Manual Owner's Manual

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Contents

PRODUCT ................................................................................................................................. 1

1.MODELS LIST ........................................................................................................................ 1


2 NOMENCLATURE .................................................................................................................. 1
3 FUNCTION ............................................................................................................................. 2
4 PRODUCT DATA .................................................................................................................... 3
5 PIPING DIAGRAM .................................................................................................................. 6

CONTROL ................................................................................................................................. 7

1. OPERATION FLOWCHART .................................................................................................. 7


2 REMOTE CONTROLLER ....................................................................................................... 9
2.1 WIRELESS REMOTE CONTROLLER ......................................................................................... 9
2.2 WIRED REMOTE CONTROLLER ..............................................................................................11
2.3 DIMENSION .......................................................................................................................... 16
2.4 INSTALLATION ...................................................................................................................... 16

INSTALLATION ....................................................................................................................... 17

1 DIMENSION DATA .................................................................................................................... 17


2 INSTALLATION CLEARANCE DATA ............................................................................................ 18
3 UNIT INSTALLATION ................................................................................................................ 18

4 WATER SYSTEM INSTALLATION ...................................................................................... 19

5 ELECTRIC WIRING WORK.................................................................................................. 21

6 MAINTENANCE ................................................................................................................... 22

6.1 TROUBLE TABLE ............................................................................................................. 22


6.2 FLOW CHART OF TROUBLESHOOTING ........................................................................ 23
7 WIRING DIAGRAM............................................................................................................... 26
8 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS ................................... 28
9 EXPLODED VIEWS AND PART LIST .................................................................................. 34
MARINE AIR CONDITIONNERS SERVICE MANU

PRODUCT
1.MODELS LIST
Capacity
Refrigera Power
Model Product Code Appearance
Cooling Heating nt Supply
(Btu/h) (Btu/h)

CYR5/NaC-A EY10000560 5600 6000

CYR9/NaC-A EY10000580 8900 9500


115V~ 1Ph 60Hz
CYR12/NaC-A EY10000530 11900 13000

CYR16/NaC-A EY10000520 15700 16200

4950 5850 220-240V~1Ph 50Hz


CYR5/NaC-T EY10000570
5600 6000 230V~1Ph 60Hz

8000 8700 220-240V~1Ph 50Hz


CYR9/NaC-T EY10000590
8900 9000 230V~1Ph 60Hz

11600 11000 220-240V~1Ph 50Hz


CYR12/NaC-T EY10000540
11900 13000 230V~1Ph 60Hz
R410A
12800 13600 220-240V~1Ph 50Hz
CYR16/NaC-T EY10000550 (12K、16K外型示意图)
15300 16200 230V~1Ph 60Hz

17400 17400 220-240V~1Ph 50Hz

CYR20/NaC-T EY10000600

19800 20000 230V~1Ph 60Hz

21800 22700 220-240V~1Ph 50Hz

CYR24/NaC-T EY10000610

25600 25900 230V~1Ph 60Hz

2 NOMENCLATURE
CY _ _ _ / _ _ _ _

1 2 3 4 5 6 7

NO. Description Options

1 Unit Series Type CY: marine air conditioner

2 The Type of the Unit Cold/Hot Air Default; Cold/Hot Water S

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Heat Pump R;
3 Function Characteristics Heat Pump with Auxiliary Electric Heater Rd;
Cooling-only Default

5=5000 Btu/h
7=7000Btu/h
9=9000 Btu/h
4 Nominal Cooling Capacity
12=12000 Btu/h
16=16000 Btu/h
24=24000 Btu/h

R22 Default
5 The Type Of Refrigerant
Na:R410A

Generation 1 Default;
6 Design serial No.
B: Generation 2

A:1Ph,115V~,60Hz
D:1Ph,208-230V~,60Hz
K:1Ph,220-240V~,50Hz
7 Power Supply
M:3Ph,380-415V~,50Hz
F:3Ph,208-230V~,60Hz
T: 208-230V~ 60Hz,220-240V~50Hz

3 FUNCTION
Function Description

Applied Sites It is applied for all kinds of ships.

It can be installed in incapacious place, like the space under the closet and
Compact design seats of the ship, which affects the outlook of the ship and is coordinate
with the ambience.

Corrosion-resistant material and the special technics- spray coating on the


Rust prevention and rot-proof
complete unit are adopted, which enable the unit to be durable.

The angle of supplying air of indoor fan can be 0°.90°.180°.270°,which is


Unique Structure Design
convenient for connecting duct.

Two Exhaust Outlets The condensate can be drained in time no matter how ship shakes.

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4 PRODUCT DATA
Product Data at Rated Condition
Model CYR5/NaC-A CYR9/NaC -A CYR12/NaC -A CYR16/NaC -A

Product Code EY10000560 EY10000580 EY10000530 EY10000520

Nominal Capacity W 1650 2600 3500 4600

Cooling Running Current A 4.80 7.20 10.00 11.20

Power Input W 540 780 1100 1250

Nominal Capacity W 1750 2800 3800 4750

Heating Running Current A 5.20 7.80 10.00 12.80

Power Input W 540 840 1100 1350

Power Supply - 115V~ 60Hz

Compressor Type - Rotary

Refrigerant Control - Capillary

Type - R410A
Refrigerant
Charge kg 0.35 0.45 0.50 0.66

Type - Coaxial heat exchanger


Condenser
Pipe Diameter mm 19

Evaporator Type - Aluminum fin-copper tube

Filter - PP

Type - Centrifugal fan

Drive Type - Direct


Fan
Quantity - 1 1 1 1

Diameter-Height Inch Φ5.67×3.07 Φ5.67×3.07 Φ7.76×2.99 Φ7.76×3.61

Sound Pressure Level dB(A) 58

width mm 408 408 549 619

Unit Dimensions depth mm 285 380 320 343

high mm 295 310 330 330

Net weight kg 24 27 33 40

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MARINE AIR CONDITIONNERS SERVICE MANU

Model CYR5/NaC -T CYR9/NaC -T CYR12/NaC -T

Product Code EY10000570 EY10000590 EY10000540

Nominal
W 1650 1450 2600 2350 3500 3200
Capacity
Cooling
Running Current A 2.40 2.90 3.70 4.20 4.60 5.1

Power Input kW 0.54 0.50 0.84 0.79 1.10 0.97


Nominal
W 1750 1720 2650 2550 3800 3500
Capacity
Heating
Running Current A 2.40 2.80 3.70 4.20 5.00 5

Power Input kW 0.54 0.48 0.84 0.79 1.1 1.04


230V-60Hz-1 220-240V-50H 230V-60Hz-1 220-240V-50 230V-60Hz-1 220-240V-50H
Power Supply -
Ph z-1Ph Ph Hz-1Ph Ph z-1Ph

Compressor Type - Rotary compressor

Refrigerant Control - Capillary tube

Type - R410A
Refrigerant
Charge kg 0.35 0.55
Type - Coaxial heat exchanger
Condenser
Pipe Diameter mm 19
Evaporator Type(Material) - Aluminum fin-copper tube
Filter - PP

Type - Centrifugal fan

Drive Type - /
Fan
Quantity - 1

Diameter-Height Inch Φ6.59×3.07 Φ7.48×3

Sound Pressure Level dB(A) 58

width mm 408 408 549


Unit
depth mm 285 380 320
Dimensions
high mm 295 310 330

Net weight kg 24 27 33

Model CYR16/NaC -T CYR20/NaC-T CYR24/NaC -T

Product Code EY10000550 EY10000600 EY10000610

Nominal
W 4500 3750 5800 5100 7500 6400
Capacity

Cooling Running
A 5.60 5.70 7.40 10.50 8.00 6.80
Current

Power Input kW 1.25 1.05 1.65 1.56 1.80 1.45

Heating Nominal W 4750 4000 5850 5200 7600 6650

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MARINE AIR CONDITIONNERS SERVICE MANU

Model CYR16/NaC -T CYR20/NaC-T CYR24/NaC -T

Product Code EY10000550 EY10000600 EY10000610

Capacity

Running
A 5.60 5.70 7.50 10.70 9.30 8.20
Current

Power Input kW 1.25 1.05 1.70 1.65 2.10 1.75

230V-60Hz-1 220-240V-50 230V~60Hz-1 220~240V-50H 230V-60Hz-1 220-240V-50H


Power Supply -
Ph Hz-1Ph Ph z-1Ph Ph z-1Ph

Compressor Type - Rotary compressor

Refrigerant Control - Capillary tube

Type - R410A
Refrigerant
Charge kg 0.66 0.85 0.95

Condenser Pipe Diameter mm 25.4 25.4 25.4

Evaporator Type - Coaxial heat exchanger

Filter - 22.2

Type - Aluminum fin-copper tube

Drive Type - PP
Fan
Quantity - 1 2 2

Diameter-Heig
Inch Φ7.48×3 Φ7.48×3 Φ7.48×3
ht

Sound Pressure Level dB(A) 58

width mm 619 595 595


Unit
depth mm 343 529 529
Dimensions
high mm 330 386 386

Net weight kg 34 55 60

Note:Fluctuation of the current and voltage can’t be beyond ±10%


1) Test Condition of Nominal Cooling Capacity: Indoor side-dry/wet bulb temp: 27/19.5℃;
Water-in temp: 25℃;Water-out temp: 30℃and static pressure is 0Pa;
2) Test Condition of Nominal Heating Capacity: Indoor side-dry/wet bulb temp: 20/15℃;
Water-in temp: 15℃; Flow is as the test of nominal cooling capacity and static pressure is
0Pa;
3) Noise Measurement shall comply with JB/T4330-1999.
4) Input power excludes that of user’s water pump.
5) Specification will change with the revision of the product. Parameter on nameplate of the unit
is the standard.

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4.1 Operation Range


Rated Test Condition

Air Side Water Side


Item
DB Tem( ℃) WB Tem( ℃) Inlet Tem( ℃) Outlet Tem( ℃)

Cooling 27 19.5 25 30

Heating 20 15 15 /

Note: Water flow is as the test of nominal cooling capacity

Item Water Side( ℃)

Operation Range of Unit Cooling 10~40 ℃

Heating 4~25 ℃

5 PIPING DIAGRAM

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CONTROL
1. OPERATION FLOWCHART
Cooling/Dry Operation

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Heating Operation

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MARINE AIR CONDITIONNERS SERVICE MANU

2 REMOTE CONTROLLER
2.1 Wireless Remote Controller

Operation View

2.1.1 ON/OFF button

Press this button to turn unit on/off.

2.1.2 MODE button

Pressing this button once can select your required mode circularly as below (the corresponding icon
" " will be lit up after the mode is selected):

● When selecting auto mode, air conditioner will operate automatically according to ambient
temperature. Set temperature can't be adjusted and won't be displayed either. Press FAN button to
adjust fan speed.
● When selecting cool mode, air conditioner will operate under cool mode. Then press + or - button
to adjust set temperature. Press FAN button to adjust fan speed.
● When selecting dry mode, air conditioner will operate at low fan speed under dry mode. In dry
mode, fan speed can't be adjusted.
● When selecting fan mode, air conditioner will operate in fan mode only. Then press FAN button to
adjust fan speed.
● When selecting heat mode, air conditioner will operate under heat mode. Then press + or - button
to adjust set temperature. Press FAN button to adjust fan speed. (Cooling only unit can’t receive heating
mode signal. If set HEAT mode by remote controller, press ON/OFF button can’t turn on the air
conditioner.)
Note:

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MARINE AIR CONDITIONNERS SERVICE MANU

The unit can only receive the signal for cool/fan/heat and it has no action when receiving the signal
of other mode.

2.1.3 + / - button

● Pressing + or - button once will increase or decrease set temperature by 1°F(°C).Hold + or -


button for 2s, set temperature on remote controller will change quickly. Release the button after your
required set temperature is reached.
● When setting Timer On or Timer Off, press + or - button to adjust the time. (See TIMER Button for
setting details)

2.1.4 FAN button


Pressing this button can select fan speed circularly as: AUTO, SPEED 1 ( ),SPEED 2 ( ),
SPEED 3 ( ), SPEED 4 ( ).

Note:
● Under Auto speed, air conditioner will select proper fan speed automatically according to ambient
temperature.
● Fan speed can't be adjusted under Dry mode.
● SPEED 4 is not available for this model.

2.1.5 SWING button


Press this button to turn on up & down air swing.

2.1.6 SLEEP button


Under Cool, Heat and Dry mode, press this button to turn on Sleep function. Press this button to
cancel Sleep function. Under Fan and Auto mode, this function is unavailable.
Note:
Sleep and swing functions are not available for this model.

2.1.7 TIMER button


● When unit is on, press this button to set Timer Off. T-OFF and H icon will be blinking. Within 5s,
press + or - button to adjust the time for Timer Off. Pressing + or - button once will increase or decrease
the time by 0.5h. Hold + or – button for 2s, time will change quickly. Release the button after your
required set time is reached. Then press TIMER button to confirm it. T-OFF and H icon will stop blinking.
● When unit is off, press this button to set Timer On. T-ON and H icon will be blinking. Within 5s,
press + or - button to adjust the time for Timer On. Pressing + or - button once will increase or decrease
the time by 0.5h. Hold + or – button for 2s, time will change quickly. Release the button after your
required set time is reached. Then press TIMER button to confirm it. T-ON and H icon will stop blinking.
● Cancel Timer On/Off: If Timer function is set up, press TIMER button once to review the remaining
time. Within 5s, press TIMER button again to cancel this function.
Note:
● Range of time setting is: 0.5~24h
● The interval between two motions can't exceed 5s, otherwise the remote controller will exit setting
status.

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2.1.8 Introduction for special function


2.1.8.1Child lock function
Press “+” and “-” buttons simultaneously can turn on or turn off child lock function. When child lock
function is started up, LOCK indicator on remote controller is ON. If you operate the remote controller,
remote controller won’t send signal.
2.1.8.2Temperature display switchover function
Under OFF status, press “-” button and “MODE” button simultaneously can switch between °C and °F.

2.1.9 Replacement of batteries

● Replace new batteries of the same model when replacement is required.


● When you don’t use remote controller for a long time, please take out the batteries.
● If the display on remote controller is fuzzy or there’s no display, please replace batteries.
2.2 Wired Remote Controller
2. 2.1 Operation View

①. Remote receiver ②. Digital display

④.Display of mode operation (COOL-DEHUMIDIFY-HEAT


③. Fan speed display (HIGH-MID-LOW and AUTO speed)
and AUTO)

⑤ Mode button ⑥. Fan control button

⑦. Temp. Setting button (Increasing) ⑧. Temp. Setting button (Decreasing)

⑨. ON/OFF button

This manual controller has memory function, if power off happened during the operation, the
controller will memorize the status of ON/OFF, operation mode, set temperature, operation fan speed,
temperature display format and time of starting interval. After powered on, the manual controller will

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MARINE AIR CONDITIONNERS SERVICE MANU

display the setting status before power off automatically; and if the operation status before power off is
on, the fan runs at once, after 1 minute, the compressor shall automatically run in the operation status
before power off. (The units has not been set up the time of starting interval)

In cooling/heating/dehumidify mode, the pump starts before the compressor starts, stops

after 5 seconds delay of the compressor stopping

2.2.2 Power ON/OFF

◆Press ON/OFF button to turn the unit on

◆Pressing the ON/OFF button a second time will turn the unit off

2.2.3 FAN Control


◆Press the FAN button, the fan speed will change in the following order:

◆In “DEHUMIDIFY” mode, the fan will work at low speed automatically.

2.2.4 Temperature Setting

◆Press temperature setting key:

To increase in 1°C increments;


To decrease in 1°C increments.

◆The setting range of temperature in each mode:

COOL 61°F~86°F or 16°C ~30°C

DEHUMIDIFY 61°F~ 86°F or 16°C~30°C

HEAT 61°F~86°F or 16°C~30°C

FAN In this mode, temperature cannot be changed.

AUTO 61°F~86°F or 16°C~30°C

2.2.5 Mode Setting

◆Press this key to change the operation mode in order of

◆In “COOL” mode, the LED marked will be light, If set temperature is higher than room

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MARINE AIR CONDITIONNERS SERVICE MANU

temperature, only the fan will run.

◆In “DEHUMIDIFY” mode, the LED marked will be light and fan will work at low speed within a

certain temperature range. Dehumidifying is more efficient than in cooling mode and it will save energy.

◆In “FAN” mode, all LED marked work pattern will extinguish, and hand controller will indicate room

temperature. But this temperature cannot be set

◆In “HEAT” mode, the LED marked will be light ,When the setting temperature is lower than

the room temperature, it will not run.

◆In “AUTO” mode, the LED marked AUTO will be light。

COOLING ONLY TYPE WITHOUT HEAT MODE.

2.2.6 Display Fahrenheit or Centigrade


Pressing MODE and key simultaneously for 5 seconds, the temperature can switch between
Fahrenheit and Centigrade modes.
2.2.7 Error Codes
When there are faults within the system, an error code will be displayed on the display controller:
Power off the unit and contact professional service.
Error code Description
E1 Compressor high pressure protection
E2 Evaporator freezing protection
E3 Compressor low pressure protection
E6 Communication error
F0 Ambient temperature sensor error
F1 Evaporator temperature sensor error

2.2.8 Key Lock


1) Pressing and key simultaneously for 5 seconds, all keys will be locked. Then pressing
and key simultaneously for 5 seconds again, all keys will be unlocked.
2) After all keys are locked, the controller would not response to any operations. And wired controller
will display “EE”for 3 seconds when users press the key.

2.2.9 Checking Voltage Function


When numerical value displayed on the Nixie tube does not flicker, pressing and FAN key
simultaneously for 5 seconds, then you can check the current voltage. The display will last for 5 seconds
before it exits automatically. If you have controller or other key to control the signal during this period, the
display will exit directly.

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MARINE AIR CONDITIONNERS SERVICE MANU

2.2.10 Starting Interval Setting

◎If there are several A/C units in a yacht, you can set starting time interval between one by

one.

◎After hand controller powering on, pressing and FAN key simultaneously for 5 seconds

without any other operations, you can set up starting interval. Nixie tube will flicker every 0.5
second. Then, pressing key or key to set up interval number. Next, pressing and FAN
key simultaneously for 5 seconds to confirm the number. If you do not confirm, the number you
set up will flicker for 10 seconds, then hand controller will exit the setting interface and the time
interval you set up just now will be invalid.

◎The value be displayed by nixie tube is the figure of interval time, each interval time is 20s,

for example the set up value is 128, it means that the actual setting interval time should be
128×20=2560s.

◎When the value be displayed by flashing nixie tube, then to shield each signal of wireless

remote controller, excepting to press the button and fan speed button at the same time for 5
seconds, and to shield other buttons.

◎After manual controller powered on, if there is wireless remote controller or at the same

time to press other buttons except the button and fan speed button simultaneously, and then
press the button and fan speed button simultaneously for 5 seconds, it will display the figure
of interval time for 5s. During the period, if there is wireless remote controller or other remote
controller signal, it will directly quit the display interface of starting interval time.

◎The new setting starting interval time would be executed after manual controller

re-powered on.

◎The setting range of starting interval value is 0-255; accordingly, the setting range of

starting interval time is 0-5100s(85min).

◎If there is malfunction happened, cannot set up or display the time of starting interval.

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2.2.11 Auto –off function of the manual controller


The display of ambient temperature will automatically blank in 5-minute lag if there is no operation
on the manual controller.
1) After receiving the signal from the manual controller, the indicator will light on automatically,
in which case, the unit will not operation at all and the manual controller can be active after it lights
on.

2) After receiving the signal from remote controller, the display of temperature on the manual
controller will light on; meanwhile, the unit carries out corresponding operation.

◆After the unit stops, there is no display on the manual controller.

◆Powered on again if the unit status is on before power off, temperature indicator and mode

indicator of the manual controller will light on automatically.

◆If the unit receives the stop signal, it will directly blank off the temperature indicator and mode

indicator of the manual controller.


Note:
The starting interval time setting function only is available in the same yacht and there are
should be two or more units installed. After the starting time interval be set up, after powered off
and re-powered on, Units will delay 3min and base on this, it will delay for a while then can start
up, the delay time is called time of starting interval.

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2.3 Dimension

2.4 Installation
Before mounting the manual controller, consider the location. The manual controller should be
mounted on an inside wall, slightly higher than mid-height of the cabin. The cut out size for the manual
controller is 2 1/2” (64mm) wide by 3 5/16” (84mm). Do not mount the manual controller in direct sunlight,
near any heat producing appliances or in a bulkhead where temperatures radiating from behind the
panel may affect performance. Do not mount the manual controller in the supply air stream. Do not
mount the manual controller above or below a supply or return air grille. Do not mount the manual
controller behind a door, in a corner, under a stairwell or any place where there is no freely circulating air.
Mount the manual controller within display cable length (custom lengths available) of the air conditioner.
Plug the display cable into the circuit board in the electric box and into the back of the manual controller.

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MARINE AIR CONDITIONNERS SERVICE MANU

INSTALLATION
1 Dimension Data

Units:mm

A B C D E F

CYR5/NaC-A
285 295
CYR5/NaC-T
408 91.5
CYR9/NaC-A
380 310
CYR9/NaC-T

CYR12/NaC-A
549 320 16 19
CYR12/NaC-C
330
CYR16/NaC-A
619 343 119.4
CYR16/NaC-C

CYR20/NaC-T
529 386 595
CYR24/NaC-T

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2 Installation Clearance Data

Note: Air outlets on bottom and both sides shall be away from the ceiling for 40mm at least; Air
outlet shall be away from the ceiling for 100mm at least.
Drain Piping Work
The condensate drain pan is 2” (50mm) high with two drain locations. During conditions of high
humidity, condensate may be produced at a rate of approximately 1/2 gallon per hour (1.9 liters per hour).
Please pay more attention, it is important to route condensate drains downward to a sump pump. It is not
recommended to route condensate drains to the bilge. After the condensate drain installation is complete,
test the installation by pouring water into the pan and checking for good flow.
For installation of the condensate drain:
●Attach a 5/8” I.D. reinforced hose to the hose barb and secure with stainless steel hose clamps.
●Install the condensate drain hose downhill from the unit and aft to a sump.
Two drain fittings may be used and the hoses (teed) together using a tee fitting provided there is a
minimum
2" drop from the bottom of the base pan to the tee connection.
Do not terminate condensate drain line within three 3’ (914mm) of any outlet of engine,
generator exhaust systems, compartment housing an engine or generator, nor in a bilge, unless the
drain is connected properly to a sealed condensate or shower sump pump. Seal all condensate hose
penetrations.

3 Unit Installation
Selecting a good location for your air conditioner is the most important part of your preparation. Be
sure to consider the size of the area you are cooling, the air distribution needs, and the size of the unit
you have chosen. Keeping in mind that cool air has a tendency to fall; it is highly recommended that you
locate the supply air grille as high as possible in the cabin. See diagram below.

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the unit should be installed as low as possible, but never in the bilge or engine room areas, ensure
that the selected location is sealed from direct access to bilge and/or engine room vapors. installing the
unit as low as possible (such as under a v-berth, dinette seat or bottom of a locker) and ducting the
supply air as high as possible, creates an ideal airflow condition. this type of installation will prevent short
or premature cycling.
The unit should be positioned on a firm, level, horizontal surface and the condensate drain line
should run downward from the unit to a suitable drain location. Plan all Connections, which must be
made including ducting, condensate drain, and seawater in and out, electrical power connections,
location of control, and seawater pump placement, to assure easy access for routing and servicing.

4 Water System Installation


Several guidelines should be followed during the installation of the seawater system. Since the
circulation pump is centrifugal and not self-priming, it must be mounted so that it is always at least 1’
(305mm) below the water line regardless of which tack the vessel is on. Pump may be mounted
horizontally or vertically, however, the discharge must always be above the inlet. Pump head should be
rotated toward the direction of water flow. Install the seawater speed scoop intake as far below the water
line and as close to the keel as possible in any application, but especially on a sailboat, to keep the
intake in the water when the boat heels over so that air does not get into the system. The speed scoop
intake must face forward and not be shared with any other pump. A seawater strainer is mandatory
between the shut off valve (seacock) and the pump to protect the pump from any foreign matter. Failure
to install a seawater strainer will void the pump warranty. The seawater system should be installed with

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an upward incline from the speed scoop & seacock, through the strainer, to the inlet of the pump, next to
the inlet of the a/c unit's condenser coil. The discharge from the a/c unit should run to the seawater outlet
thru-hull fitting that should be located where it can be visually inspected for water flow as close to the
waterline to reduce noise. All hose connections shall be secured using double/reversed stainless steel
hose clamps. Use Teflon tape on all threaded connections.
Summary of the seawater system installation:
a. Install the speed scoop thru-hull inlet as close to the keel and as far below the water line as
possible, facing forward. Bed the scoop with a marine sealant designed for underwater use.
b. Install a bronze, full flow seacock on the speed scoop thru-hull inlet.
c. Install a seawater strainer below the level of the pump with access to filter.
D. Mount the pump above the strainer and at least 1’ (305mm) below the waterline.
e. Connect the seacock and strainer with an uphill run of 3/4" reinforced marine grade hose.
f. Connect the discharge from the pump uphill to the bottom inlet of the a/c unit's condenser coil
with 5/8" hose. Connect the discharge from the condenser coil to the overboard discharge
thru-hull fitting with3/4" hose.
g. Avoid loops, high spots or the use of 90° elbows with seawater hose (each 90° elbow is
equivalent to 2.5' (762mm) of hose and a 90°elbow on the pump outlet is equivalent to 20'
(6.1m) of hose).
h. Double clamp all hose connections with stainless steel clamps, reversing the clamps.
i. Use Teflon tape on all threaded connections.
j. Connect all metallic parts in contact with seawater to the vessel's bonding system including the
speed scoop inlet, strainer, pump and the air conditioner. Failure to do so will void warranty.

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5 ELECTRIC WIRING WORK


5.1 Electric Wiring Design

5.2 Specification of Power Supply Wire and Air Switch


Capability of Air Minimum Sectional Minimum Sectional Area
Power Supply
Model Swith Area of Earth Wire of Power Supply Wire

V Ph Hz (A) (mm2) (mm2)

CYR5/NaC-A 25 2.5 2.5

CYR9/NaC-A 25 2.5 2.5


1PH 115V~ 60Hz
CYR12/NaC-A 32 4.0 4.0

CYR16/NaC-A 32 4.0 4.0

CYR5/NaC-T 16 1.5 1.5

CYR9/NaC-T 16 1.5 1.5

CYR12/NaC-T 1PH 230V~ 60Hz 20 2.5 2.5

CYR16/NaC-T 1PH 220-240V~50Hz 20 2.5 2.5

CYR20/NaC-T 32 4.0 4.0

CYR24/NaC-T 32 4.0 4.0

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MARINE AIR CONDITIONNERS SERVICE MANU

6 MAINTENANCE
6.1 TROUBLE TABLE
Origin of Trouble
Trouble Code Trouble Name Control Description
Signal

When high pressure is detected for continuous 3s, turn off


High Pressure
the system( 4 way-valve is excluded when heating), and
Protection of High Pressure
E1 “E1” will be displayed. It cannot be recovered. “E1” is
Compressor or Anoxic Switch
cleared by pressing button “ON/OFF”. Press ON/OFF
protection
again to resume running.

Under Cool or Dry mode, after the compressor has been


running for continuous 15min, if Teva <-2℃ is detected
Indoor Antifreezing for continuous 3min, compressor will stop, fan will keep
E2 Temp Sensor
Protection original status, nixie display indicator will display “E2”.
When Teva ≥10℃ for continuous 1s, it will recover and
system will work normally.

After 4min startup of compressor, detection for low


pressure is executed. When detect that the low pressure
Low Pressure switch breaks for 30s, the system is turned off (4-way
Low Pressure
E3 Protection of valve is excluded when heating and indoor fan stops after
Switch
Compressor the compressor has stopped for 30s.), E3 is displayed
and buzzer is warning. It can’t recover automatically.
Press ON/OFF to clear the warning of voice.

When communication error has been detected for 1min,


system is turned off 94-way valve is excluded when
Communication Error Communication heating and indoor fan stops after the compressor has
E6
Protection malfunction stopped for 30s.)and E6 is displayed. After the
communication turns to normal, system resumes running
and error code is cleared.

When detect that AD value is greater than 250 (short


circuit) or less than 5 (open circuit) for continuous 5s, it is
believed that the temp sensor is error. If detect that the
AD value is between 5 and 250 for continuous 5s, it is
believed that the temp sensor recovers.
Indoor Ambient Temp When there is error of temp senor, system is turned off
F0 Temp Sensor
Sensor Error (4-way valve is excluded when heating and indoor fan
stops after the compressor has stopped for 30s) and F0 is
displayed. It can resume running when the error is
cleared. Under air supply mode, only error code is
displayed and the fan works normally. The error code will
disappear when the error is cleared.

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MARINE AIR CONDITIONNERS SERVICE MANU

Origin of Trouble
Trouble Code Trouble Name Control Description
Signal

When detect that AD value is greater than 250 (short


circuit) or less than 5 (open circuit) for continuous 5s, it is
believed that the temp sensor is error. If detect that the
AD value is between 5 and 250 for continuous 5s, it is
believed that the temp sensor recovers
Evaporator Temp When there is error of temp sensor, the system is turned
F1 Temp Sensor
Sensor Error off (4-way valve is excluded when heating and indoor fan
stops after the compressor has stopped for 30s.) and F1
is displayed. After the error is cleared, it resumes running.
Under air supply mode, only error code is displayed and
fan works normally. When error is cleared, error code will
disappear.

6.2 FLOW CHART OF TROUBLESHOOTING


6.2.1 High Pressure Protection

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MARINE AIR CONDITIONNERS SERVICE MANU

6.2.2 Low Pressure Protection

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MARINE AIR CONDITIONNERS SERVICE MANU

6.2.3 Temp Sensor Error

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MARINE AIR CONDITIONNERS SERVICE MANU

7 WIRING DIAGRAM
The following electric diagram is for reference only. Please refer to diagram sticked on the unit as
the latest version.

WIRING DIAGRAM: CYR5/NaC-A、CYR5/NaC-T、CYR9/NaC-A、CYR9/NaC-T

The specification of power cord is AWG14*3(3*1.5).

WIRING DIAGRAM: CYR12/NaC-A、CYR12/NaC-T

The specification of power cord is AWG12*3(3*2.5).

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MARINE AIR CONDITIONNERS SERVICE MANU

WIRING DIAGRAM: CYR16/NaC-A、CYR16/NaC-T

The specification of power cord is AWG12*3(3*2.5).

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MARINE AIR CONDITIONNERS SERVICE MANU

WIRING DIAGRAM: CYR20/NaC-T、CYR24/NaC-T

The specification of power cord is AWG12*3(3*2.5).

8 DISASSEMBLY AND ASSEMBLY


PROCEDURE OF MAIN PARTS
8.1 Compressor
Disassembly and Assembly of Compressor

Remark : Make sure that there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the
compressor.

Process Pictorial View Handling Description

●Unscrew the retaining screw of power


1. Disconnect the
cord with screwdriver.
power cord
●Unplug the power cord.

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MARINE AIR CONDITIONNERS SERVICE MANU

Disassembly and Assembly of Compressor

Remark : Make sure that there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the
compressor.

Process Pictorial View Handling Description

2.Disassemble ●Unscrew retaining nut by screwdriver.


retaining nut

●Heating uction and discharge pipe by


acetylene welding and then unplug them
from compressor.
3.Disassemble the
●Conduct nitrogen-fill protection on
discharge pipe and the
process pipe and the pressure of nitrogen
suction and discharge
is 0.5±0.1kgf/c㎡( relative pressure).
pipe of compressor.
●Heat it with caution in case the
surroundings get burnt due to high
temperature

4.Remove compressor ● Remove the compressor from chassis.

●Place the new compressor on the


5.Fix the new
accurate position
compressor on
●Screw up retaining bolts of compressor
chassis.
●Don’t inversely place the compressor

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MARINE AIR CONDITIONNERS SERVICE MANU

Disassembly and Assembly of Compressor

Remark : Make sure that there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the
compressor.

Process Pictorial View Handling Description

●Weld suction and discharge pipe by


acetylene welding
6. Connect the inlet ●Conduct nitrogen-fill protection on
and outlet of process pipe and the pressure of nitrogen
compressor with is 0.5±0.1kgf/c㎡( relative pressure).
pipeline of system. ●Heat it with caution in case the
surroundings get burnt due to high
temperature

●Connect the power cord to retaining


7.Connect power cord
bolts according to disassebly sequence.
of compressor
●Screw the bolts tightly.

8.Vacuumize system ●Vacuumize system by feeding fluorin


by feeding fluorin nozzle.
nozzle.

●Charge refrigerants again by feeding


9.Charge refrigerants
fluorin nozzle.
again by feeding
●Charge volume must comply with the
fluorin nozzle.
nameplate.

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MARINE AIR CONDITIONNERS SERVICE MANU

8.2 The 4-way valve


Disassembly and Assembly of the 4-way valve

Remark : Make sure that there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the
thermal expansion valve.

Process Pictorial View Handling Description

●Dismantle electromagnetic valve with


1. Disassemble spanner.
electromagnetic valve. ●Remove electromagnetic valve from
4-way valve.

●Heat connecting pipe of 4 vents of


4-way valve by gas welding and then
unplug 4-way valve.
●nitrogen-fill protection shall be
2. Dismantle 4-way conducted on welding joint and the
valve. pressure of nitrogen is 0.5±0.1kgf/c㎡
( relative pressure)
●Record the direction of 4-way valve and
the position of each vent before remove
4-way valve.

3. Remove 4-way valve ●Remove old 4-way valve from pipeline.

●Install the new 4-way valve in correct


position and connect it with pipeline
correctly.
●Wrap the valve with wet cloth when
4. Install new 4-way welding to prevent the slide block inside
valve. the valve from burning and prevent water
from piping.
●Charge nitrogen to weld and the nitrogen
pressure is 0.5±0.1kgf/c㎡( relative
pressure)

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MARINE AIR CONDITIONNERS SERVICE MANU

Disassembly and Assembly of the 4-way valve

Remark : Make sure that there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the
thermal expansion valve.

Process Pictorial View Handling Description

5. Install electromagnetic ●Install the electromagnetic valve in new


valve. 4-way valve.

●Vacuumize and charge refrigerants after


6. Inspect the system and
confirmation that there is no leakage of
charge refrigerants.
the system.

8.3 Tube in tube heat exchanger


Disassembly and Assembly of tube in tube heat exchanger

Process Pictorial View Handling Description

●Heat connecting pipe of bushing and


4-way valve by gas welding and then
unplug bushing.
●nitrogen-fill protection shall be
1. Disconnect bushing from conducted on welding joint and the
4-way valve pressure of nitrogen is 0.5±0.1kgf/c㎡
( relative pressure)
●Heat it with caution in case the
surroundings get burnt due to high
temperature

●Unscrew the pipe clamp to disconnect


2. Unplug pipe clamp the bushing from side plate of
evaporator.

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MARINE AIR CONDITIONNERS SERVICE MANU

Disassembly and Assembly of tube in tube heat exchanger

Process Pictorial View Handling Description

●Fix the bushing and side plate of


3. Assemble pipe clamp
evaporator by pipe clamp.

●Weld bushing by gas welding.


●nitrogen-fill protection shall be
conducted on welding joint and the
4. Connect the bushing pressure of nitrogen is 0.5±0.1kgf/c㎡
with pipeline of 4-way valve ( relative pressure)
●Heat it with caution in case the
surroundings get burnt due to high
temperature

Disassembly and Assembly of Fan and Fan Motor

Process Pictorial View Handling Description

1. Disassemble fan ●Disassemble fan by screwdriver.

2. Install fan ●Fix the fan by screwdriver.

33
MARINE AIR CONDITIONNERS SERVICE MANU

9 EXPLODED VIEWS AND PART LIST


1)Model: CYR5/NaC-A
Exploded View:

Parts List:(Product Code: EY10000560)


NO. Name of part Part code Quantity

1 Compressor 00203903 1

2 Reverse valve assy 4143905 1

3 Condenser coil 01139401 1

4 Capillary assy 04103910 1

5 Filter 11129404 1

6 Remote controller 30515028 1

7 Evaporator assy 01023908 1

8 Condenser fixer 21400054 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 01279460 2

12 Base/pan 01283929 1

13 Cover assy 01259401 1

14 Blower assy 15009408 1

15 Duct connecter 06329401 1

16 Display panel 30295002 1

17 Electric box 01419404 1

18 Main PCB 30225306 1

34
MARINE AIR CONDITIONNERS SERVICE MANU

19 Transformer 43110239 1

20 Capacitor 33010010 1

21 Terminal 42010254 1

22 Capacitor 33010044 1

23 Electric Controller Box Assy 01393918 1

24 Electric box cover 01419405 1

25 Condenser fixer 01346002 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 430004005 1

2)Model: CYR9/NaC-A
Exploded View:

Parts List:(Product Code: EY10000580)


NO. Name of part Part code Quantity

1 Compressor 00203906 1

2 Reverse valve assy 04143910 1

3 Condenser coil 01139401 1

4 Capillary assy 04103917 1

5 Filter 11129404 1

6 Remote controller 30515028 1

7 Evaporator assy 01023911 1

8 Condenser fixer 02260005 1

9 Handle 26235401 1

10 Clamp 01729602 4

35
MARINE AIR CONDITIONNERS SERVICE MANU

11 Drain pipe 04363901 2

12 Base/pan 01283935 1

13 Cover assy 01263930 1

14 Blower assy 15403937 1

15 Duct connecter 06329401 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225313 1

19 Transformer 43110008 1

20 Capacitor 33010069 1

21 Terminal 42010254 1

22 Capacitor 33000001 1

23 Electric Controller Box Assy 01393923 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343909 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 4300040027 1

3)Model: CYR12/NaC-A
Exploded View:

Parts List:(Product Code: EY10000540)


NO. Name of part Part code Quantity

1 Compressor 00203907 1

2 Reverse valve assy 4143909 1

36
MARINE AIR CONDITIONNERS SERVICE MANU

3 Condenser coil 01139404 1

4 Capillary assy 04103919 1

5 Filter 11129403 1

6 Remote controller 30515028 1

7 Evaporator assy 01023910 1

8 Condenser fixer 02260005 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 04363901 2

12 Base/pan 01283938 1

13 Cover assy 01263930 1

14 Blower assy 15403935 1

15 Duct connecter 06329402 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225313 1

19 Transformer 43110008 1

20 Capacitor 33010069 1

21 Terminal 42010254 1

22 Capacitor 33000001 1

23 Electric Controller Box Assy 01393923 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343909 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 4300040027 1

37
MARINE AIR CONDITIONNERS SERVICE MANU

4)Model: CYR16/NaC-A
Exploded View:

Parts List:(Product Code: EY10000520)


NO. Name of part Part code Quantity

1 Compressor 00203908 1

2 Reverse valve assy 430004032 1

3 Condenser coil 01153913 1

4 Capillary assy 04103920 1

5 Filter 11129402 1

6 Remote controller 30515028 1

7 Evaporator assy 01039405 1

8 Condenser fixer 02263901 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 04363901 2

12 Base/pan 01283941 1

13 Cover assy 01263931 1

14 Blower assy 15403938 1

15 Duct connecter 06329402 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225313 1

19 Transformer 43110008 1

20 Capacitor 33010069 1

38
MARINE AIR CONDITIONNERS SERVICE MANU

21 Terminal 42010254 1

22 Capacitor 33000039 1

23 Electric Controller Box Assy 01393926 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343911 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 4300040027 1

5)Model: CYR5/NaC-T
Exploded View:

Parts List:(Product Code: EY10000570)


NO. Name of part Part code Quantity

1 Compressor 00203920 1

2 Reverse valve assy 04143911 1

3 Condenser coil 01139402 1

4 Capillary assy 04103918 1

5 Filter 11129405 1

6 Remote controller 30515028 1

7 Evaporator assy 01023912 1

8 Condenser fixer 021400054 1

9 Handle 26233100 1

10 Clamp 01729602 4

11 Drain pipe 04363901 4

39
MARINE AIR CONDITIONNERS SERVICE MANU

12 Base/pan 01284050 1

13 Cover assy 01263929 1

14 Blower assy 15009412 1

15 Duct connecter 06329401 1

16 Display panel 30295002 1

17 Electric box 01423915 1

18 Main PCB 30225314 1

19 Transformer 43110239 1

20 Capacitor 33010045 1

21 Terminal 42010254 1

22 Capacitor 33010010 1

23 Electric Controller Box Assy 01393965 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343909 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 430004005 1

6)Model: CYR9/NaC-T
Exploded View:

Parts List:(Product Code: EY10000590)


NO. Name of part Part code Quantity

1 Compressor 00203921 1

2 Reverse valve assy 04143906 1

3 Condenser coil 01139401 1

40
MARINE AIR CONDITIONNERS SERVICE MANU

4 Capillary assy 04103929 1

5 Filter 11129404 1

6 Remote controller 30515028 1

7 Evaporator assy 01039401 1

8 Condenser fixer 021400054 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 04363901 4

12 Base/pan 01283945 1

13 Cover assy 01263930 1

14 Blower assy 15009411 1

15 Duct connecter 06329401 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225314 1

19 Transformer 43110239 1

20 Capacitor 33010013 1

21 Terminal 42010254 1

22 Capacitor 33000017 1

23 Electric Controller Box Assy 01393924 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343909 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 430004005 1

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MARINE AIR CONDITIONNERS SERVICE MANU

7)Model: CYR12/NaC-T
Exploded View:

Parts List:(Product Code: EY10000540)


NO. Name of part Part code Quantity

1 Compressor 00203918 1

2 Reverse valve assy 04143918 1

3 Condenser coil 01139404 1

4 Capillary assy 04103919 1

5 Filter 11129403 1

6 Remote controller 30515028 1

7 Evaporator assy 01023910 1

8 Condenser fixer 02260005 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 04363901 4

12 Base/pan 01283938 1

13 Cover assy 01263930 1

14 Blower assy 15403936 1

15 Duct connecter 06329402 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225314 1

19 Transformer 43110239 1

20 Capacitor 33010010 1

42
MARINE AIR CONDITIONNERS SERVICE MANU

21 Terminal 42010254 1

22 Capacitor 33010743 1

23 Electric Controller Box Assy 01393925 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343909 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 430004005 1

8)Model: CYR16/NaC-T
Exploded View:

Parts List:(Product Code: EY10000550)


NO. Name of part Part code Quantity

1 Compressor 00203919 1

2 Reverse valve assy 04143919 1

3 Condenser coil 01153913 1

4 Capillary assy 04103920 1

5 Filter 11129402 1

6 Remote controller 30515028 1

7 Evaporator assy 00903909 1

8 Condenser fixer 80050047 1

9 Handle 26235401 1

10 Clamp 01729602 4

11 Drain pipe 04363901 2

12 Base/pan 01283941 1

43
MARINE AIR CONDITIONNERS SERVICE MANU

13 Cover assy 01263931 1

14 Blower assy 15403913 1

15 Duct connecter 06329402 1

16 Display panel 30295002 1

17 Electric box 01423914 1

18 Main PCB 30225314 1

19 Transformer 43110239 1

20 Capacitor 33010013 1

21 Terminal 42010254 1

22 Capacitor 33000018 1

23 Electric Controller Box Assy 01393990 1

24 Electric box cover 01423915P 1

25 Condenser fixer 01343911 1

26 Temperature sensor 3900020720 1

27 Temperature sensor 3900020721 1

28 solenoid coil 430004005 1

9)Model: CYR20/NaC-T
Exploded View:

Parts List:(Product Code: EY10000600)


NO. Name of part Quantity Part code

1 Compressor and Fittings 00203900001 1

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MARINE AIR CONDITIONNERS SERVICE MANU

2 Pressure Switch 46020007 1

3 Pressure Switch 46020006 1

4 4-Way Valve 430004032 1

5 4-Way Valve Assy 04043900001 1

6 Capillary 81020167 1

7 Filter A 07210022 1

8 Filter 0722002902 1

9 Capillary Sub-Assy 04003900001 1

10 Tube in Tube Heat Exchanger 00903910 1

11 Filter Screen 11723905 1

12 Remote Controller 30515028 1

13 Evaporator Assy 01023930 1

14 Left Handle 26235401 1

15 Base Frame Assy 01283900003 1

16 Drain Pipe 04363901 4

17 Wire Clamp 02263903 1

18 Small Handle 26233100 1

19 Cover Plate Assy 01263972 1

20 Diversion Circle 01523902 1

21 Centrifugal Fan Assy 15403950 1

22 Duct Connector 06329402 2

23 Display Board 30295002 1

24 Pressure Plate Sub-Assy 01343923 1

25 Electric Control Box 01423933 1

26 Main Board 30225314 1

27 Transformer 43110239 1

28 Terminal Board 42010254 1

29 Capacitor CBB61 33010010 2

30 Capacitor 3300008102 1

31 Electric Control Box Cover 01423934 1

32 Electric Control Box Assy 01393900003 1

33 Thermistor / 1

34 Ambient Temperature Sensor 3900020721 1

35 Solenoid Coil 430004005 1

36 Signal Wire 400300412 1

37 Rubber Grommet 76813902 3

45
MARINE AIR CONDITIONNERS SERVICE MANU

10)Model: CYR24/NaC-T
Exploded View:

Parts List:(Product Code: EY10000610)


NO. Name of part Part code Quantity
1 Compressor 00101090 1
2 Reverse valve assy 04143923 1
3 Condenser coil 00903907 1
4 Capillary assy 04103944 1
5 Filter 11723905 1
6 Remote controller 30515028 1
7 Evaporator assy 01023930 1
8 Condenser fixer 02263903 1
9 Handle 26235401 2
10 Clamp 01729602 4
11 Drain pipe 04363901 4
12 Base/pan 01284027 1
13 Cover assy 01263972 1
14 Blower assy 15403943 1
15 Blower assy 15403936 1
16 Duct connecter 06329402 2
17 Display panel 30295002 1
18 Electric box 01423933 1
19 Main PCB 30225314 1
20 Transformer 43110239 1
21 Capacitor 33010010 1

46
MARINE AIR CONDITIONNERS SERVICE MANU

22 Terminal 42010254 1
23 Capacitor 33000012 1
24 Electric Controller Box Assy 01394037 1
25 Electric box cover 01423934P 1
26 Condenser fixer 01343923 1
27 Temperature sensor 3900020720 1
28 Temperature sensor 3900020721 1
29 solenoid coil 4300040038 1

47

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