ODISHA POWER TRANSMISSION CORPORATION LIMITED

VOL-II
(PART-II)
Package CPC-79/2014-15:
“Construction of 220kV Double Circuit Transmission line on DC tower from 400/220 KV Grid S/S,
Pandiabil (Benapanjari) of PGCIL to 220/132/33KV Grid sub-station, Pratapsasan (Appx. Line Length:
29.15 Kms) on Turnkey basis” in e- tendering mode only.

GUARANTEED TECHNICAL PARTICULARS

NOTICE INVITING TENDER-NIT NO. “79 / 2014-15”
TENDER SPECIFICATION NO Sr.G.M- CPC-TENDER- PACKAGE- 79/2014-15.

1/70
 GUARANTEED TECHNICAL
PARTICULARS

(TO BE FILLED AND SUBMITTED BY BIDDERS WITH

THE TECHNICAL BID)

2/70
GUARANTEED TECHNICAL PARTICULARS

FOR

CONDUCTOR, EARTH WIRE, INSULATORS

GUARANTEED TECHNICAL PARTICULARS OF CONDUCTOR

ACSR CONDUCTOR: MOOSE ZEBRA PANTHOR

Sl. No. Description

1. Code Word

3/70
2. Maker’s name address and
Country.
a) Aluminum rods
b) Steel Wire/rods
c) Complete conductor
3. Stranding and wire diameter
a) Aluminum.
b) Steel.
4. Standard nominal copper
area in sq. mm
5. Calculated equivalent
aluminum area in sq. mm
6. Actual aluminum area
in sq. mm.
7. Standard area of cross
section in sq. mm.
a) Aluminum strand
b) Steel strand
c) Conductor
8. Diameter of complete
conductor in mm.
9. Minimum ultimate tensile
stress of strand, in Kg/sq. mm.
Before stranding and after stranding for

a) Aluminum strand.
b) Steel strand
10. Guaranteed ultimate tensile
strength of conductor in Kg.
11. Minimum breaking load in Kg.
Before stranding and after
stranding for

a) Aluminum strand.
b) Steel strand.

4/70
12. Purity of aluminum rods.
13. Zinc coating of steel strand.

a) Uniformity of coating
number and/duration of dips.
b) Minimum weight of coating gm/sq. mm.
14. Weight in Kg. per K.M.
a) Aluminum.
b) Steel.
c) Conductor.
15. Resistance in ohms per Km. at 20° c.
16. Continuous maximum current
rating of conductor in still
air at 45° C ambient temperature,
considering temp. rise of 50°C.
17. Modulus of elasticity of :
Conductor.
18. Co-efficient of linear expansion
per degree centigrade of.
a) Aluminum strand.
b) Steel Strand.
c) Conductor.
19. Percentage of carbon in
steel wire.
20. Standard length of each
peace in Km.
21. Initial and final sags and
tension and stringing charts,
whether furnished.
22. Tolerance, if any on standard length.
23. Number of standard length
in one reel.

5/70
24. Dimensions of the reel in cms.
25. Weight of the Conductor
in one reel in Kg.
26. Weight of the reel in Kg.
27. Gross weight of the reel
including weight of the conductor.
28. Wheather the conductor will be manufactured
as per the relevant Indian Standard Specification
& as per Section-IV ‘Technical specification’ of this specification.
29. Wheather the conductor will be Tested
as per the relevant Indian Standard Specification
& as per Section-IV ‘Technical specification’ of this specification.
( Cause-12 of Section –IV of Technical Specification)
29. Other particulars, if any.

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GUARANTEED TECHNICAL PARTICULARS OF THE GALVANIZED STEEL G.I. EARTH WIRE
SL DESCRIPTION '7/3.15 '7/3.66
No. mm mm
1. Maker’s name, address and country
2. Percentage of carbon content of the
steel wire.
3. Particular of steel strands
a) Number of strands.
b) Diameter Mm
c) Standard sectional area Sq.mm
d) Minimum ultimate tensile strength. N/mm2
e) Minimum breaking land
f) Final stress in steel wires N/mm2
KN/mm2
4. (a) Uniformity of coating of number Minutes
and duration of dips. Number of
dips.
1.
2.
b) Minimum weight of coating GM/m2
5. Standard overall diameter of ground Sq.mm
wire.
6. Area of cross section of ground wire. Mm
7. Guaranteed ultimate tensile strength of N/mm2
ground wire.
8. Maximum working tension N/mm2
0
9. Resistance in ohms per KM at 20 C.
10. Standard length of ground wire. Km.
11. Modulus of elasticity of ground wire. Kg / cm2
Final Initial
12. Co-efficient of linear expansion.
13. Zinc coating :-
a) Number of one minute dip
b) Number of half minute dip.
c) Quality of zinc
14. Weight of coating on wire
15. Process of galvanising

7/70
 GUARANTEED TECHNICAL PARTICULARS FOR INSULATORS
(SEPARATE SHEETS MAY BE FILLED IN FOR EACH VOLTAGE RATING &
DIFFERENT KN RATING)
Sl. Description. Single Double Single Double
No. Suspensi suspension Tension Tension.
on
1. 2. 3. 4. 5. 6.
1. Makers name
and address and
country.
2. Size and
designation of
Ball and socket
and standard to
which if will
conform mm.
3. No. of insulator
discs per string.
4. Outside dia of
the disc. Mm
5. Spacing – mm
6. Creepage
distance of the
single disc –mm
7. Electro-
mechanical
strength of
single disc. Kg.
8. Withstand
voltage of single
disc.
8.1 Power
frequency:
a) Dry-kV (rms)

b) Wet-kV (rms
8.2 Impulse voltage
1.2/50 micro
second.

a) Positive-kV
(peak)

b) Negative-kV
(peak)
9. Withstand

8/70
Sl. Description. Single Double Single Double
No. Suspensi suspension Tension Tension.
on
voltage for the
complete string.
9.1 Power
frequency:
With and
a) Dry-kV (rms) without
corona
b) Wet kV (rms) ang.
9.2 Lighting impulse
voltage 1.2/50
micro second.
-do-
a) Positive
kV(peak)
b) Negative
Kv(Peak)
9.3 Switching surge
voltage
250/2500 micro
second (for
400KV only) -do-

a) Dry-kV (rms)

b) Wet kV (rms)
10. Flashover
voltage for the
disc.
10.1 Power
frequency:

a) Dry-kV (rms)

b) Wet kV (rms)
10.2 Lighting impulse
voltage 1.2/50
micro second.

a) Positive
kV(peak)

b) Negative
Kv(Peak)
11. Flashover

9/70
Sl. Description. Single Double Single Double
No. Suspensi suspension Tension Tension.
on
voltage for the
complete string.
11.1 Power
frequency:
With and
a) Dry-kV (rms) without
corona
b) Wet kV (rms) ring.
11.2 Lighting impulse
voltage 1.2/50
micro second.
a) Positive
kV(peak)
b) Negative
Kv(Peak)

GUARANTEED TECHNICAL PARTICULARS

FOR

10/70
 TRANSMISSION LINE : 400/220/132 KV

GUARANTED TECHNICAL PARTICULARS TO BE FIILED BY THE BIDDERS

SCHEDULE : B
Manufacturers And Place Of Manufacture,
Testing And Inspection
(To be filled up by Bidder)

Item Manufacturer Place of Place of testing

manufacture and inspection
Line conductors (ACSR) : SUPPLIED BY THE EMPLOYER
Earthwire (galvanised steel) :
Steel billets
Drawing steel wires
Stranding complete conductors

Insulator units

HV testing laboratory - -

Insulator set fittings

Earthwire fittings

11/70
Conductor joints

Conductor spacers/spacer dampers

Vibration dampers (for earthwires and

conductors)

Steel towers :
Design
Steel billets, etc.
Steel sections
Fabrication
Galvanising
Check assembly
Tower tests - -

Bolts and nuts

Tower fittings

Earthing materials

SCHEDULE : C
General Technical Particulars And Guarantees
(Parameters considered and guaranteed by the Bidder for the purpose of
this Contract. The data filled in shall form the part of the Contract,
in case of Award and shall be binding on the Contractor )

C. 1 - Span Lengths
(To be filled up by the Bidder )

Unit 132kV 220kV 400kV

Normal span m

Tower design spans:

Wind spans:

Suspension towers m

Tension towers m

Maximum weight spans:

Suspension towers m

Tension towers m

12/70
Minimum weight spans:

Suspension towers m

Tension towers (uplift net) m

C . 2 - Line Conductor : 132 kV Construction

(To be filled up by the Bidder )

Unit
Complete line conductor:

Actual area (total) per single conductor mm2

Number of conductors per phase

Horizontal distance between conductor centres of one mm

phase

Each single conductor:

ACSR conductor of code name

IEC STANDARD No

INDIAN STANDARD No

Material of conductor

Number and diameter of wires:

Aluminium No./mm

Total area of conductor mm2

Overall diameter of stranded conductor mm

Mass of conductor per kilometre kg

Ultimate strength of conductor Newton

Maximum tension of conductor at 5°C and 36% full wind Newton

pressure

Maximum tension of conductor at 32°C with full wind Newton

pressure

13/70
 Maximum tension of conductor in still air at minimum Newton
temperature of 5°C

Assumed equivalent modulus of elasticity of conductor N/mm2

Assumed equivalent coefficient of linear expansion of per C

conductor

C . 2 - Line Conductor : 132 kV Construction (Continued)

(To be filled up by the Bidder)

Unit
Vibration damping system:

*Maximum span for:

One vibration damper at each end of span m
Two vibration dampers at each end of span m
Three vibration dampers at each end of span m

Dimensions from clamp mouth to vibration damper attachment:

First damper mm
Second damper when required mm
Third damper when required mm

* Delete as appropriate and fill in details for selected damping system

(After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration
damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )

14/70
 C . 3 - Line Conductor : 220 kV Construction
(To be filled up by the Bidder)

Unit
Complete line conductor:

Actual area (total) per single conductor mm2

Number of conductors per phase

Horizontal distance between conductor centres of one mm

phase

Each single conductor:

ACSR conductor of code name

IEC STANDARD No

INDIAN STANDARD No

Material of conductor

Number and diameter of wires:

Aluminium No./mm

Total area of conductor mm2

Overall diameter of stranded conductor mm

Mass of conductor per kilometre kg

Ultimate strength of conductor Newton

Maximum tension of conductor at 5°C and 36% full wind Newton

Maximum tension of conductor at 32°C with full wind Newton

Maximum tension of conductor in still air at minimum Newton

temperature of 5°C

Assumed equivalent modulus of elasticity of conductor N/mm2

Assumed equivalent coefficient of linear expansion of per C

conductor

15/70
 C . 3 - Line Conductor : 220 kV Construction (Continued)
(To be filled up by the Bidder)

Unit
Vibration damping system:

*Maximum span for:

One vibration damper at each end of span m
Two vibration dampers at each end of span m
Three vibration dampers at each end of span m

Dimensions from clamp mouth to vibration damper attachment:

First damper mm
Second damper when required mm
Third damper when required mm

* Delete as appropriate and fill in details for selected damping system

(After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration
damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )
C . 4 - Line Conductor : 400 kV Construction
(To be filled up by the Bidder)
Unit
Complete line conductor:

Actual area (total) per single conductor mm2

Number of conductors per phase

Horizontal distance between conductor centres of one mm

phase

Each single conductor:

ACSR conductor of code name

IEC STANDARD No

INDIAN STANDARD No

Material of conductor

16/70
Number and diameter of wires:
Aluminium. No./mm

2
Total area of conductor mm

Overall diameter of stranded conductor mm

Mass of conductor per kilometre kg

Ultimate strength of conductor Newton

Maximum tension of conductor at 5°C and 36% full wind Newton

Maximum tension of conductor at 32°C with full wind Newton

Maximum tension of conductor in still air at minimum Newton

temperature of 5°C

Assumed equivalent modulus of elasticity of conductor N/mm2

Assumed equivalent coefficient of linear expansion of per C

conductor

C . 4 - Line Conductor : 400 kV Construction (Continued)

(To be filled up by the Bidder)

Unit
Vibration damping system and Spacing system:

*Maximum span for:

One vibration damper at each end of span m
Two vibration dampers at each end of span m
Three vibration dampers at each end of span m

Dimensions from clamp mouth to vibration damper attachment:

First damper mm
Second damper when required mm
Third damper when required mm

17/70
Mean sub span for spacers m

If spacer dampers are to be offered:

Mean sub span for spacer dampers m

* Delete as appropriate and fill in details for selected damping system

(After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration
damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager.
Also ,for spacer and spacer damper the Contractor shall furnish placement chart, for the approval of the Project
Manger, as per the Clause No. 2.4.3.2 and 2.5.20 respectively. )

C . 5 - Earth Wire : 132 kV and 220 kV Constructions

(To be filled up by the Bidder)

Unit GSW
Complete earth conductor:

Appropriate Indian Standard No

Appropriate IEC Standard No

Material of conductor

Number and diameter of wires No./mm

Overall diameter of conductor mm

Mass of conductor per kilometre kg

Ultimate strength of conductor Newton

Lay length mm
Direction of the lay of the outer layer
Chemical composition of the steel wire

Carbon %
Manganese
Phosphorous
Sulphur
Silicon
Purity of Zinc for galvanising

18/70
Steel strands after galvanising
Diameter %
Minimum breaking load of one strand
Galvanising

a) Minimum weight of Zinc coating per sq.m. of the mm

uncoated wire surface after galvanising
kN
gms

C . 5 - Earth Wire : 132 kV and 220 kV Constructions (Continued)

(To be filled up by the Bidder)

Unit GSW

b) Minimum no. of one minute dips that the Nos.

galvanised strand can withstand after stranding in
Standard Preece Test

Maximum tension at 5°C and 36% full wind Newton

Maximum tension at 32°C with full wind Newton

Maximum tension of conductor in still air at 5°C Newton

Assumed equivalent modulus of elasticity of

Conductor hbar

Assumed equivalent coefficient of linear expansion

of conductor per °C

Maximum length of conductor on drum # km

D.C. resistance at 20 o C ohms/km

Maximum span for:

One vibration damper at each end of span m
Two vibration dampers at each end of span m
Three vibration dampers at each end of span m

Dimensions from clamp mouth to vibration damper

attachment
First damper mm
Second damper when required mm

19/70
 Third damper when required mm

# It is permitted to supply two lengths of 2 kms each, in a single drum.

(After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration
damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager. )

C . 6 - Earth Wire : 400 kV Construction (To be filled up by the Bidder)

Unit GSW
Complete earth conductor:

Appropriate Indian Standard No

Appropriate IEC Standard No

Material of conductor

Number and diameter of wires No./mm

Overall diameter of conductor mm

Mass of conductor per kilometre kg

Ultimate strength of conductor Newton

Lay length mm

Chemical composition of the steel wire %

Carbon
Manganese
Phosphorous
Sulphur
Silicon

Purity of Zinc for galvanising %

Steel strands after galvanising

Diameter mm
Minimum breaking load of one strand kN

Galvanising

20/70
 a) Minimum weight of Zinc coating per sq.m. of the gms
uncoated wire surface after galvanising

b) Minimum no. of one minute dips that the galvanised

strand can withstand, after stranding in Standard
Preece Test.

C . 6 - Earth Wire : 400 kV Construction (Continued)

(To be filled up by the Bidder)

Unit GSW

Maximum tension at 5°C and 36% full wind pressure Newton

Maximum tension at 32°C with full wind pressure Newton

Maximum tension of conductor in still air at 5°C Newton

Assumed equivalent modulus of elasticity of

Conductor hbar

Assumed equivalent coefficient of linear expansion

of conductor °C

Maximum length of conductor on drum # km

D.C. resistance of the complete earthwire at 20OC ohms/km.

Direction of lay of the outer layer

Maximum span for:

m
One vibration damper at each end of span
m
Two vibration dampers at each end of span
m
Three vibration dampers at each end of span

Dimensions from clamp mouth to vibration damper

attachment
First damper mm
Second damper when required mm
Third damper when required mm
# It is permitted to supply two lengths of 2kms each, in a single drum.

(After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration
damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager.)

C . 7 - Earthwire Fittings and Accessories

(To be filled up by the Bidder)

21/70
 Unit GSW:7/3.15 GSW:7/3.66

Suspension Clamps

Total drop mm

Weight of the assembly kg

Breaking load kN

Slipping strength kN

Tightening torque kN

Galvanising

a) Minimum weight of Zinc coating per Sq.m. of gms.

uncoated surface /sq.
m

b) No. of one minute dips all the galvanised

parts can withstand in Standard Preece test

c) Purity of Zinc used for galvanising %

Tension Clamps

Total weight of the assembly kg

Weight of the steel parts kg

Weight of the Aluminium encasing kg

Slipping strength of the clamp kN

Minimum breaking load of the assembly kN

Compression pressure Tonn

e
a) Steel sleeve
b) Aluminium encasing

Inside diameter ( Before compression ) mm

a) Steel sleeve
b) Aluminium encasing

22/70
 C . 7 - Earthwire Fittings and Accessories (continued )
(To be filled up by the Bidder)

Unit GSW:7/3.15 GSW:7/3.66

Outside dimension of the steel sleeve mm

a) Before compression
b) After compression
i) Corner to corner
ii) Surface to surface

Outside diameter of the Aluminium encasing (Before mm

compression )

Outside dimension of the clamp after compression of mm

the Aluminium encasing

Length of the steel sleeve mm

a) Before compression
b) After compression

Final dimension of the clamp after compression with mm

Aluminium encasing

Brinnel hardness no. of the steel sleeve (range)

Resistance of the completed tension clamp ohm

s
Galvanising :

a) Minimum weight of Zinc coating per gms.

Sq.m. of uncoated surface /sq.
m

b) No. of one minute dips all the galvanised

parts can withstand in Standard Preece test

c) purity of Zinc used for galvanising %

Mid-span compression joints for earthwire

Total weight of the joints kg

Weight of the steel sleeve kg

Weight of the aluminium sleeve kg

23/70
 C . 7 - Earthwire Fittings and Accessories (continued )
(To be filled up by the Bidder)

Unit GSW:7/3.15 GSW:7/3.66

Inside diameter before compression mm

a) Steel sleeve
b) Aluminium encasing

Outside diameter before compression mm

a) Steel sleeve
b) Aluminium encasing

Outside dimensions of the joint after compression mm

a) Steel sleeve
i) Corner to corner
ii) Surface to surface
b) With aluminium encasing

Length of the steel sleeve mm

a) Before compression
b) After compression
Final length of the joint after compression with mm
aluminium encasing

Compression pressure Tonn

e
Slipping strength kN

Resistance of the completed joint ohm

s
Galvanising :
a) Minimum weight of Zinc coating per gms.
Sq.m. of uncoated surface /sq.
m

b) No. of one minute dips all the galvanised

parts can withstand in Standard Preece test

c) Purity of Zinc for galvanizing %

Flexible copper bonds

Resistance of the Cu-bond ohm

s
Total weight of the Cu-bonds kg

Slipping strength kN

24/70
 C . 8 - Conductor(ACSR) Fittings and Accessories
(To be filled up by the Bidder)

Unit PANTHER ZEBRA MOOSE

Mid-span compression joints for
Conductors

Weight of the joints kgs

Slipping strength kN

Resistance of the completed joints ohms

Material of the joints

(specify alloy type and its aluminium
contents )

Before compression dia. of sleeve mm

a) Inner diameter

b) Outer diameter

Dimensions after compression mm

a) Corner to corner

b) Surface to surface

Length of the sleeve mm

a) Before compression

b) After compression

Compression pressure Tonne

Whether designed for intermittent or

continuous compression

Minimum corona extinction voltage kV

under dry conditions

Radio interference voltage under Micro

conditions Volts

25/70
26/70
 C . 8 - Conductor(ACSR) Fittings and Accessories (continued )
(To be filled up by the Bidder)

Unit PANTHER ZEBRA MOOSE

Repair sleeve for conductors

Weight of the sleeve kgs

Before compression dia. of sleeve mm

a) Inner diameter

b) Outer diameter

Dimensions after compression mm

a) Corner to corner

b) Surface to surface

Length of the sleeve mm

a) Before compression

b) After compression

Compression pressure Tonne

Minimum corona extinction voltage kV

under dry conditions

Radio interference voltage under Micro

conditions Volts

T-connector (only for ACSR

MOOSE)
Weight of the T-connector kgs

Axial tensile strength of the welded kN

portion of the T-connector

Breaking strength of the T-connector kN

Resistance of the completed T- ohms

connection

C . 8 - Conductor(ACSR) Fittings and Accessories (continued )

(To be filled up by the Bidder)

Unit PANTHER ZEBRA MOOSE

Before compression dia. of the T- mm

connector

27/70
 a) Inner diameter

b) Outer diameter

Dimensions after compression mm

a) Corner to corner

b) Surface to surface

Length of the T-connector mm

a) Before compression

b) After compression

Compression pressure Tonne

Minimum corona extinction voltage kV

under dry conditions

Radio interference voltage under Micro

conditions Volts

28/70
 C . 9 - Vibration Damper For Conductor and Earthwire
( To be completed by the Bidder )

Vibration Dampers for ACSR PANTHER Unit

Total weight of the damper kgs

Left Right
Weight of each damper mass kgs

Resonance frequencies

1) First frequency Hz

2) Second frequency Hz

Dimension of each damper mass mm

Material of :

1) Damper mass

2) Messenger cable

No. of strands in messenger cable

Lay ratio of the messenger cable strands

Min. tensile strength of messenger cable kg/sq.mm.

Mass pull-off strength kN

Clamping torque kg.-m

Slipping strength of the damper clamp kN

1) Before fatigue test

2) After fatigue test

Magnetic power loss per vibration damper Watts

Min. corona extinction voltage under dry kV

conditions

Radio interference voltage under dry conditions Micro

at 1MHz , at 105 kV Volts

Percentage variation in reactance after fatigue %

test in comparision with that before the fatigue
test

Percentage variation in power dissipation after %

fatigue test in comparision with that before the
fatigue test

29/70
 C . 9 - Vibration Damper For Conductor and Earthwire (Continued )
( To be completed by the Bidder )

Vibration Dampers for ACSR PANTHER Unit

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

3) Purity of Zinc used for galvanizing %

Vibration Dampers for ACSR ZEBRA

Total weight of the damper kgs

Left Right
Weight of each damper mass kgs

Resonance frequencies

1) First frequency Hz

2) Second frequency Hz

Dimension of each damper mass mm

Material of :

1) Damper mass

2) Messenger cable

No. of strands in messenger cable

Lay ratio of the messenger cable strands

Min. tensile strength of messenger cable kg/sq.mm.

Mass pull-off strength kN

Clamping torque kg.-m

Slipping strength of the damper clamp kN

1) Before fatigue test

2) After fatigue test

30/70
 C . 9 - Vibration Damper For Conductor and Earthwire (Continued )
( To be completed by the Bidder )

Vibration Dampers for ACSR ZEBRA Unit

Magnetic power loss per vibration damper Watts

Min. corona extinction voltage under dry kV

conditions

Radio interference voltage under dry conditions Micro

at 1MHz, at 154 kV Volts

Percentage variation in reactance after fatigue %

test in comparision with that before the fatigue
test

Percentage variation in power dissipation after %

fatigue test in comparision with that before the
fatigue test

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test
3) Purity of Zinc used for galvanizing %

Vibration Dampers for ACSR MOOSE

Total weight of the damper kgs

Left Right
Weight of each damper mass kgs

Resonance frequencies

1) First frequency Hz

2) Second frequency Hz

Dimension of each damper mass mm

Material of :
1) Damper mass

2) Messenger cable

C . 9 - Vibration Damper For Conductor and Earthwire (Continued )

( To be completed by the Bidder )

31/70
Vibration Dampers for ACSR MOOSE Unit

No. of strands in messenger cable

Lay ratio of the messenger cable strands

Min. tensile strength of messenger cable kg/sq.mm.

Mass pull-off strength kN

Clamping torque kg.-m

Slipping strength of the damper clamp kN

1) Before fatigue test

2) After fatigue test

Magnetic power loss per vibration damper Watts

Min. corona extinction voltage under dry kV

conditions

Radio interference voltage under dry conditions Micro

at 1MHz , at 305 kV Volts

Percentage variation in reactance after fatigue %

test in comparision with that before the fatigue
test

Percentage variation in power dissipation after %

fatigue test in comparision with that before the
fatigue test

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

3) Purity of Zinc used for galvanizing %

C . 9 - Vibration Damper For Conductor and Earthwire (Continued )

( To be completed by the Bidder )

Vibration Dampers for 7/3.15mm Earthwire Unit

Total weight of the damper kgs

Left Right

32/70
Weight of each damper mass kgs

Resonance frequencies

1) First frequency Hz

2) Second frequency Hz

Dimension of each damper mass mm

Material of :

1) Damper mass

2) Messenger cable

No. of strands in messenger cable

Lay ratio of the messenger cable strands

Min. tensile strength of messenger cable kg/sq.mm.

Mass pull-off strength kN

Clamping torque kg.-m

Slipping strength of the damper clamp kN

1) Before fatigue test

2) After fatigue test

Percentage variation in reactance after fatigue %

test in comparision with that before the fatigue
test

Percentage variation in power dissipation after %

fatigue test in comparision with that before the
fatigue test

C . 9 - Vibration Damper For Conductor and Earthwire (Continued )

( To be completed by the Bidder )

Vibration Dampers for 7/3.15mm Earthwire Unit

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

33/70
 3) Purity of Zinc used for galvanizing %

Vibration Dampers for 7/3.66mm Earthwire

Total weight of the damper kgs

Left Right
Weight of each damper mass kgs

Resonance frequencies

1) First frequency Hz

2) Second frequency Hz

Dimension of each damper mass mm

Material of :

1) Damper mass

2) Messenger cable

No. of strands in messenger cable

Lay ratio of the messenger cable strands

Min. tensile strength of messenger cable kg/sq.mm.

Mass pull-off strength kN

Clamping torque kg.-m

Slipping strength of the damper clamp kN

1) Before fatigue test

2) After fatigue test

C . 9 - Vibration Damper For Conductor and Earthwire (Continued )

( To be completed by the Bidder )

Vibration Dampers for 7/3.66mm Earthwire Unit

Percentage variation in reactance after fatigue %

test in comparision with that before the fatigue
test

Percentage variation in power dissipation after %

fatigue test in comparision with that before the

34/70
fatigue test

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test
3) Purity of Zinc used for galvanizing %

C . 10 - Bundle Spacers For 400kV Line Conductors

(To be filled up by the Bidder)
Unit
Material of component parts(indicate type of alloy)

1) Insert

2) Main body

3) Retaining rods ( if any )

Manufacturing process for

1) Insert

2) Main body

3) Retaining rods ( if any )

Retaining rods (if used )

1) Type of alloy used

2) No. of retaining rods used for each spacer

3) Diameter of the rod mm

4) Length of the rod mm

5) Total weight of one set of the rods kgs

Elatomer
1) Supplier

2) Type

3) Moulded on the insert or not

4) Shore hardness

5) Thickness on the insert mm

o
6) Temperature for which designed C

Minimum strength of the spacer

1) Compressive load kN

35/70
 2) Tensile load kN

Weight of the spacer kgs

Designed clamping torque (if applicable ) kg-m

Slipping strength of spacer clamp

1) Before vibration test kN

2) After vibration test kN

C . 10 - Bundle Spacers For 400kV Line Conductors (Continued )

(To be filled up by the Bidder)

Unit

Magnetic power loss per spacer Watts

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

3) Purity of Zinc used for galvanising %

Min. corona extinction voltage under dry conditions kV

Radio interference voltage under dry conditions Micro Volts

Electrical resistance of the elastomer cushioned ohms

spacer (specify the range )

C.11 - Bundle Spacers For Jumpers Of 400kV Lines

(To be filled up by the Bidder)
Unit
Material of component parts (indicate type of alloy)
1) Insert

2) Main body

Manufacturing process for

1) Insert

2) Main body

36/70
Elatomer
1) Supplier

2) Type

3) Moulded on the insert or not

4) Shore hardness

5) Thickness on the insert mm

o
6) Temperature for which designed C

Minimum strength of the spacer for jumpers

1) Compressive load kN

2) Tensile load kN

Weight of the spacer for jumpers kgs

Designed clamping torque for spacer for jumpers kg-m

Slipping strength of spacer clamp for jumpers kN

Magnetic power loss per spacer for jumpers Watts

Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m
Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

3) Purity of Zinc used for galvanising %

Min. corona extinction voltage under dry conditions kV

Radio interference voltage under dry conditions MicroVolt

Electrical resistance of the elastomer cushioned spacer for ohms

jumpers (specify the range )

C.12 - Spacer Dampers For 400kV Line Conductors

(To be filled up by the Bidder)
Unit
Material of component parts (indicate type of alloy /
rubber component)
1) Insert

2) Main body

3) Retaining rods ( if any )

4) Damping ball

Manufacturing process for

37/70
 1) Insert

2) Main body

3) Retaining rods ( if any )

4) Damping ball

Retaining rods (if used )

1) Type of alloy used

2) No. of retaining rods used for each unit

3) Diameter of the rod mm

4) Length of the rod mm

5) Total weight of one set of the rods kgs

Elatomer

1) Supplier

2) Type

3) Moulded on the insert or not

4) Shore hardness

5) Thickness on the insert mm

o
6) Temperature for which designed C

Minimum strength of the spacer damper

1) Compressive load kN

2) Tensile load kN

C.12 - Spacer Dampers For 400kV Line Conductors ( Continued )

(To be filled up by the Bidder)

Unit

Weight of the spacer damper kgs

Designed clamping torque (if applicable ) kg-m

Slipping strength of spacer damper clamp

1) Before vibration test kN

2) After vibration test kN

38/70
Galvanising of ferrous parts (if any )

1) Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

2) Minimum No. of one minute dips the Nos.

ferrous parts can withstand in the
Standard Preece Test

3) Purity of Zinc used for galvanising %

Min. corona extinction voltage under dry conditions kV

Radio interference voltage under dry conditions Micro Volts

Magnetic power loss per spacer damper Watts

Electrical resistance of the elastomer cushioned ohms

spacer damper (specify the range )

C.13 - Disc Insulator Units ( Standard Type )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Weight of the single disc unit kg

Size and designation of the ball pin mm

shank

Diameter of the disc mm

Tolerance on the diameter +/-mm

Ball to ball spacing between disc mm

Tolerance on ball to ball spacing +/-mm

Minimum creepage distance of a mm

single disc

Positive tolerance on the minimum +mm

creepage distance

Shell material ( Glass/Porcelain )

Power frequency flashover voltage

(rms) of single disc unit

1) Dry kV

39/70
 2) Wet kV

Power frequency withstand voltage

(rms) of single disc unit

1) Dry kV
2) Wet kV
Power frequency puncture voltage kV
(rms) of single disc unit

C.13 - Disc Insulator Units ( Standard Type ) ( Continued )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Impulse flashover voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

Impulse withstand voltage ( peak )

of single disc unit ( dry )

1) Positive

2) Negative

Steepness of the impulse voltage kV per

which the disc unit can withstand in micro
Steep Wave Front Test sec.

Corona extinction voltage ( rms )

under dry condition, for single unit

Maximum RIV at 1 MHz and at Micro

10 kV (rms) for single unit Volts.

Purity of Zinc used for galvanising %

No. of dips in Standard Preece Test

1) Cap socket

2) Ball pin

Axial and radial run-out (According

to IEC )

1) As per pointer A mm

2) As per pointer B mm

C.13A - Composite Insulator Units ( Standard Type )

40/70
 (To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Weight of the single insulatort unit kg

Size and designation of the ball pin mm

shank / clevis and tongue

Diameter of (along with tolerance) mm

1) central core without housing
sleeve cover

2) central core with housing

sleeve cover

3) weather shed

Length of single insulator unit mm

Tolerance on unit insulator length +/-mm

Minimum creepage distance of a mm

single insulator unit

Positive tolerance on the minimum +mm

creepage distance

Core material

Shed material

Power frequency flashover voltage

(rms) of single disc unit

1) Dry kV
2) Wet kV
Power frequency withstand voltage
(rms) of single disc unit
1) Dry kV
2) Wet kV

C.13A - Composite Insulator Units ( Standard Type ) ( Continued )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Impulse flashover voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

41/70
 Impulse withstand voltage ( peak )
of single disc unit ( dry )

1) Positive

2) Negative

Steepness of the impulse voltage kV per

which the disc unit can withstand in micro
Steep Wave Front Test sec.

Corona extinction voltage ( rms )

under dry condition, for single unit

Maximum RIV at 1 MHz and at Micro

10 kV (rms) for single unit Volts.

Purity of Zinc used for galvanising %

No. of dips in Standard Preece Test

1) Cap socket

2) Ball pin

Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit,
shall be indicated and guaranteed in the above format.

C.14 - Disc Insulator Units ( Anti-fog Type )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Weight of the single disc unit kg

Size and designation of the ball pin mm

shank

Diameter of the disc mm

Tolerance on the diameter +/-mm

Ball to ball spacing between disc mm

Tolerance on ball to ball spacing +/-mm

Minimum creepage distance of a mm

single disc

Positive tolerance on the minimum +mm

creepage distance

Shell material ( Glass/Porcelain )

42/70
Power frequency flashover voltage
(rms ) of single disc unit

1) Dry kV

2) Wet kV

Power frequency withstand voltage

(rms ) of single disc unit

1) Dry kV

2) Wet kV

Power frequency puncture voltage kV

(rms) of single disc unit

C.14 - Disc Insulator Units ( Anti-fog Type ) ( Continued )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Impulse flashover voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

Impulse withstand voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

Steepness of the impulse voltage kV per

which the disc unit can withstand in micro
Steep Wave Front Test sec.

Corona extinction voltage ( rms )

under dry condition, for single unit

Maximum RIV at 1 MHz and at Micro

10 kV (rms) for single unit Volts.

Purity of Zinc used for galvanising %

Purity of Zinc used for sleeve %

No. of dips in Standard Preece Test

1) Cap socket

43/70
 2) Ball pin

Axial and radial run-out (According

to IEC )

1) As per pointer A mm

2) As per pointer B mm

C.14A - Composite Insulator Units ( Anti-fog Type )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Weight of the single insulatort unit kg

Size and designation of the ball pin mm

shank / clevis and tongue

Diameter of (along with tolerance) mm

1) central core without housing
sleeve cover

2) central core with housing

sleeve cover

3) weather shed

Length of single insulator unit mm

Tolerance on unit insulator length +/-mm

Minimum creepage distance of a mm

single insulator unit

Positive tolerance on the minimum +mm

creepage distance

Core material

Shed material

Power frequency flashover voltage

(rms) of single disc unit

1) Dry kV

2) Wet kV

Power frequency withstand voltage

(rms) of single disc unit

1) Dry kV

44/70
 2) Wet kV

C.14A - Composite Insulator Units ( Anti-fog Type ) ( Continued )

(To be filled up by the Bidder)

Unit 70kN 90kN 120kN 160kN

Impulse flashover voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

Impulse withstand voltage ( peak ) of

single disc unit ( dry )

1) Positive

2) Negative

Steepness of the impulse voltage kV per

which the disc unit can withstand in micro
Steep Wave Front Test sec.

Corona extinction voltage ( rms )

under dry condition, for single unit

Maximum RIV at 1 MHz and at Micro

10 kV (rms) for single unit Volts.

Purity of Zinc used for galvanising %

No. of dips in Standard Preece Test

1) Cap socket

2) Ball pin

Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit,
shall be indicated and guaranteed in the above format.
C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines )
(To be filled up by the Bidder)

Unit Single “I” Double “I” Pilot

Suspension Suspension Suspensio
Strings Strings n
Strings

Power frequency withstand voltage of kV(rms)

the string with arcing horns and
corona control rings / grading rings
under wet conditions

45/70
Impulse flashover voltage (peak)
under dry conditions

1) Positive kV

2) Negative kV

Impulse withstand voltage (peak)

under dry conditions

1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage kV(rms)

(only for strings with anti-fog disc
units)

Minimum corona extinction voltage kV(rms)

under dry conditions

Radio interference voltage under dry Micro

conditions at 1MHz, at 105kV Volts

Mechanical strength of the complete kN

insulator string along with all
hardware fittings

Maximum voltage (in percentage ) %

across any disc in the complete
insulator string under phase to earth
voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each

string

C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( Continued )

( To be filled up by the Bidder )

Unit Single “I” Double “I” Pilot

Suspension Suspension Suspensio
Strings Strings n
Strings

Overall length of the set including mm

clamp and all fittings (specify the
tolerance also )

Weight of the set, complete with all kg

fittings and arcing horns

Weight of the counter-weights kg

46/70
Minimum arcing gap distance mm

Maximum magnetic power loss of the Watts

suspension assembly

Slipping strength of the suspension kN

assembly (clamp torque Vs. slip curve
shall be enclosed )

Particulars of Standard/AGS pre- Standard Standard Standard

formed armour rod set for suspension Or, Or, Or,
assembly AGS AGS AGS

1) No. of rods per set No.

2) Direction of the lay

3) Overall length after fitting on the mm

conductor
4) Actual length of each rod along mm
its helix
5) Diameter of each rod mm

6) Tolerance in

a) Diameter of each rod +/- mm

b) Length of each rod +/- mm

c) Difference of length +/- mm

between the longest and
shortest rod in a set

7) Type of Aluminium alloy used

for manufacture of PA rods
2
8) UTS of each rod kg/mm

C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( Continued )

( To be filled up by the Bidder )

Unit Single “I” Double “I” Pilot

Suspensio Suspension Suspensio
n Strings n
Strings Strings

Particular of Elastomer
(for AGS clamps only )

1) Supplier of elastomer

2) Type of elastomer

47/70
 3) Shore hardness of elastomer
o
4) Temperature range for which C
elastomer is designed

5) Moulded on insert yes/no

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the No.

ferrous parts can withstand in
Standard Preece Test

Minimum weight of Zinc coating per gm/sq.m

Sq.m. of the uncoated surface

C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines )

( To be filled up by the Bidder )

Unit Single Double

Tension Tension
Strings Strings

Power frequency withstand voltage of the string kV(rms)

with arcing horns and corona control rings /
grading rings under wet conditions

Impulse flashover voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

Impulse withstand voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage ( only for kV (rms)

strings with anti-fog units )

Minimum corona extinction voltage under dry kV(rms)

conditions

Radio interference voltage under dry conditions Micro

at 1MHz, at 105kV Volts

Mechanical strength of the complete insulator kN

string along with all hardware fittings

48/70
Maximum voltage (in percentage ) across any %
disc in the complete insulator string under phase
to earth voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each string

Overall length of the set including clamp and all mm

fittings (specify the tolerance also )

C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines ) ( Continued )

( To be filled up by the Bidder )

Unit Single Double

Tension Tension
Strings Strings

Weight of the set, complete with all fittings and kg

arcing horns

Minimum arcing gap distance mm

Electrical resistance of the complete tension ohms

assembly along with jumper connection

Slipping strength of the tension assembly kN

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the ferrous parts No.

can withstand in Standard Preece Test

Minimum weight of Zinc coating per Sq.m. of the gm/sq.m

uncoated surface

C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines )

( To be filled up by the Bidder )

Unit Single “I” Double “I” Pilot

Suspensi Suspensio Suspension
on n Strings
Strings Strings

Power frequency withstand voltage of kV(rms)

the string with arcing horns and
corona control rings / grading rings
under wet conditions

Impulse flashover voltage (peak)

under dry conditions

1) Positive kV

49/70
 2) Negative kV

Impulse withstand voltage (peak)

under dry conditions

1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage kV(rms)

(only for strings with anti-fog disc
units)

Minimum corona extinction voltage kV(rms)

under dry conditions

Radio interference voltage under dry Micro

conditions at 1MHz, at 154kV Volts

Mechanical strength of the complete kN

insulator string along with all
hardware fittings

Maximum voltage (in percentage ) %

across any disc in the complete
insulator string under phase to earth
voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each

string

50/70
 C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued )
( To be filled up by the Bidder )

Unit Single “I” Double “I” Pilot

Suspensi Suspension Suspension
on Strings Strings
Strings

Overall length of the set including mm

clamp and all fittings (specify the
tolerance also )

Weight of the set, complete with all kg

fittings and arcing horns

Weight of the counter-weights kg

Minimum arcing gap distance mm

Maximum magnetic power loss of the Watts

suspension assembly

Slipping strength of the suspension kN

assembly (clamp torque Vs. slip curve
shall be enclosed )

Particulars of Standard/AGS pre- Standard Standard Standard

formed armour rod set for suspension Or, Or, Or,
assembly AGS AGS AGS

1) No. of rods per set No.

2) Direction of the lay

3) Overall length after fitting on the mm

conductor
4) Actual length of each rod along mm
its helix

5) Diameter of each rod mm

6) Tolerance in

a) Diameter of each rod +/- mm

b) Length of each rod +/- mm

c) Difference of length +/- mm

between the longest and
shortest rod in a set
7) Type of Aluminium alloy used
for manufacture of PA rods
2
8) UTS of each rod kg/mm

51/70
 C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued )
( To be filled up by the Bidder )

Unit Single “I” Double “I” Pilot

Suspension Suspensio Suspension
Strings n Strings
Strings

Particular of Elastomer
(for AGS clamps only )

1) Supplier of elastomer

2) Type of elastomer

3) Shore hardness of elastomer

o
4) Temperature range for which C
elastomer is designed

5) Moulded on insert yes/no

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the No.

ferrous parts can withstand in
Standard Preece Test

Minimum weight of Zinc coating per gm/sq.

Sq.m. of the uncoated surface m

C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines )

( To be filled up by the Bidder )

Unit Single Double

Tension Tension
Strings Strings

Power frequency withstand voltage of the string kV(rms)

with arcing horns and corona control rings /
grading rings under wet conditions

Impulse flashover voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

52/70
Impulse withstand voltage (peak) under dry
conditions

1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage ( only for kV

strings with anti-fog units ) (rms)

Minimum corona extinction voltage under dry kV(rms)

conditions

Radio interference voltage under dry conditions at Micro

1MHz, at 105kV Volts

Mechanical strength of the complete insulator kN

string along with all hardware fittings

Maximum voltage (in percentage ) across any %

disc in the complete insulator string under phase
to earth voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each string

Overall length of the set including clamp and all mm

fittings (specify the tolerance also )

C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines ) ( Continued )

( To be filled up by the Bidder )

Unit Single Double

Tension Tension
Strings Strings

Weight of the set, complete with all fittings and kg

arcing horns

Minimum arcing gap distance mm

Electrical resistance of the complete tension ohms

assembly along with jumper connection

Slipping strength of the tension assembly kN

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the ferrous parts No.

can withstand in Standard Preece Test

Minimum weight of Zinc coating per Sq.m. of the gm/sq.

uncoated surface m

53/70
 C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines )
( To be filled up by the Bidder )

Unit Single “I” Pilot

Suspension Suspension
Strings Strings

Power frequency withstand voltage of the string kV(rms)

with arcing horns and corona control rings /
grading rings under wet conditions

Switching surge withstand voltage (peak) under

wet conditions

1) Positive kV

2) Negative kV

Impulse flashover voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

Impulse withstand voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage ( only for kV

strings with anti-fog units ) (rms)

Minimum corona extinction voltage under dry kV(rms)

conditions

Radio interference voltage under dry conditions at Micro

1MHz, at 305kV Volts

Mechanical strength of the complete insulator kN

string along with all hardware fittings

Maximum voltage (in percentage) across any disc %

in the complete insulator string under phase to
earth voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each string

C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( Continued )

54/70
 ( To be filled up by the Bidder )

Unit Single “I” Pilot

Suspension Suspension
Strings Strings

Overall length of the set including clamp and all mm

fittings (specify the tolerance also )

Weight of the set, complete with all fittings and kg

arcing horns

Weight of the counter-weights kg

Minimum arcing gap distance mm

Maximum magnetic power loss of the suspension Watts

assembly

Slipping strength of the suspension assembly kN

(clamp torque Vs. slip curve shall be enclosed )

Particulars of Standard/AGS pre-formed armour Standard Standard

rod set for suspension assembly Or, Or,
AGS AGS

1) No. of rods per set No.

2) Direction of the lay

3) Overall length after fitting on the conductor mm

4) Actual length of each rod along its helix mm

5) Diameter of each rod mm

6) Tolerance in

a) Diameter of each rod +/- mm

b) Length of each rod +/- mm

c) Difference of length +/- mm

between the longest and
shortest rod in a set

7) Type of Aluminium alloy used

for manufacture of PA rods

8) UTS of each rod kg/mm

2

C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( Continued )

( To be filled up by the Bidder )

55/70
 Unit Single “I” Pilot
Suspension Suspension
Strings Strings

Particular of Elastomer
(for AGS clamps only )

1) Supplier of elastomer

2) Type of elastomer

3) Shore hardness of elastomer

o
4) Temperature range for which C
elastomer is designed

5) Moulded on insert yes/no

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the ferrous parts No.
can withstand in Standard Preece Test

Minimum weight of Zinc coating per Sq.m. of the gm/sq.

uncoated surface m

C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines )

( To be filled up by the Bidder )

Unit SingleTensio Double

n Tension
Strings Strings
(Low Duty)

Power frequency withstand voltage of the string kV(rms)

with arcing horns and corona control rings /
grading rings under wet conditions

Switching surge withstand voltage (peak) under

wet conditions

1) Positive kV

2) Negative kV

Impulse flashover voltage (peak) under dry

conditions

1) Positive kV

2) Negative kV

Impulse withstand voltage (peak) under dry

conditions

56/70
 1) Positive kV

2) Negative kV

Salt-fog pollution withstand voltage ( only for kV (rms)

strings with anti-fog units )

Minimum corona extinction voltage under dry kV(rms)

conditions

Radio interference voltage under dry conditions Micro

at 1MHz, at 305kV Volts

Mechanical strength of the complete insulator kN

string along with all hardware fittings

Maximum voltage (in percentage ) across any %

disc in the complete insulator string under phase
to earth voltage ( not applicable for string with
composite insulator units )

Number of insulator units in each string

C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines ) ( Continued )

( To be filled up by the Bidder )

Unit SingleTensi Double

on Tension
Strings Strings
(Low Duty)

Overall length of the set including clamp and all mm

fittings (specify the tolerance also )

Weight of the set, complete with all fittings and kg

arcing horns

Minimum arcing gap distance mm

Electrical resistance of the complete tension ohms

assembly along with jumper connection

Slipping strength of the tension assembly kN

Purity of Zinc used for galvanising %

Minimum No. of one minute dips the ferrous parts No.

can withstand in Standard Preece Test

Minimum weight of Zinc coating per Sq.m. of the gm/sq.m

uncoated surface

57/70
58/70
 C . 21 - Tower Design Particulars : 132 kV Construction
(To be filled up by the Bidder)
Unit

Maximum tension per phase, for purposes of tower design

and application

Suspension towers Newton

Tension towers Newton

Slack span side downleads, `per individual conductor' Newton

Maximum uplift per phase on each crossarm for purpose of

tension tower design Newton

Maximum tension of earth conductor for purpose

of tower design and application:

Suspension towers Newton

Tension towers Newton

Earthwire slack span side downleads Newton

Maximum uplift of each earth conductor on the tower for

purpose of tower design Newton

Minimum clearance between live metal and tower steelwork:

i. with suspension insulator set swing 0° mm

with suspension insulator set swing 15° mm

with suspension insulator set swing 30° mm

with suspension insulator set swing 45° mm

with suspension insulator set swing 60° mm

ii. with jumper loop swing 0° mm

with jumper loop swing 10° mm

with jumper loop swing 20° mm

with jumper loop swing 30° mm

with jumper loop swing 40° mm

Insulator suspension set, unobstructed transverse swing degrees

angle
from vertical

Earth conductor suspension clamps, unobstructed transverse degrees

swing angle from vertical

59/70
Earth conductor maximum shielding angle from vertical at degrees
tower attachment point over outer line conductors

C . 22 - Tower Design Particulars : 220 kV Construction

(To be filled up by the Bidder)

Unit

Maximum tension per phase, for purposes of tower design

and application

Suspension towers Newton

Tension towers Newton

Slack span side downleads, `per individual conductor' Newton

Maximum uplift per phase on each crossarm for purpose of

tension tower design Newton

Maximum tension of earth conductor for purpose

of tower design and application:

Suspension towers Newton

Tension towers Newton

Earthwire slack span side downleads Newton

Maximum uplift of each earth conductor on the tower for

purpose of tower design Newton

Minimum clearance between live metal and tower steelwork:

i. with suspension insulator set swing 0° mm

with suspension insulator set swing 15° mm

with suspension insulator set swing 30° mm

with suspension insulator set swing 45° mm

with suspension insulator set swing 60° mm

ii. with jumper loop swing 0° mm

with jumper loop swing 10° mm

with jumper loop swing 20° mm

with jumper loop swing 30° mm

with jumper loop swing 40° mm

60/70
Insulator suspension set, unobstructed transverse swing degree
angle s
from vertical

Earth conductor suspension clamps, unobstructed transverse degree

s
swing angle from vertical

Earth conductor maximum shielding angle from vertical at degree

s
tower attachment point over outer line conductors
C . 23 - Tower Design Particulars : 400 kV Construction
(To be filled up by the Bidder)

Unit

Maximum tension per phase, for purposes of tower design

and application

Suspension towers Newton

Tension towers Newton

Slack span side downleads, `per individual conductor' Newton

Maximum uplift per phase on each crossarm for purpose of

tension tower design Newton

Maximum tension of earth conductor for purpose

of tower design and application:

Suspension towers Newton

Tension towers Newton

Earthwire slack span side downleads Newton

Maximum uplift of each earth conductor on the tower for

purpose of tower design Newton

Minimum clearance between live metal and tower steelwork:

i. with suspension insulator set swing 0° mm

with suspension insulator set swing 15° mm

with suspension insulator set swing 30° mm

with suspension insulator set swing 45° mm

with suspension insulator set swing 60° mm

ii. with jumper loop swing 0° mm

with jumper loop swing 10° mm

with jumper loop swing 20° mm

with jumper loop swing 30° mm

61/70
 with jumper loop swing 40° mm

Insulator suspension set, unobstructed transverse swing degree

angle s
from vertical

Earth conductor suspension clamps, unobstructed transverse degree

s
swing angle from vertical

Earth conductor maximum shielding angle from vertical at degree

s
tower attachment point over outer line conductors

C . 24 - Tower Design Particulars (Common for all Towers)

(To be filled up by the Bidder)

Unit

Maximum ratio of unsupported length of steel compression

member to their least radius of gyration:

Leg members, ground wire peak members and lower

members of the crossarms in compression

Other members carrying computed stresses

Redundant members

Tension only members

Mild High yield

steel steel
Maximum ultimate stresses, for checking tower designs
not
subjected to test (unless otherwise approved) :

Compression members, Bidder to indicate his design

Assumptions N/mm
2

Tension members (elastic limit) N/mm

2

Shear on bolts N/mm

2

Bearing on bolts N/mm

2

62/70
 C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction
(To be filled up by the Bidder)

TYPE OF TOWER Unit DA DB DC DD

Type of insulator sets Suspensi Tension Tension Tensio

on n

Maximum angle of deviation degree

Normal span length m

Minimum ground clearance of line

conductor at 85°C, normal ground m

Sag of line conductor in normal

span length at 85°C m

Maximum distance of line conductor

below crossarm m

Height above ground of bottom

conductor
Crossarm m

Minimum height of earth conductors

above
upper line conductor : at tower m

: at mid-span m

Vertical spacing between line conductors

at tower :
Minimum m

Actual m

Overall tower height m

Maximum differential foundation

movement permitted under ultimate mm
loads

Clearance between conductors of one

circuit and tower climbing leg of the other
circuit :
Minimum m

63/70
Actual m

Horizontal distance, from tower centre

line of
insulator attachments m

Horizontal distance, from tower centre

line of
earth conductors m

C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction ( Continued )

(To be filled up by the Bidder)

TYPE OF TOWER Unit DA DB DC DD

Tower body dimensions at bottom

crossarm level
(transverse x longitudinal) m

Overall tower base dimensions at ground

line
(transverse x longitudinal) :
Maximum for standard height m
towers

Actual for standard height towers m

Total transverse overturning moment at kN-m.

ground line of standard height tower.

Mass of complete standard height tower kg

above ground line (including bolts/nuts;
bolts/nuts to be indicated separately )

Mass of tower body extension above

ground line :
3 metre body extension only kg

6 metre body extension only kg

9 metre body extension only kg

12 metre body extension only kg - - -

18 metre body extension only kg - - -

C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction

(To be filled up by the Bidder)

TYPE OF TOWER Unit DA DB DC DD

64/70
Type of insulator sets Suspensio Tension Tensi Tension
n on

Maximum angle of deviation degree

Normal span length m

Minimum ground clearance of line

conductor at 85 °C, normal ground m

Sag of line conductor in normal

span length at 85 °C m

Maximum distance of line conductor

below crossarm m

Height above ground of bottom conductor

crossarm m

Minimum height of earth conductors

above
upper line conductor : at tower m

: at mid-span m

Vertical spacing between line conductors

at tower :
Minimum m

Actual m

Overall tower height m

Maximum differential foundation

movement permitted under ultimate loads mm

Clearance between conductors of one

circuit and tower climbing leg of the other
circuit :
Minimum m

Actual m

Horizontal distance, from tower centre

line of
insulator attachments m

Horizontal distance, from tower centre

line of
earth conductors m

C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction ( Continued )

(To be filled up by the Bidder)

65/70
TYPE OF TOWER Unit DA DB DC DD

Tower body dimensions at bottom

crossarm level
(transverse x longitudinal) m

Overall tower base dimensions at ground

line
(transverse x longitudinal)
Maximum for standard height towers m

Actual for standard height towers m

Total transverse overturning moment at kg-

ground line of standard height tower m.

Mass of complete standard height tower kg

above ground line (including bolts/nuts;
bolts/nuts to be indicated separately )

Mass of tower body extensions above

ground line

3 metre body extension only kg

6 metre body extension only kg

9 metre body extension only kg

12 metre body extension only kg - - -

18 metre body extension only kg - - -

25 metre body extension only kg - - -

C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction

(To be filled up by the Bidder)

TYPE OF TOWER Unit DA DB DC DD

Type of insulator sets Suspen Tensi Tensio Tension

sion on n

Maximum angle of deviation degr

ee

Normal span length m

Minimum ground clearance of line

conductor at 85 °C, normal ground m

Sag of line conductor in normal

span length at 85 °C m

66/70
Maximum distance of line conductor
below crossarm m

Height above ground of bottom conductor

crossarm m

Minimum height of earth conductors

above
upper line conductor : at tower m

: at mid-span m

Vertical spacing between line conductors

at tower :
Minimum m

Actual m

Overall tower height m

Maximum differential foundation

movement permitted under ultimate loads mm

Clearance between conductors of one

circuit and tower climbing leg of the other
circuit :
Minimum m

Actual m

Horizontal distance, from tower centre

line of
insulator attachments m

Horizontal distance, from tower centre

line of
earth conductors m

C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction ( Continued )

(To be filled up by the Bidder)

TYPE OF TOWER Unit DA DB DC DD

Tower body dimensions at bottom

crossarm level
(transverse x longitudinal) m

Overall tower base dimensions at ground

line
(transversex longitudinal)
Maximum for standard height towers m

Actual for standard height towers m

67/70
Total transverse overturning moment at kg-
ground line of standard height tower m.

Mass of complete standard height tower kg

above ground line (including bolts/nuts;
bolts/nuts to be indicated separately )

Mass of tower body extensions above

ground line

3metre body extension only kg

6metre body extension only kg

9metre body extension only kg

12metre body extension only kg - - -

18metre body extension only kg - - -

25metre body extension only kg - - -

C . 28 - Foundation Design Particulars

(To be filled up by the Bidder)

Unit

Assumed density of Plain Cement Concrete (PCC) for foundation in dry kg/m3
soil

Assumed density of Plain Cement Concrete (PCC) for foundation in kg/m3

presence of sub-soil water

Assumed density of Re-inforced Cement Concrete (RCC) for kg/m3

foundation in dry soil

Assumed density of Re-inforced Cement Concrete (RCC) for foundation kg/m3

in presence of sub-soil water

28 day concrete cube strength (characteristic strength for M-20 N/mm2

concrete )

28 day concrete cube strength (characteristic strength for M-15 N/mm2

concrete )

Minimum proportion of stub load to be allowed for in the design of stub %

cleats

Density of all type of soils :

1) under dry conditions kg/m3

2) in presence of surface water kg/m3

3
3) in presence of sub-soil water kg/m

68/70
Ultimate bearing capacity of the soil :
1) normal soil under dry condition kN/m2
2
2) normal soil in presence of surface as well as sub-soil water kN/m

3) wet black cotton soil kN/m2

4) fissured rock ( both for dry and wet ) kN/m2

2
5) hard rock kN/m

Angle of repose for :

1) dry soil Degree

2) wet soil due to presence of surface/ sub-soil water Degree

3) wet black cotton soil Degree

4) dry fissured rock Degree

5) wet fissured rock Degree

Ultimate bond between steel and concrete kN/m2

C . 29 - Quality Of Materials
(To be filled up by the Bidder)

Particulars Unit
Towers: Mild steel High tensile steel
Steel Steel Steel Steel nuts
nuts
members and member and bolts
bolts s

Grade/standard

Tensile breaking stress 2

N/mm

Elongation on breaking %

Gauge length of specimen mm

Diameter of specimen mm

Yield point as percentage

of breaking stress

Insulators and fittings: Insulator unit metalwork Phase and

earth
conductor
metal fittings
Steel Malleable Insulator Steel Malleab
cast iron caps le cast

69/70
 iron

Grade/standard

Tensile breaking stress 2

N/mm

Elongation on breaking %

Gauge length of specimen mm

Diameter of specimen mm

Yield point as percentage

of breaking stress %

70/70