2022.10.27B Dewatering Screw Press

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Screw Press

Sludge Dewatering Machine

2022/10/27
GN Screw Press
Sludge Dewatering Machine Brief Introduction
GN screw press sludge dewatering machine is a kind of economic and environmental
friendly sludge dewatering equipment. It is a new type of sludge extrusion dewatering
equipment by using the principle of screw extrusion, through the strong squeezing force
generated by the change of screw diameter and screw pitch, and the tiny gap between
the floating ring and the fixed ring, to realize solid-liquid separation.

GN dewatering screw press is composed of fully automatic control cabinet, flocculation


modulation box, sludge thickening and dewatering device, and liquid collecting tank.
GN dewatering screw press is with automatic control technology, which can realize the
flocculation fully automatic operation, and continuously complete the sludge thickening
and squeezing, finally return or discharge the collected filtrate liquid.

GN screw press dewatering machine is widely used in sewage treatment projects of


municipal, aquaculture, food, starch, oil, pharmaceutical, chemical, paper, leather and
other industries

Advantages of Screw Press Sludge Dewatering Machine


•1. Suitable for wide range sludge dewatering and can be used for oily sludge treatment.
•2. Operating continuously and automatically, not easy to block.
•3. Low investment and operation cost, no secondary pollution.
•4. Energy saving and environmental friendly, compact design with small footprint.
•5. Sludge can be dewatered under aerobic conditions to avoid phosphorus release from anaerobic sludge
dewatering.
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GN Screw Press
Working Principle

Process description
1. The sludge is delivered to the metering tank through the sludge pump, and then the sludge flows into the flocculation mixing tank. The excess sludge flows back to
the sludge tank from the overflow pipe.
2. Inject polymer flocculants into the flocculation mixing tank, alum floc formed after stirring, and then enters into the dewatering section of the screw press after
gravity concentration section.
3. Along the direction of the mud cake discharge outlet, the screw pitch of the screw gradually becomes smaller and compressed by the pressing plate, so that the
internal pressure in the main body becomes larger. After the purpose of dewatering is achieved, the mud cake is discharged.
4. Self cleaning: the rotation of the screw shaft drives the continuous rotation of the floating ring. The equipment relies on the movement between the fixed ring and
the floating ring to realize the continuous self-cleaning process, so as to ingeniously avoid the blocking problems commonly existing in the traditional dewatering
equipment.
5. The clean filtrate after treatment by GN dewatering screw press is discharged from the filtrate port.
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GN Screw Press
Working Principle

Features of Screw Press Sludge Dewatering Machine


•1. The main body of the screw press sludge dewatering machine is a filtration device composed of fixed ring and moving ring, in which the screw axis runs through. The
front section is for concentration and the back section for dewatering.
•2. The filtering gap formed between the fixed ring and the moving ring of the dewatering screw press and the pitch of the screw axis gradually decreased from the
concentration section to the dewatering section.
•3. The rotation of the screw press shaft not only pushes the sludge from the concentration section to the dewatering section, but also continuously drives the moving ring
to clean the filtering gap to prevent clogging.
•4. After gravity concentration in the concentration section, sludge is transported to the dewatering section. In the process of advance, with the gradual decrease of
filtering gap and screw pitch, and the blocking effect of back pressure plate, a great internal pressure is generated; leading the volume is constantly reduced, so as to
achieve the purpose of full dewatering.
•5. The screw press sludge dewatering machine is generally suitable for sludge concentration of 2000 mg / L to 50000mg / L, and the moisture content (water / dry solid
weight) of sludge after dewatering is generally about 80% , and moisture content (total water / water & solid weight) is about 44%.
• 6. It is the soft materials sludge with particle diameter less than 2mm that are recommended to feed into the dewatering screw press , which can prevent the equipment
from blocking and wearing. If feed the screw press with hard material, the equipment need to be equipped with screw conveyor plate sprayed with the wear-resistant
coating.

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Sludge Dewatering Machine
Advantage/Weakness Comparison

Screw Press
Decanter
Type Screw Press Filter Press
Centrifuge
Energy Consumption Low Moderate High
Labor Intensity Low High Low
Footprint Low High Low
Automation Degree High Low High
Filter Press
Investment Low High High
Sludge Moisture
High Low Moderate
Content
Operating Cost Low Moderate Moderate
Capacity Low High High
Capability for Oily
Sludge treatment
Moderate Low High Decanter
Centrifuge

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Technical Specifications
Configuration Parameter

Screw Screw Flushing Flushing Water


Model Screw Nos. Agitator Power Total Power Weight (KG)
Diameter Power Pressure (L/H)

GNDL131 130mm 1 0.2KW 0.2KW 0.4KW 20 205


GNDL201 1 0.37KW 0.2KW 0.57KW 30 290
200mm
GNDL202 2 0.74KW 0.2KW 0.94KW 30 470
GNDL301 1 0.55KW 0.4KW 0.95KW 0.1Mpa-0.2Mpa 40 820
GNDL302 300mm 2 1.1KW 0.55KW 1.65KW (No high 80 1350
pressure flushing
GNDL303 3 1.65KW 0.55KW 2.2KW device is 120 1820
GNDL401 1 1.1KW 0.55KW 1.65KW required) 70 1990
GNDL402 2 3KW 0.75KW 3.75KW 140 3310
400
GNDL403 3 4.5KW 1.1KW 5.6KW 210 4380
GNDL404 4 6KW 0.75KWx2 7.5KW 280 6170
Remark:The above information is for reference only. According to the actual production situation, the parameters will be slightly changed.

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Technical Specifications
Handling Capacity

Capacity for Sludge with Different Concentration


Standard Capacity
Model
(For Dry Solids) 2000mg/L 10000mg/L 20000mg/L 30000mg/L 40000mg/L 50000mg/L

GNDL131 4~14 kg/h ~2m³/h ~0.6m³/h ~0.5m³/h ~0.4m³/h ~0.3m³/h ~0.28m³/h


GNDL201 8~20 kg/h ~4m³/h ~1.2m³/h ~0.75m³/h ~0.6m³/h ~0.5m³/h ~0.4m³/h
GNDL202 16~40 kg/h ~8m³/h ~2.4m³/h ~1.5m³/h ~1.2m³/h ~1m³/h ~0.8m³/h
GNDL301 20~70 kg/h ~10m³/h ~3m³/h ~2.5m³/h ~2m³/h ~1.5m³/h ~1.4m³/h
GNDL302 40~140 kg/h ~20m³/h ~6m³/h ~5m³/h ~4m³/h ~3m³/h ~2.8m³/h
GNDL303 60~210 kg/h ~30m³/h ~9m³/h ~7.5m³/h ~6m³/h ~4.5m³/h ~4.2m³/h
GNDL401 67.5~160 kg/h ~33.7m³/h ~10m³/h ~6.5m³/h ~5m³/h ~4m³/h ~3.2m³/h
GNDL402 135~320 kg/h ~67.5m³/h ~20m³/h ~13m³/h ~10m³/h ~8m³/h ~6.4m³/h
GNDL403 200~480 kg/h ~100m³/h ~30m³/h ~19.5m³/h ~15m³/h ~12m³/h ~9.6m³/h
GNDL404 266~640 kg/h ~133m³/h ~40m³/h ~26m³/h ~20m³/h ~16m³/h ~12.8m³/h

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GN Screw Press
Features

1. The main body material is stainless steel 304, with high structural strength, good corrosion
resistance and easy maintenance.
Features Description 2. The motor and are famous brands with high stability.
3. The main electrical components are Siemens, Schneider, ABB and other famous brands

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Dewatering Screw Press
Features

1. The floating ring and fixed rings are made of SS304 stainless steel.
2. It has self-cleaning function, is not easy to block, and has long service life.
Features Description 3. It can be used to treat oily sludge.
4. Adopt SS304 screw shaft

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GN Screw Press
Features

Double Unit Triple Unit

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GN Screw Press
Features

Dewatering Screw Press and Chemical Dosing Unit


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GN Facilities

No. 1 Factory: Headquarter Office No. 2 Factory: Centrifuge & Pump Manufacture

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GN Facilities
Centrifuge Workshop

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GN Facilities
Fabrication & Coating

Ball Blasting and Paint


Laser Cutting Plasma cutting

Welding
Powder Coating Skid Mounted Integrated Screw Press System
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USA Branch
GN Solids America

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Contact
GN Branches

China Headquarter USA Branch Russia Branch

Hebei GN Separation and Conveying GN Solids America LLC


GN Solids Russia
Equipment Co.,Ltd
• Email: [email protected]
• Email: [email protected]
• Email: [email protected] Web: www.gnsolidsamerica.com
• Web: www.gnseparation.ru
• Web: www.gnseparation.com Tel: +1-713-8780880
• Tel: +7 925 304 25 70
• Tel: +86-316-5276988 • Fax:+1-832-288-5917
• Address: г.Москва.Радонежского
• Fax:+86-316-5276990 • Address: 6710 Windfern Road,
Сергия ул.
• Address: No. 1 Zhongxun Road Houston, TX 77040, USA
Dachang Chaobai River Industry
Zone, Langfang, Hebei,China
• Location: 40KM to Beijing
International Airport

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