Application Manual For Tapping Machine
Application Manual For Tapping Machine
Application Manual For Tapping Machine
– 2
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
2 VK keyboard ST3015VK 1
7 MPG 1
Rated Speed 1500 RPM 1500 RPM 3000 RPM 3000 RPM 3000 RPM
Max. Speed 3000 RPM 3000 RPM 6000 RPM 12000 RPM 18000 RPM
Rated Torque 8.34 N-m 18.6 N-m 2.39 N-m 11.67 N-m 11.67 N-m
Rotor Moment of 19.9 Kg-cm^2 54.5 Kg-cm^2 1.74 Kg-cm^2 43.46 Kg-cm^2 40.57 Kg-cm^2
Inertia
2 External Dimension
2.1 Controller and Spares Dimensions
2.1.1 Monitor
External Dimension – 6
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
2.1.2 Keyboard
External Dimension – 7
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 8
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 9
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 10
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 11
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 12
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 13
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 14
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 15
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 16
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 17
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
External Dimension – 18
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
3 Wiring Diagram
3.1 Main wiring diagram is shown below
Wiring Diagram – 19
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Wiring Diagram – 20
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
In Syntec serial bus system, servo driver CN1 connector only needs 2 sets of pins
connection, as follows:
• Pin 1、Pin 2:motor's brake connection, for details please refer to Motor brake wiring diagram document
• Pin 14、Pin 15:Connect to external power supply, for absolute encoder power usage
Wiring Diagram – 21
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Motor Side
Remark
External power should be provided during absolute encoder use, Syntec system standard is using CN1 connector to
supply power encoder power, for details please refer to CN-1 Pin definition documents.
Wiring Diagram – 22
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
And also may buy Yaskawa original encoder cable, and there's an battery box, power supply is unneeded.
Wiring Diagram – 23
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
3.3.1 Wiring diagram for Syntec inverter as image shown below, and
accessories as follows:
• M2 Serial communication cable => connect between servo driver (Recommendation: buy it from Syntec)
Wiring Diagram – 24
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
• M2 Terminal => Use in last servo driver, replace one M2 serial communication cable(Recommendation: buy it
from Syntec)
• Syntec spindle encoder Cable (Recommendation: buy it from Syntec)
• Battery box=> Provides power to absolute motor(Recommendation: buy it from Syntec)
• Power cable =>(1) connect 380V power supply to inverter driver (2) Provides UVW power supply to
motor(Please buy it from 3rd Party)
• Regenerative resistor cable=>Connect servo driver to regenerative resistor (Please buy it from 3rd Party)
Wiring Diagram – 25
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
3 Encoder signal A+
4 Encoder signal A-
5 Encoder signal B+
6 Encoder signal B-
7 Encoder signal Z+
8 Encoder signal Z-
Wiring Diagram – 26
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Wiring Diagram – 27
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Operation Steps
1. Function key
20 series:F7 Diagnostic > F8 System Admin > F2 Backup System > F1 Next
21 series:F8 Maintain > F6 Backup System > F1 Next
2. Select external storage、select folder,follow instruction till finish the backup
Backup contains
Ladder、Parameter、Parameter expansion、User settings、Macro、Plug-in、Customized interface、Alarm
record、Operation record and *servo driver parameter (*only support serial communication servo driver)
Data Backup
After version 10.114.46, there are 2 types of data backup, System Backup and Machine Maker Backup, and
abbreviated as SB and MB in following documents.
If data is stored in internal storage, reminder of machine maker backup will disappear (If not performing backup,
then after controller reboot F8 key will turn to orange color, and by pressing F8 key, a new windows will pop-up
with written RED words: unable to find machine maker backup)
MB has differences with SB backup,MB not backup all of controller data,there are only selected development
data, and it is selected with check box. Backup contains are same with user backup, the only different is an option
with selection.
Operation Steps
1. Function key Path
20 series:F7 Diagnostic > F8 System Admin > F2 Backup System > F5 Advance(Password needed)
21 series:Next > F3 System(Password needed) > F8 System Admin > F2 Data Backup
2. Select backup items,Select system backup.
Backup contains
DiskC、User setting file、Operation record and Windows folder contains.
Operation steps
Operation method same with system backup(SB), the only difference is user able to select the item they want, as
shown below. If check all: means select all, backup file will same with user backup.
Backup contains
Same with user backup contains.
Operation Step
1. Function key Path
20 series:F7 Diagnostic > F8 System Admin > F4 Export/Import(password needed) > F1 System setting
manager/F2 Macro Manager > F1 Import/F2Export
21 series:Next > F3 System(Password needed) > F8 System admin > F4 Export/Import > F1 System setting
manager/F2 Macro manager > F1 Export/F2 Import
2. Please refer to Machine maker backup(MB) for export method,select backup items by selecting the check
box.
3. Import file can also be use as recovery, select the check box(file) from external/other drive.
4. Macro export/import method is similar with described above, select items by check box then export/import
macro file.
Backup contains
Ladder, Parameter, ExParameter, User settings and Macro program.
5 Axis Tuning
5.1 Station Address Switch
Remark
As shown in image below, Station switch lower right side has 4 switch, named as SW2 switch, normally just use
manufacturer settings (1-On / 2-On / 3-Off / 4-Off)
When Station number is over 15, SW2 switch’s 3rd switch should be turned ON, then SW1 rotational(station switch
will increase 16 stations, SW1 switch to 0 means Station 16
Axis Tuning – 35
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
5.2.1 Preface
PC connection to servo driver is needed for general servo driver auto tuning, and servo software should be installed
to PC, but this is not convenience for specific field.
Syntec controller adopted tuning function into Syntec system, as long as installation is done and controller is
working properly, then this function available and very convenience.
Syntec controller serial bus connection currently is paired with Yaskawa and Syntec driver, and there’re 3 kinds of
application methods:
• Yaskawa servo axis (Including linear and rotary axis)
• Yaskawa spindle driver
• Syntec spindle driver
Although there’s 3 kinds of applications method, but tuning function is only divided into Syntec and Yaskawa,
tuning procedure as follows:
Yaskawa servo: select axis => define stroke for tuning => select mechanism type & tuning mode => starting tuning =>
confirm result
Yaskawa spindle: select axis => select mechanism type & tuning mode => starting tuning => confirm result (besides
defining stroke, the remainder is same with servo driver)
Syntec spindle: select axis => select mechanism type => starting tuning => confirm result
Auto tuning procedure(step by step with images) will be shown below
P.S. Image shown below should be coordinated with Syntec 10.116.16 software version
Axis Tuning – 36
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 37
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 38
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 39
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 40
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 41
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 42
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 43
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Step3:Press【F1 Next】to set tuning stroke limit. first limit then second limit already shown in
the screen.
Axis Tuning – 44
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Step4:Move axis manually by MPG(or Jog) to first safe location, press 【F3 Setting First Limit】
to input the first Limit
Step5:After finish setting 1st limit,move axis manually by MPG(or Jog) to first safe location,
press 【F4 Setting Second Limit】 to input second limit , as shown in image below:
Axis Tuning – 45
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 46
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Step7:After function selection has finished,press【F1 Next】 then there’s a windows will pop
up with remainder message to confirm safety.
Axis Tuning – 47
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Step8: After Confirming machine motion is normal & safe. press【F1 Confirm】 to start auto
tuning. Status in the lower right will switch to “Auto tuning”.
Step9:After auto tuning finished then there’s a windows will pop and show Kpp/Kvp/Kvi value.
Step10:After auto tuning finished, press【F1 Confirm】and select【F8 Finish】to leave auto
tuning interface, at this moment controller status will turn to NOT ready, please restart controller
and servo driver by disconnecting main power to finish setting
There’s estimated inertia and loop gain in procedure above, most of machine only needs inertia to produce good
linear motion control.
Axis Tuning – 48
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 49
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
2. Cancel add new parameter, remove parameter and import manufacture option, moved this option to
common parameter list and all parameter are displayed by two kinds of interfaces.
Basic operation method is not changed, move the cursor to designated parameter then input new value.
Axis Tuning – 50
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 51
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
• Return to manufacture setting:This is new function, return driver parameter to manufacture original
setting, after pressing this button it’ll lead to other interface, press directional key or “F2 Option” to select
designated axis, then press “F1 Confirm”.
After return to manufacture setting, please reboot your controller and driver by disconnecting power supply.
Axis Tuning – 52
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
• Absolute home setting:Setting every axis absolute motor home point, and won’t be introduced in this
section.
• Auto Tuning:Auto tuning for every axis motion, and won’t be introduced in this section.
Axis Tuning – 53
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 54
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 55
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 56
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Pn50F Output signal 0100 0100 Reboot by Use with motor with
selection 2 disconnect power brake
supply
0100:Outputs the
signals from CN1-1/CN1-2,
output terminals
0200:Outputs the
signals from CN1-23/
CN1-24, output terminals
0300:Outputs the
signals from CN1-25/
CN1-26, output terminals
Remark:Output
terminals is different with
pulse train driver
Axis Tuning – 57
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
381~400 *Control method [0~2] Serial Bus type servo No need to fill
this parameter
NON Serial Bus type servo should fill
this parameter according field
conditions
21~40 *Servo Channel Number [0~20] Input this parameter according servo
driver station number
Axis Tuning – 58
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Axis Tuning – 59
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Step5:Go to Absolute motor home setting interface,Path:F6 Parameter > NEXT > F5 Serial bus parameter >
Enter password “550”or"520" > F7 Absolute home setting
Step6:At this moment, axis with absolute motor will be differentiate,use directional key to select axis,Press F1
to set current machine home position, then the status will turn from red color"haven't setting' turn to yellow
color"Setting finish"
Step7:Exit the interface and enter again, the status will turn to green "already setting", this means homing
position is successfully set.
5.5.2 Precautions
• Driver should connected to main power and powered ON during exchanging battery to prevent absolute
position disappear.
• If "F7 Absolute home position setting" key is unable to be pushed, please do following steps:
1. Check controller is switched to homing mode
2. Check if controller status is ready
3. Controller Parameter value for no. 201 is 3
4. Driver parameter Pn002 is 0000
5. Power supply for absolute motor is normal
Axis Tuning – 60
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
6 Mechanical Compensation
6.1 Pitch Error
6.1.1 PREFACE
Manufacturing error of screw leads to the inconsistence between command and actual motion of working table.
However, because this error is a constant value, it can be measured by the equipment and setting parameters into
controller to compensate this error in the machining process.
Error Measurement principal as follows, using laser equipment combined with controller pitch error setting, check
error in every measurement point, input error compensation to controller parameter, then these error can be
compensated.
Suggestion :
1. If measured error data is parallel in between go back and forth, refer to image 1, just use One-way function.
2. Otherwise, no parallel or there’s an error variation between go back and forth, refer to image 2 or 3, please
use Two-way
Mechanical Compensation – 61
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
1321~1326 Pitch error comp. [1000~ BLU 25000 Press “Reset” corresponding
interval key Logical axis
99999999]
This parameter determines the starting compensation no. of original point in pitch compensation table. SYNTEC
controller provides totally 100 compensation points in each axis, the default and recommended value is 50.
This parameter determines compensation value of the controller at every single pitch; PS: This compensation value
is absolute value. “Compensation value” = ”command value” – “actual value”
Example:
- Command value of controller is 20000 um, if actual value of working table is 20002 um, then the compensation
value is -2
- Command value of controller is 40000 um, if actual value of working table is 39999 um then the compensation
value is 1
- Command value of controller is -20000 um, if actual value of working table is -20002 um then the
compensation value is 2
- Command value of controller is -40000 um, if actual value of working table is -39999 um then the
compensation value is -1
Mechanical compensation of controller (backlash, pitch, temperature) is calculated by exponential curve. These
parameters are used to determine the time constant of exponential curve. The smaller setting value, the shorter
time is needed to compensate. However, machine will has vibration, suggested value is 10ms.
Mechanical Compensation – 62
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Moves machine away from home then move machine coordinate in positive direction, Pr134x=50 èfill in table
no.50, 51….59, 60
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1. Axial stroke is negative against home:Moves machine away from home and move machine coordinate in
negative(decreasing) direction, input measured pitch error to positive direction compensation table.
Moves machine away from home then move machine coordinate in negative direction, Pr134x=50 è fill in table
no.50,49….41, 40
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
0
Mechanical Compensation – 63
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Two-way pitch compensation (fill in positive & negative table): According to moving direction of machine to
determine positive and negative table value.
1. Axial stroke is positive against home:Moves machine away from home and move machine coordinate in
positive(increasing) direction, input measured pitch error to positive direction compensation table, for
machine direction move back to home position, input measured pitch error to negative direction
compensation table.
Moves machine away from home then move machine coordinate in positive direction, Pr134x=50 èfill in table no.
50, 51…, 59, 60
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
When machine direction is revert and move back to home direction èfill in table no. 60, 59…, 51, 50
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1. Axial stroke is negative against home:Moves machine away from home and move machine coordinate in
negative(decreasing) direction, input measured pitch error to negative direction compensation table, for
machine direction move back to home position, input measured pitch error to positive direction
compensation table.
Moves machine away from home then move machine coordinate in negative direction, Pr134x=50èfill in table
no. 50, 49…, 41, 40
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
0
When machine direction is revert and move back to home direction èfill in table no. 40, 41…, 49, 50
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
0
Step 4:Try again to measure pitch compensation parameter and to verify the effectiveness of compensation.
Mechanical Compensation – 64
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
6.2 Backlash
6.2.1 PREFACE
Screw movement back forth will cause backlash, controller command will has backlash different compared with
actual motion. But backlash is constant value, at beginning machine maker should use measurement equipment to
detect its backlash value, then input to controller parameter to remove backlash error.
l Linear guide: during machine has reverse direction, this additional amount will be added to motion command.
Mechanical Compensation – 65
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
l Box guide: error generated during (G0) full speed to stop condition, this additional amount will be added to
motion command.
Mechanical compensation of controller (backlash, pitch, temperature) is calculated by exponential curve. These
parameters are used to determine the time constant of exponential curve. The smaller setting value, the shorter
time is needed to compensate. However, machine will has vibration, suggested value is 10ms.
6.3.1 PREFACE
During the circular test, there is a sluggish phenomenon due to friction during direction switch. BALLBAR shows
instant protrusions during the four-quadrant commutation process. This protrusion cause precision error.
Mechanical Compensation – 66
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
As shown image below, Quad Peak for X axis is around 11.6um and Y Axis is 10.3um
1361~1376 Axis pos.(+) quad- [0~9999] BLU 0 After press “Reset” Correspond
peak error comp. button to
Servo axis
Pr.1361~1376 compensation value for axis moves from negative to positive. Larger value will give higher
compensation, and remove quad-peak error. However, oversetting value will cause an overcut phenomenon and
form a concave on the working material.
Axis quad-peak error second hold time is to be used for preventing machine from secondary sluggish phenomenon
due to instant recover from compensation. Larger value will give higher compensation, and remove quad-peak
error. However, oversetting value can cause an overcut phenomenon and form a concave on the working material.
A suggested value is 10ms.
Mechanical Compensation – 67
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
1441~1456 Axis neg.(-) quad- [0~9999] BLU 0 After press “Reset” Corresponding
peak error comp. button to
Servo axis
Pr.1441~1456 compensation value for axis moves from positive to negative. Larger value will give higher
compensation, and remove quad-peak error. However, oversetting value will cause an overcut phenomenon and
form a concave on the working material.
Axis quad-peak error fist hold time is to be used for preventing machine from secondary sluggish phenomenon due
to instant recover from compensation. Larger value will give higher compensation, and remove quad-peak error.
However, oversetting value can cause an overcut phenomenon and form a concave on the working material.
A suggested value is 1000/Pr18x(Axis servo gain)
6.3.4 Q&A
Q1: Suppose that BALLBAR shows an overcut phenomenon and cause the second quad-peak error, how to
solve this problem?
Ans: Firstly, reduce the quad-peak error compensation to solve the overcut phenomenon and then extend the
second hold time to avoid a secondary sluggish phenomenon caused by fewer working speed.
Q2: How to set the height of second quad-peak error compensation?
Ans: This height is mainly used to prevent the machine from secondary sluggish phenomenon due to instant
recover from compensation. The controller will set this value automatically according to the simulation results of
built in simulator.
Mechanical Compensation – 68
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Q3: Quad peak error is very large before compensation, and controller parameter is not easy to set, then
what should we do?
Ans: Quad peak error is caused by motor loop gain, please re- run motor tuning again. If possible improve gain
value and decrease integration time.
Mechanical Compensation – 69
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
7 Spindle Tuning
7.1 Syntec Inverter Station Setting
Spindle Tuning – 70
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Preface
PC connection to servo driver is needed for general servo driver auto tuning, and servo software should be installed
to PC, but this is not convenience for specific field.
Syntec controller adopted tuning function into Syntec system, as long as installation is done and controller is
working properly, then this function available and very convenience.
Syntec controller serial bus connection currently is paired with Yaskawa and Syntec inverter, and there’re 3 kinds of
application methods:
• Yaskawa servo axis (Including linear and rotary axis)
• Yaskawa spindle driver
• Syntec spindle Inverter
Although there’s 3 kinds of applications method, but tuning function is only divided into Syntec and Yaskawa,
tuning procedure as follows:
Yaskawa servo: select axis => define stroke for tuning => select mechanism type & tuning mode => starting tuning =>
confirm result
Yaskawa spindle: select axis => select mechanism type & tuning mode => starting tuning => confirm result (besides
defining stroke, the remainder is same with servo driver)
Syntec spindle: select axis => select mechanism type => starting tuning => confirm result
On the other hand, Syntec inverter auto tuning has advance tuning procedure, user is allowed to adjust its servo
loop gain, and can be confirmed(shown in monitor) if the setting is exact.
Auto tuning procedure(step by step with images) will be shown below
P.S. Image shown below should be coordinated with Syntec 10.116.16 software version
Spindle Tuning – 71
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 72
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 73
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step4:Tuning start
• tuning duration will takes around 30 seconds
• Abortion can be done anytime, do NOT do this if Non-essential
step5:Tuning Completed
• After tuning completed, there’s windows pop up with message,
Spindle Tuning – 74
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step7:Advance tuning
• For spindle tuning, Syntec provides advance tuning function, in order user can adjust its loop gain, and can
be checked in screen if the result is exact
• During step2, press "Advance tuning" button, then it will jump to advance screen; After finished auto tuning,
then just please go to this function.
• Please Input value to "Frequency" input box, then press "Loop gain calculation button", then controller will
automatically adjust 5 parameters.
• Right side image displayed V、A、J,means Velocity, Acceleration, Jerk be used by Spindle motor for
testing, please input those value first before testing.
• After input, press "Spindle start", those changed (5 parameters) input to driver and spindle motor will
automatically servo on.
• After servo motor on, if vibration phenomenon is occurs, please press "Spindle stop", and Spindle motor will
servo off. Try to lower "speed filter frequency;If vibration still occurs, please lower loop gain value.
• After servo motor on, if NO vibration phenomenon is occur, press "Spindle Run", Spindle motor will
according the value set and start rotating.
• Press "Spindle Stop", then Spindle motor will stop and servo off。
• Check loop gain value with procedure above, please press "Finish" button after finish tuning, then it'll leave
this auto tuning interface.
Spindle Tuning – 75
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 76
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 77
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 78
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 79
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
2-03 Speed loop integral time constant Setting according field conditions
Spindle Tuning – 80
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
*384 Control method For Serial bus spindle driver no need to fill this
parameter
For NON Serial bus spindle driver, please fill it
according field conditions
Spindle Tuning – 81
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
1811 First spindle encoder mount location 0:Spindle side 1:Motor side
Encoder connector failure, or false Check Encoder connector Reference「Wiring and Signal」
pin connection manual re-wire
Spindle Tuning – 82
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
User MPG to turn motor, Check Index Call Manufacturer or your local
Counter is equal to resolution Agent
Wrong setting Encoder Check parameter P3-21 value is same Input right encoder resolution,
resolution with plate on the motor then reboot Driver.
Wrong input motor poles Check parameter P3-01 value is same Input right motor poles
with plate on the motor
Spindle Tuning – 83
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Wrong setting of encoder connection Check Parameter P3-20。 Reference to「Driver parameter
type manual」, Set the right parameter then
reboot Driver.
Wrong Initial Inertia Initial Inertia value set too large, Reference「SYNTEC Driver auto
caused driver output too high tuning」manual, re-set P4-20 and
P4-21。
Wrong Input data Check Parameter P3-XX。 Input right value according motor
plate, reference 「SYNTEC Driver
auto tuning」manual, then reboot
driver
JOG speed too slow Parameter 20-02 rotation too slow, Rotational speed at least more than
unable to meet tuning condition 20% of rated speed
Stroke too short Parameter 20-04、20-05 stroke too Re-set 20-04、20-05 Left and right
short cause rotational speed too slow limit to enlarge its stroke.
Recommend: At least half circle or
above.
Acceleration/deceleration Parameter P6-10 Acceleration time Set value parameter P6-10 larger
too high low, cause velocity lag
Jerk setting too soft Parameter P6-11 Jerk time too low, Set P6-11 Jerk time lower, set P6-10
disappear from velocity curve acceleration time longer if needed
Wrong setting of rotor time Use Oscilloscope to check 轉子黏滯 Reference to「感應電機轉子
constant(Induction motor) 係數是否一直往下遞減到警報發 時間調校」
生。
Spindle Tuning – 84
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 85
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
After starting tuning program, there's an USB com port number on the screen, and after installing software driver
Port no. will be shown on the screen.
Check Driver Parameter P0-01 should be same with Station number on the screen. (following driver side)
After Station number is correct, press "connect".
If successful connected, the program will show "on-line" with the green block on the right bottom side of software.
There's a window with Hint will pop-up if connection failed.
Spindle Tuning – 86
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 87
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 88
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step 3. Input file name and save location, press save button(below image)
Spindle Tuning – 89
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
Spindle Tuning – 90
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step 3. After following screen appears, reboot driver by disconnecting its main power, at
this moment screen on Syntec driver will becomes blank
Spindle Tuning – 91
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step 4. Click "Next" button, then select downloaded new firmware, then press Open, and
press next button.
Spindle Tuning – 92
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
step 5. After Finish updating firmware, click "Next" button, and reboot Syntec driver again
by disconnecting its main power again. and Finish
Spindle Tuning – 93
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
4 Spindle motor load test Usually tested by positioning, rated Positioning = _____(%)
rotation speed and max. rotation
Rated rotation
speed to perform free load test
speed = _____(%)
Check current in motor if it’s located
Max. rotation speed
in 1/3~1/2 of rated current?
= _____(%)
6 Axis motor load test Test axis during static condition and X = _____(%)
check if servo driver load is below
Y = _____(%)
40%?
Z = _____(%)
7 Axis motor speed stability Move every axis back forth by 1m/min Diagnostic no.
test speed, check if following error value. 8 = _____(um)
Diagnostic no.
9 = _____(um)
Diagnostic no.
10 = _____(um)
10 Limit sensor axis test Move Axis by MPG to limit sensor X:□ Yes/□ No
location, and check if sensor is
(if equipped) Y:□ Yes/□ No:
functioned normally
Z:□ Yes/□ No
PS:Please cancel software limit
function(PR2401~/PR2441~) before
performing this test Setting
2. Get the following information: Serial No., Check No., and CK Sum.
3. Generate the password with required effective time via Syntec PasswordSite.
4. Input the password to the control while it is in READY state, reboot the system to activate it.
NOTE
• Effective time
a. The expire time of a day is 10am for software version 10.116.16M/10.116.24G or later.
b. Once an effective time is activated, and the software version is 10.116.16M/10.116.24G or later,
downgrading the software version shall causing the system usetime reset to 12am.
c. In case mentioned in no.2, the system usetime shall remain 12am even re-install the software and
upgrade to 10.116.16M/10.116.24G or later.
• Installing software
a. If the software version has never changed, upgrading software has no side effect.
b. If the software version has changed, but there is no system usetime limit, upgrading software has no
side effect.
c. If the software has been upgraded, AND the v2 usetime limit is active, downgrading the software will
require v1 password generator to decrypt the system.
d. If the software has been upgraded, AND the v2 usetime limit is active, downgrading the software and
re-install the new version of software will require v2 password generator to decrypt the system.
e. If the software has been upgraded, AND the v2 usetime limit is active, downgrading the software and
decrypt it with v1 password generator, then re-install the new version will causing the software to be
limited in 7 days.
b. Note: "Check No." should be entered in this column for DOS system with software version 10.114.38
or earlier.
c. Decryption v2 - the machine maker's ID shall be included automatically (refer to the figure below). It
is strongly suggested to use Decryption V2 so that different machine makers are not able to
encrypt or decrypt a same controller.
5. The following information is needed when generating a password for encryption/decryption: Serial Number,
Check No., and CK Sum. Please select the effective time once the information is entered, and then press
[Decryption], enter the password to the controller WHILE it is in READY state to activate the Usetime Setting.
Sub-accounts management
1. Location: Manage>Employee Account. The email of sub-account CANNOT be registered as admin account.
2. Creating a sub-account
3. All the login/password generating information will be record as a log in the website.
Location: Manage> History
Admin can view all the activities of its account and sub-accounts
2. For DOS system software version later than 10.114.38, [User Name] is not required when generating a
password.
10 Troubleshooting
After installation, during auto tuning, there's possibility meets trouble as follows:
• Controller related
• Driver related
• Auto Tuning related
These troubles phenomenon will be shown by Alarm as follows.
Troubleshooting – 102
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
10.4.3 Mot-34 Not Set home position, Absolute encoder will not work
This alarm is use of reminder user, if home position haven't been set or already been set but then position is lost, so
user should set machine home position to remove this alarm
10.5.2 Controller screen will show hint "G00 speed too slow"
Before auto tuning, Controller will use G00 speed move axis to pre-setting location, please confirm if G00
percentage button is NOT selected to F0 mode, and try again.
Troubleshooting – 103
机床产品/Machine Tool Products
–
Application Manual for Tapping Machine.
To prevent this condition, please edit PLC program, by delaying 0.5 sec. return to Ready condition after releasing
Emergency Stop button, then this alarm symptom will not occurs
Please refer to below image for PLC editing
Troubleshooting – 104