English BK-200mini - Service Manual - 2020.02.10 - WZH

Automatic chemistry analyzer
BK-200mini
Service Manual
Biobase Biodustry (Shandong) Co., Ltd

Description
Intellectual property
Biobase Biodustry (Shandong) Co., Ltd. (hereinafter referred to as “our

company” or “us”) owns the intellectual property rights to this service manual
and intends to maintain the contents of this manual as confidential information.
This manual is for reference only.
This manual and its all intellectual property rights (including Copyrights) belong
to our company. No part of this manual may be disclosed by any
means ,including, but not limited to, photography, photocopying, release,
amendment, reproduction, distribution, rent, adaptation or translation, without the
prior written permission of our company.
Our company reserves the right to interpret this manual.
Our company reserves the right to amend the contents of the manual without
prior notice.
Our company reserves the right to change the technology without prior notice.
Our company reserves the right to modify the product specifications without prior
notice.
Description -1
Description
Statement
Our company makes no warranties of any kind with respect to this manual,
including, but not limited to, warranties of implied merchantability and fitness for
a particular purpose.
Our company is responsible for the safety, reliability and performance of the
product when all of the following requirements are met:
 Assembly operations, expansion, re-adjustment, improvement, repair and
replacement of parts are performed by professionals recognized by our
company.
 All repairs involving replacement parts and supporting accessories and
consumables are original (original) or approved by our company.
 The relevant electrical equipment complies with national standards and the
requirements of this user manual.
 Product operation is carried out in accordance with this user manual.
Description -2
Description
Revision statement
This document applies to the latest and higher version of the software listed. A
new version of the document will be released if subsequent software releases
result in changes to the information in this document.
Initial version: V1.0, Mar, 2019
Software version: SHY-200-KZ-V1.0.0
The purpose of creating this document is to improve the integrity and practicality
of the service manual.
Description -3
Description
Dimensions and weight

External size: 625mm×425mm×460mm
Net weight: 36kg
Product Categories
The classification criteria are described below:
 Overvoltage category: Overvoltage category (Ⅱ)
 Pollution level: Pollution level(Ⅱ)
 Noise level: 75dB(A distance of more than 1m from the analyzer)
 Installation environmental conditions:
a) Indoor use.
b) Altitude does not exceed 2000m.
c) Temperature range 15℃～30℃.
d) The maximum relative humidity is 85% when the temperature is lower than 30℃.
e) Power supply voltage fluctuation is not more than ±10% of the nominal voltage.
f) Typical transient overvoltage present on the main supply.
g) Applicable rated pollution level.
h) No abnormal noise equipment nearby.
i) The equipment complies with the emission and immunity requirements of IEC 61326-1. It
is forbidden to use the equipment beside strong radiation sources (such as unshielded RF
sources), otherwise it may interfere with the normal operation of the equipment.
 Equipment category: Laboratory equipment.
 Connection to the network power supply: Detachable power cord.
 Operating conditions: Continuous.
Transportation and storage
 Transportation
When the instrument is in the packaging status, take care to prevent rain and sun exposure
during transportation to prevent severe impact, heavy pressure and dumping.
Attention: If the instrument has been unpacked and needs to be moved, repack the instrument
before moving.
 Storage
The packaged instrument should be stored at -10℃～40℃, relative humidity is not more than
85%, no corrosive gas and well ventilated environment.
Description-4
Description
After-sales service and contact information

After sales service
Please contact our company's customer service center.
Service
a) Confirm the fault and repair method: First contact the customer service center to confirm the
fault condition, and confirm that the repair method is home repair or return to the factory for
repair.
b) Maintenance costs are negotiated with our company according to the specific situation.
c) Freight: If the instrument is shipped to our company for maintenance, the user must bear the
freight (including customs fees).
Return
a) Obtain a return permission. Get in touch with our company's customer service center and
inform the product serial number (see the instrument nameplate) to explain the reason for the
return. If the product serial number cannot be clearly identified, our company will not return
the product.
b) Under the premise of obtaining the right to return the goods, please follow our company's
requirements to handle the relevant procedures.
Contact information
Company name: Biobase Biodustry (Shandong) Co., Ltd
Address: NO.51 South Gongye Road, Jinan, China
Service Email: [email protected]
Phone: +86-531-81219801/03
Zip code: 250000
Description -5
Catalogue
Catalogue
Statement.........................................................................................................................................................................2
After-sales service and contact information................................................................................................................... 5
Catalogue........................................................................................................................................................................ 1
Security Information....................................................................................................................................................... 1
1 System Overview.........................................................................................................................................................1
1.1Overview............................................................................................................................................................2
1.2Overall Structure........................................................................................................................................2
1.2.1Overall Appearance................................................................................................................................ 2
1.2.2Composition of Analyzer....................................................................................................................... 4
1.2.3 Structure of Movement..........................................................................................................................5
1.2.4 Function of Movement.......................................................................................................................... 6
2 System Performance and Test Progress...................................................................................................................... 1
2.1 Main Performance Parameters......................................................................................................................... 2
2.1.1 General Parameters................................................................................................................................2
2.1.2 Sample Parameters................................................................................................................................ 3
2.1.3 Reagent Parameters............................................................................................................................... 4
2.1.4 Reaction Parameters.............................................................................................................................. 4
2.1.5 Configuration.........................................................................................................................................5
2.2 Testing Process................................................................................................................................................. 5
2.2.1 The Start-up Process..............................................................................................................................5
2.2.2 Description of Test Process................................................................................................................... 5
2.2.3 Horizontal Axis Diagram of Test Points............................................................................................... 6
3 Installation Requirements and Steps........................................................................................................................... 1
3.1 Overview...........................................................................................................................................................2
3.2 Check before installation.................................................................................................................................. 2
3.2.1 Environment Check............................................................................................................................... 2
3.2.2 Configuration Check..............................................................................................................................2
3.3 Installation Requirements................................................................................................................................. 3
3.3.1 Installation space requirements............................................................................................................. 3
3.3.2 Power Supply and Noise....................................................................................................................... 3
3.3.3 Water Supply and Drainage...................................................................................................................4
3.4 Configuration Requirements of PC.................................................................................................................. 4
3.4.1 Processor Requirements........................................................................................................................ 4
3.4.2 Memory requirements........................................................................................................................... 4
3.5 Installation Steps...............................................................................................................................................4
3.5.1 Check Before Unpacking...................................................................................................................... 4
3.5.2 Unpacking..............................................................................................................................................5
3.5.3 The Connection of Instrument...............................................................................................................7
3.5.4 Connection of Analyzer.........................................................................................................................8
4 Introduction of Module................................................................................................................................................1
4.1 Housing Module............................................................................................................................................... 2
4.1.1 Module Function and Composition.......................................................................................................2
4.1.2 Maintenance of Top Cover....................................................................................................................2
4.1.3 Maintenance of Rear Panel....................................................................................................................3
4.1.4 Maintenance of Face Panel....................................................................................................................4
4.1.5 Maintenance of housing........................................................................................................................ 4
4.1.6 Maintenance of Gas Spring................................................................................................................... 6
4.2 Reaction Tray Module...................................................................................................................................... 7
4.2.1 Module Function and Composition.......................................................................................................7
4.2.2 FRU List................................................................................................................................................ 8
4.2.3 Maintenance of Temperature Sensor.....................................................................................................8
4.2.4 Maintenance of Reaction Tray Assembly............................................................................................. 9
4.2.5 Maintenance of Optoelectronic Switch Assembly..............................................................................10
Catalogue-3
Catalogue
4.2.6 Maintenance of Stepping Motor Assembly.........................................................................................11

4.2.7 Maintenance of Reaction Cups............................................................................................................12
4.3 Reagent &Sample Tray Module.....................................................................................................................13
4.3.1 Module Function and Composition.....................................................................................................13
4.3.2 FRU List.............................................................................................................................................. 14
4.3.3 Maintenance of Reagent & Sample Tray Assembly........................................................................... 14
4.3.4 Maintenance of Reagent & Sample Pot Assembly............................................................................. 15
4.3.5 Maintenance of Refrigeration Assembly.............................................................................................16
4.3.7 Maintenance of Stepping Motor..........................................................................................................18
4.4 Plunger Pump Component..............................................................................................................................19
4.4.2 FRU List.............................................................................................................................................. 20
4.4.3 Maintenance of Plunger Pump............................................................................................................ 20
4.5 Reagent &Sample Arm Component...............................................................................................................21
4.5.2 FRU List.............................................................................................................................................. 21
4.5.3Maintenance of Reagent & Sample Needle Assembly........................................................................ 21
4.5.4 Maintenance of Stepping Motor in Up and Down (or Left and Right) direction............................... 22
4.5.5 Maintenance of Optoelectronic Switch Assembly in Up and down (or left and right) direction.......24
4.5.6 Maintenance of Liquid Level Detection Board...................................................................................24
4.6 Stirring Arm Component................................................................................................................................ 28
4.6.2 FRU List.............................................................................................................................................. 29
4.6.3 Maintenance of Stirrer.........................................................................................................................29
4.6.4 Maintenance of Stirring Motor............................................................................................................30
4.6.5 Maintenance of Optoelectronic Switch Assembly in Up and down (or left and right) direction.......31
4.6.6 Maintenance of Stepping Motor in Up and Down (or Left and Right) direction............................... 32
4.7 Cleaning Arm Component..............................................................................................................................33
4.7.2 FRU List.............................................................................................................................................. 33
4.7.3 Maintenance of Cleaning Needle........................................................................................................ 33
4.7.4 Maintenance of Stepping Motor..........................................................................................................34
4.8 Optic-electronic Measurement Module..........................................................................................................37
4.8.3 Maintenance of Optical Path Component........................................................................................... 38
4.8.4 Maintenance of Optical Fiber..............................................................................................................38
5 Hardware Circuit..........................................................................................................................................................1
5.1 Overview...........................................................................................................................................................2
5.2 Schematic Circuit Diagram.............................................................................................................................. 3
5.3 Schematic Circuit Introduction.........................................................................................................................4
5.3.1 AD Board...............................................................................................................................................4
5.3.2 Driving Module..................................................................................................................................... 5
5.3.3 Communication Board...........................................................................................................................6
5.3.4 Pump & Valve Transfer Board..............................................................................................................7
5.3.5 Liquid Level Detection Board............................................................................................................... 7
5.3.6 Transfer Interface Board........................................................................................................................8
6 Water System............................................................................................................................................................... 1
6.1 Overview...........................................................................................................................................................2
6.2 Water System Diagram.....................................................................................................................................2
6.3 Working Principle of Water System.................................................................................................................2
6.3.1 Precise Sampling Module......................................................................................................................3
6.3.2 Automatic Cleaning Module of Reaction Cups.................................................................................... 4
6.3.3 Water Intake Module............................................................................................................................. 4
6.3.4 Waste Module........................................................................................................................................4
6.3.5 Others.....................................................................................................................................................5
Catalogue-2
Catalogue
6.4 Maintenance of Water System..........................................................................................................................6

6.4.1 Overview............................................................................................................................................... 6
6.4.2 Precise Sampling Module......................................................................................................................7
6.4.3 Automatic Cleaning Module of Reaction Cups.................................................................................... 8
6.5 Materials of Water System............................................................................................................................. 12
6.5.1 Pumps.................................................................................................................................................. 12
6.5.2 Valves.................................................................................................................................................. 12
6.5.3 Joints.................................................................................................................................................... 12
6.5.4 Pipes.....................................................................................................................................................13
7 Adjustment and Maintenance...................................................................................................................................... 1
7.1 Basic Operation................................................................................................................................................ 2
7.1.1 Overall Operation.................................................................................................................................. 2
7.2 Module Adjusting............................................................................................................................................. 2
7.2.1 Instrument Check...................................................................................................................................2
7.2.2 Instrument Adjustment.......................................................................................................................... 3
7.2.3 Washing&&Background..................................................................................................................... 12
7.2.4 Absorbency Test.................................................................................................................................. 12
8 Alarm and Fault Handling........................................................................................................................................... 1
8.1 Troubleshooting methods................................................................................................................................. 2
8.1.1 Introduction............................................................................................................................................2
8.1.2 Observing instrument failure prompt.................................................................................................... 2
8.1.3 Identifying instrument faults................................................................................................................. 2
8.2Instrument failure and treatment....................................................................................................................... 3
9 Maintenance.................................................................................................................................................................1
9.1 Cooling Fan&Cooling Fin................................................................................................................................ 2
9.1.1 Occasion of Maintenance...................................................................................................................... 2
9.1.2 Tools of Maintenance............................................................................................................................ 2
9.1.3 Maintenance Steps.................................................................................................................................2
9.1.4 Checking and Validation....................................................................................................................... 2
9.2 Automatic Cleaning Pipeline Maintenance......................................................................................................2
9.2.3 Required Material.................................................................................................................................. 3
9.3 Maintenance of Water Inlet Filter.................................................................................................................... 4
9.4 Maintenance the Waste Pipeline of Cleaning Tank......................................................................................... 5
9.4.3 Required Material.................................................................................................................................. 5
9.5 Maintenance of Pure Water Flow of the Cleaning Tank..................................................................................6
9.6 Maintenance of the Reagent&Sample Tray..................................................................................................... 7
9.7 Maintenance of the Halogen Lamp.................................................................................................................. 8
Catalogue-3
Catalogue

Appendix A Product Support Reagents..........................................................................................................................1
Appendix B Cross Contamination Reference Sheet.......................................................................................................3
Catalogue-4
Security Information
This chapter introduces the safety symbols used in the service manual and their meanings. It summarizes
the safety hazards and precautions when using the instrument, as well as the labels and specific meanings
attached to the instrument, and lists whether the content of toxic or hazardous substances or elements in
the instrument meets relevant standards.
Security Information-1
Safety symbol
Various safety symbols are used in this service manual and the analyzer to remind you of the things you
need to be aware of during operation. As shown in the following table:
Symbol Sign language Description

Used for reagent&sample probes and waste drains.
Biological
Indicates a risk of biological infection, and if not
infection risk
followed, there may be a risk of biological infection.
Used for halogen lamp position. Indicates a burn
Prevent burns hazard and may be burnt if contacted or not
followed.
Used to indicate a static-sensitive device or to
Electrostatic
indicate a device or connector that has not been
sensitive device
tested for antistatic.
Used for the position of moving parts such as sample
arm, mixing arm, cleaning mechanism, etc..
Prevent moving
Indicating potential danger, the operator must be
parts
trained, if not in accordance with the instructions,
may cause personal injury.
Protective For internal and external grounding. Please ensure

grounding that the instrument is well grounded.
Indicates correct upright position of the transport

This way up
package.
Contents of the transport package are fragile

Fragile
therefore it shall be handled with care.
Keep away
Transport package shall be kept away from rain.
from rain
Do not roll Transport package shall not be rolled.
Stacking of the transport package is not allowed and

Do not stack
no load should be placed on the transport package.
ISecurity Information-2
Safety precautions
Introduction
For use of this instrument safely, please read the following safety precautions carefully. Any operation
that violates the following safety precautions may result in personal injury or damage to the instrument.
Warning:
In all cases marked with this warning sign, the user manual is required to clarify the
nature of the potential hazard and any countermeasures that must be taken. If you do
not follow the instructions in this user manual, the protective measures provided by
this instrument may be invalid.
Biological infection risk

Please observe the following precautions to effectively protect against biological infection risk.
Biological infection risk:
 Improper use of the sample may result in infection. Do not touch samples, controls,
calibrators, mixtures, and waste directly with your hands. Always wear gloves,
work clothes to prevent infection, and wear protective glasses if necessary.
 If the sample is inadvertently in contact with the skin, please follow the user's work
standards immediately and consult a doctor.
Prevent moving parts from causing personal injury

Please observe the following precautions to prevent personal injury caused by moving parts of the
instrument.
Warning：
 When the instrument is working, there is a potential danger. The operator must be
professionally trained and must follow the instructions to ensure operation in a safe
area.
 Do not touch the moving parts of the instrument while the instrument is in
operation. Moving parts include sample arm, stirring arm, cleaning mechanism,
reagent&sample tray, reaction tray, etc.
 Do not put your fingers or hands into open parts while the instrument is working.
Prevent burns
Please observe the following precautions to prevent burns from the halogen lamp.
Prevent burns:
 Do not touch the light source box after the system is turned on.
 When replacing the halogen lamp, the lamp must be replaced after the power is
turned off and wait at least 20 minutes for the halogen lamp to cool down,
otherwise the high temperature halogen lamp and the light source box may cause
burns.
Prevent light sources from causing personal injury

Please observe the following precautions to prevent personal injury caused by light source or barcode
scanner.
Warning：
 When working with the instrument, please do not look at the light source or the
beam emitted by the barcode scanner directly. These beams will cause damage to
eye.
 Before checking the light source,please turn off the main power supply and wait at
least 20 minutes until the light source cools . Do not touch the light source before it
cools down to avoid burns.
Chemical danger protection

Please observe the following precautions to prevent personal injury caused by dangerous chemicals.
Warning：
Some reagents may damage the skin. Please use the reagents carefully to prevent
direct contact with your hands or clothes. If your hands or clothes come in contact
with the reagent, rinse immediately with soap and water.If the reagent accidentally
enters the eye, rinse with plenty of water immediately and then consult an
ophthalmologist.
Disposal of waste
Please observe the following precautions to dispose waste water to prevent environmental pollution and
personal injury caused by waste water.
 Some substances in reagents, controls, calibrators, cleaning fluids, or waste liquids
are subject to pollution regulations and emission standards. Please comply with
local emission standards and consult the relevant reagent manufacturer or
distributor.
 When disposing waste, be sure to wear gloves and overalls to prevent infection,
and wear protective glasses if necessary.
Prevent fires and explosions

Please observe the following precautions to prevent fire and explosion.
Warning：
Alcohol is flammable and must be used with great care.
Disposal of instrument
Please dispose discarded equipment as per the following requirements.
Warning：
Some substances in discarded instruments are subject to pollution regulations.

Dispose of used instruments in accordance with local waste disposal standards
Device is out of service

To reduce or eliminate the risk associated with disuse of equipment, such as repair, transportation, or
disposal, comply with the following precautions.
Warning：
During the process of equipment maintenance, transportation or disposal, please
clean and disinfect the parts with biological risk such as the surface of the
instrument ,the reagent&sample probes, stirrer, etc., and remind the relevant
personnel of the risks of instruments to avoid biological risks or other hazards
during handling or maintenance.
1 System Overview
System Overview-1
System Overview
1.1Overview
The full name of this product is BK-200mini automatic chemistry analyzer, which is used for
quantitative analysis of clinical chemical components of serum, plasma, urine, cerebrospinal fluid
and other samples. The analyzer consists of analysis department, operation department (computer
system), result output department (printer), accessories and consumables.
Figure 1-1 BK-200mini
1.2Overall Structure
The internal structure of the analyzer adopts the scheme of "two trays + one needle + one
stirrer", which is specifically a reaction tray, a reagent & sample tray, a reagent& sample needle
and a stirrer. One reagent & sample needle is used for adding sample, reagent 1 and reagent 2, and
one stirrer is used for reagent stirring and sample stirring. The optic-electronic measurement
module adopts the method of post-splitting to conduct real-time photoelectric acquisition of the
reaction cup. During the test, the automatic cleaning module is responsible for the automatic
cleaning of the reaction cup.
1.2.1Overall Appearance
Figure1-2 Front view
System Overview-2
System Overview
Figure1-3 Right view
Figure1-4 Real view
System Overview-3
System Overview
No. Name Note

Protect the sampling system, detection unit and reagent sample
1 Top cover
tray.
Observation Here you can observe the working conditions of the internal
2
window sampling system, detection unit, etc.
3 Face panel Use during instrument maintenance.
4 Housing The power switch is located on the right side of the housing.
5 Power panel Turn on or off power and power cord connections.
6 Main power Power switch for the operation system .
7 Cooling power Power switch for the cooling system .
8 Power Power switch for the overall analyzer .
9 Fuse Protect the circuit for safe operation
Power input
10 Power the analyzer
connector
Communicati
11 Connect the analyzer to the computer
on interface
12 L frame Fix ground bolt, aviation connector, water outlet and water inlet .
13 Ground bolt Connect to ground
Aviation Connect the float switches of pure water and waste water , to
14
connector achieve the alarm of low or high level
15 Outlet Connect the snake pipe to empty waste water
16 Inlet Connect the TPU pipe to provide pure water for the analyzer
1.2.2Composition of Analyzer
Figure1-5 Composition of the analyzer
System Overview-4
System Overview
Name Note
Reagent &sample It is divided into reagent and sample locations, reagent bottles and sample cups
plate unit can be placed respectively, and the refrigerating temperature in the inner ring is
2~8℃.
Reaction plate 48 reaction cups are fixed and the reaction temperature is suitable and constant .
unit
Precision It can realize the precise extraction and discharge of reagent or sample.
sampling unit
Automatic The reaction cup can be cleaned automatically in three stages to realize the reuse
cleaning unit of the reaction cup.
Optic-electronic Optical path component uses mode of "first absorption then spectroscope "to
measurement unit realize the measurement of eight wavelengths.
refrigeration The reagent and samples were cooled by air for 24 hours at a temperature of
component 2~8℃.
Piston pump Provides power and control over the absorption and discharge of samples or
component reagents precisely.
Reagent & To drawn the reagent or sample from the reagent & sample tray and then
sample arm discharge it into the reaction cup to realize the sampling and cleaning action.
component
Stir component Stir the reagent and sample mixture in the reaction cup.
Cleaning arm To control the movement of the cleaning arm, and to clean the reaction cup in
component three stages automatically .
Pump & Valve Control the filling and discharging of reaction cup during automatic cleaning.
component
Note: Please refer to chapter 4 for the location of refrigeration components and the replacement of
each component in the diagram.
1.2.3 Structure of Movement
1-Piston pump. 2-Cleaning arm. 3-L frame. 4-Reaction tray. 5-Reagent&sample arm.
6-Cleaning tank 1. 7-Reagent&sample tray. 8- Circuit board assembly. 9-Switching
power supply unit. 10-Miniature diaphragm pump. 11-Valve. 12-Halogen lamp.
13-Optical path component. 14-Cleaning tank 2. 15-Mixing arm. 16-Switch Power .
Figure1-6 Structure of movement
System Overview-5
System Overview
The structure of the analyzer movement is mainly composed of a reagent&sample tray, a

sampling system, a reaction system, a stirring system, a cleaning system, a refrigeration system, a
optic-electronic measurement unit system, a water system, and an alarm system.
1.2.4 Function of Movement

The main processes are as follows:
1. Reset, all mechanical units are initialized, each needle performs internal and external wall
cleaning action, and the reaction cup is drained.
2. Perform the air exhaust operation three times, clean the inner and outer wall of each needle,
and clean the reaction cup .
3.The reaction cups will be cleaned automatically in three stages and four steps successively,
in which the water blank test was performed after the second stage cleaning, and complete the
water blank test of No. 1 to No.8 reaction cups.
4.The reagent & sample tray rotate to the designated 1st reagent location, and the reagent &
sample needle is lowered to the reagent & sample tray to absorb reagent no. 1
5.After three stages of cleaning, the reaction cup is rotated to the position where the reagent
is added. The reagent needle filled with the 1st reagent is rotated to the reaction tray and lowered
to the reaction cup to discharge the reagent.
6.The 1st reagent will be incubated in the reaction cup for one cycle.
7.The reagent & sample tray is rotated to the specified sample location, and then the reagent
& sample needle is lowered to the reagent & sample tray to absorb the specified amount of
samples.
8.After adding 1st reagent to the reaction cup, the cup is rotated to the sampling location. The
reagent & sample needle with full sample is rotated to the reaction tray and lowered to the reaction
cup to discharge samples.
9.After adding the sample to the 1st reaction cup, the reagent sample needle is cleaned and
then the 1st reagent is absorbed and discharged into the 2nd reaction cup.
10.After adding samples, the reaction cup is rotated to the stirring position for sample
stirring.
11.For items requiring two reagents, after 15 cycles of reaction, the reagent & sample tray is
rotated to the designated location where the second reagent is added, and the reagent & sample
needle is lowered to the reagent & sample tray to absorb the reagent.
12.The reaction cup is rotated to the position where the 2nd reagent is added.The reagent &
sample needle filled with the 2nd reagent is rotated to the reaction tray and lowered into the
reaction cup to discharge the 2nd reagent.
13.After the2nd reagent is added, the reaction cup is rotated to the stirring position to stir the
reagent.
14.The absorbance data of the reaction cup is collected at each rotation of the optical unit.
15.The reaction cup that ends the reaction will be cleaned off automatically when it passes
through the cleaning unit.
System Overview-6
2 System Performance and Test Progress
System Performance and Test Progress-1

System Performance and Test Progress
2.1 Main Performance Parameters
2.1.1 General Parameters

Performance Parameters Specification
Speed Constant speed 200T/H
Wavelength 340～800nm
Accuracy ±1nm
Basic
features Reaction Temp 37℃±0.2℃
Analysis Items Max 28 items together

Analysis One-point end point method, two-point end point method, rate
Method method, fixed time method, turbidimetry
Sample
37
Position
Sample Serum, plasma, urine, CFS, etc.
Sample Size 2～70μl (0.1μl /Step)

Samplin
g system
Min. Sample The minimum sample volume is 50 μl
Sample&Reage Liquid level sensing, Remaining detection, Anti-collision

nt Probe function
Probe Washing Inter&external washing
Reagent
28
Position
Reagent Size 20～350μl(1μl/ Step)
Reagent Bottle
20mL, 50mL
Specification
Reagent
Min. Reagent 1mL
system
Sample&Reage Liquid level sensing, Remaining detection, Anti-collision
nt Probe function
Probe Washing Inter&external washing
Cooling
24 hours cooling function
Function
Cuvette Kind Discrete
Cuvette
48
Position
Reaction Time About 10 min
Reaction
system Reaction
120～500μl
Volume
Light Source 6V/10W Halogen Lamp
Accuracy 0.0001

Performance Parameters Specification
Liner: Factor, One point line, Two point line and Multi-points
Calibration line.
Non-Linear: Spline, Polygonometry, Logit-log4p, Logit-log5p.
Real time QC, Westgard multi rule, Cumulative sum check,
QC
Twin Plot(2D)
Automatic
Automatic washing sample probe, cuvettes
Washing
Mixing Speed adjustable stirrer with teflon coating.
Port TCP/IP Port

Data
Real time display reaction curve
Data Processing
system
Printer External, multiple reporting mode available
LIS System LIS system support
Net Weight 36kg
External Sizer 625mm*425mm*460mm(W*D*H)

Whole
machine Power (VA) 300VA
Water
5L/h
Consumption
Power Supply AC220V/AC110V, 50Hz/60Hz
Storage Storage Temperature.: -10℃～40℃,change <±2℃/H.
Installati Environment Storage Humidity≦85%RH ，No condensation of moisture.
on&Stor
age Working Temperature.: 15℃～30℃, change <±2℃/H.
Installation Working Humidity:40%RH~85%RH, No condensation of
Environment moisture.
The elevation is not higher than 2000 meters.
2.1.2 Sample Parameters

 Sample Placement
Samples are placed in the outer ring of the reagent & sample tray.
 Sample Cup
Micro sample cup: Φ12×37mm, 2ml
Original blood collection tube or plastic test tube: Φ12×68.5mm, Φ12.7×75mm, Φ13×
75mm.
 Reagent & Sample Tray
The reagent & sample tray is composed of two concentric rings, the outer ring is the sample tray
and the inner ring is the reagent tray with refrigeration function.
The reagent & sample tray contains 37 sample locations for standard, quality control, emergency,
and diluted samples.
 Emergency Sample
Emergency samples can be inserted into the reagent & sample tray at any time and given priority
for testing.
 Sample Size
2ul～70ul，0.1ul/step
 Reagent & Sample Needle

Single needle with functions of liquid level sensing, Remaining detection and Anti-collision .
 Cleaning of Reagent & Sample Needle
Inter&external washing, Carried contamination rate <0.1%
 Sample Information Entry
Manually input relevant parameters.
2.1.3 Reagent Parameters

 Reagent Placement
Reagent is placed in the inner ring of the reagent & sample tray.
 Refrigeration of reagents
The refrigerating temperature of the reagent：2~8℃.
 Reagent Adding Method
Reagent sample needle with accurate sampling, liquid level detection, reagent remain detection
function.
 The Number of Reagents Allowed
Reagent 1 or Reagent 2
 Reagent Size
20～350μl（1μl/step）
 The Number and Type of Reagent Bottles
There are 28 reagent positions, each of which can be placed in 20mL or 50mL reagent bottles.
 Dead Volume
Type of Reagent Bottles Dead Volume
20ml 2ml
50ml 3ml
 Prevention of Reagents Cross Contamination
Set the function "anti-cross contamination" for the item, perform the reagent sample needle
internal and external wall cleaning, needle strengthening cleaning.
2.1.4 Reaction Parameters

 Optical Path of Reaction Cup
Optical path :6mm.
 Material Reaction Cup
Uv-permeable organic plastics.
 The Number of Reaction Cups
48pcs.
 Stirring Method
Single stirrer, add the 1st reagent and sample and then stir.
 Reaction Liquid Volume
120～500μl.
 Optical Path Method
Optical path system uses mode of "first absorption then spectroscope ", and the wavelength
range is 340 ~ 800nm, which can realize dual-wavelength simultaneous detection.
 Wavelength Range
Total 8-channel wavelength: 340nm, 405nm, 450nm, 510nm, 546nm, 578nm, 630nm,
700nm.
 Light Source Parameters
6V/10W long-life halogen lamp with direct light source mode.
 Accuracy of Wavelength
±1nm.
 Min. Reaction Volume

120μl.
 Optoelectronic Measuring Method
Photodiode detection.
 The number of wavelengths each item can measure simultaneously.
1 or 2.
 Absorbance Range
0～3.3A
 Spectral Width
(FWHM) ≤10nm
2.1.5 Configuration
 Display
17 inches and above, DPI is more than 1366 x768 resolution.
 Operating System
Windows 7 and above, 32-bit or 64-bit. Microsoft Network Framework 3.5 and analytics
software have been installed. It is recommended to install the Microsoft Office Access
software.
 Computer Configuration
Must be a brand machine, CPU frequency is more than 2.80GHz, hard disk≥80G, memory
≥2GB.
 Communication Interface
TCP/IP internet, RS-232, USB2.0 port.
 Printer
Printer requirements: supports inkjet, laser (black and white) printers
 Data Input
Keyboard, mouse, strip code scanner, remote maintenance system (TCP/IP network interface
using static IP address)
LIS：HL7、ASTM1394（TCP/IP network or serial interface using static IP addresses）
 Data Output
Display, Printer, Remote maintenance system (TCP/IP network interface using static IP
address), LIS system
 Data Record
Hard disk, USB interface
2.2 Testing Process
2.2.1 The Start-up Process

The start-up process of the analyzer is as follows:
1. Check whether the operating environment of the analyzer meets the requirements of
temperature and humidity in "3.2.1 Environmental Inspection".
2. Inquire the parameters and state of the analyzer: the state of each moving part and the state of
each part of the water system..
3. Turn on the power switch, main power switch and cooling power switch .
4. The water system is initialized, and the halogen lamp stabilizes after about 20min.
2.2.2 Description of Test Process

The Order of Each Cycle of the Reagent & Sample Needle
Rotate from the cleaning position to the reagent & sample tray→To descend to the sample tube
(reagent bottle)→To absorb sample (reagent)→Rise to the initial position in the vertical
direction→Rotate to the reaction tray→Descend to the reaction tray→To discharge sample

(reagent)→Rise to the highest point above the reagent tray→Rotate to clean tank→Descend to the
cleaning tank→Cleaning→Rise to the highest point above the cleaning tank→Rotate to the
reagent & sample tray→Next cycle
The Order of Each Cycle of the Stirring Needle

Rotate from the cleaning position to the reaction tray→To descend to the reaction tray→Stirring
→Rise to the highest point above the reagent tray→Rotate to clean position→Cleaning→Rise to
the highest point above the cleaning tank→Rotate to the reaction tray→Next cycle
The Order of Each Cycle of the Reaction Tray

There are 48 reaction cups of Bk-200 automatic chemistry analyzer, and it takes about 18
seconds for the reaction tray to rotate around once. The absorbance value of 48 reaction cups is
determined one by one when they pass the light source. Each reaction cup was measured 36 times
(36 metering points) during the reaction time.
2.2.3 Horizontal Axis Diagram of Test Points
Figure2-1 Horizontal Axis Diagram of Test Points

3 Installation Requirements and Steps
Installation Requirements and Steps-1

Installation Requirements and Steps
3.1 Overview
This chapter mainly describes the operating environment, installation steps and precautions of the
analyzer to guide the installation
3.2 Check before installation
3.2.1 Environment Check

 Altitude: 0 ~ 2000m (pressure: 106KPa~86KPa).
 For indoor installation only.
 The table (or ground) should be smooth (less than 1/200 inclination).
 The minimum allowable weight of the surface (or floor) : 100 kg per square meter.
 The environment is as dust-free as possible.
 Avoid direct sunlight.
 Avoid placing it near heat and wind sources.
 Non-corrosive and combustible gas.
 No vibration on the table (or ground).
 No large noise source and power supply interference.
 Keep away from brush engines and frequently switched electrical contact equipment.
 Keep away from devices that emit electromagnetic waves, such as mobile phones, radio
transceivers, etc.
 Ambient temperature 15℃~30℃, operating temperature fluctuation <2℃/H.
 Ambient humidity 40%-85%, no condensation.
 If the room temperature can not meet the requirements, it’s need to install an air condition.
 The equipment is installed near the sewer outlet of waste liquid discharge.
 The analyzer:625mm (length) ×425mm (width) ×460mm (height)
 Packaging size of the analyzer:755mm (length) ×525mm (width) ×845mm (height)
Warning：
The instrument will not be able to guarantee normal operation and the accuracy of
test data in an environment other than the above conditions. If the temperature and
humidity cannot meet the above requirements, please use air conditioning
equipment and humidification equipment.
During the operation of the instrument, heat will be generated and discharged
through the back of the instrument. The working environment should be well
ventilated and ventilation equipment should be used when necessary. However,
avoid direct airflow to the instrument, otherwise it may affect the accuracy of the
instrument test.
3.2.2 Configuration Check

 BK-200mini automatic chemistry analyzer .
 List of attachment boxes .
 Optional or standard external equipment (monitor, computer, printer).

3.3 Installation Requirements
3.3.1 Installation space requirements

In order to facilitate the operation, maintenance and repair of the instrument, the analyzer must
meet the following conditions during installation:
The distance between the left and right sides of the instrument and the wall should beat least
500mm.
The distance between the rear panel of the instrument and the wall should be at least 500mm.
The distance between the front of the instrument and other instruments should be at least 1000mm.
Guarantee the space for the waste water device and the pure water supply device during
installation.
Figure3-1 Layout diagram
3.3.2 Power Supply and Noise

Power supply: AC220V/AC110V, 50Hz/60Hz
Instrument power: 300VA
The power socket used in this instrument needs to be well grounded. (At least three 5A
sockets should be available), heavy-duty electrical equipment such as air conditioners,
refrigerators, and ovens should not be used in the same socket as this instrument.
The grounding bolt is located on the L-frame of the rear panel. Please connect the grounding
wire. The protective grounding must be good. See figure 3-2.
Figure3-2 Grounding bolt

Warning:
The power supply should be properly grounded. Incorrect grounding may

result in electrical shock and system damage.
Make sure the output voltage of the power outlet meets the system
requirements and that the proper fuse is installed.
3.3.3 Water Supply and Drainage

 Water quality: pure water with conductivity below 1 s/cm is required.
 Water supply: 5 L/h.
 The standard water pipe of the automatic chemistry analyzer is TPU pipe(Id3.2mm,
OD.6.4mm). The length of the water pipe between the inlet of the analyzer and the pure
barrel shall not exceed 1m.
 When the outlet of the analyzer is connected to the sewer, the length of the waste pipe shall
not be more than 2m (note that the waste pipe shall not be inserted into the sewer too much).
 When the outlet of the analyzer is directly connected to the waste barrel, the length of the
connection pipe shall not be more than 1m.
Dispose of the waste water from the instrument in accordance with local
discharge standards. When installing the waste pipes, be sure to wear gloves and
overalls to prevent infection, wear protective glasses if necessary.
Warning:
The water quality must meet the water supply requirements. Otherwise,
insufficient water purity may affect the test results.
3.4 Configuration Requirements of PC
3.4.1 Processor Requirements

A computer is equipped with a processor with a CPU frequency≥ 2.8GHz or above and a hard
disk of 80G or above.
3.4.2 Memory requirements

Memory ≥2GB, with network interface and stable USB interface.
3.5 Installation Steps
3.5.1 Check Before Unpacking

Before unpacking, please check the shock-proof transportation monitoring label of the package.
When the label is in normal state, the next step will be carried out. If the display of the shock
sensor transistor is red, please contact the company's customer service center immediately to
confirm the status of the instrument.

Before unpacking, please check the anti-tilting transportation monitoring label of the package.
When the label is in normal state, the next step will be carried out. If the window on the
anti-tilting label turns red, indicating that the goods are tilting, please immediately contact the
company's customer service center to confirm the status of the instrument.
Figure3-3 Position of anti-tilting label Figure3-4 Position of shock-proof label
Figure3-5 The anti-tilting label to become red
Figure3-6 The shock-proof label to become red
3.5.2 Unpacking
1. Remove the analyzer and accessory boxes from the truck (forklift is recommended).
2. After checking that the anti-tilting label is correct, remove the waterproof film on the upper side
of the packing box and cut the upper packing belt with scissors. After unpacking, please check the
packing list, including: analyzer, accessory box, pure water barrel, computer (optional), display
(optional), printer (optional).
Figure3-7 Accessory
Figure3-8 Analyzer
Remove the pearl cotton, and then open the waterproof film.
Place the analyzer in where that meets the requirements of the installation environment.

3.5.3 The Connection of Instrument
Figure3-9 Installation diagram

The standard inlet pipe of the automatic chemistry analyzer is TPU pipe(ID3.2mm, OD.6.4mm).
The standard outlet pipe of the automatic chemistry analyzer is snake pipe(ID10mm, OD.16mm or
ID8mm, OD.14mm ).

3.5.4 Connection of Analyzer

1 Connect analyzer, computer, printer, monitor, water supply module, power cord and data cable.
Do not turn on the switch.
2 The connection line connecting the network interface of the computer and the analyzer: the
network connection line is used to connect the operating software computer and the data
management software computer.
3.5.4.1 Turn on the switch

After the analyzer is properly connected to the power socket, turn on the power in the following
order.
1. Turn on the analyzer switch (located at the lower left of the analyzer, marked by "Power").
Figure3-10 Power
The switch is turned upward for "on" and downward for "off".
2. Turn on the cooling switch (located at the lower left of the analyzer, marked by "Cooling
Power").
Figure3-11 Cooling Power

3. Turn on the main control switch (located at the lower left of the analyzer, marked by "Main
Power").
Figure3-12 Main Power


4. Turn on the printer power.

5. Turn on computer.
6. If connect to the LIS system, please turn on LIS system computer.
3.5.4.2 Install Operating Software

The operating system for installing this software must be Windows7 and above.
Before installing the software, you must ensure that you have Microsoft.net Framework 3.5
installed on your computer.
1 Check Microsoft .NET Framework 3.5

Check to see if Microsoft.net Framework 3.5 is installed. The steps are as follows:
Step 1: Click the button in the lower left corner of the computer, as shown in the Figure
below, to find the control panel.
Figure3-13
Step 2: Click to open the control panel and find the Programs as follows.

Figure3-14
Step3：Click to open "Programs and Features" to see if there are Microsoft .NET Framework 3.5,
as shown below:
Figure3-15
Step 4: If the computer does not have a 3.5 frame installed, you need to install it manually.
2 Manually install the Microsoft .NET Framework 3.5

Windows7 generally comes with Microsoft.net Framework 3.5. If not, it needs to be installed
manually. The installation steps are as follows:
Step 1: Find the folder on the CD, as shown below.
Figure3-16
Step 2: Open the folder to find the NetFx35.exe file, you can install.
Figure3-17

Installation Steps
Step 1: the instrument application software installation CD into the computer's drive, find the
biochemical control software files .
Step 1: put the instrument software installation CD into the computer's CD-ROM and find the
analyzer control software file .

Step 2: Open the folder Select "setup.exe", as shown
Figure3-18 Software files

Step 3: after the framework installation, enter the Analyzer software setup wizard , as shown
in figure 3-19, and click next to enter the selection installation folder.
Figure3-19 Software installation procedure

Step 4: select the software installation path, default is D:\ Program Files \\ Analyzer software\,
click next to confirm the installation.
Figure3-20 Software installation path

Step 5: Confirm the installation, and click next to install. The installation process is shown in
the figure below.
Figure3-21 Software installation Software installation

Figure3-22
Step 6: The installation is complete. As shown in figure 3-23, click the "close" button to close
the form.
Figure3-23 Installation Complete

Step 7: Replace the config.ini file, replace config.ini after the installation is complete, first
find and copy the config.ini file on the CD-ROM, as shown in Figure3-24
Figure3-24 Config.ini
Step 8: Open and paste the file in the installation directory D: \ Program Files \ Analyzer
software, as shown in figure 3-25:

Figure3-25 Config.ini update

Step 9: The software installation is complete.
IP Address Configuration
The steps of IP address setting are as follows:
Step 1: Right click the " " tool in the lower right corner of the computer, click[Network
and Sharing center ], as shown in the figure :
Figure3-26
Step 2: Click[ Local Area Connection], and the dialog box for local connection status pops up,
as shown in figure 3-27.
Step 3: Click "Properties", and the local connection properties dialog box pops up, as shown
in figure 3-28.

Figure3-27 Figure3-28
Step 4: Double-click "Internet protocol version 4(TCP/IPv4)" and enter the IP address as
follows:
Figure3-29
Step 5: Click "OK" and the IP address is set.
Power Set
In order to avoid the influence of computer dormancy on the test, it is necessary to cancel the
dormancy setting of the computer. The steps are as follows:
Step 1: Open the control panel and find the [Power Options].

Figure3-30
Step 2:Select the[Balance] in the preferred plan and click[Change Plan Setting].
Figure3-31
Step 3: Windows7 installation, the default is to set the computer to sleep state, the settings are
as follows.

Figure3-32
Step 4: Set "Never" to both [ Turn off the display] and [Put the computer to sleep], then click
[Save changes] as shown in the Figure below.
Figure3-33
Step 5: After setting, [Save Changes] button is ashed, as shown below.
Figure3-34
3.5.4.3 Start Operating Software
1 Run the desktop icon . When you run the software for the first time, it will tip On
line setup, as shown in figure 3-35. Click "OK", the dialog box shown in figure 3-36 will pop up
and then click the software configuration. If the following figure 3-37 dialog box appears, the
software configuration is successful.
Figure3-35 Online configuration
Figure3-36 Software Configuration Figure3-37 Configured successfully
2 Run the icon again , and input the user name and password , click the button
to open the software.(The intial password is 12345.)
Figure3-38 Login information interface
Note:
If the password of the ordinary permission user is forgotten, you can log in the
system through the identity of the advanced permission user, delete the user
name, and then reset. Or contact the company's customer service department or
regional distributor. If the advanced user password is forgotten, please contact
the company's user service department or your regional distributor.
3 After the correct login and power-on detection are normal, the prompt box shown below is
displayed. After clicking “OK”, the instrument will to start maintenance operation. After the
perform is completed, the instrument displays the main interface of the operation software. At this
point, the boot process ends. If the environment is found to be inconsistent during the boot
detection process, a message will pop up. Please take corresponding measures according to the
information displayed on the interface.
Figure3-39 Exhaust interface

Analyzer actions after software initialization are as follows:
1. Lift the stirring arm, lift cleaning arm.
2. The stirring arm swings from side to side and returns to the cleaning position.
3. Resetting of the reaction plate.
4. Repeat steps 1 and 2.
5. The reagent & sample arm is lifted and moved from side to side.
6. The reagent & sample tray resets and turns clockwise.
7. Repeat steps 5 and 6, then the analyzer goes into standby mode.
Warning:
After the analyzer is powered into standby state, each part is not in the
initial position, you need to enter the software and click the initialization
command to perform an initialization operation!
To ensure accurate test results, please display "standby" in the system
status area and have been on for about 20 minutes before starting the test
operation to ensure stable light source and temperature control.
For the first time, please exhaust the water pipe for 20 times to ensure
the air bubbles in the pipe are emptied.
3.5.4.4 Confirm Instrument Status

After the startup is completed, confirm the various states of the instrument as necessary, such
as system state, state of each analysis module and fault indication.
3.5.4.5 Test Status and Test Control

During the test, the sample test status is displayed in the status bar, as shown in figure 3-40
a).
During the sample test, click in the menu bar to monitor the status of the sample
tray, reagent tray, and reaction tray in real time, as shown in figure 3-40 b).
a) Sample condition

b) Status monitor
Figure3-40 Sample testing
Sample tray monitoring: Click “Sample Status” under the “Monitor” form to display the
status of the sample tray on the left side of the form, as shown in figure 3-41, where the sample
tray uses different colors to distinguish the status of the sample. After you have applied for a
sample test and placed the required samples correctly, you can start the test.
Reagent tray monitoring: Click “Reagent Status” under the “Monitor” form to display the
status of reagent tray on the left side of the form, as shown in figure 3-42:
Figure3-41 Sample tray monitor Figure3-42 Reagent tray monitor
The reagent tray indicates the reagent placement number according to the serial number.
When the reagent is detected by the instrument, the software automatically calculates the
remaining amount of the reagent and displays it in the reagent information. In the reagent tray:
white indicates idle, yellow indicates less reagent, green indicates sufficient reagent, and red
indicates no reagent.
Reaction tray monitoring: The reaction tray displays the status of the reaction in real time
during the sample detection process. Click on “Reaction Status” under the “Monitor” form, as
shown in figure 3-43, where different colors indicate that the cuvette is in different working status.

Figure3-43 Reaction tray monitor

(a) Test suspension, continue
Sample test in progress, click push button in the editor toolbar “ ”, “ ” or “ ”,
achieve the control in the testing process. Click “ ” to temporarily stop adding sample, and R2
reagent is normal added. Click “ ” to continue testing, click the “ ” stop test state
emergently.
(b) Sample addition
During the test, if there is a sample that needs to be added, you can directly click on “Sample
Input” and add samples to be tested as needed.

4 Introduction of Module
Introduction of Module-1
Introduction of Module
4.1 Housing Module
4.1.1 Module Function and Composition

Housing module is the external structure of the whole analyzer, which plays the role of
protecting parts internally and providing external interfaces for internal related modules .
Another main function is to reflect the industrial appearance of analyzer. The housing module
of the analyzer is composed of top cover , gas spring, face panel, tray covers, rear panel, shell
and other parts.
4.1.2 Maintenance of Top Cover

Occasion of Maintenance
When the top cover is damaged and needs to be replaced, the top cover needs to be disassembled.
Tools of Maintenance
Name No. Quantity
Cross Screwdriver / 1 pcs
Disassembly Diagram
Maintenance Steps
1 Turn off the power supply of the whole machine to ensure that all moving parts on the
workbench are in non-working state.
2 Open the top cover and unscrew the screws ST3.5*16 fixed on both sides of the top cover with a
cross screwdriver (such as screw 1 and 2 in the figure above ) to loosen the air spring.
3 Hold the top cover by hand, unscrew screw ST3.5*13 (such as screw 5 and 6 in the picture)
fixed on the hinge on one side of the top cover with a cross screwdriver, and loosen the hinges.
4 Lift the top cover back and up, then remove the top cover.
5 Reverse operation of the above process to install the top cover.
Adjustment and Validation
The gap shall be adjusted after the installation of the top cover. If the gap is uneven or there is
interference, the fixing screw of the top cover and hinge shall be adjusted appropriately.
4.1.3 Maintenance of Rear Panel

When the circuit board assembly needs to be maintained or the housing needs to be removed, the
rear panel needs to be disassembled.
Name No. Quantity
Disassembly Diagram
Maintenance Steps
1 Unscrew screws M4*10 with Cross Screwdriver on the rear panel (such as screw 1-6 in the
figure above).
2 Hold the rear panel and pull it out.
3 Reverse operation of the above process to install the rear panel.
Nothing
4.1.4 Maintenance of Face Panel

When it is necessary to maintain or repair the internal components of the analyzer, the face panels
need to be disassembled.
Name No. Quantity
Disassembly Diagram
Maintenance Steps
1 Open the top cover of the analyzer, remove the reaction tray cover and the reagent & sample
tray cover.
2 After removing the plug, remove 7 screws M4*10 with a Cross Screwdriver (screws 1-7 as
shown in the picture), rotate the stirrer and reagent & sample needle to the non-interference
position and then remove the two panels in turn.
3 Reverse operation of the above process to install the face panels.
When installing the panel, make sure the panel fits together. If the gap is large, hold on to the two
panels to balance the gap, and then tighten the screws of the face panel.
4.1.5 Maintenance of housing

When it is necessary to maintain or repair the internal components of the analyzer, the housing
need to be disassembled.
Name No. Quantity
Allen Wrench / 1 set
Disassembly Diagram
Maintenance Steps
1 Remove the rear panel first（Refer to 4.1.3 Maintenance of Rear Panel for details)..
2 Unplug the grey flat cable A,B and AD panel power line from the back of the analyzer, and
unplug the power line from the communication interface, and then loosen the screw M4*20 fixing
the circuit board assembly from the face panel with a cross screwdriver..
3 Remove the face panel（Refer to 4.1.4Maintenance of Face Panel）.

4 Unscrew the cleaning compression screw of the cleaning arm, remove the cleaning needles, and
remove the cleaning needle pipe from the housing to ensure non-interference.
5 Remove 3 plugs from the housing fixing holes on the left, right and rear sides of the housing.
Use a cross screwdriver to unscrew 3 screws M4*14 in the housing fixing holes and place them
properly, and then loosen the 6 screws M4*14 which are used to fix the housing fixing frame on
the baseboard .
6 Unscrew 2 screws M4*18 and 1 screw M4*16 on the baseboard and place properly .
7 Unscrew the screws fixing the L frame and the power switch assembly from the baseboard and
push the housing fixing frames, L frame and the power switch assembly inward to ensure
non-interference with the housing .
8 Two people support the housing with their hands and move it to the top of the analyzer.
9 Reverse operation of the above process to install the housing .
Warning:
In the process of disassembling the housing, please pay attention to avoid
colliding with electronic components on the circuit board assembly, avoid
the power box scratching the housing, and avoid the cleaning fixing shaft
colliding the housing.
In the process of installing the housing: please pay attention to avoid
colliding with electronic components on the circuit board assembly, avoid
the power box scratching the housing, ,avoid the housing holding down
any power line or pipe, and avoid the cleaning fixing shaft colliding the
housing.
When installing the housing, make sure that there is no interference to internal power lines and
pipes (no line is held down), then screw down the fixing screws.
4.1.6 Maintenance of Gas Spring

Disassembly is required when the gas spring is not elastic enough or fails to support the top cover.
Name No. Quantity

Disassembly Diagram
Maintenance Steps
1 Open the top cover and unscrew 5 screws ST3.5*16 (screw 1~5 as shown in the Figure ) with a
cross screwdriver.
2 Hold the top cover and remove the gas spring.
3 Install the new gas spring (pay attention to the installation direction of the gas spring, as shown
in the Figure).
Nothing
4.2 Reaction Tray Module

The reaction tray module is located in the middle and rear of the analyzer. It is composed of
reaction cup assembly, reaction cup positioning plate assembly, reaction tray assembly, reaction
tray driving assembly, reaction tray optoelectronic switch assembly and other parts. The main
functions of the reaction tray module are: carrying and driving the reaction cup to rotate to the
specified position. With the reagent & sample needle and stirrer, the 3-step automatic cleaning
needle can add samples, reagents, stirring and cleaning to the reaction cup. The reagents and
samples react in the reaction cup, and the reaction tray module is required to simultaneously
provide the reaction cup with a suitable and constant temperature.
4.2.2 FRU List

Name Size No.
Temperature Sensor PT100，line length 85cm B01902010105002

Reaction Tray Optical fiber fixing plate+heater wire+temperature
B519030302096
Assembly (accessory) sensor+seals
Reaction Tray
OPB880T51Z ,The shape is straight, the installing
Optoelectronic Switch B0190103050004
hole distance is 19mm, and the line length is 70cm
Assembly
Stepping Motor 42HS40 Stepping motor（Line length 800mm）
Assembly +72XL Synchronous pulley
Cuvettes （reaction
Hitachi 7020（One set ）
cup assembly）
Cuvettes （48pcs） 48pcs,cups only B519030302113
Note: the specific location of each assembly is specified in the following maintenance operation.
4.2.3 Maintenance of Temperature Sensor

If the temperature monitoring of the reaction tray is abnormal, replace the temperature sensor .
Name No. Quantity
Thermal Conductivity / 1 blt
Glue
Blade / 1 pcs
Medical Rubber Gloves / 1 pair
Disassembly Diagram:
Replacement Steps
1 Make sure the analyzer is powered down.
2 Open the top cover of the analyzer and remove the face panels(Refer to 4.1.4 Maintenance of
Face Panel for details).
3 Unplug the temperature sensor power line form AD Board (see Figure 5-1AD Board Diagram
for interface position in 5.3.1 AD Board), clean the thermal conductive glue around the
temperature sensor hole with the blade, and pull the temperature sensor from the reaction tray .
4 Take a new temperature sensor , evenly apply thermal conductive glue and install it into its
installing hole. During installation, push it to the deepest place.
5 Connect the temperature sensor power line, and reverse operation of the above process to install
the face panels.
Check whether the temperature monitoring is normal.
4.2.4 Maintenance of Reaction Tray Assembly

If the heating temperature of the reaction tray is abnormal, or the heater wire is damaged, replace
the reaction tray assembly.
Name No. Quantity
Cross Screwdriver / 1 Pcs
Allen Wrench / 1 Set
Blade / 1 Pcs
Medical Rubber Gloves / 1 Pair
Disassembly Diagram:
Replacement Steps
2 Open the top cover of the analyzer and remove the face panels, rear panel and housing (Refer to
4.1.3 Maintenance of Rear Panel, 4.1.4 Maintenance of Face Panel, 4.1.5 Maintenance of Housing
for details).
3 Unscrew the fastening screw, remove the reaction cup assembly and place properly.
4 Unscrew 3 screws M4*12, remove reaction cup positioning plate assembly and place properly.
5 Loosen the M4*6 screw which fixing the fiber on the reaction tray, take out the end of the fiber
and place it properly.
6 Unplug power lines of the temperature sensor and heater wire(see Figure 5-1AD Board Diagram
for interface position in 5.3.1 AD Board).Unscrew 3 screws M4*14 and remove the reaction tray
assembly. Then the 3 screws M3*14 under the reaction tray assembly were unscrewed and the
halogen lamp assembly was removed from the reaction tray assembly.
7 Take a new reaction tray assembly and fix the halogen lamp assembly to the reaction tray
assembly with 3 screws M3*14. Note that the 3 screws should be respectively through the heat
insulation washer between the reaction tray and the halogen lamp fixing plate. The halogen lamp
mirror tube should be aligned with the hole on reaction tray assembly .
8 Fix the reaction tray assembly to the hex spacer of the reaction tray with 3 screws M4*14 . Plug
power lines of the temperature sensor and heater wire. Fix the fiber to the reaction plate with a
screw M4*6. Make sure that the fiber fixing hole and the halogen light source are basically in the
same plane and in the same straight line.
9 Adjust the position of the positioning plate relative to the reaction tray , tighten 3 screws M4*14
of the assembly of the reaction tray , and install the positioning plate of the reaction tray .
10 Reverse operation of the above process to install reaction cup assembly, face panel and other
parts.
After installing the reaction tray, the position of the tray must be adjusted, and the positioning
plate of the reaction tray can be installed after the adjustment.
After the replacement, it's necessary to do adjustment and validation for the position of reaction
tray according to chapter 7.2.2.2 &7.2.2.3, and do adjustment and validation for the positions of
the needles (such as reagent&sample needle, stirrer and cleaning needles)in the reaction cup
according to chapter 7.2.2.1, and also check the positions of needles in cleaning tank and in
reagent&sample tray .
4.2.5 Maintenance of Optoelectronic Switch Assembly

If the reaction tray optoelectronic switch assembly doesn’t work, then replace it.
Name No. Quantity
Disassembly Diagram
Replacement Steps
2 Open the top cover of the analyzer and remove the face panels ,rear panel and housing (Refer to
for details).
3 Unscrew the 2 screws M3*8 fixing the optoelectronic switch assembly behind the analyzer,
remove the assembly, be careful not to drop the screws into the machine.
4 Unscrew the 2 screws M3*10 fixing the optoelectronic switch ,unplug the power line of the
optoelectronic switch and remove the optoelectronic switch .
5 Fix the new optoelectronic switch to the bracket with 2 screws M3*10, spring washers, flat
washers, and another side spring washers and nuts orderly.
6 Fix the new optoelectronic switch assembly to the baseboard with 2 screws M3*8, spring
washers and flat washers orderly.
7 Adjust the position of optoelectronic switch , plug the power line of the optoelectronic switch
(see Figure 5-1AD Board for interface position in 5.3.1 AD Board). Reverse operation of the
above process to install housing, rear panel and face panel.
After the replacement, it's necessary to do adjustment and validation for the position of reaction
tray according to chapter 7.2.2.2 &7.2.2.3, and do adjustment and validation for the positions of
the needles (such as reagent&sample needle, stirrer and cleaning needles)in the reaction cup
according to chapter 7.2.2.1. and also check the positions of needles in cleaning tank and in
reagent&sample tray .
Note:
Pay attention to the screw fixing the optoelectronic switch should not be too
tight to avoid crushing the switch.
4.2.6 Maintenance of Stepping Motor Assembly

If the stepping motor doesn’t work, then replace it.
Name No. Quantity
Cross Screwdriver / 1 Pcs
Allen Wrench / 1 Set
Disassembly Diagram
Warning:
Screws and washers should be prevented from falling into the machine
during disassembly and assembly.
Maintenance Steps：
for details).
3 Unplug the power line of motor, unscrew the 4 screws M4*14 fixing the bracket, remove the
bracket and motor assembly, be careful not to drop the screws into the machine.
4 Unscrew the 4 screws M3*8 fixing the stepping motor assembly, remove the assembly.
5 Unscrew the 2 screws M4*8 fixing the synchronous pulley, remove the pulley.
6 Take a new stepping motor and fix the synchronous pulley on the motor shaft with 2 screws
M4*8. Note that the screw should be fixed on the flat of the motor shaft .
7 Fix the new stepping motor to the bracket with 4 screws M3*8, spring washers and flat washers
orderly.
8 Fix the bracket to the baseboard with 4 screws M4*14, spring washers and flat washers orderly.
And ensure that the belt and the pulley should be properly tightened, that is, when the driving
component is twisted by hand, the movement is smooth and there is no noise.
9 Plug the power line of stepping motor(see Figure 5-1AD Board for interface position in 5.3.1
AD Board).
10 Reverse operation of the above process to install housing, rear panel and face panel.
Nothing.
4.2.7 Maintenance of Reaction Cups

When the reaction cup is damaged or the dirty cup state shows in the software reaches
more than 1/3, new reaction cups shall be replaced.
Name No. Quantity
Medical Rubber Gloves / 1 Pair
Maintenance Steps：
1 Turn off the main power switch of the analyzer and remove the cover of the reaction tray.
2 Unscrew the fastening screw.
3 Take off six groups of reaction cups in turn.
4 Reverse operation of the above process to install the new reaction cups.
4.3 Reagent &Sample Tray Module

The reagent & sample tray module is located at the front right of the analyzer, and consists of the
reagent & sample tray assembly, the reagent & sample pot assembly, the reagent & sample tray
driving assembly, the refrigeration assembly and the reagent barcode scanning assembly. The
function is to carry and drive the reagent bottle to the specified position, and cooperate with the
sampling module to complete the operation of adding reagent. At the same time, it has the
function of refrigeration, ensuring that the reagent in the reagent bottle is always kept in the low
temperature to keep the reagent stable and reduce volatilization. In addition, it can also carry and
rotate the sample tube to the specified position, and cooperate with the movement of the sampling
module to complete the action of adding samples. As described below:
1 Place Reagents: Place some reagent bottles of the specified specification in the reagent
&sample tray. The reagent in the reagent bottle is absorbed by the precise sampling module and
discharged into the reaction cup.
Place Samples: Put sample in sample container (tube, microcup, etc.) and place the sample
container in the reagent &sample tray. The sample is absorbed by the precise sampling module
and discharged into the reaction cup.
2 Refrigeration of Reagent: It has the function of 24-hour refrigeration and can achieve heat
preservation and even refrigeration, ensuring that the refrigerating temperature of the reagents is 2
~ 8°C, so as to keep the reagents stable without deterioration and reduce volatilization.
3 Sequential feeding: The driving assembly provides the driving force to ensure that the reagent
& sample tray accurately delivers the specified reagent or sample to the sampling location in a
certain time order for the reagent & sample needle to absorb the reagent or sample.
4 Input reagent information automatically: The barcode scanning module is used to input
reagent information automatically (optional).
4.3.2 FRU List

Name Size No.
37sample positions+28reagent positions，Assembly
Reagent & Sample Tray
include: handle + upper, middle, lower ring + B5190303060012
Assembly
sleeves
Assembly include：reagent & sample pot
Reagent & Sample Pot
+Insulation Sponge+Peliter+Cooling Fin+Cooling
Assembly
Fan Assembly
Peliter Assembly TEC1-12703, with YLP-02V plastic terminal B0190403050026
Optoelectronic Switch
Line length: 35cm
Assembly
23HS56408-01, Motor shaft milling both sides into
Stepping motor 90 degrees, line sequence: red, yellow, green and
blue, line length of 520mm
4.3.3 Maintenance of Reagent & Sample Tray Assembly

If the reagent & sample tray assembly is damaged or the performance does not meet the
requirements, it shall be replaced.
Name No. Quantity
Disassembly Diagram
Replacement Steps
1 Make sure the analyzer is powered down.。
2 Open the cover of reagent &sample tray ,unscrew the handle of the reagent & sample tray
counterclockwise, lift and remove the reagent & sample tray assembly.
3 Fix the locating hole of the new reagent & sample tray assembly to the locating pin and tighten
the handle.
4 Place the cover of the reagent &sample tray.
Nothing.
4.3.4 Maintenance of Reagent & Sample Pot Assembly

If it is confirmed that the pot is leaking or severely rusted and corroded, replace the assembly.
Name No. Quantity
Sealant / 1 btl
Disassembly Diagram
Replacement Steps
2 Open the top cover of the analyzer and remove the face panels ,rear panel and housing (Refer to
for details). Lift the reagent & sample tray assembly.
3 Discharge the condensate in the reagent & sample pot completely .
4 Unplug the power lines of refrigeration assembly, such as the power line of peltier and fan.
5 Cut off the cable tie at the condensate junction of the reagent & sample pot and unplug the
condensate pipe.
6 Unscrew the 3 screws M4*8 fixing the reagent tray plate, remove the plate, be careful not to
drop the screws into the machine.
7 Unscrew the 3 screws M4*30 fixing the reagent & sample pot, remove the pot and refrigeration
assembly, be careful not to drop the washer into the machine.
8 Unscrew the 8 screws M4*14 fixing the refrigeration assembly, remove the refrigeration
assembly（see chapter 4.3.5 for detail).
9 Take a new reagent & sample pot assembly ,use 8 screws M4*14 and nuts to fix the reagent &
sample pot assembly, peltier and cooling fin together from the inside of the pot. Drop sealant on
the nut. When dropping sealant, the sealant should completely cover around the nut and there
should be no big bubbles to ensure the sealing of the reagent & sample pot and prevent leakage.
10 Use 3 screws M4*30 to pass the silicone pad, reagent & sample pot and washer to fix the
assembly on the hex spacer.
11 Add insulation sponge to the rim of the reagent & sample tray.
12 Fix the reagent&sample tray assembly on the driving assembly with 3screws M4*8, spring
washers and flat washers.
13 Plug the power lines of peltier and fan.
14 Connect the condensate water pipe, the joint is wrapped with insulation sponge and tied with
cable tie.
15 Reverse operation of the above process to install reagent&sample tray assembly, housing, rear
panel, face panel, and other parts.
After the replacement, it's necessary to do adjustment and validation for the position of
reagent&sample needle according to chapter 7.2.2.1 .
4.3.5 Maintenance of Refrigeration Assembly

If the reagent refrigeration failure is confirmed, replace the peltier .
Name No. Quantity
Nipper Pliers / 1 pcs
Blade / 1 pcs
Thermal Conductivity Glue / 1 blt
Heat-conducting Silicone
/ 1 blt
Grease
Sealant / 1 blt
Disassembly Diagram
Replacement Steps
for details). Lift the reagent & sample tray assembly.
3 After removing the reagent & sample pot assembly, place it upside down.
4 Unscrew the 8 screws M4*14 fixing the refrigeration assembly, remove the refrigeration
assembly.
5 Remove the old peltier from the cooling fin.
6 Apply a thin layer of heat-conducting silicon grease to both sides of the new peltier. The peltiers
are installed with the refrigeration surface (with character ) facing the reagent & sample pot
assembly, 8 screws M4*14 and nuts were used to fix the reagent & sample pot assembly, peltier
and cooling fin together from the inside of the pot. Drop sealant on the nut. When dropping
sealant, the sealant should completely cover around the nut and there should be no big bubbles to
ensure the sealing of the reagent & sample pot and prevent leakage.
7 Reverse operation of the above process to install reagent&sample pot assembly, reagent &
sample tray assembly, housing, rear panel, face panel, and other parts.
reagent&sample needle according to chapter 7.2.2.1.

If the optoelectronic switch doesn’t work, then change the optoelectronic switch assembly.
Name No. Quantity
Disassembly Diagram
Replacement Steps
for details).
3 Unscrew the 2 screws M3*8 fixing the optoelectronic switch assembly behind the analyzer,
remove the assembly, be careful not to drop the screws into the machine.
4 Unscrew the 2 screws M3*10 fixing the optoelectronic switch, unplug the power line of the
optoelectronic switch and remove the optoelectronic switch.
5 Fix the new optoelectronic switch to the bracket with 2 screws M3*10, spring washers, flat
washers, another side spring washers and nuts orderly.
6 Fix the new optoelectronic switch assembly to the baseboard with 2 screws M3*8, spring
washers and flat washers orderly.
7 Adjust the position of optoelectronic switch , plug the power line of the optoelectronic switch
(see Figure 5-2 Driving Module for interface position in 5.3.2 Driving Module). Reverse operation
of the above process to install housing ,rear panel and face panel.
Note:
Do not pull the photoelectric switch connection after installation.
4.3.7 Maintenance of Stepping Motor

Name No. Quantity
Disassembly Diagram
Replacement Steps
for details).
3 Unscrew the 4 screws M4*14 fixing the stepping motor assembly from the reserved hole under
the baseboard, remove the assembly.
M4*8. Note that the screw should be fixed on the flat of the motor shaft. Fix the stepping motor
assembly to the baseboard with 4 screws M4*14, spring washers and flat washers orderly. And
ensure that the belt and the pulley should be properly tightened, that is, when the driving
component is twisted by hand, the movement is smooth and there is no noise.
6 Plug the power line of stepping motor(see Figure 5-2 Driving Module for interface position in
5.3.2 Driving Module).
7 Reverse operation of the above process to install housing, rear panel and face panel.
Note:
Screws and washers should be prevented from falling into the machine during disassembly and
assembly.
Do not remove the two screws fixing the shock pad of the motor, otherwise it will cause drive
failure.
The screws must be tightened, not loosened.
4.4 Plunger Pump Component

The plunger pump component is located at the right diagonal back of the analyzer. Its function is
to provide power for the absorption and discharge of sample or reagent by the precise push-pull
motion of piston of plunger pump, so as to realize the accurate absorption and discharge of sample
or reagent.
4.4.2 FRU List

Name Size No.
3050-12-U2F-63G-1X，Motor power line,
photoelectric switch line (line length:
Plunger
68cm, with ring P), motor power line with B51904010207051
Pump
4P (line sequence: brown, yellow, orange
and red)
4.4.3 Maintenance of Plunger Pump

If the plunger pump leaks, breaks down, or reaches the scheduled maintenance time, it is replaced.
Name No. Quantity
Disassembly Diagram
Replacement Steps
for details).
3 Unscrew the inlet and outlet water pipes of the plunger pump, unplug the power lines of motor
and photoelectric switch.
4 Unscrew the 2 screws M4*12 fixing the bracket, remove the plunger pump assembly.
5 Unscrew the 2 screws M3*8 fixing the plunger pump, remove the plunger pump, be careful not
to drop the screws or washers into the machine.
6 Reverse operation of the above process to install the new plunger pump, the power lines of
motor and photoelectric switch(see Figure 5-2 Driving Module for interface position in 5.3.2
Driving Module).
7 Install inlet and outlet water pipes (Teflon pipes), avoid pipe bending and extrusion during
installation. Pay attention to the inlet pipe is connected with out end of valve V1.
8 Reverse operation of the above process to install housing ,rear panel and face panel.
Nothing.
4.5 Reagent &Sample Arm Component

The reagent & sample arm component is located at the front right of the analyzer, including the
reagent& sample needle driving assembly, the cross arm assembly and the reagent & sample
needle assembly. The main functions of the component are: sampling, cleaning and other
functions according to the operation flow required by the analyzer.
4.5.2 FRU List

Name Size No.
YT-Sample sampling YT-Sample sampling needle (set of three
B0190103050001
needle with capacitance layer) + signal line
23HS56408-01，Motor shaft milling both
sides into 90 degrees, line sequence: red,
Stepping Motor
yellow, green and blue, line length of
600mm
The components include: reagent&sample
Reagent & Sample
arm 1 pcs+ optoelectronic switch 2 pcs +
Arm Assembly B519030302097
transfer interface board CHC7 V2 1 pcs
(accessories)
+FFC soft line 2 pcs + ties fixed seat 1 pcs
OPB880T51Z,The shape is straight, the
Optoelectronic Switch
installing hole distance is 19mm, and the line B0190103050011
Assembly
length is 70cm
Liquid Level
XBX-YMFZ V9-3 2018.1.6, Gold-Plated B019030301013
Detection Board
FFC line 1.0-4P-60cm, same order B01902010110001
4.5.3Maintenance of Reagent & Sample Needle Assembly

If the reagent & sample needle is bent, blocked seriously, or the function of the anti-collision
spring is lost, replace the reagent & sample needle assembly.
Name No. Quantity
Disassembly Diagram
Steps of Disassembly
2 Open the cap.
3 Unplug the Teflon pipe connected to the reagent & sample needle assembly.
4 Loosen the upper fixing screw on the reagent &sample needle assembly, lift and remove the
reagent & sample needle assembly from the anti-collision needle seat.
5 Take the new reagent & sample needle assembly and pass it through the nut, cross arm and
anti-collision needle seat. Fix the new reagent & sample needle assembly with the anti-collision
needle seat by turning the upper fixing screw. Be careful not to tighten it too tightly, make sure the
needle to lift up normally.
6 Reverse operation of the above process to install Teflon pipe and cap.
reagent&sample needle to reaction tray, reagent &sample tray and cleaning tank according to
chapter 7.2.2.1.
Note:
When plug or unplug the Teflon pipe, pay attention to the silicone pipe at the connection not to
fall off.
When removing or installing the reagent&sample needle assembly, pay attention to the silicone
pad in the anti-collision needle seat not to fall off.
The reagent & sample needle assembly should be handled gently and stored properly to avoid the
needle being bent or damaged.
When installing the reagent & sample needle assembly, check whether the reagent & sample
needle is running smoothly or not. In case of stuck, readjust the needle and anti-collision needle
seat.
4.5.4 Maintenance of Stepping Motor in Up and Down (or Left and

Right) direction
Name No. Quantity

Replacement Steps：
for details).
3 Unplug the grey flat cable on transfer interface board, unscrew the Teflon pipe connected with
plunger pump. Unscrew the 2 screws M5*20 fixing the reagent &sample arm assembly and take
off it.
4 Unscrew the 4 screws M4*12 fixing the stepping motor assembly, remove the assembly.
assembly to the baseboard with 4 screws M4*12, spring washers and flat washers orderly.And
ensure that the belt and the pulley should be properly tightened, that is, when the driving
component is twisted by hand, the movement is smooth and there is no noise. Plug the power line
of stepping motor(see Figure 5-2 Driving Module for interface position in 5.3.2 Driving Module).
7 Reverse operation of the above process to install reagent&sample arm assembly, housing, rear
panel, face panel and other parts, connect Teflon pipe and grey flat cable as they were.
reagent&sample needle to reaction tray ,reagent &sample tray and cleaning tank according to
chapter 7.2.2.1 .
Note: The maintenance of stepping motor in left and right direction is same as the stepping motor
in up and down direction.
4.5.5 Maintenance of Optoelectronic Switch Assembly in Up and

down (or left and right) direction
Name No. Quantity
Disassembly Diagram
for details). Unplug the grey flat cable on transfer interface board, unscrew the teflon pipe
connected with plunger pump. Unscrew the 2 screws M5*20 fixing the reagent &sample arm
assembly and take it off.
3 Unscrew the 2 screws M3*6 fixing the optoelectronic switch assembly, unplug the power line of
optoelectronic switch, remove the assembly.
4 Fix the new optoelectronic switch assembly to the reagent &sample arm with 2 screws M3*6,
plug the power line of optoelectronic switch (see Figure 5-2 Driving Module for interface position
in 5.3.2 Driving Module).
5 Reverse operation of the above process to install reagent&sample arm assembly, housing, rear
panel, face panel and other parts, connect Teflon pipe and grey flat cable as they were.
reagent&sample needle to reaction tray ,reagent &sample tray and cleaning tank according to
chapter 7.2.2.1 .
4.5.6 Maintenance of Liquid Level Detection Board

If the anti-collision optoelectronic switch is damaged or the liquid level detection function fails, it
is necessary to replace the liquid level detection board.
Name No. Quantity

Disassembly Diagram
2 Open the top cover, open the cap .
3 Lift the FPC locking device (Note: both ends of the locking device are lifted together to prevent
one end from breaking with excessive force), and lift the FFC line vertically upward from the
fixed hole.
4 Hold the terminal of the signal line and pull it out.
5 Gently lift the needle and block from the optoelectronic switch and place them outside the
optoelectronic switch.
6 Remove 2 screws M3*6 with a cross screwdriver and remove the liquid level detection board.
During the process, avoid the photoelectric switch or the liquid level detection board hitting the
block.
7 After fixing the new liquid level detection board with two screws M3*6, connect FFC line and
signal line in turn, and then install the cap.
After replacing the liquid level detection board, adjustment and validation shall be conducted on
the position of reagent& sample needle to the reaction tray, the reagent & sample tray and the
cleaning position according to the methods and steps in the 7.2.2 .
Note:
The FFC lines’ direction is as follows:
4.5.7 Replace of FFC Line

The accuracy of liquid level detection determines the accuracy of the test results of the analyzer.
When liquid level detection fails, it is necessary to consider not only the damage of reagent&
sample needle, but also the problem of liquid level detection board and FFC line, or its contact.
When the FFC line layout problem is determined, we need to replace it.
When liquid level detection fails and it is determined to be the problem of liquid level detection
board or FFC line, which needs to be replaced.
Name No. Quantity
Maintenance Steps
2 Open the top cover of the analyzer and remove the face panels,rear panel and housing (Refer to
for details). Remove the cap of reagent &sample needle.
3 Loosen the 2 screws M5*20 fixing the reagent & sample arm, unplug the grey flat cable
connection, unscrew the Teflon tube connected to the plunger pump, unscrew the 2 screws M5*20,
and remove the reagent & sample arm.(Note: when removing the reagent & sample arm, do not
bend or squeeze the Teflon tube.)
4 Lift the FPC locking device (Note: both ends of the locking device are lifted together to prevent
one end from breaking with excessive force), and lift the FFC line vertically upward from the
fixed hole ,unplug the FFC line,and unplug the FFC line from the transfer interface board in same
way.
5 The FFC line and Teflon tube are drawn from the bottom of the spline shaft, and then the FFC
line is drawn from the fastening seat.
6 Take the new FFC lines, put printing literal down, on the no printing literal mark 1, 2
identification, and setφ3 length 6mm heat shrinkable tube at both ends of the FFC line.
7 Wrap one end of FFC line with paper tape and pass it from the bottom end of spline shaft to the
top end. FFC line is arranged in line order of label no. 1 and label no. 2, and fixed to the FPC
locking device of liquid level detection board .
8 The FFC line end at the bottom of the spline shaft passes through the cable tie fixing seat from
bottom to top and is fixed to the FPC locking device of the transfer interface board .
9 Cover the cap and reverse operation of the above process to install reagent&sample arm
assembly, housing ,rear panel, face panel and other parts ,connect Teflon pipe and grey flat cable
as they were.
Note:
There is lubricating oil in the spline shaft. When the FFC line and Teflon
tube are inserted or extracted from the spline shaft, please protect the
FFC line and Teflon tube to prevent oil contamination or blockage of the
pipeline, or poor FFC contaction.
1 Power on the analyzer.
2 Do adjustment and validation about the position of reagent& sample needle to the reaction tray,
the reagent & sample tray and the cleaning position according to the methods and steps in the
7.2.2 .
4.6 Stirring Arm Component

Stirring arm assembly is located in the middle and rear of the analyzer, including stirring arm
drive assembly, stirrer drive assembly, stirrer and stirrer cap and other parts. Its main functions
are:
The stirring arm assembly can stir the reaction liquid in the reaction cup.
It can realize the movement of stirring arm in space according to the movement flow of the
analyzer.
4.6.2 FRU List

Name Size No.
Stirrer SHE0504 B01902010307016

Assembly includes: stirring arm 1pcs+
Stirring Arm optoelectronic switch 2pcs + stirring
B0200103060029
Assembly motors 1pcs+ stirring motor board
1pcs
Stirring Motor Assembly includes: stirring motors
B0200103040009
Assembly 1pcs+ stirring motor board 1pcs
OPB880T51Z, The shape is straight,
Optoelectronic
the installing hole distance is 19mm, B0190103050011
Switch Assembly
and the line length is 70cm
23HS56408-01，Motor shaft milling
both sides into 90 degrees, line
Stepping Motor
sequence: red, yellow, green and blue,
line length of 700mm
4.6.3 Maintenance of Stirrer

If the stirrer is bent or damaged, it should be replaced.
Name No. Quantity
2 Hold the top end of the stirrer, remove the M2.5*6 screws with a cross screwdriver, and pull out
the stirrer.
3 Hold the upper end of the new stirrer, point the mixing rod at the mounting hole, press upward
until the stirrer can not move, and fix it with two screws M2.5*6.
Note:
When installing the stirrer, it is necessary to keep the stirrer upright and do not apply force at an
oblique angle. The left and right screws should be tightened in turn with several fine adjustments
instead of being tightened once.
After removing the stirrer, do not touch the blade of the stirrer with your hands.
After replacing the stirrer, there is no need to adjust the horizontal or height parameters, but make
sure the stirrer is in the vertical state .
4.6.4 Maintenance of Stirring Motor

If the function of the stirring motor assembly is lost, damaged or other faults occur, it shall be
replaced.
Name No. Quantity
Disassembly Diagram
2 Open the top cover, open the cap.
3 Remove the stirrer and place it in the box or other safe place (refer to the maintenance of stirrer
in 4.6.3 for details).
4 Loosen the 2 screws M2*4 fixing the stirring motor assembly, unplug the power line of the
stirring motor and remove the stirring motor assembly.
5 Fix the new stirring motor assembly to the stirring arm with 2 screws M2*4.
6 According to the reverse order of the above steps, plug the power line of stirring motor , and
install the stirrer, cap and other parts.
After replacing the component of the stirring motor, the following methods can be selected to
check whether the replacement is successful:
Click "rotate" in the "stirrer speed" command on the setting interface of the software instrument to
check whether the stirring motor assembly is running with normal sound.
If the speed is abnormal, it is necessary to check whether the power line of stirring motor is
correct or whether there is any problem with the assembly of the stirring motor.
4.6.5 Maintenance of Optoelectronic Switch Assembly in Up and

down (or left and right) direction
Name No. Quantity
Disassembly Diagram
for details). Unplug the grey flat cable on transfer interface board. Unscrew the 2 screws M5*20
fixing the stirring arm assembly and take it off.
3 Unscrew the 2 screws M3*6 fixing the optoelectronic switch assembly,unplug the power line of
optoelectronic switch, remove the assembly.
4 Fix the new optoelectronic switch assembly to the stirring arm with 2 screws M3*6.
5 Plug the power line of optoelectronic switch (see Figure 5-2 Driving Module for interface
position in 5.3.2 Driving Module).
6 Reverse operation of the above process to install stirring arm assembly, housing ,rear panel, face
panel and other parts ,connect Teflon tube and grey flat cable as they were.
After the replacement, it's necessary to do adjustment and validation for the position of stirrer to
reaction tray, reagent &sample tray and cleaning tank according to chapter 7.2.2.1.
4.6.6 Maintenance of Stepping Motor in Up and Down (or Left and

Right) direction
Name No. Quantity
Disassembly Diagram
for details). Unplug the grey flat cable on transfer interface board. Unscrew the 2 screws M5*20
fixing the stirring arm assembly and take it off.
3 Unscrew the 4 screws M4*12 and spring washers that fixing the stepping motor assembly,
remove the assembly.
assembly to the stirring arm with 4 screws M4*12, spring washers orderly. And ensure that the
belt and the pulley should be properly tightened, that is, when the driving component is twisted by
hand, the movement is smooth and there is no noise. Plug the power line of stepping motor(see
Figure 5-2 Driving Module for interface position in 5.3.2 Driving Module).
6 Reverse operation of the above process to install stirring arm, housing, rear panel and face panel.

After the replacement, it's necessary to do adjustment and validation for the position of stirrer to
reaction tray, reagent &sample tray and cleaning tank according to chapter 7.2.2.1.
Note: The maintenance of stepping motor in left and right direction is same as the stepping motor
in up and down direction.
4.7 Cleaning Arm Component

The cleaning arm assembly is located at the rear right of the analyzer, including the cleaning arm
drive assembly, cleaning needle and other parts. Its main functions are:
The cleaning arm assembly can automatically clean the reaction cup.
It can realize the movement of cleaning arm in space according to the movement flow of the
analyzer.
4.7.2 FRU List

Name Size No.
Assembly include: 2 double needles + 1
Cleaning Needle
single needle + dry block + fixed plate + B519030302100
Assembly
fixed seat + fixed block + spring
Cleaning Arm Assembly include: 1 cleaning arm + 1
B519030302099
Assembly optoelectronic switch
2HS40, Motor shaft milling both sides into
Stepping Motor 90 degrees, line sequence: red, yellow,
green and blue, line length of 600 mm
OPB880T51Z, The shape is straight, the
Optoelectronic
installing hole distance is 19mm, and the B0190103050011
Switch Assembly
line length is 70cm
4.7.3 Maintenance of Cleaning Needle

If the cleaning needle is bent or damaged, it should be replaced.
Name No. Quantity
Disassembly Diagram
2 Unscrew the cleaning compression screw, place it and the seal ring well, and pull out the
cleaning needle assembly.
3 Hold the single or double needles that need to be replaced and remove the connected pipes.
4 Loosen the M3*6 screw used for fixing the cleaning needle, and remove the single or double
needles that need to be replaced.
5 Replacement of double needles: hold the upper end of the new double needles, and pass through
the cleaning needle fixed seat, spring and cleaning needle fixed block in turn, until the cleaning
needle fixed block is located in the middle of the cleaning needle, then fix it with M3*6 screws.
Replacement of single needle assembly: hold the lower end of the new single needle, and then
pass through the cleaning needle fixed seat, cleaning needle fixed block and spring upward , until
the cleaning needle fixed block is located in the middle of the cleaning needle, then fix it with
M3*6 screw.
6 Reverse operation of the above process to install the cleaning needle assembly and the cleaning
compression screw.
Note:
When installing the cleaning needle, it is necessary to keep it upright and do not apply force at an
oblique angle. The screws should be tightened in turn with several fine adjustments instead of
being tightened once.
When each cleaning needle is removed, the corresponding water pipe must be marked, after
replacing the cleaning needle, connect the water pipe to the needle in the previous order.
After the replacement, it's necessary to do adjustment and validation for the position of cleaning
needle to reaction cup, reagent &sample tray and cleaning tank according to chapter 7.2.2.1
Make sure the double needle of the cleaning needle is at the bottom of the cup and the single
needle is about 2mm from the bottom of the cup when the cleaning arm is running to the bottom
of the reaction cup.
4.7.4 Maintenance of Stepping Motor

Name No. Quantity

Disassembly Diagram
for details).Unplug the grey flat cable on transfer interface board. Unscrew the 4 screws M4*20
fixing the cleaning arm assembly and take it off.
3 Unscrew the 4 screws M4*12 and spring washers that fixing the stepping motor assembly,
remove the assembly.
M4*8. Note that the screw should be fixed on the flat of the motor shaft.
6 Fix the stepping motor assembly to the cleaning arm with 4 screws M4*12, spring washers
orderly. And ensure that the belt and the pulley should be properly tightened, that is, when the
driving component is twisted by hand, the movement is smooth and there is no noise. Plug the
power line of stepping motor(see Figure 5-2 Driving Module for interface position in 5.3.2
Driving Module).
7 Reverse operation of the above process to install cleaning arm, housing ,rear panel and face
panel.
After the replacement, it's necessary to do adjustment and validation for the position of cleaning
needle to reaction cup, reagent &sample tray and cleaning tank according to chapter 7.2.2.1.

Name No. Quantity
Disassembly Diagram
1 Make sure the analyzer is powered down.。
2 Open the top cover of the analyzer and remove the face panels and rear panel (Refer to 4.1.3
Maintenance of Rear Panel, 4.1.4 Maintenance of Face Panel).
3 Unplug the power line of optoelectronic switch behind the analyzer, unscrew the screw M3*6
fixing the optoelectronic switch and remove it.
4 Fix the new optoelectronic switch assembly to the cleaning arm with screw M3*6 and spring
washer.(Note the adjustment when the optoelectronic switch is fixed: the block is in the
center of the optoelectronic switch assembly and there is no friction during the up and down
movement.)
5 Plug the power line of optoelectronic switch (see Figure 5-2 Driving Module for interface
position in 5.3.2 Driving Module).
6 Reverse operation of the above process to install rear panel, face panel.
Nothing.
4.8 Optic-electronic Measurement Module

The optic-electronic measurement module is located at the front left of the whole analyzer,
including halogen lamp assembly, optical fiber, optical path component, AD board assembly, etc.
The light source is emitted by the halogen lamp, and the lens concentrates the light of the halogen
lamp directly through the reaction cup into the optical fiber, which is converted into electrical
signals through the light splitting and filtering of the optical path component, and amplified on the
AD board for output.
4.8.2 FRU List

Name Size No.
The components include: filter 8-way
Optical Path + splitter 8-way + optical amplifier
B019020302040
Component board 2pcs (Board A, Board B) +
metal plate + screws
Optical Fiber XWGJ-2020 B51902010114028
Integrated
Halogen Lamp 6V10W, round base without packing B519020302089
(round base)
Integrated
Halogen Lamp 6V10W, round base with packing B519020302090
(round base)
Note: for the replacement of halogen lamps, see maintenance section 9.7 Maintenance of the
Halogen Lamp.
4.8.3 Maintenance of Optical Path Component

If it is determined that the optical path component has lost function or performance does not meet
the requirements, it shall be replaced.
Name No. Quantity
Extended T-type Allen Wrench / 1 pcs
Disassembly Diagram
Replacement Steps
for details).
3 Remove the grey flat cables(A and B) on both sides of the optical path component, loosen the
M4*6 screw on the outside of the optical path component, and pull out the optical fiber from the
optical path component.
4 Loosen 2 screws M4*12 with an extended T-type allen wrench and remove the optical path
component.
5 Take a new optical path component and fix it on the baseboard with 2 screws M4*12.
6 One end of the optical fiber with slotted screw is connected to the optical path component and
M4*6 screw is used to tighten the optical fiber.
7 Reverse operation of the above process to connect grey flat cable and install housing, rear panel,
face panel and other parts.
After replacing the optical path component, do adjustment and validation according to 7.2.2.3
Adjustment of Light Base and 7.2.2.4 Adjustment of Voltage .
4.8.4 Maintenance of Optical Fiber

If the Optical fiber is damaged, it shall be replaced.
Name No. Quantity

Disassembly Diagram
Replacement Steps
2 Open the top cover of the analyzer and remove the face panels and rear panel (Refer to 4.1.3
Maintenance of Rear Panel, 4.1.4 Maintenance of Face Panel). Peel off the film, unscrew the 3 pcs
screws M4*12, remove the reaction cup positioning plate assembly and place well.
3 Loosen the M4*6 screw outside the optical path component and pull out one end of the fiber.
4 Loosen the M4*6 screw on the optical fiber fixing plate and pull out one end of the fiber.
5 Take a new optical fiber and connect one end with the slotted screw into the optical path
component, and the other end through the hole of the optical fiber fixing plate. Tighten the two
ends of the optical fiber are fastening with the M4*6 screw respectively. Note that it is necessary
to ensure that the fiber in the fiber fixing plate is basically in the same plane and straight line with
the halogen light source.
6 Reverse operation of the above process to install reaction cup positioning plate assembly, rear
panel, face panel and other parts.
After the replacement of optical fiber, do adjustment and validation of mechanical position, Light
Base and voltage according to 7.2.2.1, 7.2.2.3 and 7.2.2.4.
5 Hardware Circuit
Hardware Circuit-1
Hardware Circuit
5.1 Overview
This chapter describes the functions of the circuit boards of the analyzer.
Hardware Circuit-2
5.2 Schematic Circuit Diagram
Hardware Circuit-3
Hardware Circuit
5.3 Schematic Circuit Introduction

The circuit system of the analyzer can be divided into AD board, drive module,
communication board, pump&valve transfer board, liquid level detection board and transfer
interface board.
5.3.1 AD Board
Figure5-1 AD Board
The testing range of front stage voltage:0.4V～2.8V.
The testing range of back stage voltage(not blocking the light):One-key gain calibration，the target
AD value is 48000.
The testing range of light blocking voltage: When using the blocking strip, voltage is required to
be about 10mV. When using the baffle, the voltage is required to be about 25mV (make sure the
AD value is about 150 and less than 200). If the voltage does not meet the requirements, adjust the
adjustable potentiometer in AD board.
Hardware Circuit-4
Hardware Circuit
Potentiometer adjustment mode: smaller in clockwise, larger in counterclockwise.

To judge whether the optoelectronic switch of the reaction tray is good : measure the voltage
with a multimeter. The voltage of the black line (black meter pen) and white line (red meter
pen) in the optoelectronic switch line is about 2.61V when blocking the light, and about
0.17V when not blocking the light.
5.3.2 Driving Module
Figure5-2 Driving Module
Water System-5
Hardware Circuit
5.3.3 Communication Board
Figure5-3 Communication Board

The mechanical position can be rewritten and the interface P3 shows in figure 5-3 . We can
rewritten the mechanical position according the following steps:
1. Disconnect the power line first.
2. Place the short circuit cap on pins 2 and 3 of P3 interface, as shown in figure 5-3.
3. Connect the power line, the D7 LED -- the green light flashes rapidly, and the position of the
LED is as shown in figure 5-3.
4. Unplug the short circuit cap and initialize the analyzer, that is, rewrite the mechanical position.
5. After mechanical position rewriting, the short circuit cap can be stored at pins 1 and 2 of P3
interface.
Note:
Mechanical position rewrite means that the mechanical position, light position and stirring
speed are restored to the default values and need to be re-adjusted.
Hardware Circuit-6
Hardware Circuit
5.3.4 Pump & Valve Transfer Board
Figure5-4 Pump & Valve Transfer Board
5.3.5 Liquid Level Detection Board
Figure5-5 Liquid Level Detection Board

The connection method of the line on liquid level detection board is shown in figure 5-6.
Water System-7
Hardware Circuit
Figure5-6 FFC Line Connection and Sequence
5.3.6 Transfer Interface Board

Transfer interface board is installed on the arm, and the connection of line is shown in figure
5-7.
Figure5-7 Transfer Interface Board in Reagent &Sample Arm
Hardware Circuit-8
6 Water System
Water System-1
Water System
6.1 Overview
The main functions of the analyzer water system are:
 The inlet module provides pure water for the analyzer.
 Provide pure water for automatic cleaning module of reaction cups and precise sampling
module.
 The waste module discharges the waste water produced by the test.
The main content of this chapter is to introduce the working principle and maintenance method
of the analyzer water system.
6.2 Water System Diagram

Halogen
Lamp
OUT OUT
IN
Pump1
IN
Solenoid Solenoid Solenoid Solenoid
valve4 valve5 valve3 valve2
OUT
Pump2
Solenoid IN
valve1
Reagent Plunger pump

&Sample
needle
Cleaning tank Reagent tray

of stirrer Cleaning tank of condensate
Reagent &Sample
needle
GND
Alarm1 Alarm2
Out1
Out2 In1
OUT IN OUT IN OUT IN
Pump3 Pump4 Pump5 φ3.2 T-joint

M6-φ5 elbow Pagoda joints
φ3.2Y-joint φ10 T-joint 16Inch threaded

sleeve
φ3-φ2 Straight φ8-φ4 Straight 32Inch threaded
Joint Joint sleeve
Figure6-1 Water System
6.3 Working Principle of Water System

The water system of analyzer can be divided into four modules: precise sampling, automatic
cleaning of reaction cups, water intake and waste , as shown in the Figure:
Water System-2
Water System
Figure6-2 Water System
6.3.1 Precise Sampling Module

The precision sampling module mainly includes: reagent & sample needle 1pcs, stirrer 1pcs
needle and plunger pump (500μl) 1pcs.
The actions of this module can be divided into quantitative sampling and needle cleaning actions:
 Quantitative sampling is the quantitative transfer of reagent or sample by plunger pump,
valve 1 and reagent & sample needle.
 The cleaning action of the needle is driven by pumps to flush the inner and outer walls
of the reagent & sample needle and the stirrer, so as to reduce cross-contamination
between the items.
Figure6-3 Precise Sampling Module
Water System-3
Water System
6.3.2 Automatic Cleaning Module of Reaction Cups

The automatic cleaning module of reaction cups can be divided into liquid injection module and
liquid absorption module, which can realize the automatic cleaning of reaction cups in 3 steps, that
is, pump is used to providing pure water cleaning in step1-2, and no liquid injection in step 3.
Waste : the waste is generated in step 1-2, and the third step is equipped with a drying block to
fully absorb and wipe the residual liquid in the reaction cup.
The automatic cleaning module of reaction cups relies on the circulating cleaning actions of
injection and absorption to realize the reuse of reaction cups.
The principle diagram of this section is as follows.
Figure6-4 Automatic Cleaning Module of Reaction Cups
6.3.3 Water Intake Module

The water intake module can realize: filtration, that is, filtration between pure barrel and analyzer.
It has the function of liquid level detection and prompt : When the liquid level of the pure barrel is
insufficient, the software will display the prompt message.
The analyzer Water intake module is mainly composed of the following parts:
Water inlet filter
Pure barrel
Liquid level detection device
Pipes, joints and other parts
6.3.4 Waste Module

The waste module can realize:
The waste water is discharged from the outlet of L frame .
Water System-4
Water System
The waste water of cleaning reaction cup is discharged from "OUT 2", and the waste water of
cleaning stirrer and reagent & sample needle is discharged from "OUT 1".
Waste module mainly consists of the following parts
 L Frame
 Pipes, joints and other parts
High concentration waste mainly consists of reaction cup's cleaning waste water of step 1 and 2.
Low concentration waste mainly comes from:
 Internal and external wall cleaning of reagent & sample needle
 Cleaning of stirrer
 Condensed water in reagent &sample tray
The schematic diagram of this section is shown in the figure.
Figure6-5 Waste Water Module
6.3.5 Others
The analyzer water system includes three external interfaces, as shown in the figure.
Two outlets for discharging waste.
One inlet for providing pure water.
Figure6-6 External Interface
Water System-5
Water System
6.4 Maintenance of Water System

This section introduces the maintenance of parts in the water system in detail, and gives the
schematic diagram of each unit and the physical part drawing for the reference of maintenance
engineers.
6.4.1 Overview
When the analyzer analyzer shows a software prompt message, engineer will confirm the cause of
the failure and replace the parts by analyzing the status of the analyzer. In principle, the pump,
valve, needle blocked detection, plunger pump and other electrical parts shall not be disassembled.
If the hardware and software are confirmed to be trouble-free, but the fault indication of the water
system remains unchanged, the corresponding equipment shall be disassembled for analysis and
replacement.
Before all disassembly actions, it is necessary to confirm that all pumps and valves in the water
system are closed, shut down the power supply of analysis department and shut down the main
power supply.
Table 6-1 Tool s for Maintenance
Name No. Quantity
Straight Screwdriver / 1 pcs
Cable Tie / Some
Diagonal Pliers / 1 pcs
Pipe Plier / 1 pcs
Water System-6
Water System
6.4.2 Precise Sampling Module
No. Name Size Number Note
YT-Sample sampling needle (set of Extended

YT-Sample shield
1 three with capacitance layer) + signal B0190103050001
sampling needle
line
CKD，USB2-T6-2-S1，0～0.3MPa V2,V3
2 Solenoid Valve B0190201020005
（B0190201020005）
CKD，USB2-4U-1-S1-DC12V
3 Solenoid Valve B01902010207002 V1
（B01902010207002）
Miniature NIDEC, DC24V, OOH220H035 B0190410207006 either-or,

4
Diaphragm Pump P1、P2
KLP04-320-24V Kamoer B01902010207011
3050-12-U2F-68G-1XB，Motor's
power line with 1P(line length: 68cm,
with cable marker P,line sequence: B51904010207051
brown, yellow, orange and red),
5 Plunger Pump photoelectric switch line (length: either-or
68cm, with cable marker P)
500ul (5005-12-bup /63C183), black
4-wire slot motor (supplier: Kento), B51904010207045
JST2.54 gold-plated terminal.The
length of motor's power line is 68cm,
Water System-7
Water System
connected with 4P(JST). The line

sequence is: brown, yellow, orange and
red. Optoelectronic switch
requirement: 240 Ω resistance, 3 P
(JST), is a order of black(green)，
white and red, line length 68 cm, both
sets of cable marker P.
6 T-joint φ3.2 B01905010403043
Plunger pump ‘s
7 A1428-2-200 B01902010304003
joint
Teflon pipe 008T16-080-20, ID is 0.8mm ,
8 B01902010408019
（PTFE） O.D.is1.6mm
Teflon pipe 008T30-200-200 , I.D. is2mm, O.D.is
9 B01903010408006
（PTFE） 3mm.
6.4.3 Automatic Cleaning Module of Reaction Cups

Solenoid CKD，USB2-T6-2-S1，0～0.3MPa
1 B0190201020005 V4, V5
Valve （B0190201020005）
Miniature NIDEC, DC24V, OOH220H035 B0190410207006 either-or，
2 Diaphragm
P1
Pump KLP04-320-24V Kamoer B01902010207011
Diaphragm P3、P4、
3 6062-B-PEB2,with 4 shock pads. B3190203040005
Pumps P5
Water System-8
Water System
Cleaning Includes: 2 double needles + 1 single

4 Needles needle + dry block + fixed plate + fixed B519030302100
Assembly seat + fixed block + spring
One end is connected with a TPU Pipe
φ3-φ2 with an I.D. of 3.2mm and the other end is
5 B01902010403049
Straight Joint connected with a TPU Pipe with an I.D. of
1.4mm
6 T-joint φ3.2 B01905010403043
TPU Pipe The I.D. is 1.4mm, the O.D. is 3mm, and
7 B0190201040003
（1.4*3） the hardness is 70A
TPU Pipe The I.D. is 3.2mm, the O.D. is 6.4mm, and
8 B01902010408089
（3.2*6.4） the hardness is 70A
Fault Verification and Maintenance of Cleaning Needles

When the reaction cup overflows, or the washing liquid is small, there is the possibility of
cleaning needle blockage, need to remove the needle for analysis and cleaning.
 Unscrew the cleaning compression screw by hand.
 Take off the cleaning needles assembly and put it in a vessel.
 Take out a set of cuvettes, clean the cuvettes and add water to determining the blocking
position: If a reaction cup does not add enough water, the corresponding water filling
needle is blocked. If the reaction cup overflows, the corresponding pumping needle is
blocked.
Steps of Assembly
 Match the locating hole of the cleaning needle assembly with the pin on the support,
slightly tighten the cleaning compression screw by hand.
 Lower the cleaning needle assembly slightly to ensure that the cleaning needle is located
in the center of the reaction cup. At the same time, pay attention to the position of the
drying block and the wall of the reaction cup and adjust it slightly to prevent
interference between the needle and the reaction cup.
 After step 2 is finished, tighten the cleaning compression screw.
Note:
Prevent the liquid from dripping into the reaction tray and cups.
Maintenance of Miniature Diaphragm Pump

 Pump does not operate, that is, no flow, no pressure.
 Low pump flow and pressure.
 Pump leakage.
 If there is abnormal noise during operation, it is necessary to remove relevant
component for analysis and replacement.
 Unplug the power cord connector of the pump.
 Confirm and mark the connection mode of pump’s inlet and outlet , distinguish the inlet
and outlet pipes and do not mix them up.
 Remove the pipes and tie the open to prevent liquid overflow into the instrument.
 Remove the pump from the sleeve.
Water System-9
Water System
Steps of Assembly
 Connect the inlet and outlet pipes of the pump according to the marks.
 Install the pump to the sleeve.
 Make sure the pump power connection is correct, that is, the positive and negative poles
cannot be connected in reverse.
Figure6-7 Installation Details of Miniature Diaphragm Pump
Maintenance of Diaphragm Pumps

 Pump does not operate, that is, no flow, no pressure.
 Low pump flow and pressure.
 Pump leakage.
 If there is abnormal noise during operation, it is necessary to remove relevant
component for analysis and replacement.
 Unplug the power cord connector of the pump.
 Confirm and mark the connection mode of pump’s inlet and outlet , distinguish the inlet
 Unscrew 2 screws M4*12 that fix the diaphragm pump and power box assembly on the
baseboard, unscrew 2 screws M4*12 that fix the power box assembly, and remove the
diaphragm pump assembly.
 Remove the 4 screws ST2.9*12 that hold the diaphragm pump in place, remove the
damaged diaphragm pump and be careful not to drop the shock pads into the machine.
Steps of Assembly
 Install the pump to the metal plate.
Make sure the pump power connection is correct, that is, the positive and negative poles
cannot be connected in reverse.
Note:
Do not mix the gas and liquid pipelines. Do not mix the pipes of inlet
and outlet.
The positive and negative electrodes of the pump power supply cannot
be connected in reverse.
Water System-10
Water System
Figure6-8 Installation Details of Diaphragm Pump
Maintenance of Solenoid Valve

When the solenoid valve can not be opened normally, or there are abnormal leakage problems, it
is necessary to remove the relevant solenoid valve for analysis and replacement.
 Unplug the power cord connector of the valve.
 Confirm and mark the connection mode of valve’s inlet and outlet , distinguish the inlet
 Unscrew 2 screws M3*8 that fix the solenoid valve and remove the valve.
Steps of Assembly
 According to the direction marked when disassembly, confirm the installation direction
of the solenoid valve, the direction of the outlet is up, connect the inlet and outlet
pipelines of the solenoid valve, tighten the cable tie.
 Install the valve to the metal plate.
Figure6-9 Installation Details of Miniature Solenoid Valve
Water System-11
Water System
6.5 Materials of Water System
6.5.1 Pumps
Miniature NIDEC . DC24V .OOH220H035 B0190410207006 either-or,

1 Diaphragm
B0190201020701 P1、P2
Pump KLP04-320-24V Kamoer
1
Diaphragm P3、P4、
2 6062-B-PEB2,with 4 shock pads. B3190203040005
Pumps P5
3050-12-U2F-68G-1XB，Motor's
power line with 1P(line length:
68cm, with cable marker P,line B5190401020705
sequence: brown, yellow, orange 1
and red), photoelectric switch line
(length: 68cm, with cable marker
P)
500ul (5005-12-bup /63C183),
Plunger black 4-wire slot motor (supplier:
3 kento), JST2.54 gold-plated either-or
Pump
terminal.The length of motor's
power line is 68cm, connected
with 4P(JST). The line sequence B5190401020704
is: brown, yellow, orange and red. 5
Optoelectronic switch
requirement: 240 Ω resistance, 3 P
(JST), is a order of black(green)，
white and red, line length 68 cm,
both sets of cable marker P.
6.5.2 Valves

Solenoid CKD，USB2-4U-1-S1-DC12V
1 B01902010207002 V1
Valve （B01902010207002）
Solenoid CKD，USB2-T6-2-S1，0～
2 B0190201020005 V2~V5
Valve 0.3MPa（B0190201020005）
6.5.3 Joints

φ3-φ2
with an I.D. of 3.2mm and the other
1 Straight B01902010403049 5 pcs
end is connected with a TPU Pipe with
Joint
an I.D. of 1.4mm
2 T-joint φ3.2 B01905010403043 4 pcs
3 Y-joint Φ3.2 2 pcs
Water System-12
Water System
Plunger
4 A1428-2-200 B01902010304003 1 pcs
pump's joint
Φ8-Φ4
with an I.D. of 8 mm and the other end
5 Straight 1 pcs
is connected with a TPU Pipe with an
Joint
I.D. of 6mm
One end is M6 thread, and another end
M6-Φ5Togg
7 connect pipe which I.D. is 4mm (M6 - B01902010403003 2 pcs
le joint
Φ 5 bend).
Nut for
8 M8,use with 4-M8-4 small joint 3 pcs
small joint
4-M8-4，The minimum outer diameter
is 4mm, the outer diameter of the
9 Small joint pagoda is 5.2mm, the inner diameter of B01905010403004 3 pcs
the hole is 2.4mm, and the total length
is 45mm.
Bulkhead
10 11-M16-12 B01905010403034 2 pcs
union
Nut for
11 bulkhead M16 B01905010403036 1 pcs
union
Bulkhead
12 8-M12-8 B01905010403035 2 pcs
union
Nut for
13 bulkhead M12 B01905010403005 1 pcs
union
M6-φ3.2
14 Straight One end is M6 thread, and another end 1 pcs
connect pipe which I.D. is 3.2mm
Joint
Threaded
15 6*4mm-01【PT1/8】 1 pcs
toggle joint
Straight joint
16 PC6-01 1 pcs
（PC Joint）
The minimum O.D. is 9.51mm，the
17 T-joint B01905010403013 2 pcs
maximum O.D. is 11.8mm
6.5.4 Pipes

TPU The I.D. is 1.4mm, the O.D.
Use for cleaning
1 Pipe is 3mm, and the hardness is B0190201040003
needles
（1.4*3） 70A
TPU Pump, valve in
Pipe The I.D. is 3.2mm, the O.D. and out of the
2 is 6.4mm, and the hardness B01902010408089 water and adding
（3.2*6.
is 70A water in cleaning
4）
tank
Connection of
Teflon 008T16-080-20.ID is
3 B01902010408019 plunger pump
pipe 0.8mm . O.D.is1.6mm
and reagent &
Water System-13
Water System
（PTFE） sample needle
Teflon Connection of
4 pipe 008T30-200-200 .I.D. plunger pump
B01903010408006
is2mm.O.D.is 3mm.
（PTFE） and valve V1
Silicone I.D. is 6.5mm , O.D.is Connection of
5 10mm， and the hardness is B01902010408004
pipe outlet
70A
Translucent blue pipe, that
PVC I.D. is 9.5mm , O.D.is Connection of
6 B02001010408107
pipe 14mm， and the hardness is cleaning tank
70A
Water System-14
7 Adjustment and Maintenance
Adjustment and Maintenance-1

Adjustment and Maintenance
7.1 Basic Operation
7.1.1 Overall Operation

After logging into the software, maintenance can be carried out in the menu bar of the software .
Click [Maintenance], and the interface is shown as follows:
Figure7-1 Maintenance Interface

Instrument Check: Light path and mechanical position checking and pipe exhaust of the
instrument.
Adjustment: Adjusting and setting parameters of each module.
Absorbency Test: Cooperate with the washing&&background to maintain the performance of the
instrument.
Washing&&Background: Maintain the reaction cup.
Database Maintenance: Compress and backup the test data on the instrument.
7.2 Module Adjusting
7.2.1 Instrument Check
Figure7-2 Instrument Check

[Instrument Check] is shown as Figure 7-2. About the reaction tray, sample tray and reagent
tray, [zero] means the automatic returning to 1st position of each tray's mechanical position. In the
checking process, click on [zero] of each tray, click on the positions of reagent & sample arm in
the reaction cup, sample tube and reagent bottle respectively, and observe that if the reagent &
sample needle is in the center of each 1st position .
Figure7-3 The position of needle
7.2.2 Instrument Adjustment

7.2.2.1 Adjustment of Mechanical Position
The positions of each arm are shown in the table :
Table 7-1 Mechanical Position
Cleaning Reaction Sample Reagent
Component name
position position position Position
Reagent&Sample Cleaning
1 1 1
Arm Position
Cleaning
Stirring Arm 32 ＃＃
Position
Cleaning
Cleaning Arm 12 ＃＃
Position
Note: The position of the cleaning arm in the reaction tray shall be determined by the
position of the first water needle of the cleaning needle.
The steps of mechanical position’s adjustment shows below:
Step 1:Unscrew the cleaning compression screw and take off the cleaning needle assembly,
instrument initialization .
Note: The zero of the photoelectric switch (in the left and right directions) of the sample
&reagent arm is located in the 1st position of the reaction cup, and the zero of the
photoelectric switch (in the left and right directions) of the stirring arm is located in the
cleaning tank position.
Step 2:Click [Maintenance] to enter the [Instrument Check],shows like Figure 7-4. Operate
[Mixing Arm] → [Cleaning Position ], loosen the set screws with flat point on the cross arm
of the stirring arm, install the stirrer on the cross arm, make the stirrer located in the middle of the
cleaning tank by adjusting the cross arm of the stirring arm, and fix the cross arm.Operate
[Reagent&Sample Arm] → [Reaction ] and [Reaction Tray] → [Zero ] so that the

reagent & sample arm and cleaning arm are located above the corresponding reaction cup position
on the reaction tray. Then install the reagent &sample needle and the cleaning needle assembly on
the corresponding arm, unscrew the positioning screw of the reaction tray and then turn the
reaction tray. Adjust the position of the reaction cup so that the first pumping needle of the
cleaning needle is in the middle of position of the 12th reaction cup. Tighten 3 positioning screws
of the reaction tray. Loosen the screw of the cross arm of the sample & reagent arm and move the
sample & reagent arm left and right so that the reagent &sample needle is in the middle of the 1st
reaction cup. If only the cleaning needle is in the center of the reaction cup, but other needles
are in the front or back of the reaction cup, then the position of the cleaning needle should
be adjusted, and the 4 adjusting screws of the cleaning arm and the relative position of the
reaction tray should be adjusted to make all the needles be in the center of the reaction cup.
After adjustment, tighten the sample & reagent arm and the adjusting screws of the cleaning arm.
The relative position of the needle and the reaction cup is shown in Figure 7-5:
Figure7-4 Instrument Check
Figure7-5 Position of Needle
Figure7-6 Adjusting Screw of Cleaning Arm Figure7-7 Locating Screw of Reaction Tray

Step 3:Click [Maintenance] and [Adjustment], then click the [Password] shows like Figure
7-8. Input the password “666666” to enter the adjustment.
Figure7-8 Interface of Adjustment

Note: the position of the reaction tray of the cleaning arm shall be determined by the
position of the first water needle of the cleaning needle.
Step 4: Place an empty reagent bottle at 1st reagent position and an empty sample tube at 1st
sample position .
Step 5: Horizontal Adjustment
1. Adjustment of Reaction Cup Position in Horizontal Direction (Arms)：
Stirring Arm: Operate [Mixing Arm] → [Reaction Position ], adjust the stirrer to the
32th cup position on the reaction tray by adjusting or , or .After several

adjustments, make the horizontal position of the stirrer directly above the center of the reaction
cup. and then click [Save] .
Figure7-9 The Relative Position of the Needle

Click the reaction cup position of each arm to check whether each needle is located in
the middle of the reaction cup. If not, loosen the screw of its cross arm for adjustment, and
then tighten the cross arm after adjustment.
2. Adjustment of Sample Position in Horizontal Direction (Reagent & Sample Arm ):
Operate[Sample &Reagent Arm]→[Horizontal]→[Sample position ],adjust the
horizontal position of reagent&sample needle by adjusting or , or . Operate

[Tray]→[Sample ], adjust the reagent&sample needle to 1st sample position by adjusting
or , or . After several adjustments, make the horizontal position of the

reagent&sample needle directly above the center of the sample tube, and then click [Save].The

adjustment interface is shown in figure 7-10. The adjusted relative position is shown in figure
7-11.
Figure7- 10 Horizontal Adjustment Interface(R&S Arm)
Figure7-11 Relative Position of the needle

Adjustment of Reagent Position in Horizontal Direction (Reagent & Sample Arm ): The
reagent &sample needle need to adjust to 1st reagent position, just be same like Adjustment of
Sample Position in Horizontal Direction. Operate [Tray]→[Reagent ] .
Adjustment of Cleaning Position in Horizontal Direction (Reagent & Sample Arm ):
Operate[Sample &Reagent Arm]→[Horizontal]→[Cleaning position ],adjust the horizontal
position of reagent&sample needle by adjusting or , or .After several

adjustments, make the horizontal position of the reagent&sample needle directly above the center
of the cleaning tank, and then click [Save].
Note: the "reaction position" in the software is used to verify

the zero of the sample & reagent arm.
Step 6:Vertical Adjustment
1. Adjustment of Reagent &Sample Arm in Horizontal Direction
Adjustment of Sample Position: Operate[Sample &Reagent Arm]→[Vertical]→[Sample
position ],adjust the vertical position of reagent&sample needle to 1st sample position by
adjusting or , or .The vertical position is 10 steps from the bottom of the

sample tube. After finishing the adjustments, click [Save].
The adjustment interface is shown in figure 7-12.

Figure7-12 Vertical Adjustment Interface(R&S Arm)

Adjustment of Reagent Position: The operation is the same as "Adjustment of Sample
Position", except that the vertical depth adjustment is 10 steps from the bottom of the reagent
bottle.
Adjustment of Reaction Cup Position: The operation is the same as "Adjustment of Sample
Position", except that the vertical depth adjustment is 30 steps from the bottom of the reaction cup.
Adjustment of Cleaning Position: The operation is the same as "Adjustment of Sample
Position", except that the vertical depth can be adjusted to the tip of the needle to insert into the
cleaning tank and then reduced by 20 steps.
2. Adjustment of Stirring Arm in Horizontal Direction
Adjustment of Reaction Cup Position: Operate [Mixing Arm]→[Vertical]→[Reaction
position ],to adjust the vertical position of stirrer by adjusting or , or .

The vertical position is 20~40 steps from the bottom of the reaction cup. After finishing the
adjustments, click [Save]. The adjustment interface is shown as Figure 7-13.
Figure7-13 Vertical Adjustment Interface(Mixing Arm)

Adjustment of Cleaning Position: Operate[Mixing Arm]→[Vertical]→[Cleaning position ],
to adjust the vertical position of stirrer by adjusting or , or . The vertical

position is 20~40 steps from the bottom of the reaction cup. After finishing the adjustments, click
[Save] .The adjustment interface is shown as Figure 7-13.Adjust the position of the stirrer until the
upper end of the stirrer blade is flush with the water inlet of the cleaning tank, that is, ensure that
the stirrer and the water inlet are in a straight line.
Adjustment process of stirrer speed: Mixing Arm→ vertical cleaning position→ Mixing
Arm Speed → Speed (fastest) → Rotate → check whether the stirrer speed is "fastest" →
Stop, as shown in figure 7-14.
Figure7-14 Mixing Arm Speed

Note: The stirrer speed is generally set to the fastest.

Step 7: Adjustment of Cleaning Needles
The front needle in double needles just touches the bottom of the cup and the no. 3 needle
lifts part of the spring for optimal adjustment. The first water needle of double needles is in
position of 12th reaction cup.
Figure7-15 Number of cleaning needles
7.2.2.2 Adjustment of Code Disk

Note: Before the code disk's adjustment, make sure that the U-groove of the optoelectronic
switch is parallel and perpendicular to the gear, as shown in Figure 7-16.
Figure7-16 Optoelectronic Switch and Gear of Code Disk

Check whether the halogen lamp light is vertical. If not, adjust the fixed plate or fixed seat of
the halogen lamp, as shown in Figure 7-17, and the structure of the halogen lamp as shown in
Figure 7-18.
a） Screw of fixed plate b） Screw of fixed seat

Figure7-17 Adjusting Screw of Halogen Lamp
Figure7-18 Halogen Lamp Structure
7.2.2.3 Adjustment of Light Base

The steps of [ Light Base Adjustment] are as follow:
Step 1: In the interface of Figure7-19, Click [Maintenance]→[Adjustment]→[Password],
input the password “666666”, click [Light Base Adjustment] to enter the interface likes
Figure7-20 .
Figure7-19 Operation to Enter Light Base Adjustment

Figure7-20 Light Base Adjustment

Step 2: Click [Get Light Base] to obtain the instrument optical curve. It is necessary to
ensure that the light is vertical, and the optical curve tends to the center of the reaction cup. The
optical curve is shown in figure 7-21.
Figure7-21 Optical Curve

Step 3: If the optical curve is not stable or the peak value on one side (both sides) occurs, that
means the halogen lamp is not vertical. We can adjust the screws on the fixing plate or fixing seat
of the halogen lamp (as shown in figure 7-17) to get the stable curve.
Step 4: If the optical curve is not close to the center of the reaction cup, optical correction
should be carried out. Click or , and then execute[Adjust Light Base] to obtain
optical alignment, so as to obtain the corrected optical curve.。
Note: "+1" means the light curve moves to the right, while "-1" means the light curve
moves to the left.
Step 5: If the requirements of optical curve are not met, repeat step 4 until the calibration
meets the requirements of optical curve.
Note: Light base ranges from 1 to 60 .
7.2.2.4 Adjustment of Voltage

After the instrument starts up and the temperature reaches 37 degrees, take out the cuvettes
on the reaction tray and conduct voltage adjustment. The steps are as follows: voltage adjustment
of the before amplidication, voltage adjustment of the blocking light, and gain calibration of one
key (voltage adjustment of the amplified voltage).
The testing points and adjustable potentiometer in the AD board are shows like Figure5-1
AD Board.
Note: Potentiometer adjustment mode: smaller in clockwise, larger in counterclockwise.
1. Adjusting of Voltage before amplidication
The black pen of the multimeter is placed at the grounding point, and the red pen is placed at
the measuring point of voltage before amplidication. The voltage before amplidication is required
to be within the range of 0.4V ~ 2.8V, and the spot diameter is generally required to be about
2.5mm.
If the voltage before amplidication does not meet the requirements, it can be adjusted by
adjusting the position of the halogen lamp, as shown in Figure 7-22.

Figure7-22 Adjusting the Position of the Halogen lamp

Note: After adjusting the halogen lamp, check whether the halogen lamp column is
vertical and whether the optical curve meets the requirements.
2. Adjusting of Blocking Voltage
Adjust the blocking voltage. The black pen end of the multimeter should be placed at the
grounding point, and the red pen should be placed at the testing point of the blocking voltage. The
multimeter should be used to measure the blocking voltage of 8 channels respectively.
The testing range of light blocking voltage: When using the blocking strip, voltage is
required to be about 10mV.When using the baffle, the voltage is required to be about 25mV (make
sure the AD value is about 150 and less than 200). If the voltage does not meet the requirements,
adjust the adjustable potentiometer in AD board.
3. One Key Auto Gain
One-key gain calibration enables automatic calibration of A/D readings, as follows:
In the "Maintenance" form, open the [Instrument check] interface, click the [Parameter
Setting] button, enter the password in the password box: 00000000, you can jump to the interface
as shown in figure 7-23. Input the target AD value of 48000, click [One Key Auto Gain] button,
you can achieve automatic gain adjustment.
Figure7-23 One Key Auto Gain

Note: In order to the calibration results, please take out all cuvettes before one-key gain
calibration.

7.2.3 Washing&&Background
When the instrument has not been used for a long time or when a large number of dirty cups are
shown in the monitoring of the reaction tray, the washing&&background operation is required.
Figure7-24 Washing&& Background

When the values of several cups are always displayed outside the error range (i.e. red) after
multiple [Clean] operations, remove the corresponding reaction cup and check whether the
reaction tray is filled with water and whether there is water inside or outside the reaction cup. If
there is water in the reaction tray, dry it with clean gauze. If there is water on the outside of the
cuvettes, dry it with mirror paper. If there is water inside the cuvettes, put the cup back on the
reaction tray and click [Drain] to drain the water inside the cup.
Note: After each [Clean], the background should be read and saved.
7.2.4 Absorbency Test

The absorbency test results reflects whether the performance of the instrument is normal. Usually,
when the absorbency results are less than 0.01, the performance of the instrument is normal and
stable. If the result value is greater than 0.01, it is necessary to consider whether the reaction cup
is dirty, whether the fiber is damaged, whether the optical path component is damaged, whether
the halogen lamp is damaged, and so on.
Figure7-25 Absorbency Test

8 Alarm and Fault Handling

Alarm and Fault Handling
8.1 Troubleshooting methods

8.1.1 Introduction
When the instrument fails, it will be manifested in various ways. The following sections
describe troubleshooting methods to guide you through troubleshooting and troubleshooting when
you find an instrument failure.
In general, troubleshooting requires the following steps:
The system malfunctions and is manifested by one or more prompting methods.
Check the status of alarms and instrument components to master the overall status of the
instrument.
The user identifies the fault and finds the corresponding solution.
Users implement solutions and implement effective solutions.
User check and evaluate if the solution is valid.
8.1.2 Observing instrument failure prompt

Instrument failures may involve hardware, software, and complete machines. When a fault
occurs, it is represented by various prompting methods to help you identify the source of the fault,
the cause and the solution. These prompting methods include an alarm tone prompt, an alarm
message displayed in the alarm bar, a color identification, a pop-up alarm box, a result flag, and a
fault log. Through these prompting methods, you can get detailed information about the
instrument failure, and then find the corresponding solution.
Alarm tone
When the instrument fails, the alarm buzzer will sound an alarm tone, prompting you to pay
attention and take the corresponding solution.
Displayed in the alarm prompt bar
When a prompt is generated, the latest fault alarm information is displayed in the alarm
prompt bar below the main interface.
After the alarm message appears, click the [Alarm] button to view the fault log. Analyze the
cause of the failure and take the appropriate solution.
Result tag
Result tag known as data alarms, the system will identify the calibration or sample test results
as a result of calibration errors or failures and result errors due to sample, reagent or system
failure.
Fault log
All fault alarms will be logged in the fault log. By viewing the fault log, you can grasp the
current status of the instrument and facilitate troubleshooting.
8.1.3 Identifying instrument faults

After observing the instrument fault prompt and viewing the log and instrument status, you
can identify the instrument's fault and find the corresponding solution.
The following table lists the abnormal categories of the instrument. Please determine the
solution according to different categories:
Table 8-1 Instrument fault category
Some instrument faults that are displayed in the alarm
message prompts involve the various subsystems of the
Instrument instrument and are processed in different ways. This type
failure and error of fault is included in the “Fault Information Table”, and a
detailed description of the fault, its cause, and a solution
are found by the fault code.
A data alarm is a marker of the abnormal result of a
biochemical test and is included in the data alarm table.
Data alarm
The detailed description, cause and solution of the alarm
are found in the "Data Alarms" list.
Alarm and Fault Handling-2

Accident details Main reason Solution
1. The reagent&sample tip is 1. Wipe the probe with a cotton swab

dirty. dipped in an alkaline cleaning
Reagent&sampl
2. the pipe or plunger pump of solution.
e tip with water
the sampling and filling 2. Perform maintenance checks.
droplets
mechanism has leakage or
full bubble
1. Check the interface area and vent the
1. The cleaning mechanism line
water pipe.
Water drops on leaks or is completely
2. Perform maintenance on the cleaning
the cleaning bubbled.
mechanism. If you need to replace the
needle 2. The nozzle and pipeline are
hose, please contact customer service
blocked.
engineer.
No water 1. Carry out maintenance of the cleaning
flowing out of 1. The nozzle and pipeline are mechanism. If you want to replace the
the cleaning blocked. hose, please contact customer service
nozzle engineer.
1. Carry out maintenance of the cleaning
1. The nozzle of the cleaning
Water overflow mechanism. If you want to replace the
mechanism and the pipeline
in the cuvette hose, please contact customer service
are blocked.
engineer.
1. The interface part is not 1. Confirm the leak and reinstall it.
Syringe pump
properly installed. 2. Replace the pump.
leakage
2. Water leakage in the pump.
1. Confirm that the air enters and
reinstall.
1. The interface part is not 2. Perform exhaust in the system
There are
properly installed. maintenance. If there are tiny bubbles
bubbles in the
2. The filling device is not fully that cannot be removed, you can
syringe pump
exhausted. gently tap the syringe pump while the
reagent or washing water is flowing,
and use vibration to eliminate it.
1. Poor contact of the level plate
1. Check if the level plate interface line
interface.
is in good contact.
Abnormal liquid 2. There is a problem with the
2. Check if the grounding is connected.
level detection instrument grounding.
3.Check for large electromagnetic
3. There is a large
interference around.
electromagnetic interference.
1. Confirm that the reagents are prepared
and placed in the correct position.
2. Check for impurities in the sample.
Absorbance 1. The absorbance of the 3. Check the reaction tank for water or
exceeds upper or reaction solution exceeded the impurities.
lower limit range of 0 to 3.3 Abs. 4. Inspect the cuvette for cracks and
scratches.
5. Check that the optical window is
clean or ingress.
8.2Instrument failure and treatment

The fault of the instrument can be divided into faults according to different problems.
The failure analysis and solution for not showing the alarm prompt are shown in the
following table:
Table 8-2 Instrument failure analysis table

1. The reagent probe and the sample

probe have an anti-collision function.
After the probe strikes, the
anti-collision protection function is
Stop the test
activated. And after the test of the
after the
sampled project is completed, the
instrument is 1. Probe occurs.
software prompts the alarm, and
abnormally
according to the processing
cleaned
suggestions and prompts, the
initialization is performed to eliminate
the striker operation, and then the
normal test can be resumed.
1. Confirm that there are no foreign
objects at the code teeth and
1. The reaction tray cannot find
photoelectric switches below the
Reaction tray the stop position.
reaction disk.
abnormality 2. The reaction tray does not
2. Check if the photoelectric switch and
stop at the specified position.
motor wiring are disconnected or
abnormal contact.
1. Check if the photoelectric switch
cover is abnormal.
1. The movement in the left and 2. Check if the corresponding
Reagent&sampl
right direction is abnormal. photoelectric switch and motor wiring
e probe position
2. The movement in the up and are abnormal.
abnormality
down direction is abnormal. 3. Check if there is any abnormality in
the corresponding drive board
installation.
1. Check if there is any abnormality
between the heater wire and the circuit
board wiring.
Abnormal
1. The temperature of the 2. Check if the temperature control
reaction tray
reaction disk is abnormal. probe is installed properly.
temperature
3. The temperature is adjusted by
software.
4. Observe how the board works.
1. Confirm that there is no abnormality
in the optocoupler on the lower side of
the reagent&sample tray.
1. The reagent&sample tray is 2. Check if the optocoupler and motor
Reagent&sampl abnormally moved. wiring are off or abnormal.
e tray 2. The reagent&sample disk 3. The reagent&sample tray is loose.
abnormality does not stop at zero when it 4. The calibration position of the
is initialized. reagent&sample tray is unreasonable,
and the zero position should be within
90 degrees of the reagent&sample
probe level.

1. The instrument is not 1. Regularly maintain the instrument in

properly maintained on a accordance with the user manual.
regular basis. 2. Replace the new reagent and properly
2. The reagents deteriorate and store and use the reagent.
there are chemical substances 3. The conductivity of pure water should
or impurities. be below 1μs/cm.
3. The quality of pure water is 4. Wash the cuvette thoroughly with the
Poor poor. cleaning solution.
repeatability 4, cleaning is not complete. 5. replace the reagent
5, the reagent crystallizes 6. Place reagents that may be
6. Analyze cross-contamination cross-contaminated or use a
between items. cross-contamination procedure to
7. The sample is unqualified avoid them.
(fibrin in the sample). 7. Centrifuge the unqualified sample
8. There is a large again.
electromagnetic interference. 8. Remove the interference source.
1. The calibrator is concentrated 1. The calibrator is used immediately

or ineffective. after it is added to the sample cup and
Poor accuracy
2.Poor analysis condition stored correctly.
setting. 2. Set the parameters correctly.
No response 1.Poor contact of the power plug 1. Detect the power input part wiring
after the 2. Instrument fuse burned out 2. Replace the fuse and check the line
instrument is
turned on
The instrument failure analysis and solution for generating alarm prompts are shown in the
following table:
Table 8-3 Instrument failure analysis table for alarms
Alarm Alarm
Description Handling suggestions
number source
Press the shortcut key [Ctrl]+[F3] to reset
Sample The sample tray did not move the instrument and try again. If the problem
512
tray to the specified position. persists, please contact the customer service
engineer.
Sample Press the shortcut key [Ctrl]+[F3] to reset
1290 Not down.
arm the instrument.
Reagent&
The reagent&sample probe is
1803 sample Make up the sample size and retest.
not enough, position [{0}].
probe
Unable to receive absorbance
AD
2059 data from the data acquisition Please contact customer service engineer.
module
module.
The interrupt of the data
AD
2060 acquisition module is Please contact customer service engineer.
module
abnormal.
Net water The water barrel is Add enough clean water to the outside of
2304
barrel insufficient. the instrument.
Insufficient water outside the
Net water instrument results in Add enough clean water to the outside of
2305
barrel insufficient water in the clean the instrument.
water tank.
Net water
2306 The water barrel is too full. Suspend the water purifier.
barrel
Send data timeout to LIS
3335 system Please link with the LIS is normal.
serial port.

Alarm Alarm
number source
The water gap is not up to
Reaction
3584 standard and the cuvette may Clean the cuvette.
tray
have dirt.
Abnormal Check the lamp and retest. If it still alarms,
4097 The bulb energy is abnormal.
lamp please contact the maintenance staff.
Data
collection
Did not receive the maximum
4098 communic It is recommended to check the line.
cup number.
ation is
abnormal
Data
collection
The OD module does not
4099 communic It is recommended to check the line.
adjust the gain.
ation is
abnormal
Instrument Check the sample and reagent balance and
4353 Start test signal timeout.
failure re-run after reset.
Instrument The reaction disk stop signal 1
4354 It is recommended to re-run after reset.
failure times out.
Instrument The cleaning arm action timed
failure out.
Instrument
4358 Timer 1 timed out. It is recommended to re-run after reset.
failure
Instrument The reaction disk stop signal 2
failure times out.
Instrument The sample arm action timed Check the sample and reagent balance and
4360
failure out. re-run after reset.
Instrument The stirring arm action 2
failure times out.
Reagent Reagent bit = {0}, bar code =
200015 Please re-scan after adding item parameters
tray {1}: unknown new reagent!
Reagent bit = {0}, bar code =
Reagent Please confirm the reagent barcode and
200016 {1}: Reagent bar code is
tray rescan
invalid!
Please check the corresponding reagent
data An error occurred while
300000 parameter settings to ensure that the item
processing querying the reference value.
reference values are all set.
An error occurred while
data Please check the corresponding reagent
300001 calculating the test request
processing parameter settings.
result.
Please check if the database service is
300002 correct or contact customer service
processing generating the test request.
engineer.
data Please check the corresponding reagent
300003 calculating the item results for
processing parameter settings.
the sample.
Please check if the database service is
300004 correct or contact customer service
processing updating the sample status.
engineer.

Alarm Alarm
number source
The test result is out of the
valid range. Time = {0},
data Please check the status of the corresponding
300007 sample number = {1}, item
processing sample on the sample tray.
code = {2}, repeat number =
{3}.
Please check the previous fitting parameters
data and status of this item and ensure that the
300008 auto-scaling the reagent {0}:
processing number of standards is sufficient for the
{1}.
current fit.
data The reagent bottle is empty, Please check the reagent bottles at these
300009
processing position: {0}. locations.
data Please apply for electrolyte calibration
300018 Electrolyte calibration failed
processing again.
The requested barcode {0}
data Please confirm that the LIS return
300020 does not contain any test
processing information is correct.
items
Failed to send data to LIS via
data
300023 database. Sample number = Please check if the LIS link is working.
processing
{0}
The version of the upper
computer and the lower
Communi
computer do not match, the
400022 cation Contact customer service engineer
upper computer version {0},
board
the lower computer version
{1}
data Insufficient sample size for
400070 Add sample
processing {0} location
data
400071 No sample at {0} location Add sample
processing
data
400072 Insufficient reagent volume Add reagent
processing
data
400073 No reagent Add reagent
processing
Sample
Sample driver module
400074 driver Please check the sample driver module
communication is abnormal
module
Reagent
Reagent R1 driver module
400075 R1 drive Please check the reagent R1 drive module
communication error
module
Reaction
Reaction disk module
400076 disk Please check the reaction panel module
communication is abnormal
module
AD AD module communication is
400077 Please check the AD module
module abnormal
400078 Circuit Exhaust is not completed Please check the circuit
Please turn off the PC software first, then
Network connection error,
start the instrument until the network
60001 adapter network card is disabled or
connection is normal, then re-run the PC
not connected
software.
Communi Please close the PC software first, then
60002 cation Communication is abnormal! restart the instrument, and then re-run the
board PC software.

Alarm Alarm
number source
Communi
The data return length is Please check the communication line or
60003 cation
wrong! communication board.
board
Please check the communication line and
60004 adapter Not online!
re-run the PC software.
Please turn off the PC software, then start
60005 adapter The port number is off! the instrument until the network connection
is normal, and then re-run the PC software.
Please turn off the PC software, then start
The network connection is
60006 adapter the instrument until the network connection
broken!
is normal, and then re-run the PC software.
Communi
The software does not match Please contact customer service engineer to
60010 cation
the instrument number! re-configure the software.
board
When the probe is hit, the
instrument moves abnormally
60011 firing pin Please contact customer service engineer.
and the sample loading has
stopped.
Please check the parameters of the reagent
Reagent Reagent information was not
100000 and confirm that the reagent has been laid
tray found. Reagent code = {0}.
out on the reagent tray.
Test Please check if the communication line is
100001 applicatio normal and make sure the instrument is in
downloading the test request.
n standby or working normally.
Test An error occurred while the Please check if the communication line is
100002 applicatio instrument was starting to test normal and make sure the instrument is in
n the sample. standby.
An error occurred while Please check the database parameters and
data
100010 loading and refreshing the status and contact customer service
processing
sample tray status. engineers.
Please check the database parameters and
data
100011 Auto review failed. status and contact customer service
processing
engineers.
data Invalid fit type code. Item = Please check the previous fitting parameters
100012
processing {0}. and status of this item.
The reaction tray temperature
Reaction is too low to ensure that the
100013
tray test results are correct and the
test has stopped.
Reaction is too high to ensure that the
100014
tray test results are correct and the
test has stopped.
Reaction
100015 is low and the test results may
tray
be affected.
Reaction
100016 is too high and the test results
tray
may be affected.
Reaction
100017 sensor is not connected or is
tray
damaged.

Alarm Alarm
number source
data Please try to reinstall the program or contact
100022 Invalid instrument type.
processing a customer service engineer.
Loading The loading arm is initialized Please reboot or contact customer service
100023
arm incorrectly. engineer.
Reaction Reaction disk moving part Please reboot or contact customer service
100024
tray initialization error engineer.
Mixing Stirring arm initialization Please reboot or contact customer service
100025
arm error engineer.
Unable to get alarm basic Please check if the database service is
100026 other information from database <= correct or contact customer service
AlarmID={0} engineer.
data Verification failed after Please try to reinstall the program or contact
100031
processing initialization a customer service engineer.
Instrument initialization It is recommended to restart the lower
100032 other
failed. computer.
The cup blank value is below
Reaction Please clean the cuvette and replace the
200000 the lower limit and the cuvette
tray cuvette if necessary.
number = {0}.
The cup blank value is above
Reaction Please clean the cuvette and replace the
200001 the upper limit and the cuvette
tray cuvette if necessary.
number = {0}.
Stirring
Abnormal mixing module
400080 drive Please check the mixing module
communication
module
Halogen Please check the halogen lamp, the light path
400082 Low light energy, unable to test
lamp and the cuvette for abnormalities!
Halogen Please contact customer service engineer to
400084 Halogen lamp life limit
lamp replace the halogen lamp

9 Maintenance
The following maintenance projects need to be implemented by the customer service

engineer to the client and executed regularly according to the maintenance cycle.
No. Maintenance Item Material Quantity Cycle

1 Cooling Fan / / 3 Months
2 Auto-cleaning module / / 12 Months
1 61
3 Water Inlet Filter / /
Months
4 Pure Barrel / / /
5 Waste Pipeline / / /
1 61
6 Water Flow of the Cleaning Tank / /
Months
7 Halogen Lamp / / 6 Months
Maintenance-1
Maintenance
9.1 Cooling Fan&Cooling Fin
9.1.1 Occasion of Maintenance

When the automatic biochemical analyzer is used, dust will accumulate on the fan, dust screen and
fin, which will affect the heat dissipation performance. It needs to be cleaned at least once a year.
9.1.2 Tools of Maintenance

Table 9-1 Tools of Maintenance
Name Quantity
Cross Screwdriver 1 pcs
Allen Wrench 1 set
Nipper Pliers 1 pcs
Brush 1 pcs
The vacuum cleaner 1 pcs
9.1.3 Maintenance Steps

The dust removal steps of the whole machine cooling fan
1 Turn off the power supply of the machine and lift it up.
2 Clean the dust on the fan surface with a brush or a vacuum cleaner from the heat dissipation hole
of the baseboard.
The dust removal steps of the reagent cooling fan
1 Turn off the power supply of the machine.
2 Remove the housing, loosen the fixing screw of the circuit board assembly and power switch
assembly, remove the circuit board assembly and power switch assembly, and find the
refrigeration assembly.
3 Unplug the power line of cooling fan.
4 Disassemble the cooling fan that on the refrigeration assembly .
5 Use a brush or vacuum cleaner to clean the dust on the fan surface.
6 Install the fan and plug the power line, and reverse operation of the above process to install
housing.
9.1.4 Checking and Validation

1 Fan and cover of fan are installed well.
2 Fan’s power lines connection is correct.
3 All fans work normally without warning.
4 Be careful not to drop the screw inside the machine.
9.2 Automatic Cleaning Pipeline Maintenance

If the auto-cleaning pipeline reaches maintenance time, i.e. 12 months, or leaks, insufficient
vacuum, blockage and other faults occur, it shall be replaced.
Maintenance-2
Maintenance

Table 9-2 Tools of Maintenance
Name Quantity
Medical Rubber Gloves 1 pair
Gauze 1 piece
Alcohol some
Knife 1 pcs
Cleaning Pin 1 pcs
9.2.3 Required Material

No. Name Size Number
One end is connected with a 5 pcs
φ3-φ2 TPU Pipe with an I.D. of
B0190201040304
Straight 3.2mm and the other end is
9
Joint connected with a TPU Pipe
with an I.D. of 1.4mm
Cut according to the
The I.D. is 1.4mm, the O.D.
TPU Pipe length of the
is 3mm, and the hardness is B0190201040003
（1.4*3） replacement
70A
pipeline.
Cut according to the
TPU Pipe B0190201040808 length of the
is 6.4mm, and the hardness
（3.2*6.4） 9 replacement
is 70A
pipeline.

Maintenance of 3-steps suction pipeline：
1 Make sure the analyzer is powered down, take off the cleaning needle assembly from the
cleaning arm.
2 Observe whether there is any discoloration or blockage in the pipeline of the third order of
automatic cleaning (the first order with drying block). If there is no discoloration or blockage,
proceed to the next step. If there is, cut a new TPU Pipe for replacement.
3 Observe whether the cleaning needles and dry block are blocked or not. If they are blocked,
clean them with the needle tool.
4 Use gauze dipped in alcohol to clean the needle tip and dry block, and then use gauze dipped in
pure water to wipe off the residual alcohol.
5 Install the cleaning needle assembly to the cleaning arm.
Maintenance-3
Maintenance
Note: It is not allowed to unplug all the old TPU pipes at one time. Replace them in order to avoid
confusion.

2 Do the "Washing&&Background", observe the pipelines of reaction cup's automatically clean,
and confirm that there is no liquid leakage at the joints ,and confirm that there is no overflow of
the reaction cup, then the replacement process is correct.
3 If there is any leakage or reaction cup overflow, stop "Washing&&Background", check the
connection state of the pipes and joints in the automatic cleaning pipeline, and check the fault until
it is normal again.
9.3 Maintenance of Water Inlet Filter

If the inlet water filter reaches the scheduled maintenance time, i.e. 6 months, or if there is a fault
such as blockage or slow inlet water, it shall be replaced.

Name Quantity
Toothbrush 1 pcs

1 Make sure the analyzer is powered down. Make sure the water supply is off.
2 Unscrew the lid of the float barrel and remove the float and the water inlet filter.
3 Screw the fastening sleeve under the water drop, take out the filter net and clean it with a
toothbrush, then place the filter net on the water drop and tighten it.
4 Place the float and filter into the barrel and tighten the lid.
Maintenance-4
Maintenance
Figure9-1Water Filter Assembly’s Disassembly Figure9-2 Pipe connection of pure water float assembly

1 Turn on the analyzer power supply, turn on the water supply equipment.
2 Apply for testing and confirm that the instrument can fill water normally without warning.
9.4 Maintenance the Waste Pipeline of Cleaning Tank

If the waste pipeline reaches the time for regular maintenance, that is, 6 months, or if there is a
cleaning tank overflow, waste can not be discharged normally and other faults, then it shall be
maintained.

Name Quantity
Allen Wrench 1 set
Diagonal Pliers 1 pcs
Knife 1 pcs
Beaker 1 pcs
9.4.3 Required Material

No. Name Size Number /Length
The minimum O.D. is
T-joint 9.51mm，the maximum O.D. B01905010403013 2 pcs
is 11.8mm
TPU Pipe Cut according to the length
is 6.4mm, and the hardness B01902010408089
（3.2*6.4） of the replacement pipeline.
is 70A
I.D. is 6.5mm , O.D.is Cut according to the length
Silicone pipe 10mm， and the hardness is B01902010408004
of the replacement pipeline.
70A
Translucent blue pipe, that Cut according to the length
I.D. is 9.5mm , O.D.is
PVC pipe B02001010408107 of the replacement
14mm， and the hardness is
70A pipeline.
Maintenance-5
Maintenance

1 Make sure the analyzer is powered down, open the rear panel of the analyzer, observe the waste
pipe, and confirm whether there is obvious foreign matter accumulation or blockage.
2 Hold about 50 ~ 100ml clean pure water in a beaker or measuring cylinder, and slowly drop
from the reagent & sample needle cleaning tank and stirrer cleaning tank, and observe whether
there is obvious liquid accumulation in the waste pipes.
3 Replace pipes that are blocked or have poor discharge of waste liquid.
4 Check the joints of waste pipe to confirm whether there is any fracture. For the broken joints,
use the corresponding material for replacement.

2 Enter the [Maintenance], select the [Instrument Check] interface, select the [Water pipe],
[Exhaust Times] for 3 times, and then click the [Air Out].
3 Make sure the waste can be discharged normally. If not, check and solve the problem.
4 Exit the check interface of the instrument, perform the function of "Washing&&Background",
and drain the remaining liquid in the reaction cup.
5 Observe and confirm the waste pipeline is normal, install the rear panel.
9.5 Maintenance of Pure Water Flow of the Cleaning Tank

If the scheduled maintenance time, i.e. 6 months, is reached, maintenance is performed.
Before this maintenance, it is necessary to ensure that "9.3 inlet water filter maintenance" has been
carried out.

Name Quantity
Ruler 1 pcs

1 Open the top cover and do the initialization.
2 Enter the [Maintenance], select the [Instrument Check], select the [Water pipe], [Exhaust Times]
for once, and then click the [Air Out].
3 The cleaning tank will automatic watering, and observe the watering of the two cleaning tanks:
there should be no spillage, liquid overflow or no water in the cleaning tank, and the cleaning
height of needle should be≥5mm.
4 Repeat the above steps for more than 3 times to confirm whether the water flow of
needle/stirrer's wall cleaning is normal. If the water flow is not normal, it is necessary to check
whether the cleaning pipeline of the outer wall is abnormal, and confirm it again after solving the
problem.

Nothing.
Maintenance-6
Maintenance
9.6 Maintenance of the Reagent&Sample Tray

When samples or reagents are accidentally spilled into the pot, or when dust accumulates on the
interior of the pot during visual inspection and condensate is generated during refrigeration,
cleaning shall be carried out in a timely manner to reduce the risk of cross-contamination.

This maintenance shall be performed in the event of accidental spilling of samples or reagents into
the pot, as well as when dust accumulates on the interior of the pot and condensation is generated
during refrigeration.

Name Quantity
Gauze 1 piece
Cotton swabs Many
Alcohol Some

1 Make sure the analyzer is off or standby.
2 Open the cover of the reagent & sample tray, unscrew the handle counterclockwise, remove the
reagent & sample tray and place it in a safe and reliable position.
3 Dip the gauze in a little pure water or alcohol to wipe the inner wall of the pot.When necessary,
can use gauze dipped in a few neutral cleaning agent to wipe.
4 Use gauze dipped in a few pure water or alcohol to wipe the reagent & sample tray. For the dirt
on the sample position and reagent position, you can use a cotton swab dipped in a few alcohol to
wipe.
5 Wipe the condensate in the reagent & sample pot to the condensate outlet.
Maintenance-7
Maintenance
6 Install the sample &reagent tray into the pot and cover the tray cover .
9.7 Maintenance of the Halogen Lamp

When the light source lamp is aged, the light energy will deviate from the measurement
range.After its service life is more than 2000 hours, the test sample cannot be tested correctly due
to too many interferences .After the unblocking AD gain is performed on the "instrument check"
interface, the halogen lamp should be replaced when the AD value fails to reach the gain value
48000 for several times.

If light source lamp aging, light energy will deviate from the light measurement range.
During the sample test, it won’t test correctly because of interfere.
In the [Instrument Check] interface for non-blocking AD readings test, if less than
48000, should replace the halogen lamp.
When the halogen lamp reaches the end of its service life, and entering the main
interface of the software, click the red alarm button , and the alarm message
“Halogen lamp life to limit” will be displayed. As shown in the figure below. The
halogen lamp should be replaced.
When the halogen light value is low, and entering the main interface of the software,
click the red alarm button , and the alarm message “The light energy is low, can't
be tested” will be displayed. As shown the figure below. The halogen lamp should be
replaced.
Maintenance-8
Maintenance
Name Quantity
Gauze 1 piece

1 Prepare a new halogen lamp as shown below:
Warning:
Do not touch the surface of the halogen lamp to avoid affecting the
luminance. If the surface has fingerprints or other stains, can be dipped in
alcohol gauze to wipe.
2 Make sure the analyzer is powered off. After about 30 minutes (complete cooling of the lamp
room) proceed to the next step to avoid burns.
3 Unscrew the screws in face panel and remove it .
Maintenance-9
Maintenance
4 After removing the face panel, we can see like that :
5 Remove the protective cover on the line bank, unscrew the two fixed terminal posts of the lead
of the halogen lamp with a cross screwdriver, remove the white silica gel lead, and cut the cable
tie with diagonal pliers to replacing the halogen lamp. The operation is shown in the Figure.
6 Unscrew the screw, take off the halogen lamp.
Maintenance-10
Maintenance
7 Replace the halogen lamps with new ones according to the reverse steps above, and tighten the
screws. The lead wire should not be loose or warped.
8Turn on the power supply of the instrument. After standby, check that the light spot is 5mm in
diameter. Then, the gain of the unblocking AD reading is conducted at the interface of "instrument
detection", and the test can be conducted only when the value is higher than 48000.
Warning:
The protective cover on the line bank must be installed to prevent short
circuit .
Maintenance-11
Appendix A Product Support Reagents
See the table below
Primary
Sample R1 R2 Sample Decima Min Max Pri-Start Pri-End Sub-Start Sub-End Normal H Sample R1
Item Wavelen Analysis Method Unit Item
Volume Volume Volume Types l Place Abs Abs Point Point Point Point igh Value Volume Volume
gth
ALB 5 300 0 578 One Point End serum 1 g/L 0 3.3 30 30 0 0 55 ALB 5 300
ALP 6 240 60 405 Rate method serum 0 U/L 0 3.3 22 30 0 0 135 ALP 6 240
ALT 22 240 60 340 Rate method serum 1 U/L 0 3.3 23 33 0 0 41 ALT 22 240
AMY 7 250 90 405 Rate method serum 0 U/L 0 3.3 23 33 0 0 104 AMY 7 250
ApoA1 5 225 75 340 Two Point End serum 2 g/L 0 3.3 35 35 12 13 1.9 ApoA1 5 225
ApoB 5 225 75 340 Two Point End serum 2 g/L 0 3.3 35 35 12 13 1.5 ApoB 5 225
ASO 5 240 60 578 Two Point End serum 0 IU/mL 0 3.3 28 29 19 20 166 ASO 5 240
AST 22 240 60 340 Rate method serum 1 U/L -1 3.3 22 33 0 0 40 AST 22 240
Fixed time
BMG 5 225 75 578 serum 1 mg/L 0 3.3 21 28 0 0 1.8 BMG 5 225
method
CHE 5 250 50 405 Rate method serum 0 U/L 0 3.3 22 30 0 0 12600 CHE 5 250
CHO 4 300 0 510 One Point End serum 2 mmol/L 0 3.3 15 15 0 0 5.2 CHO 4 300
CK 15 240 60 340 Rate method serum 0 U/L 0 3.3 22 30 0 0 190 CK 15 240
CK-MB 15 240 60 340 Rate method serum 1 U/L 0 3.3 22 30 0 0 25 CK-MB 15 240
Fixed time
CREA 15 240 60 510 serum 1 umol/L 0 3.3 22 30 0 0 115 CREA 15 240
method
CRP 20 225 75 340 Two Point End serum 2 mg/dL 0 3.3 35 35 12 13 0.8 CRP 20 225
Appendix-1
Primary
Sample R1 R2 Sample Decima Min Max Pri-Start Pri-End Sub-Start Sub-End Normal H Sample R1
Item Wavelen Analysis Method Unit Item
Volume Volume Volume Types l Place Abs Abs Point Point Point Point igh Value Volume Volume
gth
DBIL 9 240 60 450 Two Point End serum 2 umol/L 0 3.3 35 35 12 13 6.8 DBIL 9 240
GLU 6 300 0 510 One Point End serum 2 mmol/L 0 3.3 34 35 0 0 6.4 GLU 6 300
original
HbA1c 10 225 75 630 Two Point End 2 % 0 3.3 33 33 20 21 5.8 HbA1c 10 225
blood
HCY 24 240 60 340 Rate method serum 1 umol/L 0 3.3 21 29 0 0 15 HCY 24 240
HDL-C 5 225 75 546 Two Point End serum 2 mmol/L 0 3.3 35 35 12 13 2.25 HDL-C 5 225
LDH 6 240 60 340 Rate method serum 0 U/L 0 3.3 22 30 0 0 225 LDH 6 240
LDL-C 5 225 75 546 Two Point End serum 2 mmol/L 0 3.3 35 35 12 13 3.35 LDL-C 5 225
Fixed time
TBA 5 225 75 405 serum 1 umol/L 0 3.3 22 28 0 0 20 TBA 5 225
method
TBIL 24 9 225 75 Two Point End serum 0 umol/L TBIL 24 9

0 3.3 35 35 12 13 20.5
TG 5 300 0 510 One Point End serum 2 mmol/L 0 3.3 35 35 0 0 1.7 TG 5 300
UA 5 240 60 546 Two Point End serum 0 umol/L 0 3.3 35 35 12 13 480 UA 5 240
Fixed time
UREA 5 225 75 340 serum 1 mmol/L 0 3.3 22 30 0 0 8.3 UREA 5 225
method
TP 6 300 0 546 One Point End serum 1 g/L 0 3.3 34 35 0 0 88 TP 6 300
α-HBD
5 240 60 340 Rate method serum 0 U/L 0 3.3 22 30 0 0 182 α-HBDH 5 240
H
GGT/γ- GGT/γ-G
6 225 75 405 Rate method serum 0 U/L 0 3.3 22 30 0 0 47 6 225
GT T
Appendix-2
Appendix B Cross Contamination Reference Sheet
Project Method
Method principle Method principle
name principle
Enzymatic cycling
TG Oxidase methods → TBA
assay
Enzymatic cycling
TC Oxidase methods → TBA
assay
Substrate
CHE → TG Oxidase method
hydrolysis
Direct method of
LDL-C → GLU(OX) Oxidase method
determination
Direct method of
HDL-C → GLU(OX) Oxidase method
determination
CK IFCC → Mg Methylene Blue
NBT return
FMN → CHE Substrate hydrolysis
method
The above cross-contamination only is taken for example when the BIOBASE reagent is tested on
the BIOBASE series analyzer.
The reagent formula’s changing in cross-contamination, so the above test is only for reference, if
not, please refer to the actual test situation.
Appendix-3
Biobase Biodustry (Shandong)Co., Ltd
Add: NO. 51 South Gongye Road, Jinan, China
Tel: +86-531-81219801/03
E-mail: [email protected]
Web: www.biobase.com/www.meihuatrade.com

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Automatic chemistry analyzer

Biobase Biodustry (Shandong) Co., Ltd

Biobase Biodustry (Shandong) Co., Ltd. (hereinafter referred to as “our

Dimensions and weight

After-sales service and contact information

4.2.6 Maintenance of Stepping Motor Assembly.........................................................................................11

6.4 Maintenance of Water System..........................................................................................................................6

9.7.2 Tools of Maintenance............................................................................................................................ 9

Symbol Sign language Description

Protective For internal and external grounding. Please ensure

Indicates correct upright position of the transport

Contents of the transport package are fragile

Do not roll Transport package shall not be rolled.

Stacking of the transport package is not allowed and

Biological infection risk

Prevent moving parts from causing personal injury

Prevent light sources from causing personal injury

Chemical danger protection

Prevent fires and explosions

Alcohol is flammable and must be used with great care.

Some substances in discarded instruments are subject to pollution regulations.

Device is out of service

Figure 1-1 BK-200mini

Figure1-2 Front view

Figure1-3 Right view

Figure1-4 Real view

No. Name Note

Figure1-5 Composition of the analyzer

1.2.3 Structure of Movement

The structure of the analyzer movement is mainly composed of a reagent&sample tray, a

1.2.4 Function of Movement

System Performance and Test Progress-1

2.1 Main Performance Parameters

2.1.1 General Parameters

Speed Constant speed 200T/H

Analysis Items Max 28 items together

Sample Size 2～70μl (0.1μl /Step)

Sample&Reage Liquid level sensing, Remaining detection, Anti-collision

System Performance and Test Progress-2

Performance Parameters Specification

Port TCP/IP Port

LIS System LIS system support

Net Weight 36kg

External Sizer 625mm*425mm*460mm(W*D*H)

2.1.2 Sample Parameters

 Reagent & Sample Needle

2.1.3 Reagent Parameters

2.1.4 Reaction Parameters

 Min. Reaction Volume

2.2 Testing Process

2.2.1 The Start-up Process

2.2.2 Description of Test Process

direction→Rotate to the reaction tray→Descend to the reaction tray→To discharge sample

The Order of Each Cycle of the Stirring Needle

The Order of Each Cycle of the Reaction Tray

2.2.3 Horizontal Axis Diagram of Test Points

Figure2-1 Horizontal Axis Diagram of Test Points

System Performance and Test Progress-6

Installation Requirements and Steps-1

External Sizer 625mm425mm460mm(WDH)