101-0204 9X-1343 SENR5030-01 Component Identifiers (CID¹) Failure Mode Identifiers (FMI)¹

August 2004 Module Identifier (MID²) FMI No. Failure Description

6 5 4 3 2 1 Harness identification code Harness And Wire Symbols (MID No. 036) 0 Data valid but above normal operational range.

12 7
1 5 6 10 This example indicates CID Component 1 Data valid but below normal operational range.
11 15 16 20 wire 135 in harness "AG". Connector Reference 2 Data erratic, intermittent, or incorrect.
0001 Injector Cylinder 1
18 13 21 25 26 30
Designator
31 35 36 40 0002 Injector Cylinder 2 3 Voltage above normal or shorted high.
22 19
Part Number For 0003 Injector Cylinder 3 4 Voltage below normal or shorted low.
28 23 P174 J174 P274 J274
1306795 1306795 1117898 3E5179 Connector Assembly 0004 Injector Cylinder 4 5 Current below normal or open circuit.
34 29
0005 Injector Cylinder 5 6 Current above normal or grounded circuit.
40 39 38 37 36 35 325-AG135 PK-14 1 325-A135 PK-14
0006 Injector Cylinder 6 7 Mechanical system not responding properly.
Plug Receptacle
2 0007 Injector Cylinder 7 8 Abnormal frequency, pulse width, or period.
9X-0141 Socket Wire
Pin Wire Fuse 0008 Injector Cylinder 8 9 Abnormal update.
Color Gauge
Pin or Socket 0009 Injector Cylinder 9 10 Abnormal rate of change.
101-0205
10 6 5 1 Single Wire Ground Number 0010 Injector Cylinder 10 11 Failure mode not identifiable.
Connector Circuit Connection 200-L32 BK-14 12 Bad device or component.
20 16 15 11 0011 Injector Cylinder 11
6 5 4 3 2 1 Number
30 26 25 21 Identification 0012 Injector Cylinder 12 13 Out of calibration.
12 7
0042 Injector Actuation Valve 14 Parameter failures.
18 13
40 36 35 31 105-9344
0091 Throttle Position signal 15 Parameter failures.
22 19 Component 0094 Fuel Pressure 16 Parameter not available.
28 23 Part Number 17 Module not responding.
0100 Engine Oil Pressure
34 29
0105 Inlet Manifold Temp Sensor 18 Sensor supply fault.
40 39 38 37 36 35 123-1197 0110 Engine Coolant Temperature 19 Condition not met.
0127 Transmission Oil Pressure 20 Parameter failures.
0164 Injector Actuation Pressure ¹The FMI is a diagnostic code that indicates what type of failure has occurred.

A
0168 System Voltage intermittent
155-2252

B
0174 Fuel Temperature
0175 Engine Oil Temperature
12 11 10 9 8 7

3412E Marine Engine 0177

0190
Transmission Oil Temperature
Engine Speed Signal
0253 Personality Module mismatch
1 2 3 4 5 6
155-2269 3E-3364
Electrical System 0261
0262
Engine Timing Calibration
5 Volt Sensor Supply
0263 Digital Sensor Supply
3E-5179 2 1 1 2 9KS1-UP 0268 Check Programmable

7 8 9 10 11 12
9PW1-UP 0273 Turbo Outlet Pressure
0274 Atmospheric Pressure
0342 Secondary Engine Speed
1249 Secondary Throttle Position
155-2267 3E-3370
6 5 4 3 2 1 Event Indentifiers (EID)
EID Event
B A E015 High Engine Coolant Temperature Derate
A B
8T-8736 E017 High Engine Coolant Temperature Warning
C
E025 High Inlet Air Temperature Derate
C
E027 High Inlet Air Temperature Warning
D
E030 High Transmission Oil Temperature Warning
E C
E039 Low Engine Oil Pressure Derate
F A B 174-0502 8T-8731 E057 Low Engine Coolant Level Derate
J E059 Low Engine Coolant Level Warning
G A
H E100 Low Engine Oil Pressure Warning
A B
Related Electrical Service Manuals E113 High Transmission Oil Pressure
B C Title Form Number E164 High Injector Actuation Pressure
Troubleshooting SENR5015 E190 Engine Overspeed Warning
C
113-4630 Systems Operation / Testing and Adjusting SENR5032 E268 Unexpected Engine Shutdown
Electronic Installation Guide (Engine) SENR5014 ¹ The CID is a diagnostic code that indicates which circuit is faulty.
155-2272 3E-3373 Installation Guide SENR5002 ² The MID is a diagnostic code that indicates which electronic control module
(Marine Engine Electronic Displays) SENR1191 diagnosed the fault.
4 1

3 2
1 4 1 4
2 3 2 3
© 2004 Caterpillar Printed in U.S.A.
All Rights Reserved

TOP VIEW
9KS
SECONDARY
COOLANT ATMOSPHERIC FUEL
ENGINE
LEVEL PRESSURE TEMPERATURE
TOP VIEW FUEL
SPEED/TIMING
SENSOR
SENSOR SENSOR SENSOR 9PW TEMPERATURE
P34 SENSOR
J44 J27 P43
FRONT PRIMARY ATMOSPHERIC
P43
PRIMARY
ENGINE SECONDARY PRESSURE
COOLANT ENGINE
SPEED/TIMING ENGINE SENSOR
LEVEL SPEED/TIMING
SENSOR START/STOP PANEL SPEED/TIMING J27
SENSOR SENSOR
J20 CONNECTOR SENSOR
P34 J20
P94 ENGINE OIL J44
PRESSURE
LEFT SIDE VIEW SENSOR
(LEFT-HAND SERVICE) J22
9KS START/STOP PANEL
RIGHT SIDE VIEW FRONT
ENGINE COOLANT CONNECTOR
ENGINE OIL
TEMPERATURE J107 (RIGHT-HAND SERVICE) ENGINE COOLANT
PRESSURE
SENSOR 9KS TEMPERATURE
SENSOR SENSOR
J22 P21
P21
ENGINE OIL
TEMPERATURE

SENR5030-01
TURBOCHARGER SENSOR
P51 TURBOCHARGER
OUTLET
OUTLET
(BOOST)
(BOOST)
(INTAKE MANIFOLD)
ENGINE OIL INJECTORS (INTAKE MANIFOLD)
PRESSURE
TEMPERATURE 1 AND 3 PRESSURE
SENSOR
SENSOR P52 SENSOR
J23
P51 LEFT SIDE VIEW J23
(LEFT-HAND SERVICE)
9PW RIGHT SIDE VIEW

30 Page, RED
INJECTORS INJECTION ACTUATION
1 AND 3 INJECTORS PRESSURE CONTROL VALVE
(RIGHT-HAND SERVICE)
INJECTORS
P52 2 AND 4 P46 2 AND 4
9PW
P56
P56 START/STOP PANEL
CONNECTOR
INJECTORS P94
5 AND 7
INJECTION ACTUATION P53
START/STOP PANEL
PRESSURE CONTROL VALVE
INJECTION ACTUATION CONNECTOR
P46
J107 INJECTION ACTUATION
PRESSURE SENSOR
PRESSURE SENSOR
J45
ELECTRONIC J45
CONTROL
MODULE
START/STOP PANEL
P1 START/STOP PANEL
CONNECTOR
P94 CONNECTOR
J107

START/STOP PANEL ELECTRONIC

CONNECTOR CONTROL
J107 INJECTORS MODULE
INJECTORS
6 AND 8 P2
6 AND 8
P57
P57

INJECTORS
START/STOP PANEL
CONNECTOR 5 AND 7
P94 P53

INJECTORS
INJECTORS
10 AND 12
10 AND 12
P58
P58

INJECTORS
9 AND 11
P54

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P26

REAR TERMINATION
RESISTOR
REAR
INJECTORS DATA BOOSTER CUSTOMER
P154 9 AND 11 P108 CONNECTOR
ENGINE SERVICE TOOL P54 J3
TRANSMISSION OIL CONNECTOR DATA BOOSTER P108 ENGINE SERVICE TOOL
CUSTOMER J60
TEMPERATURE SENSOR TRANSMISSION OIL CONNECTOR
CONNECTOR
FUEL PRESSURE CONNECTOR TEMPERATURE SENSOR J60
J3
SENSOR P95 CONNECTOR
J49 FUEL PRESSURE P95
TRANSMISSION OIL
TERMINATION
PRESSURE SENSOR SENSOR FUEL PRESSURE TRANSMISSION OIL
RESISTOR
CONNECTOR J49 SENSOR PRESSURE SENSOR
P154
P96 J49 CONNECTOR FUEL PRESSURE
TIMING CALIBRATION SENSOR
P96
(TC)PROBE CONNECTOR J49
P26

ELECTRONIC
CONTROL
MODULE
P1

ELECTRONIC
CONTROL
MODULE
REAR VIEW P2
9KS
 (NOTE D) START/STOP PANEL 131-8285
J22 ENGINE OIL PRESSURE SENSOR
(NOTE D) 1 2 ENGINE MOUNTED 3E3370 194-6725 LATE, 1439695, 1619931 EARLY
(NOTE D) 4 3 A OR-18 V+
R 997-E54 OR-16
(NOTE D) B YL-18 GROUND
993-E69 BR-16
(NOTE D) CUSTOMER PROVIDED 1 YL-16 994-E82 GY-16 C GN-18 SIGNAL
(NOTE D) OPTIONAL CIRCUITS C OFF
P35 ENGINE SHUTDOWN SWITCH 2 PU-16
PRIMARY THROTTLE (NOTE D) ENGINE SHUTDOWN S ON
+BAT. A (NOTE E) ST 3 OR-16
POSITION SENSOR B SWITCH 4 B ST
-BAT. B SYNC SWITCH INPUT 1 ON S BR-16
(121-7029) START RELAY 109-6507
SIGNAL C PRIMARY THROTTLE POSITION OFF C KEY SWITCH P21 ENGINE COOLANT TEMPERATURE SENSOR
(NOTE C & F) Wire Number Code 9F-3099 1552267 102-2240
SECONDARY THROTTLE POSITION 110-7887
TROLLING MODE SW TROLLING MODE SW 391 PK-16 391 PK-16 391 PK-16 997-E56 OR-16 A OR V+

A318 BU-16
R

501 YL/RD-10
SECONDARY THROTTLE

150 OR-16
+BAT. A SLOW VESSEL MODE SW Code Component Terminal 229 BK-16 G966 PU-16 993-E68 BR-16 B BK GROUND
POSITION SENSOR

500 RD-10
-BAT. B MAINTENANCE CLEAR SW REMOTE START 995-E87 BU-16 C WH SIGNAL
(121-7029) SIGNAL C SLOW VESSEL MODE SW 050 Starter Motor (RH) +Battery SWITCH
SYNC SWITCH INPUT 2 CB
(NOTE C & F)
P61 051 Starter Motor (RH) -Battery (NOTE G) +
MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR WARNING LAMP F473 YL-16 P34 COOLANT LEVEL SENSOR
052 Starter Motor (RH) Start 165-6634 LATE, 1113794 EARLY
HIGH COOLANT TEMP INDICATOR 7N-5876 -
229 BK-16 1552267
056 Start Relay (RH) Power Out -BATTERY +BATTERY MAINTENANCE
LOW COOLANT LEVEL INDICATOR REMOTE START DIAGNOSTIC LAMP
+
F429 BU-16 A700-E26 OR-16 A RD-18 V+
SECONDARY THROTTLE BUS BAR BUS BAR CLEAR SWITCH
MAINTENANCE IND INDICATOR 059 Start Relay (RH) Power In REMOTE SHUTDOWN SW 7N-5876 229 BK-16 993-E1 BR-16 B BK-18 GROUND
ENABLE SW CB +BATTERY(KEYSWITCH) +
- 3N-5716
WARNING INDICATOR 150 Starter Motor (LH) +Battery MAINTENANCE LAMP F424 YL-16 M967-E37 OR-16 C GN-18 SIGNAL
DIAGNOSTIC INDICATOR +BATTERY(KEYSWITCH) 7N-5876 229 BK-16
151 Starter Motor (LH) -Battery BATTERY +BAT. (UNSWITCHED) -
(NOTE G)
152 Starter Motor (LH) Start +BAT. (UNSWITCHED)

229 BK-16
24V
ATA DATA LINK (-)

229 BK-16
156 Start Relay (LH) Power Out
CB -BATTERY

A318 BU-16
ATA DATA LINK (+)

150 OR-16
159 Start Relay (LH) Power In 20A -BATTERY (NOTE A)
J1939 SHIELD
J1939 DATA - 351 Alternator (LH) -Battery 14 AWG -BATTERY (NOTE A)
J1939 DATA + 356 Alternator (LH) +Battery
HOUR METER - ATMOSPHERIC PRESSURE SENSOR
OPTIONAL HOUR METER +
364 Alternator Breaker Power In
6T-3643 194-6722 LATE,
- + 3T-2662 3T-2662 J27 1619925, 1619926, 1036093 EARLY
(NOTE M & N) 365 Alternator Breaker Power Out 3E3370
ENGINE VISION DISPLAY POWER ENGINE VISION 659 Tachometer BK/WH (RH) 4(BK) and 3(WH) 15A 15A 15A 997-E57 OR-16 A OR-18 V+
212-7481 CABLE DISPLAY CAT DATA LINK + 660 Tachometer Speed Sensor BK/WH (RH) 1(BK) and 2(WH) HOUR METER FRONT PANEL FRONT PANEL BACK OF BOX 993-E66 BR-16 B YL-18 GROUND
163-3974 ON-OFF CB 6T-7337 C GN-18 SIGNAL

150 OR-16(12)
CAT DATA LINK - A747-E83 GY-16

150 OR-16(2)

150 OR-16(8)

150 OR-16(3)
POSITIVE BATTERY A RD-14 691 Voltmeter (RH) Positive
30A +BATTERY(KEYSWITCH)

F427 PK-16
F428 WH-16

F424 YL-16
F429 BU-16
F473 YL-16

F426 BU-16

G966 PU-16

A318 BU-16
NEGATIVE BATTERY B BK-14 692 Voltmeter (RH) Negative TURBOCHARGER OUTLET (BOOST)

229 BK-16

391 PK-16
120 YL-16
-BATTERY
C J23 (INTAKE MANIFOLD) PRESSURE SENSOR
759 Tachometer BK/WH (LH) 4(BK) and 3(WH) 1946724 LATE, 1619929 EARLY
OPTIONAL LAMPS (NOTE B) 3E3370
760 Tachometer Speed Sensor BK/WH (LH) 1(BK) and 2(WH) 997-E58 OR-16 A OR-18 V+
DCD A (BOOST)
RX B GPS 791 Voltmeter (LH) Positive 993-E72 BR-16 B YL-18 GROUND (INTAKE MANIFOLD)
TX C INTERFACE MODULE 792 Voltmeter (LH) Negative A746-E84 PK-16 C GN-18 SIGNAL
J92
DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP) 800 Connector 94B (RH) 7 (Keyswitch Start) RD-10 1
GND E
NOT USED F NOT USED 1 801 Connector 94A (RH) 7 (+Battery Switched) YL-RD-10 1 P51 ENGINE OIL TEMPERATURE SENSOR
GPS G S 1552267 106-0735
NOT USED G TX 2 (HIGH COOLANT TEMP LAMP) 802 Connector 94A/94B (RH) Splice to 229-BK P93
RECEIVER RD-16 + - A OR-18 V+
NOT USED H RX 3 (CUSTOMER SUPPLIED) 997-E48 OR-16
872 Electric Speed Switch (RH) 4 through 11 MTR BAT. VOLTMETER
NOT USED J NOT USED 4 993-E60 BR-16 B BK-18 GROUND
5 873 Electric Speed Switch Speed Sensor (RH) 1(BK) and 2(WH) RD-4 E795-E38 YL-16 C WH-18 SIGNAL
NOT USED K DATA NOT USED (LOW COOLANT LEVEL LAMP)
CABLE NOT USED 6 900 Connector 94B (LH) 7 (+Bat Sw from Key Sw) STARTING
163-3973 7 CB BK-16
GND + - 901 Connector 94A (LH) 7 (+Bat Sw to ECM) MOTOR TACHOMETER PRIMARY ENGINE SPEED/TIMING SENSOR
DCD 8 (MAINTENANCE INDICATOR) J20
ENGINE VISION INTERFACE 902 Connector 94A/94B (LH) Splice to 229-BK 1 129-6628 LATE, 1271008 EARLY
MODULE(EVIM)193-0258 3E3370
2

RD-4
DTR 20 HOUR METER 952 Air Shutoff Solenoid 1 M995-E125 GY-16 A OR V+
ENGINE SPEED 3 WH
NOT USED 1 (6T-7337) 953 Air Shutoff Solenoid 2 998-E67 BR-16 B BK GROUND
(WARNING LAMP) ENGINE SPEED 4 BK
TX 2 NOT USED 25 999-E55 WH-16 C WH SIGNAL
972 Electric Speed Switch (LH) 4 through 11 5
RX 3 6 P26
NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP) 973 Electric Speed Switch Speed Sensor (LH) 1(BK) and 2(WH) BK-4 3E3364 1552269
NOT USED 5 NEGATIVE BATTERY T2 TIMING CALIBRATION 1 F723-E24 PK-16 J44 SECONDARY ENGINE SPEED/TIMING SENSOR
3E3370 129-6628 LATE, 1271008 EARLY
NOT USED 6 CAT DATA LINK + T3 TYPICAL WIRE NUMBER: 791 H 050 (TC)PROBE CONNECTOR 2 F724-E25 PU-16
GND 7 CAT DATA LINK - T4 ALTERNATOR M995-E126 GY-16 A OR V+
1 BK 998-E117 BR-16 B BK GROUND
DCD 8 Right Hand Starter Motor Battery Connection 2 WH
BK-16 F732-E50 PK-16 C WH SIGNAL
C30 Engine TACHOMETER
DTR 20 Left Hand Voltmeter Positive Terminal ENGINE SPEED SENSOR
F724-E25 PU-16 J49 FUEL PRESSURE SENSOR
This wire routes from the Right Hand Starter Motor Battery Connection to 1946725 LATE, 1619931, 1036092 EARLY
NOT USED 25 CB F723-E24 PK-16 3E3370
the Left Hand Voltmeter Positive Terminal on a 3412 Engine.
997-E77 OR-16 A OR-18 V+
5A 993-E81 BR-16 B YL-18 GROUND
POSITIVE BATTERY T1
NEGATIVE BATTERY T2 997-E100 OR-16 413-E59 BR-16 C GN-18 SIGNAL
CAT DATA LINK + T3 J42 993-E95 BR-16
CAT DATA LINK - T4 CUST SUPPLIED ENG G849-E86 BR-16
SERVICE TOOL CONN P108 993-E81 BR-16 J45 INJECTOR ACTION PRESSURE SENSOR
3E3373 A700-E53 OR-16 3E3370 167-1709 LATE, 1403540, 1638526 EARLY
997-E77 OR-16
+BATTERY(SWITCHED) A 1 A700-E53 OR-16 K944-E110 OR M995-E125 GY-16 997-E100 OR-16 A OR-18 V+
-BATTERY B DATA 2 229-E158 BK-14 229-E158 BK-14 A700-E26 OR-16 993-E95 BR-16 B YL-18 GROUND
ATA DATA LINK (+) J BOOSTER 3 945-E112 BR-16 945-E112 BR-16 G849-E86 BR-16 C GN-18 SIGNAL
1434518
ATA DATA LINK (-) H 4 944-E110 OR-16 K990-E161 GN 993-E78 BR-16
OPTIONAL FUEL TEMPERATURE SENSOR
ENGINE CAT DATA LINK + D K900-E162 YL 993-E76 BR-16 P43
EMS UNIT A234-E163 1552267 102-2240
MONITORING CAT DATA LINK - E P154 997-E58 OR-16
SYSTEM DISPLAY J1939 SHIELD C 1740502 E794-E160 YL-16 993-E69 BR-16 997-E63 OR-16 A OR V+
STUB KEY
31 J1939 DATA - F A K900-E162 YL F428-E128 WH-16 A700-E23 OR-16 993-E76 BR-16 B BK GROUND
J1939 DATA + G P68-J68 TERMINATION B K990-E161 GN 150-E146 OR-14 993-E72 BR-16 F421-E79 YL-16 C WH SIGNAL
3
C RESISTOR 1342540 C F473-E102 YL-16 993-E66 BR-16
40 A234-E163
39 A THROUGH KEY F424-E101 YL-16 997-E63 OR-16
38 MAX LENGTH 1 METER B J60 F429-E123 BU-16 997-E62 OR-16
TACHOMETER QUAD GAUGE GROUP A 8T8736 150-E145 OR-14 G732-E88 WH-16 P95 TRANSMISSION OIL TEMPERATURE SENSOR
37 100-3055
36 B +BATTERY(SWITCHED) A 120-E139 YL-14 F426-E98 BU-16 8T8731
32 15 C -BATTERY B 229-E141 BK-14 944-E109 OR-16 997-E54 OR-16 A700-E23 OR-16 A OR V+
30 10 20 A J68-P68 J1939 SHIELD C A234-E115 G966-E104 PU-16 993-E75 BR-16 993-E78 BR-16 B BK GROUND
B (153-2707) ENGINE SERVICE CAT DATA LINK (+) D 944-E109 OR-16 E793-E49 BU-16 993-E68 BR-16 G732-E88 WH-16 C WH SIGNAL
29
28
5 25 C (NOTE K & L) TOOL CONNECTOR CAT DATA LINK (-) E 945-E148 BR-16 F427-E132 PK-16 997-E57 OR-16
27 P68-J68 J1939 DATA (-) F K990-E150 GN 120-E139 YL-14 997-E56 OR-16
0 RPM X100 30 J1939 DATA (+) G K900-E153 YL 120-E140 YL-14 993-E1 BR-16 P96 TRANSMISSION OIL PRESSURE SENSOR
26 THROUGH KEY 161-9932
24 ATA DATA LINK (-) H E793-E49 BU-16 A234-E115 M967-E37 OR-16 1552267
RECEPTACLE AS. ATA DATA LINK (+) J E794-E160 YL-16 K990-E150 GN E795-E38 YL-16 997-E62 OR-16 A OR-18 V+
1
2
3
4
5
6

1
2
3
4
5
6

1 2 22 (133-0970)
RPM RPM K900-E153 YL 997-E48 OR-16 993-E75 BR-16 B YL-18 GROUND
21
J107 945-E148 BR-16 F732-E50 PK-16 G428-E80 BU-16 C GN-18 SIGNAL
19
3E3370 229-E157 BK-14 999-E55 WH-16
18
F427 PK-16 A F427-E132 PK-16 229-E141 BK-14 413-E59 BR-16
17 START/STOP
G966 PU-16 B G966-E104 PU-16 391-E97 PK-16 993-E60 BR-16
16 PANEL CONNECTOR F428 WH-16 C F428-E128 WH-16 A318-E91 BU-16 998-E67 BR-16
35
34 150-E144 OR-14 998-E117 BR-16
25 150-E96 OR-14 M995-E126 GY-16
15 J94 P94 INJECTORS INJECTORS INJECTORS
3E5179 1552252
12 A747-E83 GY-16
F426 BU-16 1 F426-E98 BU-16 150-E96 OR-14 994-E82 GY-16 #1 #3 #5 #7 #9 #11
11
150 OR-16(2) 2 150-E144 OR-14 150-E144 OR-14 995-E87 BU-16
10
(REF 121-4017 AND 117-1575) 150 OR-16(3) 3 150-E96 OR-14 A318-E91 BU-16 A746-E84 PK-16
9
F429 BU-16 4 F429-E123 BU-16 391-E97 PK-16 F421-E79 YL-16
8

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16
J1-P99 START/STOP F473 YL-16 5 F473-E102 YL-16 103-E155 YL-16 G428-E80 BU-16
6
PANEL CONNECTOR F424 YL-16 6 F424-E101 YL-16 F426-E99 BU-16
1 +BAT. 1
120 YL-16 7 120-E140 YL-14 945-E127 BR-16
2 -BAT. 2
150 OR-16(8) 8 150-E146 OR-14 F424-E94 YL-16
20 US-METRIC 3
391 PK-16 9 391-E97 PK-16 E452-E135 WH-16
23 SCROLL FORWARD 4 10
229 BK-16 229-E157 BK-14 M970-E131 WH-16 997-E100 OR-16
14 CAT DATA LINK - 5 11 1134630 1134630 1134630
(NOTE J) A318 BU-16 A318-E91 BU-16 M974-E8 YL-16 997-E52 OR-16 997-E56 OR-16

1
2
3
4

1
2
3
4

1
2
3
4
5 CAT DATA LINK + 6 12
150 OR-16(12) 150-E145 OR-14 G466-E134 WH-16 997-E105 OR-16 997-E63 OR-16 P52 P53 P54
7 MON XMSN TEMP-PRESS. 7 E-S8
E794-E113 YL-16 997-E64 OR-16 997-E57 OR-16 1552272 1552272 1552272
13 8

A701-E10 GY-16
F726-E28 YL-16
F726-E29 YL-16
A703-E13 BR-16
A234-E7

A705-E15 BU-16
F728-E31 BR-16

A707-E17 PU-16

A709-E19 OR-16
F730-E34 GY-16

A711-E21 PU-16
4 WARNING-ALARM LAMP 9

F728-E32 BR-16

F730-E35 GY-16
K990-E149 GN 997-E58 OR-16
33 BACKLIGHT LAMP PWR 10 P3 J3 K900-E152 YL
11 9X0141 9X1343 M973-E124 BR-16 997-E48 OR-16
12 +BATTERY(UNSWITCHED) 1 150-E144 OR-14 F429-E119 BU-16 997-E54 OR-16
SCROLL BACKWARD -BATTERY 2 229-E147 BK-14 F400-E142 GY-16 E-S4 997-E65 OR-16
-BATTERY 3 229-E138 BK-14 F473-E106 YL-16
SECONDARY THROTTLE POSITION 4 M972-E92 PK-16 F401-E5 GY-16
OPTIONAL +BATTERY(UNSWITCHED) 5 150-E96 OR-14 F425-E129 PU-16 A701-E10 GY-16
+BATTERY(UNSWITCHED) CAT DATA LINK (-) 6 945-E127 BR-16 E793-E71 BU-16 997-E77 OR-16 F726-E27 YL-16
MARINE POWER DISPLAY -BATTERY (NOTE A) CAT DATA LINK (+) 7 944-E108 OR-16 229-E147 BK-14 A703-E13 BR-16
E-S2
997-E62 OR-16
MPD -BATTERY (NOTE A) 8 G966-E103 PU-16 E-S3
CB A705-E15 BU-16
NEGATIVE BATTERY 12 ON-OFF +BATTERY(UNSWITCHED) NOT USED 9 H417-E133 WH-16 997-E105 OR-16 F728-E30 BR-16
POSITIVE BATTERY 11 REMOTE START 10 E-S10
1A PRIMARY THROTTLE POSITION M971-E12 BR-16 944-E108 OR-16 993-E159 BR-16 993-E66 BR-16 A707-E17 PU-16
MPD ENABLE 10 +BATTERY(KEYSWITCH) AUXILIARY CIRCUIT 11 103-E155 YL-16 F428-E90 WH-16 993-E51 BR-16 993-E68 BR-16 A709-E19 OR-16
J1939 SHIELD 9 MAX LENGTH 1 METER REMOTE SHUTDOWN HOUR METER (+) 12 F427-E89 PK-16 F427-E89 PK-16 993-E95 BR-16 993-E76 BR-16 F730-E33 GY-16
J1939 DATA - 8 -BATTERY E-S5 E-S1
HOUR METER (-) 13 F428-E90 WH-16 M971-E12 BR-16 993-E70 BR-16 A711-E21 PU-16
J1939 DATA + 7 +BATTERY(KEYSWITCH) 14 M972-E92 PK-16
BUS POSITIVE 6 ALARM 15 H419-E93 OR-16 993-E72 BR-16
BUS NEGATIVE 5 DEVICE STUB KEY +BATTERY(KEYSWITCH) J1939 SHIELD 16 A234-E7 H417-E133 WH-16 993-E1 BR-16
EXTERNAL ALARM 4 CB P68-J68 -BATTERY J1939 DATA (+) 17 K900-E152 YL 229-E138 BK-14 993-E60 BR-16
CONFIGURATION RTN 3 NOTE W SYNC SWITCH INPUT 1 J1939 DATA (-) 18 K990-E149 GN 993-E159 BR-16 993-E69 BR-16 A712-E22 BR-16
C
CONFIGURATION 2 2 + - A PRIMARY THROTTLE POSITION AUXILIARY CIRCUIT 19 G466-E134 WH-16 E-S6 993-E74 BR-16 L983-E45 WH-16
THROUGH KEY E-S13
CONFIGURATION 1 1 B SECONDARY THROTTLE POSITION LOW COOLANT LEVEL INDICATOR 20 E452-E135 WH-16 A710-E20 GY-16
A TROLLING MODE SWITCH HIGH COOLANT TEMP INDICATOR 21 F401-E5 GY-16 A708-E18 BR-16
B SLOW VESSEL MODE SWITCH MAINTENANCE INDICATOR 22 F424-E94 YL-16 L984-E42 OR-16
MAINTENANCE CLEAR SWITCH E-S15
C LOW OIL PRESSURE INDICATOR 23 F400-E142 GY-16 A706-E16 GY-16
TERMINATION A J68-P68 SYNC SWITCH INPUT 2 DIAGNOSTIC INDICATOR 24 F429-E119 BU-16 993-E81 BR-16 J763-E14 GY-16
120 B LOW COOLANT LEVEL INDICATOR 25
RESISTOR WARNING INDIACTOR F473-E106 YL-16 993-E75 BR-16 L985-E39 YL-16
(153-2707) E-S7 E-S16
(174-3016) C HIGH COOLANT TEMP INDICATOR 26 993-E78 BR-16 A702-E11 PU-16
(NOTE K & L) MAINTENANCE INDICATOR SENSOR RETURN 27 993-E159 BR-16 M995-E125 GY-16 993-E95 BR-16
RECEPTACLE AS. E-S25

A702-E11 PU-16
L985-E40 YL-16
L985-E41 YL-16
J763-E14 GY-16

A706-E16 GY-16
L984-E43 OR-16

A708-E18 BR-16

A710-E20 GY-16
L983-E46 WH-16
L983-E47 WH-16
A712-E22 BR-16
(133-0970) LOW OIL PRESSURE INDICATOR NOT USED 28 H419-E93 OR-16 M995-E126 GY-16 M995-E122 GY-16

L894-E44 OR-16
P57-J68
DIAGNOSTIC INDICATOR REMOTE START 29 391-E97 PK-16 998-E117 BR-16 A700-E53 OR-16 A700-E26 OR-16
ALARM THROUGH KEY E-S24
WARNING INDIACTOR +BATTERY(KEYSWITCH) 30 A318-E91 BU-16 998-E67 BR-16 998-E61 BR-16 A700-E36 OR-16 A700-E23 OR-16
RELAY J1939 SHIELD 31 E-S14
ATA DATA LINK (+) E794-E113 YL-16 F724-E25 PU-16
J1939 DATA (+) ATA DATA LINK (-) 32 E793-E71 BU-16 997-E52 OR-16
J1939 DATA (-) ANALOG SENSOR POWER 33 997-E105 OR-16 G732-E88 WH-16 G732-E88 WH-16
HOUR METER (+) SYNC SWITCH INPUT 1 34 M973-E124 BR-16 A700-E36 OR-16 M967-E37 OR-16
HOUR METER (-) SYNC SWITCH INPUT 2 35 M974-E8 YL-16 M967-E37 OR-16 E795-E38 YL-16
CAT DATA LINK (-) REMOTE SHUTDOWN 36 G966-E103 PU-16 999-E55 WH-16 F732-E50 PK-16 P56 P57 P58
CAT DATA LINK (+) TROLLING MODE SWITCH 37 F425-E129 PU-16 E795-E38 YL-16 999-E55 WH-16 1552272 1552272 1552272

1
2
3
4

1
2
3
4

1
2
3
4
ATA DATA LINK (+) SLOW VESSEL MODE SWITCH 38 M970-E131 WH-16 413-E59 BR-16 413-E59 BR-16
ATA DATA LINK (-) MAINTENANCE CLEAR SWITCH 39 F426-E99 BU-16 1134630 1134630 1134630
F732-E50 PK-16 G849-E86 BR-16
40 993-E51 BR-16 F723-E24 PK-16
G849-E86 BR-16 F724-E25 PU-16
F723-E24 PK-16 998-E117 BR-16
997-E105 OR-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16
998-E67 BR-16
SENR5030-01

A700-E53 OR-16 M995-E125 GY-16

FOR MULTI-STATION CONTROL M995-E126 GY-16
SYSTEM WIRING SEE THE 993-E159 BR-16
FOLLOWING SCHEMATICS: 993-E159 BR-16
#2 #6 #10
30 Page, Color 2, RED

#4 #8 #12
RENR7893 (SINGLE ENGINE) A700-E53 OR-16
RENR7929 (DUAL ENGINE) 997-E105 OR-16 INJECTORS INJECTORS INJECTORS
229-E147 BK-14
M970-E131 WH-16
INJECTORS SECONDARY INJECTORS M974-E8 YL-16
INJECTORS ENGINE TURBOCHARGER
9 AND 11 1 AND 3 G466-E134 WH-16 P1 P2
5 AND 7 OUTLET 1010204 ELECTRONIC CONTROL MODULE (ECM) 1010205
SPEED/TIMING F425-E129 PU-16
P54 P52 (BOOST) F401-E5 GY-16 E793-E116 BU-16 1 ATA DATA LINK (-) AUXILIARY 1 103-E155 YL-16
FUEL PRESSURE P53 SENSOR
TRANSMISSION OIL INJECTION ACTUATION (INTAKE MANIFOLD) M973-E124 BR-16 M974-E8 YL-16 2 SYNC SWITCH INPUT 2 INLET AIR TEMPERATURE 2
SENSOR J44 F400-E142 GY-16 945-E111 BR-16 3 CAT DATA LINK (-) TRANSMISSION OIL PRESSURE 3 G428-E80 BU-16
PRESSURE SENSOR PRESSURE CONTROL VALVE PRESSURE
J49 E452-E135 WH-16 150-E145 OR-14 4 (+)BATTERY (UNSWITCHED) 4
CONNECTOR P46 SENSOR 150-E145 OR-14 229-E4 BK-14 5 (-)BATTERY INJECTOR COMMON 1 AND 3 5 F726-E27 YL-16
150-E146 OR-14 6 (+)BATTERY (UNSWITCHED) NOT USED 6 H419-E93 OR-16 P46
P96 J23 7 ATA DATA LINK (+) HOUR METER (-) 7
1552269 3E3364 1231197
150-E146 OR-14 E794-E114 YL-16 F428-E130 WH-16
F425-E129 PU-16 8 TROLLING MODE SWITCH ENGINE OIL PRESSURE 8 994-E82 GY-16 1 A INJECTION ACTUATION
E798-E2 PK-16 E798 PK-18
944-E143 OR-16 9 CAT DATA LINK (+) ENGINE COOLANT TEMPERATURE 9 995-E87 BU-16 E797-E3 WH-16 2 E797 WH-18 B PRESSURE CONTROL
E-S29
120-E140 YL-14 120-E137 YL-14 K990-E151 GN 10 J1939 DATA (-) NOT USED 10 H417-E133 WH-16 VAVLE
120-E139 YL-14 229-E147 BK-14 11 (-)BATTERY INJECTOR COMMON 2 AND 4 11 L985-E39 YL-16
SPLICE SPLICE F724-E25 PU-16 12 TIMING CALIBRATION PROBE (-) INJECTOR 12 12 A712-E22 BR-16 995-E87 BU-16 WIRE ASSEMBLY
E-S10 E-S4 M967-E37 OR-16 13 COOLANT LEVEL 13 L985-E39 YL-16 121-0596
G966-E156 PU-16 14 SHUTDOWN INPUT 14 A712-E22 BR-16
K990-E161 GN E-S32 A234-E6 15 J1939 SHIELD FUEL TEMPERATURE 15 F421-E79 YL-16
K990-E149 GN K990-E151 GN K900-E154 YL 16 J1939 DATA (+) INJECTOR 1 16 A701-E10 GY-16 F421-E79 YL-16
K990-E150 GN 413-E59 BR-16 17 FUEL PRESSURE INJECTOR COMMON 5 AND 7 17 F728-E30 BR-16 A701-E10 GY-16
F723-E24 PK-16 18 TIMING CALIBRATION PROBE (+) INJECTOR 10 18 A710-E20 GY-16 F728-E30 BR-16
M970-E131 WH-16 19 SLOW VESSEL MODE SWITCH HOUR METER (+) 19 F427-E136 PK-16 A710-E20 GY-16
SPLICE F426-E118 BU-16 20 MAINTENANCE CLEAR SWITCH ATMOSPHERIC PRESSURE 20 A747-E83 GY-16 A747-E83 GY-16
K900-E162 YL F400-E142 GY-16 21 LOW OIL PRESSURE INDICATOR INJECTOR COMMON 6 AND 8 21 L984-E42 OR-16 L984-E42 OR-16
E-S6 E-S31
SPLICE SPLICE K900-E152 YL K900-E154 YL F401-E5 GY-16 22 HIGH COOLANT TEMP INDICATOR INJECTOR 8 22 A708-E18 BR-16 A708-E18 BR-16
E-S1 SPLICE E-S2 K900-E153 YL 120-E137 YL-14 23 (+)BATTERY (SWITCHED) TURBOCHARGER OUTLET PRESSURE 23 A746-E84 PK-16 F726-E27 YL-16
E-S3 ENGINE OIL G466-E134 WH-16 24 AUXILIARY PRIMARY THROTTLE POSITION 24 M971-E12 BR-16 A703-E13 BR-16
CUSTOMER M973-E124 BR-16 25 SYNC SWITCH INPUT 1 SECONDARY THROTTLE POSITION 25 M972-E92 PK-16 A746-E84 PK-16
TEMPERATURE
CONNECTOR G732-E88 WH-16 26 TRANSMISSION OIL TEMPERATURE INJECTOR 3 26 A703-E13 BR-16 G428-E80 BU-16
J3 SENSOR A234-E115 E452-E135 WH-16 27 LOW COOLANT LEVEL INDICATOR INJECTOR COMMON 9 AND 11 27 F730-E33 GY-16 F730-E33 GY-16
P51 A234-E7 A234-E6 F424-E9 YL-16 28 MAINTENANCE INDICATOR INJECTOR 6 28 A706-E16 GY-16 A706-E16 GY-16
E-S28
A234-E163 998-E61 BR-16 29 SPEED/TIMING RETURN IAPCV 29 E798-E2 PK-16 A711-E21 PU-16
ENGINE OIL 30 SENSOR RETURN 30
993-E51 BR-16 A705-E15 BU-16
SPLICE PRESSURE COOLANT E795-E38 YL-16 31 ENGINE OIL TEMPERATURE INJECTOR 11 31 A711-E21 PU-16 L983-E45 WH-16
E-S7 SENSOR LEVEL 229-E138 BK-14 E-S20
M995-E122 GY-16 32 SPEED/TIMING SENSOR POWER INJECTOR 5 32 A705-E15 BU-16 J763-E14 GY-16
SENSOR 229-E141 BK-14 229-E4 BK-14 33 INJECTOR COMMON 10 AND 12 33 L983-E45 WH-16 A702-E11 PU-16
TRANSMISSION OIL J22 F473-E107 YL-16 34 WARNING INDICATOR INJECTOR 4 34 J763-E14 GY-16 A709-E19 OR-16
229-E157 BK-14
TEMPERATURE SENSOR P34 229-E158 BK-14 A700-E36 OR-16 35 DIGITAL SENSOR POWER IAPCV RETURN 35 E797-E3 WH-16 994-E82 GY-16
997-E52 OR-16 36 ANALOG SENSOR POWER 36 A707-E17 PU-16
CONNECTOR G849-E86 BR-16 37 INJECTION ACTUATION PRESSURE INJECTOR 9 37 A709-E19 OR-16
P95 E-S30 999-E55 WH-16 38 PRIMARY ENGINE SPEED/TIMING INJECTOR 7 38 A707-E17 PU-16
E793-E49 BU-16 E793-E116 BU-16 F732-E50 PK-16 39 SECONDARY ENGINE SPEED/TIMING 39
E793-E71 BU-16 F429-E121 BU-16 40 DIAGNOSTIC INDICATOR INJECTOR 2 40 A702-E11 PU-16
H417-E133 WH-16
START/STOP PANEL F473-E106 YL-16 E-S22 H419-E93 OR-16
PRIMARY F473-E102 YL-16 F473-E107 YL-16 103-E155 YL-16
SPLICE CONNECTOR
E-S22, E-S26, ENGINE P94
F427-E136 PK-16
SPEED/TIMING F424-E94 YL-16 E-S12 F428-E130 WH-16
NOTE: FOR 9KS SERIAL NUMBERS ONLY
F424-E101 YL-16 F424-E9 YL-16 M971-E12 BR-16
SENSOR M972-E92 PK-16
J20 F429-E119 BU-16 E-S21
F429-E123 BU-16 F429-E121 BU-16
DATA BOOSTER P108
E-S23
SPLICE F426-E98 BU-16 F426-E118 BU-16
E-S13 START/STOP PANEL F426-E99 BU-16
CONNECTOR E-S9
SPLICE E794-E113 YL-16 E794-E114 YL-16
E-S24 J107 E794-E160 YL-16
SPLICE
E-S15 G966-E103 PU-16 E-S17
SPLICE ATMOSPHERIC G966-E104 PU-16 G966-E156 PU-16
SPLICE
SPLICE E-S16 PRESSURE E-S18
E-S5, E-S8 944-E108 OR-16 944-E143 OR-16
E-S9, E-S22, E-S26, E-S30 SENSOR 944-E109 OR-16
NOTE: FOR 9PW SERIAL NUMBERS ONLY J27 944-E110 OR-16
E-S19
945-E148 BR-16 945-E111 BR-16
ENGINE SERVICE 945-E127 BR-16
TOOL CONNECTOR J60 945-E112 BR-16
SPLICE
E-S25
SPLICE 103-E155 YL-16
SPLICE
E-S14 M971-E12 BR-16
E-S21, E-S27, E-S29 M972-E92 PK-16
NOTE: FOR 9PW SERIAL NUMBERS FUEL H419-E93 OR-16
ONLY H417-E133 WH-16
TEMPERATURE F427-E89 PK-16
INJECTORS E-S27
SENSOR F427-E132 PK-16 F427-E136 PK-16
10 AND 12 F428-E90 WH-16
P43 E-S26
SPLICE
P58 F428-E128 WH-16 F428-E130 WH-16
E-S9, E-S21, E-S27, E-S29, E-S30 SPLICE
E-S18, E-S19, E-S23
INJECTORS
NOTE: FOR 9KS SERIAL NUMBERS ONLY
INJECTION ACTUATION INJECTORS THIS SCHEMATIC IS FOR THE 3412E MARINE ENGINES (9KS / 9PW)
6 AND 8 ENGINE COOLANT
2 AND 4
SPLICE
P57 PRESSURE SENSOR TEMPERATURE (With 40 pin customer connector)
J45 P56
E-S12 SENSOR IDENT. HARNESS CHG
P21 E 159-2625 02 (ENGINE / 9KS)
E 156-6899 02 (ENGINE / 9PW)
SPLICE
E-S17, E-S20 - 179-7087 00 (INJECTOR HARNESSES)

SPLICE NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO THE -BAT.
BUS BAR AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH
ELECTRONIC
CONTROL
E-S28, E-S31, E-S32
Harnesses 156-6899 & 159-2625 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
MODULE Connector and Splice (+) BATTERY SUPPLY WIRES CUSTOMER'S OPTION
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
P2
TERMINATION
Locations INPUT SIGNAL WIRES TO ECM

OUTPUT SIGNAL WIRES FROM ECM

REFER TO C-30 MARINE ENGINE INSTALLATION GUIDE
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
RESISTOR AT EACH STATION TO SHUTDOWN THE ENGINE
SENSOR SUPPLY VOLTAGE
P154 WITHOUT REMOVING POWER TO ECM
SIGNAL PLUS NOTE F: DO NOT ENGINE MOUNT
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
SIGNAL MINUS
WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
(-) BATTERY / SENSOR RETURN SEE INSTALLATION GUIDE
NOTE J: MAXIMUM LENGTH OF J1939 DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
INSTALLATION DETAILS
ELECTRONIC NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
CONTROL SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
MODULE NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
P1 OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4 MIN
TIMING CALIBRATION NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
(TC)PROBE CONNECTOR POWER REQUIREMENT.
P26