23 0000-70008 Washer, lock 10 M8
22 0000-72008 Washer, plain 8 M8
21 0016-06012 Bolt,W/washers (With cross hole) 28 M6 1.0-12
9 17 10 7 22 20 15 20 0016-05014 Bolt,W/washers (With cross hole) 2 M5 0.8-14
19 0016-04010 Bolt,W/washers 4 M4 0.7-10
24 23 18 0077-04016 Screw, W/washer 6 M4 0.7-16
17 0075-04016 Screw, W/washers 4 M4 0.7-16
16 0075-04008 Screw, W/washers 1 M4 0.7-8
15 24200-66340 Terminal Comp. 1
Power Macimum current
Board COMP,IGBT 2 Board Comp.,MPU
Maker Type Model Usage Parts No. Type supply (Element ratings) Remarks 14 24200-63030 Terminal 2
voltage Travel Hydraulic Parts No. Type 13 24200-56850 Sensor Comp.,heat 1
6 12 54000-14140 Condenser Comp. 1

Shimohira 48V 400A 400A
54000-14090 PB100-53A Std 54000-14013-1 CU104-16C (250V) (250V) 54001-11020 PBC103-81E 11 54000-14130 Bar, lead(4) C1100BB-1/2H 1
FBR14
~18 When installing, 10 54000-14120 Bar, lead(3) C1100BB-1/2H 2
54000-48920 Sanko PB100-56
H/AOS
↑ ↑ ↑
Remote control 54000-14034-1 CU104-18D 54001-11040 PBC103-85F make sure the 9 54000-14110 Bar, lead(2) C1100BB-1/2H 1
arrow points up. 8 54000-14100 Bar, lead(1) C1100BB-1/2H 2
FBS ↑ ↑ ↑ 7 39530-02180 Sensor, current HC-TN700V35UP12 4 Koushin
10/15 54000-22341-4 CU104-61A 54001-11050 PBC103-87C Board Comp.,IGBT(Selection arrangements number)
6 80005-22810 1
Washer, 5 35030-00790 Module ,IGBT CM400DU-5F (400A) 6 Mitsubishi
lock Washer,
NOTE plain 4 54000-14080 Bracket, board(2) SGCC 1
3 54000-14071 Bracket, board(1) SGCC 1
1. When installing (5) IGBT module to (1) heat sink be sure to apply 2 Board Comp.,MPU 1
condition compound [G-747] (Shin-Etsu silicones) to the entire surface. Sink, heat
Washer, 1 54000-14050 A6063SS-T5 1 (for 400A)
2. After installing the lock washer to (14) terminal as shown in the figure A lock SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
apply LOCTITE [242] or equivalent to the screws to prevent looseness.
3. Recommended tightening torque for the IGBT.
Main terminal (M6) part and mounting (M6) part : 3.5 - 4.5N·m Figure A
4. Use the supplied bolt for the IGBT module.
Main controller (IGBT) 4- 1.

FBR(M)10H~18-(H)75 4-1-15.
E0000-10224-0E
127
13 6 4 1
2-φ12
14 15
16 17
9 10
3 2
Std
7 8 Maximum current
(IGBT rating) 2Board comp., MPU 7 Module, FET Remarks
Model Usage Part No. Type Voltage
Travel Hydraulic Part No. Type Parts No. Type
STD 54000-74711-0 CU105-80C 24V 600A 600A 54000-74541 PBC105-30B 70000-56760 FM600TU-07A
FBR9-13 Hip 54000-74721-0 CU105-81C ↑ ↑ ↑ 54000-74561 PBC105-32B 70000-56760 FM600TU-07A
11 ↑ ↑ ↑
AOS/LR 54000-74731-0 CU105-82C 54000-74581 PBC105-34B 70000-56760 FM600TU-07A
STD 54000-74781-0 CU105-86D 48V 400A 400A 54000-74551 PBC105-31B 70000-56750 FM400TU-07A
When installing,
6 5 FBR10H-18 Hip 54000-74791-0 CU105-87D ↑ ↑ ↑ 54000-74571 PBC105-33B 70000-56750 FM400TU-07A make sure the
AOS/LR 54000-74801-0 CU105-88D ↑ ↑ ↑ 54000-74591 PBC105-35B 70000-56750 FM400TU-07A arrow points up.
STD 54000-74741-0 CU105-83C ↑ 600A 600A 54000-74551 PBC105-31B 70000-56760 FM600TU-07A
FBR20-40 Hip 54000-74751-0 CU105-84C ↑ ↑ ↑ 54000-74571 PBC105-33B 70000-56760 FM600TU-07A
AOS/LR ↑ ↑ ↑
20 21 54000-74761-0 CU105-85C 54000-74591 PBC105-35B 70000-56760 FM600TU-07A
FBS10/15 STD 54000-74810-1 CU105-91C ↑ 400A 400A 54000-74600 PBC105-37A 70000-56750 FM400TU-07A
FBS20/25 STD 54000-74770-1 CU105-90B ↑ 600A 600A 54000-74600 PBC105-37A 70000-56760 FM600TU-07A
U2 W2 V2 U1 W1 V1
CS
Maximum current
Model Usage Part No. Type Voltage (IGBT rating) 2Board comp., MPU 7 Module, FET
Remarks
Travel Hydraulic Part No. Type Parts No. Type
STD 54001-07190-0 CU107-06 24V 600A 600A 54001-07050 PBC107-74 70000-56760 FM600TU-07A
12 18 19 FBR9-13 Hip ↑ ↑ ↑
54001-07200-0 CU107-07 54001-07070 PBC107-76 70000-56760 FM600TU-07A
AOS/LR 54001-07210-0 CU107-08 ↑ ↑ ↑ 54001-07090 PBC107-78 70000-56760 FM600TU-07A
STD 54001-07220-0 CU107-09 48V 400A 400A 54001-07060 PBC107-75 70000-56750 FM400TU-07A
FBR10H-18 Hip 54001-07230-0 CU107-10 ↑ ↑ ↑ 54001-07080 PBC107-77 70000-56750 FM400TU-07A When installing,
AOS/LR 54001-07240-0 CU107-11 ↑ ↑ ↑ 54001-07100 PBC107-79 70000-56750 FM400TU-07A
make sure the
arrow points up.
STD 54001-07250-0 CU107-12 ↑ 600A 600A 54001-07060 PBC107-75 70000-56760 FM600TU-07A
FBR20-40 Hip 54001-07260-0 CU107-13 ↑ ↑ ↑ 54001-07080 PBC107-77 70000-56760 FM600TU-07A
(9) Board COMP,FET Type Maker ↑ ↑ ↑
AOS/LR 54001-07270-0 CU107-14 54001-07100 PBC107-79 70000-56760 FM600TU-07A
54000-51572 PB100-58A Shimohira FBS10/15 STD 54001-07280-0 CU107-15 ↑ 400A 400A 54001-07110 PBC107-87 70000-56750 FM400TU-07A
54000-71161 PB105-90A Sanko FBS20/25 STD 54001-07290-0 CU107-16 ↑ 600A 600A 54001-07110 PBC107-87 70000-56760 FM600TU-07A
NOTE
25 32390-12100 Grease,silicones G-747 (unshown) 1 Shin-etsu (75g)
1. When installing the (7) Module, FET to the (1) Sink, heat,
24 54000-51690 Wiring,controller (unshown) 1
be sure to apply condition compound[G-747] (Shin-Etsu silicones)
23 54000-51680 Harness,controller (unshown) 1
22
to the entire contact surface. for installtion
21 70000-59250 Nut,spring M8 the bar 6 Sakamura
2. After installing the lock washer to (14) terminal as shown in the for installtion
20 0000-72008 Washer, plain the bar 12
figure 1 apply LOCTITE [242] or equivalent to the screws to prevent for installtion
looseness. Install two plain
19 0016-05014 Bolt,W/washers the terminal 2
18 54000-65190 Terminal COMP. 1
for installtion
17 70000-59250 Nut,spring M8 the terminal 3 Sakamura
for installtion
16 0000-70008 Washer, lcok the terminal 3
Maximum current for installtion
Refrigerated Power (IGBT rating) (2) Board comp., MPU (7) Module, FET 15 0000-72008 Washer, plain the terminal 3
Model OPT. spec. Part No. Type Remarks 14 24200-63030 3
spec. voltage Travel Hydraulic Part No. Type Parts No. Type
Terminal
Nut, spring 13 54000-59490 Condenser COMP. 1
STD CU106-60A 54000-97751 PBC106-50A
12 54000-52010 Bar, lead(1) 2
Washer, plane 54000-97941-0
STD 11 54000-51600 Sensor COMP.,current 4
Condenser COMP. for installtion
OPT. 54000-97961-0 CU106-62A 54000-97791 PBC106-54A 10 0077-04016 Screw,W/washer the board 6
FBR9-13 24V 600A 600A 70000-56760 FM600TU-07A 9 80005-23091 Board COMP.,FET(Selection arrangements number) 1
STD 54001-10100-0 CU106-72 54001-09170 PBC106-56 8 0016-06012 Bolt,W/washers
for installtion
FET/ bar 22
CS 7 Module,FET 2 Mitsubishi
Washer, lock OPT. for installtion
54001-10130-0 CU106-73 54001-09190 PBC106-58 6 0016-06012 Bolt,W/washers the bracket 4
5 54000-51560 Bracket, board (2) SGCC 1
Figure A STD 54000-98001-0 CU106-66A 54000-97761 PBC106-51A 4 54000-51550 Bracket, board (1) SGCC 1
STD for installtion
OPT. When installing, 3 0016-04010 Bolt,W/washers the board 4
54000-98021-0 CU106-68A 54000-97801 PBC106-55A 2 1
FBR10H-18 400A 400A 70000-56750 FM400TU-07A make sure the Board COMP.,MPU
A6063SS-T5
1 54000-51460 Sink, heat 1
STD 54001-10110-0 CU106-74 54001-09180 PBC106-57 arrow points up. A5052-H112
CS SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
OPT. 54001-10140-0 CU106-75 54001-09200 PBC106-59

STD 54000-97971-0 CU106-63A 48V 54000-97761 PBC106-51A
STD
OPT. 54000-97991-0 CU106-65A 54000-97801 PBC106-55A
FBR20-40 600A 600A 70000-56760 FM600TU-07A
STD 54001-10120-0 CU106-76 54001-09180 PBC106-57
CS
OPT. 54001-10150-0 CU106-77 54001-09200 PBC106-59
FBS10/15
FBS20/25
STD
STD
STD
STD
54000-98041-0
54000-98031-0
CU106-71A
CU106-70A
400A
600A
400A
600A
54000-97811 PBC106-52A
70000-56750
70000-56760
FM400TU-07A
FM600TU-07A
Main controller (FET) 4- 1.
FBR(M)9~40-(H)75 4-1-16.
E0000-10224-0E
128
FBR9～13
Battery(24V)
V N
MPU board MPU board MPU board MPU board
FBR10H～30 1 2 3
Battery(48V) Line connector Line connector Line connector Line connector
No. CN PinNo. No. CN PinNo. No. CN PinNo. No. CN PinNo.
RDWH
RDBK
BKWH*
V N *Only for trucks with laser pointer
RD
Traction motor BKRD RPA 7 5 Power supply Tilt level sensor Battery interlock SS 5 4 Seat switch
VA NA BU BUWH RNA 7 15 GND YERD
C1 3 18 Main contactor contact speed sensor WH RA1 7 6 Phase A signal HD 5 18 Tilt level sensor switch
BK
F1 GNRD
+ F1 3 9 MPU fuse RB1 7 16 Phase B signal
MC 100V,4700μF(×9) RPA 7 7 Power supply
HSN 7 1 Switch GND *Not for FBR-(H)75
325A Laser pointer switch WHBK
RNA 7 17 GND HS7 8 7 Battery interlock
RA2 7 8 Phase A signal RDYE RD
RB2 7 18 Phase B signal Laser P3 5 9 Power supply
RDYE
FETmodule
WHBK#
device BKYE TI 5 2 Travel inhibitor
P3N 5 19 GND
BNWH# TUM 4 1 Traction motor phase U
TU FET
BUYE# TU0 4 9 ALL gate output 0 RDYE SG 5 3 Travel deceleration switch
Board
OG# TU1 4 2 Phase U gate output 1 Front wheel BKYE RPA 5 13 Power supply
Phase
RDWH# TU2 4 10 Phase U gate output 2 BUBK RNA 5 14 GND
Tilt LL 5 8 Lift lock
Traction U BKWH# TUP 4 3 Phase U power supply(+) (right) WHBK RA5 6 3 Phase A signal
level BK
TUN 4 11 Phase U power supply(-) speed sensor RB5 6 11 Phase B signal HSN 7 11 Switch GND
lamp
U1 motor Front wheel RD
BKRD RPA 6 1 Power supply (Option)
(left) BUWH RNA 6 9 GND
*Only for trucks with level lamp
V1 speed sensor WH RA4 6 2 Phase A signal
WHBK#
TVM 4 4 Traction motor phase V RB4 6 10 Phase B signal RDGN OS1 5 5 Spare output 1
PV 1 6 Power supply
TV
FET
Board BUYE# TV0 4 12 Phase V gate output 0 *Only for FBR(M)-H75 TI1 5 7 Spare input 1
Phase OG# TV1 4 5 Phase V gate output 1
M Blower
TV2 4 13 Phase V gate output 2 HS8 8 15 Spare input 3
V TVP 4 6 Phase V power supply(+) TPM 3 7 Power supply
W1 BUBK HS9 5 17 Spare input 4
TVN 4 14 Phase V power supply(-) TIM 3 8 Signal PVN 1 16 GND
TNM 3 17 GND HSN 8 8 Switch GND
RDYE#
YERD# TPU 3 2 Power supply
WHBK#
TWM 4 7 Traction motor phase W TU BK# TU 3 3 Signal
FET Travel TNU 3 12 GND HP2 8 3 Power supply
Board BUYE# TW0 4 15 Phase W gate output 0 RDBK# Horn SW 100V Auxiliary A/D input HD2 8 10 Signal
Phase OG# TW1 4 8 Phase W gate output 1 current sensor BU# TPV 3 4 Power supply HN2 8 11 GND
W TW2 4 16 Phase W gate output 2 TV BKRD# TV 3 13 Signal WHBK H
22μF
TWP 3 1 Phase W power supply(+) TNV 3 14 GND
TWN 3 11 Phase W power supply(-) Horn
RDYE#
F2 3 19 Hydraulic fuse HU YERD# HPU
HU
1
1
2
3
Power supply
Signal
Brake switch WHRD
ADF 5 1 Forward
BK# BS1 5 12 Brake switch ADB 5 11 Backward
FET temperature HD3 3 5 Signal Hydraulic HNU 1 12 GND
sensor 1 HN3 3 15 GND current sensor RDBK#
BU# HPV 1 4 Power supply Auto suspension
HV BKRD# HV 1 13 Signal lock coil
HNV 1 14 GND RDBK RDGN
FETmodule COIL LCK 5 16 Suspension lock output BK HP 7 4 Power supply
WHBK# WHGN HN 7 14 GND
HUM 2 1 Hydraulic motor phase U TXA 7 2 Traction→Display Transmission
BUYE
BUYE# HU0 2 9 Phase U gate output 0
FET WH BNBK RXA 7 12 Traction←Display
HU AD1 6 5 Signal 1
Board
OG# HU1 2 2 Phase U gate output 1 Accelerator RDYE
AP1 6 4 Power supply
X2
Forward buzzer
OF2 5 6 Forward output WHRD
YERD TXB 7 3 Hydraulic→Display (Display)
Phase HU2 2 10 Phase U gate output 2 BKYE
AN1 6 12 GND RXB 7 13 Hydraulic←Display
Hydraulic U
BKYE# HUP 2 3 Phase U power supply(＋) potentiometer GNWH
BZ
HUN 2 11 Phase U power supply(-)
U2 motor ADN 6 16 Neutral X2
*Only for trucks with forward buzzer
BU
V2 AD2 6 13 Signal 2
FET WHBK#
HVM 2 4 Hydraulic motor phase V X3 YEBK
Board OB2 5 15 Backward output DSP board
HV BUYE# HV0 2 12 Phase V gate output 0 Back buzzer
Phase
BN Line connector
V OG# HV1 2 5 Phase V gate output 1 BZ No. CN PinNo.
HV2 2 13 Phase V gate output 2
W2 HVP 2 6 Phase V power supply(＋) X3
HVN 2 14 Phase V power supply(-)
*Only for trucks with backward buzzer
40W Right YERD
HL WHRD RXB 2 3 Display→Hydraulic
WHGN BUYE TXB 2 13 Display←Hydraulic
WHBK# Transmission
FET HWM 2 7 Hydraulic motor phase W Head lamp WHGN RXA 2 2 Display→Traction
(MPU)
TXA 2 12 Display←Traction
Board
BUYE# HW0 2 15 Phase W gate output 0 Lamp switch 40W
HL
Left BK
HNA 2 11 GND
Phase OG# HW1 2 8 Phase W gate output 1 RDGN
HPA 2 1 Power supply
W HW2 2 16 Phase W gate output 2
HWP 1 1 Phase W power supply(+) Steering angle YERD
YEBU AP3 6 7 Power supply
HWN 1 11 Phase W power supply(-) YEBK AD3 6 8 Signal BL
potentiometer AN3 6 15 GND WHBU
FET temperature HD4 1 5 Signal HPD 2 6 Power supply
sensor 2 HN4 1 15 GND Rear lamp RDWH
VB 5 10 Control power supply HND 2 16 GND Transmission
BNRD TXD 2 17 Display←
F3 3 10 EPS fuse RXD 2 7 Display→ (Spares)
EPS motor LP1 8 1 Power supply
GN YE LD1 8 2 Signal
PA LN1 8 9 GND
P5O 2 8 5V output
F3 BUWH DSP board
RD BU BKWH
NB 1 7
HS1 8 4 Lift1switch
Line connector Flat cable(6P) IO1 2 18 Spare input
Control GND WHBU
40A WH EPS HS2 8 12 Lift2switch Turn signal lamp No. CN PinNo.
TS GNWH controller BNWH
HS3 8 5 Tiltswitch
Mode select switch
BU 25W TSL Right RDYE WL1
WHBU YEBU 1 4 Turn signal switch (right) +
EPS sensor MC
BNWH
MC1 3 6 Main contactor HS4 8 13 Reachswitch BS1 4 6 Up
RDWH
WHBU
BUWH
GNWH
RDYE
MC2 3 16 -
BKYE
HS5 8 6 Att.1switch 25W TSL Left BUYE WL2 BS2 4 5 Down

RD
RD 1 12 Turn signal switch (left)

VBM 5 20 Battery voltage HS6 8 14 Att.2switch M
*Only for trucks with signal lamp BS3 4 4 Mode select switch
BK
GNWH HSN 8 16 switchGND R
MB1 1 10 Electromagnetic brake BS4 4 3 Reserved setting
SOL
WHGN (Left front wheel)
MB2 1 9
GNWH Reference: BS5 4 2 Slow speed turtle
MB3 1 20 Electromagnetic brake Harness mark/color Low speed mode switch
SOL
WHGN (Right front wheel) Red RD GNWH SW1 VN 4 1 Switch GND
MB4 1 19 1 5 Low speed mode switch (Option)
F5 Black BK
RD Turn signal lamp switch
MB 1 8 Electromagnetic brake power supply Green GN
10A Yellow YE (turtle switch)
DSP board White WH Left WHBU SW3 VCC 5 1 Flourscent Power supply
*Only for FBR(M)-H75 Brown BN 1 6 Turn signal switch (left) GND 5 4 Flourscent GND
Line connector Blue BU Right WHRD SW2
No. CN PinNo. 1 13 Turn signal switch (right)
Gray GY
Charger panel Pink PK *Only for trucks with signal lamp
Orange OG Display
RDYE Flat cable
BKYE HPC 2 5 Power supply
Transmission Ex) BKWH (=Black/White) SW5 12P 3
BUWH HNC 2 15 GND
1 7 Brake fluid level
WHBU TXC 2 14 Display←EPS (EPS) WHBK SW6
RXC 2 4 Display→EPS 1 15 Hydraulic oil level
BKWH* BNBK SW7
Charger, YEBK 1 8 Overload
SW4 1 14 Reserve charger start
controller BNBK SW8 1 16 Parking brake switch
CHG 2 20 Reserve charge
RD
VB 1 10 Battery voltage
White line
YERD GNBK BWL
X1 RLP 1 3 Power supply relay 1 1 2 9 Battery electrolyte level (opt.)
X2 BNYE Body earth
RLN 1 11
Key switch
RDGN
F4 KSW 1 1 Control power supply
RDGN RD BKWH Black color
VN 1 9 Control GND
10A X2 X1 BN
F6
10A YEBU
KST 2 19 Key switch start ＜Note＞
RY 1 2 Charger interlock
1.Terminal symbols
System wiring (*FET) 4- 2.

BUBK
*Only for trucks 1 1 CHS 2 10 Hour meter counting 1 :Plug(with plating) AMP 170020-2
BKWH*
with built-in charger

:Receptacle(with plating) AMP 170021-2
RDWH
*Refer to
RDBK
1
note 4 2.Lead wires marked with # or * have different equipment.
1 2 3
3.Dashed lines indicate the use of optional equipment.
4.When the lines are connected, the hourmeter starts counting. FBR(M)9~40-(H)75 4-2-1.
54000-15713-0E
129
P-mast M,PFL-mast
Only for trucks with laser pointer Only for trucks with laser pointer
Laser device
Laser device
Level sensor
Level sensor
Harness, Harness,
4P control panel(2) 6P 4P 4P control panel(1)
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P HL
(Water proof) (Water proof) Lamp switch
EPS
(Water proof) (Water proof)
Harness, Harness,
2 2
mast(2) mast(2)
WHGN
RDBK
CN2 CN1
controller 2 2
WHBU
2 2 Hanging on Hanging on 2 2
the mast the mast
Only for trucks with laser pointer
Display
CN3 board
WH
WH
BK
BK
Refer to the diagram RD Turn signal lamp
CN5 CN4
Turn signal (wiring, lamp in lamp, leveing(E)) YERD 10P Turn signal
2P-Y 2P-X
lamp for the wiring with level lamp. lamp
(Water proof)
6P Laser pointer
Blower Refer to the diagram switch (Option)
TSL Harness,
(Water proof)
Display TSL
(wiring, lamp in lamp, leveing(E)) mast(3) RDBK
for the wiring with level lamp. WHBK
2 2 Mast
transition Only for trucks with
Horn switch 2 2
2P signal lamp
2 2 WH 2 2
RD
BU
RD
BU
Only for trucks with laser pointer
Control panel
6P
(Water proof) 4P
Harness,body Harness,M YE
Harness,Head guard
Harness,mast(1) Key switch
Harness,Head guard
4P 6P Harness,controller 6P
BK
YE WH
Straddle arm(Left) Straddle arm(Right)

Only for FBR(M)-H75 Relay for control power supply Only for FBR(M)-H75
GNRD
BNRD
BKWH
BKWH
4P Accelerator
RD
RD
BU
Only for FBR(M)-H75
<11>
RDWH
Bearing sensor
RDBK
<4>
Bearing sensor Only for trucks with
GNWH
forward buzzer
RDWH
BKWH
BKWH
RDBK
6P
1 1 WH 6P
BN
Electro Relay for forward output

(Water proof) Electromagnetic
magnetic brake 1 1 1 1 1 1 1 1 <6> <7> <5> <9> <10> <8> switch
100A
325A
40A
4P
RDGN
Harness,
RDBK
RDYE
WH
6P valve switch
RD
BU
V1 W1 U1 V2 W2 U2 BK
Suspension lock
Only for trucks with

backward buzzer 2P
10A
10A
10A
4P BK 4P
2P 6P CN8 CN7 CN6 CN5 Only for FBR(M)-H75
(Water proof) RD BK Relay for backward output (Water proof)
coil
1 1 CN4 1 1
Reach
4P
Lift 2
Lift 1
Att.1
<1> <2>
BKWH
BKWH
Tilt
<2><12> BK
1 1 CN3 1 1
NA
Open for FBR-(H)75
4P
MPU board Comp.
+
(Water proof)
Reference: CN2 7 7
WHGN
GNWH
GNWH
WHGN
Harness mark/color
Control valve
-
+
Red RD
4P
CN1
F+
<4>
Black BK (Water proof)
Transformer (Option) R L
Horn
(Water proof)
Green GN
Yellow YE Control unit
Only for trucks with charger
EPS
3P
White WH <11>
sensor
Brown BN + Rectifier Secondary Primary Contactor Ass'y
<5> <8> <6> <9> <7> <10>
Hydraulic motor -side -side
<12> Charger panel -
-
+
Blue BU U1 U2 V1 V2 W1 W2
Gray GY Old diagram Only for trucks with charger
Pink PK Battery
Orange OG
Fwd, Bwd buzzer (24V)
<Note>
GNWH
1 Connect and start 1.<n> of lead wire shows wire No.
<10>
Ex) BKWH (=Black/White) Traction motor BKWH hourmeter counting. 2.Terminal symbol
<9>
<8>
1 Electromagnetic
Black colored harness with White line. BN 1 Plug AMP 170020-2
1 switch
W2 V2 U2
BKWH
1 2 Plug AMP 170020-3
Note 4 2P-X BUBK
1 1
BKWH AMP 170002-5
6P 1 Receptacle AMP 170021-1
Bearing sensor BK 2 Receptacle AMP 170021-3
AMP 170003-5
Receptacle AMP 41729
switch
Brake
7
2P
<7>
<6>
<5>
2P 3.Installation notes of charger and panel
(Water proof)
WH
3P Battery Use neither washer nor plainness to break the painting film
White line W1 V1 U1 Charger,
(Water proof)
interlock
controller by the M8 volt, the washer, and the lock to energize the panel
switch
EPS motor and the body when the charger and the panel are installed in the body.
4.Cover the cap on the hydraulic motor only for 9L-13L.
Steering angle
potentiometer
2P Cover (1918-58000)
Nothing for FBR-(H)75
Black color (Water proof)
Harness,BC
Harness,body(3)
Harness,body(3) Harness,body(4)
Body wiring (*FET) 4- 2.

FBR(M)9~13-(H)75 4-2-2.
54000-15723-0E
130
P-mast M,PFL-mast
Only for trucks with laser positioners Only for trucks with laser positioners
Laser device
Laser device
Level sensor
Level sensor
Harness, Harness,
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P HL
Lamp switch
EPS
(Water proof) (Water proof) (Water proof) (Water proof)
Harness, Harness,
2 2
mast(2) mast(2)
WHGN
RDBK
CN2 CN1
controller 2 2
WHBU
2 2 Hanging on 2 2
the mast
Hanging on
the mast Only for trucks with laser positioners
Display
CN3 board
WH
WH
BK
BK
CN5 CN4
2P-Y 2P-X
(Water proof)
6P Laser pointer
Blower Refer to the diagram switch (Option)
TSL Harness, (Water proof)
Display TSL
2 2 Mast transition Only for trucks with

Horn switch 2 2
2P signal lamp
WH
2 2 2 2
RD
BU
RD
BU
Only for trucks with laser positioners
Control panel
6P
(Water proof) 4P
Harness,Head guard
Harness,mast(1) Key switch
Harness,Head guard
4P 6P Harness,controller 6P
BK
YE WH

GNRD
BNRD
4P
RD
RD Accelerator
<11>
Only for FBR(M)-H75
Bearing sensor
<4>
Bearing sensor Only for trucks with
6P
GNWH
RDWH
forward buzzer
BKWH
BKWH
6P
RDBK
WH (Water proof)
BN
Electro Relay for forward output Electromagnetic

magnetic brake 1 1 1 1 1 1 Harness, switch
valve switch
100A
325A
40A
4P
RDGN
RDBK
RDYE
WH
6P
RD
BU
BK
(Water proof)
<6> <7> <5> <9> <10> <8> Only for trucks with
backward buzzer 2P
BK 4P
10A
10A
10A
4P 4P
2P 6P Only for
(Water proof) RD BK V1 W1 U1 V2 W2 U2 FBR(M)-H75 Relay for backward output (Water proof)
Reach
RDWH
Lift 2
Lift 1
RDBK
Att.1
Tilt
1 1 1 1
4P <1> <2>
BKWH
BKWH
BKWH BK
1 1 1 1 CN8 CN7 CN6 CN5 1 1
Open for FBR-(H)75
BKWH -
4P
+
1 1 BU
CN4 7 7
WHGN
GNWH
GNWH
WHGN
Control valve
-
+
CN3 <2><12>
NA
MPU board Comp. Transformer (Option) Horn
R L
Reference:
Suspension lock
CN2 Only for trucks with charger

EPS
3P
Harness mark/color
<4> sensor
(Water proof)
CN1
Red RD F+ <11> + Rectifier Secondary Primary
Contactor Ass'y
Black BK <12> - -side -side
Charger panel -
+
Green GN
coil
Yellow YE Control unit Only for trucks with charger

Battery
White WH
Hydraulic motor
Fwd, / Bwd buzzer (24V)
Brown BN <Note>
Blue BU GNWH 1.<n> of lead wire shows wire No.
1 Connect and start
<10>
Gray GY
BKWH hourmeter counting. 2.Terminal symbol
<9>
<8>
1 Electromagnetic
BN
Pink PK Travel motor 1 switch 1 Plug AMP 170020-2
BKWH
Orange OG W2 V2 U2 1 2 Plug AMP 170020-3
BUBK BKWH
Note 4
2P-X
1 1 AMP 170002-5
6P 1 Receptacle AMP 170021-1
Ex) BKWH (=Black/White) Bearing sensor BK 2 Receptacle AMP 170021-3
Black colored harness with White line. AMP 170003-5
switch
Brake
7 Receptacle AMP 41729
2P
<7>
<6>
<5>
2P 3.Installation notes of charger and panel
(Water proof)
WH
W1 V1 U1
3P Battery Use neither washer nor plainness to break the painting film
interlock Charger,
(Water proof) switch controller by the M8 volt, the washer, and the lock to energize the panel
EPS motor and the body when the charger and the panel are installed in the body.
4.Cover the cap on the hydraulic motor only for 9L-13L.
Steering angle
White line potentiometer
2P
Cover (1918-58000)
(Water proof)
Harness,BC Harness,body(3)
Black color

FBR(M)10H~18-(H)75 4-2-3.
54000-15731-0E
131
P-mast M,PFL-mast
Only for trucks with laser positioners Only for trucks with laser positioners
Head guard(Left) Head guard (Right)
Laser device
Laser device
Level sensor
Level sensor
4P 6P 4P 4P
RD Harness, WH BK WH Harness,
control panel(1)
Head lamp control panel(2)
Head lamp
2 1 2 1
HL 2P 2P 2P 2P HL
Harness, EPS
controller
Harness, WHGN CN2 CN1
mast(2) mast(2)
2 2 RDBK 2 2
WHBU
2 2 Hanging on Hanging on 2 2
the mast the mast Only for trucks with laser positioners
Display
CN3 board
WH
WH
BK
BK
CN5 CN4
2P-Y 2P-X
(Water proof)
6P
Laser pointer
TSL Refer to the diagram switch (Option)
Blower Harness, (Water proof)
Display TSL
2 2
Mast
transition Only for trucks with
Horn switch 2 2
signal lamp
2 2 2P
WH 2 2
RD
BU
RD
BU
6P Only for trucks with laser positioners
Control panel
(Water proof) 4P
Harness,Head guard
Harness,mast(1)
Key switch
Harness,Head guard 4P 6P Harness,controller 6P
WH BK
YE

BKWH
BKWH
GNRD
BNRD
4P
BU
RD
RD Accelerator
Only for FBR(M)-H75
<11>
Bearing sensor Bearing sensor
<4>
6P
GNWH
forward buzzer
RDWH
BKWH
BKWH
RDBK
6P
WH (Water proof)
BN
Electro Relay for forward output Electromagnetic

magnetic brake 1 1 1 1 1 1 <6> <7> <5> <9> <10> <8> Harness, switch
valve switch
100A
325A
40A
4P
RDGN
RDBK
RDYE
WH
6P
RD
BU
(Water proof)
backward buzzer 2P
BK
10A
10A
10A
Open for FBR-(H)75
4P 4P Only for 4P
CN8 CN7 CN6 CN5 FBR(M)-H75
(Water proof) Relay for backward output (Water proof)
RDWH
Reach
RDBK
Lift 2
Lift 1
Att.1
Tilt
1 1 CN4 1 1
4P <1> <2>
BKWH
BKWH
1 1 <2><12> BK
1 1 CN3 1 1
NA -
4P
+
MPU board Comp.
1 1
CN2 Control valve 7 7
WHGN
GNWH
GNWH
WHGN
+
CN1 <4>
(Water proof)
F+
Horn
R L
Reference:
switch
Brake
Suspension
Control unit EPS
2P
Harness mark/color lock coil
3P
sensor
(Water proof)
Red RD Contactor Ass'y
Black BK Hydraulic motor
Charger panel -
+
Green GN Transformer (Option)
Yellow YE Only for trucks with charger Only for trucks with charger
Battery
White WH (24V)
Brown BN
Blue BU
<11>
+ Rectifier Secondary- Ptimary- <Note>
<12> - side side
1.<n> of lead wire shows wire No.
<10>
<9>
<8>
Gray GY Traction motor

Electromagnetic 2.Terminal symbol
Pink PK
switch 1 Plug AMP 170020-2
Orange OG W2 V2 U2 Forward, backward buzzer 2 Plug AMP 170020-3
Note 4 6P AMP 170002-5
Ex) BKWH (=Black/White) Bearing sensor 2P-X
GNWH
1 Connect and start BK 1 Receptacle AMP 170021-1
Black colored harness with White line. BKWH
1 hourmeter counting. 2 Receptacle AMP 170021-3
BN
1 AMP 170003-5
BKWH Receptacle AMP 41729
<7>
<6>
<5>
1 2P 7
BUBK BKWH
3P Battery
1 1 WH 3.Installation notes of charger and panel
W1 V1 U1 interlock Charger, Use neither washer nor plainness to break the painting film
(Water proof) switch controller by the M8 volt, the washer, and the lock to energize the panel
EPS motor
and the body when the charger and the panel are installed in the body.
Steering angle 2P 4.Cover the cap on the hydraulic motor only for 9L-13L.
White line potentiometer
Cover (1918-58000)
(Water proof)
Harness,BC Harness,body(3)
Black color

FBR(M)20~40-(H)75 4-2-4.
54000-15741-0E
132
B Harness, mast (1)

AMP 174262-2
AMP 171898-1
1
N1 Head guard (Left) 3 2 1
1 2 3
GNWH
BUWH
WHBU
BNWH
6 5 4
YEBU
RDGN
4 5 6 38
BK
RD
BN
AMP 172134-7
WHGN
WHRD
WHBU
RDBK
RDYE
WHBK
BKWH
RDBK
Water proof Plug RD▲ AMP 2-179958-2
5 1 S 60B
RD
Plug 6P 6P 2P-Y
WHGN
WHRD
WHRD
WHBU
WHBU
BUWH
BKWH
1 2 BU▲
RDGN
RDGN
RDGN
YERD
RDYE
YERD
RDYE
YEBU
BNYE
BUYE
BUYE
BUBK
BNBK
YEBK
BKYE
WH 24 24 24 24 24 24 5 2 Q 68B Receptacle
3 4 3 3 3
BN
BK
5B 62B 83G
5B 62B 83G
1 2 3 4 5 6 YE▲
A A A
1 2 3 4 5 1 G 66B AMP 1-179958-2
Plug A Y1 point c
A Y1 N1,P A,I Z 3 3 3 3 3 3 3 3 3 GN▲ 2P-X 36
4P 8B 78I 91B 20B 22B
76C 40B
26 1 2 3 4 5 6 1 2 3 4 1 2 3 4
5 2 G 67B
Receptacle
8B 78I A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
YE Y2,L2 B P,Y1 Z Z
A point c
A E,N1 92B 21B 23B Z,L1 1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920 RDYE 1 Z 52B
24 AMP 174655-2
1 2 3 4 5 6 82C 62A 82B 48B 49B
83F 73A 1 2 3 4 5 6
72B
X I L1 N2 Y2 A A A R R E X BKYE 2 24 Z 53B 35
BUWH
Stopper
point c,P Y1 24 24 24 24 24
3 3 3 3 3 3 2 1 Water proof N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I 3 Z 51B
24
AMP 174262-2 6 5 4
WHBU 4 24 Z 50B 5 4 3 2 1
46B 78J Plug 6P 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D 10 9 8 7 6
Plug Stopper 5
Z point c,P 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A
RD 24 6 I 76E
4P
1 2 3 4 11 10 Control valve RD
RDWH 24 7 N2 83A
Main controller W Plug Plug Plug WH Water proof 12 13
RDWH
micro switch
BKWH
24 8 C 65B
RDWH
BKWH
YERD
RDYE
BKYE
YERD
RDYE
6P GNWH
BKYE
3 3 3 3 4P 4P Plug 10P
F
24 9 C 64B
AMP 172134-9 WH CN1 CN2 WH BK BU
47 harness 24 10 C 63B
1 2
23 AMP 171898-1 AMP 172134-1 AMP 172134-2 R EPS controller
WHGN
RDWH
BKWH
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
BUYE
AMP 171898-1 3 4
WHBU 16 15141312 11 10 9 20 19 18 17 1615141312 11 AMP 172134-7
54B T 1 3 1 2 3 1 2 1 2
X
BU RDWH
56B T 2 R,L3 83B
Key switch
3 3 1
Plug 4 5 6 AMP.040 series AMP.040 series 3 4 3 4 RDYE Plug
Old figure 1 2 3 3 3 2 Z 45B
6P BNWH WHGN 4P 1 2
4 5 6 WH 55B T 4 3
GNRD multi lock·connector multi lock·connector 20 21 BKWH
3 3 Y1 73C
YE
58B S 5 3 3 4 V,Y2 78B 3 4
59B S 6 3 BNRD
Y1 Control panel (1) 175966-2 175967-2
24 AMP 172130-1
point c Z Display board Y2 Control panel (2) N2 Head guard (Right) 22
150
27
75C E 1
BN AMP 172130-1
GNWH
Steering angle 15B 14B A 1 24
YERD Refer to note 10 Plug
AMP 172134-9 Old figure RDBK
M
74C E 1 YEBU BNBK 2P GNWH 3 1
A 2 3 1 Z 41B 1 RDGN L2,point c
potentiometer
24 3 3
78K N1,P
BKWH YEBK YEBK WH 3 1 X 72C Plug
RDWH 3 2
1 16B A 3 24 3 2 Z 42B
2 RDWH 3 3 BNBK
83E 4P
3 4
78L P,Q 1 BKWH YERD 3 2 1 2 RDGN
Z 43B RD
RDWH AMP 174357-2 RDYE BNYE 3 4
1 3
RDWH
83H B,O 1 3 1 T 80A AMP 171898-2 Z 44B 3 4 3
2
3
3
YERD Relay for forward output L2
RDBK RDGN 3 2 Z,T 81A 4 3 BNYE
82A Y2 1 RD Plug (See note 6)
3 2 1
BKWH
YEBU
3
3
3
3
4 Y2,E 78E
5
X,R 76D
Z 71B
6P
BK
1 2 3
4 5 6
L1 Relay for control
power supply
L1 Relay for control power supply RDBK 3 1
BN
6 Connect Ca1a-DC24V relay. 3 3
P Accessory
RDWH
I
Connect Ca1a-DC24V relay.
Water proof 6 7
Charger panel
3 2
YEBK 3 4
Plug 3P 25
AMP 172134-1
AMP 174357-2 RDBK 3 1 Y1,L3 82D Relay for backward output L3
GNWH Plug
BU RDWH
3 3 E 74A 4P 44 44
RDWH Water proof 1 2 (See note 7)
RDBK
24 1 R 63A 3 2 L3,L1 83D
GNWH 3 2 1 BNBK WH
Capacitor WH
24 2
3 R 65A
R 64A Plug 3P 3 4 A 1B 3 4
BUWH
24
BKRD
125V,0.022μF 39
C EPS sensor L2 Relay for
WH
RD
forward output
(See note 9) 1 1
BUBK
1 Z 39B
(See note 6) BNRD
8 F 59A
A P,point b BKWH
200
24 24 24 24 1 I,E 78F RD▲
4B 83I AMP 172134-2
E
31 30 27 29 BN 8 R 60A
1 3 2 4 L3,P 75B RDBK
1
Fwd / Bwd buzzer
WHBK
3 1 L2,T 82E
A A
BKWH BN Plug
3 3
S
1 E,E 78G E 75A 4P
RDWH
Fuse
BK
1 2
30B 32B 14 15 Suspension GNWH
L2,P 74B YEBK
3 2 N2,L2 83C WH
O
1 3 4 A 2B 3 4
3 3 A A
lock coil BKWH
1 E,point c 78H
GNRD
8 F 58A
L3 Relay for
31B 33B
1 2 Attach the cover (sleeve)
A for shur receptacle.
backward output
Water proof Relay should be tied with harness.
180B
Plug 4P AMP 174352-2
(See note 7)
A
Refer to note 10 AMP 172130-2
181B AMP 174257-2 8 9 WHRD 24 1 A 3B Water proof
RDWH 2 1 WHBU 3 1 F 54A Plug
24 2 point b 83J Plug 2P BNWH
Speed sensor 3 2 F 55A 2P 1
H
Plug
D1
2 1
2P
RD
4 3
(Travel) Brake switch 4 5
BK 2
41
46
19 AMP 172130-9 YE▲ AMP 1-353046-2 32 18
5 1 R 66A
BU▲
1
GN▲
5 2 R 67A
2P-X
Tab G EPS motor BKWH
8 R 68A
Q GND terminal 78A N2 7
BKWH Label indication is required.
2 P 78M
8 WHBK
+
37
34
point b
BKWH Z 77B Y2 7
100V L
i Battery interlock switch
V Horn 42
22μ BU 8 F 56A
T Contactor
AMP 174257-2
9 8 WH
Water proof 12B A 1 24
2 1 11B A 2 24
RDYE
4 3 Plug 4P BKYE 10A
Fuse
13B A 3
10B A 4
24
24
BU RDBK 18
BK BK Label indication is required.
Approx.40
10A
10A
R U Accelerator RDGN
L3 82F
18
BK
10A
BK
R
8 I 80B
45
I 81B
<Note>
Clamp 40 50 RDYE
1.Terminal symbol
40
WHRD
RDWH
RDBK
YERD
BNBK
YEBK
BKYE
GNWH
WHGN
(See note 8)
WHRD
RDYE
YERD
BUWH
WHBU
BNWH
BUWH
YEBU
WHBK
BKYE
YEBK
RDGN
:Plug(plated) AMP 170020-2

YERD
BKRD
YEBU
BUYE
1
Reference: 43
RD
RD
WH
3
BU
WH
BK
Sleeve (for single wire) AMP 170887-1

RD
BK
BK
Harness mark/color 1 :Receptacle(plated) AMP 170021-2

Figure.1 Sleeve (for single wire) AMP 170899-1
Red RD 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Sleeve (for double wire) AMP 170890-1 2. : Braided wires under 25mm pitch.
Black BK 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
W W W W i Z Z Z D1 D1 U U U M M L2 H B B X 3 :Receptacle AMP 170032-5
Green GN 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76B AMP 179461-5
3.All pin layout of connector shows the view from terminal insert side.
Yellow YE Vinyl tube Capacitor Vinyl tube W W Z Z Z D1 D1 i U M L3 O Y1 point b 24 :Receptacle AMP 171630-1 4.Write or impress the letters with undamped ink.
White WH AMP 173699-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92733)
RDWH
RDWH
Fill the inside of the vinyl tube (Non polarized) 92A 21A 25A 27A 29A 31A 33A 13A 15A 2A 4A 7A 83K
to O
181A
to H
with silicon adhesive. to B
Brown BN RDWH to L1 AMP 172746-2(Stopper) 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
Blue BU to N1 18 RDWH AMP 172748-2(Stopper)
7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Gray GY CN8 CN7 CN6 CN5 RDWH 5 :Tab AMP 917805-2
18 AMP 917803-2 8.Fuses should be placed in a circle, as shown in Figure 1.
Pink PK to B
Orange OG 8 7 6 5 BKWH to E 5 :Receptacle AMP 316041-2 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 18
to A
to N1 BKWH AMP 179956-2 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
Tie wrap With solder Tie wrap 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 BKWH 6 :Receptacle AMP 173716-2 10.Load out in opposite direction ( 180°) of A wiring.
Ex) BKWH (=Black/White) AMP.040 series AMP.040 series AMP.040 series AMP.040 series AMP 175061-2
Black colored harness with White line. multi lock·connector multi lock·connector multi lock·connector 1 multi lock·connector 2 :Receptacle (With sleeve) AMP 41729
Figure.2 point b detailed chart point c detailed chart
7
175966-2 175967-2 175966-2 175967-2

18 :Pressed sleeve JST FNC-1.25
Pressed sleeve applied part detailed chart
A MPU board
(See note 4)
White line
Black color
Body harness (*FET) 4- 2.
FBR(M)9~13-75 4-2-5.
54000-92583-0E
133
B Harness, mast (1) 38

RD▲ AMP 2-179958-2
5 1 S 60B
AMP 174262-2 BU▲ 2P-Y
AMP 171898-1
1 5 2 Q 68B Receptacle

1 2 3
YE▲
5 1 G 66B AMP 1-179958-2
GNWH
BUWH
WHBU
BNWH
YEBU
6 5 4
4 5 6 GN▲
5 2 G 67B 2P-X 36
BK
Receptacle
AMP 172134-7
RDGN
WHGN
WHRD
WHBU
WHBK
BKWH
RDBK
RDYE
RDBK
Water proof Plug
RDYE
RD
BN
AMP 174655-2
RD
Plug 6P 6P 1 Z 52B
24
WHGN
35
WHRD
WHRD
WHBU
WHBU
BUWH
BKYE
BKWH
RDGN
RDGN
RDGN
1 2
YERD
RDYE
YERD
RDYE
YEBU
BNYE
BUYE
BUYE
BUBK
BNBK
YEBK
BKYE
WH 24 24 24 24 24 24 2 24 Z 53B
BUWH
3 4 3 Z 51B
BN
24
BK
5B 62B 83G 1 2 3 4 5 6 WHBU 4 24 Z 50B 5 4 3 2 1
5B 62B 83G
A A A Stopper 5 10 9 8 7 6
Plug A Y1 point c 3 3 3 3 3 3 3 3 3 3 3 3 RD
A Y1 N1,P 24 6 I 76E
4P 8B 78I 91B 20B 22B
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4
RDWH 24 7 N2 83A
YE 8B 78I A A A A,I Z
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WH 24 8 C 65B
Water proof 12 13
F
Y2,L2 B P,Y1 Z Z GNWH
A point c
83F 73A 1 2 3 4 5 6
A E,N1
1 2 3 4 5 6
Main controller harness 92B 21B 23B 26 76C 40B 82C 62A
1 9 2 10 3 11 4 12 5 6 13 7 18141516
X I L1 N2 Y2
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920
A A A R R E X
82B 48B 49B BU
24 9 C 64B
24 10 C 63B
Plug 10P
Stopper
R EPS controller
L1,B Y1 24 24 24 24 24
3 3 3 3 3 3 2 1 Water proof Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I
AMP 174262-2 6 5 4
46B 78J Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D
AMP 172134-7
Z B,P
1 2 3 4 AMP 171898-2 11 10
Control valve 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A RDWH 3 1 R,L3 83B
W
RD Plug Plug Plug Plug RDYE Plug
RDWH
micro switch
BKWH
RDWH
BKWH
3 2 Z 45B
YERD
112A T 1 3
RDYE
BKYE
YERD
RDYE
6P
BKYE
3 3 3 3 2 4P 4P 4P WHGN 4P 1 2
3 3 Y1 73C
Plug GNWH RD WH CN1 CN2 WH BK BKWH YE
47 1 2 3 6P 108A a1 3 3
GNWH
3 4 V,Y2 78B 3 4
BK 110A a2 4 3
4 5 6 5 WHGN
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2
N2 Head guard (Right)
109A a1 3
WHGN
22
WHGN
111A a2 6
RDWH
BKWH
3
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
BUYE
23 16 15141312 11 10 9 20 19 18 17 1615141312 11
1 2 1 2 3 1 2 1 2
AMP 171898-1 3 4 4 5 6 AMP.040 series AMP.040 series 3 4 3 4
Old figure 54B T 1 3
WHBU
BU 20 21
RDYE
24 1 A 104B AMP 174262-2
X
2
56B T 3 multi lock·connector multi lock·connector BKYE
Plug
Key switch 4 A 105B
24
1 2 3 3 WHBK
4 5 6
6P
WH
58B S
4
55B T
5
3
3
BNWH
GNRD Y1 Control panel (1) 175966-2 175967-2 BUBK
GNWH
24
24
2
5 A 107B
A 106B Water proof
Plug 6P
3 2 1
6 5 4
Z Y2 Control panel (2)

BNRD 24 3 F 110B
24 59B S 6 3
Display board WHGN 24 6 F 111B
point c Front wheel(right)
27 50
75C E 1
BN a2 speed sensor
GNWH AMP 172130-1
74C E 1 Refer to note 10 RDYE 3 1 A 104B
BKWH YERD Plug BKYE Plug
Steering angle Old figure
3 4 A 105B
78K N1,P 1 14B A 1 6P
M potentiometer
24 WHBK
BKWH 15B A 2 24
YEBU BNBK 3 1 Z 41B 2P 1 RDGN L2,point c
AMP 172134-9 BUBK
3
3
2
5 A 107B
A 106B
BK
1 2 3
3 1 4 5 6
78L P,Q 1 YEBK YEBK 3 2 Z 42B WH RDWH X 72C GNWH 3 3 F 110B
RDWH 16B A 3 24
2 3 3 83E Plug WHGN 3 6 F 111B
83H B,O 1 YERD 3 2 4P 1 2
RDBK Z 43B
AMP 174357-2 BNYE 3 4 RD
82A Y2 1 RDYE AMP 171898-2 Z 44B 3 4
Old figure
3 1 T 80A
RDGN 3 2 Z,T 81A Plug RDBK 3 1

RD GNWH
P Accessory
3 3
3 2 1 3 3 X,R 76D 6P RDWH
BKWH 3 4 Y2,E 78E 1 2 3 power supply BNBK
3
3
2
4
YEBU BK
3 5 Z 71B 4 5 6 RDGN
6 Connect Ca1a-DC24V relay. 1 3
RDWH
6 7
I Charger panel
3 3
YERD
Water proof 2 3
BNYE Relay for forward output L2
Plug 3P 25 4 3
(See note 6)
RDBK AMP 172134-1
AMP 174357-2 3 1 Y1,L3 82D
GNWH Plug RDBK
3 3 E 74A 44 L1 Relay for control power supply
RDWH
3 1
BU Water proof RDWH 4P
RDBK
BN
24 1 R 63A
BNBK 3 2 L3,L1 83D WH
1 2 RDWH
3 3
GNWH 2 R 64A Plug 3P 3 2 1 3 4
YEBK
3 2
WH
24 A 1B 3 4 3 4
24 3 R 65A
C EPS sensor L2 Relay for

forward output
44
Relay for backward output L3
39
1 1 (See note 7)
BUBK
1 Z 39B
(See note 6)
BUWH
200
BKRD
A P,point b BKWH BNRD

1 I,E 78F 8 F 59A
WH
100
RD
E
4B 83I BN AMP 172134-2
31 30 27 29 Fwd / Bwd buzzer RDBK RD▲
WHBK
1 L3,P 75B 3 1 8 R 60A

BN L2,T 82E Plug
BKWH 3 3
1 E,E 78G E 75A
BK
S
RDWH 4P
Suspension GNWH YEBK 3 2 N2,L2 83C WH
1 2
Fuse
O
1 L2,P 74B 3 4 3 4
Capacitor lock coil BKWH A 2B
GNWH
WHGN
24 24 24 24
BUWH
3 3
BKRD
1 E,B 78H
1 3 2 4
L3 Relay for GNRD
WH
Attach the cover (sleeve)

125V,0.022μF
RD
1 2 8 F 58A
A A for shur receptacle.
backward output
A
180B
24 24 24 24 24 24 (See note 9) 30B 32B 14 15 Relay should be tied with harness. (See note 7)
A 1 4 2 5 3 6 A A AMP 174352-2
31B 33B Refer to note 10 AMP 172130-2
181B A A F WHRD Water proof
24 1 A 3B
100B 102B 108B RDWH 2 83J 2 1 WHBU 3 1 F 54A Plug
24
point b Plug 2P BNWH 2P
A A F Water proof 3 2 F 55A 1
H
Plug
2P 101B 103B 109B
Plug 4P Brake switch BK
2
RD
AMP 174257-2 8 9 4 5 41
46
GNWH
WHGN
BUWH
BKRD
AMP 172130-9 Water proof 18

WH
32
RD
Plug 6P
YE▲
5 1 R 66A
AMP 1-353046-2
19 2 1
G EPS motor
3 3 3 3 3 3
2P-X BU▲
4 3 GN▲ 8 R 68A
Q GND terminal
1 4 2 5 3 6
1 AMP 174262-2 5 2 R 67A Tab
A A F
BKWH 78A N2 7
BKWH Label indication is required.
2 100B 102B 108B
P 78M
10A
WHBK
Speed sensor
A A F
8 +
RD BK BK
Battery 3 2 1
34
point b
BKWH Z 77B Y2 7
L
D1
101B 103B 109B 18
37 100V
i (Travel)
6 5 4
interlock switch Plug
6P
V Horn 42
22μ F 112B 8 F 56A
BU
T Contactor
BK
Front wheel(left) 1 2 3 (See note 8)

a1 speed sensor 4 5 6
9 8 AMP 174257-2
WH
Old 2 1 Water proof 12B A 1
11B A 2
24
24
RDYE
4 3 Plug 4P BKYE 10A
figure 13B A 3
10B A 4
24
24
BU RDBK 18
L3 82F
R
11
U
10A
Accelerator RDGN 18
BK BK
8 I 80B
45
I 81B
<Note>
1.Terminal symbol RDYE
Fuse Fuse 40
WHRD
RDWH
BUWH
WHBK
RDBK
YERD
BNBK
RDYE
GNWH
WHGN
YEBK
BKYE
(See note 8)
WHRD
BKRD
RDYE
YERD
BKYE
BUWH
WHBU
BNWH
BUWH
Approx.40
BUBK
YEBU
Approx.40
WHBK
BKYE
YEBK
RDGN
:Plug(plated) AMP 170020-2

YERD
BKRD
YEBU
BUYE
10A 10A 1
Reference:
WH
WH
43
RD
RD
RD
BU
WH
3
BK
10A Sleeve (for single wire) AMP 170887-1

RD
BK
BK
Harness mark/color R L 1 :Receptacle(plated) AMP 170021-2

Red RD 8 8
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Sleeve (for single wire) AMP 170899-1
40 50 40 50 Sleeve (for double wire) AMP 170890-1 2. : Braided wires under 25mm pitch.
Black BK Clamp Clamp 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
W W W W i Z Z Z D1 D1 U U U M M a1 a1 a2 L2 H B B X a2 3 :Receptacle AMP 170032-5
Green GN AMP 179461-5
91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A
Yellow YE W W Z Z Z D1 D1 i U M a1 a1 a2 L3 O Y1 point b a2 24 :Receptacle AMP 171630-1 4.Write or impress the letters with undamped ink.
White WH AMP 173699-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92763)
RDWH
RDWH
Figure.1
to O
to H
92A 21A 25A 27A 29A 31A 33A 181A 13A 15A 101A 103A 107A 2A 4A 7A 83K 105A
Brown BN to B
to L1
AMP 172746-2(Stopper) 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
RDWH
Blue BU 18 AMP 172748-2(Stopper)
to N1 RDWH 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Gray GY CN8 CN7 CN6 CN5 RDWH 5 :Tab AMP 917805-2
Pink PK Vinyl tube Vinyl tube 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
Orange OG
Capacitor
8 7 6 5 to B
to E
RDWH
Fill the inside of the vinyl tube (Non polarized) 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 BKWH
to A
18 BKWH
AMP 179956-2 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
with silicon adhesive. to N1
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 BKWH 6 :Receptacle AMP 173716-2 10.Load out in opposite direction ( 180°) of A wiring.
Ex) BKWH (=Black/White) AMP.040 series AMP.040 series AMP.040 series AMP.040 series AMP 175061-2
Black colored harness with White line. multi lock·connector multi lock·connector multi lock·connector 1 multi lock·connector 2 7 :Receptacle (With sleeve) AMP 41729
point b detailed chart point c detailed chart 18 :Pressed sleeve JST FNC-1.25
175966-2 175967-2 175966-2 175967-2
Tie wrap With solder Tie wrap Pressed sleeve applied part detailed chart
A MPU board
Figure.2 (See note 4)
White line
Black color
FBR(M)9~13-H75 4-2-6.
54000-92613-0E
134
B Harness, mast (1)

AMP 174262-2
AMP 171898-1
1
1 2 3
GNWH
BUWH
WHBU
BNWH
6 5 4
YEBU
4 5 6 37
BK
AMP 172134-7
WHGN
RDGN
RDBK
RDYE
RD▲
WHRD
Plug
WHBU
Water proof AMP 2-179958-2
WHBK
BKWH
RDBK
5 1 S 60B
6P
RD
RD
BN
Plug 6P 2P-Y
1 2
WHGN
WHRD
BU▲
WHBU
BUWH
WHRD
WH
WHBU
RDGN
BKWH
BUBK
BNBK
RDGN
RDGN
YERD
RDYE
BUYE
YERD
RDYE
BKYE
YEBU
BNYE
BUYE
YEBK
24 24 24 24 24 24
3 4
BN
BK
5B 62B 83G 1 2 3 4 5 6 YE▲
5B 62B 83G
A Y1 point c A A A 3 3 3 3 3 3 3 3 3 3 3 3
5 1 G 66B AMP 1-179958-2
Plug A Y1 N1,P GN▲ 35
91B 20B 22B 5 2 G 67B 2P-X
4P 8B 78I 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Receptacle
YE 8B 78I A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
A,I Z Y2,L2 B P,Y1 Z Z
A point c
1 2 3 4 5 6
A E,N1 92B 21B 23B
76C 40B
25 82C 62A
1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920
82B 48B 49B
RDYE 24 1 Z 52B AMP 174655-2
83F 73A 1 2 3 4 5 6 X I L1 N2 Y2 A A A R R E X BKYE 24 2 Z 53B 34
Stopper
point c,P Y1 24 24 24 24 24
3 2 1 Water proof Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I BUWH 24 3 Z 51B
3 3 3 3 3 AMP 174262-2 WHBU
6 5 4 24 4 Z 50B 5 4 3 2 1
46B 78J Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D 10 9 8 7 6
Stopper 5
Z point c,P 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A RD 24 6 I 76E
Control valve RDWH
11 10
W
1 2 3 4 24 7 N2 83A
Plug Plug 12 13
RDWH
Plug Plug WH
BKWH
Water proof
YERD
RDYE
RDWH
micro switch
BKYE
BKWH
24 8 C 65B
YERD
RDYE
BKYE
3 3 3 3 4P 6P 4P 4P GNWH Plug 10P
WH CN1 CN2 24 9 C 64B
RD WH BK BU
46 24 10 C 63B
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2 R EPS controller
WHGN
RDWH
BKWH
BUYE
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
22
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2 AMP 172134-7
3 4 4 5 6 3 4 3 4 RDWH 3 1 R,L3 83B
AMP.040 series AMP.040 series RDYE 3 2 Z 45B Plug
Old figure X multi lock·connector multi lock·connector WHGN 4P 1 2
Key switch BKWH
3 3 Y1 73C
Y1 Control panel (1) 19 20 3 4 V,Y2 78B YE 3 4

175966-2 175967-2
26 250
75C E 1 BN
74C E 1 GNWH
1 3 RDGN
78K N1,P 1 BKWH AMP 174357-2 3 3 RDWH
YERD
Steering angle AMP 172134-9 2 3
Oid figure
M potentiometer
BNYE
78L P,Q 1 BKWH RDGN L2,point c 4 3
YERD Water proof 3 1 X 72C
RDWH 24 1 A 14B RDWH Plug
83H B,O 1 YEBU 24 2 A 15B Plug 3P
3 2 1 Refer to note 10 YERD 3 3 83E 4P 1 2
RDBK YEBK 24 3 A 16B BNYE 3 2 Z 43B RD Relay for control
82A Y2 1 L1
3 4 Z 44B 3 4 power supply
6 7
P Accessory 29 30 L1 Relay for control
power supply RDBK
Suspension
1 3
RDBK P,point b Connect Ca1a-DC24V relay. 3 3 GNWH
1 A 4B
O
RDWH
RDWH 2 3
1 83I
lock coil 4 3 BNBK
AMP 172134-1
26 28 AMP 172130-1 RDBK
3 1 Y1,L3 82D Relay for
GNWH Plug L2 forward output
Plug RDWH 3
3
3
2
E 74A
4P 1 2 42
BNBK BNBK L3,L1 83D
WH
2P 1
S
3 1 Z 41B 3 4
YEBK 3 2 Z 42B
A 1B 3 4 Fuse
WH 2
40
L2 Relay for RDBK
45
1 3
BN
RDYE 3 1 T 80A AMP 171898-2 forward output 3
2
3
3 RDWH 38
YEBK
RDGN 3 2 Z,T 81A
4 3
BU▲ RD X,R 76D

Plug (See note 6)
Capacitor 68A R 8 BKWH
YEBU
3
3
3
4 Y2,E 78E
6P
BK
1 2 3 Relay for BNRD
125V,0.022μF Q GND terminal 4 5 6 L3
BKWH 3 5 Z 71B backward output 8 F 59A
AMP 172134-2
BUWH
BKRD
6 RDBK RD▲
78M P
I
WHBK
(See note 9) 8
Charger panel BN 3 1 L2,T 82E 8 R 60A
WH
Z BKWH Plug
RD
24 RDWH 3 3 E 75A
4P
BK
AMP 174357-2 3 2 N2,L2 83C 1 2 GNRD

YEBK 3 4 BK
3 3 24 24 24 24 A 2B 3 4 8 F 58A
BU 24 1 R 63A Water proof
1 2
A
1 3 2 4
A A
GNWH
WH
24 2
24 3 R 65A
R 64A Plug 3P
3 2 1
L3 Relay for
backward output
14 15
30B 32B Relay should be tied with harness. (See note 7)
C EPS sensor
180B
A A A
181B 31B 33B BUBK
1 Z 39B
AMP 172130-1
BKWH WHBU Plug
3 1 F 54A
Water proof 1 I,E 78F BNWH 2P
Plug BN Refer to note 10 3 2 F 55A 1
2P
RD
Plug 4P
BKWH
1
1
L3,P 75B
E,E 78G
E Fwd / Bwd buzzer WH 2
AMP 174257-2 8 9 GNWH
1 L2,P 74B E,point c
18 AMP 172130-9 BKWH
1 31
78H
2 1 Attach the cover (sleeve)
4 3 for shur receptacle.
1 Label indication is required.
2 F Main controller harness WHRD
AMP 174352-2
V Horn
78A N2 7 BKWH
WHBK
+
Battery Speed sensor 24 1 A 3B
point b
Water proof 77B Y2 7
100V L
D1
RDWH 2 1
i AMP 171898-1 BU
24 2 83J
23 Plug 2P
interlock switch (Travel) 54B T 1 3 WHBU
41
22μ 8 F 56A
Plug
2
56B T 3 BU
50 H Brake switch 4 5 T Contactor
1 2 3
po
3
6P 55B T 4 3 BNWH
4 5 6 WH 58B S 5 3 GNRD
BNRD int AMP 174257-2
59B S 6 3
b 12B A 1 24 WH
2 1 Water proof RDYE
11B A 2 24 10A
4 3 Plug 4P 13B A 3 24 BKYE
10B A 4 24 BU RDBK
18
9 8
Fuse L3 82F 10A R
U
Approx.40
10A
10A
Accelerator RDGN
18
BK BK
8 I 80B
44 36
R <NOTE>
I 81B
8 RDYE
YE▲ AMP 1-353046-2 1.Terminal symbol 39
GNWH
WHGN
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
WHBK
RDGN
(See note 8)
YERD
BKRD
RDYE
YERD
RDBK
YERD
YEBU
BUYE
YEBU
BNBK
BKYE
YEBK
YEBK
BKYE
40 50 5 1 R 66A
Clamp :Plug(Plated) AMP 170020-2
WH
WH
42
RD
RD
RD
1
BU
BK
BK
BK
3 GN▲ 2P-X
5 2 R 67A Tab Sleeve(for single wire) AMP 170887-1
1 :Receptacle(Plated) AMP 170021-2
Figure.1
6 6 6 6 6 6
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8
6 6 6 6 6 6 6 6 6 6 6 6
4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11
6 6 6 6 6 6 6
4 12 5 6 1314 7 8 1516 1 9 2 10 3 11
6 6 6 6 6 6 6 6 6
6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
G EPS motor 33 Sleeve(for single wire)
Sleeve(for double wire)
AMP 170899-1
AMP 170890-1
W W W W i Z Z Z D1 D1 U U U M M L2 H B B X
91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76B AMP 179461-5 3.All pin layout of connector shows the view from terminal insert side.
W W Z Z Z D1 D1 i U M L3 O Y1 point b :Receptacle AMP 171662-1 4.Write or impress the letters with undamped ink.
Reference: 92A 21A 25A 27A 29A 31A 33A 181A 13A 15A 2A 4A 7A 83K
4
Harness mark/color Vinyl tube Capacitor Vinyl tube to B AMP 173707-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92743)
Fill the inside of the vinyl tube (Non polarized) RDWH to L1 AMP 172888-2(Stopper)
Red RD 18 RDWH 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
with silicon adhesive. to N1 AMP 172748-2(Stopper)
Black BK
RD to H
CN8 CN7 CN6 CN5 RDWH
:Tab AMP 917805-2 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Green GN 5
W H
RD to
H
Yellow YE to B AMP 917803-2 8.Fuses should be placed in a circle, as shown in Figure 1.
W O
White WH
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 BKWH
18
to E 5 :Receptacle AMP 316041-2 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
Brown BN to N1 BKWH AMP 179956-2
1
The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
8
Blue BU 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 BKWH
RD o A
AMP.040 series AMP.040 series AMP.040 series AMP.040 series 10.Load out in the same direction of A wiring.
W
Gray GY Tie wrap With solder Tie wrap
t
AMP 175061-2
H
Pink PK multi lock·connector multi lock·connector multi lock·connector 1 multi lock·connector 2 :Receptacle(with sleeve) AMP 41729
Orange OG point b detailed chart point c detailed chart 7
175966-2 175967-2 175966-2 175967-2 12 :Solderless sleeve JST FNC-2
Figure.2 Pressed sleeve applied part detailed chart
A MPU board
(See note 4)
White line
Black color
FBR(M)10H~18-75 4-2-7.
54000-92593-0E
135
37
B Harness, mast (1) RD▲
5 1 S 60B AMP 2-179958-2
AMP 174262-2 BU▲ 2P-Y
AMP 171898-1

1 2 3
YE▲
5 1 G 66B AMP 1-179958-2
GNWH
BUWH
WHBU
BNWH
6 5 4
YEBU
4 5 6 GN▲
5 2 G 67B
2P-X 35
BK
Receptacle
AMP 172134-7
WHGN
RDGN
RDBK
RDYE
Water proof
WHRD
WHBU
WHBK
BKWH
Plug
RDBK
RDYE AMP 174655-2
RD
RD
BN
Plug 6P 6P 1 Z
24 52B
1 2 BKYE 34
WHGN
WHRD
WHBU
BUWH
WHRD
WHBU
RDGN
BKWH
WH
BUBK
BNBK
RDGN
RDGN
2 Z 53B
YERD
RDYE
24
BUYE
YERD
RDYE
BKYE
YEBU
BNYE
BUYE
YEBK
24 24 24 24 24 24 BUWH
3 4 WHBU 3 Z
24 51B
BN
BK
5B 62B 83G 1 2 3 4 5 6 424 Z 50B 5 4 3 2 1
5B 62B 83G
A A A Stopper 5 10 9 8 7 6
Plug A Y1 point c
A Y1 N1,P
3 3 3 3 3 3 3 3 3 3 3 3 RD 24 6 I 76E
4P 8B 78I 91B 20B 22B RDWH 24 7 N2
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 83A
YE 8B 78I A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WH 24 8 Water proof 12 13
A,I Z Y2,L2 B P,Y1 Z Z GNWH C 65B
A point c
1 2 3 4 5 6
A E,N1 92B 21B 23B
76C 40B
25 82C 62A
1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920
82B 48B 49B BU 24 9 C 64B Plug 10P
83F 73A 1 2 3 4 5 6 X I L1 N2 Y2 A A A R R E X 24 10 C 63B
R EPS controller
Stopper
L1,B Y1 24 24 24 24 24
AMP 174262-2 6 5 4
11 10 Control valve AMP 172134-7
W
1 2 3 4
Plug Plug Plug Plug RDWH
RDWH
3 1 R,L3 83B
BKWH
micro switch
YERD
RDYE
RDWH
BKYE
BKWH
RDYE
YERD
RDYE
Plug
BKYE
3 3 3 3 4P 6P 4P 4P 3 2 Z 45B
RD WH CN1 CN2 WH BK WHGN 3 3 Y1 73C 4P 1 2
46 BKWH 3 4 V,Y2 78B YE 3 4
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2
WHGN
RDWH
BKWH
BUYE
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 21
22
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2
Old figure X Key switch
multi lock·connector multi lock·connector
RDYE
BKYE 24 1 A 104B
AMP 174262-2
Y1 Control panel (1) 19 20 24 4 A 105B

WHBK
175966-2 175967-2 BUBK
24 2 A 106B Water proof 3 2 1
point c Z Display board Y2 Control panel (2) GNWH

WHGN
24
24
24
5 A 107B
3
6 F 111B
F 110B
Plug 6P 6 5 4
26 250 Front wheel(right)

75C E
74C E
1
1
BN
GNWH a2 speed sensor
78K N1,P 1
BKWH
AMP 174357-2
78L P,Q 1 BKWH
RDGN L2,point c
AMP 172134-9 RDYE
RDWH YERD Water proof 3 1 X 72C BKYE
3 1 A 104B
Plug
83H B,O 1 24 1 A 14B Refer to note 10 RDWH 3 3 Plug 3 4 A 105B
YEBU
Old figure
3 2 1 83E WHBK 6P 1 2 3
RDBK 24 2 A 15B Plug 3P YERD 3 2 4P 1 2 BUBK
3 2 A 106B
BK
82A Y2 1 YEBK 24 3 A 16B BNYE Z 43B GNWH
3 5 A 107B 4 5 6
3 4 Z 44B RD 3 4 WHGN
3
3
3
6 F 111B
F 110B
6 7
P Accessory 29 30
Steering angle
M potentiometer L1 Relay for control
power supply
RDBK 1 P,point b A 4B Connect Ca1a-DC24V relay.
RDWH 1 83I 1 3 RDGN
3 3 RDWH
YERD
Old figure
2 3
AMP 172130-1 AMP 172134-1 BNYE
26 28 RDBK 3 1 Y1,L3 82D
4 3
GNWH 3 3 Plug Relay for control

Plug RDWH E 74A
4P 1 2 43 L1 power supply
Suspension BNBK 3 1 Z 41B 2P 1 BNBK
3 2 L3,L1 83D
WH
O lock coil YEBK 3 4 A 1B 3 4
3 2 Z 42B WH
2 RDBK
Relay for
1 3
L2
3 3 GNWH
40 forward output
RDWH
S
2 3
45 RDYE AMP 171898-2 BNBK
3 1 T 80A
Fuse
4 3
RDGN 3 2 Z,T 81A Plug
RD 3 3 X,R 76D 6P (See note 6) Relay for
BKWH 1 2 3 L2 forward output 38
BUWH
BKRD
BU▲ 3 4 Y2,E 78E BK

68A R 8 YEBU 4 5 6
Q GND terminal
3 5 Z 71B
WH
RD
6 AMP 172134-2 RDBK

WHBK
BKWH RDBK
I Charger panel
1 3
3 1
78M P 8
24 BN 3 3
L2,T 82E
Plug 3 3 BN
RDWH BNRD
BK
3
Z BKWH RDWH E 75A 2
YEBK 8 F 59A
AMP 174357-2 3 2 N2,L2 83C 4P 1 2 4 3
YEBK BK RD▲
3 4 A 2B 3 4 Relay for 8 R 60A
3 3 24 24 24 24
Capacitor BU
GNWH
WHGN
Water proof L3
BUWH
24 1 R 63A backward output

BKRD
GNWH Relay for

L3
1 3 2 4 3 2 1 GNRD
125V,0.022μF 24 2 R 64A Plug 3P
WH
1 2
RD
WH
A A A 24 3 R 65A backward output 8 F 58A
14 15 (See note 9)
30B 32B
C EPS sensor (See note 7)
24 24 24 24 24 24
180B Relay should be tied with harness.
A 1 4 2 5 3 6 A A
31B 33B BUBK
181B A A F
Main controller 1 Z 39B
F
100B 102B 108B BKWH
Water proof harness 1 I,E 78F
E Fwd / Bwd buzzer Refer to note 10

Plug A A F BN
Plug 4P 1 L3,P 75B
2P 101B 103B 109B BKWH
RD
AMP 174257-2 8 9 AMP 171898-2 1 E,E 78G AMP 172130-1
RD GNWH WHBU
AMP 172130-9 Water proof
112A T 1 3 1 L2,P 74B 3 1 F 54A Plug
2 BKWH BNWH 2P
Plug 6P Plug GNWH 1 E,point c 78H 3 2 F 55A 1
18 2 1 1 2 3 6P
108A a1 3 3
GNWH
Attach the cover (sleeve) WH
4 3 110A a2 4 3 for shur receptacle. 2
AMP 174262-2 4 5 6 BK WHGN 31
1 109A a1 5 3
WHGN
111A a2 6 3 AMP 174352-2
2
Speed sensor Display with the label etc.
D1
WHRD
Battery 3 2 1 24 1 A 3B Water proof BKWH
(Travel) RDWH
V Horn
AMP 171898-1 78A N2 7
i 23
6 5 4 24 2 2 1 10A
WHBU point b 83J Plug 2P
interlock switch 54B T 1 3 50 WHBK +
RD BK BK
L
H
2 BU 77B Y2 7 18
1 2 3
Plug
56B T
3
3
Brake switch 100V
6P BNWH 4 5 22μ F 112B 8 F 56A
Front wheel(left) 4 5 6 55B T 4 3
41
point b
WH GNRD
a1 BU
58B S 5 3
36
speed sensor 59B S 6 3
BNRD
(See note 8) T Contactor
GNWH
WHGN
AMP 1-353046-2
BUWH
BKRD
YE▲ AMP 174257-2

WH
RD
5 1 R 66A
2P-X
3 3 3 3 3 3 GN▲ Tab 12B A 1 24 WH
5 2 R 67A 2 1 Water proof RDYE
1 4 2 5 3 6 11B A 2 24
10A
BKYE
G EPS motor
4 3 Plug 4P
A A
100B 102B 108B
F
33
13B A 3
10B A 4
24
24 BU RDBK BK BK Display with the label etc.
A A F
18
44 L3 82F
R
101B 103B 109B
10A
Plug
6P
BK
U Accelerator RDGN
18
BK BK
8 I 80B
<Note> I 81B
GNWH
WHGN
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
BUWH
WHBK
WHBK
RDGN
YERD
BKRD
RDYE
YERD
BKRD
RDBK
YERD
RDYE
YEBU
BUYE
YEBU
BUBK
BNBK
BKYE
YEBK
YEBK
BKYE
BKYE
WH
WH
WH
1.Terminal symbol RDYE

RD
RD
RD
RD
BU
BK
BK
BK
1 2 3
3 39
4 5 6 1 :Plug(plated) AMP 170020-2 (See note 8)
Old 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Sleeve (for single wire) AMP 170887-1 42
Fuse Fuse :Receptacle(plated) AMP 170021-2
figure 1
Approx.40
Approx.40
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314

10A 10A Sleeve (for single wire) AMP 170899-1
Reference: 10A W W W W i Z Z Z D1 D1 U U U M M a1 a1 a2 L2 H B B X a2
Sleeve (for double wire) AMP 170890-1
Harness mark/color R L 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A
8 8 W W Z Z Z D1 D1 i U M a1 a1 a2 L3 O Y1 point b a2 3.All pin layout of connector shows the view from terminal insert side.
Red RD 92A 21A 25A 27A 29A 31A 33A 13A 15A 101A 103A 107A 2A 4A 7A 83K 105A
AMP 179461-5
40 50 40 50
181A
to B :Receptacle AMP 171630-1 4.Write or impress the letters with undamped ink.
Black BK Clamp Clamp RDWH to L1
24
18 AMP 173699-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92773)
Green GN to N1 RDWH
AMP 172746-2(Stopper)
RD to H
Yellow YE CN8 CN7 CN6 CN5 RDWH 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
W H
RD to
H
White WH to B 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Figure.1 :Tab AMP 917805-2
W O
5
Brown BN 8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 BKWH
18
to E
AMP 917803-2 8.Fuses should be placed in a circle, as shown in Figure 1.
to N1 BKWH
18
Blue BU 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 BKWH 5 :Receptacle AMP 316041-2 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RD o A
Gray GY AMP 179956-2 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
W
AMP.040 series AMP.040 series AMP.040 series AMP.040 series
H
Pink PK 1 2 6 :Receptacle AMP 173716-2 10.Load out in opposite direction ( 180°) of A wiring.
Vinyl tube Capacitor Vinyl tube multi lock·connector multi lock·connector multi lock·connector multi lock·connector point b detailed chart point c detailed chart
Orange OG AMP 175061-2
Fill the inside of the vinyl tube (Non polarized)
with silicon adhesive. 175966-2 175967-2 175966-2 175967-2 7 :Receptacle (With sleeve) AMP 41729
Pressed sleeve applied part detailed chart
Black colored harness with White line. A MPU board
(See note 4)
Tie wrap With solder Tie wrap
Figure.2

White line
FBR(M)10H~18-H75 4-2-8.
Black color
54000-92623-0E
136
B Harness, mast (1)

AMP 174262-2
AMP 171898-1
1
1 2 3
GNWH
BUWH
WHBU
BNWH
6 5 4
YEBU
4 5 6 37
BK
AMP 172134-7
WHGN
RDGN
RDBK
RDYE
Water proof RD▲
WHRD
AMP 2-179958-2
WHBU
WHBK
BKWH
Plug
RDBK
5 1 S 60B
RD
RD
BN
Plug 6P 6P 2P-Y
1 2 BU▲
WHGN
WHRD
WHBU
BUWH
WHRD
WHBU
RDGN
BKWH
WH
BUBK
BNBK
RDGN
RDGN
YERD
RDYE
BUYE
YERD
RDYE
BKYE
24 24 24 24 24 24
YEBU
BNYE
BUYE
YEBK
3 4
BN
5B 62B 83G
BK
1 2 3 4 5 6 YE▲
5B 62B 83G
A Y1 point c A A A 3 3 3 3 3 3 3 3 3 3 3 3
5 1 G 66B AMP 1-179958-2
Plug A Y1 N1,P
91B 20B 22B
GN▲
5 2 G 67B 2P-X 35
4P 8B 78I
8B 78I 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 Receptacle
YE A A A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
A,I Z Y2,L2 B P,Y1 Z Z
A point c
1 2 3 4 5 6
A E,N1 92B 21B 23B
76C 40B
25 82C 62A
1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920
82B 48B 49B
RDYE 24 1 Z 52B AMP 174655-2
83F 73A 1 2 3 4 5 6 X I L1 N2 Y2 A A A R R E X BKYE 24 2 Z 53B 34
BUWH
Stopper
L1,B Y1 24 24 24 24 24
3 3 3 3 3 3 2 1 Water proof Z,L1 N1,N2 A 72A 71A 43A 45A 49A 24B 27B 29B 50A 52A 39A 40A V N2,I 24 3 Z 51B
AMP 174262-2 6 5 4
WHBU 24 4 Z 50B 5 4 3 2 1
46B 78J Plug 6P 72B 73B 7B Q I L1 N1 Y2 I A A A R R I 77A 78D Stopper 5 10 9 8 7 6
Z B,P 79A 81C 44A 46A 48A 42A 25B 26B 28B 51A 53A 41A RD 24 6 I 76E
1 2 3 4 11 10 Control valve RDWH 24 7 P 83A
W Plug Plug Plug Plug WH Water proof 12 13
RDWH
BKWH
micro switch
YERD
RDYE
RDWH
24 8 C 65B
BKYE
BKWH
YERD
RDYE
GNWH
BKYE
3 3 3 3 4P 6P 4P 4P 24 9 C 64B Plug 10P
RD WH CN1 CN2 WH BK BU
46 24 10 C 63B
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2 R EPS controller
WHGN
RDWH
BKWH
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
BUYE
22
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2 AMP 172134-7
3 4 4 5 6 3 4 3 4 RDWH 3 1 R,L3 83B
AMP.040 series AMP.040 series RDYE Plug
multi lock·connector multi lock·connector 3 2 Z 45B
X
WHGN 1 2
Old figure Key switch 19 20 BKWH
3 3 Y1 73C 4P
Y1 Control panel (1) 175966-2 175967-2 3 4 V,Y2 78B YE 3 4

26
450
75C E 1
BN
GNWH RDGN
74C E 1 1 3
RDWH
BKWH AMP 174357-2 3 3
YERD
78K N1,P 1
Steering angle Oid figure
3
AMP 172134-9 2
BNYE
M
3
BKWH RDGN L2,point c 4
78L P,Q 1 YERD 24 1 A 14B Water proof potentiometer Refer to note 10 RDWH
3 1 X 72C
Plug
83H B,O
RDWH YEBU 3 2 1 3 3 83E
1 24 2 A 15B Plug 3P YERD 3 2 4P 1 2 Relay for control
RDBK YEBK 24 3 A 16B BNYE Z 43B RD
82A Y2 1 3 4 Z 44B 3 4 L1 power supply
6 7
P Accessory 29 30 L1 Relay for control
power supply
1 3
RDBK
Suspension
GNWH
RDBK P,point b A 4B 3
1 Connect Ca1a-DC24V relay. 3
RDWH
O
3
RDWH 2
BNBK
1 83I
lock coil WHRD
RDWH
24 1 A 3B
point b
4 3
24 2 83J AMP 172134-1

26 28 RDBK 3 1 Y1,L3 82D Relay for
GNWH Plug L2 forward output
AMP 174352-2 RDWH
3
3
3
2
E 74A
L3,L1 83D 4P 1 2 42
BNBK 3 4 WH
40 Water proof
A 1B 3 4
45 2 1 RDBK
L2
Plug 2P Relay for 1 3
BN
4 5 forward output 3 3
RDWH
H S
2 3
Brake switch
YEBK
BU▲
Fuse
4 3
68A R 8 AMP 172130-1 (See note 6)
Q GND terminal BKWH
Plug L3
Relay for
38
78M P 8 BNBK backward output
BUWH
BKWH 1 AMP 172134-2

BKRD
Z 3 1 Z 41B 2P
YEBK RDBK
WHBK
3 2 Z 42B 3 1 L2,T 82E

WH
WH 2
RD
BN Plug
24 3 3 E 75A
BK
RDWH 3 2 4P 1 2 BNRD
AMP 171898-2 N2,L2 83C 8 F 59A
RDYE YEBK 3 4 BK
3 1 T 80A A 2B 3 4 RD▲
Capacitor RDGN
3 3 24 24 24 24
3 2 Z,T 81A Plug 8 R 60A
RD
L3 Relay for
1 3 2 4 3 3 X,R 76D
1 2
A
125V,0.022μF A A
BKWH
YEBU
3 4 Y2,E 78E
6P
BK
1 2 3
4 5 6
backward output GNRD
180B (See note 9) 30B 32B 14 15 3 5
6
Z 71B
Relay should be tied with harness. (See note 7)
8 F 58A
A A A
31B 33B F Main controller harness I Charger panel
181B Refer to note 10 31
Water proof AMP 171898-1 AMP 172130-1
Plug WHBU 6 7
Plug 4P 54B T 1 3
BU BKWH WHBU Plug
2P 3 1 F 54A
RD Plug
56B T 2 3 AMP 174357-2 78A P 7 BNWH 2P
AMP 174257-2 8 9 1 2 3 6P
3
BNWH WHBK + 3 2 F 55A 1
55B T 4 3 BU Water proof 77B Y2 7 WH
4 5 6 WH GNRD 24 1 R 63A 2
18 AMP 172130-9 58B S 5 3
BNRD
GNWH
24 2 R 64A Plug 3P 3 2 1 100V
59B S 6 3 WH 22μ
V Horn
2 1 24 3 R 65A
4 3 23 AMP 172130-1 41
1
C EPS sensor Label indication is required.
10
2
0
Battery Speed sensor BUBK L
i interlock switch D1 (Travel) BKWH
1
1
Z 39B
I,E 78F
12B A 1
11B A 2
24
24
WH
RDYE
BU 8 F 56A
BKYE
E
BN
point b BKWH
1
1
L3,P 75B
E,E 78G
Fwd / Bwd buzzer
13B A 3
10B A 4
24
24
BU
T Contactor
GNWH
1 L2,P 74B E,point c
BKWH AMP 174257-2
1 78H
for shur receptacle. 2 1 Water proof 10A
4 3 Plug 4P RDBK
12
9 8
L3 82F 10A R
Fuse U Accelerator RDGN BK BK
Approx.40
12 8 I 80B
10A
10A
44
I 81B
R 36 <NOTE> RDYE
8 1.Terminal symbol 39
(See note 8)
GNWH
WHGN
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
WHBK
RDGN
YERD
BKRD
RDYE
YERD
RDBK
YERD
YEBU
BUYE
YEBU
BNBK
BKYE
YEBK
YEBK
BKYE
YE▲ AMP 1-353046-2 :Plug(Plated) AMP 170020-2 42

WH
WH
RD
RD
RD
1
BU
BK
BK
BK
Clamp 40 50 3 5 1 R 66A
GN▲ 2P-X Sleeve(for single wire) AMP 170887-1
5 2 R 67A Tab :Receptacle(Plated) AMP 170021-2
1
Reference: 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Harness mark/color Figure.1
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8
W W W W i
4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11
Z Z Z D1 D1
4 12 5 6 1314 7 8 1516 1 9 2 10 3 11
U U U M M
6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
L2 H B B X G EPS motor 33 Sleeve(for double wire)
:Receptacle
AMP 170890-1
AMP 170032-5
Red RD 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76B
3
Black BK AMP 179461-5
W W Z Z Z D1 D1 U M L3 O Y1 point b
4 :Receptacle AMP 171662-1 4.Write or impress the letters with undamped ink.
Green GN 92A 21A 25A 27A 29A 31A 33A 181A 13A 15A 2A 4A 7A 83K
to B AMP 173707-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92753)
Yellow YE Vinyl tube Capacitor Vinyl tube RDWH to L1 AMP 172888-2(Stopper)
18 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
White WH Fill the inside of the vinyl tube (Non polarized) to N1 RDWH AMP 172748-2(Stopper)
with silicon adhesive. CN8 CN7 CN6 CN5 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
RD to H
Brown BN RDWH 5 :Tab AMP 917805-2
W H
RD to
8.Fuses should be placed in a circle, as shown in Figure 1.
H
Blue BU AMP 917803-2
8 7 6 5 to B
W O
Gray GY 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 BKWH to E 5 :Receptacle AMP 316041-2 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
18 BKWH
to N1 AMP 179956-2
1
Pink PK 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
8
BKWH :Receptacle AMP 173716-2
RD o A
6
Orange OG AMP.040 series AMP.040 series AMP.040 series AMP.040 series 10.Load out in the same direction of A wiring.
W
t
1 2 AMP 175061-2
H
Tie wrap With solder Tie wrap multi lock·connector multi lock·connector multi lock·connector multi lock·connector
point b detailed chart point c detailed chart 7 :Receptacle(with sleeve) AMP 41729
Ex) BKWH (=Black/White) 175966-2 175967-2 175966-2 175967-2 12 :Solderless sleeve JST FNC-2
Black colored harness with White line. Figure.2 Pressed sleeve applied part detailed chart
A MPU board
(See note 4)
White line

Black color
FBR(M)20~40-75 4-2-9.
54000-92603-0E
137
37
B Harness, mast (1)
RD▲
5 1 S 60B AMP 2-179958-2
AMP 174262-2 2P-Y
AMP 171898-1 BU▲

1 2 3
YE▲
5 1 G 66B AMP 1-179958-2
GNWH
BUWH
WHBU
BNWH
6 5 4
YEBU
4 5 6 GN▲
5 2 G 67B 2P-X 35
BK
Receptacle
AMP 172134-7
WHGN
RDGN
RDBK
RDYE
Water proof
WHRD
WHBU
WHBK
BKWH
Plug
RDBK
RDYE AMP 174655-2
RD
RD
BN
Plug 6P 6P 124 Z 52B
1 2 BKYE 34
WHGN
WHRD
WHBU
BUWH
WHRD
WHBU
RDGN
BKWH
WH
BUBK
BNBK
RDGN
RDGN
2 Z 53B
YERD
RDYE
BUYE
24
YERD
RDYE
BKYE
YEBU
BNYE
BUYE
YEBK
24 24 24 24 24 24
BUWH
3 4 324 Z 51B
BN
WHBU
BK
5B 62B 83G 1 2 3 4 5 6 424 Z 50B 5 4 3 2 1
5B 62B 83G
A A A Stopper 5 10 9 8 7 6
Plug A Y1 point c 3 3 3 3 3 3 3 3 3 3 3 3 RD
A Y1 N1,P 24 6 I 76E
4P 8B 78I 91B 20B 22B
1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 RDWH 24 7 P 83A
YE 8B 78I A A A A,I Z Y2,L2 B
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
P,Y1 Z Z
WH 24 8 C 65B Water proof 12 13
A point c GNWH
1 2 3 4 5 6
A E,N1 92B 21B 23B
76C 40B
25 82C 62A
1 9 2 10 3 11 4 12 5 6 13 7 18141516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10181920
82B 48B 49B BU
24 9 C 64B Plug 10P
83F 73A 1 2 3 4 5 6 X I L1 N2 Y2 A A A R R E X 24 10 C 63B
Stopper
R EPS controller
L1,B Y1 24 24 24 24 24
AMP 174262-2 6 5 4
11 10 Control valve AMP 172134-7
W
1 2 3 4 RDWH
Plug Plug Plug Plug
RDWH
3 1 R,L3 83B
BKWH
micro switch
YERD
RDYE
RDWH
BKYE
BKWH
RDYE
YERD
RDYE
Plug
BKYE
3 3 3 3 4P 6P 4P 4P 3 2 Z 45B
RD WH CN1 CN2 WH BK WHGN 3 3 Y1 73C 4P 1 2
46 BKWH 3 4 V,Y2 78B YE 3 4
AMP 172134-9 AMP 171898-1 AMP 172134-1 AMP 172134-2
WHGN

RDWH
BKWH
BUYE
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 21
22
1 2 1 2 3 16 15141312 11 10 9 20 19 18 17 1615141312 11 1 2 1 2
Old figure X Key switch
multi lock·connector
175966-2
multi lock·connector
175967-2
RDYE
BKYE
24 1 A 104B AMP 174262-2
Y1 Control panel (1) 19 20 24 4 A 105B

WHBK 24 2 A 106B
BUBK Water proof 3 2 1
Reference: point c
Refer to note 10
Z Display board Y2 Control panel (2) GNWH
WHGN
24
24
24
5 A 107B
3
6 F 111B
F 110B Plug 6P 6 5 4
Harness mark/color 26
BN 450 Front wheel(right)
Red RD
a2
75C E 1
GNWH speed sensor
Black BK 74C E 1
BKWH
Green GN 78K N1,P 1
AMP 174357-2 AMP 172134-9
Steering angle RDGN L2,point c
M potentiometer
78L P,Q 1 BKWH RDWH 3 1 X 72C Plug RDYE 3 1 A 104B
Yellow YE RDWH YERD Water proof YERD 3 3 83E 4P
BKYE 3 4 A 105B Plug
Oid figure
WHBK
83H B,O 1 YEBU
24 1 A 14B
3 2 1 BNYE 3 2 Z 43B RD
1 2 BUBK
3 2 A 106B 6P
BK
1 2 3
White WH 82A Y2 1
RDBK YEBK
24 2 A 15B Plug 3P 3 4 Z 44B 3 4 GNWH
3
3
5 A 107B
3 F 110B
4 5 6
24 3 A 16B WHGN
Brown BN
3 6 F 111B
Blue BU
P Accessory 29 30
6 7 L1 Relay for control
power supply
Gray GY Connect Ca1a-DC24V relay.
Suspension 1 3 RDGN
RDBK
Pink PK P,point b A 4B RDWH
O
3
1 3
YERD
RDWH
lock coil Oid figure
2 3
1 83I BNYE
Orange OG WHRD 24 1 A 3B RDBK AMP 172134-1
4 3
RDWH 3 1 Y1,L3 82D Relay for control

26 28 24 2
point b
83J GNWH
3 3 E 74A
Plug
43 L1 power supply
RDWH 4P 1 2
Ex) BKWH (=Black/White) BNBK 3 2 L3,L1 83D
WH
AMP 174352-2 3 4 A 1B 3 4
Black colored harness with White line. 1 3 RDBK
S
GNWH
40
Fuse
3 3
Water proof
L2 Relay for RDWH
45 2 1 forward output
2 3
BNBK
Capacitor
4 3
Plug 2P
4 5 Relay for 38
125V,0.022μF 68A R 8
BU▲
H Brake switch AMP 172130-1
(See note 6) L2 forward output
(See note 9) Q GND terminal BKWH
BUWH
BKRD
RDBK
Plug RDBK AMP 172134-2 1 3
BN BNRD
78M P
WH
BNBK 3
RD
8 3
8 F 59A
Z BKWH 3 1 Z 41B 2P 1 BN 3 1 L2,T 82E
Plug 2 3 RDWH
WHBK
YEBK 3 2 Z 42B 3 3 E 75A 4 3 YEBK

RD▲
WH 2 RDWH 4P
24 3 2 N2,L2 83C 1 2 8 R 60A
BK
YEBK 3 4 BK Relay for

RDYE AMP 171898-2 A 2B 3 4 L3 backward output
White line AMP 171898-2 RDGN
3 1 T 80A GNRD
L3
3 3 24 24 24 24
Relay for 8 F 58A
GNWH
WHGN
3 2 Z,T 81A
BUWH
RD Plug
BKRD
1 3 2 4 112A T 1 3 RD 3 3 X,R 76D backward output

1 2 6P 1 2 3
WH
BKWH
RD
2 3 4 Y2,E 78E
A A Plug GNWH YEBU BK
A
24 24 24 24 24 24 30B 32B 14 15 1 2 3 6P
108A a1 3
110A a2 4
3
3
GNWH 3 5
6
Z 71B 4 5 6 Relay should be tied with harness. (See note 7)
180B 4 5 6 BK
I
WHGN
A 1 4 2 5 3 6 A A
31B 33B
109A a1 5
111A a2 6
3
3
WHGN Charger panel Refer to note 10
Black color
181B A A F 31
100B 102B 108B
A A F Water proof AMP 171898-1 AMP 172130-1
Plug WHBU 6 7 WHBU
Plug 4P 54B T 1 3
BU BKWH 3 1 F 54A Plug
2P 101B 103B 109B 56B T 2 3 AMP 174357-2 78A P 7 BNWH 2P
RD Plug 3 2 F 55A 1
AMP 174257-2 8 9 1 2 3 6P
3
BNWH WHBK
+ WH
AMP 172130-9 55B T 4 3 BU Water proof 77B Y2 7 2
Water proof 4 5 6 WH 58B S 5 3
GNRD GNWH
24 1 R 63A
3 2 1 100V
BNRD WH
24 2 R 64A Plug 3P
18 Plug 6P 2 1 59B S 6 3 22μ
V Horn
24 3 R 65A
4 3 23 41
AMP 174262-2
1
Main controller C EPS sensor Label indication is required.
10
2 10A
Speed sensor F
0
RD BK BK
Battery 3 2 1
D1 harness 18 L
(Travel) BUBK
i
6 5 4 1 Z 39B WH
interlock switch BKWH
1 I,E 78F
12B A 1
11B A 2
24
24
RDYE
BU
F 112B 8 F 56A
BN BKYE
Front wheel(left) point b BKWH
1
1
L3,P 75B
E,E 78G
E Fwd / Bwd buzzer 13B A 3
10B A 4
24
24
BU
(See note 8) T Contactor
a1 speed sensor GNWH
1 L2,P 74B
GNWH
WHGN
BUWH
BKRD
BKWH AMP 174257-2

WH
1 E,B 78H
RD
3 3 3 3 3 3
for shur receptacle. 2 1 Water proof 10A
1 4 2 5 3 6
A A F
4 3 Plug 4P RDBK
18
100B 102B 108B
A A F L3 82F 10A R
101B 103B 109B
Plug 44
U Accelerator RDGN
18
BK BK
8 I 80B
6P I 81B
BK 36 RDYE
<Note> 39
(See note 8)
GNWH
WHGN
WHRD
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
BUWH
WHBK
WHBK
RDGN
1 2 3
YERD
BKRD
RDYE
YERD
BKRD
RDBK
YERD
RDYE
YEBU
BUYE
YEBU
BUBK
BNBK
BKYE
YEBK
YEBK
BKYE
BKYE
YE▲ AMP 1-353046-2 42
WH
WH
WH
1.Terminal symbol
RD
RD
RD
RD
BU
4 5 6
BK
BK
BK
3 5 1 R 66A
Old GN▲
5 2 R 67A
2P-X 1 :Plug(plated) AMP 170020-2
Tab Sleeve (for single wire) AMP 170887-1
Fuse Fuse
figure 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 :Receptacle(plated) AMP 170021-2
G EPS motor
Approx.40
Approx.40
1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 2 12 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314

10A 10A
W W W W i Z Z Z D1 D1 U U U M M a1 a1 a2 L2 H B B X a2
33 Sleeve (for single wire) AMP 170899-1
10A
Sleeve (for double wire) AMP 170890-1
R L 91A 20A 22A 23A 180A 24A 26A 28A 30A 32A 11A 12A 10A 14A 16A 100A 102A 106A 1A 3A 5A 8A 76B 104A
8 8
W W Z Z Z D1 D1 U M a1 a1 a2 L3 O Y1 point b a2 3.All pin layout of connector shows the view from terminal insert side.
92A 21A 25A 27A 29A 31A 33A 181A 13A 15A 101A 103A 107A 2A 4A 7A 83K 105A
AMP 179461-5
to B
:Receptacle AMP 171630-1 4.Write or impress the letters with undamped ink.
Clamp 40 50 Clamp 40 50 RDWH to L1 24
18 RDWH AMP 173699-1 5.The table of electric wires and the table of parts are shown at Parts,harness (54000-92783)
to N1
RD to H
CN8 CN7 CN6 CN5 RDWH 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
W H
RD to
H
to B 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Figure.1 :Tab AMP 917805-2
W O
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 BKWH
18
to E 5
AMP 917803-2 8.Fuses should be placed in a circle, as shown in Figure 1.
to N1 BKWH
1 8
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 BKWH 5 :Receptacle AMP 316041-2 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RD o A
AMP 179956-2 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
W
AMP.040 series AMP.040 series AMP.040 series AMP.040 series
t
H
1 2 6 :Receptacle AMP 173716-2 10.Load out in the same direction of A wiring.
Vinyl tube Capacitor Vinyl tube multi lock·connector multi lock·connector multi lock·connector multi lock·connector point b detailed chart point c detailed chart AMP 175061-2
Fill the inside of the vinyl tube (Non polarized) 175966-2 175967-2 175966-2 175967-2 7 :Receptacle (With sleeve) AMP 41729
with silicon adhesive. Pressed sleeve applied part detailed chart
A MPU board
(See note 4)
Figure.2
FBR(M)20~40-H75 4-2-10.
54000-92633-0E
138
Reference:
Harness mark/color
Red RD
Black BK
Green GN
Yellow YE
CN1 CN2
White WH
Brown BN White line
Blue BU
Gray GY
Pink PK
Orange OG
Black color
MPU board comp. Ex) BKWH (=Black/White)
CN3
CN4
FET board comp.

From FET board comp.
From FET board comp. F+

Battery(+)
NA
Battery(-)
6
BKWH
CN-H 2P CN-D 2P
12P 12P
Main Contoroller
TU TV
HU HV
4P 4P 4P 4P
Connect with the

cooling fan
Controller harness
2P
WH
6PWH
Cap U2 W2 V2 U1 W1 V1
Hydraulic Hydraulic Hydraulic Traction Traction Traction
phase U phase W phase V phase U phase W phase V
<Note>
1. Terminal symbols
6PBK
6 :Terminal 1.25-6 Cap
Controller wiring (FET/*FET) 4- 2.
External terminal
FBR(M)9~40-(H)75 4-2-11.
54000-51690-1E
139
Be careful of the
arrangement of terminals. Reference: Line No. From To Color Length
Harness mark/color 1A 1B A 6 10 B RDYE# 380
Red RD
RDYE1#
1 Black BK 2A 2B A 6 10 B YERD# 380
6 2 B 1A Green GN
YERD1# 3A 3B A 6 10 B BK1# 380
6 3 B 2A Yellow YE
BK1# 4A 4B 470
6 12 B 3A White WH A 6 10 D RDBK1#
RDBK1# 6 4 D 4A 1 Brown BN
BU1# 6 D 5A
5A 5B A 6 10 D BU1# 470
Blue BU
20 19 18 17 16 15 14 13 12 11
13
10 9 8 7 6 5 4 3 2 1
BKRD1# 6A 6B 6 D BKRD1# 470
6 14 D 6A Gray GY A 10
BNYE2# 6 5 C 7A Pink PK 7A 7B A 6 15 C BNYE2# 430
BKWH 6 7 J 8A Orange OG
RD 6 8 I 9A 20P 8A 8B A 6 6 J BKWH 430
WHGN1 Ex) BKWH (=Black/White)
GNWH1
6 9 I 10A 9A 9B A 6 3 I RD 430
6 10 I 11A Black colored harness with White line.
WHGN2 6 19 I 12A
10A 10B A 6 3 I WHGN1 430
GNWH2 6 20 I 13A 11A 11B A 6 3 I GNWH1 430
11
BKWH2# 6 15 C 14A
12A 12B A 6 3 I WHGN2 430
17 13A 13B A 6 3 I GNWH2 430
18
RDGN 6 6 H 15A White line
14A 14B A 6 15
C BKWH2# 430
BUBK 6 16 H 16A 15A 15B A 6 3
H RDGN 1120
16A 16B A 6 3 H BUBK 1120
17A 17B A 6 10 E RDYE# 440
A MPU board
Black color 18A
19A
18B
19B
A 6 10 E YERD# 440
440
A 6 10 E BK#
20A 20B A 6 10 G RDBK# 560
21A 21B BU# 560
B
A 6 10 G
RDYE2#
YERD2#
6
6
1
2
3
E 17A
E 18A
Current sensor
(Hydraulic U phase) D
Current sensor
(Hydraulic V phase) E Current sensor
(Traction U phase) G Current sensor
(Traction V phase) 22A 22B A 6 10 G BKRD# 560
BK2# 23A 23B A 6 15 F BNYE1# 520
6 12 E 19A
RDBK2# 6 4 G 20A 3 HU HV TU TV 24A 24B A 6 15 F BKWH1# 520
C F
BU2#
G 21A 1 2 3 4 temperature sensor 1 2 3 4 1 2 3 4 Temperature sensor 1 2 3 4
6 13 25A 25B A 6 3 I WHBU 370
20 19 18 17 16 15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
BKRD2#
6 14 G 22A (Hydraulic FET) (Traction FET)
BNYE1# 6 5 F 23A
26A 26B A 6 3 I BNRD 370
BKWH1#
WHBU
6 15 F 24A 4P 4P 4P 4P 27A 27B A 6 3 I BNWH 370
6 6 I 25A 20P 1 2 1 2
BNRD
6 10 I 26A
28A 28B A 6 3 I GNRD 370
BNWH 2P 2P 29A 29B BU 370
6 16 I 27A 3B 6B 19B 22B A 6 3 I
7 A A A A
8
1B 2B 7B 14B 4B 5B 17B 18B 23B 24B 20B 21B
17
GNRD 6 A A A A A A A A A A A A
9 I 28A
11 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4
BU 6 18 I 29A 10 10 10 15 15 10 10 10 10 10 10 15 15 10 10 10
19
<Note> 1.Lead wires
RDYE1#
YERD1#
BK1#
BNYE2#
BKWH2#
RDBK1#
BU1#
BKRD1#
RDYE2#
YERD2#
BK2#
BNYE1#
BKWH1#
RDBK2#
BU2#
BKRD2#
20
Be careful of the # :AVS/AVSS 0.3

arrangement of terminals.
Others :AVS 0.5
2. The location of pin is as viewed from the inserting side.
4. Impress marks on connectors with undamped ink as indicated in
the pin configuration.
5. The location of connector pin is as viewed from the inserting side.
6. All of the mark bands indicated in this diagram are not necessary
for the finished harness.
15 Wire, lead AVS/AVSS 0.3sq

14 Wire, lead AVS 0.5sq
13 0340-00106 Terminal 1.25-6 1 6
12 70000-56830 Receptacle 179592-1 177914-1 4 AMP 15
BKWH
11 70000-56840 Plate, doublelock(2P) 177918-1 2 AMP
10 70000-56850 Plug, Housing(2P) 177898-1 2 AMP
6 9 37010-22990 Contact BXH-0016-P0.6

12 JST 10
SXH-0016-P0.6
RDGN
BUBK
A 8 37010-21960 Housing XHP-4 4P 4 JST
3 3 7 37010-21460 Tab 179462-3 170340-3 10 AMP
3
8B 37010-21370 Housing, cap(6PBK) 1 AMP
GNWH1
GNWH2
WHGN1
WHGN2
1 2 6 171897-2
WHBU
BNWH
GNRD
BNRD
A A
J Battery(-) 37010-21360 1 AMP

5 Housing, cap(6PWH) 171897-1
RD
BU
15B 16B
3 3 3 3 3 3 3 3 3 3 4 37010-21470 Receptacle 179461-5 170032-5 2 AMP
3
Plug
1 2 3 4 5 6 1 2 3 4 5 6 2P 3 37010-21680 Housing, plug(2PWH) 172130-1 1 AMP
WH
A A A A A 2 37010-21490 Receptacle 175061-2 173716-2 29 AMP
6
29B 27B 26B 13B 12B 1

2
1 37010-21020 Housing, plug(20P) 175967-2 2 AMP
A A A A A SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
25B 28B 9B 11B 10B
Cap Cap H Fan

6PWH 6PBK
3 2 1 3 2 1
6 5 4 6 5 4
I External terminal
Controller harness (FET/*FET) 4- 2.
FBR(M)9~40-(H)75 4-2-12.
54000-51680-0E
140
13 6 4 1
2- 12
14 15
16 17
9 10
3 2
Note 1) When installing 7 FET module to 1 heat sink be sure to apply
condition compound [G-747] (Shin-Etsu silicones) to the entire surface.
2) After installing the washer to 14 terminal as shown in the figure A,
apply LOCTITE [242] or equivalent to the screws to prevent looseness.
7 8
11
Nut,spring
Washer,plain
6 5
Condenser COMP.
20 21
Washer,lock
U2 W2 V2 U1 W1 V1 Figure A
12 19 18
Miximum current 2 Board Comp.,MPU 7 Module,FET

Low temperature OPT . Power (IGBT rating) 9 Board COMP,FET Type Maker
Model specification Specification Part No. Type voltage Remarks
Travel Hydraulic Part No. Type Part No. Type 54000-51572 PB100-58A Shimohira Electric
54000-71161 PB105-90A SANKO ELECTRIC
STD 54000-97942-0 CU106-60B 54000-97753 PBC106-50C
STD
OPT. 54000-97962-0 CU106-62B 54000-97793 PBC106-54C 24 32390-12100 Grease, silicones G-747 (Un-shown) 1
Shin-etsu
(75g use)
FBR9 - 13 24V 600A 600A 70000-56760 FM600TU-07A
23 54000-51690 Wiring, controller (Un-shown) 1
STD 54001-10101-0 CU106-72A 54001-09172 PBC106-56B
CS 22 54000-51680 Harness,controller (Un-shown) 1
21 For installing Sakamura
OPT. 54001-10131-0 CU106-73A 54001-09192 PBC106-58B 70000-59250 Nut.spring M8 bar 6
For installing
20 0000-72008 Washer,plain bar 12
STD 54000-98002-0 CU106-66B 54000-97763 PBC106-51C 19 0016-05014 Bolt,W/washers
For installing
terminal 2
STD
18 54000-65190 Terminal COMP. 1
OPT. 54000-98022-0 CU106-68B 54000-97803 PBC106-55C For installing Sakamura
FBR10H - 18 400A 400A 70000-56750 FM400TU-07A When installing, 17 70000-59250 Nut.spring M8 terminal 3
make sure the For installing
STD 16 0000-70008 Washer,lock terminal 3
54001-10111-0 CU106-74A 54001-09182 PBC106-57B arrow points up. For installing
CS 15 0000-72008 Washer,plain terminal 3
OPT. 54001-10141-0 CU106-75A 54001-09202 PBC106-59B 14 24200-63030 Terminal 3
13 54000-59490 Condenser COMP. 1
STD 54000-97972-0 CU106-63B 48V 54000-97763 PBC106-51C
STD 12 54000-52010 Bar,lead(1) 2
OPT. 11 54000-51600 Sensor COMP.,current 4
54000-97992-0 CU106-65B 54000-97803 PBC106-55C For installing
FBR20 - 40 600A 600A 70000-56760 FM600TU-07A 10 0077-04016 Screw,W/Washer board 6
STD 54001-10121-0 CU106-76A 54001-09182 PBC106-57B 9 80005-23091 Board COMP.,FET(Selection arrangements number) 1
CS 8 For installing
0016-06012 Bolt,W/Washers FET/bar 22
OPT. 54001-10151-0 CU106-77A 54001-09202 PBC106-59B Mitsubishi
7 Module, FET 2
6 For installing
FBS10/15 STD STD CU106-71B 400A 400A
70000-56750 FM400TU-07A
0016-06012 Bolt,W/Washers bracket 4
54000-98042-0
54000-97813 PBC106-52C 5 54000-51560 Bracket,board(2) SGCC 1
FBS20/25 STD STD CU106-70B 600A 600A 4 54000-51550 Bracket,board(1) SGCC 1
54000-98032-0 70000-56760 FM600TU-07A
For installing
3 0016-04010 Bolt,W/Washers board 4
2 Board COMP.,MPU 1
A6063SS-T5
1 54000-51460 Sink,heat A5052-H112 1
Main controller (*FET) 4- 2.

FBR(M)9~40-(H)75 4-2-13.
E0000-18552-0E
141
FBR9~13
Battery (24V)
V N
MPU board MPU board MPU board
FBR10H~30 1 2 3 DSP
Line connector Line connector Line connector Line connector
Battery (48V) *Only for trucks with
No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.
BKWH*
laser pointers
RDWH
V N
RDBK
RD RPA 7 5 Power supply P5 1 3 5V power supply
VA NA Traction motor BKRD RNA 7 15 GND BKWH
BU WH VN 1 4 Switch GND
F1 GNRD C1 3 18 Main contactor contact speed sensor BUWH
RA1 7 6 Phase A signal Tilt level sensor
+ F1 3 9 MPU fuse RB1 7 16 Phase B signal YERD
HD 5 18 Tilt level sensor switch Right WHRD
MC 100V,4700μF(X9) SW1 1 5 Turn signal lamp switch (Right)
BK
325A Left WHBU

RDYE RPA 7 7 Power supply SW2 1 6 Turn signal lamp switch (Left)
Front wheel(Right) BKYE Laser pointer switch
BUBK
RNA 7 17 GND Turn signal lamp SW SW3 1 7 Spare input1
speed sensor RA2 7 8 Phase A signal RDYE RD SW4 1 8 Spare input2
WHBK#
WHBK RB2 7 18 Phase B signal P3 5 9 Power supply (Momentary)
TUM 4 1 Traction motor phase U Laser
BKYE
Gate BNWH# TU0 4 9 ALLgate drive output0 P3N 5 19
TU GND
FET module
drive BUYE#
OG#
TU1 4 2 Phase U gate drive output1 RD RPA 6 1 Power supply Flat cable (6P)
circuit TU2 4 10 Phase U gate drive output2 Front wheel(Left) BKRD RNA 6 9 GND
Phase U
RDWH# TUP 4 3 Phase U power supply(+) BUWH
BKWH# speed sensor RA4 6 2 Phase A signal
TUN 4 11 Phase U power supply(-) WH RB4 6 10 Phase B signal Tilt level lamp
Mode select SW
*Only for FBR(M)-H75 (Option)
U1 BS1 2 6 Switch (+)
RPA 5 13 Power supply
M V1 WHBK# TVM 4 4 Traction motor phase V
RNA
RA5
5
6
14
3
GND
Phase A signal RDGN
PV 1 6 Power supply BS2 2 5 Switch (-)
3 W1 TV
Gate
drive
TV0
BUYE# TV1
4
4
12
5
Phase V gate drive output0
Phase V gate drive output1
RB5 6 11 Phase B signal
FET module OG# TV2 M Blower BS3 2 4 Switch (M)
circuit 4 13 Phase V gate drive output2
Traction motor Phase V TVP 4 6 Phase V power supply(+)
TVN 4 14 Phase V power supply(-) BUBK BS4 2 3 Switch (R)
PVN 1 16 GND
BS5 2 2 Switch (Low speed)
RDYE# TPU 3 2 Power supply Horn switch Horn
WHBK# TWM TU YERD# TU 3 3 Signal VN 2 1 VN
4 7 Traction motor phase W Traction BK# TNU 3 12 GND
Gate TW0 4 15 Phase W gate drive output0 WHBK
drive BUYE# TW1 4 8 Phase W gate drive output1 current sensor RDBK# TPV 3 4 Power supply
FET module circuit OG# TW2 4 16 Phase W gate drive output2 TV BU# TV 3 13 Signal GNWH
BKRD# 6 CNH 1 9 CAN transmission H
Phase W TWP 3 1 Phase W power supply(+) TNV 3 14 GND 100V 22μ
TWN 3 11 Phase W power supply(-) WHGN 1 10 CAN transmission L
RDYE# 7 CNL
F2 3 19 Hydraulic fuse HPU 1 2 Power supply Brake switch
HU YERD# HU 1 3 Signal WHRD
Hydraulic BK# HNU 1 12 GND BS1 5 12 Brake switch
current sensor RDBK# HPV 1 4 Power supply RD
HV BU# HV 1 13 Signal Auto suspension VCC 1 1 Control power supply
BKRD# HNV 1 14 GND lock coil RDBK BK
COIL LCK 5 16 Suspension lock output GND 1 2 Control GND
WHBK# HUM 2 1 Hydraulic motor phase U
HU Gate HU0 2 9 Phase U gate drive output 0 RDYE AP1 6 4 Power supply BNBK
drive BUYE# HU1 2 2 Phase U gate drive output 1 WH X4 OF2 5 6 Fwd output
FET module circuit
OG# HU2 2 10 Phase U gate drive output 2 BKYE AD1 6 5 Signal Fwd buzzer
HUP 2 3 Phase U power supply(+) Accelerator AN1 6 12 GND GNWH
Phase U BKYE# HUN BZ DSP/EPS board
2 11 Phase U power supply(-) AP2 6 6 Powersupply X4 connector
BU AD2 6 13 Signal
Line
AN2 6 14 GND No. CN Pin No.
U2
BK
M V2 WHBK# HVM 2 4 Hydraulic motor phase V X5
YEBK
OB2 5 15 Bwd output RD
GND 1 28 VFD GND
3 Gate HV0 2 12 Phase V gate drive output 0 Bwd buzzer VCC 1 8 VFD power supply
W2 HV BUYE# HV1 2 5 Phase V gate drive output 1
drive
OG# HV2 BNYE1 HD3 BN BZ
FET module circuit 2 13 Phase V gate drive output 2 3 5 Signal X5
Hydraulic motor Phase V HVP 2 6 Phase V power supply(+) Travel FET BKWH1 HN3 3 15 GND
HVN 2 14 Phase V power supply(-) temperature sensor Lift lock coil
BNYE2 HD4 1 5 Signal COIL BKYE MB5 3 8 Lift lock Auto BUWH
AUT 1 12 Auto charge SW
Hydraulic FET BKWH2 HN4 1 15 GND
temperature sensor RDBK MB6 3 7 Auto BURD
LED1 1 33 Auto charge LED
WHBK# HWM 2 7 Hydraulic motor phase W
Gate HW0 2 15 Phase W gate drive output 0 Floor switch Equal BNWH
EQU 1 13 Equal charge SW
drive BUYE# HW1 2 8 Phase W gate drive output 1 BUWH
FET module OG# HW2 SS 5 4 Floor switch
circuit 2 16 Phase W gate drive output 2 Steering angle YERD AP3 Equal BNRD
LED2 1 34 Equal charge LED
Phase W HWP 1 1 Phase W power supply(+)
YEBU AD3 6 7 Power supply (OIS switch input)
HWN 1 11 Phase W power supply(-) detection 6 8 Signal
potentiometer
YEBK AN3 6 15 GND Reserve GNWH
RSV 1 14 Reserve charge SW
40W Right
BKWH It is not for FBS-75. Reserve GNRD
LED3 1 35 Reserve charge LED
NB 1 7 WHGN
Control GND Head lamp
WHBU 40W Left Stop BK
STP 1 15 Charge stop SW
MC MC1 3 6 Main contactor Lamp
BNWH RD HP2 8 3 Power supply SW
MC2 3 16 WH Tail lamp
HD2 8 10 Signal WHBU BKWH
Lift BK HN2 8 11 GND GND
VN 1 20
pressure sensor Charger switch board
GNWH RDWH
*Only for FBR(M)-H75 SOL MB1 1 10 Electromagnetic brake(Front left wheel) VB 5 10 Control power supply
WHGN GNWH
MB2 1 9 4 CNH 1 18 CAN transmission H
SOL
GNWH
MB3 1 20 Electromagnetic brake(Front right wheel) LP1 8 1 Power supply Battery interlock 5 WHGN CNL 1 38 CAN transmission L
LD1 8 2 Signal
WHGN LN1 8 9 GND *It is not for FBR-(H)75.
MB4 1 19
F5 WHBK HS7 8 7 Battery interlock HP1 2 5 Power supply
RD BUWH TX1 2 15 GND
MB 1 8 Electromagnetic brake power supply HS1 8 4 Lift 1 switch Transmission
WHBU RX1 2 14 EPS←
10A HS2 8 12 Lift 2 switch HN1 2 4 EPS→
TI 5 2 Travel inhibitor
BNWH
RD HS3 8 5 Tilt switch SG 5 3 Travel deceleration switch
VBM 5 20 Battery voltage
YEBU
HS4 8 13 Reach switch LL 5 8 Lift lock
BNRD F3 3 10 EPS fuse GNWH
HS5 8 6 Att.1 switch BK HSN 7 11 Switch GND
DSP/EPS board HS6 8 14 Att.2 switch
Line connector BK
HSN 8 16 Switch GND
No. CN Pin No.
F3 DSP/EPS board
RD MP EPS power supply(+) 4 GNWH CNH 7 3 CAN transmission H Line connector
40A BU
K1 EPS power supply(-)
5 WHGN CNL 7 13 CAN transmission L Turn signal lamp No. CN Pin No.
WH A
Charger panel EPS output 25W Right RDYE
6 GNWH CNH 7 4 CAN transmission H WL1 1 24 Turn signal lamp (Right)
EPS 7 WHGN CNL 7 14 CAN transmission L

LY2-AC200V M motor 25W Left BUYE
CA relay WL2 1 26 Turn signal lamp (Left)
X2
BK AA EPS output
Mctt
BUYE
MC 1 32 Mctt. Reference:
<NOTE>
RDYE
RY 1 31 Charge interlock Harness mark/color SW5 1 4 Brake fluid level 1.Terminal symbol
Red RD
YERD Black BK
WHBK
SW6 1 5 Hydraulic oil level 1 :Plug(Plated) AMP 170020-2
X1 RLP 1 22 Relay for power supply BNBK
BNYE
RLN 1 23
Green
Yellow
GN
YE
SW7 1 6 Overload 1 :Receptacle(Plated) AMP 170021-2
Key switch White WH SW8 1 7 Parking brake switch 2.Lead wires marked with # or * have different diameters.
RDGN Brown BN
KSW 1 2 Control power supply
F4
RDGN
X2
RD
X1 Blue BU 3.Dashed lines indicate the use of optional equipment.
Gray GY BU TSP
10A
BN
KST 1 3 Key switch start Pink PK GNWH 1 19 Power supply 4.Connect and start hourmeter counting.
F6 Orange OG
EPS sensor WH TSD
TSN
1
1
39
40
Signal
GND
10A RDGN VB 1 1 Battery voltage
Black colored harness with White line. GNBK
1 1 BWL 1 10 Battery electrolyte level(opt.)
BUBK Body earth
BKWH*
1 1 CHS 1 9 Hourmeter count

RDWH
RDBK
System wiring (CAN) 4- 3.

1 2 3 *Refer to note 4.
White line
Black color FBR(M)9~40-(H)75 4-3-1.

54001-21802-0E
142
P-mast M,PFL-mast
Head guard(Left) *Only for trucks with *Only for trucks with
Head guard(Right)
Laser device
Level sensor
Laser device
Level sensor
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P
HL
Harness, Harness, WHGN CN2 CN1
EPS
mast(2) mast(2)
2 2 RDBK controller 2 2
WHBU
2 2 Hanging on
the mast
Hanging on
the mast Display *Only for trucks with 2 2
WH
Blower SW
signal lamp
BK
WH
BK
laser pointer CN1

Refer the “Wiring, lamp” in
“Lamp, leveling (E)” for
RD Turn signal lamp
Turn YERD Turn
2P-Y 2P-X
signal lamp “Wiring with level lamp”. signal lamp
Blower 6P
TSL Harness, (Water proof)

Laser pointer switch (Option) 2P TSL
Refer the “Wiring, lamp” in mast(3) RDBK
“Lamp, leveling (E)” for
WHBK (Water proof)
“Wiring with level lamp”. Mast

2 2 transition Horn switch 2 2
2P
2 2 WH 2 2
RD
BU
RD
BU
Control panel
6P laser pointer
(Water proof) Key switch 4P
Harness,Head guard
Harness,mast(1)
Harness,Head guard 6P
4P 6P Controller harness BK
YE WH
Straddle Straddle
arm(Left) arm(Right)
GNRD
BNRD
►
*Only for FBR(M)-H75 Relay for control power supply
RD
(Water proof)
BKWH*
2P 4P
BKWH
►
BK RD 3P
BU
*Only for FBR(M)-H75.
RDWH
RDBK
<11>
*Only for trucks Bearing sensor
<4>
Bearing sensor with Fwd buzzer
BKWH*
BKWH*

GNWH
RDWH
6P
RDBK
1 1 WH 6P 2P
BN
Electromagnetic Relay for Fwd output Electromagnetic

brake 1 1 1 1 1 1 <6> <7> <5> <9> <10> <8> brake
1 1
100A
325A
40A
4P Harness, Pressure sensor
RDGN
RDBK
RDYE
WH
V1 W1 U1 V2 W2 U2 6P valve switch
RD
BU
BK
Suspension
*Only for trucks

with Bwd buzzer 2P
lock coil
10A
10A
10A
BK 4P
4P
2P 6P CN8 CN7 CN6 CN5 *Only for FBR(M)-H75
(Water proof) RD BK Relay for Bwd output (Water proof)
1 1 CN4 1 1
Reach
BKWH*
4P
Lift lock
<1> <2>
Lift 2
Lift 1
Att.1
BKWH
Tilt
<2><12> BK
(Water proof)
*FBR-(H)75 is released.
1 1 CN3 1 1
coil
NA
4P
MPU board Comp.
-
WHGN
GNWH
CN2 7 7
GNWH
WHGN
(Water proof) Accelerator

<4> Control valve -
+
4P CN1
F+
Transformer (Option) R L
Horn
(Water proof)
Control unit
3P
<11>
sensor
Hydraulic motor <12> + Contactor
Rectifier Secoondary Primary
- -side -side Charger panel Ass'y -
+
*Only for trucks with charger
Battery
Fwd/Bwd buzzer
(24V)
GNWH Connect and start
1
Traction motor BKWH* hourmeter counting.
<10>
1
<9>
<8>
BN Electromagnetic <NOTE>
1
BKWH* switch 1.<n> of lead wire shows lead wire No.
W2 V2 U2 BUBK
1
BKWH* 2.Terminal symbol
NOTE 4 2P-X
1 1
2 :Plug AMP 170020-3
Bearing sensor 14P AMP 170002-5
1 :Plug AMP 170020-2
(Water proof)
switch
Brake
Charger,
2P
AMP 170003-5
<7>
<6>
<5>
(Water proof)
controller 1 :Receptacle AMP 170021-1
3P Battery 7 :Receptacle AMP 41729
W1 V1 U1 interlock
Reference: 3.Installation notes of charger, panel
EPS switch
Harness mark/color When installing the charger panel on the truck body,
Red RD motor use only bolts and spring washers.
Black BK Steering angle 2P 4.Cover the cap (1918-58000) on
Green GN detection
*It is not for FBR-(H)75. hydraulic motor terminal only for 9L-13L.
Yellow YE potentiomter (Water proof)
White WH
Brown BN Harness,body(3)
Blue BU
Gray GY
Pink PK Harness,body(3) Harness,body(4)
Orange OG

White line
System wiring (CAN) 4- 3.
FBR(M)9~13-(H)75 4-3-2.
Black color
54001-21812-0E
143
P-mast M,PFL-mast
Head guard(Right)
Level sensor
Level sensor
Laser device
Laser device
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P HL
(Water proof) (Water proof) (Water proof) (Water proof)
Lamp switch
EPS
mast(2) mast(2)
WHBU
2 2 Hanging on
the mast
Hanging on
the mast Display *Only for trucks with
2 2
WH
Blower SW
signal lamp
WH
BK
BK Refer the “Wiring, lamp” in laser pointer CN1
“Lamp, leveling (E)” for RD Turn signal lamp
Turn YERD Turn
signal lamp “Wiring with level lamp”. 2P-Y 2P-X
signal lamp
Blower 6P
TSL Harness,
(Water proof)
Laser pointer switch (Option) 2P TSL
“Lamp, leveling (E)” for WHBK (Water proof)
“Wiring with level lamp”.

2 2 Mast 2 2
2P
transition Horn switch
WH
2 2 2 2
RD
RD
BU
BU
Control panel
6P *Only for trucks with
laser pointer
(Water proof)
Key switch Harness,body Harness,M
4P
YE
Harness,Head guard
Harness,mast(1)
Harness,Head guard 4P 6P Controller harness 6P

YE WH BK
Straddle Straddle
GNRD
BNRD
►
*Only for FBR(M)-H75 Relay for control power supply
RD
2P (Water proof) *Only for FBR(M)-H75
BK 4P 3P
RD
*Only for trucks Bearing sensor
<11>
Bearing sensor
<4>
6P with Fwd buzzer
BKWH*
BKWH*
WH
GNWH
RDWH
RDBK
6P 2P
Electromagnetic Relay for Fwd output Electromagnetic

brake 1 1 1 1 1 1 6P brake
BK Harness,
100A
325A
<6> <7> <5> <9> <10> <8> Pressure sensor
40A
4P
RDGN
valve switch
RDBK
RDYE
WH
Accessory
RD
BU
V1 W1 U1 V2 W2 U2 *Only for *Only for trucks
(Water proof) FBR(M)-H75 with Bwd buzzer 2P
WH
10A
10A
10A
4P
4P 4P
2P 6P BKWH* Relay for Bwd output
(Water proof)
RD BK CN8 CN7 CN6 CN5
RDWH
(Water proof)
RDBK
BKWH
1 1 1 1
Reach
BU
Lift lock
►
Lift 2
Lift 1
Att.1
BKWH*
4P
Tilt
CN4 <1> <2>
BKWH
BK
(Water proof)
coil
1 1 1 1 1 1
<2><12>
4P
-
CN3
+
NA
WHGN
GNWH
1 1
MPU board Comp. 7 7
GNWH
WHGN
Accelerator
CN2 Control valve -
+
CN1 <4> Transformer (Option) R L
F+ Horn
(Water proof)
Suspension
3P
sensor
Control unit
lock coil
<11>
Hydraulic motor <12> +
Rectifier Secondary- Primary- Contactor
- side side Charger panel Ass'y -
+
*Only for trucks with charger
Battery
Fwd/Bwd buzzer (48V)
GNWH
Connect and start
Traction motor BKWH* hourmeter counting.
<10>
<9>
<8>
BN Electromagnetic <NOTE>
BKWH* switch 1.<n> of lead wire shows lead wire No.
W2 V2 U2 2P-X BUBK BKWH* 2.Terminal symbol
NOTE 4 2 :Plug AMP 170020-3
Bearing sensor 14P AMP 170002-5
1 :Plug AMP 170020-2
(Water proof)
switch
Brake
Charger,
2P
AMP 170003-5
<7>
<6>
<5>
(Water proof)
controller 1 :Receptacle AMP 170021-1
3P Battery 7 :Receptacle AMP 41729
W1 V1 U1 interlock
switch 3.Installation notes of charger, panel
Reference: EPS When installing the charger panel on the truck body,
Harness mark/color motor use only bolts and spring washers.
Red RD Steering angle 4.Cover the cap (1918-58000) on
Black BK detection 2P
*It is not for FBR-(H)75. hydraulic motor terminal only for 14L-18L.
Green GN potentiomter (Water proof)
Yellow YE
White WH Harness,body(3)
Brown BN
Blue BU
Gray GY Harness,body(3) Harness,body(4)
Pink PK
Orange OG

White line Body wiring (CAN) 4- 3.

Black color
FBR(M)10H~18-(H)75 4-3-3.
54001-21822-0E
144
P mast M,PFL mast

Head guard(Right)
Level sensor
Level sensor
Laser device
Laser device
RD WH BK WH
Head lamp Head lamp
2 1 2 1
HL 2P 2P 2P 2P
HL
EPS
mast(2) mast(2)
WHBU
2 2 Hanging on
the mast
Hanging on
the mast
Display *Only for trucks with 2 2
WH
Blower SW
signal lamp
WH
BK
BK
Refer the “Wiring, lamp” in laser pointer CN1
“Lamp, leveling (E)” for RD Turn signal lamp
Turn YERD Turn
signal lamp “Wiring with level lamp”. 2P-Y 2P-X
signal lamp
6P
TSL Blower (Water proof) TSL

Harness, Laser pointer switch (Option) 2P
“Lamp, leveling (E)” for WHBK (Water proof)
“Wiring with level lamp”.

Mast
2 2 transition Horn switch 2 2
2P
2 2 WH 2 2
RD
RD
BU
BU
Control panel
6P *Only for trucks with
laser pointer
(Water proof)
Key switch Harness,body Harness,M
4P
YE
Harness,Head guard
Harness,mast(1)
Harness,Head guard 4P 6P
Harness,controller 6P
BK
YE WH
Straddle Straddle
*Only for FBR(M)-H75 Relay for control power supply *Only for FBR(M)-H75
2P (Water proof)
GNRD
BNRD
►
BK
BKWH*
4P
BKWH
RD
► 3P
RD
BU
Bearing sensor
<11>
Bearing sensor *Only for trucks
<4>
BKWH*
BKWH*
with Fwd buzzer

GNWH
RDWH
RDBK
6P 6P 2P
WH
Relay for Fwd output Electromagnetic
Electromagnetic
brake
brake 1 1 1 1 1 1 <6> <7> <5> <9> <10> <8> Harness,
100A
325A
Pressure sensor
40A
4P
RDGN
valve switch
RDBK
RDYE
Accessory 6P
WH
RD
BU
*Only for trucks
(Water proof)
with Bwd buzzer 2P
*Only for
WH
10A
10A
10A
4P
4P
6P 2P 4P CN8 CN7 CN6 CN5 FBR(M)-H75
BK RD Relay for Bwd output
RDWH
RDBK

1 1 1 1
Reach
CN4
Lift lock
Lift 2
Lift 1
Att.1
BKWH*
4P
Tilt
BKWH
BK <1> <2>
(Water proof)
coil
1 1 1 1 CN3 <2><12> 1 1
NA -
4P
+
MPU board Comp.
WHGN
GNWH
1 1
CN2 Accelerator 7 7
GNWH
WHGN
<4>
Control valve -
+
CN1
F+
Horn R L
(Water proof)
(Water proof)
Suspension EPS
switch
Brake
Control unit
2P
3P
lock coil sensor
Hydraulic motor Contactor
Transformer (Option) Charger panel Ass'y -
+
*Only for trucks with charger *Only for trucks with charger Battery
<11> (48V)
<12> + Rectifier Secondary Primary
Traction motor - -side -side
<10>
<9>
<8>
Electromagnetic <NOTE>
switch 1.<n> of lead wire shows lead wire No.
W2 V2 U2
2.Terminal symbol
NOTE 4 Fwd/Bwd buzzer
:Plug AMP 170020-3
2
Bearing sensor GNWH
1 Connect and start 14P AMP 170002-5
2P-X
BKWH* hourmeter counting. 1 :Plug AMP 170020-2
1
BN 2 :Receptacle AMP 170021-3
1 Charger,
BKWH* AMP 170003-5
<7>
<6>
<5>
(Water proof) 1 controller

Reference: BUBK BKWH* 1 :Receptacle AMP 170021-1
1 1
Battery 7 :Receptacle AMP 41729
Harness mark/color W1 V1 U1 3P
interlock
Red RD 3.Installation notes of charger, panel
EPS switch
Black BK
When installing the charger panel on the truck body,
Green GN motor use only bolts and spring washers.
Yellow YE Steering angle
White WH 2P 4.Cover the cap (1918-58000) on
detection hydraulic motor terminal.
Brown BN potentiomter (Water proof)
*It is not for FBR-(H)75.
Blue BU
Gray GY Harness,body(3)
Pink PK
Orange OG
Body wiring (CAN) 4- 3.

White line
Black color
FBR(M)20~40-(H)75 4-3-4.
54001-21832-0E
145
35 34
44
B Harness, mast (1)
AMP 174262-2 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2P-Y 2P-X
1 40 39 38 37 36 35 34 33 32 3130 29 28 27 26 25 24 23 22 21 Receptacle Receptacle

6 5 4
T X E T I I A C I I L1 N2 N1 Z T I
69B
S G
66B
81A 40A 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A
GNWH
BUWH
WHBU
BNWH
RDBK
YEBU
BKYE
AMP 172134-7 L1 Z I I A C C I I L1 T I Q G
R EPS controller
BK
F
Water proof
51 50 45
WHRD
WHBU
68B 67B
WHBK
BKWH
RDBK
Main controller harness 52 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B
WHGN
RDGN
RDBK
RDYE
Plug 6P
1 2
RD
RD
BN
24 24 24 24 24 24 24 24
3 4 5B 62B 83B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
1 2 1 2 3 4 5 6
A Y1 N1 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
Plug
GNWH
WHGN
WHRD
WHBU
BKWH
1 2 2P 17B 88A 18B 20B 22B
4P 8B 78K
AMP 171898-1
1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
GNWH
GNWH
WHGN
GNWH
A A A
BK
BUWH
BNWH
YE
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
BURD
BNRD
YERD
RDYE
RDYE
A,I
BUBK
BNYE
BUYE
BUYE
Y2,L2 P,Y1
YEBK
WH▲
WHBU R B Z Z
RD▲
BU▲
AMP 174354-2 Water proof
BK▲
A N1 54B T 1 3 19B 21B 23B 22
WH
BU
RD
BN
BU
BK
BK
83C 73A 1 2 3 4 5 6 56B T 2 3 76B 40B 82D 62A 82C 48B 49B
Plug RD
1 2 3 112A T 3 3
Stopper
B,P Y1 24 24 24 24 24 6P 55B T 4 3 BNWH
3 2 1 Water proof L1 N1,N2 A
10 10 10 10 10 10 10
V Z 36
4 5 6 WH 58B S 5 3 GNRD AMP 174262-2 6 5 4 1 2 3 4 5 6 7 8 9 10
46B 78J BNRD Plug 6P 72C 73B 7B R Y2 A 77A 47B
59B S 6 3
R P,B 26A 49A 24B
20 Control valve
1 2 3 4 11 10
W
Plug Plug
RDWH
Plug
BKWH
R Y2 Y2 A Plug
YERD
RDYE
micro switch
BKYE
3 3 3 3 4P 6P 4P 4P
AMP 172130-2 WH 27A 47A 48A 25B
RD WH BK
Plug 1 BKYE
1 2P
17A W
88B W 2
3
3
RDBK 58 59 AMP 172134-9 AMP 171898-1
48 CN1 AMP 172134-1 AMP 172134-2
BK
WHGN
RDWH
BKWH
BUYE
2
X Key switch 1 2
19
1 2 3
JST XHP-10
1 2 3 4 5 6 7 8 9 10 1 2 1 2 L3
point b
AMP 172134-7
3 4 4 5 6 3 4 3 4 RDWH 3 1 83I
57 AMP 282087-1 16 17 RDYE 3 2 R 45B Plug
1 WH
Y1 Control panel (1) Z Display board WHGN 3 3 Y1 73C 4P 1 2
r Pressure sensor
9B A 33 BKWH V
Water proof BK 3 4 point YE 3 4
61B A 2 c 78B
Y2 Control panel (2)
33
Plug 3P 60B A 3 RD
33
3 2 1 Point c 18
24 23 200
75C E 1 BN AMP 174352-2
GNWH BNYE
74C E 1
BKWH
Refer to note 10. Refer to note 10 BKWH 24 1 A 84B
point c Water proof
2 1
78H E,P 1 14B A 1 24 YERD 47 24 2 78C Plug 2P
Steering angle YEBU
83D N1,0
78I P,N1 1
1
BKWH
RDWH M potentiometer 15B A
16B A
2
3
24
24 YEBK GNRD
BNRD
25 12
25 11 R 52B
R 53B
RDGN 3 1 R,X 72B
AMP 172134-9
x1 Switch for OIS
BURD AMP.040 series RDWH Plug
RDBK AMP 174357-2 BKWH
25 6 R 51B
multi lock·connector (Mark I) YERD
3 3 O,L2 83F
4P
82B Y2 1 25 5 R 50B 3 2 R 43B 1 2
BK 25 10 R 38B 917531-1 46 BNYE 3 4 R 44B
RD
3 4
GNWH 37
P Accessory
3 2 1 25 9 R 37B
BNWH 6 5 4 3 2 1
L1
25 8 R 36B Relay for control
BUWH 14 13 12 11 10 9 8 7
25 7 R 35B power supply
Water proof
Plug 3P
6 7
BUYE
RDGN
RDYE
25 4
25 3
25 2
T 81C
R 41B
R 42A
I Charger panel Connect Ca1a-DC24V relay. BNRD
8 F 59A
RD RD▲
25 1 X 76C 8 R 69A
AMP 174357-2
WH 24 1 R 65A RDBK
AMP 172134-1
S Fuse
RDWH
GNWH Water proof 3 1
RDBK
24 2 R 64A Y1,L3 82E
BU 24 3 R 63A Plug 3P 3 2 1 GNWH 3 3 E 74A Plug 42 GNRD
RDWH 3 2 L1,L3 83G 4P 1 2 8 F 58A
BNBK WH
C EPS sensor
3 4 A 1B 3 4
L2
1 1 Relay for
43 BUBK
forward output
BUWH
1 R 39B
BKRD
200
A P,L1 BKWH
(See note 6)
WH
1 Q,E 78E
RD
4B 83E BN
27 26 23 25 1 L3,P 75B
E Fwd / Bwd buzzer
WHBK
BKWH
E,E 78F
AMP 172134-1
1
BK
YEBK
Capacitor Suspension GNWH
1 L2,P 74B RDGN
3 1 R 85B Plug
3 3
1 2 125V,0.022μF
24 24 24 24
1 3 2 4
O lock coil BKWH
1 E,P 78G RDBK
BN 3 1 L2,T 82F
Plug
AMP 172134-2 BKWH 3 2 R
3 3
4
86B
R 87B
4P
WH
1 2
3 4
Attach the cover (sleeve) RDWH 3 3 E 75A
A (See note 9) A A
12 13
for shur receptacle. YEBK 3
3
2
4
L2,N2 83H 4P
BK
1 2
180B 30B 32B
26 28 A 2B 3 4
A A A AMP 174352-2
181B 31B 33B WHRD
RDWH
24 1 A 3B
point b
Water proof
2 1
L3 Relay for
backward output
WHBU Plug
AMP 172130-2
Plug Water proof

24 2 83J Plug 2P
Relay should be tied with harness.
(See note 7) BNWH
3 1
3 2 F 55A
F 54A
2P 1
2P
RD
Plug 4P
AMP 174257-2
H Brake switch 4 5 39
BK 2
15 AMP 172130-9 WH▲ AMP 1-353046-2 30 29 14

2 1 5 1 R 66A
G
4 3 2P-X BU▲
BK▲ 8 R 68A
EPS motor
1
Q GND terminal
5 2 R 67A Tab
2 BKWH 8 78A N2 7 BKWH
10A
Label indication is required.
point c 78D
WHBK
+
RD BK BK
Battery Speed sensor 33
32 E 77B Y2 7
100V
18 L
i interlock switch D1 (Travel) 22μ F 112B 8 F 56A
point b V Horn 40 BU
9 8 AMP 174257-2 (See note 8) T Contactor

12B A 1 24 WH
11B A 2 24
10B A 4 24 BU 10A
RDBK
18
<NOTE>
U Accelerator 1.Terminal symbol
RDGN
L3 82G
BK
10A
BK
R
1 :Plug(Plated) AMP 170020-2 18 8 T 81D
Sleeve(for single wire) AMP 170887-1 R,I 81B
1 :Receptacle(Plated) AMP 170021-2
Fuse Fuse Sleeve(for single wire) AMP 170899-1 (See note 8)
Approx.40
38
Approx.40
10A 10A
GNWH
GNWH
WHGN
GNWH
WHGN
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
WHBK

BKRD
RDYE
YERD
RDBK
YERD
YEBU
YEBU
BNBK
BNYE
BKYE
YEBK
YEBK
BKYE
10A to N2
41
WH
WH
WH
RD
RD
RD
RD
BU
BK
BK
BK
Reference: R L to Q
18
BKWH
to x1
BKWH AMP 179461-5
8 8
Harness mark/color 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BKWH
Red RD Clamp 40 50 Clamp 40 50
3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 AMP 171699-1
Black BK W W W W r i Z R D1 D1 U U U M M L2 H B B X Point c detail chart AMP 172746-1(Stopper) 2. : Braided wires under 25mm pitch.
Green GN 18A 20A 22A 23A 9A 180A 24A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76A AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
Yellow YE W W r r Z R D1 D1 i U M L3 O Y1 point b x1 5 :Tab AMP 917805-2
Figure.1 4.Write or impress the letters with undamped ink.
RDWH
RDWH
White WH
19A 21A 60A 61A 25A 29A 31A 33A 181A 13A 15A 2A 4A 7A 83K 84A AMP 917803-2
5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27891)
to O
to H
Brown BN
AMP 179956-2 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
Blue BU CN8 CN7 CN6 CN5 6 :Receptacle AMP 173716-2 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Gray GY Vinyl tube Capacitor Vinyl tube
18 AMP 175061-2
Pink PK Fill the inside of the vinyl tube (Non polarized)
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 7 :Receptacle(with sleeve) AMP 41729
9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
Orange OG with silicon adhesive.
31 18 :Solderless sleeve JST FNC-1.25
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11
to A
10 :Receptacle JST SXH-001G-P0.6 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
AMP.040 series AMP.040 series AMP.040 series AMP.040 series JST BXH-001G-P0.6 10.Load out in the opposite direction (180°) of A wiring.
Ex) BKWH (=Black/White) 1 2
multi lock·connector multi lock·connector multi lock·connector multi lock·connector 25 :Receptacle AMP 173681-1
Black colored harness with White line. Point b detail chart AMP 175062-1
175966-2 175967-2 175966-2 175967-2
Solderless sleeve detail chart 22 :Receptacle AMP 1123343-2
AMP 1318143-2
A MPU board
Figure.2 (See note 4)
White line
Black color
Body harness (CAN) 4- 3.

FBR(M)9~13-75 4-3-5.
54001-27821-0E
146
35 34
44
B Harness, mast (1) Main controller
AMP 174262-2 F harness 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2P-Y 2P-X

6 5 4
T X E T I I A C I I L1 N2 N1 Z T I
69B
S G
66B
GNWH
81A 40A 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A
BUWH
WHBU
BNWH
RDBK
YEBU
BKYE
AMP 172134-7 AMP 171898-2 L1 Z I I A C C I I L1 T I Q G
R EPS controller
BK
Water proof 1
51 50
WHRD
45
WHBU
WHBK
BKWH
68B 67B
RDBK
2 52 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B
WHGN
RDGN
Plug
RDBK
RDYE
Plug 6P GNWH
1 2 1 2 3 6P
108A a1 3 3
GNWH
RD
RD
BN
110A a2 4 3 24 24 24 24 24 24 24 24
3 4 5B 62B 83B
4 5 6 BK 109A a1 5 3 WHGN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
111A a2 6 3 WHGN 1 2 1 2 3 4 5 6
A Y1 N1 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
Plug 21
GNWH
WHGN
WHRD
WHBU
BKWH
1 2 2P 17B 88A 18B 20B 22B
4P 8B 78K
AMP 171898-1
1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
BK
YE A A A A,I Y2,L2 P,Y1
WHBU Water proof R B Z Z
A N1 54B T 1 3 AMP 174354-2
GNWH
GNWH
WHGN
GNWH
22
BUWH
BNWH
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
BURD
BNRD
YERD
RDYE
RDYE
BUBK
BNYE
BUYE
BUYE
19B 21B 23B
YEBK
WH▲
BU
RD▲
BU▲
2
BK▲
83C 73A 1 2 3 4 5 6 Plug 56B T 3 76B 40B 82D 62A 82C 48B 49B
WH
RD
RD
BN
BU
1 2 3 3
BK
BK
112A T 3
6P 10 10 10 10 10 10 10 36
Stopper
B,P Y1 24 24 24 24 24 4
55B T 3 BNWH L1 N1,N2 A V Z
4 5 6 WH GNRD AMP 174262-2 3 2 1 Water proof
46B 78J 58B S 5 3 6 5 4 1 2 3 4 5 6 7 8 9 10
BNRD Plug 6P 72C 73B 7B R Y2 A 77A 47B
59B S 6 3
R P,B
20 Control valve 26A 49A 24B
1 2 3 4 11 10
W
Plug Plug R Y2 Y2 A Plug Plug
RDWH
micro switch
BKWH
YERD
RDYE
BKYE
3 3 3 3 4P 6P 4P 4P
AMP 172130-2 RD WH 27A 47A 48A 25B
WH BK
Plug BKYE
17A W 1 3
1 2P 88B W 2 3 RDBK 58 59 AMP 172134-9 AMP 171898-1
48 CN1 AMP 172134-1 AMP 172134-2
BK
WHGN
RDWH
BKWH
2
BUYE
X Key switch 1 2
19
1 2 3
JST XHP-10
1 2 3 4 5 6 7 8 9 10 1 2 1 2
3 4 4 5 6 3 4 3 4 RDWH
AMP 172134-7
3 1 L3
16 17 RDYE point b 83I Plug
57 AMP 282087-1
Z
3 2 R 45B
WHGN
WH
Display board 4P 1 2
1 3 3 Y1 73C
r Pressure sensor
9B A 33 BKWH V YE
Water proof BK 3 4 point c 78B 3 4
61B A 2 33
Plug 3P 60B A 3 RD
33
3 2 1
Point c 18
24 23 200
RDYE AMP 174262-2
BN 24 1 A 104B
75C E 1 BKYE 24 4 A 105B
GNWH WHBK Water proof 3 2 1
74C E 1
BKWH YERD
Refer to note 10. Refer to note 10 BUBK
24 2 A 106B
6 5 4
78H E,P 1
Steering angle 14B A 1 24
YEBU
47 GNWH
24 5 A 107B Plug 6P
M potentiometer
24 3 F 110B
78I P,N1 1 BKWH 15B A 2 24
YEBK GNRD WHGN 24 6 F 111B
16B A 3 24 25 12 R 53B
RDGN AMP 172134-9
RDWH BNRD 25 11 R 52B 3 1 R,X 72B
83D N1,0 1
BURD AMP.040 series RDWH Plug Front wheel (Right)
82B Y2 1
RDBK AMP 174357-2 BKWH
BK
25 6
25 5 R 50B
R 51B
multi lock·connector (Mark I)
917531-1 46
YERD
BNYE
3
3
3
2
O,L2 83F
R 43B
4P
RD
1 2 a2 speed sensor
25 10 R 38B 3 4 R 44B 3 4
3 2 1 GNWH
25 9 R 37B AMP 174352-2
P Accessory BNWH
BUWH
25 8
25 7 R 35B
R 36B 6 5
14 13 12 11 10
4 3 2 1
9 8 7
power supply
BNYE
BKWH 24 1 A 84B Water proof
2 1
I
BUYE 25 4 R 41B 24 2 point c 78C Plug 2P
Water proof 6 7 RDGN 25 3 T 81C Charger panel Connect Ca1a-DC24V relay.
Plug 3P RDYE
RD
25 2
25 1 X 76C
R 42A
x1 Switch for OIS
AMP 174357-2
37
RDWH
WH AMP 172134-1
RDBK
24 1 R 65A RDBK
GNWH 24 2 R 64A Water proof 3 1 Y1,L3 82E Plug
BU 3 2 1 GNWH 3 3
24 3 R 63A Plug 3P E 74A 4P
RDWH 3 2 L1,L3 83G 1 2
BNBK WH BNRD
3 4 3 4
C EPS sensor
A 1B 8 F 59A
RD▲
1 1
Relay for
L2
8 R 69A
43 BUBK 1 R 39B forward output
BUWH
200
A P,L1
BKRD
BKWH 1 Q,E 78E

(See note 6) Fuse
WH
RD
4B 83E
27 26 23 25 BN
WHBK
1 L3,P 75B GNRD

BKWH 1 E,E 78F 8 F 58A
BK
Capacitor Suspension GNWH 1 L2,P 74B AMP 172134-1

O lock coil
GNWH
WHGN
AMP 172134-2
BUWH
3 3 24 24 24 24 BKWH
BKRD
1 E,P 78G RDBK YEBK 3 1 R 85B

125V,0.022μF 3 1 L2,T 82F RDGN Plug
WH
1 3 2 4 BN
RD
1 2 Attach the cover (sleeve) 3 3 Plug BKWH

3 2 R 86B
RDWH E 75A 4P 1 2
A (See note 9) A A
12 13
for shur receptacle.
YEBK
3
3
2
4
L2,N2 83H 4P
BK
1 2 3 3
4
R 87B
WH 3 4
180B 24 24 24 24 24 24 30B 32B
26 28 A 2B 3 4
A A AMP 174352-2
A 1 4 2 5 3 6
Relay for
181B A A F 31B 33B WHRD
RDWH
24 1 A 3B point b Water proof
2 1
L3 backward output WHBU Plug
AMP 172130-2
100B 102B 108B
A A F Water proof
24 2 83J Plug 2P (See note 7) BNWH 3 1
3 2 F 55A
F 54A
2P 1
Plug Relay should be tied with harness.
2P
RD
101B 103B 109B
Plug 4P
AMP 174257-2
H Brake switch 4 5 39
BK
2
15 AMP 172130-9 Water proof

WH▲ AMP 1-353046-2 30 29 14
Plug 6P 2 1 5 1 R 66A
BU▲
1
4 3 BK▲ 5 2 R 67A
2P-X
Tab G EPS motor BKWH
8 R 68A
Q GND terminal 78A N2 7 BKWH Label indication is required.
2 AMP 174262-2 8
E 78C
10A
RD BK BK
+
7 WHBK
Battery Speed sensor 33
32 N2 77B Y2
100V
18 L
i interlock switch
3 2 1
6 5 4 D1 (Travel) 22μ F 112B 8 F 56A
Point b V Horn 40 BU
Front wheel (Left) 9 8 AMP 174257-2 (See note 8) T Contactor

a1 speed sensor
12B A 1 24 WH
11B A 2 24
10B A 4 24 BU 10A
RDBK
18
Fuse Fuse U Accelerator <NOTE>

1.Terminal symbol RDGN
L3 82G
BK
10A
BK
R
Approx.40
Approx.40
10A 10A 18 8 T 81D

10A
1 :Plug(Plated) AMP 170020-2
R,I 81B
R L 1 :Receptacle(Plated) AMP 170021-2
8 8
(See note 8) 38
GNWH
GNWH
WHGN
GNWH
WHGN
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
BUWH
WHBK
WHBK
BKRD
RDYE
RDYE
YERD
BKRD
RDBK
YERD
YEBU
BUBK
YEBU
BNBK
BNYE
to N2
BKYE
BKYE
YEBK
YEBK
BKYE
40 50 40 50 41
WH
WH
WH

RD
RD
RD
RD
BU
BK
BK
BK
Clamp Clamp
WH
to Q BKWH
RD
BKWH
18 to x1 3 :Receptacle AMP 170032-5
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
BKWH AMP 179461-5
Figure.1 3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314
X Point c detail chart
24
AMP 171699-1
W W W W r i Z R D1 D1 a2 a2 U U U M M a1 a1 L2 H B B 2. : Braided wires under 25mm pitch.
18A 20A 22A 23A 9A 180A 24A 28A 30A 32A 104A 106A 11A 12A 10A 14A 16A 100A 102A 1A 3A 5A 8A 76A AMP 172746-1(Stopper)
AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
W W r r Z R D1 D1 a2 a2 i U M a1 a1 L3 O Y1 point b x1
Reference: 5 :Tab AMP 917805-2 4.Write or impress the letters with undamped ink.
RDWH
RDWH
19A 21A 60A 61A 25A 29A 31A 33A 105A 107A 181A 13A 15A 101A 103A 2A 4A 7A 83K 84A
Harness mark/color AMP 917803-2 5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27921)
to O
to H
Red RD Vinyl tube Capacitor Vinyl tube
5 :Receptacle AMP 316041-2 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
Black BK Fill the inside of the vinyl tube (Non polarized)
with silicon adhesive. CN8 CN7 CN6 CN5 AMP 179956-2
Green GN 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
18 6 :Receptacle AMP 173716-2
Yellow YE
White WH
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
5 :Receptacle(with sleeve)
AMP 175061-2
AMP 41729
7 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
Brown BN 31
Blue BU 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 18 :Solderless sleeve JST FNC-1.25
to A
Gray GY AMP.040 series AMP.040 series AMP.040 series AMP.040 series 10 :Receptacle JST SXH-001G-P0.6
10.Load out in the opposite direction (180°) of A wiring.
Pink PK Tie wrap With solder Tie wrap 1 2 JST BXH-001G-P0.6
Orange OG
multi lock·connector multi lock·connector multi lock·connector multi lock·connector Point b detail chart 25 :Receptacle AMP 173681-1
175966-2 175967-2 175966-2 175967-2 AMP 175062-1
Ex) BKWH (=Black/White) Figure.2 Solderless sleeve detail chart 22 :Receptacle AMP 1123343-2
A MPU board AMP 1318143-2
(See note 4)
White line

Black color
FBR(M)9~13-H75 4-3-6.
54001-27851-0E
147
35 34
B Harness, mast (1) 44
AMP 174262-2
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 40 39 38 37 36 35 34 33 32 3130 29 28 27 26 25 24 23 22 21
2P-Y 2P-X
N1 Head guard (Left)

Receptacle Receptacle
3 2 1
6 5 4 S G
Main controller T X E T I I A C I I L1 N2 N1 Z T I
GNWH
51 50
BUWH
WHBU
BNWH
RDBK
YEBU
BKYE
F 81A 40A 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A 69B 66B
AMP 172134-7 harness
BK
Water proof L1 Z I I A C C I I L1 T I Q G
WHRD
WHBU
WHBK
BKWH
RDBK
52
R EPS controller
WHGN
RDGN
RDBK
RDYE
Plug 6P 45 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B 68B 67B
1 2
RD
RD
BN
24 24 24 24 24 24 24 24
3 4 5B 62B 83B 1 2 1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
A Y1 N1 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3
Plug
GNWH
WHGN
WHRD
WHBU
BKWH
1 2 2P 17B 88A 18B 20B 22B 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
4P 8B 78K AMP 171898-1 1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
WHBU
BK
YE 54B T 1 3 A A A A,I Y2,L2 P,Y1
R B Z Z
A N1 BU AMP 174354-2 Water proof
GNWH
GNWH
WHGN
GNWH
22
BUWH
BNWH
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
56B T 2
BURD
BNRD
YERD
RDYE
RDYE
3
BUBK
BNYE
BUYE
BUYE
19B 21B 23B
YEBK
WH▲
RD▲
Plug
BU▲
BK▲
83C 73A 1 2 3 4 5 6
1 2 3 112A T 3 3 RD 76B 40B 82D 62A 82C 48B 49B
WH
RD
BN
BU
BNWH
BK
BK
6P
Stopper
N,P Y1 24 24 24 24 24 55B T 4 3 10 10 10 10 10 10 10
4 5 6 WH GNRD 3 2 1 Water proof L1 N1,N2 A V Z
46B 78J
58B S 5 3
BNRD AMP 174262-2 6 5 4 Plug 6P
1 2 3 4 5 6 7 8 9 10 36
59B S 6 3 72C 73B 7B R Y2 A 77A 47B
R P,B 20 26A 49A 24B
1 2 3 4 11 10 Control valve
W
Plug Plug Plug Plug
RDWH
R Y2 Y2 A
BKWH
micro switch
YERD
RDYE
BKYE
3 3 3 3 AMP 172130-2 4P 6P 4P 4P
RD WH 27A 47A 48A 25B BK
Plug WH
17A W 1 3
BKYE
2P RDBK
1
BK
88B W 2 3
AMP 172134-9 AMP 171898-1
48 CN1 AMP 172134-1 AMP 172134-2
2
WHGN
RDWH
BKWH
BUYE
19 JST XHP-10
58 59 1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 1 2
L3
3 4 4 5 6 3 4 3 4 point b
AMP 172134-7
57 16 17
X
RDWH
AMP 282087-1
Z
3 1 83I
WH Key switch Display board RDYE Plug
1 3 2 R 45B
r Pressure sensor
9B A 33
WHGN 4P
Water proof BK 1 2
61B A 2 33 3 3 Y1 73C YE
Plug 3P RD BKWH V
60B A 3 33 3 4point c 78B 3 4
3 2 1 Point c
24 23 350
N2 Head guard (Right) 18
BN
75C E 1
74C E 1
GNWH AMP 174352-2
BKWH BNYE
78H E,P 1 24 1 A 84B Water proof
BKWH YERD RDGN
AMP 172134-9 BKWH
24 2 78C 2 1
Plug 2P
78I P,N1 1 YEBU 24 1 A 14B
Steering angle 3 1 R,X 72B
83D N1,O 1
RDWH
RDBK
YEBK 24 2
24 3 A 16B
A 15B
M potentiometer Refer to note 10. 47
RDWH
YERD
BNYE
3
3
3
2
O,L2 83F
R 43B
Plug
4P
RD
1 2
x1 Switch for OIS
82B Y2 1 GNRD 3 4 R 44B 3 4
AMP 174357-2 BNRD
25 12 R 53B
25 11 R 52B
P Accessory 3 2 1
L1 BURD
BKWH 25 6
25 5 R 50B
R 51B AMP.040 series
multi lock·connector (Mark I)
power supply
BK
GNWH 25 10 R 38B
917531-1 46
25 9 R 37B
BNWH 25 8 R 36B 6 5 4 3 2 1
Water proof 6 7 39 BUWH 25 7 R 35B 14 13 12 11 10 9 8 7
AMP 172134-1
I
Plug 3P BUYE 25 4 R 41B RDBK
RDGN
25 3 T 81C Charger panel GNWH
3 1 Y1,L3 82E
Plug
BU▲
RDYE
25 2 R 42A RDWH
3
3
3
2
E 74A
L1,L3 83G
4P 1 2 42 37
68A R 8 RD 25 1 X 76C BNBK WH
3 4 3 4
Q GND terminal
A 1B
BKWH
8 AMP 174357-2
78D point c
E
WH
GNWH
BU
24 1 R 65A
24 2 R 64A Water proof
3 2 1
L2 Relay for
forward output
BNRD
RD▲
8 F 59A
43 24 3 R 63A Plug 3P (See note 6) 8 R 69A

BUWH
BKRD
C EPS sensor S
WH
Fuse
RD
AMP 172134-2
BUBK RDBK 3 1 L2,T 82F
WHBK
1 R 39B BN Plug GNRD

3 3 E 75A 8 F 58A
BKWH RDWH 4P 1 2
BK
3 2
Capacitor 24 24 24 24
1 Q,E 78E
YEBK L2,N2 83H
BK AMP 172134-1
E Fwd / Bwd buzzer
BN 3 4 A 2B 3 4
1 L3,P 75B
3 3
125V,0.022μF YEBK
RDWH
1 3 2 4 BKWH 3 1 R 85B
RDBK
RDGN Plug
L3 Relay for
1 E,E 78F 3 2 R 86B
1 2
A
(See note 9) A
30B 32B
A
12 13
GNWH
1 L2,P 74B backward output BKWH
3 3 R 87B
4P
WH
1 2
BKWH
1 E,P 78G (See note 7) 4 3 4
180B A A Relay should be tied with harness.
A 31B 33B Attach the cover (sleeve)
1 1 for shur receptacle. AMP 172130-2
181B
WHBU
Water proof P,L1 A 26 28 AMP 174352-2 BNWH
3 1 F 54A Plug
2P 1
Plug Plug 4P
25 23
83E 4B
26 27
4 5 3 2 F 55A
BK
2P WHRD 24 1 A 3B
point b
Water proof 2
RD AMP 174257-2 RDWH Refer to note 10
V Horn
24 2 83J 2 1
Plug 2P
Suspension
16 AMP 172130-9 2 1
4 3 O lock coil H Brake switch 30 29 14
1
2 78A N2 7 BKWH
10A
Label indication is required.
AMP 1-353046-2 32
Speed sensor WHBK
+
WH▲ RD BK BK
Battery D1 (Travel)
5 1 R 66A
2P-X
77B Y2 7
100V
18 L
i interlock switch
BK▲ 5 2 R 67A Tab
40
22μ F 112B 8 F 56A
G
BU
50
33
EPS motor
U Accelerator (See note 8) T Contactor
12B A 1 24 WH
point b Water proof 11B A 2 24 RDYE
13B A 3 24 BKYE
Plug 4P BU
10B A 4 24 10A
AMP 174257-2
RDBK BK BK Label indication is required.
9 8 <NOTE>
18
1.Terminal symbol
L3 82G
10A R
Fuse Fuse 2 1 RDGN BK BK
:Plug(Plated) AMP 170020-2
Approx.40
1 18 8 T 81D
Approx.40
10A 10A 4 3
10A Sleeve(for single wire) AMP 170887-1 R,I 81B
8 8 Sleeve(for single wire) AMP 170899-1 (See note 8) 38
GNWH
GNWH
WHGN
GNWH
WHGN
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
WHBK
BKRD
RDYE
YERD
RDBK
YERD
YEBU
YEBU
BNBK
BNYE
BKYE
YEBK
YEBK
BKYE
to N2 Sleeve(for double wire) AMP 170890-1 41
WH
WH
WH
RD
RD
RD
RD
BU
BK
BK
BK
Clamp 40 50 Clamp 40 50 to Q BKWH 3 :Receptacle AMP 170032-5

BKWH
18 to x1 AMP 179461-5
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BKWH
Reference: 3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 AMP 171699-1
Harness mark/color Figure.1 W W W W r i Z R D1 D1 U U U M M L2 H B B X
Point c detail chart AMP 172746-1(Stopper) 2. : Braided wires under 25mm pitch.
18A 20A 22A 23A 9A 24A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76A
Red RD 180A
AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
W W r r Z R D1 D1 i U M L3 O Y1 point b x1
Black BK 5 :Tab AMP 917805-2
19A 21A 60A 61A 25A 29A 31A 33A 181A 13A 15A 2A 4A 7A 83K 84A 4.Write or impress the letters with undamped ink.
RDWH
RDWH
Green GN AMP 917803-2
5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27901)
to O
to H
Vinyl tube Capacitor Vinyl tube 5 :Receptacle AMP 316041-2
Yellow YE
Fill the inside of the vinyl tube (Non polarized) AMP 179956-2 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
White WH with silicon adhesive. CN8 CN7 CN6 CN5 6 :Receptacle AMP 173716-2 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Brown BN 18 AMP 175061-2
Blue BU
8 7 6 5 4 3 2 1
8 7 6 5 7 :Receptacle(with sleeve) AMP 41729
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
Gray GY
RDWH
1615141312 11 10 9 31 18 :Solderless sleeve JST FNC-1.25
20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11
to A
Pink PK 10 :Receptacle JST SXH-001G-P0.6 The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
AMP.040 series AMP.040 series AMP.040 series AMP.040 series 2 JST BXH-001G-P0.6
Orange OG Tie wrap With solder Tie wrap 1 10.Load out in the opposite direction (180°) of A wiring.
multi lock·connector multi lock·connector multi lock·connector multi lock·connector 25 :Receptacle AMP 173681-1
175966-2 175967-2 175966-2 175967-2
Point b detail chart AMP 175062-1
Figure.2 Solderless sleeve detail chart 22 :Receptacle AMP 1123343-2
Black colored harness with White line. AMP 1318143-2
A MPU board
(See note 4)
White line

Black color
FBR(M)10H~18-75 4-3-7.
54001-27831-0E
148
35 34
B Harness, mast (1) Main controller 44
AMP 174262-2 F harness 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 40 39 38 37 36 35 34 33 32 3130 29 28 27 26 25 24 23 22 21
2P-Y 2P-X
N1 Head guard (Left)

Receptacle Receptacle
3 2 1
6 5 4 T X E T I I A C I I L1 N2 N1 Z T I S G
GNWH
BUWH
WHBU
BNWH
AMP 171898-2 51 50
RDBK
YEBU
BKYE
81A 40A 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A 69B 66B
AMP 172134-7
BK
Water proof L1 Z I I A C C I I L1 T I Q G
WHRD
WHBU
WHBK
BKWH
RDBK
Plug 52
R EPS controller
GNWH
WHGN
RDGN
RDBK
RDYE
Plug 6P 1 2 3 6P
108A a1 3 3
GNWH 45 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B 68B 67B
1 2 110A a2 4 3
RD
RD
BN
4 5 6 BK 109A a1 5 3 WHGN
24 24 24 24 24 24 24 24
3 4 5B 62B 83B WHGN
111A a2 6 3 1 2 1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
Plug A Y1 N1 21 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3
GNWH
WHGN
WHRD
WHBU
BKWH
1 2 2P 17B 88A 18B 20B 22B 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
4P 8B 78K AMP 171898-1 1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
BK
YE 54B T 1 3 WHBU A A A A,I Y2,L2 P,Y1
R B Z Z
A N1 AMP 174354-2 Water proof
GNWH
GNWH
WHGN
GNWH
BU 22
BUWH
BNWH
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
2
BURD
BNRD
56B T 3
YERD
RDYE
RDYE
19B 21B 23B
BUBK
BNYE
BUYE
BUYE
YEBK
WH▲
Plug
RD▲
BU▲
BK▲
83C 73A 1 2 3 4 5 6 RD 76B 40B 82D 62A 82C 48B 49B
1 2 3 112A T 3 3
WH
6P
RD
BN
BU
BK
BK
55B T 4 BNWH 10 10 10 10 10 10 10
Stopper
N,P Y1 24 24 24 24 24 3
4 5 6 WH GNRD 3 2 1 Water proof L1 N1,N2 A V Z
46B 78J
58B S 5 3
BNRD AMP 174262-2 6 5 4 Plug 6P 1 2 3 4 5 6 7 8 9 10 36
59B S 6 3 72C 73B 7B R Y2 A 77A 47B
R P,B 20 26A 49A 24B
1 2 3 4 11 10 Control valve
W Plug Plug R Y2 Y2 A Plug Plug
RDWH
micro switch
BKWH
YERD
RDYE
BKYE
3 3 3 3 AMP 172130-2 4P 6P 27A 47A 48A 25B 4P 4P
Plug RD WH WH BK
17A W 1 3 BKYE
2P RDBK
1 BK
88B W 2 3
AMP 172134-9 AMP 171898-1
48 CN1 AMP 172134-1 AMP 172134-2
2
WHGN
RDWH
BKWH
BUYE
58 59 19 JST XHP-10
1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 1 2
3 4 4 5 6 3 4 3 4
AMP 172134-7
57 16 17 RDWH
X
L3
AMP 282087-1
Z
3 1 point b 83I
WH Key switch Display board RDYE Plug
r Pressure sensor Y1 Control panel (1)

9B A 1 33 3 2 R 45B
Water proof BK WHGN 4P 1 2
61B A 2 3 3 Y1 73C
33 BKWH
RD V YE
3 2 1
Plug 3P 60B A 3 33 3 4 point c 78B 3 4
Point c
24 23 350
N2 Head guard (Right) 18
BN
75C E 1
RDYE AMP 174262-2
GNWH 24 1 A 104B
74C E 1 BKYE 24 4 A 105B
BKWH WHBK Water proof 3 2 1
78H E,P 1 BUBK 24 2 A 106B
BKWH YERD RDGN
AMP 172134-9 24 5 A 107B Plug 6P 6 5 4
78I P,N1 1 YEBU 24 1 A 14B
Steering angle 3 1 R,X 72B GNWH
M potentiometer
24 2 A 15B RDWH 24 3 F 110B
RDWH Plug WHGN
83D N1,O 1 YEBK 24 3 A 16B Refer to note 10. 47 YERD
3
3
3
2
O,L2 83F
R 43B 4P 1 2 24 6 F 111B
RDBK BNYE RD
82B Y2 1 GNRD 3 4 R 44B 3 4 Front wheel(Right)
AMP 174357-2
a2
25 12 R 53B
BNRD
BURD
25 11 R 52B speed sensor
Relay for control
L1
25 6 R 51B AMP.040 series
P Accessory
BKWH multi lock·connector (Mark I)
3 2 1
BK
25 5 R 50B 917531-1 46 power supply BNYE 24 1 A 84B Water proof
AMP 174352-2
25 10 R 38B BKWH
GNWH 25 9 R 37B Connect Ca1a-DC24V relay. 24 2 point c 78C Plug 2P
BNWH 25 8 R 36B 6 5 4 3 2 1 2 1
6 7 39
x1
Water proof BUWH 14 13 12 11 10 9 8 7
BUYE
25 7 R 35B
AMP 172134-1 Switch for OIS
Plug 3P RDGN
RDYE
25 4
25 3 T 81C
R 41B
I Charger panel
RDBK
GNWH
RDWH
3
3
1
3 E 74A
Y1,L3 82E
Plug
42
68A R 8
BU▲ RD
25 2 R 42A
BNBK 3 2 L1,L3 83G 4P 1 2 37
25 1 X 76C WH
Q GND terminal
3 4 A 1B 3 4
BKWH
8 AMP 174357-2 Relay for
78D point c
E
WH
GNWH
BU
24 1 R 65A
24 2 R 64A Water proof
3 2 1
L2 forward output
BNRD
RD▲
8 F 59A
43 24 3 R 63A Plug 3P (See note 6) 8 R 69A

BUWH
BKRD
C EPS sensor S
WH
Fuse
RD
RDBK
AMP 172134-2
BUBK 3 1 L2,T 82F
WHBK
1 R 39B BN 3 3 Plug GNRD

E 75A 8 F 58A
BKWH RDWH 4P 1 2
BK
1 Q,E 78E 3 2 L2,N2 83H

BN YEBK 3 4
BK
3 4 AMP 172134-1
E
A 2B
1 L3,P 75B
3 3
Fwd/Bwd buzzer
GNWH
WHGN
125V,0.022μF
BUWH
YEBK
RDWH
1 3 2 4
BKRD
BKWH Relay for

RDBK
L3
1 E,E 78F 3 1 R 85B Plug
RDGN
WH
1 2 A A
RD
A
(See note 9)
30B 32B 12 13 GNWH 1 L2,P 74B backward output BKWH
3 2 R
3 3
86B
R 87B
4P 1 2
WH
180B A A
BKWH 1 E,P 78G
Relay should be tied with harness. (See note 7) 4 3 4
24 24 24 24 24 24
A 31B 33B Attach the cover (sleeve)
1 4 2 5 3 6 1 1 for shur receptacle.
181B AMP 172130-2
A A F WHBU
Water proof P,L1 A 26 28 AMP 174352-2 BNWH
3 1 F 54A Plug
100B 102B 108B 2P
Plug Plug 4P 83E 4B 4 5 3 2 F 55A 1
2P
A A F 25 23 26 27 WHRD
24 1 A 3B Water proof
BK 2
RD AMP 174257-2 RDWH
101B 103B 109B 2 1 Refer to note 10
V Horn
24 2 point b 83J Plug 2P
Suspension
16 AMP 172130-9
Water proof 2 1
4 3 O lock coil H Brake switch 30 29 14
Plug 6P
1 Label indication is required.
78A N2 7 BKWH
2 AMP 1-353046-2 10A
AMP 174262-2 Speed sensor WH▲ 32 WHBK
+
RD BK BK
Battery D1 (Travel)
5 1 R 66A
2P-X
77B Y2 7
100V
18 L
i interlock switch 3 2 1
BK▲ 5 2 R 67A Tab
40
22μ F 112B 8 F 56A
G
6 5 4 BU
50
Front wheel (Left) 33
EPS motor
a1 speed sensor WH
point b
12B A 1 24
RDYE
13B A 3 24
BKYE
Plug 4P BU
10B A 4 24 10A
9 8 AMP 174257-2 18
<NOTE> L3 82G
10A R
Fuse Fuse 2 1 1.Terminal symbol RDGN BK BK
Approx.40
18 8 T 81D
Approx.40
10A 10A 4 3
10A
1 :Plug(Plated) AMP 170020-2 R,I 81B
R L :Receptacle(Plated) AMP 170021-2
8 8
1
(See note 8) 38
GNWH
GNWH
WHGN
GNWH
WHGN
BUWH
WHBU
BNWH
BUWH
WHRD
RDWH
WHBK
WHBK
BUWH
BKRD
RDYE
YEBU
BUBK
RDYE
YERD
BKRD
RDBK
YERD
BKYE
YEBU
BNBK
BNYE
BKYE
YEBK
YEBK
BKYE
to N2 41
WH
WH
WH
RD
RD
40 50 40 50
BK
BK

RD
RD
BU
BK
Clamp Clamp
WH
to Q
RD
BKWH
BKWH
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BKWH AMP 179461-5
3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 24 :Receptacle AMP 171630-1
Figure.1 W W W W r i Z R D1 D1 a2 a2 U U U M M a1 a1 L2 H B B X Point c detail chart AMP 171699-1 2. : Braided wires under 25mm pitch.
Reference: W W r r Z R D1 D1 a2 a2 i U M a1 a1 L3 O Y1 point b x1 AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
Harness mark/color 19A 21A 60A 61A 25A 29A 31A 33A 105A 107A 181A 13A 15A 101A 103A 2A 4A 7A 83K 84A 5 :Tab AMP 917805-2 4.Write or impress the letters with undamped ink.
RDWH
RDWH
Red RD AMP 917803-2 5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27931)
to O
to H
Black BK Vinyl tube Capacitor Vinyl tube
Green GN Fill the inside of the vinyl tube (Non polarized)
with silicon adhesive. CN8 CN7 CN6 CN5 AMP 179956-2
Yellow YE 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
White WH 18 6 :Receptacle AMP 173716-2
Brown BN
8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
Blue BU 7 :Receptacle(with sleeve) AMP 41729 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 31 :Solderless sleeve JST FNC-1.25
Gray GY 18
to A
Pink PK AMP.040 series AMP.040 series AMP.040 series AMP.040 series 2 10 :Receptacle JST SXH-001G-P0.6
Orange OG 1 10.Load out in the opposite direction (180°) of A wiring.
Tie wrap With solder Tie wrap multi lock·connector multi lock·connector multi lock·connector multi lock·connector JST BXH-001G-P0.6
175966-2 175967-2 175966-2 175967-2 Point b detail chart 25 :Receptacle AMP 173681-1
Black colored harness with White line. Figure.2 Solderless sleeve detail chart 22 :Receptacle AMP 1123343-2
(See note 4)
White line
Black color
FBR(M)10H~18-H75 4-3-8.
54001-27861-0E
149
35 34
44
B Harness, mast (1)
AMP 174262-2 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2P-Y 2P-X
N1 Head guard (Left) 3 2 1 Main controller T X E T I I A C I I L1 N2 N1 Z T I S G

6 5 4
F harness 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A 69B 66B
GNWH
51 50 81A 40A
BUWH
WHBU
BNWH
RDBK
YEBU
BKYE
AMP 172134-7 L1 Z I I A C C I I L1 T I Q G
R EPS controller
BK
Water proof
WHRD
45
WHBU
WHBK
BKWH
68B 67B
RDBK
52 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B
WHGN
RDGN
RDBK
RDYE
Plug 6P
1 2
RD
RD
BN
24 24 24 24 24 24 24 24
3 4 5B 62B 83B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
1 2 1 2 3 4 5 6
Plug A Y1 N1 AMP 171898-1 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
GNWH
WHGN
WHRD
WHBU
WHBU
BKWH
54B T 1 3 1 2 2P 17B 88A 18B 20B 22B
4P 8B 78K
Plug 2
56B T 3 BU 1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
BK
YE A A A
1 2 3 112A T 3 3 RD A,I R Y2,L2 B P,Y1 Z Z
A N1 6P AMP 174354-2 Water proof
GNWH
GNWH
WHGN
GNWH
22
BUWH
BNWH
BNWH
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
BURD
BNRD
YERD
RDYE
RDYE
55B T 4 19B 21B 23B
BUBK
BNYE
BUYE
BUYE
YEBK
WH▲
3
RD▲
BU▲
4 5 6
BK▲
83C 73A 1 2 3 4 5 6 WH 5 GNRD 76B 40B 82D 62A 82C 48B 49B
WH
58B S 3
RD
BN
BU
BK
BK
BNRD 36
Stopper
B,P Y1 24 24 24 24 24 59B S 6 3 10 10 10 10 10 10 10
3 2 1 Water proof L1 N1,N2 A V Z
20 AMP 174262-2 6 5 4 1 2 3 4 5 6 7 8 9 10
46B 78J Plug 6P 72C 73B 7B R Y2 A 77A 47B
R P,B 26A 49A 24B
1 2 3 4 AMP 172130-2 11 10 Control valve
W
Plug Plug Plug Plug
RDWH
R Y2 Y2 A
BKWH
Plug
micro switch
YERD
RDYE
BKYE
3 3 3 3 17A W 1 3 BKYE 4P 6P 4P 4P
2P RDBK RD WH 27A 47A 48A 25B
1 88B W 2 3 WH BK
BK
2 48
AMP 172134-9 AMP 171898-1 CN1 AMP 172134-1 AMP 172134-2
WHGN
RDWH
BKWH
BUYE
19 JST XHP-10
1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 1 2 L3
point b AMP 172134-7
AMP 282087-1 WH
3 4 4 5 6 3 4 3 4 RDWH
9B A 1 3 1 83I
33
16 17 RDYE Plug
X
Water proof BK
Z
61B A 2 3 2 R 45B
Key switch
33 WHGN 4P
Plug 3P RD
Display board 1 2
60B A 3 33 3 3 Y1 73C YE
3 2 1 BKWH V
3 4 point c 78B 3 4
r Pressure sensor 57 58 59 Point c N2 Head guard (Right) 18
24 23 250
BN
75C E 1
GNWH AMP 174352-2 BNYE point c
74C E 1 24 1 A 84B Water proof
WHRD point b
78H E,P
BKWH YERD Refer to note 10 24 1 A 3B BKWH 24 2 78C Plug 2P 2 1
1 24 1 A 14B
Steering angle RDWH Water proof
H
YEBU
M
24 2 83J
BKWH 24 2 A 15B
YEBK potentiometer
2 1
Brake switch
x1
78I P,N1 1 Plug 2P
83D N1,O 1
RDWH 24 3 A 16B
Switch for OIS
RDBK AMP 174357-2 AMP 172134-9
82B Y2 1 RDGN
Plug 72B R,X 1
3
3
3 RDWH Refer to note 10. 47 4 5
4P 1 2 83F O,L2
4P 2 3 YERD GNRD
3 2 1 43B R 25 12 R 53B
P Accessory 3 4
RD
44B R 4 3 BNYE BNRD
BURD
25 11
25 6
R 52B
R 51B AMP.040 series
Relay for control BKWH 25 5 R 50B multi lock·connector (Mark I)
Water proof
Plug 3P
6 7
L1 power supply 42
BK
GNWH 25 10
25 9 R 37B
R 38B 917531-1 46
Connect Ca1a-DC24V relay. BNWH 25 8 R 36B 6 5 4 3 2 1
BUWH 25 7 R 35B 14 13 12 11 10 9 8 7
I
BUYE 25 4 R 41B 37
AMP 172134-1 RDBK
RDGN
RDYE
25 3 T 81C Charger panel
Plug 82E Y1,L3 1 3 25 2 R 42A
74A E 3 3 GNWH RD
4P RDWH 25 1 X 76C
1 2 WH 83G L1,L3 2 3
AMP 174357-2
BNRD
8 F 59A
4 3 BNBK
43 3 4 1B A WH 24 1 R 65A RD▲
GNWH
BUWH
Water proof 8 R 69A

BKRD
24 2 R 64A
L2 Relay for BU 3 2 1
200
Plug 3P
WH
24 3 R 63A
RD
forward output
S Fuse
(See note 6) C EPS sensor
WHBK
GNRD
BUBK 8 F 58A
BK
AMP 172134-2 BKWH
1 R 39B
Q,E 78E AMP 172134-1
125V,0.022μF RDBK 1
RDWH
1 3 2 4 82F L2,T 1 3
RDBK
E Fwd / Bwd buzzer

3 3 Plug BN BN L3,P 75B YEBK
3 3 1
1 2 (See note 9) A A
12 13 1 2 4P
BK 83H L3,N2
75A E
2 3
RDWH
YEBK
BKWH
1 E,E 78F
RDGN
BKWH
3 1
3 2 R 86B
R 85B Plug
4P
A
30B 32B
3 4 2B A 4 3 GNWH 3 3 R 87B 1 2
A A 1 L2,P 74B WH
4 3 4
L3 Relay for
180B
31B 33B
BKWH
1 E,P 78G
A 1 1 backward output Relay should be tied with harness. Attach the cover (sleeve)
AMP 172130-2
181B
Water proof P,L1 A (See note 7) for shur receptacle. WHBU
Plug 4P 3 1 F 54A Plug
Plug 25 23
83E 4B
26 27 26 28 BNWH 3 2 F 55A 2P 1
2P AMP 174257-2 BK 2
RD
Suspension V Horn
15 AMP 172130-9 2 1
4 3 O lock coil WH▲ AMP 1-353046-2 32
30 29 14
5 1 R 66A
2P-X
1 39 BK▲ Tab
5 2 R 67A 78A N2 7 BKWH Label indication is required.
2 Speed sensor 10A
D1 G WHBK
+
RD 18 BK BK
Battery (Travel) EPS motor 77B Y2 7
L
BU▲ 100V
i interlock switch Q GND terminal
68A R 8
8
BKWH
33
40
22μ
BU
F 112B 8 F 56A
point b
78D point c
E
12B A 1 24
WH
RDYE
13B A 3 24
BKYE
Plug 4P BU
10B A 4 24 10A
AMP 174257-2
9 8 <NOTE>
18
Fuse Fuse 1.Terminal symbol L3 82G

10A R
Approx.40
Approx.40
10A 10A 2 1 RDGN BK BK

10A 4 3
1 :Plug(Plated) AMP 170020-2 18 8 T 81D
R,I 81B
8 8
GNWH
GNWH
WHGN
GNWH
WHGN
WHRD
RDWH
BUWH
WHBU
BNWH
BUWH
(See note 8)
WHBK

BKRD
RDYE
YERD
RDBK
YERD
38
YEBU
YEBU
BNBK
BNYE
BKYE
YEBK
YEBK
BKYE
to N2
WH
WH
WH
RD
RD
RD
RD
BU
BK
BK
BK
Clamp 40 50 Clamp 40 50 Sleeve(for double wire) AMP 170890-1

to Q
18
BKWH 41
BKWH to x1 3 :Receptacle AMP 170032-5
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BKWH AMP 179461-5
Reference: 3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 24 :Receptacle AMP 171630-1
Harness mark/color Figure.1 W W W W r i Z R D1 D1 U U U M M L2 H B B X
Point c detail chart AMP 171699-1 2. : Braided wires under 25mm pitch.
Red RD
18A 20A 22A 23A 9A 180A 24A 28A 30A 32A 11A 12A 10A 14A 16A 1A 3A 5A 8A 76A AMP 172746-1(Stopper)
W W r r Z R D1 D1 i U M L3 O Y1 point b x1 AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
Black BK 4.Write or impress the letters with undamped ink.
19A 21A 60A 61A 25A 29A 31A 33A 181A 13A 15A 2A 4A 7A 83K 84A 5 :Tab AMP 917805-2
RDWH
RDWH
Green GN AMP 917803-2 5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27911)
to O
to H
Yellow YE Vinyl tube Capacitor Vinyl tube
White WH with silicon adhesive. CN8 CN7 CN6 CN5 AMP 179956-2
7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
Brown BN 18 6 :Receptacle AMP 173716-2
Blue BU 8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
Gray GY 7 :Receptacle(with sleeve) AMP 41729 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 31 18 :Solderless sleeve JST FNC-1.25
to A
Pink PK The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
AMP.040 series AMP.040 series AMP.040 series AMP.040 series 2 10 :Receptacle JST SXH-001G-P0.6
Orange OG Tie wrap With solder Tie wrap 1 JST BXH-001G-P0.6
10.Load out in the opposite direction (180°) of A wiring.
multi lock·connector multi lock·connector multi lock·connector multi lock·connector
175966-2 175967-2 175966-2 175967-2
Point b detail chart 25 :Receptacle AMP 173681-1
Figure.2 Solderless sleeve detail chart
Black colored harness with White line. 22 :Receptacle AMP 1123343-2
(See note 4)
White line
Black color
FBR(M)20~40-75 4-3-9.
54001-27841-0E
150
Main controller 35 34
B Harness, mast (1) F harness
44
AMP 174262-2 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2P-Y 2P-X


AMP 171898-2 T X E T I I A C I I L1 N2 N1 Z T I S G
GNWH
BUWH
WHBU
BNWH
6 5 4
RDBK
YEBU
BKYE
1 81A 40A 39A 85A 36A 38A 29B 64B 50A 52A 43A 45A 46A 27B 87A 41A 69B 66B
2 51 50
BK
Plug GNWH Q G
AMP 172134-7 1 2 3 3 L1 Z I I A C C I I L1 T I
R EPS controller
108A a1 3
Water proof 6P GNWH
WHRD
110A a2 4
45
WHBU
WHBK
BKWH
3 68B 67B
RDBK
WHGN
4 5 6 52
RDGN
BK 72A 26B 35A 37A 28B 63B 65B 51A 53A 44A 86A 42B
RDBK
RDYE
Plug 6P 109A a1 5 3 WHGN
1 2 WHGN
RD
RD
BN
111A a2 6 3 24 24 24 24 24 24 24 24
3 4 5B 62B 83B 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 29 30 31 32 36 37 1 2 1 2
1 2 1 2 3 4 5 6
Plug A Y1 N1 AMP 171898-1 F F A A A 3 3 3 3 3 3 3 3 3 3 3 3 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
GNWH
WHGN
WHRD
WHBU
WHBU
BKWH
54B T 1 3 1 2 2P 17B 88A 18B 20B 22B
4P 8B 78K
Plug 2
56B T 3 BU 1 2 3 4 1 2 3 4 5 6 49 1 2 3 4 1 2 3 4
RD
GNWH
GNWH
WHGN
GNWH
BK
BUWH
BNWH
A A A
BKWH
BKWH
RDGN
RDGN
GNRD
RDGN
BURD
BNRD
YE
YERD
RDYE
RDYE
RD
BUBK
BNYE
BUYE
BUYE
YEBK
WH▲
1 2 3 3 A,I R Y2,L2 B P,Y1 Z Z
RD▲
112A T 3
BU▲
BK▲
A N1 6P BNWH AMP 174354-2 Water proof 22
WH
55B T 4 19B 21B 23B
RD
3
BN
BU
BK
BK
83C 73A 1 2 3 4 5 6 4 5 6 WH
58B S 5 3 GNRD 76B 40B 82D 62A 82C 48B 49B
BNRD 36
Stopper
B,P Y1 24 24 24 24 24 59B S 6 3 10 10 10 10 10 10 10
3 2 1 Water proof L1 N1,N2 A V Z
20 AMP 174262-2 6 5 4 Plug 6P 1 2 3 4 5 6 7 8 9 10
46B 78J 72C 73B 7B R Y2 A 77A 47B
R P,B 26A 49A 24B
1 2 3 4 AMP 172130-2 11 10 Control valve
W Plug Plug Plug Plug
RDWH
R Y2 Y2 A
BKWH
Plug
micro switch
YERD
RDYE
BKYE
3 3 3 3 17A W 1 3 BKYE 4P 6P 4P 4P
2P RDBK WH 27A 47A 48A 25B
1 88B W 2 3 RD WH BK
BK
2 48
AMP 172134-9 AMP 171898-1 CN1 AMP 172134-1 AMP 172134-2
WHGN
RDWH
BKWH
BUYE
19 JST XHP-10
1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 1 2
AMP 282087-1 3 4 4 5 6 3 4 3 4 RDWH
AMP 172134-7
WH 3 1 L3
9B A 1 33
16 17 RDYE point b 83I
X
Water proof BK Plug
Z
3 2 R 45B
61B A 2 33
RD Key switch Display board WHGN 4P 1 2
Plug 3P 60B A 3 33 BKWH 3 3 Y1 73C
3 2 1 V YE
3 4 point c 78B 3 4
r Pressure sensor 57 58 59 Point c N2 Head guard (Right) 18
24 23 250
RDYE AMP 174262-2
BN 24 1 A 104B
75C E 1 BKYE 24 4 A 105B
GNWH AMP 174352-2 WHBK
74C E 1 BUBK 24 2 A 106B Water proof 3 2 1
BKWH Refer to note 10 WHRD 24 5 A 107B 6 5 4
78H E,P YERD 24 1 A 3B GNWH Plug 6P
H
1 24 1 A 14B RDWH
YEBU Steering angle Water proof 24 3 F 110B
M
BKWH 24 2 point b 83J
78I P,N1 1 YEBK
24 2
24 3 A 16B
A 15B
potentiometer Plug 2P 2 1 Brake switch WHGN 24 6 F 111B
RDWH
83C N1,O 1
Front wheel(Right)
82B Y2 1
RDBK AMP 174357-2 AMP 172134-9
Plug 72B R,X 1 3 RDGN
RDWH Refer to note 10. 47 4 5 a2 speed sensor
83F O,L2 3 3
1 2 4P 2 3 YERD GNRD
3 2 1 43B R 25 12 R 53B BNYE
P Accessory
RD 4 3 BNYE BNRD 24 1 A 84B Water proof
3 4 44B R
BURD
25 11 R 52B
AMP.040 series BKWH 24 2 point c 78C 2 1
25 6 R 51B Plug 2P
BKWH multi lock·connector (Mark I)
Relay for control R 50B
L1
25 5
6 7 BK 46
Water proof
Plug 3P
power supply 42 GNWH
BNWH
25 10
25 9 R 37B
R 38B 917531-1
x1 Switch for OIS
Connect Ca1a-DC24V relay. 25 8 R 36B 6 5 4 3 2 1
BUWH 25 7 R 35B 14 13 12 11 10 9 8 7
I
BUYE 25 4 R 41B 37
AMP 172134-1 RDBK
RDGN
RDYE
25 3 T 81C Charger panel
82E Y1,L3 1 3 GNWH 25 2 R 42A
Plug RD
74A E 3 3 RDWH X 76C
1 2 4P 25 1 BNRD
83G L1,L3 2 3
WH
4 3 BNBK AMP 174357-2 8 F 59A
43 3 4 1B A WH 24 1 R 65A RD▲
GNWH
BUWH
Water proof 8 R 69A

Relay for
BKRD
24 2 R 64A
L2 forward output BU 3 2 1
200
Plug 3P
WH
24 3 R 63A
RD
(See note 6) C EPS sensor S Fuse

GNRD
WHBK
BUBK 8 F 58A
Capacitor 1 R 39B
BK
24 24 24 24
AMP 172134-2 BKWH
RDBK 1 Q,E 78E
AMP 172134-1
GNWH
WHGN
RDWH
125V,0.022μF
BUWH
1 3 2 4
BKRD
RDBK
Plug 82F L2,T 1 3 BN

E
3 3 BN
3 3 1 L3,P 75B YEBK
75A E
Fwd/Bwd buzzer
WH
A A 4P
RD
(See note 9) 1 2 RDWH BKWH 3 1 R 85B Plug

1 2
30B 32B 12 13 BK 83H L3,N2 2 3
YEBK 1 E,E 78F RDGN
BKWH
3 2 R 86B
4P
A
A A
3 4 2B A 4 3 GNWH
1 L2,P 74B 3 3 R 87B 1 2
WH
24 24 24 24 24 24
Relay for BKWH 4 3 4
L3
180B
31B 33B 1 E,P 78G
A 1 4 2 5 3 6 1 1 backward output Attach the cover (sleeve)
181B A A F Relay should be tied with harness. AMP 172130-2
100B 102B 108B
Water proof P,L1 A (See note 7) for shur receptacle.
WHBU 3 1 F 54A
Plug 4P Plug
Plug A A F 25 23
83E 4B
26 27 26 28 BNWH 3 2 F 55A 2P 1
2P 101B 103B 109B AMP 174257-2 BK 2
RD
Suspension V Horn
15 AMP 172130-9 Water proof
Plug 6P
2 1
4 3 O lock coil WH▲ AMP 1-353046-2 32
WH▲
30 29 14
5 1 R 66A BK▲
2P-X
1 39 BK▲ Tab
2 AMP 174262-2
5 2 R 67A 78A N2 7 BKWH Label indication is required.
Speed sensor 10A
Battery D1 (Travel) BU▲

G EPS motor 77B Y2 7
WHBK
+
100V
RD 18 BK BK
L
i interlock switch
3 2 1
6 5 4
Q GND terminal
68A R 8
BKWH
33
40
22μ F 112B 8 F 56A
78D point c
8
point b BU
T
Front wheel (Left) E
U Accelerator (See note 8) Contactor
a1 speed sensor
12B A 1 24
WH
RDYE
13B A 3 24
BKYE
Plug 4P BU
10B A 4 24 10A
AMP 174257-2 RDBK 18 BK BK Label indication is required.
9 8 <NOTE>
Fuse Fuse 1.Terminal symbol L3 82G
10A R
Approx.40
Approx.40
2 1
18 BK BK
10A 10A 1 :Plug(Plated) AMP 170020-2 RDGN
4 3 8 T 81D
10A
R,I 81B
8 8
(See note 8)
GNWH
GNWH
WHGN
GNWH
WHGN
38
BUWH
WHBU
BNWH
BUWH
WHRD
RDWH
WHBK
WHBK
BUWH
BKRD
RDYE
YEBU
BUBK
RDYE
YERD
BKRD
RDBK
YERD
BKYE
YEBU
BNBK
BNYE
BKYE
YEBK
YEBK
BKYE
to N2
WH
WH
WH
RD
RD
40 50 40 50
BK
BK

RD
RD
BU
BK
Clamp Clamp
WH
to Q 41
RD
BKWH
BKWH
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BKWH AMP 179461-5
3 1 2 9 4 12 5 13 6 1416 3 10 1115 7 8 4 14 3 13 5 15 6 16 7 17 8 18 9 191020 1 11 4 12 5 6 1314 7 8 1516 1 9 2 10 3 11 6 15121618 9 191020 4 2 3 8 1 11 5 7 171314 24 :Receptacle AMP 171630-1
Figure.1 W W W W r i Z R D1 D1 a2 a2 U U U M M a1 a1 L2 H B B X Point c detail chart AMP 171699-1 2. : Braided wires under 25mm pitch.
W W r r Z R D1 D1 a2 a2 i U M a1 a1 L3 O Y1 point b x1 AMP 172748-2(Stopper) 3.All pin layout of connector shows the view from terminal insert side.
Reference: 19A 21A 60A 61A 25A 29A 31A 33A 105A 107A 181A 13A 15A 101A 103A 2A 4A 7A 83K 84A 5 :Tab AMP 917805-2 4.Write or impress the letters with undamped ink.
RDWH
RDWH
Harness mark/color AMP 917803-2 5.The table of electric wires and the table of parts are shown at Parts,harness (54001-27941)
to O
to H
Vinyl tube Capacitor Vinyl tube
Red RD 5 :Receptacle AMP 316041-2 6.Connect the Ca1a-DC24V relay with forward buzzer (OPT.) etc.
Black BK with silicon adhesive. CN8 CN7 CN6 CN5 AMP 179956-2
Green GN :Receptacle AMP 173716-2 7.Connect the Ca1a-DC24V relay with backward buzzer (OPT.) etc.
18 6
Yellow
White
YE
WH 8 7 6 5 4 3 2 1
8 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
7 :Receptacle(with sleeve) AMP 41729 9.The capacitor should be soldered to the speed sensor section, as shown in Figure 2.
RDWH
Brown BN 1615141312 11 10 9 20 19 18 17 16 15141312 11 1615141312 11 10 9 20 19 18 17 1615141312 11 31 18 :Solderless sleeve JST FNC-1.25
to A
Blue BU The inside of the vinyl tube covering the capacitor should be filled with siliconadhesive.
AMP.040 series AMP.040 series AMP.040 series AMP.040 series 2 10 :Receptacle JST SXH-001G-P0.6
Gray GY 1 10.Load out in the opposite direction (180°) of A wiring.
Pink PK Tie wrap With solder Tie wrap multi lock·connector multi lock·connector multi lock·connector multi lock·connector JST BXH-001G-P0.6
Orange OG 175966-2 175967-2 175966-2 175967-2
Point b detail chart 25 :Receptacle AMP 173681-1
AMP 175062-1
Ex) BKWH (=Black/White) Figure.2 Solderless sleeve detail chart 22 :Receptacle AMP 1123343-2
(See note 4)
White line

Black color
FBR(M)20~40-H75 4-3-10.
54001-27871-0E
151
8 9
Water proof
10 11
Plug 4P
RD
1B A 1 24
BKRD
5 6
AMP 174257-2 2B A 3 24
2 WH
3B A 24
4B A 4 24
BUWH 7 Water proof
2 1
B Speed sensor RD Cap 6P

4 3 24 1 B 1A
Size of B BKRD
24 4 B 2A AMP 174264-1
WH 2 B 3A
24
BUWH 5
24 B 4A
GNWH 3 C 5A
24
12
WHGN
24 6 C 6A 1 2 3
3 4 4 5 6
*Refer to note 4. 13
GNWH
5B A 1
6B A 1
WHGN
A Harness, body
1 2
C Electromagnetic brake Parts No. Applicable model Size of A Size of B 11 Tube, vinyl
54001-28491-0 9 ALL/10 ALL 1850 850 0832-10185
Line No. From To Color Length Remarks
54001-28501-0 13 ALL/14 ALL/15 2150 1050 0832-10215
1A 1B A 24 24 B RD 200+A
2A 2B A 24 24 B BKRD 200+A 54001-28511-0 A15/18 ALL/20 2350 1250 0832-10235
3A 3B A 24 24 B WH 200+A 54001-28521-0 A20/25 ALL/30 2650 1500 0832-10265
4A 4B A 24 24 B BUWH 200+A 54001-28531-0 A30 2850 1700 0832-10285
5A 5B A 24 1 C GNWH 200+A 2 It depends on the
Wire, lead AVSS0.5mm electric wire table.
6A 6B A 24 1 C WHGN 200+A
12 Tube, vinyl(Inner diameter 8mm,black) 1
11 70000-79650 Seal (Stopper) 900324-4 4 Japan AMP
10 37010-23510 Receptacle 171699-1 171630-1 4 Japan AMP 24

<NOTE> 8 37010-20890 Housing, plug(4P) 174257-2 1 Japan AMP
1.All pin layout shows the view from terminal insert side. 7 37010-23520 Tab 173600-1 171631-1 6 Japan AMP 24

2.The end of the vinyl tube should be tied
5 37010-20950 Housing,cap(6P) 174264-2 1 Japan AMP
together on the both ends and the part X with wire ties.
4 1911-94057 Sleeve(for single wire) 170889-1 1 Japan AMP
Reference:
3 1911-94012 Receptacle(Plated) 170021-2 1 Japan AMP 1
2 1911-94061
Harness mark/color
Red
Black
RD
BK
Sleeve(for single wire) 170887-1 1 Japan AMP
1 1911-94011
Green GN
Yellow
White
YE
WH
Plug(Plated) 170020-2 1 Japan AMP 1
Brown BN
Blue BU
Gray GY SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
Pink PK
Orange OG

White line
Black color
Body harness (*FET/CAN) 4- 3.
FBR(M)9~40-H75 4-3-11.
E0000-23341-0E
152
Charger panel
Refer to NOTE 3.
Contactor
Receptacle Charger, microcomputer
<GN>
(With thermal relay)
[RD]
<RD> [WH]
<WH>
A1 A2
<BK> It is attached to the
transformer.
13 14
[BK]
AC <RD> <BK>
3φ T 6
200V
<WH>
<WH> <WH>
<RD>
<BK>
S V
<BK> <RD>
R 2 12P
Contactor [RD]
[RD]
(With thermal relay)
U R Transformer primary-side Harness, BC
2/T1
V S Transformer primary-side
4/T2
W T
6/T3 X
Refer to NOTE 5. Receptacle
CA relay CA relay
Matsushita
1 2 3
<BK>
[RD] [WH]
Mctt Plug
4 5 6
6PBK <WH>
RDGN Earth terminal
<RD>
1G6 Refer to NOTE 6. Wire lead

X Cap Cap
Fuse <GN> 6PBK 2PWH
2
3
Cap
RD
Key switch
3
3
CA relay 3 2 1
6PBK
YEBU
Cap
Charge interlock
5
3
RDYE
Battery +48V/24V
6 5 4
1
3
BKWH
Battery GND
4
3
NOTE) 1. Lead wire
Cap
Without special mention: AV/AVS 0.5mm 2 6.The earth terminal installation detailed chart.
BNBK [ ]:F-KIV/KIV/LV 1.25mm 2 /0.75mm 2
Starting reserve charge 2PWH
1
3
1
Cap
YEBK < >:KIV 3.5mm 2 Panel, charger

Reserve charge switch
2
3
2
2.Terminal symbol GN Receptacle
:Tab 179462-3, 170340-3
BNWH
BKWH
RDYE
BNBK
3
YEBK
[WH]
[RD]
(It shows the view from terminal insert side.)

[BK]
13 :Contact, socket SLF-41T-1.3E

13 13 13 13 13 13 13 13
3. Thermal relay ratings current value

1 2 3 4 5 6 7 8 9 10 11 12
Ratings current value
5.4A 7.5A 11A Solderless terminal
Plug housing 1 2 3 4 Transformer capacity Install with spring washers and nuts.
JST GND VB1 CST
3.0/3.4 kVA
5 6 7 8 (It is impossible to plain washer and lock washer.)
MC AC4 NB 4.3/5.2 kVA
Receptacle housing 9 10 11 12
JST RSW DCR 6.4 kVA Install the earth terminal(GN) of the receptacle in the panel
and set it up. (As shown in the figure above.)
*Adjust the thermal relay ratings current value to 5.4A by a thermal relay
Confirm there is continuity between the earth terminal and
(It shows the view from terminal insert side.) when transformer capacity is 3.0/3.4kVA.
charger panel of the receptacle after assembling.
Reference:
Harness mark/color 4.Use the solderless terminal without the sleeve.
Red RD
Black BK
Green GN 5.Connect the receptacle as follows.
Yellow YE
7. The terminal layout of contactor (with thermal relay) is as follows.
White WH
Brown BN
Up
Blue BU A2 A1
Gray GY Round head screw
Pink PK
Grommet 1 3 5 13
Orange OG Electric wire
Ex) BKWH (=Black/White) Mctt
2 4 6 14
Terminal
White line a.Electric wire bare part is 10 ±1 mm
Black color
b.Tightening torque of round head screw is 0.98-1.18N·m(10-12kgf·cm)
Charger panel wiring 4- 4.
IGBT/FET/*FET control 4-4-1.
24900-32681-0E
153
<Note> Line No. From To Color Length

1.Lead wire 1A 1B A 3 13 F RDYE 250
[ ] : F-KIV/KIV/LV 1.25mm2 /0.75mm2
Charger, 2A 2B A 3 3 E RDGN 200
F
< > : KIV 3.5mm2
Others : AV/AVS 0.5mm2 micro computer 2C
3A 3B
E
A
3
3 3
A
E RD
100
200
2.The location of connector pin is as viewed from the inserting side. 7 4A 4B A 3 13 F BKWH 250
3. Attach the relay before delivery. Charging interlock
E
Plug 12P 5A 5B A 3 3 E YEBU 200
4.Clamp the relay to the harness.(Refer to figure 1) relay WH 6A 6B A 3 13 F BNBK 250
5. Strip the wiring end by 10 mm. 11
7A 7B A 3 13 F YEBK 250
6.The mark bands in the figure are not neccessory for complete harnesses. *Connect the relay.
JST ELP-12V 8A 8B F 13 4 D [BK] 420
7. Use 5.5-S4X only for 1.25 mm2. 9A 9B F 13 4 D [RD] 440
Use 2-M4X (37950-00830) for 0.75 mm2. Plug 6P 1 2 3 4 9C C 4 [RD] 290
BK
5 6 7 8 10A 10B F 13 4 C [WH] 500
8
AMP 171898-2 9 10 11 12 11A 11B F 13 3 E BNWH 150
Magnetic
D contactor(2)
1 2 3
A
1B
D
9A
E
11A 15A 15B D 4
A
G <RD> 590
16A 16B D 4 G <WH> 615
16A 4 5 6 6
D A C A A
10 17A 17B D 4 G <BK> 540
G 8A 6B 10A 4B 7B
15A 9B A A E
*Refer to note 7
17A 8B 4 G F,C 5B 3B 2C
1 2 3 4 5 6 7 8 9 10 11 12
5 G F A,E F 13 13 13 13 13 13 13 13
4 4
<WH>
BNWH
2B 11B
BKWH
RDYE
BNBK
YEBK
4 4
[WH]
[RD]
[BK]
1 2 4 5 3 6
G Socket
<RD>
<BK>
[RD]
[RD]
14
[BK]
3 3 3 3 3
(*Refer to note 5)
E Relay Charger,
BNWH
F
RDGN
RDGN
YEBU
micro computer
RD
<BK> Clamp
D 17B Clamp
<WH> D 16B
<RD> D 15B
Magnetic A Harness, C
C contactor(1)
<Figure 1>
BKWH
RDGN
RDYE
YEBU
BNBK
YEBK
Part No. 7 Relay Type Voltage

RD
13
24300-45090-0 35820-02220 CA1-DC24V-N 24V
12
3 3 3 3 3 3 3 24300-45110-0 35820-02250 CA1-DC48V-N 48V
[WH]
[RD]
Reference:
1 2 3 4 5 6 1 2 Harness mark/color
Red RD
4 F E E F Black BK
1 Green GN
4 1A 3A 5A 6A Yellow YE 14 Wire, lead KIV 3.5mm2
F White WH F-KIV/KIV/LV
4
E F F Brown BN 13 Wire, lead 1.25mm2/0.75mm2
Blue BU
10B Gray GY 12 Wire, lead AV/AVS 0.5mm 2
D 2A 4A 7A Pink PK
Orange OG 11 37010-24250 Housing, plug(12P) ELP-12V 1 J.S.T.Mfg Co., Ltd.
9C
Cap 6P Cap 2P Ex) BKWH (=Black/White) 10 37010-23810 Contact, socket SLF-41T-1.3E 8 J.S.T.Mfg Co., Ltd. 13
9 37010-21470 Receptacle 179461-5 or 170032-5 5 AMP 3
Magnetic BK WH
C contactor(1) 8 37010-21420 Housing, plug(6PBK) 171898-2 1 AMP
AMP 171897-2 AMP 172129-1 7 Relay 1 Matsushita
6 1911-59001 Diode 1G6 1 NIEC
White line
3 2 1 1 5 1912-04047 Terminal 4 J.S.T.Mfg Co., Ltd.
A
5.5-S4X 4
Harness, C 6 5 4 2 4 1912-04049 Terminal 1.25-M4X 3 J.S.T.Mfg Co., Ltd. 4
2
3 Black color 3 37010-21730 Housing, cap(2PWH) 172129-1 1 AMP
2 37010-21370 Housing, cap(6PBK) 171897-2 1 AMP
1 37010-21460 Tab 179462-3 or 170340-3 7 AMP 3
SYM PART NO. PART NAME SIZE MATERIAL QTY REMARKS
BC harness 4- 4.
2E-15702E
154
Charger panel
It is attached to the transformer.
Receptacle Transformer primary-side Charger, microcomputer

<GN>
[RD]
<WH>
[WH]
Contactor
<BK>
<RD>
<RD> Fuse
Refer to NOTE 3.
<WH> (10A/15A/20A)
<BK> 1 3 5 13 A1 A2
<RD> <RD>
AC
3φ <WH> <WH>
200V Fuse 2 4 6 14 <BK> <BK>
(15A/20A/30A)
12P
[BK] <WH>
<WH>
<RD>
<BK>
Refer to
<RD>
Contactor
<BK>
NOTE 7.
[RD]
[RD]
R U
S V
Transformer primary-side Harness, BC
T W
X
Refer to
NOTE 5.
Receptacle
Relay CA relay
Matsushita
1 2 3
<RD>
[RD] [WH]
Mctt Plug
6PBK
4 5 6 <WH>
RDGN Earth terminal
<BK>
Refer to NOTE 6. Wire lead

1G6
X Cap Cap
Fuse <GN> 6PBK 2PWH
2
3
Cap
RD
3
3 Key switch
CA relay 3 2 1
6PBK
YEBU
Cap
5
3 Charge interlock
RDYE 6 5 4
1
3 Battery +48V/24V
6.The earth terminal installation detailed chart.
BKWH
4
3 Battery GND NOTE) 1. Lead wire
Cap Without special mention: AV/AVS 0.5mm 2 Panel, charger
BNBK [ ]:F-KIV/KIV/LV 1.25mm 2 /0.75mm 2
2PWH
1
3 Starting the reserve charge
1 < >:KIV 3.5mm 2
GN Receptacle
Cap
YEBK
2
3 Reserve charge switch
2 2.Terminal symbol
BNWH
BKWH
RDYE
BNBK
YEBK
[WH]
[RD]
[BK]
3 :Tab 179462-3, 170340-3

(It shows the view from terminal insert side.) 13 :Contact, socket SLF-41T-1.3E
13 13 13 13 13 13 13 13
3.Fuse Solderless terminal
1 2 3 4 5 6 7 8 9 10 11 12 Install with spring washers and nuts.
Fuse FA-6-10 FA-6-15 FA-6-20 (It is impossible to plain washer and lock washer.)
10A 15A 20A
Plug housing 1 2 3 4 Capacity
JST GND VB1 CST AC2
3.0/3.4 kVA Install the earth terminal(GN) of the receptacle in the panel
5 6 7 8
and set it up. (As shown in the figure above.)
MC NB 4.3/5.2 kVA
Reference: Receptacle housing 9 10 11 12
Confirm there is continuity between the earth terminal and
Harness mark/color JST RSW DCR 6.4 kVA charger panel of the receptacle after assembling.
Red RD
Black BK
Green GN
Yellow YE
(It shows the view from terminal insert side.) 4.Use the solderless terminal without the sleeve.
White WH
Brown BN 7. The contactor is this side up, and the terminal layout is as follows.
Blue BU 5.Connect the receptacle as follows.
Gray GY Up
Pink PK A2 A1
Orange OG
Round head screw
1 3 5 13
Ex) BKWH (=Black/White) Grommet
Black colored harness with White line. Electric wire
Mctt
2 4 6 14
White line
Terminal
a.Electric wire bare part is 10 ±1 mm
Black color b.Tightening torque of round head screw is 0.98-1.18N·m(10-12kgf·cm)

24900-30900-0E
155
<NOTE> Line No. From To Color Length Line No. From To Color Length
1. Lead wire 1A 1B A 3 13 F RDYE 250 12A 12B D 4 4 B <RD2> 180
[ ]: F-KIV/KIV/LV 1.25mm2/0.75mm2 Charger, 2A 2B A 3 3 E RDGN 200 13A 13B D 4 4 B <WH2> 160
F microcomputer
< >: KIV 3.5mm2 2C E 3 A 100 14A 14B D 4 4 B <BK2> 140
The one without indication is AV or AVS 0.5mm2. 15A 15B H 4 G <RD1> 360
2. All pin layout of connector shows the view from terminal insert side. 7 3A 3B A 3 3 E RD 200 16A 16B H 4 G <WH1> 350
3. The relay should be clamped to the harness. (Refer to the figure 1.) Relay for
E
Plug 12P 4A 4B A 3 13 F BKWH 250 17A 17B H 4 G <BK1> 340
4. At the line edge separation places, the coating should be teared off charge interlock WH 5A 5B A 3 3 E YEBU 200
10mm from the end of the electric wire. CA1-DC□□V-N
11
6A 6B A 3 13 F BNBK 250
5. All of the mark bands indicated in this diagram are not necessary. *Connect the relay. JST ELP-12V 7A 7B A 3 13 F YEBK 250
6. Use 5.5-S4X only the situation of 1.25mm2×2.
Use 2-M4X (37650-00830) when using 0.75mm2 Plug 6P 1 2 3 4 8A 8B F 13 4 D [BK] 280
BK
5 6 7 8
8
AMP 171898-2 9 10 11 12 9A 9B F 13 4 D [RD] 300
A D E 9C C 4 [RD] 240
1 2 3 1B 9A 11A
14A 8B
D Magnetic contactor (2) 4 5 6 6
D A C A A
10A 10B F 13 4 C [WH] 380
10 11A 11B F 13 3 E BNWH 150
B F 8A 6B 10A 4B 7B
13A A A E A
4 4 B 12A 9B Refer to note 6 5B 3B 2C
1 2 3 4 5 6 7 8 9 10 11 12
B F,C A,E F 13 13 13 13 13 13 13 13
4
<BK2>
9
[BK]
2B 11B
4 4
BNWH
BKWH
G
RDYE
BNBK
YEBK
[WH]
[RD]
[BK]
1 2 4 5 3 6
Receptacle
<WH2>
<RD2>
3 3 3 3 3
E Relay
[RD]
[RD]
(*Refer to note 4)
BNWH
RDGN
RDGN
F Charger, microcomputer
YEBU
RD
<BK1>
H 17B Clamp Clamp
<WH1>
H 16B
<RD1>
H 15B
B Fuse (2) A Harness, C
<BK1>
<BK2>
<WH1>
14
<Figure 1>
<WH2>
<RD1>
BKWH
RDGN
RDYE
<RD2>
YEBU
BNBK
YEBK
Parts No. (7) Relay Type Voltage
RD
13
54000-00530-0 35820-02220 CA1-DC24V-N 24V
[WH]
4 4
[RD]
12
3 3 3 3 3 3 3 54000-00540-0 35820-02250 CA1-DC48V-N 48V
4 D 4 G
5 1 2 3 4 5 6 1 2
14B 17A
4 4 D F E E F 4 G 15
1
4 13B 1A 3A 5A 6A 16A 14 Wire, lead KIV 3.5mm2
F D G 13 F-KIV/KIV/LV
4
E F F Wire, lead 1.25mm /0.75mm 2 2
10B 12B 15A 12 Wire, lead AV/AVS 0.5mm2

D 2A 4A 7A
H 11 37010-24250 Hounsing, Plug 12P 1 JST
B
ELP-12V
Reference:
Harness mark/color
9C
Fuse (2) Cap 6P Cap 2P
Fuse (1) 10 37010-23810 Contact, socket SLF-41T-1.3E 8 JST 13
Red RD
Black BK 9 37010-21470 Receptacle 179461-5, 170032-5 5 AMP 3
BK WH
C
Green GN
Yellow YE Magnetic contactor (1) 8 37010-21420 Hounsing, Plug 6PBK 171898-2 1 Japan AMP
White WH
Brown
Blue
BN
BU
AMP 171897-2 AMP 172129-1 7 Relay 1 Matsushita
Nihon inter
Gray
Pink
GY
PK 6 1911-59001 Diode 1G6 1
Orange OG
3 2 1 1 1912-04047 JST
A
5 Terminal 5.5-S4X 10 4
Harness, C
Black colored harness with White line. 6 5 4 2 4 1912-04049 Terminal 1.25-M4X 3 JST 4
2
3 3 37010-21730 Housing, cap 2PWH 172129-1 1 AMP
2 37010-21370 Housing, cap 6PBK 171897-2 1 AMP
1 37010-21460 Tab 179462-3, 170340-3 7 AMP 3
White line
Black color
BC harness 4- 4.
E0000-00121-0E
156
EPS controller
Line Connector
No. CN Pin No.
Charger panel To key switch

RDYE
RY 1 31 Power supply
(Charge interlock
relay)
Refer to note 2
RDYE
BUWH
RD
AUT 1 12
Install it. Charger, switch BURD
LED1 1 33
Auto
GNWH LED1
RSV 1 14 Reserve
GNRD
<4> LED3 1 35 LED3
BNWH
EQU 1 13 Equal
GN
Earth terminal BNRD

LED2 1 34 LED2
15P BK
STP 1 15 Stop
BUYE
MC 1 32 Mctt.
RD <1>
1G6
RDGN
Charger SW
WH <2> Relay Connector
Line
BK <3>
1 2 3 No. CN Pin No.
BUYE
Mctt 1 14 Mctt
BK
Receptacle 4 5 6 Battery + BNRD
SW4 1 9 Stop switch
LED3 1 8 LED3
BNWH
SW3 1 7 Equal switch
Refer to note 3
CA1-DC48V-N GNRD
LED2 1 6 LED2
GNWH
X Matsushita BURD
SW2 1 4 Reserve switch
LED1 1 3 LED1
6PBK BUWH
RDBU
SW1 1 2 Auto switch
RY 1 12 Interlock relay
RDYE
VB 1 13 Mctt drive power supply
Plug Battery - BKWH
GND 1 10 GND
RD
AC1 1 1 AC1(400V)
AC2 1 5 AC2(200V)
1 2 3 BK AC3 1 11 AC3
4 5 6 Mctt WH AC4 1 15 AC4
(It shows the view from terminal
RD
RD
RD
BK
insert side.) Connector
RD
BK
AC RD RD R U GN
WH WH S V WH
The first transformer side
200V T W BK
BK BK
WH
RD
BK
GN
1 3 5 13 A1
Fuse
Contactor
2 4 6 14 A2 Harness,BC System wiring
NOTE)
1. Electric wire (Without special mention)
WH
RD
BK
WH
:AVSS0.5mm2
Harness, charger (1) :KIV0.75mm2
:KIV3.5mm2(5.2-7.0kVA)
KIV5.5mm2(10.0/12.0kVA)
2. Install the earth terminal(GN) of the receptacle in the panel 3.Connect the receptacle as follows.
Reference: and set it up. (As shown in the figure below.)
Harness mark/color Transformer primary-side 14P Confirm there is continuity between the earth terminal and Electric wire Round head screw
Red RD · Electric wire bare part is 10 mm
Black BK charger panel of the receptacle after assembling. Grommet
Green GN
· Tightening torque of round head screw is 0.98-1.18N·m
Yellow
White
YE
WH
Panel, charger Terminal
Brown
Blue
BN
BU
Harness, body GN Receptacle
Gray GY
Pink PK
Orange OG

Solderless terminal
Install with spring washers and nuts.
White line
(It is impossible to plain washer and lock washer.)
Black color

CAN-BUS control 4-4-5.
54001-28960-0E
157
<NOTE>
Line No. From To Color Length Line No. From To Color Length
1.Lead wire 1A 1B A 25 3 C RD 250 17A 17B D 4 H RD <1> 590
:F-KIV/KIV/LV 1.25mm2/0.75mm 2
B
2A 2B A 25 3 C RDYE 250 18A 18B D 4 H WH <2> 615
:KIV 3.5mm 2 Switch board 150 19A 19B D 4 H BK <3> 540
Without indication: AV or AVS 0.5mm 2
2C B 13
4.All pin layout shows the view from terminal insert side. 3 3A 3B A 25 3 C RDGN 250
5.Install the relay. 1 2 3 4 5
200
6.The relay should be clamped to the harness.(Refer to figure 1.) 6 7 8 9 10
3C C 3
7.Strip off the coating from the point by 10mm in the part without terminal. 11 12 13 14 15
Relay for charge 4A 4B C 3 13 B RDBU 200
8.All of the mark bands indicated in this diagram are not necessary.
2
C interlock JST
ELP-15V
5A 5B A 25 13 B BUYE 250
9.Use 5.5-S4X only with 1.25mm x 2. CA1-DC□□V-N 6A 6B A 25 13 B BUWH 250
Use 2-M4X(37950-00830) with 0.75mm.2 *Connect the relay.
(15P) 7A 7B A 25 13 B BNWH 250
10.Insulate the method of connecting the diode with Plug 6P
8A 8B A 25 13 B GNWH 250
the vinyl tube after soldering. 9 5
BK D A A C A A A 9A 9B A 25 13 B BK 250
11. Braided wires under 25mm pitch.
AMP 171898-2 15A 6B 8B 4B 5B 12B 10B 10A 10B A 25 13 B BKWH 250
Note the pin
D D A A C A A 11A 11B A 25 13 B BURD 250
layout
1 2 3 14A 16A 7B 9B 2C 11B 13B 12A 12B A 25 13 B BNRD 250
4 5 6 1 5 11 15 2 7 4 9 12 13 14 3 8 6 10
13A 13B A 25 13 B GNRD 250
14A 14B B 13 4 D RD 440
Magnetic
18A
D C A,B A 13 13 13 13 13 13 13 13 13 13 13 13 13 13
contactor (2) 290
H 3C 2B 1B
GNWH
BUWH
BNWH
BKWH
GNRD
17A 14B 14C E
RDBU
BURD
BNRD
RDYE
BUYE
4
Refer to note 7. 4
WH
RD
BK
BK
19A 15B 4 B A,C 15A 15B B 13 D BK 420
H B,E 6
4
11 H B 4A 3B 16A 16B B 13 4 E WH 500

4 4
4 4 3
3
6
3 3 3 3
1 2 4 5
Receptacle
(*Refer to note 5.)
H
WH
RDGN
RDGN
RDBU
RDYE
C Relay
RD
RD
RD
RD
BK
BK
BK <3>
D 19B B Switch board
7
Clamp Clamp
WH <2>
16 D 18B
RD <1>
D 17B
Magnetic A Harness, body

E contactor(2)
<Figure 1>
2
Parts No. 7 Relay Type Voltage

GNWH
BUWH
BNWH
BKWH
RDGN
GNRD
BURD
BNRD
RDYE
BUYE
RD
BK
15 14 54001-28931-0 35820-02220 CA1-DC24V-N 24V

WH
25 25 25 25 25 25 25 25 25 25 25 25 0-0
RD
54001-28941-0 35820-02250 CA1-DC48V-N 48V

1 2 3 4 7 8 9 10 5 6 11 12 13 14
16 Wire, lead KIV 3.5mm
2
C B B B B B F-KIV/KIV/LV
15 Wire, lead 2
1.25mm /0.75mm 2
4 2A 5A 7A 9A 11A 13A 14 Wire, lead AVSS 0.5mm 2

4 C C B B B B
B 10 Note the pin layout
1A 3A 6A 8A 10A 12A
16B
D 11 1912-04047 Terminal 5.5-S4X 4 J.S.T. 4
AMP 040 series
14C Multi lock · connector (Mark I) 10 1912-04049 Terminal 1.25-M4X 3 J.S.T. 4
917531-1
9 Relay 1 Matsushita
Magnetic (14P)
Reference:
Harness mark/color
E contactor (1) 1 7 35010-01900 Diode 1G6 1 Nihon inter
Red RD
179461-5 AMP
Black BK
1 2 3 4 5 6 6 37010-21470 Receptacle 170032-5 5 3
Green GN
Yellow YE 5 37010-21420 Housing,plug 6PBK 171898-2 1 AMP
White WH 7 8 9 10 11 12 13 14
Brown BN 4 37010-23810 Contact,socket SLF-41T-P1.3 14
JST
13
Blue BU
3 70000-97840 Housing,plug ELP-15V 1
JST
A
Gray GY
Pink PK Harness, body 2 175063-1
12 AMP
Orange OG 70000-06920 Tab 173682-1
25
AMP
Ex) BKWH (=Black/White) 1 70000-58800 Housing, cap 14P 917532-1 1 040 mark I
White line
Black color
BC harness 4- 4.
E0000-23451-0E
158
EPS controller
Line Connector
No. CN Pin No.
Charger panel To key switch

RDYE
RY 1 31 Power supply
(Charge interlock
relay)
Refer to note 2
RDYE
BUWH
RD
Install it. Charger, switch BURD
AUT
LED1
1
1
12
33
Auto
GNWH LED1
GNRD
RSV 1 14 Reserve
<4> BNWH
LED3 1 35 LED3
Earth terminal EQU 1 13 Equal
GN
BNRD
BK
LED2 1 34 LED2
15P STP 1 15
BUYE Stop
MC 1 32 Mctt.
RD <1>
1G6
RDGN
Charger SW
WH <2>
Relay Line Connector
BK <3>
1 2 3 No. CN Pin No.
BUYE
BK
Mctt 1 14 Mctt
Receptacle 4 5 6 Battery + BNRD
SW4 1 9 Stop switch
BNWH
LED3 1 8 LED3
SW3 1 7 Equal switch
Refer to note 3
CA1-DC48V-N GNRD
GNWH
LED2 1 6 LED2
X Matsushita SW2 1 4 Reserve switch
WH
RD
BURD
BK
BUWH
LED1 1 3 LED1
6PBK RDBU
SW1 1 2 Auto switch
RDYE
RY 1 12 Interlock relay
VB 1 13 Mctt drive power supply
Fuse Plug Battery -
BKWH
GND 1 10 GND
RD
AC1 1 1 AC1(400V)
AC2 1 5 AC2(200V)
1 2 3 BK
AC3 1 11 AC3
4 5 6 Mctt WH
WH
RD
BK
AC4 1 15 AC4
(It shows the view from terminal
RD
RD
RD
BK
insert side.) Connector
RD
BK
AC RD RD R U GN
<7>
<6>
<5>
WH WH S V WH
Transformer primary-side
200V BK BK T W BK
WH
RD
BK
GN
Fuse
1 3 5 13 A1
Contactor
2 4 6 14 A2 Harness,BC System wiring
NOTE)
1. Electric wire (Without special mention)
:AVSS0.5mm2
WH
RD
BK
WH
:KIV0.75mm2
Harness, charger (1) :KIV3.5mm2(5.2-7.0kVA)
KIV5.5mm2(10.0/12.0kVA)
2. Install the earth terminal(GN) of the receptacle in the panel 3.Connect the receptacle as follows.
and set it up. (As shown in the figure below.)
Confirm there is continuity between the earth terminal and Electric wire Round head screw
Reference:
Harness mark/color Transformer primary-side 14P charger panel of the receptacle after assembling. Grommet
· Electric wire bare part is 10 mm
Red RD · Tightening torque of round head screw is 0.98-1.18N·m
Black BK
Green GN Panel, charger Terminal
Yellow YE
White
Brown
WH
BN Harness, body GN Receptacle
Blue BU
Gray GY
Pink PK
Orange OG

Solderless terminal
Install with spring washers and nuts.
(It is impossible to plain washer and lock washer.)
White line
Black color

54001-28950-1E
159
<NOTE>
Line No. From To Color Length Line No. From To Color Length
1.Lead wire 1A 1B A 25 3 C RD 250 17A 17B F 4 H RD <1> 360
:F-KIV/KIV/LV 1.25mm2/0.75mm 2
B
2A 2B A 25 3 C RDYE 250 18A 18B F 4 H WH <2> 325
:KIV 3.5mm 2 Switch board 150 19A 19B F 4 H BK <3> 290
Without indication: AV or AVS 0.5mm 2
2C B 13
4.All pin layout shows the view from terminal insert side. 3 3A 3B A 25 3 C RDGN 250
5.Install the relay. 1 2 3 4 5
200
6.The relay should be clamped to the harness.(Refer to figure 1.) 6 7 8 9 10
3C C 3
7.Strip off the coating from the point by 10mm in the part without terminal. 11 12 13 14 15
Relay for charge 4A 4B C 3 13 B RDBU 200
8.All of the mark bands indicated in this diagram are not necessary.
2
C interlock JST 5A 5B A 25 13 B BUYE 250
9.Use 5.5-S4X only with 1.25mm x 2. CA1-DC□□V-N ELP-15V
6A 6B A 25 13 B BUWH 250
Use 2-M4X(37950-00830) with 0.75mm.2 *Connect the relay.
(15P) 7A 7B A 25 13 B BNWH 250
10.Insulate the method of connecting the diode with Plug 6P
8A 8B A 25 13 B GNWH 250
the vinyl tube after soldering. 9 5
BK D A A C A A A 9A 9B A 25 13 B BK 250
11. :Braided wires under 25mm pitc

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INTRODUCTION

4Most accident happens due to the disregard of basic safety rules or

Performing maintenance and repair without adequate knowledge may

[Control System Transition]

Indicates a potentially hazardous situation which, if not avoided,

Indicates suggestions, tips and hints related to the safety of a

1. Personnel this "TROUBLESHOOTING MANUAL" is aimed at:

4. Wiring and main controller layout 113

Sensor-less hydraulic control (Enhanced

I Commonized MPU fuse

S Lift BKT chain entanglement prevention Plasticized battery plug cover

Change the battery electrolyte level

Change the tilt cylinder P Sheet metal disc brake

V Change the reach cylinder diameter

C Abolish the display control board

L Mode change switch waterproof

G Charge display (option) H Function integration

M Expansion of charge plug window

Improve the waterproof connector D Change of charger switch

I Review the transformer capacity

O Improve the CS specification

N Change the battery roller base

F Adopt OIS (Operation Interlock

1. Battery discharge indicator

2-1-2. Indication of display

The self-diagnosis function checks the control system

If any abnormalities are detected, the error message

NOTE If traveling or hydraulic operation is done while

CAUTION Contact to your local Nichiyu dealer if the error

Mode select switch

Setting screen by one touch operation

Reserve charge screen Refer to the section of the

Mode select screen

Push button Date / time setting screen

Hour meter screen

2-1-3. Function of display

NOTE Icons of 8 to 15 shown in the illustration

1. Battery discharge indicator

CAUTION Do not over-discharge.

Full Charge the battery immediately

Discharge Discharge Discharge Discharge

lOver discharge lift lock (Option)

One red segment is started to flash

2. Slow speed mode monitor (Turtle mark)

3. Fork horizontal indicator (Option)

5. Reserve charge indication (Option)

6. Date and time (Calendar and clock)

7. Hour meter Normal screen

CAUTION The hour meter screen is returned to the normal

traveling or hydraulic function.

The load weight gauge (option) or odometer can be

l When the screen displays the odometer, the word of

l When the screen displays the load weight, the word

8. Safety monitor for travel circuit

9. Safety monitor for hydraulic circuit IGBT and FET control

10. Safety monitor for steering circuit

11. Safety monitor for battery electrolyte

12. Safety monitor for overloading

13. Safety monitor for hydraulic oil

14.S afety monitor for OIS (Operator Interlock

1 Normal traveling mode (When the slow speed