Foods 12 01427
Foods 12 01427
Article
Manufacture of a Potential Antifungal Ingredient Using Lactic
Acid Bacteria from Dry-Cured Sausages
Tiago de Melo Nazareth * , Jorge Calpe , Carlos Luz , Jordi Mañes and Giuseppe Meca
Department of Food Science and Toxicology, Faculty of Pharmacy, University of Valencia, Ave. Vicent Andrés
Estellés s/n, 46100 Burjassot, Spain
* Correspondence: [email protected]; Tel.: +34-96-354-4959
Abstract: The growing interest in functional foods has fueled the hunt for novel lactic acid bacteria
(LAB) found in natural sources such as fermented foods. Thus, the aims of this study were to isolate,
identify, characterize, and quantify LAB’s antifungal activity and formulate an ingredient for meat
product applications. The overlay method performed a logical initial screening by assessing isolated
bacteria’s antifungal activity in vitro. Next, the antifungal activity of the fermented bacteria-free
supernatants (BFS) was evaluated by agar diffusion assay against six toxigenic fungi. Subsequently,
the antifungal activity of the most antifungal BFS was quantified using the microdilution method in
96-well microplates. The meat broth that showed higher antifungal activity was selected to elaborate
on an ingredient to be applied to meat products. Finally, antifungal compounds such as organic acids,
phenolic acids, and volatile organic compounds were identified in the chosen-fermented meat broth.
The most promising biological candidates belonged to the Lactiplantibacillus plantarum and Pediococcus
pentosaceus. P. pentosaceus C15 distinguished from other bacteria by the production of antifungal
compounds such as nonanoic acid and phenyl ethyl alcohol, as well as the higher production of lactic
and acetic acid.
In particular, this fungus grows well at temperatures of about 15 ◦ C and salt concentrations
of more than 5% NaCl [9].
The consumption of cereals contaminated with mycotoxins may result in the accumu-
lation of these toxins in the organs of both animals and humans, thereby increasing the risk
of various acute and chronic diseases. This is due to the carcinogenic, mutagenic, genotoxic,
teratogenic, neurotoxic, and estrogenic effects associated with mycotoxins [10]. Mycotoxin
contamination of these products may occur at any stage along the manufacturing chain,
from animals contaminated in feed through the end product’s manufacture or storage. To
make matters worse, despite having been detected in dry-cured meats and cheese world-
wide, most nations do not regulate mycotoxins in this kind of food. Although the EU
has published a new amending regulation and concluded that additional monitoring for
OTA occurrence is required before setting maximum levels, this mycotoxin will soon be
regulated (Commission Regulation (EC) No 2022/1370).
Various physical and chemical methods have been developed to manage the growth
of fungi and their toxins. However, an effective strategy for reducing the occurrence of
mycotoxins remains elusive. Furthermore, certain molds have developed resistance to
chemical treatments and preservatives. Thus, reducing the prevalence of these molds in
food production is of utmost importance, and significant efforts are being made to develop
safe and efficient methods for this purpose. Biopreservation, which involves controlling
the growth of one organism using natural substances, has garnered considerable interest in
the past decade as a promising solution [11]. The quest to make healthier meat products
has prompted studies to minimize saturated fat, salt, and cholesterol. Better composition of
unsaturated fatty acids and integration of postbiotics, probiotics, and prebiotics were also
encouraged. These functional additives may benefit human health while improving meat
products’ nutrition [12]. Thus, contemporary customers desire high-quality, safe, minimally
processed, and chemical-free foodstuffs.
Lactic Acid Bacteria (LAB) are either naturally present in meals or introduced as pure
cultures to a variety of dietary items. LAB have a GRAS classification (generally regarded
as safe), and it is estimated that fermented foods make up 25% of the European diet and
60% of the diet in many developing nations [13]. LAB are often used as starting cultures
in the production of acidophilus milk, yogurt, buttermilk, cottage cheeses, hard cheeses,
and soft cheeses, among other dairy products [14]. The cohabitation of LAB and yeast is
also crucial for the success of other biotechnological applications, such as the production
of sourdough bread [15]. Ancient traditions of employing LAB in food and animal feed,
together with a new understanding of the favorable health benefits of probiotic LAB use,
imply that they might serve as viable alternatives to chemical preservatives.
Regarding the antifungal activity of bioprotective cultures, it is often the consequence
of the synergistic impact of many compounds since organic acids are not the only known
active molecules. Antifungal action may require other molecules, such as fatty acids [16],
reuterin [17], cyclic dipeptides, and proteinaceous substances [18], among others.
Phenolic acids are the most representative subgroup of phenolic compounds; they are
important for fermented products because of their relationship with the sensory charac-
teristics of foods. LAB have the ability to metabolize and release bound phenolic acids in
their free form, and some of them have demonstrated a broad spectrum of antimicrobial
activity, making them an important preservative to consider for foods [19]. For instance,
salicylic and gallic acid have shown antifungal potential against postharvest fungi such as
P. expansum and F. graminearum [20,21].
The use of probiotics in meat products is regarded as an attractive strategy for en-
hancing their healthfulness, as the fermentation carried out by probiotics can generate
health-improving compounds, typically through the hydrolysis of polysaccharides, pro-
teins, and fats, as well as biologically active compounds such as peptides, organic acids,
and conjugated linoleic acid [22]. In addition, fermented sausages are significant matrices
for probiotic delivery since they may be taken without heat treatment, which increases the
survival rates of bacteria and fungi.
Foods 2023, 12, 1427 3 of 22
Figure 1. Screening of lactic acid bacteria (LAB) through overlay method. Strong inhibitory action
(a); slightly inhibitory effect (b); no inhibitory action (c); control (d).
The 14 gram-positive bacteria with antifungal activity against all fungal strains were
identified by MALDI-TOF-MS and classified regarding the MTB 7854 and MBT 7311_RUO
databases (Bruker Daltonics). The classification to species level was the following: Pediococ-
cus pentosaceus C11, P. pentosaceus C12, P. pentosaceus C13, P. pentosaceus C15, Lactiplantibacil-
lus plantarum C20, P. pentosaceus C28, P. pentosaceus C56, P. pentosaceus C58, L. plantarum
C60, P. pentosaceus C66, P. pentosaceus C69, P. pentosaceus C71, P. pentosaceus C72, and P.
pentosaceus C79. Thus, the bacteria identified with potential inhibitory properties were
studied to develop an antifungal ingredient against dry-cured meat spoilage agents.
The LAB with antifungal activity are poorly documented, while more attention has
been exploited its antibacterial activity. The LAB that produces bacteriocins are isolated
from a severe category of food. For example, Delcarlo et al. [34] isolated 22 LAB with antimi-
crobial action from mussels on the Argentina coast. Parlindungan et al. [35] identified novel
probiotic candidates from fermented meats and characterized them by bacteriocin produc-
tion. Furthermore, Ivanovic et al. [36] isolated, identified, and characterized antibacterial
LAB from traditional cheese.
Only a few studies from scientific literature cite a broad spectrum of antifungal activity
for LAB. Most of them showed higher strain-specific antifungal activity against one or
two mold species [37]. For this reason, one of the goals of this study is to isolate a large-
spectrum strain. In this work, we observed that antifungal activity was strain-dependent,
as well as fungal species and methodologies analyzed. Moreover, it seems that dry-cured
sausages can be used as a potential source of antifungal LAB because they have significant
antagonistic properties against the microorganisms tested.
Foods 2023, 12, 1427 10 of 22
Table 3. Antifungal activity of bacterial free supernatant (BFS) extract in agar diffusion method. LAB
fermented MRS broth (MRSb) and a meat broth (MB10) for 48 h at 37 ◦ C. Then, the supernatant was
freeze-dried and resuspended at a concentration of 250 g/L. These bacteria were previously selected
due to their antifungal effect in the overlay method.
Antifungal Activity of the BFS of the Fermented MRS Broth and the Meat Broth (MB10)
Selected Fungal Strain
Bacteria A. flavus A. parasiticus P. commune P. griseofulvum P. nordicum P. verrucosum
MRSb MB10 MRSb MB10 MRSb MB10 MRSb MB10 MRSb MB10 MRSb MB10
C11 + - - - + + + + + + + +
C12 + + ++ + ++ ++ ++ ++ + + ++ ++
C13 - - + - + + + + +++ +++ +++ +++
C15 ++ ++ ++ ++ +++ +++ +++ +++ +++ +++ +++ +++
C20 - - + - + + + + ++ ++ + +
C28 + - - - + + + + +++ +++ +++ +++
C56 - - + - + + + + + + + +
C58 - - - - + + ++ ++ +++ +++ +++ +++
C60 + + ++ ++ ++ ++ ++ ++ +++ +++ ++ ++
C66 + - - - ++ ++ +++ +++ ++ ++ +++ +++
C69 - - + - + + - - ++ ++ + +
C71 - - + - + + - - + + + +
C72 + - - - ++ + ++ ++ ++ ++ +++ +++
C79 + - - - ++ + ++ ++ ++ ++ +++ +++
(-) Represents no halo inhibition; (+) Represents a growth inhibition halo of 0.2 cm; (++) represents a growth
inhibition halo of between 0.2 to 0.4 cm; (+++) represents a growth inhibition halo greater than 0.4 cm.
Similar findings in the literature indicated that a range of theories might explain LAB’s
antifungal activities; Schnürer and Magnusson [38] found that the suppression of mold
Foods 2023, 12, 1427 11 of 22
Table 4. Minimal inhibitory concentration (MIC) and minimal fungicidal concentration (MFC) of
bacterial-free supernatant (BFS). MRS broth (MRSb) and meat broth (MB10) were fermented by LAB
for 48 h at 37 ◦ C and centrifuged to obtain the BFS.
The MRSb was applied in both experiments as a control group since previous studies
have demonstrated its antifungal activity while being fermented by LAB and producing
antimicrobial substances. For instance, Taroub et al. [39] identified P. pentosaceus and L.
plantarum strains that showed good antifungal activity against A. niger and A. carbonarius.
In addition, the strains showed a high capacity for the degradation of OTA, one of the main
toxins produced by these fungi. However, the authors could not identify the compounds
responsible for the antifungal and antimicotoxigenic activities of the strains. In other
studies, the application of MRS fermented by L. plantarum inhibited the A. flavus and F.
Foods 2023, 12, 1427 12 of 22
verticillioides growth and reduced the production of aflatoxin and fumonisin in cereals such
as maize [26].
Therefore, MRSb has proven to be an interesting medium for fermenting bacteria as
antimicrobial metabolites are produced. However, the use of MRSb has some disadvantages,
such as its high cost. In addition, the complexity of some of their ingredients that convert
MRSb might not be allowed as an ingredient in meat products. Therefore, one of the
objectives of the work was to develop a meat broth with similar antifungal characteristics
but, at the same time, could be incorporated as an antifungal ingredient.
Overall, the P. pentosaceus C15 showed higher antifungal potential in the agar diffu-
sion test and microdilution of BFS; hence, these results led us to select this strain for the
fermentation of MB10 and elaborate a postbiotic antifungal ingredient.
Figure 2. The concentration of organic acids produced by LAB in meat broth (MB10) and MRS broth
(MRSb) after incubation for 48 h at 37 ◦ C. The meat broth was prepared with 10% freeze-dried loin
pork and fermented by P. pentosaceus C12, P. pentosaceus C15, and L. plantarum C60. Different letters
represent statistical differences in the same group of molecules between treatments (p ≤ 0.05).
studies to evaluate the synergistic effect of these four compounds in order to evaluate their
antifungal activity and to increase the understanding about the mechanism of antimicrobial
action of LAB.
Table 5. The concentration of phenolic compounds in Man, Rogosa and Sharpe broth (MRSb) and
meat broth (MB10) fermented by antifungal LAB. The broths were fermented for 48 h at 37 ◦ C.
The selected microorganisms grew on the MB10 and produced a broad variety of
metabolites previously described in the literature as antimicrobial compounds. The pheno-
lic acid most produced by P. pentosaceus C12 in MB10 was syringic acid, showing values
of 19.47 µg/L: these values are significantly higher than bacteria C60. Aziz et al. [40]
demonstrated that syringic acid at 300 mg/L inhibited A. flavus and A. parasiticus growth
and aflatoxin production. In addition, Ren et al. [41] demonstrated that lower doses of
syringic acid (100 mg/L) avoided the growth of A. niger. Therefore, it seems that a higher
concentration of phenolic acids is required to achieve an antifungal effect when they are
applied in isolation. These findings reinforce the hypothesis that the LAB antifungal effect
is obtained via a synergistic effect.
Regarding P. pentosaceus C15 and L. plantarum C60, vanillic acid was the most pro-
duced phenolic acid, reaching values of 25.18 and 24.00 µg/L in MB10 and 30.83 and
27.60 µg/L in MRSb, respectively. An oxidized derivative of vanillin, vanillic acid, is a
monohydroxybenzoic acid composed of a 4–hydroxybenzoic acid with a methoxy group at
position 3 [41]. It has been noted for its antioxidant properties, but its antifungal activity
is poorly reported, and more research is required. In contrast, its precursor, vanillin, has
been the subject of extensive research, and its antifungal activity varies depending on the
microorganism tested [42,43].
These findings also suggest that the antifungal ingredient obtained from MB10 could
be incorporated into meat food products to provide a significant source of phenolic and
organic acids.
LAB can synthesize a wide variety of antifungal compounds such as organic acids,
phenolic acids, antimicrobial peptides, diacetyl, and reuterin [44]. During fermentation,
carbon metabolism produces organic acids such as lactic acid, acetic acid, and propionic
acid [45]. Among these metabolites, the most studied are organic acids. It is important to
mention that these metabolites can constitute synergistic activity. However, this synergistic
activity’s exact mechanism is unknown [46].
The results also suggest that the combination of organic acids and phenolic acids
produced by LAB could be responsible for the inhibitory activity of the spoilage fungi
in vitro. However, it is essential to underline that the antifungal properties of the MB10
are probably not exclusively produced by organic and phenolic acids; for instance, several
volatile substances can act synergistically and potentialize the antifungal properties [16].
Foods 2023, 12, 1427 14 of 22
Table 6. Percentage area (%) of the volatile organic compounds (VOCs) identified in the formu-
lated meat broth (MB10) fermented with different lactic acid bacteria strains (P. pentosaceus C12,
P. pentosaceus C15, and L. plantarum C60). Results are expressed as mean ± standard deviation.
Table 6. Cont.
Aldehydes were the most abundant compounds in the samples analyzed and repre-
sented a proportion between 27.8–40.8% of the total VOCs detected (Figure 3). In particular,
five linear aldehydes (heptanal, octanal, nonanal, 2–decenal, and dodecanal) were iden-
tified in all MB10; nonetheless, the greatest observed concentration was of an aromatic
aldehyde, benzeneacetaldehyde, which %PA ranged between 18.4 and 20.3% depending
on the formulation analyzed. Saturated aldehydes are lipid-derived volatiles produced
mainly by the oxidation of oleic acid, a characteristic fatty acid of raw pork meat [52–54].
Regarding benzeneacetaldehyde, this compound could be synthesized using phenylalanine
as a precursor through the Maillard reaction during the sterilization step of the MB10 since
it is mainly detected in cooked meat [55,56]. It was noted that aldehyde content in the
fermented MB10 was statistically lower (p ≤ 0.05) in comparison with the control group,
which corroborated the findings of Kwaw et al. [57], which described a decline of aldehydes
in mulberry juice when LAB fermentation was applied.
Figure 3. Total percentage area (%) of the chemical classes identified in the volatile fraction of
the Meat Broth formulated with 10% of lyophilized pork loin and fermented by P. pentosaceus C12
(MB12), P. pentosaceus C15 (MB15), and L. plantarum C60 (MB60). Different letters represent statistical
differences in the same group of molecules between treatments (p ≤ 0.05).
Foods 2023, 12, 1427 16 of 22
Pyrazines were the second abundant group detected in MB10 formulations (%PA rang-
ing from 24.1 to 39.8). It was observed that the %PA statistically decreased in the fermented
MB10 formulations (p ≤ 0.05) compared to control formulations. This phenomenon was
also described by Kurt et al. [58], which evidenced that the pyrazine content in spirulina
water solutions (4% w/v) was reduced after LAB fermentation.
The greatest variety of chemical compounds found in the MB10 were alcohols, rep-
resenting a mean %PA value ranging from 10.8 to 17.6%. Among the alcohols identified,
phenylethyl alcohol (PEA) was detected in a higher proportion (6.6 ± 0.5 %PA) in the MB10
fermented with C15 (MB10-C15) in comparison with other formulations (p ≤ 0.05). This
active compound has been studied for its antifungal potential and could explain the lower
MIC and MFC values detected in the MB10-C15, as previously reported in Section 3.2.
For instance, Gong et al. [59] determined that the antifungal properties of Enterobacter
absuriae Vt–7 were mainly due to the volatile antifungal PEA, and it effectively controlled
the development of the toxigenic fungi Aspergillus flavus in peanuts. Similar results were
obtained by Wonglom et al. [60], who associated the antifungal potential of Trichoderma sp.
T76–12/2 against Sclerotium fruit rot due to the synthesis of PEA and other VOCs.
Regarding ketones, LAB not only significantly increased (p ≤ 0.05) the ketone levels
in the formulated MB10, but also introduced three new ketones that were not present in
the control group, such as 2–heptanone, 2–undecanone, and 2–tridecanone (Table 6). Some
ketones may be synthesized through microbial oxidation of fatty acids, and this could
explain its higher proportion in the MB10 formulations when compared to the control
formulation (MB10 without fermentation) [61].
Only two acids, acetic acid and nonanoic acid, were identified in the fermented MB10.
Nonanoic acid is mainly produced from the degradation of unsaturated fatty acids such as
oleic acid, whereas acetic acid is produced because of the heterofermentative metabolism of
LAB [62]. Previous studies conducted observed an increase in these chemical compounds
when LAB are employed in different food matrices such as pumpkin and watermelon
juices [63,64]. Regarding its biological properties, it is important to emphasize that nonanoic
acid has evidenced antimicrobial properties against several pathogens such as Alternaria
alternata, Botrytis cinerea [65], Candida albicans [66], Salmonella enterica [67], and Escherichia
coli O157:H7 [68]. Thus, volatile acids combined with the other biological compounds
found in the MB10 (such as PEA, organic acids, and phenolic acids) could contribute to the
antifungal properties of the formulated ingredient since LAB antifungal potential is related
to the synergistic action of the different metabolites synthesized [38].
Figure 4. Principal component analysis (PCA) scores plot of the bioactive compounds (organic acids,
phenolic acids, and volatile organic compounds) found in the meat broth fermented by P. pentosaceus
C12 (MB C12), P. pentosaceus C15 (MB C15), and L. plantarum C60 (MB C60) (a) and relative loadings
of the variables employed (b).
Foods 2023, 12, 1427 18 of 22
According to the loading plot that represents the relative importance of the variables
analyzed (Figure 4b), MB10-C12 was distinguished from MB10-C15 for its higher volatile
aldehyde production; specifically, this was found for specific compounds such as hep-
tanal (V24), 2–decenal (V28), and dodecanal (V29). The MB10 formulated with C15 was
mainly characteristic from the other formulations due to the higher production of different
antifungal compounds such as nonanoic acid (V16) and phenyl ethyl alcohol (V20).
Regarding the MB10 formulated with L. plantarum strain (MB10-C60), the main variable
that distinguishes this formulation from those prepared with P. pentosaceus strains was
the higher production of the phenolic compound 3–(4–hydrodoxy–3–methoxyphenyl)
propionic (V2). Furthermore, the ferulic acid (V6) and gallic acid content (V7) positioned
on the positive axis according to the second component the MB10-C60 formulation and
permitted the distinction between the MBC12 formulation. The variable that was positioned
on the negative axis according to the first component of the MB C60 was the lower content
in volatile alcohols in comparison with C12 and C15, such as 1–nonanol (V21) and 2–
undecanol (V23).
4. Conclusions
In the study, 42 antifungal LAB isolated from dry-cured sausages were evaluated
against 6 fungi of the Aspergillus and Penicillium genera. Firstly, a battery of bacteria was
isolated from dry-cured meat products and characterized according to their antifungal
properties. Among them, 14 presented antifungal capacity and 3 inhibited the growth of
all fungi assayed. The P. pentosaceus C15 showed higher antifungal activity in vitro; these
bacteria were selected for the preparation of several fermented-meat broth (MB2, MB4,
MB8 and MB10). MB were elaborated changing de MRSb formulation. The MB10 and MB
formulated with 10% of freeze-dried loin pork demonstrated higher antifungal activity
through agar diffusion and microdilution method.
In particular, the MB10 fermented with P. pentosaceus C15 was selected to elaborate
a postbiotic antifungal ingredient due to their higher antifungal activity. The chemical
characterization highlighted that the MB10 formulation was rich in phenolic acids and
organic acids such as lactic acid and acetic acid. Moreover, the postbiotic product changed
the VOCs composition and increased the concentration and number of antifungal com-
pounds detected.
Discovering the synergistic process amongst antifungal agents might provide under-
standing in increasing the effect while modifying the implicated bacterial or nutritional
compositions, subsequently leading to food applications. PCA analysis indicated that
some antifungal agents enabled us to differentiate strains by their production. For in-
stance, P. pentosaceus C15 and C12 were distinguished by the production of aldehydes
such as heptanal, decenal, and dodecanal. In contrast, L. plantarum C60 was differentiated
from P. pentosaceus strains due to the production of 3–(4–hydrodoxy–3–methoxyphenyl)
propionic.
Further research will focus on the application of the postbiotic antifungal ingredient
(MB10-C15) in the development of dry-cured meat products, as well as study c inhibition
of mycotoxins synthesis that can potentially harm the consumers health.
Supplementary Materials: The following supporting information can be downloaded at: https:
//www.mdpi.com/article/10.3390/foods12071427/s1, Table S1: Elaboration of meat broths for
fermentation for lactic acid bacteria; Table S2: Antifungal activity of formulated meat broths (MB)
and MRS broth fermented by Pediococcus pentosaceus C15 during 24, 48, and 72 h at 37 ◦ C. The
bacterial-free supernatant (BFS) was freeze-dried, resuspended at a concentration of 500 g/L, and
tested against six toxigenic fungi; Table S3: Identification of Volatile Organic Compounds (VOCs)
of the fermented Meat Broth 10, with retention time, chemical class, calculated LRI (LRI exp.), and
references [69–86].
Author Contributions: Conceptualization, J.M. and G.M.; methodology, T.d.M.N.; formal analysis,
T.d.M.N., J.C. and C.L.; investigation, T.d.M.N.; resources, J.M. and G.M.; data curation, T.d.M.N., J.C.
Foods 2023, 12, 1427 19 of 22
and C.L.; writing—original draft preparation, T.d.M.N., J.C., C.L., J.M. and G.M.; visualization, J.C.
and C.L.; writing—review and editing, T.d.M.N., J.C., C.L., J.M. and G.M.; supervision, G.M.; project
administration, J.M. and G.M.; funding acquisition, J.M. and G.M. All authors have read and agreed
to the published version of the manuscript.
Funding: This research was funded by the Spanish Ministry of Science and Innovation, grant number
PID2019-108070RB-100.
Data Availability Statement: The data presented in this study are available on request from the
corresponding author.
Acknowledgments: The authors would like to thank the program of the University of Valencia
(Atracció de Talent UV-INV-PREDOC19F1-1006684).
Conflicts of Interest: The authors declare no conflict of interest.
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