Rotor Assembly
Rotor Assembly
Rotor Assembly
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• 7
• 2.1 - ROTOR SHAFf
The rotor is the main rotating inducting component of the generator. It is cut from a single
to make sure that it is not defective and has the required mechanical strength, since at rated speed
the heavy stresses due to the centrifugal fon-e require high strength materials and accurate
machining.
The winding slots are milled in the rotor shaft and contain the rotor winding coils, held in
place by non magnetic metal keys, accurately machined and driven into their dovetailed splines .
The pole slots too are milled: they improve the rotor cooling system and facilitate fitting of
• 8
'
• 2.2 • RETAINING RINGS
Function of the retaining rings is to maintain the correct initial position of the rotor end
windings thus preventing them from deflecting d1lc to the centrifugal force high value during
operation.
The retaining rings are implemented with non-magnetic steel: their design and final
machining have been carefully attended so as to optimize their dimension since they-are indeed
The assembly is carried out by shrinking on the outside surface of the two rotor ends. During
• 9
• 2.3 - ROTOR WINDING
Function of the rotor winding is to induce the magnetic field originating the machine voltage
The rotor winding is implemented with round edged copper strands sheared and welded in
a rectangular shape.
The insulation between the strands of a coil is made of overlopped stripes of insulation,
The rotor coils are locked up by svitable keys along the rotor body. Insulation spacers blocks
and strong retaining rings (locked and centered on the rotor body) with insulation layer maintain
the end-windings .
• 10
• 4.1- VENTILATION
TI1e machine is coo led indirectly by means of stator winding and directly by means of rotor
The ventilation system provides efficient removal of heat due to losses by the moving parts
of the rotor and the stator, thereby avoiding high temperatures or uneven heating and related
stresses.
A flows of cooling air is created by two axial ventilators located at the ends of the rotor.
The ventilators are constructed of light alloy wing shaped revolving blades which are
The ventilation air, set in motion by the ventilators, is divided into several currents: one
current flows directly to the air gap between the rotor winding heads and the retaining rings;
another strikes the stator heads, the end parts, and successively, by means of specially placed
conduits in the stator frame, cools the central zones, flowing through the ventilation canals until
reaching the air gap; the remaining ventilation air enters below the retaining rings, laps below the
rotor winding heads, enters the slots on the sides of the conductions on the faces of the heads, flows
longitudinally along the conductors and out of the air gap through radial canals in the conductor
Part of the air that enters the conductors is directed toward the heads, thereby cooling the
heads direct! y.
The reunited air currents cool the exterior of the rotor and flow through the ventilation canals
of the stator.
The air flows over the refrigerant elements, releases heat to the water running through the
• tube nest and, cooled to the specified temperature, returns to the ventilators by means of conduits
and guides.
16
• All of the elements of the ventilation circuit have been designed to guarantee proper
distribution of the air load in the various parts of the machine and a regular flow with the least
possible loss .
• 17
• 4.2 ·DEHUMIDIFICATION SYSTEM
A closed circuit, chemical, absorbent dehumidification system is provided tci protect the
of two asbestos strips, one smooth and the other rippled, thereby forming an extremely large
number of passages through which the air must pass. The rotor is impregnated with a hygroscopic
material that serves as the active absorbent substance. The rotor rotates slowly within the
apparatus. Two different air currents flow across it: one is the air current to be dried, while the other
VENTILATION SCHEME
LEGEND
8 DEHUHIDIFIEn
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OWNER'S PROJECT
DRAWING NUMBER
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jANSALDOj PROJECT DRWG No. 4 30 0 ~ ~ IMIKIAI JJ.i ~~
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NAME DATE GENERATOR ROTOR ASSEMBLY
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DISASSEMBLY INSTRUCTIONS
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MANUFACTURER DRWG No.
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aie ;!' JOB No. DOC.TYPE ISSUED BY SIZE SCALE SHEET OF
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I i~ PROPERTY OF ANSALDO ENERGIA Sfl.A. NOT TO BE USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIED
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IANSALDOI title
I ANSALDO I Ooc--
155W987
RfV
REV
•
Procedure to fit and to remove rotor from
A.nurdo Energia• pa
stator rr:ith brushless) 2
3
IME
1. GENERAL
Job of fitting rotor into stator bore can be splitted into several stages, as illustrated
in Fig. 1 to 8.
For position indicated see part list 131L917.
When preparing and fitting rotor, the following points must be note.
- Whenever working with crane, take care that there is always a safe distance
between stationary parts of the generator and part to be moved.
- Take care when placing crane slings around rotor so as not to cause any
damage or scratches.
- When working in the vicinity of stator end winding, take care not damage stator
end winding.
2. PROCEDURE
- Place protective shim (item 5) and slide-way (item 6) on stator bore. Coat sl!de-
way lightly with grease.
- Install wood block (item 10) on O.C.E. shaft end at shaft section next to coupling
flange.
• AM.akfo Energia • p e
IME
stator (with brushless)
- Using crane fit the rotor into the stator bore and move it along until the rotor
centre of gravity comes at a position just above the area of C E bearings
support.
- Warning: support piece (Item 10) must not rest upon the portion of slide-way
jutting out from the stator core.
- Place shaft protection (item 13) and lifting sling (rtem 8) around C.E. oil seal shaft
section.
- Install a level at LC. rotor end region. (Check rotor leveling during rotor fitting
into stator}.
- Attach two pulling cables with cable pullers to stator housing (i.e. trunnions) and
to cross-bar ends.
- Wrth the help of crane at C. E. side and cable pullers move the rotor until resin
cloth slide block (item 12) can be placed between slide-way and rotor body.
- Warning: slide block (item 12) must not rest on the portion of slide-way jutting out
from the stator core.
- With the help of crane at C.E. side and cable pullers move the rotor until it
reaches final position.
- Remove both wood block (item 10) and pusher (item 11) from place.
• Anu.ldo Ener91• • p 11
JME
stator (with brushless) 4
5
- Install lower half bearing and lriierinediate ring into b.C.E. pedestal.
- Place shaft protection (item f~ and crane sling (pos. 9) around shaft section next
to coupling flange.
- Turn up and remove from C.E. side protective shim and slide-way, protecting
retaining rings with the shim (item 16).
- Install completely pedestals and fans blades at O.C.E. and C.E. sides.
- Install O.C.E. and C.E. inner air baffles and outer covers.
•
NUMERO OOCUMf.NTO R~V
~I- REV
I ANSALDO I Procedure to fit and to remove rotor from 155W987 A
IME
stator (with brushlessl
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........
5
6
O.C.E. C.E.
..§_ 6 1Q. .§_ 9
O.C.E. C.E.
- -----
/ / /
• 2
NUMCRO DOCUMENTO REV
Document- REV
I ANSALDO I
.-
Procedure to lit and to remove rotor from 155W987 A
stator i,:,:ith brushlessl
Ansakk> Energia 111 pa
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IME -·· 7
O.C.E. C.E
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• 6
NUMERO OOCUME:.NTO RlV
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• 8
NLMERO DOCUMENTO REV
Oocumont- REV
I ANSALDO I 155W987 A
•
Procedure to fit and to remove rotor from
stator (with brushless) 9
IME -··
...... ,. 10
1. GENERAL
Job of removing rotor from stator bore can be splitted into several stages, as
illustrated in Fig. 1+7.
For position indicated see part list 131L917.
When preparing and removing rotor, the following points must be noted
- Whenever working with crane, take care that there is always a safe distance
between stationary parts of the generator and part to be moved.
- Take care when placing crane slings around rotor so as not to cause any
damage or scratches.
- When working in the vicinity of stator end winding. take care not to damage
stator end winding.
- O.C.E. and C.E. inner air baffles and outer covers removed.
- Rotor uncoupled from turbine shaft and shifted towards C. E. side by appropriate
distance (see "Mechanical layout").
- O.C.E. pedestal cap, upper half bearing and intermediate ring removed.
- Remove C.E. oil seals and install polythene shims between journal and bearing
to eliminate any clearance.
- Place shaft protection (item 13) and crane sling around shaft section next to
coupling flange
•
NUMERO OOClMENTO REV
(loc:umonl- REV
I ANSALDO I Procedure to fit and to remove rotor from 155W987 A
=
•
Anuldo Enarg&a • p 1 . stator (With brushless) 10
IME
=~ 11
- Coat slide-way lightly with grnase,. Pull sJj_cj~waY. (ltfl01 6). together with protective
shim (Item 5) into stator bore from top side of C.E side. Tum down slide-way
and protective shim.
- Place resin cloth slide block (item 12) between slide-way and rotor body next to
0.C.E. retaining ring.
- Remove sling and protective shim at O.C.E. side and place them around C.E. oil
seal sections.
- Place wood block (Item 10) on O.C.E. shaft section next to Coupling flange.
- Attach one pulling cable with cable puller to a fixed point and to pusher central
hole (item 11 ).
- Place a level at C.E. shaft end region. (Check rotor leveling during rotor
removal).
- Wrth the help of crane at C.E. side and cable puller, pull rotor out until resin cloth
slide block (item 12) reaches stator core C.E. side.
- Warning: slide block must rest on the portion of slide-way that lay over the stator
core.
- Wrth rotor on wood block (item "iO) raise rotor slightly, remove resin cloth slide
block.
- With the help of crane at C. E. side and cable puller pull rotor out further until the
rotor centre of gravity comes at a position just above the area of C.E. pedestal
support
•
NUMeRO OOC\JMENTO REV
REV
~-
I ANSALDO I Procedure to fit and to remove rotor from 155W987 A
• ....,
stator lwrth brushless) Foglo
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!ME
• a 155W987 doc - ds 14
NUMtHO OOCUMtNTO REV
O"lcl#Nllf Numl»r RCV
ANS ALDO 155W967 A
Procedure to fit and to remove rotor from
Muldo Energia a p • .,_
fogHo
12
stator (with brushlessl
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13
IME
O.C.E. C.E.
O.C.E. C.E.
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• 2.
NUMEHO DOCUMENTO REV
Document' N1uri• Rr:V
ANSALDO 155W987 A
Procedure to fit and to remove rotor from
stator (with brushless) .....
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IME
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NlJMCRO OOCUMl:NTO REV
Do<vnenr Numbor REV
I ANSALDO I Procedure to fit and to remove rotor from 155W987 A
stator (with brushless)
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Foglo
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........ 15
Folow•h
IME
O.C.E. C.E.
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• 6
NUMCRO l.lOCUMENl 0 1-lE\I
Document NumbtK R£V
[ ANSALDO I 155W987 A
Procedure to fit and to remove rotor from
stator (with brushlessl =
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15
IME -·"
O.C.E. C.E.
Support position for the rotor body when is outside of the stator
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•
• ASSEMBLING AND DISASSEMBLING THE ROTOR
The operations, described in details in the following pages, shall he carried out under the
DESCRIPTION ITEM
Cable 15
,;
Grease 14
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Protection 13
•
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• 12
Sliding block
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Stirrnp 11
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Shoe 10
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(/)WE~ Chute 6
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Protective shim 5
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• 1
ANSALDO GENERATORS WITH STAND TYPE SUPPORTS
•
ENERGIA
·~---'==========~~--I INSTRUCTIONS FOR ROTOR ASSEMBLY Sheet 2/9
5-6 I
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ENERGIA Sheet 3/9
INSTRUCTIONS FOR ROTOR AS:SEMBLY
[- -----------=n 8
12
• ENERGIA
!~~--'===========~~~INSTRUCTIONS FOR ROTOR ASSEMBLY Sheet 4/9
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•
- Slide the sliding block and rotor on the chute and
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introduce rotor completely.
- Remove shoe and stirrup for rotor introduction .
- Assemble T.E. support with relevant supporting base.
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NOTE: Utmost care should be exercised while carrying out
this operation to prevent rotor from colliding with
stator.
Protect the retaining rings with protective shim (pos.
16).
6
GENERATORS WITH STAND TYPE SUPPORTS
ANSALDO
•
ENERGIA
INSTRUCTIONS FOR ROTOR ASSEMBLY Sheet 5/9
COLLECTOR END
(C E . )
•
- Remove shims.
- Carry out all the other operations as required to
complete generator assembly .
• 7
ANSALDO GENERATORS WITH STAND TYPE SUPPORTS
• ENERGIA
J____-=:::::::::::=::::::~-_J INSTRUCTIONS FOR ROTOR DISASSEMBLY Sheet 6/9
Li
12
[]~-·-· 5-6
•
0) •
Note: Utmost care should be exercised while carrying out
this operation to prevent rotor from colliding with
stator core.
Protect the retaining rings with protective shim (pos.
16) . 2
GENERATORS WITH STAND TYPE SUPPORTS
ANSALDO
•
ENERGIA
INSTRG~TIONS FOR ROTOR DISASSEMBLY Sheet 7/9
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- Remove shims.
- Remove supporting base of the T.E. support and, then,
remove support.
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4
ANSALDO GENERATORS WITH STAND TYPE SUPPORTS
• ENERGIA
J--~_=::::;;=:::;;::::::::::=_~-f INSTRUCTIONS FOR ROTOR DISASSEMBLY Sheet 8/9
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gravity of the frame .
- Remove cable from C.E. outside oil seal diameter.
- Sling rotor in its center of gravity using covers
(pos.9) and cables (pos.8).
- Remove stirrup for rotor removal.
6
---------
GENERATORS WITH STAND TYIPE SUPPORTS
ANSALDO
•
ENERGIA
~-~========~--I INSTRUCTIONS FOR ROTOR DISASSEMBLY Sheet 9/9
•
- Remove rotor completely.
- Remove shoe.
Attention: the shoe (pos. 10) must not rest on the part
of the chute projecting from the stator core .
• 7