SandStat4.

9
Order: LEGO LOM2 - Phase 3 Pos.: 6000-SVC Page
SandStat 4.09.006 Licensee: Trimo d.o.o. © 1996-2023 iS-engineering GmbH

Pos. SVC, 6000mm

1. STATIC SYSTEM

1.1 SKETCH

1
1 2

-1,0 -1,0

6,000 m

M = 1 : 50

wall-panel of 1 span, horizontal installation.

-1: no definition from user. The necessary support width was determinated by the software.

1.2 PANEL SPECIFICATION

Sel. panel: Power T FTV MS 200 0,55 0,50 (GA Z-1224) - with k-value (outside-colour RAL 9006 =
weißaluminium)

Background:Gutachten Z-1224
Holder: Trimo d.d. (Trimoterm Power T)
Design: DIN EN 14509, annex E

1.2.1 Sandwich panel Principle sketch

Overall depth of the panel D = 200,0 mm

Dist. betw. centr. of faces e = 199,2 mm
Upper lever arm RA = 94,7 mm
Lower lever arm RÁ = 104,5 mm
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1.2.2 Core material

Material MW PBE BP T
Shear modulus GA = 3,30 N/mm2
Shear strength fCv = 0,040 N/mm2
Compression strength fCc = 0,060 N/mm2
parameter of support reaction capacity k = 0,7

1.2.3 Upper face layer

1.2.3.1 General details
Material S320GD
Modulus of elasticity EF1 = 210000 N/mm2
Yield strength fFt1 = 320,0 N/mm2
Coefficient of thermal expansion –F1 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,550 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,040 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tA = tnom - tzinc - 0.5 * ttol = 0,490 mm
Cross-sectional area AA = 4,907 cm2/m
Moment of inertia IA = 0,00 cm—/m
Distance between centroids of faces dAA = 0,200 mm
Distance between centroids of faces dAÁ = 0,200 mm

1.2.3.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤A all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 134,00 84,70 124,70 78,70 320,00

The design resistant strengths at the intermediate supports depends on the number of fasteners per metre at this place.
See design of the respective face layers.
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1.2.4 Lower face layer

1.2.4.1 General details
Material S320GD
Modulus of elasticity EF2 = 210000 N/mm2
Yield strength fFt2 = 320,0 N/mm2
Coefficient of thermal expansion –F2 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,500 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,040 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tÁ = tnom - tzinc - 0.5 * ttol = 0,440 mm
Cross-sectional area AÁ = 4,427 cm2/m
Moment of inertia IÁ = 0,00 cm—/m
Distance between centroids of faces dÁA = 0,150 mm
Distance between centroids of faces dÁÁ = 0,150 mm

1.2.4.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤Á all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 118,00 94,00 110,00 87,60 320,00

1.2.5 Material safety factors

material factor at ultimate limit state serviceability limit state

yielding of the upper face layer 1,10 1,00
wrinkling of the upper face layer in the span 1,23 1,06
wrinkling of the upper face layer at an intermediate support 1,23 1,06
yielding of the lower face layer 1,10 1,00
wrinkling of the lower face layer in the span 1,23 1,06
wrinkling of the lower face layer at an intermediate support 1,23 1,06
shear of the core 1,22 1,05
shear failure of a profiled face 1,10 1,00
crushing of the core 1,28 1,07
support reaction capacity of a profiled face 1,10 1,00

Reference: Gutachten Z-1224

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2. LOAD

2.1 PRINCIPLE SKETCH OF THE INTRODUCED LOADS

2.2 INTRODUCED LOADS

1. wind pressure over entire length wÎ = 1,061 kN/m2

2. wind suction over entire length wÔ = -0,743 kN/m2
3. summer temperatures for SLS ‡outs = +57°C, ‡ins = +25°C
4. summer temperatures for ULS ‡outs = +80°C, ‡ins = +25°C
5. winter temperatures ‡outs = -20°C, ‡ins = +20°C

2.3 LOAD CURVE OVER THE PANEL LENGTH

2.3.1 Load curve for LC 1 - wind pressure

6,00 m

+1,061 +1,061

Load curve for LC 1 - wind pressure [kN/m2, kN/m]

2.3.2 Load curve for LC 2 - wind suction

6,00 m

-0,743 -0,743

Load curve for LC 2 - wind suction [kN/m2, kN/m]

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2.4 Combination coefficients and load factors

2.4.1 Combination coefficients

Combination coefficients Snow Wind Temperature Live load

‹0 0,60 0,60 0,60 / 1,00a 0,00
‹1 0,75 / 1,00b 0,75 / 1,00 b 1,00 0,00

a Coefficient is used if the winter temperature T = 0 °C is combined with snow.

b Coefficient is used if there is, in the combination, only a single action effect representing the variable actions and it is
caused by either the sole snow load or the sole wind load, acting alone.

Reference: EN 14509, Tab. E.6

2.4.2 Load factors

šF at ultimate limit state serviceability limit state

Permament actions 1,35 / 1,00 1,00
Variable actions 1,50 1,00
Temperature actions 1,50 1,00
Creep effects 1,00 1,00

Reference: EN 14509, Tab. E.8

3. ACTION EFFECTS OF EACH LOADCASE

3.1 SUPPORT REACTIONS AT MULTI-SPAN PANEL

Support reactions for multi-span-panels without load factors. The numbers of the load cases correspond with
the numbers under Load.

Load case
support LC 1 LC 2 LC 3 LC 5
- [kN/m] [kN/m] [kN/m] [kN/m]
1 +3,18 -2,23 +0,00 +0,00
2 +3,18 -2,23 +0,00 +0,00
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3.2 DEFLECTIONS AT MULTI-SPAN PANEL

Maximum deflections at each span without load factors.

Load Case
span LC 1 LC 2 LC 3 LC 5
- [cm] [cm] [cm] [cm]
1 +1,649 -1,155 -0,868 +1,085

4. CALCULATIONS

4.1 DESIGN OVERVIEW

ultimate limit state of tension and pressure stresses 72,3%

ultimate limit state of shear stresses 73,1%
ultimate limit state of support reactions 100,0%
serviceability limit state of tension and pressure stresses 41,5%
serviceability limit state of shear stresses 42,0%
serviceability limit state of support reactions 100,0%
serviceability limit state of deflections 31,5%

The abbrevations given in the design calculation have to be understood as "provable stress as a result of load
case...".

4.2 DESIGN OF ULTIMATE LIMIT STATE

The ultimate limit state is to be designed assuming for a single-span panel ("wrinkling"-hinges over the
supports). All spans in multi-span panels are treated and tested as single-span panels. Each load combination
is calculated with consideration to the system and load details. The printout shows the relevant place and the
relevant load combination.

4.2.1 Design of limited normal stresses in face layers

Determining: design of the compressionstress in the upper face layer at span 1 at load case combination

Š¤ = šUÎ * ¤wÎ + šES,ULS * ‹0, …‡S,ULS * ¤…‡S,ULS ¬ ¤wËA, > 25°C, spanË? / šÇ = ¤wËA, spanËÎ

Š¤ = 1,50 * -48,9 + 1,50 * 0,60 * 0,0000 = -73,3 N/mm2 < -124,7 N/mm2 / 1,23 = -101,4 N/mm2
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Order: LEGO LOM2 - Phase 3 Pos.: 6000-SVC Page
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4.2.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÎ * YwÎ + šES,ULS * ‹0, …‡S,ULS * Y…‡S,ULS ¬ fCv,>25°C,k / šÇ = fCv,>25°C,d

ŠY = 1,50 * 0,0160 + 1,50 * 0,60 * 0,0000 = +0,0240 N/mm2 < 0,0400 N/mm2 / 1,22 = 0,033 N/mm2

4.3 DESIGN OF SERVICEABILITY LIMIT STATE

The serviceability limit state is to be designed at the entire system in accordance with the standard. The
different partial safety factors according to the technical approval need to be taken into account.

4.3.1 Design of limited normal stresses in face layers

For this panel, the limit wrinkling strength at the intermediate support depends on the number of screws per
metre. The designs were only made with the basic limited values neglecting any reduction factors because
the number of fasteners is smaller than the limit.
Determining: design of the compressionstress in the upper face layer at span 1 at load case combination

Š¤ = šUÎ * ¤wÎ + šEËS,SLS * ‹0, …‡S,SLS * ¤…‡S,SLS ¬ ¤wËA, > 25°C, spanË? / šÇ = ¤wËA, spanËÎ

Š¤ = 1,0 * -48,9 + 1,0 * 0,60 * 0,0000 = -48,9 N/mm2 < -124,7 N/mm2 / 1,06 = -117,6 N/mm2

4.3.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÎ * YwÎ + šEËS,SLS * ‹0, …‡S,SLS * Y…‡S,SLS ¬ fCv,k / šÇ = fCv,d

ŠY = 1,0 * 0,0160 + 1,0 * 0,60 * 0,0000 = +0,0160 N/mm2 < 0,0400 N/mm2 / 1,05 = 0,038 N/mm2
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4.4 COMPRESSION STRESSES AT SUPPORT

The design of the compression stresses at the supports is carried out for each support with the decisive
design procedure (ulitmate limit state, serviceability limit state, constructive demands).

support š * AS1) š * AU2) exist. b3) ASLS¸Î4) AULS¸Î5) req. bS6) req. bU7) req. b?8) req. bdec.9)
[-] [kN/m] [kN/m] [cm] [kN/m] [kN/m] [cm] [cm] [cm] [cm]
1 3,18 4,77 -1,0 4,29 4,77 2,0 6,5 4,0 6,5
2 3,18 4,77 -1,0 4,29 4,77 2,0 6,5 4,0 6,5

1) relevant support reactions including load factors at serviceability limit state

2) relevant support reactions including load factors at ultimate limit state
3) existing support width."-1": no definition from user.
4) allowable support reactions at serviceability limit state
5) allowable support reactions as ultimate limit state
6) required support width at serviceability limit state
7) required support width at ultimate limit state
8) support width required in the standard
9) decisive support width (maximum value index 6 to 8)

4.5 DEFLECTIONS

4.5.1 Design of deflections

The design of deflections is made with following assumptions (in accordance with EN 14509):
span-deflections: - at short-term: max w = l / 100

Determining is the deflection at span 1 with the sum

Šw = šUÎ * ‹1, wÎ * wwÎ + šEËÉ * ‹0, …‡É * ‹1, …‡É * w…‡É ¬ max w = 600,0 cm / 100 = 6,00 cm

Šw = 1,0 * 0,75 * 1,65 + 1,0 * 0,60 * 1,0 * 1,08 = 1,89 cm < 6,00 cm

4.5.2 Calculated sum of maximum deflections

Sum of maximum deflection without load factors (incl. temperature,...)

span max w = L/... min w = L/...

[-] [cm] [-] [cm] [-]
1 +2,73 220 -2,02 297