Scribd Logo
Upload

Welcome to Scribd!

  • 25 views

    5S +1 Audit Checklist: Purpose

    Uploaded by

    krishnamurthy1972
    The document provides a checklist for auditing a supplier's production system based on the 5S methodology (Sort, Straighten, Shine, Standardize, Sustain) plus Safety (5S+1). The audit evaluates each category on a scale of 1-5 based on objectives and non-conformities. The completed checklist will calculate total scores out of 150 and provide a visual summary to identify strengths and weaknesses. The purpose is to rate each category and develop an improvement plan as needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    5S +1 Audit Checklist: Purpose

    Uploaded by

    krishnamurthy1972
    25 views7 pages
    The document provides a checklist for auditing a supplier's production system based on the 5S methodology (Sort, Straighten, Shine, Standardize, Sustain) plus Safety (5S+1). The audit evaluates each category on a scale of 1-5 based on objectives and non-conformities. The completed checklist will calculate total scores out of 150 and provide a visual summary to identify strengths and weaknesses. The purpose is to rate each category and develop an improvement plan as needed.

    Original Description:

    Original Title

    Untitled

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides a checklist for auditing a supplier's production system based on the 5S methodology (Sort, Straighten, Shine, Standardize, Sustain) plus Safety (5S+1). The audit evaluates each category on a scale of 1-5 based on objectives and non-conformities. The completed checklist will calculate total scores out of 150 and provide a visual summary to identify strengths and weaknesses. The purpose is to rate each category and develop an improvement plan as needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    25 views7 pages

    5S +1 Audit Checklist: Purpose

    Uploaded by

    krishnamurthy1972
    The document provides a checklist for auditing a supplier's production system based on the 5S methodology (Sort, Straighten, Shine, Standardize, Sustain) plus Safety (5S+1). The audit evaluates each category on a scale of 1-5 based on objectives and non-conformities. The completed checklist will calculate total scores out of 150 and provide a visual summary to identify strengths and weaknesses. The purpose is to rate each category and develop an improvement plan as needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 7

    5S +1 Audit Checklist

    Purpose:
    To identify and rate each of the 6 categories in a supplier's current production system and come up with a plan
    to improve as needed.

    Rate each of the 6 categories in


    Supplier Form
    the score column. EachInstructions:
    Category has 5 objectives to
    1) score.
    Fill in Audit date, Auditor(s) and Supplier name / number.
    2)
    3) The top right of the form lists the status rating level and number of non-conformities to assist with aligning scores.
    ie… for Best Practice (rating 5) there will be 0 non-conformities found within one line objective.
    ie… for Poor (rating 1) there will be 5 of more non-conformities found with one line objective.
    4) Under comments / observations list any specific observations, examples of non-conformities or positive feedback.
    5) Can also create action log to record significant non-conformities and develop next steps.
    6) The form will automatically total each section and populate the Total Score field located at the bottom of the form.
    7) A perfect score will result in a Total Score of 150, the form will auto calculate points earned based out of 150 points.
    8) Audit summary tab with auto graph the 6 categories to display strengths and weekness for visual display.

    Revisions:

    Seotember 10,2020 Rev 1 JG


    Status Rating # of Non-
    Level Conformities
    Poor 1 5+

    5S +1 Audit Form Fair


    Good
    2
    3
    3-4
    2
    Very good 4 1
    Best Practice 5 None
    Audit Date:
    Supplier:
    Auditor(s):

    Category
    Score Comments / Observations
    Objective: When in doubt, move it out.
    No unneeded equipment, tools, paperwork etc. are present in area
    All necessary items are clearly labeled

    Sort No unneeded inventory, supplies, parts, or materials (WIP) present in area


    Personal items are not cluttering work area; tripping dangers are removed
    Red Tag system is in place and unnecessary items are tagged and stored
    0
    Objective: A place for everything and everything in its place.
    Designated areas are visually identified for finished, WIP and pending jobs
    Tools are at point of use and storage is visual (easy to see, retrieve, return)
    Straighten Aisles, work areas, benches, equipment are clearly and consistently marked
    Storage is above knees and below shoulders; work is at correct height
    Paperwork and documents are properly organized and labeled
    0
    Objective: Clean the work area so it is neat and tidy.
    Floors, walls, stairs, surfaces, equipment are free of dirt, oil, grime and clutter
    A maintenance system is in place to ensure periodic equipment inspection

    Shine Cleaning materials are well organized and easily accessible


    Area is well lit and ventilated, labels and signs are legible/in good condition
    Shine responsibilities are clear and monitored regularly
    0
    Objective: Set standards for a consistently organized workplace.
    5S Maintenance Schedule and Checklist are posted in the area
    5S Visual Color Standards are posted and followed
    Standardize Standard Work Instructions are posted
    5S and continuous improvement results are posted and clear
    Processes exist to monitor previous audit action items
    0
    Objective: Make 6S a habit by creating a motivational culture that supports the objectives.
    5S / 6S audits are conducted regularly
    Supervisors are actively involved in 5S activities
    Sustain Management conducts regularly scheduled gemba walks
    All employees are trained in 5S and engaged to maintain the 5S Standard
    Communication boards are up to date
    0
    Objective: Make it safe! Safety is a priority.
    Are employees using the proper protective equipment required to complete their job
    Fire extinguishers, exits and other emergency equipment are clearly marked, not blocked and functional

    Safety Unsafe conditions or acts are identified & promptly resolved (including any place where injury could occur...)
    Basic job skills training has been done (safety and quality pointers are posted and understood)
    5S +1 Audit Summary - 0

    5S +1 A udit Sum m ar y - 0
    Sort

    25

    20

    Safety 15 Straighten

    10

    Sustain Shine

    Standardize
    t Summary - 0
    Category Score
    Sort 0
    Straighten 0
    Shine 0
    Standardize 0
    Sustain 0
    Safety 0
    Total 0

    t Sum m ar y - 0
    Sort

    25

    20

    15 Straighten

    10

    Shine

    ndardize
    CREATION TECHNOLOGIES – Standard Form

    5S + 1 Master Checklist

    Ken Wyatt
    Director Commodity Management
    I approved this document
    2020-09-11 06:48 PM -06:00

    HISTORY OF CHANGES

    Author /
    Revision
    Revised by

    A John Gaspari

    0 John Gaspari
    CREATION TECHNOLOGIES – Standard Form

    Document #
    5S + 1 Master Checklist
    C-0002597

    yatt
    r Commodity Management
    ved this document
    9-11 06:48 PM -06:00

    Effective Date
    Details of the changes, section number changed and summary of the changes
    (YYYY-MM-DD)

    Changed Logo 2020-09-11

    Initial release of the document into Document Bank. 2020-02-12


    RevA

    N/A

    ffective Date
    YYYY-MM-DD)

    2020-09-11

    2020-02-12

    You might also like