Pre-Assembly of Hopper: Larsen & Toubro Limited
Pre-Assembly of Hopper: Larsen & Toubro Limited
Pre-Assembly of Hopper: Larsen & Toubro Limited
Name of the Job Site: 2x600MW ITPCL Power Project,Cuddalore Date: 14/05/13
HIRA No: L&T /ESP/001 Assessment
Team: EV/SKR/KCD
Name of the Main Activity Pre- Assembly of Hopper
Risk Additional Residual Risk
considering Control After applying
existing Measures to Additional Action By
R control bring Risk to Control
/ measures ALARP Level Measures
N (A-Elimination, Safe work
Sl. R Existing Control Measures B-Substitution, method
Probability Rating
Probability Rating
Sub Activity Hazard Risk
Impact Rating
Impact Rating
No / (As per company defined procedure) C- (Give only
Risk Level
Risk Level
E Engineering, the Doc no)
/ D-Signage
L /Warning/
Administrative,
E- PPEs
usage )
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Property EXECUTION
damage Area permit
Electrocution Operator is trained & holding valid license &
Injury to person fit for the job
Fall of material Path is free from any obstacles
R SWM 08
Imbalance Hit to nearby Marching path is identified
Crane objects Escorts is available
2 Movement Improper 2 3 M A,B,C,D,E 1 1 L
approach escorting/ Toppling Boom is in down position
Signaling Hook is in locked position & no oscillation
Reverse horn is working
Availability of bunting pole to caution from
Overhead power cables
Power cut off during movement
------------------------------ ---------------------------
HSEM
CM/SECTION HEAD
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Name of the Job Site: 2x600MW ITPCL Power Project, Cuddalore Date: 14/05/13
HIRA No: L&T /ESP/001 Assessment
Team: EV/SKR/KCD
Name of the Main Activity ERECTION OF HOPPER & STRUCTURE
Additional Residual Risk
Risk
Control After applying
considering
Measures to Additional
R existing control
bring Risk to Control
/ measures Safe work
ALARP Level Measures
N Existing Control Measures method
Sl. (A-Elimination,
Sub Activity R Hazard Risk (As per company defined Action By
Impact Rating
Impact Rating
No B-Substitution, (Give only
/ procedure)
Probability
Probability
Risk Level
Risk Level
C-Engineering, the Doc no)
Rating
Rating
E
D-Signage
/L
/Warning/
Administrative,
E- PPEs usage )
Electrocution
Damage of Signal man in place
underground If soil load bearing capacity is
pipe lines SWM - 08
less, Sal wood sleepers or Clearance for
R Over head power
Toppling of metal plates will be used while underground SWM-09 EXECUTION
lines
POSITIONING crane handling crawler-mounted services. / P&M
Underground cranes
1 OF CRAWLER services Outriggers will be fully extended
3 3 M Avoiding of 2 2 L
CRANE shortcuts
Unstable/soft during lifting operation and the
ground base of the hydraulic jacks
packed with sleepers if the load
bearing capacity of the ground
is not adequate
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Injury to person
Falling of person Use of PPE Keeping the
Damage to Trailer in
Failure of lifting equipment Before lifting, the load will be stable
tools & tackles checked to ensure that it is
Toppling of position
Falling of secure
crane Avoiding
UNLOADING OF R equipment Signal man in place unwanted
STRUCTURAL & Unbalancing of SWL of tools & tackles be 3 2 M person near SWM-08 &
2 HOPPER EXECUTION /
cranes ensured for the load lifting with by the activity SWM-09
FROM TRAILOR P&M
competent person certification 2 2 L
BY CRANE
Using Tag line
Lifting of load as per load
Chart specification
Injury to person
Toppling of Use of PPE
Falling of loose crane
Crushing of Before lifting, the load will be Cleaning of
materials checked to ensure that it is
fingers and leg equipment
Failure of lifting secure before lifting
tools & tackles
ERECTION OF R Unbalancing of Signal man in place 3 2 M Barricading SWM-08 &
of crane SWM-09 EXECUTION
STRUCTURAL & cranes SWL of tools & tackles be
3 HOPPER BY Injury during ensured for the load lifting with
swing area 2 2 L / P&M
Avoiding
CRANE positioning competent person certification
unwanted
Using Tag line person near
Lifting of load as per load chart by the activity
specification
Engaging Skilled workmen
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Ensuring Skilled workmen for
material the activity 3 2 M SWM- EXECUTION
Area barricading 11,12,13
Use of PPE
Use of fall arrester
Preparatory talk before starting
the work
Use Hook chook
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Fall of person Use of PPE
Injury to person Adequate access & fall
Property damage protection EXECUTION
Tilting Area to be barricaded 2 3 M
Bulge Proper holding till fit up work SWM
Sharp edges Proper locking for incomplete 03,04,05&06
work
Floor opening
Hard barricading around the
Improper locking
gap / opening between two
grating
Heavy load not kept for
preventing from bulging
Avoid overlapping
R Fall of material Work permit
Fall of person Use of PPE
Slippage of Injury to person Adequate access & fall
material Property damage protection EXECUTION
Fixing of lifeline Tilting Proper holding till fit up work 2 3 M SWM 10,11
7 & safety nets Stack by the Proper locking for incomplete A,B,C,D,E 2 1 L
safety net work
Improper tying Hard barricading around the
gap / opening between two
grating
Avoid overlapping /Gap
8 Handling of R A,B,C,D,E 1 1 L
Grouting Chemical Ill health Use of Nose mask, Rubber
Suspending Injury to hand gloves
particles person Coverall
Work area barricading
Life line
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Use of PPE
3 2 M
EXECUTION
SWM-14
R Injury to person Use of PPE ERECTION
A,B,C,D,E. SWM
Crushing of Safe access 11,16 INCHARGE
Falling of loose
fingers and leg Providing of life line with fall
materials
Property damage. arrester
Falling of person
Usage of right tool for the job.
Removal of from height
9 ladder & platform Safe handling of removed
Failure of lifting
packing material. 3 2 M 3 1 L
tools & tackles
Disposal of unwanted packing
materials from the workplace.
Firefighting arrangement
_________________________ ____________________________________
Section Head HSEM
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Name of the Job Site: 2x600MW ITPCL Power Project ,Cuddalore Date: 14/05/13
HIRA No: L&T/ESP/001 Assessment Team:
EV/SKR/KCD
Name of the Main Activity Casing Pre assembly & Erection
Residual
Risk
Additional Control Risk After
considering
Measures to bring Risk applying
existing Action By
R/ to ALARP Level Additional Safe work
control
NR Existing Control Measures (A-Elimination, Control method
Sl. measures
Sub Activity /E Hazard Risk (As per company defined B-Substitution, Measures (Give only
No
/ procedure) C-Engineering, the Doc
Probability
Probability
Risk Level
Risk Level
L D-Signage /Warning/ no)
Impact
Impact
Rating
Rating
Administrative,
E- PPEs usage )
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
tying of of Ensure Tying of pipes SWM 12
plates material correctly
slings
Failure of Fall of Use of certified inspected tool
lifting person & tackles, Inspection of Lifting
tools & tools & tackles.
Injury to Ensure fitness certificate of
Plates At R tackles person, 3 2 M Gathering of minimum EXECUTION
lifting equipment
Different Malfunctio Property persons ENGINEER /
Authorized operator & signal P&M
Location ning of Very slow movement
damage man,
lifting of load shifting
equipmen Use of guide rope
Desired elevation to
t Adequate access & fall
be marked
Dislocatio protection
n of load Use of PPEs
Electric Ensure proper earthing of
al welding M/C & job Ensure work area, job
Electrical shock Functioning of ELCB. & welding torch are
UV rays Eye dry
Use of welding face shield
Fire injury Ensure welder is not
Fit Up & Use of fire blanket SWM 02
Welding Burn wearing wet clothing
4 Welding Of fumes& injury Barricading the area & his body is dry 1 L
1
Joints water Work area free from
R Ill 3 2 M Make welding booth EXECUTION
logging health combustible material with proper ventilation ENGINEER /
Horse Fire Extinguisher stand by Keep Power cut off P&M
play Use of PPE switch near to job.
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Burn SWM 03
injury to be kept near to job
combustible material
R Cut Replacement of wheel
Use of spatter arrester
injury under supervision of
Use of grinder face shield & 3 2 M expert EXECUTION
noise Tempo
PPE ENGINEER /
rary Always use clear P&M
hearing Regular inspection of grinding scratch less face
loss m/c. shield.
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
groun
d pipe base of the hydraulic jacks
Unstable/ lines packed with sleepers if the load
soft
Toppli bearing capacity of the ground is
ground
ng of not adequate
crane
Falling of Injury
person to
Failure of perso
n Use of PPE
lifting
Keeping the Trailer in
tools & Dama Before lifting, the load will be
checked to ensure that it is stable position
R tackles ge to
equip secure Avoiding unwanted
Falling of 3 2 M SWM-08 &
ment Signal man in place person near by the EXECUTION /
equipmen SWM-09
Unloading Of t Toppli SWL of tools & tackles be
activity P&M
8 Casing From ng of ensured for the load lifting with
Trailer By Crane Unbalanci
ng of crane competent person certification 2 2 L
cranes Using Tag line
Lifting of load as per load
Chart specification
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Injury s and
during leg
positionin Using Tag line
g Lifting of load as per load chart
specification
Engaging Skilled workmen
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
scaffoldin perso Use of Fall arrester
g n
scaffold inspector Ensure entire scaffold
Falling of Materi joints are ok & scaffold
material al Erection of scaffolds as per the
R standard dimension 3 2 M is locked with firm SWM-05 EXECUTION
dama structure.
ge Area barricading
Imparting refresher
Use of PPE
training for the
Use of tag workmen on
continuous basis
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Hard barricading around the gap /
opening between two grating
Avoid overlapping /Gap
_________________________ ____________________________________
Section Head HSEM
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Name of the Job Site: 2x600MW ITPCL Power Project ,Cuddalore Date: 14/05/13
HIRA No: L&T/ESP/001 Assessment Team:
EV/SKR/KCD
Name of the Main Activity Emitting Frame Pre assembly & Erection
Residual
Risk
Additional Control Risk After
considering
Measures to bring Risk applying
existing Action By
R/ to ALARP Level Additional Safe work
control
NR Existing Control Measures (A-Elimination, Control method
Sl. measures
Sub Activity /E Hazard Risk (As per company defined B-Substitution, Measures (Give only
No
/ procedure) C-Engineering, the Doc
Probability
Probability
Risk Level
Risk Level
L D-Signage /Warning/ no)
Impact
Impact
Rating
Rating
Administrative,
E- PPEs usage )
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Training to workmen
Improper Falling Area cordoned off
tying of of Ensure Tying of pipes SWM 12
plates material correctly Use of additional
Fall of slings
Failure of Use of certified inspected tool
lifting person & tackles, Inspection of Lifting
tools & Injury to tools & tackles.
Ensure fitness certificate of
Shifting Of R tackles person, 3 2 M Gathering of minimum EXECUTION
2 lifting equipment 1 1 L
Frame Materials Malfunctio Property persons ENGINEER /
Authorized operator & signal P&M
ning of damage Very slow movement
man,
lifting of load shifting
equipmen Use of guide rope
Desired elevation to
t Adequate access & fall be marked
Dislocatio protection
n of load Use of PPEs
Electric Ensure proper earthing of
al welding M/C & job Ensure work area, job
Electrical shock Functioning of ELCB. & welding torch are
UV rays Eye dry
Use of welding face shield
Fire injury Ensure welder is not
Fit Up & Use of fire blanket SWM 02
Welding Burn wearing wet clothing
4 Welding Of fumes& injury Barricading the area & his body is dry 1 L
1
Joints water Work area free from
R Ill 3 2 M Make welding booth EXECUTION
logging health combustible material with proper ventilation ENGINEER /
Horse Fire Extinguisher stand by Keep Power cut off P&M
play Use of PPE switch near to job.
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Electric
al cable Functioning of ELCB
shock requirement
Condition of grinding m/c SWM 03
Burn Power cut off switch
Fire injury Work area free from to be kept near to job
R Breaking combustible material Replacement of wheel
Cut
Use of spatter arrester 3 2 M under supervision of EXECUTION
of wheel injury
expert ENGINEER /
noise Tempo Use of grinder face shield &
PPE Always use clear P&M
rary
scratch less face
hearing Regular inspection of grinding
shield.
loss m/c.
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Failure &tack SWM - 08
R of Hook les SWM-09 EXECUTION
assembl TPI All Tool& tackles to be certified by / P&M
y not the Competent person continuous basis
Failure done Periodic Inspection to be
of conducted
Cummun
ication
_________________________ ____________________________________
Section Head HSEM
Name of the Job Site: 2x600MW ITPCL Power Project ,Cuddalore Date: 14/05/13
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
HIRA No: L&T/ESP/001 Assessment Team:
EV/SKR/KCD
Name of the Main Activity Electrode Shifting & Erection
Residual
Risk
Additional Control Risk After
considering
Measures to bring Risk applying
existing Action By
R/ to ALARP Level Additional Safe work
control
NR Existing Control Measures (A-Elimination, Control method
Sl. measures
Sub Activity /E Hazard Risk (As per company defined B-Substitution, Measures (Give only
No
/ procedure) C-Engineering, the Doc
Probability
Probability
Risk Level
Risk Level
L D-Signage /Warning/ no)
Impact
Impact
Rating
Rating
Administrative,
E- PPEs usage )
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Falldown aged
Failure tools SWM - 08
of Hook &tack Use of alternate communication
R training for the SWM-09 EXECUTION
assembl les System.
Erection Using All Tool& tackles to be certified by workmen on / P&M
Tower Crane
y TPI the Competent person continuous basis
Failure not Periodic Inspection to be
of done conducted
Cummun
ication
R Shar Imparting refresher Execution
Material Cut training for the
p Use Hand gloves SWM-18
8 handling(Electrod Injury 3 2 M workmen on 2 1 L
Edge
e) –Manually continuous basis
_________________________ ____________________________________
Section Head HSEM
Name of the Job Site: 2x600MW ITPCL Power Project, Cuddalore Date: 14/05/13
HIRA No: L&T /ESP/001 Assessment EV/SKR/KCD
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Name of the Main Activity INLET & OUT LET FUNNEL PRE ASSEMBLY & ERECTION Team:
Impact Rating
Impact Rating
No B-Substitution, (Give only
/ procedure)
Probability
Probability
Risk Level
Risk Level
C-Engineering, the Doc no)
Rating
Rating
E
D-Signage
/L
/Warning/
Administrative,
E- PPEs usage )
Injury to person
Falling of person Use of PPE Keeping the
Damage to Trailer in
Failure of lifting equipment Before lifting, the load will be stable
tools & tackles checked to ensure that it is
Toppling of position
Falling of secure
crane Avoiding
R equipment Signal man in place
Unloading Of unwanted
Materials Unbalancing of SWL of tools & tackles be 3 2 M person near SWM-08 &
2 EXECUTION /
From Trailer By cranes ensured for the load lifting with by the activity SWM-09
P&M
Crane. competent person certification 2 2 L
Using Tag line
Lifting of load as per load
Chart specification
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Injury to person
Toppling of Use of PPE
Falling of loose crane
Crushing of Before lifting, the load will be Cleaning of
materials checked to ensure that it is
fingers and leg equipment
Failure of lifting secure before lifting
tools & tackles
R Unbalancing of Signal man in place 3 2 M Barricading SWM-08 &
Erection Of Inlet of crane SWM-09 EXECUTION
cranes SWL of tools & tackles be
3 & Out Let By
Injury during ensured for the load lifting with
swing area 2 2 L / P&M
Crane Avoiding
positioning competent person certification
unwanted
Using Tag line person near
Lifting of load as per load chart by the activity
specification
Engaging Skilled workmen
4 Fit Up & Electrical Electrical shock Ensure proper earthing of Ensure work 1 1 L
Welding Of UV rays Eye injury welding M/C & job area, job &
Joints Functioning of ELCB. welding
Fire Burn injury torch are dry
Welding Ill health Use of welding face shield
Ensure
fumes& water Use of fire blanket welder is not SWM 02
logging Barricading the area wearing wet
Horse play Work area free from clothing &
R 3 2 M EXECUTION
combustible material his body is
ENGINEER /
dry
Fire Extinguisher stand by P&M
Make
Use of PPE
welding
booth with
proper
ventilation
Keep Power
cut off switch
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
near to job.
Use
Electrical shock minimum
length of
Burn injury power cable
Cut injury Ensure no joints in power as per SWM 03
Temporary cable Functioning of ELCB requirement
R Electrical hearing loss Condition of grinding m/c Power cut
Work area free from off switch to
Fire 3 2 M EXECUTION
combustible material be kept near
Grinding Of ENGINEER /
5 Breaking of to job 1 1 L
Joints Use of spatter arrester P&M
wheel Replacemen
Use of grinder face shield & t of wheel
noise
PPE under
Regular inspection of supervision
grinding m/c. of expert
Always use
clear scratch
less face
shield.
6 Gas Cutting Fire Burn Injury Handling of gas cylinder in Inspection of 1 1 L
Explosion Property trolley gas hoses &
damage Use of fire blanket leak test to
Health be carried
Eye injury Use of flash back arrester out
Heat stroke Work area free from intermittently
Heat cramps combustible material during job
3 3 M EXECUTION
Fatigue Area barricading Monitor the ENGINEER
R SWM 04
Fire extinguisher stand by pressure of
gas cylinder
Use of PPE
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Replace the
torch nozzle
as soon as
carbon
deposition
starts.
Regular inspection. Imparting
refresher
training for
the workmen
on
continuous
basis
Fall of material Work permit
Fall of person Use of PPE
Injury to person Adequate access & fall
Slippage of protection
material Property damage EXECUTION
Area to be barricaded 2 3 M
Tilting
Fixing of ladder Proper holding till fit up work SWM
Bulge
6 & platform Proper locking for incomplete A,B,C,D,E 2 1 L 03,04,05&06
Sharp edges work
Floor opening Hard barricading around the
Improper locking gap / opening between two
grating
Heavy load not kept for
preventing from bulging
Avoid overlapping
7 Fixing of lifeline R Slippage of Fall of material Work permit A,B,C,D,E 2 1 L
& safety nets material Fall of person Use of PPE
Tilting Injury to person Adequate access & fall
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
Property damage protection EXECUTION
Proper holding till fit up work 2 3 M SWM 10,11
Stack by the Proper locking for incomplete
safety net work
Improper tying Hard barricading around the
gap / opening between two
grating
Avoid overlapping /Gap
R Injury to person Use of PPE ERECTION
A,B,C,D,E. SWM
Crushing of Safe access 11,16 INCHARGE
Falling of loose
fingers and leg Providing of life line with fall
materials
Property damage. arrester
Falling of person
Usage of right tool for the job.
Removal of from height
9 ladder & platform Safe handling of removed
Failure of lifting
packing material. 3 2 M 3 1 L
tools & tackles
Disposal of unwanted packing
materials from the workplace.
Firefighting arrangement
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.
LARSEN & TOUBRO LIMITED
THERMAL POWER PLANT CONSTRUCTION
Ref: PM 01 A Rev 03
HIRA REGISTER
R Use PPEs SMW-19 EXECUTION
24 Volt lamp
Attendant with IN OUT register
Communication system
recess time
Provision of life line
Attendant Standby
Emergency vehicle standby
Use PPEs
Training
_________________________ ____________________________________
Section Head HSEM
R
Severity of Aspect (Impact)
: Routine
Value Description NR: Non Routine
Massive effect
5
E : Emergency
1. Persistent severe environmental damage or severe nuisance extending over a large area
2. Hi terms of commercial or recreational use or natural conservation
3. A major economic loss for the company
L : Legal Requirement
4. Constant and or highly exceeding statutory or prescribed limits
Major effect
RISK ASSESSMENT MATRIX
1. Severe environmental damage.
4 2. The company is required to take extensive measures to restore polluted or damaged ICONSEQUENCE
MPACT
environment to its original state.
3. Exceeding statutory or prescribed limits. 1 2 3 4 5
Localised effect
1. Limited loss of discharges to known toxicity 1
2
1. Contamination damage sufficiently to attack the environment B 3 MEDIUM RISK
2. Single exceed of statutory or prescribed criterion I
L
3. Single complaint. No permanent effect on environment I
Slight effect T
4 HIGH RISK
1. Local environmental damage. Y
1
2. Within the fence and within systems. 5
3. Negligible financial consequences.