Series: User'S Manual Design and Maintenance
Series: User'S Manual Design and Maintenance
Series: User'S Manual Design and Maintenance
Σ -V Series
USER'S MANUAL
Design and Maintenance
Linear Motor
Analog Voltage and Pulse Train Reference
SGDV SERVOPACK
SGLGW/SGLFW/SGLTW/SGLCW/SGT Linear Servomotors
Outline 1
Panel Operator 2
Wiring and Connection 3
Trial Operation 4
Operation 5
Adjustments 6
Utility Functions (Fn) 7
Monitor Modes (Un) 8
Troubleshooting 9
Appendix 10
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
About this Manual
This manual describes informations required for designing, and maintaining Σ-V Series SERVOPACKs.
Be sure to refer to this manual and perform design and maintenance to select devices correctly.
Keep this manual in a location where it can be accessed for reference whenever required.
Term Meaning
Σ-V Series SGLGW, SGLFW, SGLTW, SGLCW or SGT linear servo-
Linear Servomotor
motor
SERVOPACK Σ-V Series SGDV SERVOPACK
A set including a servomotor and SERVOPACK (i.e., a servo ampli-
Servo Drive
fier)
A servo control system that includes the combination of a servo drive
Servo System
with a host controller and peripheral devices
Analog voltage and pulse-train reference used for SERVOPACK inter-
Analog Pulse Model
face
MECHATROLINK-II communications reference used for SERVO-
M-II Model
PACK interface
IMPORTANT Explanations
The following icon is displayed for explanations requiring special attention.
Example
S-ON = /S-ON
iii
Manuals Related to the Σ-V Series
Refer to the following manuals as required.
Selecting Trial
Maintenance
Models and Ratings and System Panels and Trial Operation
Name and
Peripheral Specifications Design Wiring Operation and Servo
Inspection
Devices Adjustment
Σ-V Series
User's Manual
Setup 9 9
Linear Motor
(SIEP S800000 44)
Σ-V Series
Product Catalog 9 9
(KAEP S800000 42)
Σ-V Series
User’s Manual
Operation of Digital 9 9 9
Operator
(SIEP S800000 55)
Σ-V Series
AC SERVOPACK SGDV
9 9 9
Safety Precautions
(TOBP C710800 10)
Σ Series
Digital Operator
9
Safety Precautions
(TOBP C730800 00)
AC SERVOMOTOR
Safety Precautions 9 9
(TOBP C230200 00)
iv
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions pro-
vided in this manual can result in serious or possibly even fatal injury or damage to the products or to related
equipment and systems.
v
Safety Precautions
These safety precautions are very important. Read them before performing any procedures such as checking
products on delivery, storage and transportation, installation, wiring, operation and inspection, or disposal. Be
sure to always observe these precautions thoroughly.
WARNING
• If you have a pacemaker or any other electronic medical device, do not go near the magnetic way of
the linear servomotor.
Failure to observe this warning may result in the malfunction of the medical device.
• Be sure to use nonmagnetic tools when installing or working close to the linear servomotor.
(Example: a beryllium-copper alloy hexagonal wrench set, made by NGK Insulators, Ltd.)
• Before starting operation with a machine connected, make sure that an emergency stop can be
applied at any time.
Failure to observe this warning may result in injury or damage to the product.
• Never touch the linear servomotor or machinery during operation.
Failure to observe this warning may result in injury.
• Before wiring, install the SERVOPACK and the linear servomotor.
Failure to observe this warning may result in electric shock.
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the cover of the power supply terminal block while the power is ON.
Failure to observe this warning may result in electric shock.
• After the power is turned OFF or after a voltage resistance test, do not touch terminals while the
charge indicator is ON.
Residual voltage may cause electric shock.
• Follow the procedures and instructions provided in the user’s manual of the product for trial opera-
tion.
Failure to do so may result not only in faulty operation and damage to equipment, but also in personal injury.
• Do not remove the front cover, cables, connectors, or optional items from the upper front of the
SERVOPACK while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, exert excessive force on, or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or fire.
• Do not modify the product.
Failure to observe this warning may result in injury, fire, or damage to the product.
• Provide an appropriate stopping device on the machine side to ensure safety. A holding brake for a
linear servomotor with brake is not a stopping device for ensuring safety.
Failure to observe this warning may result in injury.
• Do not come close to the machine immediately after resetting momentary power loss to avoid an
unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.
Failure to observe this warning may result in injury.
• Connect the ground terminal according to local electrical codes (100 Ω or less for a SERVOPACK
with a 200 V power supply. 10 Ω or less for a SERVOPACK with a 400 V power supply.)
Improper grounding may result in electric shock or fire.
• Installation, disassembly, or repair must be performed only by authorized personnel.
Failure to observe this warning may result in electric shock or injury.
• The person who designs a system using the safety function (Hard Wire Baseblock function) must
have full knowledge of the related safety standards and full understanding of the instructions in this
manual.
Failure to observe this warning may result in injury.
vi
Storage and Transportation
CAUTION
• Be sure to store the magnetic way in the package that was used for delivery.
• Do not store or install the product in the following locations.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Locations subject to direct sunlight
• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-
tions
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions
• Locations subject to condensation as the result of extreme changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust, salts, or iron dust
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
• Do not carry the linear servomotor by its cables.
Failure to observe this caution may result in injury or malfunction.
• Do not place any load exceeding the limit specified on the packing box.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-
lets, or plywood, the packing materials must be treated before the product is packaged, and meth-
ods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-
rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
vii
Installation
CAUTION
• When unpacking and installing magnetic way, check that no metal fragments or magnetized objects
near the magnetic because they may be affected by the magnetic attraction of the magnetic way.
Failure to observe this caution may result in injury or damage to the magnetic way's magnets.
• Do not use the magnetic way near metal or other magnetized objects.
Failure to observe this caution may result in injury.
• Do not place clocks, magnetic cards, floppy disks, or measuring instruments close to the magnetic
way.
Failure to observe this caution may result in malfunction or damage to these items by the magnetic force.
• Securely mount the linear servomotor onto the machine.
If the linear servomotor is not mounted securely, it may loosen during operation.
• Do not carry the magnetic way by its magnet protection cover.
Failure to observe this caution may result in injury by the cover’s edge or the shape of the cover may become
distorted.
Cover
Magnetic way
• When removing the dummy plate for reducing magnetic force used for the SGLFM magnetic way,
pay attention to the magnetic attraction of the magnetic way. Do not place the removed plate close
to the magnetic way.
Failure to observe this caution may result in injury or damage to the magnetic way’s magnets or the magnet
protection cover.
• Install SERVOPACKs, linear servomotors, and regenerative resistors on nonflammable objects.
Installation directly onto or near flammable objects may result in fire.
• Never use the product in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the SERVOPACK and the control panel or with other
devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.
viii
Wiring
CAUTION
• Securely tighten the cable connector screws and securing mechanism.
If the connector screws and securing mechanism are not secure, they may loosen during operation.
• Use cables with a radius, heat resistance, and flexibility suitable for the system.
• If the SERVOPACK malfunctions, turn OFF the main circuit’s power supply of the SERVOPACK.
The continuous flow of a large current may cause fire.
• Use a noise filter to minimize the effects of electromagnetic damage.
Failure to observe this caution may result in electromagnetic damage to electronic devices used near the SER-
VOPACK.
• Do not connect a commercial power supply to the U, V, or W terminals for the servomotor connec-
tion.
Failure to observe this caution may result in injury or fire.
• Securely connect the main circuit power supply terminal screws and servomotor connection termi-
nal screws.
Failure to observe this caution may result in fire.
• Do not bundle or run the main circuit cables together with the I/O signal cables or the serial con-
verter unit connection cable in the same duct. Keep them separated by at least 30 cm.
Failure to do so may result in malfunction.
• Use shielded twisted-pair wires or multi-core shielded twisted-pair wires for I/O signal cables and
the serial converter unit connection cable.
• I/O signal cables must be no longer than 3 m, serial converter unit connection cable must be no
longer than 20 m.
• Do not touch the power terminals while the charge indicator is ON after turning power OFF because
high voltage may still remain in the SERVOPACK.
Make sure the charge indicator is off first before starting an inspection.
• Observe the following precautions when wiring main circuit terminals.
• Remove main circuit terminals from the SERVOPACK prior to wiring.
• Insert only one main power line per opening in the main circuit terminals.
• Make sure that no part of the core wire comes into contact with (i.e., short-circuit) adjacent wires.
• Do not turn ON the power to the SERVOPACK until all wiring has been completed, including the
main circuit terminals.
• Do not connect the SERVOPACK for 200 V directly to a voltage of 400 V.
The SERVOPACK will be destroyed.
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Always use the specified power supply voltage.
An incorrect voltage may result in burning.
• Make sure that the polarity is correct.
Incorrect polarity may cause ruptures or damage.
• Take appropriate measures to ensure that the input power supply is supplied within the specified
voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• Take appropriate and sufficient countermeasures for each form of potential interference when
installing systems in the following locations.
Failure to observe this caution may result in damage to the product.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields and magnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
• Wiring or inspection must be performed by a technical expert.
• Use a 24 VDC power supply with double insulation or reinforced insulation.
ix
Operation
CAUTION
• Always use the linear servomotor and SERVOPACK in one of the specified combinations.
Failure to observe this caution may result in fire or malfunction.
• Do not stand within the machine's range of motion during operation.
Failure to observe this caution may result in injury.
• Before operation, install a limit switch or stopper on the end of the slider to prevent unexpected
movement.
Failure to observe this caution may result in injury.
• Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or mal-
function.
• Do not frequently turn power ON and OFF.
Since the SERVOPACK has a capacitor in the power supply, a high charging current (charging time 0.2 ms)
flows when power is turned ON. Frequently turning power ON and OFF causes main power devices like
capacitors and fuses to deteriorate, resulting in unexpected problems.
• When using JOG operations (Fn002), search operations (Fn003), or EasyFFT operations (Fn206),
the dynamic brake function does not work for reverse overtravel or forward overtravel. Take neces-
sary precautions.
Failure to observe this caution may result in damage to the product.
• When using the linear servomotor on a vertical axis, install a safety device such as a counterbal-
ance so that the workpiece does not fall if an alarm or overtravel occurs.
The workpiece may fall during overtraveling.
• When not using turning-less function, set to the correct mass ratio (Pn103).
Setting an incorrect mass ratio may cause vibration.
• Do not touch the SERVOPACK heatsinks, regenerative resistor, or servomotor while power is ON or
soon after the power is turned OFF.
Failure to observe this caution may result in burns due to high temperatures.
• Do not make any extreme adjustments or setting changes of parameters.
Failure to observe this caution may result in injury or damage to the product due to unstable operation.
• If an alarm occurs, shut down the main circuit power supply.
Failure to observe this caution may result in fire due to regenerative resistor overheating caused by regenera-
tive transistor failure.
• When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume
operation.
Failure to observe this caution may result in damage to the product, fire, or injury.
• An alarm or warning may be generated if communications are executed with the host controller dur-
ing operation using SigmaWin+ or the digital operator.
If an alarm or warning is generated, the process currently being executed may be aborted and the system may
stop.
CAUTION
• When replacing the SERVOPACK, resume operation only after copying the previous SERVOPACK
parameters to the new SERVOPACK.
Failure to observe this caution may result in damage to the product.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• Do not disassemble or repair the linear servomotor.
Failure to observe this caution may result in electric shock or injury.
x
Disposal
CAUTION
• When disposing of the products, treat them as ordinary industrial waste.
General Precautions
xi
Warranty
xii
(3) Suitability for Use
1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that
apply if the Yaskawa product is used in combination with any other products.
2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment
used by the customer.
3. Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the
application is acceptable, use the product with extra allowance in ratings and specifications, and provide
safety measures to minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use in condi-
tions or environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle sys-
tems, medical equipment, amusement machines, and installations subject to separate industry or gov-
ernment regulations
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or
systems that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
4. Never use the product for an application involving serious risk to life or property without first ensuring that
the system is designed to secure the required level of safety with risk warnings and redundancy, and that the
Yaskawa product is properly rated and installed.
5. The circuit examples and other application examples described in product catalogs and manuals are for ref-
erence. Check the functionality and safety of the actual devices and equipment to be used before using the
product.
6. Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to
prevent accidental harm to third parties.
(4) Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be
changed at any time based on improvements and other reasons. The next editions of the revised catalogs or
manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm
the actual specifications before purchasing a product.
xiii
Applicable Standards
European Standards
xiv
Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
xv
Chapter 3 Wiring and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.1 Names and Functions of Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.2 SERVOPACK Main Circuit Wire Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.3 Typical Main Circuit Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.1.4 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input . . . . . . . . . . . . . . . . 3-10
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input . . . . 3-12
3.1.7 Precautions When Using More Than One SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.1.8 Designing a Power ON Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.2 I/O Signal Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.2.1 I/O Signal (CN1) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.2.2 I/O Signal Connector (CN1) Terminal Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.2.3 Safety Function Signal (CN8) Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.4 Safety Function Signal (CN8) Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.2.5 Example of I/O Signal Connections in Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.2.6 Example of I/O Signal Connections in Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.2.7 Example of I/O Signal Connections in Force Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.3 I/O Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3.3.1 Input Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3.3.2 Output Signal Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3.4 Examples of Connection to Host Controller . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3.4.1 Connection Examples of Reference Input Circuits to SERVOPACK . . . . . . . . . . . . . . . . 3-32
3.4.2 Connection Examples of Sequence Input Circuits to SERVOPACK . . . . . . . . . . . . . . . . 3-34
3.4.3 Connection Examples of Output Circuits to SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . 3-35
3.5 Examples of Linear Scale Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.5.1 Connection Example of a Linear Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.5.2 CN2 Linear Scale Connector Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
3.6 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.6.1 Connecting Regenerative Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.6.2 Setting Regenerative Resistor Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.7 Noise Control and Measures for Harmonic Suppression . . . . . . . . . . . . . . . 3-43
3.7.1 Wiring for Noise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.7.2 Precautions on Connecting Noise Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.7.3 Connecting DC Reactor for Harmonic Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
xvi
5.2.6 Motor Maximum Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.2.7 SEMI F47 Function
(Force Limit Function for Low Power Supply Voltage for Main Circuit) . . . . . . . . . . . . . . 5-12
5.2.8 Setting Motor Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . . . . 5-17
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.3 Soft Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.6 Encoder Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.7 Encoder Pulse Output Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.4 Operating Using Position Control with Pulse Train Reference. . . . . . . . . . . 5-29
5.4.1 Basic Settings for Position Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5.5 Operating Using Force Control with Analog Voltage Reference . . . . . . . . . 5-42
5.5.1 Basic Settings for Force Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.5.2 Adjustment of Reference Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.5.3 Speed Limit in Force Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.6 Operating Using Speed Control with an Internally Set Speed . . . . . . . . . . . 5-48
5.6.1 Basic Settings for Speed Control with an Internally Set Speed . . . . . . . . . . . . . . . . . . . . 5-48
5.6.2 Example of Operating with Internally Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5.7 Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5.7.1 Combination of Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5.7.2 Switching Internally Set Speed Control (Pn000.1 = 4, 5, or 6) . . . . . . . . . . . . . . . . . . . . . 5-52
5.7.3 Switching Other Than Internally Set Speed Control
(Pn000.1 = 7, 8, 9, A, or B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
5.8 Limiting Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5.8.1 Internal Force Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5.8.2 External Force Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
5.8.3 Force Limiting Using an Analog Voltage Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5.8.4 Force Limiting Using an External Force Limit and Analog Voltage Reference. . . . . . . . . 5-57
5.8.5 Checking Output Force Limiting during Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
5.9 Setting Absolute Linear Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.9.1 Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5.9.2 Setting the SEN Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
5.9.3 Designing a Power ON Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.9.4 Polarity Detection (Fn080) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.9.5 Origin Setting (Fn020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
5.9.6 Absolute Encoder Reception Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5.10 Output Signals Used in All Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and
ALO3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.10.2 Warning Output Signal (/WARN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69
5.10.3 Movement Detection Output Signal (/TGON). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5.10.4 Servo Ready Output Signal (/S-RDY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5.11 Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
5.11.1 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
5.11.2 External Device Monitor (EDM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75
5.11.3 Application Example of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-77
5.11.4 Confirming Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.11.5 Precautions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
xvii
Chapter 6 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Adjustments and Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.1 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.2 Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.1.3 Monitoring Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.4 Safety Precautions on Adjustment of Servo Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.2 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2.1 Tuning-less Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2.2 Tuning-less Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.3 Advanced Autotuning (Fn201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.1 Advanced Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.2 Advanced Autotuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.4 Advanced Autotuning by Reference (Fn202) . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.4.1 Advanced Autotuning by Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.4.2 Advanced Autotuning by Reference Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.5 One-parameter Tuning (Fn203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
6.5.1 One-parameter Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
6.5.2 One-parameter Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.5.3 One-parameter Tuning Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
6.5.4 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6.6 Anti-Resonance Control Adjustment Function (Fn204) . . . . . . . . . . . . . . . . 6-41
6.6.1 Anti-Resonance Control Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure. . . . . . . . . . . . . . . . 6-42
6.6.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
6.7 Vibration Suppression Function (Fn205) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.7.1 Vibration Suppression Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.7.2 Vibration Suppression Function Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
6.7.3 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
6.8 Servo Gain Adjustment Application Function . . . . . . . . . . . . . . . . . . . . . . . . 6-51
6.8.1 Feedforward Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
6.8.2 Force Feedforward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
6.8.3 Speed Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
6.8.4 Proportional Control Operation (Proportional Operation Reference) . . . . . . . . . . . . . . . . 6-55
6.8.5 Using the Mode Switch (P/PI Switching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
6.8.6 Switching Gain Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
6.8.7 Force Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
6.8.8 Position Integral Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
6.8.9 Friction Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
6.8.10 Current Control Mode Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
6.8.11 Current Gain Level Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
6.8.12 Speed Detection Method Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
xviii
7.10 Automatic Offset-Signal Adjustment of the Motor Current Detection
(Fn00E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F) 7-18
7.12 Write Prohibited Setting (Fn010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7.13 Servomotor Model Display (Fn011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
7.14 Software Version Display (Fn012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7.15 Resetting Configuration Error of Option Module (Fn014) . . . . . . . . . . . . . 7-23
7.16 Vibration Detection Level Initialization (Fn01B) . . . . . . . . . . . . . . . . . . . . . 7-24
7.17 Display of SERVOPACK and Servomotor ID (Fn01E) . . . . . . . . . . . . . . . . 7-26
7.18 EasyFFT (Fn206). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
7.19 Online Vibration Monitor (Fn207). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.20 Software Reset (Fn030). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
xix
10.2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.2.1 Utility Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.2.2 Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.3 Monitor Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10.4 Parameter Recording Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
Revision History
xx
1
Outline
Outline
1.4.6 Three-phase 200 V, SGDV-120A05A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.7 Three-phase 200 V, SGDV-180A05A, -200A05A Models . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.8 Three-phase 200 V, SGDV-330A05A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.9 Three-phase 200 V, SGDV-470A05A, -550A05A Models . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.10 Three-phase 200 V SGDV-590A05A, -780A05A Models . . . . . . . . . . . . . . . . . . . . 1-11 1
1.4.11 Three-phase 400 V, SGDV-1R9D05A, -3R5D05A, -5R4D05A Models . . . . . . . . . . 1-12
1.4.12 Three-phase 400 V, SGDV-8R4D05A, -120D05A Models . . . . . . . . . . . . . . . . . . . 1-12
1.4.13 Three-phase 400 V, SGDV-170D05A Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.4.14 Three-phase 400 V, SGDV-210D05A, -260D05A Models . . . . . . . . . . . . . . . . . . . . 1-13
1.4.15 Three-phase 400 V SGDV-280D05A, -370D05A Models . . . . . . . . . . . . . . . . . . . . 1-14
1-1
1 Outline
Serial number
Panel operator
Panel operator keys
Used to set parameters.
Refer to 2.1 Panel Operator.
operator.
Input voltage
Front cover
1-2
1.3 SERVOPACK Ratings and Specifications
1.3.1 Ratings
Ratings of SERVOPACKs are as shown below.
Outline
Max. Output Current [Arms] 5.5 8.5 14 20 28 42 55 65 70 85
Main Circuit Power Supply Three-phase, 380 to 480 VAC +10%
–15%, 50/60 Hz
Control Power 24 VDC ±15%
1
Overvoltage Category III
1-3
1 Outline
1.3.2 Basic Specifications
1-4
1.3 SERVOPACK Ratings and Specifications
Outline
1
1-5
1 Outline
1.3.3 Speed/Position/Force Control Modes
1-6
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
+
L2 − V
+
− CHARGE
W M
- Dynamic
brake circuit
ENC
CN2
Outline
−15%
(50/60 Hz)
B1/ + B2 Fan
Noise
1
filter Servomotor
1KM +12 V
L1 Varistor U
+
V
L2
− CHARGE
W M
- Dynamic
brake circuit
ENC
CN2
1-7
1 Outline
1.4.3 Three-phase 200 V, SGDV-R70A05A, -R90A05A, -1R6A05A Models
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V
−
L3
CHARGE
W M
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
overcurrent sensor
sensor drive sensor drive sensor protector
ENC
CN2
Noise
filter Servomotor
1KM +12 V
L1 Varistor U
L2 + V
−
L3
CHARGE
W M
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent sensor
sensor drive sensor drive protector
ENC
CN2
1-8
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM
L1 Varistor ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Dynamic
brake circuit
−2
Voltage Relay Voltage Gate Temperature Gate drive Current
sensor overcurrent
sensor drive sensor drive protector sensor
ENC
CN2
Outline
Noise
filter Servomotor
1KM ±12 V
L1 Varistor U
L2
+ V
CHARGE
−
W M 1
L3
−1 Overheat protector, Dynamic
overcurrent protector brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor
ENC
CN2
1Ry (Position/speed
1KM Surge Panel operator calculation, etc.)
absorber I/O I/O signal
1-9
1 Outline
1.4.7 Three-phase 200 V, SGDV-180A05A, -200A05A Models
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage Gate drive Current
sensor drive sensor sensor
ENC
CN2
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V U
L2
+ V
−
CHARGE
W M
L3
−1 Overheat protector,
overcurrent protector
Dynamic
brake circuit
−2
Voltage Thyristor Voltage Gate drive Temperature Current
sensor drive sensor sensor sensor
ENC
CN2
1-10
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U
L2
㧗 V
CHARGE 㧙
W M
L3
Overheat protector Dynamic
overcurrent protector brake circuit
Voltage Gate Temperature Current
Voltage Thyristor sensor drive sensor sensor
sensor drive
ENC
CN2
Outline
Noise
filter Servomotor
1KM
L1 Varistor ±12 V ±12 V ±12 V U
㧗 V
L2
CHARGE
㧙
M
1
W
L3
Overheat protector Dynamic
overcurrent protector brake circuit
Voltage Thyristor Voltage Gate Temperature Current
sensor drive sensor drive sensor sensor
ENC
CN2
1-11
1 Outline
1.4.11 Three-phase 400 V, SGDV-1R9D05A, -3R5D05A, -5R4D05A Models
Noise
filter Servomotor
1KM Varistor ±12 V
L1 U
+
− V
L2
+
−
CHARGE
W M
L3
Overheat protector,
−1 overcurrent protector
Dynamic
brake circuit
−2
Voltage Relay Voltage
sensor drive sensor Gate Current
drive sensor
ENC
Not included
Control power
supply (+24 V)
+ − CN2
AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/force
(1RY) A/D
CPU reference input
2RY
1KM
(Position/speed
Panel operator calculation, etc.) I/O I/O signal
2RY High speed 1KM
diode
CN3 CN7 CN8
Surge absorber
Digital operator Personal Signal for safety fuction
computer
Noise
filter Servomotor
1KM ±12 V ±12 V
L1 Varistor U
+
− V
L2
+
−
CHARGE
W M
L3
Overheat protector,
overcurrent protector Dynamic
brake circuit
1
2 Relay Voltage Gate drive
Current
drive sensor sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
+ −
CN2
+24V +15V × 4
Control Analog CN5 Analog monitor
+ voltage
power ASIC converter output
0V −
supply (PWM control, etc.) CN1 Reference pulse
+5V input
±12V Encoder output
pulse
AC power supply
Power Power Open during (100 V/200 V)
OFF ON servo alarm Speed/force
(1RY) A/D
2RY CPU reference input
1KM (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal
2RY High speed
diode
Surge absorber
CN3 CN7 CN8
Digital operator Personal Signal for safety fuction
computer
1-12
1.4 SERVOPACK Internal Block Diagrams
Noise
filter Servomotor
1KM ±12 V
L1 Varistor U
+
−
L2 V
+
− CHARGE
W M
L3
Overheat protector, Dynamic
overcurrent protector
brake circuit
−1
−2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor
ENC
Control power
supply (+24 V)
+ − CN2
+24V +15V × 4
Control
Analog CN5
0V power voltage Analog monitor
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
±12V input
Encoder output
pulse
AC power supply
Power Power Open during (100 V/200 V) A/D Speed/force
OFF ON servo alarm CPU reference input
(1RY)
2RY (Position/speed
Panel operator calculation, etc.) I/O
1KM I/O signal
Outline
Noise
filter Servomotor
1KM +24 V +24 V +24 V
L1 Varistor U
㧗
㧙 V
1
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector
overcurrent protector Dynamic
brake circuit
1
2 Relay Voltage Gate Current
drive sensor drive sensor
Voltage
Not included sensor ENC
Control power
supply (+24 V)
㧗 㧙 CN2
+24V +15V × 4
㧗
Control
power Analog
CN5
0V 㧙 Analog monitor
voltage
supply ASIC converter output
+5V CN1
(PWM control, etc.) Reference pulse
r12V
input
Encoder output
pulse
AC power
supply
Power Power Open during (100 V/200 V) Speed/force
A/D
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.) I/O
1KM I/O signal
1-13
1 Outline
1.4.15 Three-phase 400 V SGDV-280D05A, -370D05A Models
Noise
filter Servomotor
1KM +24 V +24 V +24 V
L1 Varistor U
㧗
㧙 V
L2 㧗
㧙 CHARGE
W M
L3
Overheat protector Dynamic
overcurrent protector
1 brake circuit
2
Thyristor
Not included drive Voltage Gate Current
sensor drive sensor
Control Voltage
sensor
Power ENC
Supply
(+24 V)
㧗 㧙 CN2
+24V +15V × 4
㧗 Control
power Analog
CN5
0V 㧙
voltage Analog monitor
supply +5V
ASIC converter output
(PWM control, etc.) CN1
r12V Reference pulse
input
Encoder output
pulse
AC power
supply
Power Power Open during (100 V/200 V) A/D Speed/force
OFF ON servo alarm CPU reference input
(1RY) (Position/speed
2RY
Panel operator calculation, etc.)
1KM I/O
I/O signal
1-14
1.5 Examples of Servo System Configurations
Molded-case
circuit breaker
(MCCB)
Protects the power supply
line by shutting the
circuit OFF when
overcurrent is
detected.
Noise filter
Used to eliminate
external noise from SGDV-F05A Digital
the power line. operator
Magnetic
SERVOPACK
contactor
Turns the servo
ON and OFF.
Install a surge
absorber.
100 V Connection cable Personal
for digital operator computer
SGDV-2R1F05A
Connection cable
for personal computer
Host controller
I/O signal cable
Regenerative
resistor* When not using the safety
function, use the SERVOPACK
with the safety function jumper
connector (JZSP-CVH05-E,
provided as an accessory)
Connection cable for inserted.
serial converter unit
Outline
Main circuit cable When using the safety function,
for linear servomotor Serial converter unit insert a connection cable
specifically for the safety function.
Safety function
devices
1
Linear scale
(not included)
∗ Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.
1-15
1 Outline
1.5.2 Connecting to SGDV-A05A SERVOPACK
Noise filter
Used to eliminate
external noise from SGDV-A05A Digital
the power line. operator
SERVOPACK
Magnetic
contactor
Turns the servo
ON and OFF.
Install a surge
absorber.
Connection cable
for digital operator Personal
computer
Connection cable
for personal computer
Host controller
I/O signal cable
Safety function
devices
Main circuit cable
for linear servomotor
Linear scale
(not included)
∗ Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.
1-16
1.5 Examples of Servo System Configurations
Molded-case
circuit breaker
(MCCB)
Protects the power
supply line by shutting
the circuit OFF when
overcurrent is
detected.
Connection cable
for personal computer
Regenerative
resistor*2 When using the safety function,
Connection cable for insert a connection cable specifically
serial converter unit for the safety function.
Outline
Serial converter unit Safety function
devices
Linear scale
(not included)
∗1. Use a 24 VDC power supply with double insulation or reinforced insulation. (The power supply is not included)
∗2. Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.6 Connecting Regenerative Resis-
tors.
1-17
1 Outline
SGDV – 2R8 A 05 A
Series 7th digit: Design
SGDV Σ-V Series Revision Order
1-18
1.7 Inspection and Maintenance
Refer to the standard replacement period in the following table, contact your Yaskawa representative. After an
examination of the part in question, we will determine whether the parts should be replaced or not.
The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory
settings before shipping. Be sure to confirm that the parameters are properly set before
starting operation.
Standard Replacement
Part Operating Conditions
Period
Cooling Fan 4 to 5 years
Smoothing Capacitor 7 to 8 years • Surrounding Air Temperature: Annual average of
Outline
Other Aluminum Electrolytic 30°C
5 years
Capacitor • Load Factor: 80% max.
Relays - • Operation Rate: 20 hours/day max.
Fuses 10 years
1
1-19
2
Panel Operator
Panel Operator
2.6.2 Parameter Setting Mode for Function Selection Type . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-1
2 Panel Operator
The names and functions of the keys on the panel operator are as follows.
Key
Key Name Function
No.
MODE/SET • To select a display mode.
c
Key • To set the set value.
d UP Key To increase the set value.
e DOWN Key To decrease the set value.
Display part
• To display the set value.
DATA/SHIFT
f • To move to the next digit
Key
on the left when blinking.
Ԙ ԙ Ԛ ԛ
Keys
Note: To reset the servo alarm, press the UP Key and the
DOWN Key simultaneously. Be sure to remove the
cause and then reset the alarm.
(Refer to
Status Display Mode (Refer to 2.3)
2.3)
Press
MODE/SET
2-2
2.3 Status Display Mode
Alarm
Blinks the alarm number.
Display Meaning
Control Power ON
Light when SERVOPACK control power is ON.
Does not light when SERVOPACK control power is OFF.
Baseblock
Light for baseblock. Does not light when servo is ON.
Panel Operator
In speed/force control: Speed Coincidence (/V-CMP)
Light when the difference between the servomotor speed and reference speed is the same as or less than the
value set in Pn503. (Factory setting: 10 mm/s)
∗ Always light in force control mode.
In position control: Positioning Completion (/COIN)
Light if error between position reference and actual motor position is less than the value set in Pn522. (Fac-
tory setting: 7 reference units)
2
Movement Detection (/TGON)
Light if motor speed exceeds the value set in Pn502. (Factory setting: 20 mm/s)
Power Ready
Light when main power supply circuit is normal. Does not light when power is OFF.
2-3
2 Panel Operator
An operation example in Utility Function Mode is shown below for Origin Search (Fn003).
Display after
Step Keys Description
Operation
8 To enable the change in the setting, turn OFF the power and ON again.
2-4
2.5 How to Read a Parameter Explanation
Indicates setting range Indicates minimum Indicates parameter Indicates if the power "Setup" indicates the
for the parameter. setting unit for the value before shipment has to be turned OFF parameter used for basic
The range is decided parameter. (Factory setting). and ON again to setting for operation.
so that the maximum validate setting "Tuning" indicates the
value can be set even changes. parameter used for tuning
in combination with a "After restart" of servo performance.
servomotor with indicates the change Note: The parameters
different specifications. will be effective after classified as "tuning" are
turning OFF the power not displayed at
and ON again, or shipment. For displaying
resetting software the tuning parameters,
(Fn030). refer
refer to
to2.5.3
2.5.3Explanation
Explanation
Method
Method forfor Tuning
Tuning
Parameters..
Parameters
Panel Operator
Parameter Meaning When Enabled Classification
n.2 Input the forward run prohibited signal (P-OT) from
CN1-42 (Factory setting).
Pn50A After restart Setup
n.8 Forward run prohibited signal (P-OT) is disabled
(Forward rotation allowed).
Parameters of the function selection type are used to select and set the function allocated to each digit dis-
played on the panel operator. Each digit is expressed as explained below.
2-5
2 Panel Operator
2.5.3 Explanation Method for Tuning Parameters
2-6
2.6 Parameter Setting Mode (Pn)
There are two types of parameters. One type requires value setting (parameter setting type) and the other
requires selecting the function allocated to each digit (function selection type).
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn100 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn100.
Panel Operator
"4" will blink and be able to be changed.
MODE/SET DATA/
2-7
2 Panel Operator
2.6.1 Parameter Setting Mode for Parameter Setting Type
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode (Pn). If Pn522 is not displayed, press the UP
MODE/SET DATA/ Key or the DOWN Key to select Pn522.
Before changing
bottom four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for bottom four digits of Pn522 are
displayed. (In this case, "0007" is displayed.)
2
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
bottom four digits case, "6789" is set.)
Before changing
middle four digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for middle four digits are displayed.
(In this case, "0000" is displayed.)
3
Press the DATA/SHIFT Key to move to other digits, and
After changing
MODE/SET DATA/
change the value by pressing the UP/DOWN Key. (In this
middle four digits case, "2345" is set.)
Before changing
top two digits
Press the DATA/SHIFT Key for approximately one sec-
ond. The current data for top two digits are displayed. (In
this case, "00" is displayed.)
4 Press the DATA/SHIFT Key to move to other digit, and
MODE/SET DATA/ change the value by pressing the UP/DOWN Key. (In this
After changing case, "01" is set.)
top two digits
The value "0123456789" is set.
2-8
2.6 Parameter Setting Mode (Pn)
Display after
Step Keys Description
Operation
<Note>
Setting negative numbers
• For the parameters that accept a negative value setting, display "0000000000" and then press the DOWN
Key to set negative numbers.
• When setting negative numbers, the value increases by pressing the DOWN Key and decreases by pressing
the UP Key.
• Press the DATA/SHIFT Key to move to other digits.
• A - (minus) sign is displayed when the top two digits are displayed.
Panel Operator
2
2-9
2 Panel Operator
2.6.2 Parameter Setting Mode for Function Selection Type
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If Pn000 is not displayed, press the UP or the
MODE/SET DATA/ DOWN Key to select Pn000.
7 To enable the change in the setting, turn OFF the power and ON again.
2-10
2.7 Monitor Mode (Un)
The example below shows how to display the contents of monitor number Un000.
Display after
Step Keys Description
Operation
Panel Operator
2
2-11
3
Wiring and Connection
3-1
3 Wiring and Connection
Also this section describes the general precautions for wiring and precautions under special environments.
3-2
3.1 Main Circuit Wiring
㧢
CN3
CN7
CN1
CN8
CN2
: Main terminals
3-3
3 Wiring and Connection
3.1.2 SERVOPACK Main Circuit Wire Size
1. Wire sizes are selected for three cables per bundle at 40°C surrounding air tempera-
ture with the rated current.
2. Use a wire with a minimum withstand voltage of 600 V for the main circuit.
3. If wires are bundled in PVC or metal ducts, take into account the reduction of the
allowable current.
4. Use a heat-resistant wire under high surrounding air or panel temperatures, where
polyvinyl chloride insulated wires will rapidly deteriorate.
The following table shows the wire sizes and allowable currents for three wires. Use wires with specifications equal to or
less than those shown in the table.
3-4
3.1 Main Circuit Wiring
3-5
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples
WARNING
• Do not touch the power terminals while the charge indicator is ON after turning OFF the power. High volt-
age may still remain in the SERVOPACK. When the voltage is discharged, the charge indicator will turn
OFF. Make sure the charge indicator is OFF before starting wiring or inspections.
1KM 1SA
1KM 1Ry 2KM
2SA
3-6
3.1 Main Circuit Wiring
R S T SERVOPACK
SGDV-A
1QF
3SA
U
1FIL V M
2KM
L1 W
L2
L3
1KM
L1C ENC
L2C
1KM 1SA
1KM 1Ry 2KM
2SA
(For servo
alarm display) B1/ CN1
+24 V 3
1Ry 1Ry
B2 ALM+ 31
1PL
Servo power Servo power 1D 0V
supply ON supply OFF ALM− 32
1KM
1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit
2SA
3-7
3 Wiring and Connection
3.1.3 Typical Main Circuit Wiring Examples
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
1KM 1SA
Regenerative
1KM 1Ry 2KM resistor unit
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
3-8
3.1 Main Circuit Wiring
To ensure safe, stable application of the servo system, observe the following precautions when wiring.
Use the connecting cables specified in the Σ-V Series Product Catalog (KAEP S800000 42). Design
and arrange the system so that each cable will be as short as possible.
3-9
3 Wiring and Connection
3.1.5 Precautions When Using the SERVOPACK with a DC Power Input
WARNING
• Either AC or DC power can be input to the 200 V, 400 V SERVOPACKs. Always set Pn001.2 to 1 to spec-
ify a DC power input before inputting DC power. Only AC power can be input to the 100 V SERVOPACKs.
If DC power is input without changing the parameter setting, the SERVOPACK’s internal elements will burn and
may cause fire or equipment damage.
• With a DC power input, time is required to discharge electricity after the main power supply is turned OFF.
A high residual voltage may remain in the SERVOPACK after the power supply is turned OFF. Be careful
not to get an electric shock.
• Install fuses on the wires if DC power is used.
• Linear servomotor returns a regenerated energy to the power supply. The SERVOPACK that can use a
DC power supply is not capable of processing the regenerated energy. Provide measures to process the
regenerated energy on the power supply.
• With a DC power input, connect an external inrush current limit circuit.
Failure to observe this caution may result in damage to the product.
(1) DC Power Supply Input Terminals for the Main and Control Circuits
Three-phase, 200 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV- terminal input terminal
270 to 320 VDC 0 VDC 200 to 230 VAC
R70A,R90A,1R6A,
2R8A,3R8A,5R5A,
B1/ 2 L1C, L2C
7R6A,120A,180A,
200A,330A
470A, 550A, 590A, 780A B1/ L1C, L2C
Three-phase, 400 V
Terminal Name and Description
SERVOPACK model Main circuit minus Control power supply
Main circuit plus terminal
SGDV- terminal input terminal
513 to 648 VDC 0 VDC 24 VDC ± 15%
1R9D, 3R5D, 5R4D,
8R4D, 120D, 210D, B1/ 2 24 V, 0 V
260D, 280D, 370D
170D 2 24 V, 0 V
3-10
3.1 Main Circuit Wiring
1QF
SERVOPACK
3SA SGDV-A
1FIL
U
2KM 1FU V M
*
B1/ + W
AC/DC
2
ENC
1KM
L1C
L2C +24 V
CN1 1Ry
(For servo ALM+ 31
alarm display)
1Ry
ALM− 32 1D 0V
1PL
Servo power Servo power
supply ON supply OFF
1KM
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
1QF
3SA SERVOPACK
(For servo
alarm display) ALM− 32 1D 0V 3
1Ry
1PL
Servo power Servo power
supply ON supply OFF
1KM
1KM 1SA
1KM 1Ry 2KM
2SA
1QF: Molded-case circuit breaker 1PL: Indicator lamp
1FIL: Noise filter 1SA: Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA: Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA: Surge absorber
1Ry: Relay 1D: Flywheel diode
∗ Terminal names differ from model of SERVOPACK. Refer to (1) DC Power Supply Input Terminals for the Main and Con-
trol Circuits.
Note: The SERVOPACK that can use a DC power supply is not capable of processing the regenerated energy. Provide
measures to process the regenerated energy on the power supply.
3-11
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power
Input
Some models of Σ-V series three-phase 200 V power input SERVOPACK can be used also with a single-phase
200 V power supply.
When using the SERVOPACK with single-phase, 200 V power input, set parameter Pn00B.2 to 1.
WARNING
• If a single-phase 200 V is input to a SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A single-phase power
input supported SERVOPACK without having changed the setting of Pn00B.2 to 1 (single-phase power
input), the main circuit cable open phase alarm (A.F10) will be detected.
• The SERVOPACK models, SGDV-R70A, -R90A, -1R6A, -2R8A, and -5R5A, support single-phase 200 V
power input. If a single-phase 200 V is input to the SERVOPACK models that do not support single-phase
power input, the main circuit cable open phase alarm (A.F10) will be detected.
• When using a single-phase 200 V power supply, the SGDV-R70A, -R90A, -1R6A, -2R8A, or -5R5A SER-
VOPACK may not be able to produce the same servomotor force-speed characteristics as using a three-
phase 200 V power input. Refer to the diagram of each motor force-speed characteristics in Σ-V Series
Product Catalog (KAEPS80000042).
The specifications of the power supplies other than the main circuit power supply are the same as for three-
phase power supply input.
Terminal
Name Model SGDV- Rating
Symbols
Main circuit power Single-phase 200 V to 230 V,
L1, L2, R70A, R90A,
input terminals +10% to –15% (50/60 Hz)
1R6A, 2R8A, 5R5A
L3* – None
3-12
3.1 Main Circuit Wiring
1KM 1SA
1KM 1Ry 2KM
2SA
1QF : Molded-case circuit breaker 1PL : Indicator lamp
1FIL : Noise filter 1SA : Surge absorber
1KM: Magnetic contactor (for control power supply) 2SA : Surge absorber
2KM: Magnetic contactor (for main power supply) 3SA : Surge absorber
1Ry: Relay 1D: Flywheel diode
Note 1. SGDV-R70A, -R90A, -1R6A, and -2R8A SERVOPACKs do not have built-in regenerative resistors. If the regen-
erative energy exceeds the specified value, connect an external regenerative resistor.
2. Regenerative resistor power losses are allowable losses. Take the following action if this value is exceeded.
• Remove the lead from the internal regenerative resistor in the SERVOPACK. (SGDV-5R5A)
• Install an external regenerative resistor.
3. External regenerative resistors are options.
3-13
3 Wiring and Connection
3.1.6 Precautions When Using the SERVOPACK with Single-phase, 200 V Power Input
Note: To comply with the low voltage directive, connect a fuse to the input side. Select the fuse for the input side from
among models that are compliant with UL standards.
The table above also provides the net values of current capacity and inrush current. Select a fuse and a molded-case
circuit breaker which meet the breaking characteristics shown below.
• Main circuit, control circuit: No breaking at three times the current values shown in the table for 5 s.
• Inrush current: No breaking at the current values shown in the table for 20 ms.
3-14
3.1 Main Circuit Wiring
When the alarm occurs, the ALM output signal transistor is turned OFF.
Power supply
R S T
1QF
3SA
1FIL 1KM
2KM
Relay L1
L2 SERVOPACK Servomotor
terminal
L3
Relay
terminal M
L1C
(For servo alarm
display) L2C
1Ry
+24V
CN1 1Ry
1PL ALM+ 31
Servo power Servo power
supply ON supply OFF ALM - 32 ID
1KM
L2C
CN1
ALM+ 31
ALM - 32
0V
(2) Precautions
Multiple servos can share a single molded-case circuit breaker (1QF) or noise filter. Always select a QF or
noise filter that has enough capacity for the total power capacity (load conditions) of those servos.
3-15
3 Wiring and Connection
3.1.8 Designing a Power ON Sequence
• Design the power ON sequence so that main power is turned OFF when a servo alarm signal is output.
• The ALM signal is output for five seconds max. when the power is turned ON. Take this into consideration when
designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop main circuit power
supply to the SERVOPACK.
• Select the power supply specifications for the parts in accordance with the input power supply.
• When turning ON the control power supply and the main circuit power supply, turn
them ON at the same time or after the control power supply. When turning OFF the
power supplies, first turn OFF the power for the main circuit and then turn OFF the
control power supply.
3-16
3.2 I/O Signal Connections
Position ↔ speed
/P-CON 41
Control switching Position ↔ force Enables control switching. 5.7.3
Force ↔ speed
3-17
3 Wiring and Connection
3.2.1 I/O Signal (CN1) Names and Functions
3-18
3.2 I/O Signal Connections
Speed
/V-CMP- coincidence
1 SG GND 26
(/COIN-) detection
TGON signal output
2 SG GND 27 /TGON+
output
Power supply
for open- TGON signal
3 PL1 28 /TGON-
collector output
SEN signal reference Servo ready
4 SEN 29 /S-RDY+
input output
Speed
Servo ready
5 V-REF reference 30 /S-RDY-
output
input Servo alarm
6 SG GND 31 ALM+
output
Reference Servo alarm
7 PULS 32 ALM-
pulse input Encoder output
Reference
8 /PULS 33 PAO output pulse
pulse input Force Encoder
Phase A
9 T-REF reference 34 /PAO output pulse
input Encoder Phase A
10 SG GND 35 PBO output pulse
Phase B Encoder
Reference
11 SIGN 36 /PBO output pulse
sign input
Reference Alarm code Phase B
12 /SIGN 37 ALO1
sign input Power supply output
for open- Alarm code
13 PL2 38 ALO2
collector output
reference Alarm code
14 /CLR Clear input 39 ALO3
output
Servo ON
15 CLR Clear input 40 /S-ON
input
16 − − 41 /P-CON P control input
Forward run
17 − − 42 P-OT
Power supply prohibit input
for open- Reverse run
18 PL3 43 N-OT
24 − − 49 − − 3
Speed
coincidence
25 /V-CMP+ 50 − −
(/COIN+) detection
output
3-19
3 Wiring and Connection
3.2.3 Safety Function Signal (CN8) Names and Functions
3-20
3.2 I/O Signal Connections
33 PAO
34 /PAO
3-21
3 Wiring and Connection
3.2.6 Example of I/O Signal Connections in Position Control
/CLR 14
33 PAO
34 /PAO
3-22
3.2 I/O Signal Connections
33 PAO
34 /PAO
Servo on /S-ON 40
SI0
(Servo ON when ON)
SO1 25 /VLT+ Speed limit output
(ON when the motor's
P control /P-CON 41
SI1 26 /VLT-
(P control when ON) running speed is limited.)*4
/P-CL 45
SI5 31 ALM+
Forward current limit
(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
3-23
3 Wiring and Connection
3.3.1 Input Signal Allocations
If the control method is changed in Pn000.1, the signals will function as required for the control method.
The factory-set signal allocations will remain unchanged.
<Example>
When the control method is set to speed control with a contact reference, i.e., when Pn000.1 is set to 3, signal
/P-CON (CN1-41) will function as /SPD-D, signal /P-CL (CN1-45 ) as /SPD-A, and signal /N-CL (CN1-46)
as /SPD-B.
3-24
3.3 I/O Signal Allocations
Input signal allocation can be checked using the parameters Pn50A and Pn50B.
Pn50A
Pn50B
When changing input signal allocations, set Pn50A.0 to 1 to enable making the changes.
Refer to the Interpreting the Input Signal Allocation Tables and change the allocations accordingly.
3-25
3 Wiring and Connection
3.3.1 Input Signal Allocations
Connection Not
Required
CN1 Pin Numbers
Input Signal Names Validity Input (SERVOPACK judges
and Parameters Level Signal the connection)
Always Always
40 41 42 43 44 45 46
ON OFF
Servo ON L /S-ON 0 1 2 3 4 5 6
7 8
Pn50A.1 H S-ON 9 A B C D E F
3-26
3.3 I/O Signal Allocations
Pn50A Pn50B
Before
After
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50A is displayed, press
MODE/SET DATA/ the UP or DOWN Key to set Pn50A.
Press the DATA/SHIFT Key for approximately one second to
2 display the current data of Pn50A.
MODE/SET DATA/ (/S-ON is allocated on CN1-40.)
Press the DATA/SHIFT Key to select the third digit from the
9 right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Changes the allocation of /P-CL from CN1-45 to CN1-40.)
3-27
3 Wiring and Connection
3.3.2 Output Signal Allocations
Display after
Step Keys Description
Operation
12 Turn the power OFF and ON again to enable the change of input signal selections (Pn50A and Pn50B)
Pn50E
Pn50F
Pn510
3-28
3.3 I/O Signal Allocations
Pn512
3-29
3 Wiring and Connection
3.3.2 Output Signal Allocations
Refer to the Interpreting the Output Signal Allocation Tables and change the allocations accordingly.
3-30
3.3 I/O Signal Allocations
Before
After
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the parameter setting
1 mode. If a parameter other than Pn50E is displayed, press
MODE/SET DATA/ the UP or DOWN Key to select Pn50E.
Press the DATA/SHIFT Key for approximately one second
2 to display the current data of Pn50E.
MODE/SET DATA/ (/TGON is allocated on CN1-27 (28).)
Press the DATA/SHIFT Key to select the third digit from
3 the right. Press the DOWN Key to set "0."
MODE/SET DATA/ (Sets /TGON "Invalid.")
Press the MODE/SET Key.
4 The data blinks and is saved.
MODE/SET DATA/
Display blinks.
Press the DATA/SHIFT Key for approximately one second
5 to return to the display Pn50E.
11 Turn the power OFF and ON again to enable the changes of output signal selection (Pn50E and Pn50F).
3-31
3 Wiring and Connection
3.4.1 Connection Examples of Reference Input Circuits to SERVOPACK
SERVOPACK SERVOPACK
1.8 kΩ (1/2 W) min. Host controller
3 V-REF or V-REF or
12 V 25HP-10B 2 T-REF T-REF
D/A
2 kΩ 1 About 14 kΩ About 14 kΩ
SG or more SG or more
0V 0V
Applicable line
driver
SN75ALS174 or
equivalent
2.8 V ≤ (H level) − (L level) ≤ 3.7 V
1.0 kΩ +12 V
VF
150 Ω
Tr1
About
9 mA
VF = 1.5 to 1.8 V
Use the examples below to set pull-up resistor R1 so the input
current, i, falls between 7 mA and 15 mA.
1.5 V or
Application Examples less at ON 0V
R1 = 2.2 kΩ with a R1 = 1 kΩ with a R1 = 180 Ω with a
Vcc of 24 V ±5% Vcc of 12 V ±5% Vcc of 5 V ±5%
3-32
3.4 Examples of Connection to Host Controller
An output circuit for the reference pulse and position error pulse clear signal at the host controller can be
either line-driver or open-collector outputs. The following shows by type.
VF
Tr1
VF = 1.5 to 1.8 V
Use the examples below to set pull-up resistor R1 so the input
/HWBB1- 3
/HWBB2+ 6
/HWBB2- 5
0V
3-33
3 Wiring and Connection
3.4.2 Connection Examples of Sequence Input Circuits to SERVOPACK
The sequence input circuit interface connects through a relay or open-collector transistor circuit. Select a low-
current relay otherwise a faulty contact will result.
SERVOPACK SERVOPACK
For SEN input signal circuit, refer to 5.9.2 Setting the SEN Signal.
The SERVOPACK’s I/O circuit uses bidirectional photocoupler. Select either the sink circuit or the source cir-
cuit according to the specifications required for each machine.
24 V 24 V
− SERVOPACK input + − SERVOPACK input
+
3-34
3.4 Examples of Connection to Host Controller
0V 0V
0V
SERVOPACK 5 to 12 VDC
0V
Note: The maximum allowable voltage and current capacities for open-collector output circuits are as follows.
• Voltage: 30 VDC
• Current: 20 mA DC
SERVOPACK SERVOPACK
5 to 24 VDC 5 to 12 VDC
Relay
3
0V
Note: The maximum allowable voltage and current capacities for photocoupler output circuits are as follows.
• Voltage: 30 VDC
• Current: 5 to 50 mA DC
3-35
3 Wiring and Connection
3.4.3 Connection Examples of Output Circuits to SERVOPACK
Encoder serial data converted to two-phase (phases A and B) pulse output signals (PAO, /PAO, PBO, /PBO)
and origin pulse signals (PCO, /PCO) are output via line-driver output circuits. Normally, the SERVOPACK
uses this output circuit in speed control to comprise the position control system at the host controller. Connect
the line-driver output circuit through a line receiver circuit at the host controller.
220 to
470 Ω
The relation between EDM1 and /HWBB1, /HWBB2 signals are explained below.
EDM1 Signal
Detection of failures in the EDM1 circuit can be checked using the following four status of the EDM1 signal
in the table. Failures can be detected if the failure status can be confirmed, e.g., when the power supply is
turned ON.
WARNING
The EDM1 signal is not a safety output. Use it only for monitoring a failure.
3-36
3.4 Examples of Connection to Host Controller
Connection Example
EDM1 output signal is used for source circuit.
External Device
8 EDM1+
7 EDM1-
0V
Specifications
Type Signal Name Pin No. Input Status Meaning
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −
3-37
3 Wiring and Connection
3.5.1 Connection Example of a Linear Scale
R (Terminator)220 to 470Ω
C (Decoupling Capacitor)0.1μF
3-38
3.5 Examples of Linear Scale Connection
Connector 0V
Connector shell
shell
Shielded wire Connector
shell Applicable line receiver : SN75ALS175 manufactured
by Texas Instrument or
MC3486, or the equivalent
∗ : represents shielded twisted-pair wires. R
Terminator: 220 VQ470Ω
C
Decoupling Capacitor: 0.1μF
3-39
3 Wiring and Connection
3.6.1 Connecting Regenerative Resistors
WARNING
• Be sure to connect the regenerative resistor correctly.
Failure to observe this warning may result in fire or damage to the product.
(1) SERVOPACKs: Model SGDV-R70F, R90F, 2R1F, 2R8F, R70A, R90A, 1R6A,
2R8A
Connect an external regenerative resistor between B1/ and B2 terminals. After connecting a resistor, select
the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2 Setting
Regenerative Resistor Capacity.
Enlarged View
(2) SERVOPACKs: Model SGDV-3R8A, 5R5A, 7R6A, 120A, 180A, 200A, 330A,
1R9D, 3R5D, 5R4D, 8R4D, 120D, 170D
Disconnect the wiring between the SERVOPACK’s B2 and B3 terminals and connect an external regenerative
resistor between the B1/ and B2 terminals or between the B1 and B2 terminals. After connecting a resistor,
select the capacity. For more information on how to set the capacity of regenerative resistors, refer to 3.6.2
Setting Regenerative Resistor Capacity.
Note: Be sure to take out the lead wire between the B2 and B3 terminals.
Enlarged View
3-40
3.6 Connecting Regenerative Resistors
(3) SERVOPACKs: Model SGDV-470A, 550A, 590A, 780A, 210D, 260D, 280D, 370D
No built-in regenerative resistor is provided, so the external regenerative resistor is required. The regenerative
resistor units are as follow:
Applicable Applicable
Main Circuit Resistance
SERVOPACK Model Regenerative Specifications
Power Supply (Ω)
SGDV Resistor Unit
470A JUSP-RA04-E 6.25 25 Ω (220 W); 4 resistors in parallel
Three-phase
200 V 550A, 590A, 780A JUSP-RA05-E 3.13 25 Ω (220 W); 8 resistors in parallel
SERVOPACK
3-41
3 Wiring and Connection
3.6.2 Setting Regenerative Resistor Capacity
WARNING
• If 0 is set to the parameter Pn600 while an external regenerative resistor is connected, the generative
overload alarm (A.320) may not be detected. If the generative overload alarm (A.320) is not detected cor-
rectly, the external regenerative resistor may be damaged and an injury or fire may result.
Be sure to set this parameter when installing an external regenerative resistor to the SERVOPACK.
When set to the factory setting of "0," the SERVOPACK’s built-in resistor has been used.
Set the regenerative resistor capacity within tolerance value. When the set value is improper, alarm A.320 is
detected.
The set value differs depending on the cooling method of external regenerative resistor:
• For natural air cooling method: Set the value maximum 20% of the actually installed regenerative resistor
capacity (W).
• For forced air cooling method: Set the value maximum 50 % of the actually installed regenerative resistor
capacity (W).
Example: Set 20 W (100 W × 20% ) for the 100 W external regenerative resistor with natural cooling method:
Pn600 = 2 (units: 10 W)
1. When the external regenerative resistors for power are used at the rated load ratio,
the resistor temperature increases to between 200 °C and 300 °C. The resistors must
be used at or below the rated values. Check with the manufacturer for the resistor’s
load characteristics.
2. For safety, use the external resistors with thermoswitches.
3-42
3.7 Noise Control and Measures for Harmonic Suppression
• Position the input reference device and noise filter as close to the SERVOPACK as possible.
• Always install a surge absorber in the relay, solenoid and electromagnetic contactor coils.
• The distance between a power line (servomotor main circuit cable) and a signal line must be at least 30 cm.
Do not put the power and signal lines in the same duct or bundle them together.
• Do not share the power supply with an electric welder or electrical discharge machine. When the SERVO-
PACK is placed near a high-frequency generator, install a noise filter on the input side of the power supply
line. As for the wiring of noise filter, refer to (1) Noise Filter shown below.
• Take the grounding measures correctly. As for the grounding, refer to (2) Correct Grounding.
3-43
3 Wiring and Connection
3.7.1 Wiring for Noise Control
SERVOPACK
Noise filter ∗3
Servomotor
L1 U
V M
200 VAC L2 (FG)
L3 W
2.0 mm2
Operation relay min .
sequence
Signal generation
circuit (not included)
∗3 ∗2
AVR
1LF (Ground) 3.5 mm 2
min.
2
2 mm min.
2 ∗1
(Casing) (Casing) (Casing) 3.5mmޓmin.
Wires of 3.5 mm 2
or more ∗1 (Casing)
(Ground plate)
∗1. For ground wires connected to the casing, use a thick wire with a thickness of at
least 3.5 mm2 (preferably, plain stitch cooper wire).
Ground both coil assembly and magnetic way of the linear servomotor.
If the servomotor is grounded via the machine, a switching noise current will flow from the SERVOPACK
power unit through servomotor stray capacitance. The above grounding is required to prevent the adverse
effects of switching noise.
3-44
3.7 Noise Control and Measures for Harmonic Suppression
Do not put the input and output lines in the same duct or bundle them together.
×
Noise Noise
Filter Filter
Box Box
Noise Noise
Filter Filter
Box Box
Separate the noise filter ground wire from the output lines.
Do not accommodate the noise filter ground wire, output lines and other signal lines in the same
duct or bundle them together.
×
3
Box Box
3-45
3 Wiring and Connection
3.7.2 Precautions on Connecting Noise Filter
Connect the noise filter ground wire directly to the ground plate.
Do not connect the noise filter ground wire to other ground wires.
×
Noise Noise
Filter Filter
Shielded
ground wire Thick and
short
Box Box
If a noise filter is located inside a control panel, connect the noise filter ground wire and the ground
wires from other devices inside the control panel to the ground plate for the control panel first, then
ground these wires.
Control Panel
SERVOPACK
Noise
Filter
SERVOPACK
Ground
Box
3-46
3.7 Noise Control and Measures for Harmonic Suppression
DC Reactor
Three-phase input
SERVOPACK
DC reactor
1
2
3-47
4
Trial Operation
Trial Operation
4-1
4 Trial Operation
(2) SERVOPACKs
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.
4.3 Trial Operation for Linear Servomotor without Load from Host
Reference
For the trial operation for linear servomotor without load from host reference, refer to Σ-V series User’s Man-
ual, Setup, Linear Motor (SIEP S800000 44).
4-2
4.4 Trial Operation with the Linear Servomotor Connected to the Machine
WARNING
• Malfunctions that occur after the servomotor is connected to the machine not only damage the machine,
but may also cause an accident resulting death or injury.
During trial operation in each control, the overtravel signals (P-OT and N-OT) are OFF.
Take an appropriate protective action, such as turning the overtravel signals (P-OT and
N-OT) ON.
Set the necessary parameters for control mode. 5.3 Operating Using
Speed Control with Ana-
log Voltage Reference
5.4 Operating Using
2 Position Control with
Pulse Train Reference
5.5 Operating Using
Force Control with Ana-
log Voltage Reference
Connect the servomotor to the machine, while the power is turned OFF.
Trial Operation
To power CN1
supply
To host controller
CN8
3
4
Check that the SERVOPACK is servo OFF status and then turn ON the power to the
machine (host controller). Check again that the protective function in step 1 operates 5.2.4 Stopping Servomo-
normally. tors after /S_ON Turned
4
OFF or Alarm Occur-
Note: For steps 4 to 8, take advance measures for emergency stop so that the servo-
rence
motor can stop safely when an error occurs during operation.
Perform trial operation for the servomotor without load from host reference. Σ-V series User’s Man-
5 Check that the trial operation is completed with as the trial operation for servomotor ual, Setup, Linear Motor
without load. Also check the settings for machine such as reference unit. (SIEPS80000044).
4-3
4 Trial Operation
4-4
4.5 Test Without Motor Function
Note: The direction in which the motor is moving can only be checked with this function if the motor is connected.
4.5.1 Limitations
The following functions cannot be used during the test without motor.
If the encoder cable is disconnected and then connected again during the test without motor after having
started the test with the encoder cable connected, the utility functions that can be executed are limited to:
Items marked with "{" in the "Motor not connected" column in the following utility function table.
Can be
used or not
Fn No. Contents
Motor not Motor
connected connected
Fn000 Alarm traceback data display { {
Fn002 JOG operation { {
Fn003 Origin search { {
Fn004 Program JOG operation { {
Fn005 Initialize parameter settings { {
Fn006 Clear alarm traceback data { {
Fn008 Absolute encoder multi-turn reset and encoder alarm reset × {
Fn009 Automatic tuning of analog (speed, force) reference offset { {
Trial Operation
Fn00A Manual servo tuning of speed reference offset { {
Fn00B Manual servo tuning of force reference offset { {
Fn00C Manual zero-adjustment of analog monitor output { {
Fn00D Manual gain-adjustment of analog monitor output { {
Fn00E Automatic offset-adjustment of motor current detection signal × {
4
Fn00F Manual offset-adjustment of motor current detection signal × {
Fn010 Write prohibited setting { {
Fn011 Check servomotor models { {
Fn012 Software version display { {
Fn014 Reset configuration error of option module { {
Fn01B Initialize vibration detection level × ×
Fn01E SERVOPACK and servomotor ID display { {
Fn01F Display of servomotor ID for feedback option { {
Fn200 Tuning-less level setting × ×
Fn201 Advanced autotuning × ×
Fn202 Advanced autotuning by reference × ×
4-5
4 Trial Operation
4.5.2 Operating Procedure
Can be
used or not
Fn No. Contents
Motor not Motor
connected connected
Fn203 One-parameter tuning × ×
Fn204 Anti-resonance control adjustment function × ×
Fn205 Vibration suppression function × ×
Fn206 EasyFFT × ×
Fn207 Online vibration monitor × ×
Fn020 Origin setting × {
Fn030 Software reset { {
Fn080 Polarity Detection × ×
{: can be used
× : cannot be used
4-6
4.5 Test Without Motor Function
Displayed alternately
Display Status
run ⇔ tSt Power is supplied to the motor.
bb ⇔ tSt Power to the motor is OFF.
P-dt ⇔ tSt The polarity is being detected.
Pot ⇒ not ⇒ tSt Forward or reverse run is prohibited.
Pot ⇔ tSt Driving in the forward direction is prohibited.
not ⇔ tSt Driving in the reverse direction is prohibited.
Trial Operation
Hbb ⇔ tSt In hard-wire base block (safety) state.
4-7
4 Trial Operation
4.5.4 Operator Display during Testing without Motor
The test without motor status is not displayed in the following status.
Display Status
A. Alarm occurs.
AdJ
Executing advanced autotuning (Fn201).
(Blinks)
no_oP
Utility function disabled.
(Blinks one second)
Error
Error occurs during executing the utility function.
(Blinks one second)
done
Utility function executed correctly.
(Blinks one second)
End
Program JOG operation executed correctly.
(Blinks one second)
∗BB −PRM/MON−
Un0 0 0= 0 0 0 000
Un0 0 2= 0 0 0 000
Un0 0 8= 0 0 0 00000000
Un0 0 D= 0 0 0 00000000
Display Status
*RUN Power is supplied to the motor.
*BB Power to the motor is OFF.
*P DET The polarity is being detected.
*PT NT Forward or reverse run is prohibited.
*P-OT Driving in the forward direction is prohibited.
*N-OT Driving in the reverse direction is prohibited.
*HBB In hard-wire base block (safety) state.
The test without motor status is not displayed in the following status.
Display Status
A. Alarm occurs.
AdJ
Executing advanced autotuning (Fn201).
(Blinks)
NO_OP
Utility function disabled.
(Blinks one second)
ERROR
Error occurs during executing the utility function.
(Blinks one second)
doNE
Utility function executed correctly.
(Blinks one second)
END
Program JOG operation executed correctly.
(Blinks one second)
4-8
5
Operation
5.3 Operating Using Speed Control with Analog Voltage Reference . . . . . . 5-17
5.3.1 Basic Settings for Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.3.2 Reference Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.3 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3.4 Speed Reference Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.5 Zero Clamp Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.3.6 Encoder Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.7 Encoder Pulse Output Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.3.8 Speed Coincidence Signal Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Operation
5.4 Operating Using Position Control with Pulse Train Reference . . . . . . . . 5-29
5.4.1 Basic Settings for Position Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.4.2 Clear Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5.4.3 Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5.4.4 Smoothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 5
5.4.5 Positioning Completed Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.4.6 Positioning Near Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.4.7 Reference Pulse Inhibit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5.5 Operating Using Force Control with Analog Voltage Reference . . . . . . . 5-42
5.5.1 Basic Settings for Force Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.5.2 Adjustment of Reference Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.5.3 Speed Limit in Force Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.6 Operating Using Speed Control with an Internally Set Speed . . . . . . . . . 5-48
5.6.1 Basic Settings for Speed Control with an Internally Set Speed . . . . . . . . . . . . . . . . . 5-48
5.6.2 Example of Operating with Internally Set Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-1
5 Operation
5-2
5.1 Control Selection
Control Selection
Reference
Pn.000 Control Description
Section
Controls servomotor speed by means of an analog voltage speed
reference. Use in the following instances. 5.3 Operating Using
Speed Control
n.0 Speed Control with
(Analog voltage • To control speed
(Factory setting) reference) Analog Voltage Refer-
• For position control using the encoder pulse output from the ence
SERVOPACK to form a position loop in the host controller.
Controls the position of the machine by means of a pulse train
position reference. 5.4 Operating Using
Position Control
n.1 Controls the position with the number of input pulses, and con- Position Control with
(Pulse train reference)
trols the speed with the input pulse frequency. Use when posi- Pulse Train Reference
tioning is required.
5.5 Operating Using
Force Control Controls the servomotor’s output force by means of an analog
Force Control with
n.2 (Analog voltage refer- voltage force reference. Use to output the required amount of
Analog Voltage Refer-
ence) force for operations such as pressing.
ence
Uses the three input signals /P-CON (/SPD-D), /P-CL (/SPD-A),
Speed Control and /N-CL (/SPD-B) to control the speed as set in advance in the 5.6 Operating Using
n.3 (Internally set speed SERVOPACK. Three operating speeds can be set in the SER- Speed Control with an
selection) VOPACK. Internally Set Speed
When selecting this control, an analog reference is not necessary.
n.4
x These are switching modes for using the four controls described
x Control Switching above in combination. Select the control switching mode that 5.7 Control Selection
x best suits the application.
n.B
Operation
5-3
5 Operation
5.2.1 Servo ON Signal
A parameter can be used to re-allocate the input connector number for the /S-ON signal. Refer to 3.3.1 Input
Signal Allocations.
Always input the servo ON signal before inputting the position/speed/force reference to
start or stop the servomotor. Do not input the input reference first and then use the /S-ON
signal to start or stop. Doing so will degrade internal elements and lead to malfunction.
SERVOPACK will be possible (i.e., power will be supplied) when the main circuit power
is turned ON if the servo ON is set to be always enabled. When inputting position/speed/
force reference, be sure to implement safety measures for unexpected operation of the
servomotor.
Operation will be possible when an alarm is reset or after an alarm occurs. The servomo-
tor or machine may operate unexpectedly if an alarm is reset while a reference is being
input. The servo will be turned OFF, if a reference is not sent during an alarm or if Pn50A
is changed so the servo ON signal is not enabled. Confirm that the servo is turned OFF.
5-4
5.2 Setting Common Basic Functions
This causes the travel direction (+, -) of the shaft reverse, but the encoder pulse output and analog monitor sig-
nal polarity do not change.
Before performing this operation. Motor Phase (Pn080.1) must be set correctly. For the setting method, refer
to Σ-V series User’s Manual, Setup, Linear Motor (SIEPS80000044).
By selecting the movement direction with this parameter, the polarity of the reference can be adjusted to the
movement direction without changing the polarity of reference pulses and reference voltage to the SERVO-
PACK.
Parameter Meaning
Forward Reference
Analog monitor
force reference Encoder output pulse
Moves in PAO
forward
n.0 direction PBO Phase B advanced
Standard setting Motor movement
(Forward movement is the speed
linear scale counting up Reverse Reference
direction.) Analog monitor
(Factory setting) force reference
Encoder output pulse
PAO
Moves in
n.1 reverse PBO Phase B advanced
direction Motor movement
Reverse movement Mode speed
(Forward movement is the Reverse Reference
linear scale counting down
Analog monitor
direction.) force reference
Encoder output pulse
Note 1. The count of linear scale can be checked with Feedback Pulse Counter (Un00D).
2. According to the change of motor movement direction, the direction of overtravel forward/reverse is also
switched.
For Pn000 = n.0: The linear scale counting up direction is forward movement (P-OT).
For Pn000 = n.1: The linear scale counting down direction is forward movement (P-OT). 5
5-5
5 Operation
5.2.3 Overtravel
5.2.3 Overtravel
The overtravel limit function forces movable machine parts to stop if they exceed the allowable range of
motion and turn ON a limit switch.
CAUTION
• Installing Limit Switches
Connect limit switches as shown below to prevent damage to the devices during linear motion.
It is recommended to use the normally closed contacts for the limit switches with a minute current applied to prevent
the oxidation of the contacts.
Linear Servomotor
Forward direction
SERVOPACK
N-OT
43
Movement in the opposite direction is possible during overtravel by inputting the reference.
When the servomotor stops due to overtravel during position control, the position error
pulses are held. A clear signal (CLR) input is required to clear the error pulses.
For the clear signal, refer to 5.4.2 Clear Signal.
5-6
5.2 Setting Common Basic Functions
If the overtravel function is not used, forward and reverse operation will always be possible for the servomo-
tor, and no wiring for overtravel input signals will be required.
• A parameter can be used to re-allocate input connector number for the P-OT and N-OT signals. Refer to
3.3.1 Input Signal Allocations.
(3) Motor Stopping Method When Overtravel is Used
The stopping method when an overtravel (P-OT, N-OT) signal is input while the servomotor is operating can
be set with parameter Pn001.
Mode
Parameter Stop Mode After Meaning When Enabled Classification
Stopping
n.00 Immediately stops the ser-
Stop by
vomotor by dynamic brak-
dynamic
n.01 ing (DB), then places it into
brake
Coast (power OFF) Mode.
Coast
Stops the servomotor by
Coast to a coast stop, then places it
n.02
stop into Coast (power OFF)
Mode.
Pn001 Decelerates the servomotor After restart Setup
with emergency stop force
Zero
n.1 (Pn406), then places it into
Clamp
Zero Clamp (Servolock)
Decelerate Mode.
to stop
Decelerates the servomotor
with emergency stop force
n.2 Coast
(Pn406), then places it into
Operation
• A servomotor under force control cannot be decelerated to a stop. The servomotor is stopped with the
dynamic braking (DB) or coasts to a stop according to the setting of Pn001.0. After the servomotor stops,
the servomotor will enter a coast state.
5
• For details on stopping methods when the servo turns OFF or when an alarm occurs, refer to 5.2.4 Stopping
Servomotors after /S_ON Turned OFF or Alarm Occurrence.
5-7
5 Operation
5.2.3 Overtravel
• The setting unit is a percentage of the rated force (i.e., the rated force is 100%)
• The factory setting is 800% so that the setting is large enough a value to operate the servomotor at maximum
force. The maximum value of emergency stop force that is actually available, however, is limited to the
maximum force of the servomotor.
(5) Terms
Dynamic Brake (DB)
Linear
Dynamic braking (DB) is a standard method for stopping the servomotor in SERVOPACK servomotor
Coast to a stop
Stops naturally, with no brake, by using the friction resistance of the motor in
operation.
Decelerate to stop
Stops by using deceleration (braking) force.
5-8
5.2 Setting Common Basic Functions
• Dynamic braking (DB) is used for emergency stops. The DB circuit will operate fre-
quently if the power is turned ON and OFF with a reference input applied, which may
result in deterioration of the internal elements in the SERVOPACK.
Use speed input references or position references to start and stop the servomotor.
• If the main circuit power supply (L1, L2, and L3) or the control power supply (L1C,
L2C or 24V, 0V depending on the SERVOPACK model) is turned OFF, but the /S_ON
signal is not OFF, the stopping method for servomotor cannot be set by parameters.
Use the following method to stop the servomotor.
If turning OFF the main circuit power supply, but the /S_ON signal is not OFF, the ser-
vomotor will be stopped by dynamic braking.
If turning OFF the control power supply, but the /S_ON signal is not OFF, the stopping
method will vary with the SERVOPACK model. Two stopping methods are available.
• SERVOPACKs stop by coasting
Applicable models: SGDV-330A, 470A, 550A, 590A, 780A, 280D, 370D
• SERVOPACKs stop by dynamic braking
Applicable models: All SERVOPACKs other than those listed for coasting.
• If the servomotor must be stopped by coasting rather than by dynamic braking when
the main circuit power supply or the control power supply is OFF, but the /S_ON sig-
nal is not OFF, arrange the sequence externally so the current will be cut off for wires
U, V, and W.
• To minimize the coasting distance of the motor to come to a stop, the zero-speed
stopping method is factory-set for alarms to which the zero-speed stop method is
applicable. The DB stopping method may be more suitable than the zero-speed stop-
ping method, however, depending on the application.
For example, for multiple axes coupling operation (a twin-drive operation), machinery
damage may result if a zero-speed stop alarm occurs for one of the coupled shafts
and the other shaft stops by dynamic brake. In such cases, change the method to the
DB stopping method.
(1) Stopping Method for Servomotor after /S-ON signal is Turned OFF
Use Pn 001.0 to select the stopping method for the servomotor after the /S_ON signal is OFF.
Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.0
Brake holds it in Dynamic Brake
Operation
Note: Similar to the Coast Mode, the n.0 setting (which stops the servomotor by dynamic braking and then holds it
in Dynamic Brake Mode) does not generate any braking force when the servomotor stops or when it moves at very
low speed.
5-9
5 Operation
5.2.4 Stopping Servomotors after /S_ON Turned OFF or Alarm Occurrence
Gr.1: The servomotor is stopped according to the settings in Pn001.0 if an alarm occurs. Pn001.0 is factory-set
to stop the servomotor by applying the DB.
Gr.2: The servomotor is stopped according to the setting in Pn00B.1 if an alarm occurs. Pn00B.1 is factory-set
to stop the servomotor by setting the speed reference to "0." The servomotor under force control will
always use the Gr.1 method to stop. By setting Pn00B.1 to 1, the servomotor stops using the same
method as Gr.1. When coordinating a number of servomotors, use this alarm stop method to prevent
machine damage that may result due to differences in the stop method.
Note: Refer to the information on alarm stopping methods in 9.1.1 List of Alarms.
Stopping Method for Servomotor for Gr.1 Alarms (Alarms that Result in a DB Stop)
The stopping method of the servomotor when a Gr.1 alarm occurs is the same as that for the Servomotor when
the servo is turned OFF.
Mode After
Parameter Stop Mode Meaning When Enabled Classification
Stopping
Stops the servomotor by
Dynamic dynamic braking (DB), then
n.0
Brake holds it in Dynamic Brake
Stop by Mode. [Factory setting]
dynamic
brake Stops the servomotor by
Pn001 dynamic braking (DB), then After restart Setup
n.1 Coast
places it into Coast (power OFF)
Mode.
Stops the servomotor by coast-
Coast to a
n.2 Coast ing and continues in Coast mode
stop
(power off).
Stopping Method for Servomotor for Gr.2 Alarms (Alarms that Result in a Zero-speed Stop)
Parameter Mode After When Classifica-
Stop Mode Meaning
Pn00B Pn001 Stopping Enabled tion
n.0 Dynamic Stops the servomotor by zero-speed stop,
[Factory setting] Brake then holds it in Dynamic Brake Mode.
Stops the servomotor by zero-speed stop,
n.0
n.1 Zero-speed then places it into Coast (power OFF)
[Factory
stopping Mode.
setting] Coast
Stops the servomotor by zero-speed stop,
n.2 then places it into Coast (power OFF)
Mode. After
Setup
Stops the servomotor by dynamic braking restart
n.0 Dynamic
(DB), then holds it in Dynamic Brake
[Factory setting] Stops by Brake
Mode.
dynamic
brake Stops the servomotor by dynamic braking
n.1
n.1 (DB), then places it into Coast (power
Coast OFF) Mode.
Stops the servomotor by coasting and
n.2 Coast to stop
continues in Coast mode (power off).
Note: The setting of Pn00B.1 is effective for position control and speed control. Pn00B.1 will be ignored for force control
and only the setting of Pn001.0 will be valid.
<Terms>
Dynamic brake (DB) Linear
SERVOPACK servomotor
A common method for quickly stopping a servomotor. The servomotor is
stopped by short-circuiting the servomotor circuit. This circuit is built into the
SERVOPACK.
5-10
5.2 Setting Common Basic Functions
An instantaneous power interruption will be detected when the main circuit power supply is turned OFF. If the
time required to restore the main circuit power supply is less than the parameter set value, the servo will con-
tinue operation. If the restoration time is the equal to or greater than the set value, the servo will be turned
OFF.
Power supply
OFF time t
voltage
Operation
Pn509
continued
Pn509 > t Servo ON
Pn509
Servo OFF
Pn509 < t Servo ON
• The holding time of the control power supply for the 200 V SERVOPACKs is approxi-
mately 100 ms, but the time of the control power supply for the 100 V SERVOPACKs
is approximately 65 ms. If the control power supply makes control impossible during
an instantaneous power interruption, the same operation will be performed as for nor-
mally turning OFF the power supply, and the setting of the parameter will be ignored.
• The holding time of the main circuit power supply varies with the output of the SER-
VOPACK. If the load on the servomotor is large and an undervoltage alarm (A.410)
occurs, the parameter will be ignored.
• The holding time of the control power supply (24 VDC) for the 400 V SERVOPACKs
depends on the capability of the power supply (not included). Check the power supply
before using the application.
If the uninterruptible power supplies are used for the control power supply and main circuit power supply, the
SERVOPACK can withstand an instantaneous power interruption period in excess of 1000 ms.
Operation
• More delicate speed control and more strict protection by generating the overspeed alarm (A.510) 5
• Allows the upper limit of Encoder Output Pulse (Pn281) to be set higher.
For details, refer to 5.3.6 Encoder Pulse Output.
5-11
5 Operation
5.2.7 SEMI F47 Function (Force Limit Function for Low Power Supply Voltage for Main Circuit)
5.2.7 SEMI F47 Function (Force Limit Function for Low Power Supply Voltage for
Main Circuit)
The force limit function detects a low voltage and limits the output current if the power supply voltage for the
main circuit drops to a specified value or below.
This function complies with SEMI F47 standards for semiconductor production equipment.
Combining this function with the parameter for Instantaneous Power Cut Hold Time allows the servomotor to
continue operating without stopping for an alarm or without recovery work even if the power supply voltage
drops.
• The function is able to cope with instantaneous power interruptions in the voltage and
time ranges stipulated in SEMI F47. An uninterruptible power supply (UPS) is
required as a backup for instantaneous power interruptions that exceed these voltage
and time ranges.
• The function is intended for voltage drops in the main circuit power supply. The follow-
ing restrictions apply when it is used to provide an instantaneous power cut hold time
in the control power supply. (There are no restrictions for the 200 V SERVOPACKs.)
• Set the host controller and SERVOPACK force limit so that a force reference that
exceeds the specified acceleration will not be output when the power supply for the
main circuit is restored.
• Do not limit the force to values lower than the holding force for the vertical axis.
• This function controls force within the range of the SERVOPACK's capability when the
power is cut. It is not intended for use under all load and operating conditions. Use the
actual device to set parameters while confirming correct operation.
• Setting the Instantaneous Power Cut Hold Time lengthens the amount of time from
when the power supply is turned OFF until the motor current turns OFF. Use the input/
output of the servo ON signal to stop the motor current.
5-12
5.2 Setting Common Basic Functions
SERVOPACK
165 V
Low-voltage
warning is detected The force limit Setting value of Pn425
is started.
5-13
5 Operation
5.2.7 SEMI F47 Function (Force Limit Function for Low Power Supply Voltage for Main Circuit)
5-14
5.2 Setting Common Basic Functions
Detection curve of
Detection curve of overload alarm
overload warning when
Pn52B=50%
5-15
5 Operation
5.2.8 Setting Motor Overload Detection Level
Motor base current × Derating of base current at detecting motor overload of Motor (Pn52C)
= Derated motor base current
Motor base current: Threshold value of motor current to start calculation for overload alarm
Derating of motor base current at detecting motor overload of Motor (Pn52C): Derating of motor base current
The following graph shows an example of the detection of an overload alarm when Pn52C is set to 50%. The
calculation for the overload alarm of motors starts at 50% of the motor base current and then an overload
alarm will be detected earlier.
Changing the setting of Pn52C will change the detection timing of the overload alarm, so the time required to
detect the overload warning will also be changed.
Detection curve of
overload alarm when
Pn52C=100% (factory setting)
Detection curve of
overload alarm
when Pn52C=50%
5-16
5.3 Operating Using Speed Control with Analog Voltage Reference
Connector
Type Signal Name Name
Pin Number
V-REF CN1-5 Speed Reference Input
Input
SG CN1-6 Signal Ground
Input Specifications
Maximum allowable input voltage: ±12 VDC
<Setting Example>
Pn300 = 600: 6 V input/Motor rated speed [Factory setting]
Speed
Movement
Reference Motor Speed SGLGW-30A Servomotor
Direction
Input
+6 V Forward Rated motor speed 1500 mm/s
-3 V Reverse 1/2 rated motor speed -750 mm/s
+1 V Forward 1/6 rated motor speed 250 mm/s
Connect V-REF and SG to the speed reference output terminals on the host controller when using a host con-
troller, such as a programmable controller, for position control.
Host SERVOPACK
controller
Operation
CN1
V-REF
5
D/A
6 Approx. 14 kΩ
SG or more
0V 5
Note: Always use twisted-pair cable to control noise.
5-17
5 Operation
5.3.1 Basic Settings for Speed Control
5-18
5.3 Operating Using Speed Control with Analog Voltage Reference
If the servomotor moves at a very low speed, the offset needs to be eliminated using the offset adjustment
function.
Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for analog (speed and force) reference offset (Fn009). Manual adjustment uses the manual adjust-
ment parameter for speed reference offset (fn00A).
Reference Reference
voltage voltage Offset automatically
adjusted in SERVOPACK.
Offset
Speed Speed
Automatic
reference reference
offset
adjustment
After completion of the automatic adjustment, the amount of offset is stored in the SERVOPACK.
Adjust the speed reference offset automatically using the following steps.
The speed reference offset must be automatically adjusted with the servo OFF.
Operation
5-19
5 Operation
5.3.2 Reference Offset Adjustment
Display after
Step Keys Description
Operation
Turn OFF the servo ON (S/_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK Linear servomotor
1
0 V force
Host reference
controller
Small movement
Servo OFF (Servo ON)
Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with a
host controller. Use the speed reference offset adjustment manual mode described in (2) Manual Servo Tuning of the
Speed Reference Offset.
Use the speed reference offset manual servo tuning (Fn00A) in the following situations:
• If a position loop is formed with the host controller and the error is zeroed when servolock is stopped.
• To deliberately set the offset to some value.
• To check the offset data set in the speed reference offset automatic adjustment mode.
Offset adjustment
range Offset Adjustment Range: ±15000
(Speed Reference: ±750 mV)
5-20
5.3 Operating Using Speed Control with Analog Voltage Reference
Display after
Step Keys Description
Operation
Press the DATA/SHIFT Key for less than one second. The
5
speed reference offset amount is displayed.
MODE/SET DATA/
Press the MODE/SET Key for less than one second. The
7 display shown on the left appears. Then "don E" blinks on
MODE/SET DATA/ the display, and offset amount is set.
Use this function to smooth speed control in speed control (including selection of internally set speeds).
Note: Set both parameters Pn305 and Pn306 to "0" (factory setting) for normal speed control.
Classification
Pn306 Setting Range Setting Unit Factory Setting When Enabled
0 to 10000 1 ms 0 Immediately Setup
Pn305: The time interval from the time the motor starts until the motor maximum speed is reached.
Pn306: The time interval from the time the motor is operating at the motor maximum speed until it stops. 5
Maximum speed of Servomotor
Pn305 Pn306
5-21
5 Operation
5.3.4 Speed Reference Filter
Speed reference
Actual (accel/decel) time = × Soft start time (accel time Pn305/decel time Pn306)
Max. speed
Max. speed
Actual Actual
accel time decel time
Pn305 Pn306
Note: A value that is too large, however, will slow down response.
5-22
5.3 Operating Using Speed Control with Analog Voltage Reference
The servomotor is clamped within one pulse of when the zero clamp function is turned ON, and will still
return to the zero clamp position even if it is forcibly moved by external force.
The zero clamp function is used for systems where the host controller does not form a position loop for the
speed reference input.
<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.
When the /ZCLAMP signal is turned ON, a
speed reference below the Pn501 setting is detected.
Host controller
Speed reference
V-REF
Zero clamp
/P-CON
Stops precisely!
(/ZCLAMP)
Adjust the position loop gain in Pn102 if the servomotor oscillates in the zero clamp state. If the gain switch-
ing function is used, adjusting the 2nd position loop gain in Pn106 is required as well. For details, refer to
6.8.6 Switching Gain Settings.
Operation
5-23
5 Operation
5.3.5 Zero Clamp Function
Connector
Type Setting Meaning
Pin Number
If the input voltage of the speed reference (V-REF) drops
CN1-41 ON below the set speed in the zero clamp level (Pn501), the zero
Input /P-CON clamp function will turn ON.
[Factory setting]
OFF Turns OFF the zero clamp function.
Input Signal
Parameter Control Method When Enabled Classification
Used
Speed control (analog reference)
Pn000 n.A The zero clamp function uses /P- /P-CON After restart Setup
CON.
Note: If Pn000.1 is set to A, the /P-CON signal cannot be used for any function other than the zero clamp function.
To use the /ZCLAMP signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca-
tions.
Connector
Type Setting Meaning
Pin Number
The zero clamp function will be turned ON if the input volt-
CN1- ON age of the speed reference (V-REF) drops below the set speed
Input /ZCLAMP in the zero clamp level (Pn501).
Must be allocated.
OFF Turns OFF the zero clamp function.
Input Signal
Parameter Control Method When Enabled Classification
Used
n.0 Speed control (analog reference) /ZCLAMP
Internally set speed control (contact
n.3 /ZCLAMP
reference)
Internally set speed control (contact
n.4 reference) <=> Speed control (analog /ZCLAMP
reference)
Internally set speed control (contact
Pn000 n.5 reference) <=> Position control (pulse /ZCLAMP After restart Setup
strain reference)
Internally set speed control (contact
n.6 reference) <=> Force control (analog /ZCLAMP
reference)
Position control (pulse train reference)
n.7 /ZCLAMP
<=> Speed control (analog reference)
Force control (analog reference) <=>
n.9 /ZCLAMP
Speed control (analog reference)
5-24
5.3 Operating Using Speed Control with Analog Voltage Reference
Note: If Pn000.1 is set to 5, 6, 7, or 9, the zero clamp function will become invalid when the control is changed to any
modes other than speed control.
Set the speed at which to enter zero clamp operation.
Note: Even if a value that exceeds the speed of the servomotor is set, the actual speed will be limited to the maximum
speed of the servomotor.
(1) Signals
Signal Connector
Type Name
Name Pin Number
PAO CN1-33 Encoder output phase A
/PAO CN1-34 Encoder output phase /A
PBO CN1-35 Encoder output phase B
Output
/PBO CN1-36 Encoder output phase /B
PCO CN1-19 Encoder output phase C*
/PCO CN1-20 Encoder output phase /C*
∗ Phase C: Refer to (3) Encoder Output Signals from SERVOPACK with a Linear Scale by Reinshaw.
These outputs are
explained here.
Forward movement (phase B leads by 90°) Reverse movement (phase A leads by 90° 㧕
90° 90°
5
Phase A Phase A
Phase B Phase B
Phase C Phase C
t t
Note: The pulse width of the (Phase C origin pulse) changes according to the setting of the Pn212 and becomes the same
as that for phase A.
Even in reverse movement mode (Pn000.0 = 1), the output phase form is the same as that for the standard setting
(Pn000.0 = 0).
5-25
5 Operation
5.3.6 Encoder Pulse Output
(3) Encoder Output Signals from SERVOPACK with a Linear Scale by Reinshaw
The output position of the zero point signal (Ref) may vary in some models of the linear scale made by Ren-
ishaw.
If using a Renishaw model, the phase-C pulses of the SERVOPACK are output at two positions.
For details on the specifications of the zero-point signals for a linear scale, refer to the manual for the Ren-
ishaw linear scale.
• When Passing the 1st Zero Point Signal (Ref) in Forward Direction after Power ON
Machine position (Forward direction)
Power ON Time
Phase-C
• When Passing the 1st Zero Point Signal (Ref) in Reverse Direction after Power ON
Machine position (Forward direction)
Power ON Time
Phase C
5-26
5.3 Operating Using Speed Control with Analog Voltage Reference
Signal
Type Connector Pin Number Name
Name
SEN CN1-4 SEN Signal Input
Input
SG CN1-2 Signal Ground
Output SG* CN1-1, CN1-2 Signal Ground
∗ SG (CN1-1, 2): Connect to 0 V on the host controller.
Set the encoder output pulse for encoder pulse output signals (PAO, /PAO, PBO, /PBO) externally from the
SERVOPACK.
Feedback pulses per linear scale pitch (Pn282) are divided inside the SERVOPACK by the value set in Pn281
before being output. Set according to the system specifications of the machine or host controller.
The setting range varies with the linear servomotor maximum speed (Pn385) and linear scale pitch (Pn282).
The upper limit value for Pn281 can be obtained by the following equation.
Pn282
Upper limit value for Pn281 = × 72
Pn385
Note 1. When the scale pitch is 4 μm, the motor maximum speed is limited to 1 ms/s because of the maximum response
frequency of serial converter unit.
2. If the set value is out of the setting range or does not satisfy the setting conditions, the alarm "Encoder Output
Pulse Setting Error" (A.041) is output.
If the motor speed exceeds the upper limit value according to the set encoder output pulse, the alarm "Overspeed
of Encoder Output Pulse Rate" (A.511) is output.
3. The upper limit of encoder output pulse is limited by the frequency dividing specification of serial converter unit.
4. When an absolute linear scale is used, the linear scale pitch becomes the value which is obtained by "resolution
(μm/pulse)×29". (The set value in Pn282 becomes invalid.)
Setting Example (Incremental Encoder)
Operation
When the linear scale pitch = 20 μm (Pn282 = 20.00) and the motor maximum speed = 5 m/s (Pn385 = 50),
Pn281 = 28 is accepted, but Pn281 = 29 is not accepted and A.041 is output.
Preset value㧦20
PAO
PBO
Linear scale
pitch (Pn282)
5-27
5 Operation
5.3.8 Speed Coincidence Signal Setting
This output signal can be allocated to another output terminal with parameter Pn50E.
Refer to 3.3.2 Output Signal Allocations.
The /V-CMP signal is output when the difference between the speed reference and actual motor speed is below
this setting.
Motor speed
Pn582
Reference speed
/V-CMP is output in
this range.
/V-CMP is a speed control output signal. With the factory setting without mapping output terminal in Pn50E,
this signal is automatically used as the positioning completed signal /COIN for position control, and it is
always OFF (open) for force control.
<Example>
The /V-CMP signal is output at 1900 to 2100 mm/s if the Pn582 is set to 100 and the reference speed is 2000
mm/s.
5-28
5.4 Operating Using Position Control with Pulse Train Reference
Pn109 Pn10A
Differ- Feed-
1st order
ential forward lag filter
gain
Pn200.0 Pn216 Linear
Pulse Pn20E Pn217
×1 Pn102 servomotor
input B + +
×2 Smoothing
+ Speed Current
×4 A Error Kp M
Pn210 - counter loop loop
Encoder
pulse Enc
output Pn212
Dividing Linear scale
Note: • Set Pn200 to n.2 if the maximum reference frequency exceeds 1 Mpps.
• Use a shielded cable for I/O signals and ground both ends of the shield.
• Connect the shield at the SERVOPACK to the connector shell so that the shield will be connected to the frame
ground (FG) through the connector.
5-29
5 Operation
5.4.1 Basic Settings for Position Control Mode
FG FG
Open-collector Output
Set limit resistor R1 so the input current, i, falls between 7 mA to 15 mA.
/CLR 14
5-30
5.4 Operating Using Position Control with Pulse Train Reference
The built-in power supply of the SERVOPACK can be used. With an external power supply, a photocoupler
isolation circuit will be used. A non-isolated circuit will be used if the built-in power supply is used.
PL3 18
15
CLR
/CLR 14
n.2 ×1 90 90
Two-phase pulse train with PULS PULS
Pn200 n.3 ×2 (CN1-7)
90° phase differential (CN1-7)
SIGN
SIGN
n.4 ×4 (CN1-11) (CN1-11)
Operation
− PULS PULS
Sign + pulse train (CN1-7)
n.5 (CN1-7)
(negative logic) SIGN L level SIGN
H level
(CN1-11) (CN1-11)
The input pulse multiplier can be set for the 2-phase pulse train with 90° phase differential reference pulse form.
5-31
5 Operation
5.4.1 Basic Settings for Position Control Mode
PULS
(CN1-7)
SIGN
(CN1-11)
×1
Internal Servomotor movement
×2 reference pulses
processing
×4
5-32
5.4 Operating Using Position Control with Pulse Train Reference
Note: The interval from the time the servo ON signal is turned ON until a reference pulse is input is must be at least 40 ms.
Otherwise the reference pulse may not be received by the SERVOPACK (t3).
Operation
5-33
5 Operation
5.4.2 Clear Signal
CLR ON
n.1 Clears at the rising edge. (CN1-15)
CLR OFF
n.3 Clears at the falling edge. (CN1-15)
Clears here just once.
5-34
5.4 Operating Using Position Control with Pulse Train Reference
The electronic gear ratio to be set can be calculated by the following equation:
5-35
5 Operation
5.4.3 Electronic Gear
Electronic gear ratio setting range: 0.001 ≤ Electronic gear ratio (B/A) ≤ 4000
If the electronic gear ratio is outside this range, a parameter setting error (A.040) will be
output, and the SERVOPACK will not operate properly. In this case, modify the load con-
figuration or reference unit.
Step Operation
Check the scale pitch.
1
Check the scale pitch of linear scale used.
Determine the reference unit used.
2 Determine the reference unit from the host controller, considering the
machine specifications and positioning accuracy.
Calculate the electronic gear ratio.
3
Use the electronic gear ratio equation to calculate the ratio.
Set parameters.
4
Set parameters Pn20E and Pn210 using the calculated values.
L B ) L
× ( = 256 ×
Δ A Ps
Pn210 20
5-36
5.4 Operating Using Position Control with Pulse Train Reference
5.4.4 Smoothing
Applying a filter to a reference pulse input, this function provides smooth servomotor operation in the follow-
ing cases.
• When the host controller that outputs a reference cannot perform acceleration/deceleration processing.
• When the reference pulse frequency is too low.
• When the reference electronic gear ratio is too high (i.e., 10 times or more).
Note: This function does not affect the travel distance (i.e., the number of pulses).
While the motor is rotating, changes in Pn216 or Pn217 will not be reflected. The
changes will be effective after the motor comes to a stop with no reference pulse input.
<Note>
The difference between the position reference acceleration/deceleration time constant (Pn216) and the position reference
movement averaging time (Pn217) is shown below.
63.2%
36.8% Operation
t t
Pn216 Pn216 Pn217 Pn217
Response waveform for stepwise input Response waveform for stepwise input
Pn217
5
Before filter applied
After filter applied
Pn217
t
Response waveform for ramp reference input
5-37
5 Operation
5.4.5 Positioning Completed Output Signal
If the difference between the number of reference pulses from the host controller and the movement of the ser-
vomotor (the number of position error pulses) drops below the set value in the parameter, the positioning com-
pletion signal will be output.
Use this signal to check the completion of positioning from the host controller.
Signal Connector
Type Output Status Close Meaning
Name Pin Number
CN1-25, 26 ON (close) Positioning has been completed.
Output /COIN
[Factory setting] OFF (open) Positioning is not completed.
• This output signal can be allocated to another output terminal with Pn50E. Refer to 3.3.2 Output Signal Alloca-
tions.
• If the servomotor is used with the factory settings, the function will be automatically set to /V-CMP while in
speed control mode and always OFF while in force control mode.
• Set the number of error pulses in reference units (the number of input pulses defined using the electronic
gear.)
• The positioning completed width setting has no effect on final positioning accuracy.
Reference Servomotor
Speed speed
Pn522
Error pulse
(Un008)
ON
/COIN OFF ON (close) is effective.
(CN1-25)
Note: Too large a value at this parameter may output only a small error during low-speed operation that will cause the
/COIN signal to be output continuously.
If a servo gain is set that keeps the position error small when the positioning completed width is small, use
Pn207 = 3 to change output timing for the COIN signal.
5-38
5.4 Operating Using Position Control with Pulse Train Reference
This signal is generally used in combination with the positioning completed output signal.
Signal Connector
Type Setting Meaning
Name Pin Number
The servomotor has reached a point near to
ON (close)
positioning completed.
Output /NEAR Must be allocated
The servomotor has not reached a point near
OFF (open)
to positioning completed.
The output terminal must be allocated with Pn510 in order to use Positioning Near signal. Refer to 3.3.2 Output Signal
Allocations for details.
• Set the number of error pulses in reference units (the number of input pulses defined using the electronic
gear.)
• The positioning near (/NEAR) signal is output when the difference (error) between the number of reference
pulses output by the host controller and the travel distance of the servomotor is less than the value set in this
parameter.
Reference
Servomotor
Speed speed
Pn524 Pn522
Error pulse
0
/NEAR
/COIN
Note: Normally, the setting should be larger than that for the positioning completed width (Pn522).
Operation
5-39
5 Operation
5.4.7 Reference Pulse Inhibit Function
<Terms>
Servo lock: A stopped state of the motor in which a position loop is formed with a position reference of 0.
SERVOPACK
Pn000.1
Pn000 = n.1
Reference pulse OFF +
Pn000 = n.B Error
ON - counter
Signal Connector
Type Setting Meaning
Name Pin Number
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1-41 VOPACK from counting reference pulses.
Input /P-CON
[Factory setting] Turns OFF the INHIBIT function to count reference
OFF
pulses.
Input Signal
Parameter Control Method When Enabled Classification
Used
The INHIBIT function in position
Pn000 n.B /P-CON After restart Setup
control mode uses /P-CON.
Note: If Pn000.1 is set to B, the /P-CON signal cannot be used for any function other than the reference pulse inhibit func-
tion.
Changing Sequence Signal Allocations for Each Signal (Pn50A.0 = 1)
Use the /INHIBIT signal to switch to the reference pulse inhibit function.
To use the /INHIBIT signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Alloca-
tionss to Input Terminals.
Signal Connector
Type Setting Meaning
Name Pin Number
Turns ON the INHIBIT function to inhibit the SER-
ON
CN1- VOPACK from counting reference pulses.
Input /INHIBIT
Must be allocated. Turns OFF the INHIBIT function to count reference
OFF
pulses.
5-40
5.4 Operating Using Position Control with Pulse Train Reference
Input Signal
Parameter Control Method When Enabled Classification
Used
n.1 Position control (pulse train reference) /INHIBIT
Internal set speed control (contact ref-
n.5 erence)⇔Position control (pulse train /INHIBIT
reference)
Pn000 Position control (pulse train refer- After restart Setup
n.7 ence)⇔Speed control (analog refer- /INHIBIT
ence)
Position control (pulse train refer-
n.8 ence)⇔Force control (analog refer- /INHIBIT
ence)
Operation
5-41
5 Operation
5.5.1 Basic Settings for Force Control Mode
Input the force reference using analog voltage reference and control the SERVOPACK operation with the
force in proportion to the input voltage.
Select the force control with analog voltage reference with Pn000.
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Force Reference Input
Input
SG CN1-10 Signal Ground for Force Reference Input
100
- 12 -8 -4
Factory setting 0 34 8 12
Input voltage (V)
- 100
- 200
Set the slope
- 300
with Pn400.
<Input Circuit Example>
Use twisted-pair wires as a countermeasure against noise.
Variable resistor example: Model 25HP-10B manufactured by Sakae Tsushin Kogyo Co., Ltd.
SERVOPACK
470 Ω 1/2 W min.
CN1
+12 V *
T-REF 9
2 kΩ
SG 10
5-42
5.5 Operating Using Force Control with Analog Voltage Reference
<Example>
Pn400 = 30: The servomotor operates at the rated force with 3 V
Reference force (V)
input [factory setting].
Rated force
Pn400 = 100: The servomotor operates at the rated force with 10 V
input. Factory setting
-12 -8 -4
Pn400 = 20: The servomotor operates at the rated force with 2 V
4 8 12
input.
Input voltage (V)
Rated force
If the servomotor moves at a minute speed, the offset needs to be eliminated with the offset adjustment func-
tion.
Use either automatic adjustment or manual adjustment. Automatic adjustment uses the automatic adjustment
parameter for analog (speed and force) reference offset (Fn009). Manual adjustment uses the manual adjust-
ment parameter for force reference offset (Fn00B).
adjusted in SERVOPACK.
Offset
Force Force
reference Automatic reference
offset
adjustment
5
After completion of the steps adjustment, the amount of offset is stored in the SERVOPACK.
Use the following steps for automatic adjustment of the force reference offset.
Automatic adjustment of the analog reference offset must be performed with the servo
OFF.
5-43
5 Operation
5.5.2 Adjustment of Reference Offset
Display after
Step Keys Description
Operation
Turn OFF the servo ON (S/_ON) signal, and input the 0 V
reference voltage from the host controller or external cir-
cuit.
SERVOPACK
Linear servomotor
1
0 V force
Host reference
controller
Small movement
Servo OFF (Servo ON)
Note: The automatic adjustment of reference offset (Fn009) cannot be used when a position loop has been formed with the
host controller. In this case, use the manual servo tuning of force reference offset described in (2) Manual
Adjustment of Reference Offset.
(2) Manual Adjustment of Reference Offset
This mode adjusts the offset by inputting the amount of force reference offset directly.
Manual servo tuning of the force reference offset (Fn00B) is used in the following cases.
• If a loop is formed with the host controller and the error is zeroed when servolock is stopped.
• To deliberately set the offset to some value.
• To check the offset data that was set in the automatic adjustment mode of the force reference offset.
Force reference
Offset adjustment
range
Offset Adjustment Range: -128 to +127
(Force reference: -1881.6 mV to +1866.9 mV)
Offset setting unit Analog
Offset Setting Unit
input
voltage Force reference: 1 = 14.7 mV
5-44
5.5 Operating Using Force Control with Analog Voltage Reference
Use the following steps to manually adjust the force reference offset.
Display after
Step Keys Description
Operation
Press the MODE/SET Key to select the utility function
1 mode.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second. The
5 force reference offset amount is displayed.
MODE/SET DATA/
The reference force is used to control the servomotor but not the motor speed. If the reference force for the
load of the machine is too large, the force of the motor may be greater than the load of the machine. The motor
will move at a much greater speed. If so, use this function to limit the speed.
Note: If the control speed is not within the limit, the function tries to return the speed within the limit using a negative
feedback of force in proportion to the difference from the limited speed. Therefore, the actual limit value of motor
speed depends on the load conditions of the motor. Operation
V V
5-45
5 Operation
5.5.3 Speed Limit in Force Control
Signal Connector
Type Name Meaning
Name Pin Number
ON (close) Servomotor speed limit being applied.
Output /VLT Must be allocated
OFF (open) Servomotor speed limit not being applied.
For use, this output signal must be allocated with Pn50F. For details, refer to 3.3.2 Output Signal Allocations.
The limit of the speed in Pn408 can be selected from the maximum speed of the motor or the overspeed detec-
tion speed.
Signal Connector
Type Name
Name Pin Number
V-REF CN1-5 External Speed Limit Input
Input
SG CN1-6 Signal Ground
Inputs an analog voltage reference as the servomotor speed limit value during force control.
5-46
5.5 Operating Using Force Control with Analog Voltage Reference
<Notes>
• The smaller value of the speed limit input from the V-REF on the Pn480 (Speed Limit during Force Control)
is enabled when Pn002.1 is set to 0.
• The setting in Pn300 determines the voltage level to be input as the limit value. Polarity has no effect.
Operation
5-47
5 Operation
5.6.1 Basic Settings for Speed Control with an Internally Set Speed
SERVOPACK
Internally set speed
CN1 parameters Linear
/P-CON (/SPD-D) 41 servomotor
SPEED1 Pn380 Speed
(/SPD-A) 45 reference
Contact inputs /P-CL SPEED2 Pn381 M
SPEED3 Pn382
/N-CL (/SPD-B) 46
5.6.1 Basic Settings for Speed Control with an Internally Set Speed
Set the following signal and parameter for speed control with an internally set speed.
Signal Connector
Type Meaning
Name Pin Number
/P-CON CN1-41
Switches the servomotor movement direction.
(/SPD-D) Must be allocated
/P-CL CN1-45
Input Selects the internally set speed.
(/SPD-A) Must be allocated
/N-CL CN1-46
Selects the internally set speed.
(/SPD-B) Must be allocated
5-48
5.6 Operating Using Speed Control with an Internally Set Speed
Note: The maximum speed of the servomotor is used whenever the value exceeds the maximum speed is set in the Pn380
to Pn382.
Movement Speed
/SPD-D /SPD-A /SPD-B Direction
OFF OFF Stops at 0 of the internally set speed.
OFF ON Pn380: Internally Set Speed 1 (SPEED1)
OFF Forward
ON ON Pn381: Internally Set Speed 2 (SPEED2) 5
ON OFF Pn382: Internally Set Speed 3 (SPEED3)
OFF OFF Stops at 0 of the internally set speed.
OFF ON Pn380: Internally Set Speed 1 (SPEED1)
ON Reverse
ON ON Pn381: Internally Set Speed 2 (SPEED2)
ON OFF Pn382: Internally Set Speed 3 (SPEED3)
5-49
5 Operation
5.6.2 Example of Operating with Internally Set Speed
<Note>
When Pn000.1 = 4, 5, or 6, and both /P-CL and /N-CL are OFF, the control mode can be switched.
Example:
Pn000.1 = 5: Internally set speed selection (contact reference) ⇔ Position control (pulse train reference)
Servomotor speed
3rd speed
+SPEED3
Acceleration/deceleration are
2nd speed done for the soft start times set in
+SPEED2
Pn305 and Pn306.
1st speed
+SPEED1
Stop Stop
0
Stop
-SPEED2
2nd speed
-SPEED3
3rd speed
/P-CL (/SPD-A)
OFF OFF ON ON OFF OFF ON ON OFF
/N-CL (/SPD-B)
OFF ON ON OFF OFF ON ON OFF OFF
5-50
5.6 Operating Using Speed Control with an Internally Set Speed
• When Pn000.1 = 5 (Internally set speed control ⇔ Position control), the soft start
function will operate only when selecting the internally set speed. The soft start func-
tion cannot be used with pulse reference input.
• When switching to pulse reference input during operation at either of the three speeds
(1st speed to 3rd speed), the pulse reference will not be received by the SERVO-
PACK until after the positioning completed (/COIN) signal is output. Always begin the
output of the pulse reference from the host controller after the positioning completed
(/COIN) signal is output from the SERVOPACK.
0 mm/s
/COIN
Pulse reference
t1
/P-CL OFF ON ON OFF OFF
/N-CL ON ON OFF OFF ON
Switching
Selected speed 1st speed 2nd speed 3rd speed Pulse reference 1st speed
t1㧪2 ms
Operation
5-51
5 Operation
5.7.1 Combination of Control Modes
Note: To use the /C-SEL signal, the input signal must be allocated. For details, refer to 3.3.1 Input Signal Allocations.
5-52
5.7 Control Selection
Operation
5-53
5 Operation
5.8.1 Internal Force Limit
External force limit Limits force by input signal from the host controller. 5.8.2
Pn483
V V
Pn484
Speed Speed
Maximum force Limiting force
Note 1. Too small a force limit setting will result in insufficient force during acceleration and deceleration.
2. The maximum force of the servomotor is used whenever the value exceeds the maximum force is set. (factory
setting is 800%: maximum force)
5-54
5.8 Limiting Force
Note: Setting unit is percentage to the servomotor rated force. (Rated force limits 100 %).
Operation
5-55
5 Operation
5.8.3 Force Limiting Using an Analog Voltage Reference
In this example, the servomotor movement direction is Pn000.0 = 0 (linear scale counting up direction = for-
ward).
Pn484 Pn484
Force Force
OFF 0 0
Pn404
Speed Speed
/N-CL (Reverse Pn483 Pn483
external force limit
input) Pn484 Pn484
Force Force
Pn405 Pn405
ON 0 0
Pn404
Speed Speed
Pn483 Pn483
The following chart shows when the force limiting using an analog voltage reference in the speed control.
SERVOPACK
T-REF
Force limit Pn400 T-REF filter P415
value Pn483
Speed loop
V-REF Pn300 + + gain
Speed Force
- Integral + (Pn100)
reference reference
time
constant
(Pn101)
Pn484
Speed feedback Force limit value
There is no polarity in the input voltage of the analog voltage reference for force limiting. The absolute values
of both + and - voltages are input, and a force limit value corresponding to that absolute value is applied in the
forward and reverse direction.
5-56
5.8 Limiting Force
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Force reference input
Input
SG CN1-10 Signal ground for force reference input
The force limit input gain is set with Pn400. Refer to 5.5.1 Basic Settings for Force Control Mode.
5.8.4 Force Limiting Using an External Force Limit and Analog Voltage Reference
This function can be used to combine force limiting by an external input and by analog voltage reference.
When /P-CL (or /N-CL) is ON, either the force limit by analog voltage reference or the setting in Pn404 (or
Pn405) will be applied as the force limit, whichever is smaller.
SERVOPACK
/P-CL
/N-CL
time
constant
(Pn101) Pn484
Pn405 Force limit value
Speed feedback (/N-CL: ON)
5
Note: This function cannot be used during force control since the force limit by analog voltage reference is input from T-
REF (CN1-9, 10).
5-57
5 Operation
5.8.4 Force Limiting Using an External Force Limit and Analog Voltage Reference
Connector
Type Signal Name Name
Pin Number
T-REF CN1-9 Force reference input
Input
SG CN1-10 Signal ground for force reference input
The force limit input gain is set with Pn400. Refer to 5.5.1 Basic Settings for Force Control Mode.
Signal Connector
Type Setting Meaning Limit Value
Name Pin Number
The analog voltage reference
CN1-45 ON Forward external force limit ON limit or the value set in Pn483 or
Input /P-CL Pn404 (whichever is smaller)
[Factory setting]
OFF Forward external force limit OFF Pn483
The analog voltage reference
CN1-46 ON Reverse external force limit ON limit or the value set in Pn484 or
Input /N-CL Pn405 (whichever is smaller)
[Factory setting]
OFF Reverse external force limit OFF Pn484
Note 1. When using the force limit by external force limit and analog voltage reference, make sure that there are no other
signals allocated to the same terminals as /P-CL and /N-CL. When multiple signals are allocated to the same ter-
minal, the signals are handled with OR logic, which affects the ON/OFF state of the other signals. Refer to 3.3.1
Input Signal Allocations.
2. This setting is enabled when Pn002.0 is set to 3.
Note: Setting unit is percentage to the servomotor rated force. (Rated force limits 100%).
5-58
5.8 Limiting Force
Connector
Type Signal Name Setting Meaning
Pin Number
Servomotor output force is being lim-
ON (close)
Output /CLT Must be allocated ited.
OFF (open) Force is not being limited.
Operation
5-59
5 Operation
5.9.1 Setup Procedure
With an absolute position system using an absolute linear scale, homing is not necessary every time the power
is turned ON, so an immediate start of operation is possible.
WARNING
• Be sure to correctly set up the absolute position system.
Be sure to set up the system again after the system configuration is altered by changes such as the
replacement of the SERVOPACK, the absolute linear scale, or any of their parts.
Failure to observe this warning may cause the servomotor to overrun and may result in injury or damage to the prod-
uct.
5-60
5.9 Setting Absolute Linear Scale
• Maintain the high level for at least 1.3 seconds when the SEN signal is turned OFF
and then ON, as shown in the figure below.
SEN signal
1.3 s min.
15 ms min.
Connector
Type Signal Name Setting Meaning
Pin Number
OFF (low level) Input when power is turned ON
Input SEN CN1-4
ON (high level) Input at absolute data request
For the details of the absolute data reception sequence, refer Host controller SERVOPACK
to 5.9.6 Absolute Encoder Reception Sequence. CN1
+5V 100 Ω
SEN 4
Note 1. After turning the power ON, turn ON the SEN signal after High level:
About 1 mA 0.1 μ(
ALM signal is turned ON and then OFF. 7406 or equivalent 2 4.7 kΩ
2. When the SEN signal changes from low level to high level, 0V SG 0V
the serial data and initial incremental pulses are output.
Until these operations have been completed, the motor We recommend a PNP transistor.
cannot be operated regardless of the status of the servo Signal levels
ON. The panel operator display will also remain "bb." High: 4.0 V min., Low: 0.8 V max.
Operation
5-61
5 Operation
5.9.3 Designing a Power ON Sequence
• Design the power ON sequence so that main power is turned OFF when a servo alarm signal is output.
• The ALM signal is output for five seconds max. when the power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop
main circuit power supply to the SERVOPACK.
Display after
Step Keys Operation
Operation
5-62
5.9 Setting Absolute Linear Scale
IMPORTANT
• After execution of origin setting, the servo ready (/S-RDY) signal will become inactive and the servo will be
unable to draw power since the system position data will have been changed. Always turn the power sup-
ply OFF and then ON again after execution of origin setting.
• After execution of origin setting, the servomotor phase data in the SERVOPACK will be discarded. Exe-
cute polarity detection (Fn080) again to save the servomotor phase data in the SERVOPACK.
7
Press the DATA/SHIFT Key for approximately one second.
"Fn020" is displayed again.
5
8 Turn OFF the power and then turn ON again to validate the setting.
5-63
5 Operation
5.9.6 Absolute Encoder Reception Sequence
SERVOPACK
SEN
CN2 PAO
DATA Dividing
Enc circuit PBO
Serial data (Pn281)
pulse conversion
PCO
SEN signal
Serial data
Initial Incremental pulses
PAO Undefined incremental
pulses
(Phase A) (Phase A)
Initial Incremental pulses
PBO Undefined incremental
pulses
1 to 3 ms
Serial data:
Outputs the current position as serial data after dividing using the value set at Pn281.
Unit: 1048576 pulse/serial data "1"
5-64
5.9 Setting Absolute Linear Scale
Coordinate 0 1 2 3
Value
0 1 (Ms) 2 3 (MO)
MOMS Value
MO × R Po
PE
MS × R PS PM
PE=M × R+PO
PM=PE−PS
Note: In the case of reverse direction mode (Pn000.0 = 1), use the above-mentioned formula.
Signal Meaning
PE Current value of scale
MO Serial data value at current position
PO Initial incremental pulses at current position
MS Serial data value at reference position
PS Initial incremental pulses at reference position
PM Current value required for the user’s system.
R 1048576
Note: When processing the absolute encoder reception sequence, do not perform counter reset using PCO output.
Operation
5-65
5 Operation
5.9.6 Absolute Encoder Reception Sequence
0 00 0 0 1 0 1 0 1
Data Stop bit
Start bit Even parity
Note:
• The range for absolute value data is "P+00000" (CR) or "P-00000" (CR).
• The serial data range is "+32767" to "-32768." When this range is exceeded, the data
changes from "+32767" to "-32678" or from "-32678" to "+32767."
• In the case of reverse direction mode (Pn000.0 = 1), the sign reverses.
5-66
5.9 Setting Absolute Linear Scale
Digital Operator
or Overspeed
Display
Operation
5-67
5 Operation
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and ALO3)
Use these signals according to the application needs, e.g., for machine protection.
5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1,
ALO2, and ALO3)
This section describes signals that are output when the SERVOPACK detects errors and resetting methods.
Configure an external circuit so that this alarm output turns OFF the main circuit power
supply for the SERVOPACK whenever an error occurs.
Signal Connector
Type Setting Meaning
Name Pin Number
OFF (close) Normal SERVOPACK status
Output ALM CN-31, 32
ON (open) SERVOPACK alarm status
Use these signals as required to display the contents of the alarm at the host.
Connector
Type Signal Name Meaning
Pin Number
ALO1 CN1-37 Alarm code output
ALO2 CN1-38 Alarm code output
Output
ALO3 CN1-39 Alarm code output
SG CN1-1 Signal ground for alarm code output
5-68
5.10 Output Signals Used in All Control Modes
Resetting Alarms by Turning ON the /ALM-RST Signal (High Level to Low Level)
Connector Pin
Type Signal Name Meaning
Number
Input /ALM-RST CN1-44 Alarm reset
Note 1. The /ALM-RST signal will not always reset encoder-related alarms. If an alarm cannot be reset with /ALM-RST,
cycle the control power supply.
2. The /ALM-RST signal cannot be set so that it is always enabled by assigning an external input signal. Reset
alarms by turning ON the /ALM-RST signal (high level to low level).
The /ALM-RST signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Out-
put Signal Allocations.
Set the output method for alarm codes using the following parameter.
For details on alarm codes, refer to 5.10.1 Servo Alarm Output Signal (ALM) and Alarm Code Output Signals
(ALO1, ALO2, and ALO3).
5
Parameter Meaning When Enabled Classification
Outputs alarm codes alone for alarm codes ALO1,
n.0
ALO2 and ALO3.
Pn001 Outputs both alarm and warning codes for alarm codes After restart Setup
n.1 ALO1, ALO2 and ALO3, and outputs an alarm code
when an alarm occurs.
5-69
5 Operation
5.10.3 Movement Detection Output Signal (/TGON)
The status of the signal can be checked with the panel operator or digital operator.
The /TGON signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.
∗ If an absolute linear scale is used, the output of absolute value data to the host must have been completed when the
SEN signal is ON (high level) before /S-RDY is output.
The /S-RDY signal can be allocated to another output terminal using Pn50E. For details, refer to 3.3.2 Output
Signal Allocations.
For details on the hard wire base block function and the servo ready output signal, refer to 5.11.1 Hard Wire
Base Block (HWBB) Function.
5-70
5.11 Safety Function
Block
/HWBB1- 3
/HWBB2+ 6
Block
Motor
EN954 Category3
IEC61508 SIL2
The following risks can be estimated even if the HWBB function is used. These risks must be included in the
risk assessment.
• The motor may move within the electric angle of 180 degrees in case of the power module failure, etc. The
number of rotations or movement distance depends on the motor type as shown below.
Rotary motor: 1/6 rotation max. (rotation angle at the motor shaft)
Operation
5-71
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function
/HWBB1 ON OFF
/HWBB2
/S-ON ON OFF
SERVOPACK
Operating BB state HWBB state
state
/S-ON OFF ON
SERVOPACK
HWBB state BB state Operating
state
If the /HWBB1 and /HWBB2 signals are OFF and the servo ON command is input, the HWBB state will be
maintained after the /HWBB1 and /HWBB2 signals are turned ON.
Input the servo OFF command and set the SERVOPACK to BB state. Then input the servo ON command
again.
/HWBB1
OFF ON
/HWBB2
/S-ON ON OFF ON
SERVOPACK
state HWBB state BB state Operating
Note 1. If the SERVOPACK is set to BB state with the main power supply turn OFF, the HWBB state will be maintained
until the servo OFF command is input.
2. The HWBB state cannot be reset if the /S-ON signal is set to be constantly enabled in the /S-ON signal allocation
(Pn50A.1). Do not make this setting if the HWBB function is being used.
Note: The A.Eb1 alarm (Safety Function Signal Input Timing Error) is not related to the safety function. Keep this in mind
in the system design.
5-72
5.11 Safety Function
For safety function signal connections, the input signal is the 0V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion is signal status, the ON and OFF status of signals for safety functions
are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.
/HWBB1- 3
/HWBB2+ 6
/HWBB2- 5
0V
/HWBB1
/HWBB2 ON OFF
SERVOPACK
State Normal operation HWBB state
Note 1. The OFF status is not recognized if the /HWBB1 and /HWBB2 signals are 0.5 ms or shorter.
2. The status of input signals can be checked with monitor display function. For details, refer to 8.7 Monitoring
Output Signals.
5-73
5 Operation
5.11.1 Hard Wire Base Block (HWBB) Function
If any of the following utility functions is being used with the /HWBB1 and /HWBB2 signals turned OFF, the
SERVOPACK cannot be operated by turning ON the /HWBB1 and /HWBB2 signals. Cancel the utility func-
tion first, and then set the SERVOPACK to the utility function mode again and restart operation.
The servo ready output will turn ON if the /S-ON signal is turned OFF (set to BB state) when both the
/HWBB1 and /HWBB2 signals are ON.
The following diagram shows an example where the main circuit is turned power ON, the SEN signal is turned
ON (with an absolute encoder), and no servo alarm occurs.
/HWBB1 ON OFF ON
/HWBB2
/S-ON ON OFF
SERVOPACK
State Operating HWBB state BB state
/S-RDY ON OFF ON
Note: The brake signal output is not related to safety functions. Be sure to design the system so that the system will not be
put into danger if the brake signal fails in the HWBB state.
(9) Dynamic Brake
If the dynamic brake is enabled in Pn001.0 (stopping method after servo OFF), the servomotor will come to a
stop under the control of the dynamic brake when the HWBB function works while the /HWBB1 or /HWBB2
signal is OFF.
Note: The dynamic brake is not related to safety function. Be sure to design the system so that the system will not be put
into danger if the servomotor coasts to a stop in the HWBB state. Usually, use a sequence in which the HWBB state
occurs after the servomotor is stopped using a command.
5-74
5.11 Safety Function
CAUTION
If the application frequently uses the HWBB function, do not use the dynamic brake to stop the motor, or otherwise
element deterioration in the SERVOPACK may result. Use a sequence in which the HWBB state occurs after the ser-
vomotor has come to a stop.
If Pn200.2 is set to 1 (i.e., the position error is not cleared for position control), the position error pulses will
be accumulated unless the position reference from the host is canceled in the HWBB state, and the following
condition may result.
Therefore, stop the position reference through the host while in HWBB state. If Pn200.2 is set to 1 (i.e., the
position error is not cleared), input the clear (CLR) signal while in HWBB or BB state to clear the position
error.
(11) Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2,
and ALO3)
In the HWBB state, the servo alarm output signal (ALM) and alarm code output signals (AOL1, AOL2, and
AOL3) are not sent.
Detection of failures in the EDM1 circuit can be checked using the following four status of the EDM1 signal
in the table. Failures can be detected if the failure status can be confirmed, e.g., when the power supply is
turned ON.
WARNING 5
The EDM1 signal is not a safety output. Use it only for monitoring a failure.
5-75
5 Operation
5.11.2 External Device Monitor (EDM1)
Connection Example
EDM1 output signal is used for source circuit.
External Device
8 EDM1+
7 EDM1-
0V
Specifications
Type Signal Name Pin No. Input Status Meaning
Both baseblocks by /HWBB1 signal and /HWBB2 signal
CN8-8 ON
Output EDM1 normally activate.
CN8-7
OFF −
5-76
5.11 Safety Function
Close
Guard Limit switch
24 V Safety unit
Power
supply manufactured
Open by OMRON Corp.
G9SX-BC202
Fuse
A1 T11 T12 T21 T22
Input
Power
supply Reset/feedback
input Output
input SERVOPACK
A2 T31 T32 T33 S24 S14
CN8
/HWBB1+ 4
0V
/HWBB1- 3
/HWBB2+ 6
/HWBB2- 5
EDM1+ 8
EDM1- 7
When a guard opens, both of signals, the /HWBB1 and the /HWBB2, turn OFF, and the EDM1 signal is ON.
Since the feedback is ON when the guard closes, the safety unit is reset, and the /HWBB1 and the /HWBB2
signals turn ON, and the operation becomes possible.
Note: Connect the EDM1 as the direction of current flows from EMD1+ to EMD1-, because the EMD1 has polarity with a
transistor output.
In case of a failure such as the /HWBB1 or the /HWBB2 signal remains ON, the safety unit is not reset
because the EDM1 signal keeps OFF. Therefore starting is impossible, then the failure is detected.
An error in the external device, disconnection or short-circuiting of the external wiring, or a failure in the
SERVOPACK must be considered. Find the cause and correct the problem. 5
5-77
5 Operation
5.11.4 Confirming Safety Functions
• When the /HWBB1 and /HWBB2 signals turn OFF, check that the panel operator or digital operator dis-
plays "Hbb" and that the motor does not operate.
• Check the ON/OFF states of the /HWBB1 and /HWBB2 signals with bits 0 and 1 of Un015.
→ If the ON/OFF states of the signals do not coincide with the display, an error in the external device, dis-
connection or short-circuiting of the external wiring, or a failure in the SERVOPACK must be considered.
Find the cause and correct the problem.
• Check with the display of the feedback circuit input of the connected device to confirm that the EDM1 sig-
nal is OFF while in normal operation.
WARNING
• To check that the HWBB function satisfies the safety requirements of the system, be sure to conduct a risk
assessment of the system.
Incorrect use of the machine may cause injury.
• The motor rotates if there is external force (e.g., gravity in a vertical axis) when the HWBB function is oper-
ating. Therefore, use an appropriate device independently, such as a mechanical brake, that satisfies
safety requirements.
Incorrect use of the machine may cause injury.
• While the HWBB function is operating, the motor may move within an electric angle of 180° or less as a
result of a SERVOPACK failure. Use the HWBB function for applications only after checking that the
movement of the motor will not result in a dangerous condition.
Incorrect use of the machine may cause injury.
• The dynamic brake and the brake signal are not related to safety functions. Be sure to design the system
that these failures will not cause a dangerous condition when the HWBB function operates.
Incorrect use of the machine may cause injury.
• Connect devices meeting safety standards for the signals for safety functions.
Incorrect use of the machine may cause injury.
• If the HWBB function is used for an emergency stop, turn OFF the power supply to the motor with indepen-
dent electric or mechanical parts.
Incorrect use of the machine may cause injury.
• The HWBB function does not turn OFF the power supply to the servo drive or electrically insulate the
servo drive. When maintaining the servo drive, be sure to turn OFF the power supply to the servo drive
independently.
Failure to observe this warning may cause an electric shock.
5-78
6
Adjustments
6-1
6 Adjustments
6-2
6.1 Adjustments and Basic Adjustment Procedure
6.1.1 Adjustments
Tuning is performed to optimize the responsiveness of the SERVOPACK.
The responsiveness is determined by the servo gain that is set in the SERVOPACK.
The servo gain is set using a combination of parameters. These parameters influence each other. Therefore, the
servo gain must be set considering the balance between the set values.
Generally, the responsiveness of a machine with high rigidity can be improved by increasing the servo gain. If
the servo gain of a machine with low rigidity is increased, however, the machine will vibrate and the respon-
siveness may not be improved.
It is possible to suppress the vibration with a variety of vibration suppression functions in the SERVOPACK.
The servo gains are factory-set to stable values, and responsiveness can be increased depending on the actual
machine conditions.
Applicable
Utility Function for
Outline Control Operation
Adjustment
Mode
Tuning-less This function obtains a stable response with- Operate from the panel operator,
Speed and
Function out adjustment regardless of the type of digital operator or
Position
(Fn200) machine or changes in the load. SigmaWin+.
Advanced autotuning automatically adjusts
Advanced Speed and Operate from the digital opera-
the mass ratio, gains, and filters with internal
Autotuning (Fn201) Position tor or SigmaWin+.
references in the SERVOPACK.
Reference input-type advanced autotuning
Reference Input-
automatically makes adjustments with the Operate from the digital opera-
type Advanced Position
position reference input from the host con- tor or SigmaWin+.
Autotuning (Fn202)
troller while the machine is in operation.
One-parameter tuning is used to manually
One-parameter make gain and filter adjustments. Position, Speed and Operate from the panel operator, *
Tuning (Fn203) speed loop gain, filter, and friction compensa- Position digital operator or
tion adjustments are possible. SigmaWin+.
Anti-Resonance
This function effectively suppresses vibration Speed and Operate from the digital opera-
Control Adjustment
between 100 and 1000 Hz. Position tor or SigmaWin+.
Function (Fn204)
Vibration
This function effectively suppresses residual Operate from the digital opera-
Suppression Position
Adjustments
∗ Some functions will be limited if the SERVOPACK is operated from the panel operator.
6-3
6 Adjustments
6.1.2 Basic Adjustment Procedure
Yes
Results OK? Completed.
No
Yes
Results OK? Completed.
No
(4) Adjust using One-parameter Tuning.
Manually adjusts gains and filters.
Position, speed loop gain, filter, and friction
compensation adjustments are available.
Refer to 6.5
6.4 One-parameter Tuning (Fn203).
Autotuning (Fn203).
No
Vibration occurs? Completed.
Yes
Yes
Vibration occurs?
No
Completed.
6-4
6.1 Adjustments and Basic Adjustment Procedure
The settings and parameters related to monitoring analog signals are described below.
JZSP-CA01
Measuring
Black White Probe
Black Black
White Probe GND Measuring
Measuring Instrument*
CN5 Red Red Probe
Black
Probe GND
Analog monitor 1 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn006=n.00)غغ (Pn552) (Pn550)
Analog monitor 2 output voltage = (-1) × Signal selection × Multiplier + Offset voltage [V]
(Pn007=n.00)غغ (Pn553) (Pn551)
Adjustments
6-5
6 Adjustments
6.1.3 Monitoring Analog Signals
Description
Parameter
Monitor Signal Measurement Gain Remarks
n.00 Motor speed 1 V/1000 mm/s Pn007 Factory Setting
n.01 Speed reference 1 V/1000 mm/s
n.02 Force reference 1 V/100% rated force Pn006 Factory Setting
n.03 Position error∗ 0.05 V/reference unit 0 V at speed/force control
0.05 V/encoder pulse Position error after electronic
n.04 Position amp error∗ unit gear conversion
n.05 Position reference speed 1 V/1000 mm/s −
n.06 Reserved − −
Pn006 n.07 Reserved − −
Pn007
Positioning completed:
5V
n.08 Positioning completed −
Positioning not com-
pleted: 0 V
n.09 Speed feedforward 1 V/1000 mm/s −
n.0A Force feedforward 1 V/100% rated force −
1 st gain: 1 V
n.0B Active gain
2 nd gain: 2 V
Completed: 5 V
n.0C Completion of position reference
Not completed: 0 V
6-6
6.1 Adjustments and Basic Adjustment Procedure
The following diagram shows the analog monitor output at position control.
SERVOPACK
Speed feedforward Force feedforward
TREF
(CN1-5)
Position reference speed
VREF Speed reference
(CN1-9) Force
Speed Position reference
Active gain
conversion amplifier error
<Example>
Analog monitor output at n.00 (motor speed setting)
-6 V -6 V
-8 V
-10 VCRRTQZ
CAUTION
Adjustments
6-7
6 Adjustments
6.1.4 Safety Precautions on Adjustment of Servo Gains
Related Parameter
Related Alarm
Alarm
Alarm Name Alarm Contents
Display
Position Error Pulse
If the servomotor runs without clearing the position error pulses while the
A.d01 Overflow Alarm at Servo
servo is OFF, excessive position error pulses are accumulated.
ON
If the servo turns ON with position error pulses accumulated, the speed is
Position Error Pulse
limited by Pn584. In this state, the reference pulse is input without resetting
A.d02 Overflow Alarm by
the speed limit, and the position error pulses exceeds the value set for the
Speed Limit at Servo ON
parameter Pn520.
These alarms will be occur if the number of position error pulses accumulated before the servo turns ON is
greater than the setting of Pn526 (Excessive Position Error Alarm Level at Servo ON).
When an alarm occurs, refer to 9 Troubleshooting and take the corrective actions.
6-8
6.1 Adjustments and Basic Adjustment Procedure
Related Parameters
The parameter Pn584 (Speed Limit Level at Servo ON) is used to limit the servomotor speed when returning
to the original position to clear the accumulated position error pulses and reset the pulses to 0. The speed will
be limited until the position error pulses are reset to 0.
Related Alarm
Alarm
Alarm Name Alarm Contents
Display
Position Error Pulse
If the servomotor runs without clearing the position error pulses while the
A.d01 Overflow Alarm at Servo
servo is OFF, excessive position error pulses are accumulated.
ON
If the servo turns ON with position error pulses accumulated, the speed is
Position Error Pulse
limited by Pn584. In this state, the reference pulse is input without resetting
A.d02 Overflow Alarm by
the speed limit, and the position error pulses exceeds the value set for the
Adjustments
These alarms will be occur if the number of position error pulses accumulated before the servo turns ON is
greater than the setting of Pn526 (Excessive Position Error Alarm Level at Servo ON).
When an alarm occurs, refer to 9 Troubleshooting and take the corrective actions.
6
6-9
6 Adjustments
6.2.1 Tuning-less Function
CAUTION
• The tuning-less function is enabled in the factory settings. A sound may be heard for a moment when the
servo is turned ON for the first time after the SERVOPACK is mounted to the machine. This sound does
not indicate any problems; it means that the automatic notch filter was set. The sound will not be heard
from the next time the servo is turned ON. For details on the automatic notch filter, refer to (3) Automati-
cally Setting the Notch Filter on the next page.
• The servomotor may vibrate if the mass ratio exceeds the allowable mass of the servomotor.
If vibration occurs, set the mode to 2 in Fn200 or lower the level.
Resonance Sound
Reduce the set value in Pn170.3 or Pn170.2.
When the host controller has a position loop in speed control, set 1 to Pn170.1.
6-10
6.2 Tuning-less Function
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing tuning-
less function.
CAUTION
To ensure safety, always implement the tuning-less function in a state where an emergency stop is possible.
6.2.2
Adjustments
Operate the tuning-less function from the panel operator, digital operator (optional), or SigmaWin+.
6-11
6 Adjustments
6.2.2 Tuning-less Operating Procedure
㧾㨁㧺 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
3
Press the Key to display the tuning level setting
ޓ㧸㨑㨢㨑㨘㧩㧠
screen.
㧰㨛㨚㨑 ̆㨀㨡㨚㨑㧸㨢㨘㧿㨑㨠̆
5
Press the Key. "Done" will blink and the settings
ޓ㧸㨑㨢㨑㨘㧩㧠
will be saved in EEPROM.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
6
㧲㨚㧜㧟㧜
Press the Key to complete the tuning-less opera-
㧲㨚㧞㧜㧜
㧲㨚㧞㧜㧝 tion. The screen in step 1 will appear again.
㧲㨚㧞㧜㧞
Note: For the basic operation of the digital operator, refer to Σ-V series User’s Manual, Operation of Digital Operator
(SIEPS80000055).
6-12
6.2 Tuning-less Function
6-13
6 Adjustments
6.2.2 Tuning-less Operating Procedure
∗ The software version number of your SERVOPACK can be checked with Fn012.
6-14
6.3 Advanced Autotuning (Fn201)
• Mass ratio
• Gains (e.g., position loop gain and speed loop gain)
• Filters (force reference filter and notch filter)
• Friction compensation
• Anti-resonance control
• Vibration suppression (Mode = 2 or 3)
Refer to 6.3.3 Related Parameters for parameters used for adjustments.
Setting Contents
Jcalc = ON Calculates the mass.
Adjustments
6-15
6 Adjustments
6.3.1 Advanced Autotuning
A filter type can be set to select a machine resonance reduction filter according to the mechanical element.
CAUTION
• Because advanced autotuning adjusts the SERVOPACK during automatic operation, vibration or over-
shooting may occur. To ensure safety, perform advanced autotuning in a state where the SERVOPACK
can come to an emergency stop at any time.
• When using the SERVOPACK with Jcalc = OFF (mass is not calculated) be sure to set a suitable value for
the mass ratio (Pn103). If the setting greatly differs from the actual mass ratio, normal control of the SER-
VOPACK may not be possible, and vibration may result.
• Advanced autotuning starts adjustments based on the set speed loop gain (Pn100).
Therefore, precise adjustments cannot be made if there is vibration when starting
adjustments. In this case, make adjustments after setting a fully stable gain using
one-parameter tuning (Fn203).
• Before performing advanced autotuning with the tuning-less function enabled (Pn170
=1: Factory setting), always set Jcalc to ON to calculate the mass ratio. The
tuning-less function will automatically be disabled, and the gain will be set by
advanced autotuning.
With Jcalc set to OFF so the mass ratio is not calculated, "Error" will be displayed on
the panel operator, and advanced autotuning will not be performed.
• If the operation conditions, such as the machine-load or drive system, are changed
after advanced autotuning, then change the related parameters to disable any values
that were adjusted before performing advanced autotuning once again. If advanced
autotuning is performed without changing the parameters, machine vibration may
occur, resulting in damage to the machine.
Pn00B.0=1 (Displays all parameters.)
Pn140.0=0 (Does not use model following control.)
Pn160.0=0 (Does not use anti-resonance control.)
Pn408=n.000 (Does not use friction compensation, 1st notch filter, or 2nd notch fil-
ter.)
If advanced autotuning is started while the SERVOPACK is in speed control, the mode will change to position
control automatically to perform advanced autotuning. The mode will return to speed control after completing
the adjustment.
When using speed control, set the tuning level to Mode 1.
6-16
6.3 Advanced Autotuning (Fn201)
Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.
Refer to 6.4 Advanced Autotuning by Reference (Fn202) and 6.5 One-parameter Tuning (Fn203) for details.
Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted to prevent any overshooting in the posi-
Adjustments
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.
6-17
6 Adjustments
6.3.1 Advanced Autotuning
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
and anti-resonance control will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for anti-resonance control before
executing advanced autotuning.
Note: The following parameters related to anti-resonance control are not set automatically but the respective set values in
the parameters will apply.
Anti-resonance gain compensation (Pn162)
Anti-resonance filter time constant 1 compensation (Pn164)
Anti-resonance filter time constant 2 compensation (Pn165)
6-18
6.3 Advanced Autotuning (Fn201)
Related Parameters
Parameter Function When Enabled Classification
Does not use the vibration suppression function auto-
n.0
matically.
Pn140 Immediately Tuning
Uses the vibration suppression function automati-
n.1
cally. [Factory setting]
The following parameters related to model following control with vibration suppression are set automatically.
Parameter Name
Pn141 Model Following Control Gain
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Note: The following parameters related to model following control with vibration suppression are not set automatically
but the respective set values in the parameters will apply.
Model following control gain compensation (Pn142)
Conditions to which friction compensation is applicable depend on the tuning level. The friction compensation
setting in Pn408.3 applies when the mode is 1.
When 2 or 3 is set to the mode, the friction compensation function is automatically enabled.
Tuning
Level Mode 2
Friction Mode 1
Mode 3
Compensation
Setting
n.0 × {
Pn408
n.1 { {
(8) Feedforward
If tuning is performed at mode 2 or mode 3, the feedforward reference (Pn109), speed feedforward (V-REF)
Adjustments
input, and force feedforward (T-REF) input will be ignored because model following control will be enabled.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and force feedforward (T-REF) input.
6-19
6 Adjustments
6.3.2 Advanced Autotuning Procedure
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input may result in overshooting.
Refer to 6.8.2 Force Feedforward and 6.8.3 Speed Feedforward for details.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEP S800000 55) for basic key oper-
ations of the Digital Operator.
6-20
6.3 Advanced Autotuning (Fn201)
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘ޓ㧿㨑㨠 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀
and select Fn201.
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐ޓ㧭㨀
Press the Key to display the initial setting screen
ޓ㧶㨏㨍㨘㨏㧩㧻㧺 for advanced autotuning.
2 ޓ㧹 㨛 㨐 㨑㧩㧞ޓ㨀㨥㨜㨑㧩㧞 Note: If the display does not switch and NO-OP is
ޓ㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧞㧤㧤㧜㧜㧜
displayed, refer to (1) Check Points for Set-
ޓޓޓޓޓޓ㧔㧜㧜㧥㧜㧚㧜㧕㨞㨑㨢
tings.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐ޓ㧭㨀
3
ޓ㧶㨏㨍㨘㨏㧩㧻㧺
Press the , or Key and set the items in
ޓ㧹 㨛 㨐 㨑㧩㧞ޓ㨀㨥㨜㨑㧩㧞
ޓ㧿㨠㨞㨛㨗㨑㧩㧗㧜㧜㧞㧤㧤㧜㧜㧜 steps 3-1 to 3-4.
ޓޓޓޓޓޓ㧔㧜㧜㧥㧜㧚㧜㧕㨞㨑㨢
Calculating Mass
Select the mode to be used.
Normally, set Jcalc to ON.
3-1 Jcalc = ON: Mass calculated
Jcalc = OFF: Mass not calculated
<Note>
If the mass is already known from the machine specifications, set the value in Pn103 and set Jcalc to OFF.
Tuning Level
Select the tuning level.
Mode = 1: Makes adjustments for feedback control, not for model following control. [Standard]
3-2
Mode = 2: Makes adjustments for positioning.
Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
Set this level if position error overshoots at mode 2.
Filter Type Setting
Select the filter type to set a filter according to the machine element to be driven. Set the filter referring to the
following functional elements.
<Note>
3-3
If there is noise or the gain does not increase, good results may be obtained by changing the filter type.
Type = 1: Selects a filter suitable for belt drive mechanisms.
Type = 2: Selects a filter suitable for ball screw drive mechanisms or linear servomotor [Factory setting].
Type = 3: Selects a filter suitable for rigid systems, such as a gear.
STROKE (Travel Distance) Setting
Specify a travel distance in increments of 1000 references.
Travel distance setting range:
The travel distance setting range is from -99990000 to +99990000. The negative (-) direction is for
reverse movement, and the positive (+) direction is for forward movement.
Initial value:
3-4
90 mm
Adjustments
Note:
• Move the position using JOG operation to where a suitable movable range is ensured.
• Set the travel distance to at least 5 mm; otherwise, "Error" will be displayed and the travel distance cannot be
set.
• To calculate the mass ratio and ensure precise tuning, it is recommended to set the travel distance to 90 mm.
㧮㧮 㧭 D V A N C E D 㧭㨀 6
4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
Press the Key. The advanced autotuning execu-
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 tion screen will be displayed.
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜
R U N 㧭 D V A N C E D 㧭㨀 Press the Key. The servo will be ON and the dis-
5
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 play will change from "BB" to "RUN."
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 ∗If the level is set to 2 or 3, the "Pn102" display will
㧼㨚㧝 㧠 㧝㧩㧜㧜㧡㧜㧜 change to the "Pn141."
6-21
6 Adjustments
6.3.2 Advanced Autotuning Procedure
㧰o n e 㧭 D V A N C E D 㧭㨀 Press the Key. The values adjusted will be writ-
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 ten to the SERVOPACK, "Done" will blink for two
9 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢
seconds, and "Adj" will be displayed again.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜 Not to save the values, press the Key.
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
10
㧲㨚㧞㧜㧜㧦㨀㨡㨚㨑㧸㨢㨘ޓ㧿㨑㨠 Press the Key to complete the advanced autotun-
㧲㨚㧞㧜㧝㧦㧭㧭㨀
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 ing operation. The screen in step 1 will appear again.
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
6-22
6.3 Advanced Autotuning (Fn201)
ratio with the Jcalc set to ON, along with corrective actions for the errors.
Error
Error Type Cause Corrective Action
Display
Failure in start- The SERVOPACK started calculat- • Increase the speed loop gain (Pn100).
Err1 ing calculation of ing the mass ratio, but the calculation
mass ratio was not completed. • Increase the STROKE (travel distance). 6
Set the calculation value based on the
Failure in calcula- The mass ratio fluctuated greatly and
Err2 machine specifications in Pn103 and execute
tion of mass ratio did not converge within 10 tries.
the calculation with the Jcalc set to OFF.
Low-frequency Low-frequency vibration was Double the calculation starting level of the
Err3
vibration error detected. mass ratio (Pn324).
• Increase the force limit value.
Err4 Force limit error The force limit was reached. • Double the calculation starting level of the
mass ratio (Pn324).
6-23
6 Adjustments
6.3.3 Related Parameters
Error
Error Type Cause Corrective Action
Display
While calculating the mass ratio, the
Proportional con- Operate the SERVOPACK with PI control
Err5 speed control was set to proportional
trol error while calculating the mass ratio.
control with P-CON input.
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Force Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-24
6.4 Advanced Autotuning by Reference (Fn202)
Advanced autotuning by reference is performed generally to fine-tune the SERVOPACK after advanced auto-
tuning of the SERVOPACK has been performed.
If the mass ratio is set correctly is Pn103, advanced autotuning by reference can be performed without per-
forming advanced autotuning.
Movement
Speed
Reference
Movement
distance
Response
Host Controller
SERVOPACK
A filter type can be set to select a machine resonance reduction filter according to the mechanical element.
Adjustments
6-25
6 Adjustments
6.4.1 Advanced Autotuning by Reference
CAUTION
• Because advanced autotuning by reference adjusts the SERVOPACK during automatic operation, vibra-
tion or overshooting may occur. To ensure safety, perform advanced autotuning by reference in a state
where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the mass ratio (Pn103) using advanced autotuning before advanced
autotuning by reference is performed. If the setting greatly differs from the actual mass ratio, normal con-
trol of the SERVOPACK may not be possible, and vibration may result.
• Advanced autotuning by reference starts adjustments based on the set speed loop
gain (Pn100). Therefore, precise adjustments cannot be made if there is vibration
when starting adjustments. In this case, make adjustments after setting a fully stable
gain using one-parameter tuning (Fn203).
• The travel distance in response to references from the host controller must be the same as or larger than the
set positioning completed width (Pn522).
• The motor speed in response to references from the host controller must be the same as or larger than the set
zero speed level (Pn581).
• The stopping time, i.e., the period while the positioning completion/COIN signal is OFF, is 10 ms or longer.
(3) Items Influencing Performance
Advanced autotuning by reference may not be performed normally under the following conditions. If the
result of autotuning is not satisfactory, perform one-parameter tuning.
• The rigidity of the load is low and vibration occurs when positioning is performed.
• The position integration function is used.
• P control operation (proportional control) is performed.
• The mode switch is used.
Change only the overshoot detection level (Pn561) to finely adjust the without changing the positioning com-
pleted width (Pn522). Because Pn561 is set by default to 100%, the allowable amount of overshooting is the
same amount as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted to prevent any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.
6-26
6.4 Advanced Autotuning by Reference (Fn202)
If this function is set to Auto Setting, vibration will be detected automatically and the notch filter will be set.
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing
advanced autotuning.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during advanced autotuning
by reference and anti-resonance control will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for anti-resonance control before
executing advanced autotuning by reference.
Parameter Name
Pn161 Anti-Resonance Frequency
6
Pn163 Anti-Resonance Damping Gain
Note: The following parameters related to anti-resonance control are not set automatically but the respective set values in
the parameters will apply.
Anti-resonance gain compensation (Pn162)
Anti-resonance filter time constant 1 compensation (Pn164)
Anti-resonance filter time constant 2 compensation (Pn165)
6-27
6 Adjustments
6.4.1 Advanced Autotuning by Reference
The following parameters related to model following control with vibration suppression are set automatically.
Parameter Name
Pn141 Model Following Control Gain
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Note: The following parameters related to model following control with vibration suppression are not set automatically
but the respective set values in the parameters will apply.
Model following control gain compensation (Pn142)
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance
Conditions to which friction compensation is applicable depend on the tuning level. The friction compensation
setting in Pn408.3 applies when the mode is 1.
Tuning
Level Mode 2
Friction Mode 1
Mode 3
Compensation
Setting
n.0 × {
Pn408
n.1 { {
6-28
6.4 Advanced Autotuning by Reference (Fn202)
(8) Feedforward
If tuning is performed at mode 2 or mode 3, the feedforward reference (Pn109), speed feedforward (V-REF)
input, and force feedforward (T-REF) input will be ignored because model following control will be enabled.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and force feedforward (T-REF) input.
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input may result in overshooting.
Refer to 6.8.2 Force Feedforward and 6.8.3 Speed Feedforward for details.
Adjustments
6-29
6 Adjustments
6.4.2 Advanced Autotuning by Reference Procedure
Advanced autotuning by reference is performed from the Digital Operator (option) or SigmaWin+.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEPS80000055) for basic key opera-
tions of the Digital Operator.
㧮㧮 ̆ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧝㧦㧭㧭㨀 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
and select Fn202.
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
Press the Key to display the initial setting screen
for advanced autotuning.
2 ޓ㧹 㨛 㨐 㨑㧩㧟ޓ㨀㨥㨜㨑㧩㧞 Note: If the display does not switch and NO-OP is
displayed, refer to (1) Check Points for Set-
tings.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
Tuning Level
Select the tuning level.
Mode = 1: Makes adjustments for feedback control, not for model following control. [Standard]
3-1
Mode = 2: Makes adjustments for positioning.
Mode = 3: Makes adjustments for positioning, giving priority to overshooting suppression.
Set this level if position error overshoots at mode 2.
Filter Type Setting
Select the filter type to set a filter according to the machine element to be driven. Set the filter referring to the
following functional elements.
<Note>
3-2
If there is noise or the gain does not increase, good results may be obtained by changing the filter type.
Type = 1: Selects a filter suitable for belt drive mechanisms.
Type = 2: Selects a filter suitable for ball screw drive mechanisms or linear servomotor [Factory setting].
Type = 3: Selects a filter suitable for rigid systems, such as a gear.
㧮㧮 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀 Press the Key. The advanced autotuning execu-
4
㧼㨚㧝㧜㧟㧩㧜㧜㧜㧜㧜 tion screen will be displayed.
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜 ∗If the level is set to 2 or 3, the "Pn102" display will
㧼㨚㧝㧜㧞㧩㧜㧜㧠㧜㧜 change to the "Pn141".
㧭㧰㧶 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜 Input an external /S-ON signal, and then input a refer-
5 㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
ence from the host controller.
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜
㧱㧺㧰 㧭㨐㨢㨍㨚㨏㨑㨐 㧭㨀
㧼㨚㧝㧜㧟㧩㧜㧜㧟㧜㧜
When the adjustment has been completed normally,
7 㧼㨚㧝㧜㧜㧩㧜㧝㧜㧜㧜 "END" will blink for two seconds on the status dis-
㧼㨚㧝㧜㧝㧩㧜㧜㧜㧢㧟㧢 play.
㧼㨚㧝㧠㧝㧩㧜㧝㧡㧜㧜
6-30
6.4 Advanced Autotuning by Reference (Fn202)
6-31
6 Adjustments
6.4.3 Related Parameters
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Force Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-32
6.5 One-parameter Tuning (Fn203)
One-parameter tuning enables automatically setting related servo gain settings to balanced conditions by
adjusting one or two autotuning levels.
A filter type can be set to select a machine resonance reduction filter according to the mechanical element.
Perform one-parameter tuning if satisfactory responsiveness is not obtained with advanced autotuning or
advanced autotuning by reference.
To fine-tune each servo gain after one-parameter tuning, refer to 6.8 Servo Gain Adjustment Application Func-
tion. Adjustments
CAUTION
• Vibration or overshooting may occur during adjustment. To ensure safety, perform one-parameter tuning in
a state where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the mass ratio (Pn103) using advanced autotuning before one-parame-
ter tuning is performed. If the setting greatly differs from the actual mass ratio, normal control of the SER-
VOPACK may not be possible, and vibration may result. 6
6-33
6 Adjustments
6.5.1 One-parameter Tuning
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing one-
parameter tuning.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during one-parameter tun-
ing and anti-resonance control will be automatically adjusted and set.
Set this function to Not Auto Setting only if you do not change the setting for anti-resonance control before
executing one-parameter tuning.
Parameter Name
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Note: The following parameters related to anti-resonance control are not set automatically but the respective set values in
the parameters will apply.
Anti-resonance gain compensation (Pn162)
Anti-resonance filter time constant 1 compensation (Pn164)
Anti-resonance filter time constant 2 compensation (Pn165)
"ARES" will blink on the digital operator when anti-resonance control adjustment function is set.
㧾㨁㧺 ̆㧻㨚㨑㧼㨞㨙㨀㨡㨚̆
㧲㧲ޓ㧸㧱㨂㧱㧸ޓ㧩ޓ㧜㧜㧡㧜
㧲㧮ޓ㧸㧱㨂㧱㧸ޓ㧩ޓ㧜㧜㧠㧜ޓ
ޓ
ޓ㧺㧲㧝ޓ㧺㧲㧞ޓޓޓ㧭㧾㧱㧿
6-34
6.5 One-parameter Tuning (Fn203)
• Changes in the viscous resistance of the lubricant, such as the grease, on the sliding parts of the machine
• Changes in the load resistance resulting from fluctuations in the machine assembly
• Secular changes in the load resistance
Conditions to which friction compensation is applicable depend on the tuning level. The friction compensation
setting in Pn408.3 applies when the mode is 0 or 1.
When 2 or 3 is set to the mode, the friction compensation function is automatically enabled.
Tuning
Level
Friction Mode 0 Mode 1 Mode 2 Mode 3
Compensation
Setting
n.0 × × { {
Pn408
n.1 { { { {
(5) Feedforward
If tuning is performed at mode 2 or mode 3, the feedforward reference (Pn109), speed feedforward (V-REF)
input, and force feedforward (T-REF) input will be ignored because model following control will be enabled.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and force feedforward (T-REF) input.
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input may result in overshooting.
Refer to 6.8.2 Force Feedforward and 6.8.3 Speed Feedforward for details.
Adjustments
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEPS80000055) for basic key opera-
tions of the Digital Operator.
Note: Mode 2 and mode 3 cannot be selected from the Panel Operator.
To perform one-parameter tuning with mode 2 or mode 3, operate from the Digital Operator or SigmaWin+.
6-35
6 Adjustments
6.5.2 One-parameter Tuning Procedure
㧾㨁㧺̆ޓ ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
and select Fn203.
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
㧮㧮 ̆ 㧻 㨚 㨑 㧼 㨞 㨙 㨀 㨡 㨚̆
4
㧿㨑㨠㨠㨕㨚㨓
Press the , or Key and set the items in
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧞 steps 4-1 and 4-2.
㨀㨥㨜㨑 㧩 㧞
Tuning Mode
Select the tuning Mode.
Tuning Mode = 0: Makes adjustments for feedback control, giving priority to stability.
Tuning Mode = 1: Makes adjustments for feedback control, giving priority to responsiveness.
4-1
Tuning Mode = 2: Makes adjustments for positioning.
Tuning Mode = 3: Make adjustments for positioning, giving priority to overshooting suppression.
When Tuning Mode is set to 0 or 1, refer to (2) Operating Procedure 2 [Tuning Mode set to 0 or 1].
When Tuning Mode is set to 2 or 3, refer to (3) Operating Procedure 3 [Tuning Mode set to 2 or 3].
Filter Type Setting
Select the filter type to set a filter according to the machine element to be driven. Set the filter referring to the
following functional elements.
<Note>
4-2
If there is noise or the gain does not increase, good results may be obtained by changing the filter type.
Type = 1: Selects a filter suitable for belt drive mechanisms.
Type = 2: Selects a filter suitable for ball screw drive mechanisms or linear servomotor [Factory setting].
Type = 3: Selects a filter suitable for rigid systems, such as a gear.
6-36
6.5 One-parameter Tuning (Fn203)
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
6 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
Adjustments
6-37
6 Adjustments
6.5.2 One-parameter Tuning Procedure
2
㧼㨚㧝㧜㧜㧩㧜㧜㧠㧜㧜
㧼㨚㧝㧜㧝㧩㧜㧜㧞㧜㧜㧜
The set value will be displayed. Press the Key
㧼㨚㧝㧠㧝㧩㧜㧜㧡㧜㧜 after checking the value.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧞㧦㧾㨑㨒㧭㧭㨀 Press the Key to complete the one-parameter
6 㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 tuning operation. The screen in step 1 will appear
㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 again.
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
6-38
6.5 One-parameter Tuning (Fn203)
Positioning completed
6-39
6 Adjustments
6.5.4 Related Parameters
Parameter Name
Pn100 Speed Loop Gain
Pn101 Speed Loop Integral Time Constant
Pn102 Position Loop Gain
Pn121 Friction Compensation Gain
Pn123 Friction Compensation Coefficient
Pn124 Friction Compensation Frequency Correction
Pn125 Friction Compensation Gain Correction
Pn141 Model Following Control Gain
Pn143 Model Following Control Bias (Forward Direction)
Pn144 Model Following Control Bias (Reverse Direction)
Pn147 Model Following Control Speed Feedforward Compensation
Pn161 Anti-Resonance Frequency
Pn163 Anti-Resonance Damping Gain
Pn401 Force Reference Filter Time Constant
Pn408 Notch Filter Selection/Friction Compensation Selection
Pn409 1st Notch Filter Frequency
Pn40A 1st Notch Filter Q Value
Pn40C 2nd Notch Filter Frequency
Pn40D 2nd Notch Filter Q Value
6-40
6.6 Anti-Resonance Control Adjustment Function (Fn204)
The anti-resonance control adjustment function reduces vibration by adjusting the damping gain with vibra-
tion frequencies that are automatically detected or manually set.
The automatic detection of vibration frequencies is enabled or disabled using the tuning mode settings.
Detection of
Tuning Mode Vibration Guideline Selection
Frequencies
• The vibration frequencies are unknown.
0 YES
• This function is being used for the first time.
• The frequencies are already known.
1 NO • To fine-tune the damping gain when the anti-resonance control adjustment
function has already been used.
CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the mass ratio (Pn103) using advanced autotuning before executing the
anti-resonance control adjustment function. If the setting greatly differs from the actual mass ratio, normal
control of the SERVOPACK may not be possible, and vibration may result.
•
• This function detects vibration between 100 and 1,000 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, "F----" will be displayed. If
that occurs, use one-parameter tuning with tuning mode 2 selected to automatically
set a notch filter or use the vibration suppression function (Fn205).
• Vibration can be reduced more effectively by increasing the present damping gain
(Pn163). The amplitude of vibration may become larger if the damping gain is exces-
sively high. Increase the vibration gain from about 0% to 200% in 10% increments
while checking the effect of vibration reduction. If the effect of vibration reduction is
still insufficient at a gain of 200%, cancel the setting, and lower the control gain using
Adjustments
6-41
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure
• To obtain sufficient vibration reduction, the mass ratio must be set correctly. Perform advanced autotuning
to set the mass ratio (Pn103).
Perform one-parameter tuning (Fn203) or use another method to increase the responsiveness after performing
this function. If the vibration reduction gain is increased with one-parameter tuning performed, vibration may
result again. If that occurs, perform this function again to fine-tune the settings.
Anti-resonance control adjustment function is performed from the Digital Operator (option) or SigmaWin+.
Refer to the Σ-V series User’s Manual, Operation of Digital Operator (SIEPS80000055) for basic key opera-
tions of the Digital Operator.
The following three methods can be used for the anti-resonance control adjustment function. Select and use
the best method.
1. Starting Execution with Vibration Suppression When the Anti-resonance Control Adjustment Function Has
Not Been Used → See page 6-42.
2. Starting Execution without Vibration Suppression When the Anti-resonance Control Adjustment Function
Has Not Been Used → See page 6-44.
3. Starting Execution for Fine-tuning When the Anti-resonance Control Adjustment Function Has Been Used
→ See page 6-46.
(1) Starting Execution with Vibration Suppression When the Anti-Resonance Control
Adjustment Function Has Not Been Used
Step Display after Operation Keys Operation
㧾㨁㧺̆ ޓ㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
and select Fn204.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ Press the Key to display the initial setting screen
2
for tuning mode.
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
Note:If the display does not switch and NO-OP is dis-
played, refer to (1) Check Points for Settings.
3
Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
"0".
6-42
6.6 Anti-Resonance Control Adjustment Function (Fn204)
Error
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆
Positioning
Positioning completion
completed
signal
Error
Positioning completion
Positioning completed
signal
Note:
Increase the damping gain from about 0% to 200% in
10% increments while checking the effect of vibra-
tion reduction. If vibration reduction is still insuffi-
Adjustments
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ Select the digit with the or Key, and press
9 㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦
the or Key to fine-tune the frequency. Skip
㨐㨍㨙㨜 㧩 㧜㧜㧝㧞㧜 this step and go to step 10 if the fine-tuning of the fre-
quency is not necessary.
6-43
6 Adjustments
6.6.2 Anti-Resonance Control Adjustment Function Operating Procedure
11 㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦 "DONE" will blink for two seconds.
㨐㨍㨙㨜 㧩 㧜㧜㧝㧞㧜
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
12 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
and select Fn204.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
2
Press the Key to display the initial setting screen
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧜
for tuning mode.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
3
Press the or Key and select the tuning mode
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝
"1".
Positioning
Positioning completion
completed
signal
6 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 Press the Key. The cursor will move to "damp".
㨐㨍㨙㨜 㧩 㧜㧜㧜㧜㧜
6-44
6.6 Anti-Resonance Control Adjustment Function (Fn204)
Error
Positioning
Positioning completion
completed
signal
Note:
Increase the damping gain from about 0% to 200% in
10% increments while checking the effect of vibra-
tion reduction. If vibration reduction is still insuffi-
cient at a gain of 200%, cancel the setting, and lower
the control gain by using a different method, such as
one-parameter tuning.
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ Select the digit with the or Key, and press
9 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦
the or Key to fine-tune the frequency. Skip
㨐㨍㨙㨜 㧩 㧜㧜㧝㧞㧜 this step and go to step 10 if the fine-tuning of the fre-
quency is not necessary.
11 㨒㨞㨑㨝 㧩 㧜㧠㧜㧜 㧴㨦 "DONE" will blink for two seconds.
㨐㨍㨙㨜 㧩 㧜㧝㧡㧜
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
12 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
Adjustments
6-45
6 Adjustments
6.6.3 Related Parameters
(3) Starting Execution for Fine-tuning When the Anti-Resonance Control Adjustment
Function Has Been Used
Step Display after Operation Keys Operation
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Display the main menu of the utility function mode,
1 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
and select Fn204.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆ Press the Key to display the "Tuning Mode = 1"
2
as shown on the left.
㨀㨡㨚㨕㨚㨓 㧹㨛㨐㨑 㧩 㧝
Note: If the display does not switch and NO-OP is
displayed, refer to (1) Check Points for Settings.
㧾㨁㧺 ̆ 㨂㨕㨎 㧿㨡㨜̆ Select the digit with the or Key, and press
6 㨒㨞㨑㨝 㧩 㧜㧠㧞㧜 㧴㨦
the or Key to fine-tune the frequency. Skip
㨐㨍㨙㨜 㧩 㧜㧝㧡㧜 this step and go to step 7 if the fine-tuning of the fre-
quency is not necessary.
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧟㧦㧻㨚㨑㧼㨞㨙㨀㨡㨚 Press the Key to complete the anti-resonance
8 㧲㨚㧞㧜㧠㧦㧭㨂㨕㨎ޓ㧿㨡㨜 control adjustment function. The screen in step 1 will
㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜 appear again.
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
Parameter Name
Pn160 Anti-resonance Control Selection
Pn161 Anti-resonance Frequency
Pn162 Anti-resonance Gain Compensation
Pn163 Anti-resonance Damping Gain
Pn164 Anti-resonance Filter Time Constant 1 Compensation
Pn165 Anti-resonance Filter Time Constant 2 Compensation
6-46
6.7 Vibration Suppression Function (Fn205)
CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is enabled or disabled. Enable the function in a state where the
machine can come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the mass ratio (Pn103) using advanced autotuning before executing
this function. If the setting greatly differs from the actual mass ratio, normal control of the SERVOPACK
may not be possible, and vibration may result.
• Frequency detection will not be performed if there is no vibration resulting from posi-
tion errors or the vibration frequencies are outside the range of detectable frequen-
cies. If that occurs, use a device, such as a laser displacement sensor or vibration
meter, to measure the vibration.
• If vibration frequencies automatically detected are not suppressed, there may be a dif-
ference between the actual frequency and detected frequency. Fine-tune the detected
frequency if necessary.
Perform one-parameter tuning (Fn203) to improve responsiveness after vibration suppression is performed.
The detection sensitivity can be adjusted by changing the setting for the remained vibration detection width
(Pn560). Perform the detection of vibration frequencies after adjusting the remained vibration detection width
(Pn560).
6
Remained Vibration Detection Width Position
Classification
Pn560 Setting Range Setting Unit Factory Setting When Enabled
0.1 to 300 0.1% 40 Immediately Setup
Note: Use a set value of 10% as a guideline. The smaller the set value is, the higher the detection sensitivity will be. If the
value is too small, however, the vibration may not be detected accurately.
6-47
6 Adjustments
6.7.2 Vibration Suppression Function Operating Procedure
<Note>
Vibration frequencies automatically detected may vary more or less during each positioning operation. Per-
form positioning several times and make adjustments while checking the effect of vibration suppression.
(4) Feedforward
If this function is performed, the feedforward reference (Pn109), speed feedforward (V-REF) input, and force
feedforward (T-REF) input will be ignored because model following control will be enabled.
The following settings are required if model following control is used together with the speed feedforward (V-
REF) input and force feedforward (T-REF) input.
• Model following control is used to make optimum feedforward settings in the servo.
Therefore, model following control is not used together with either the speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input. An improper speed feedfor-
ward (V-REF) input or force feedforward (T-REF) input may result in overshooting.
Refer to 6.8.2 Force Feedforward and 6.8.3 Speed Feedforward for details.
Execute steps 1 to 3.
No
Vibration detected? Adjust vibration using measuring device.
Yes
Execute steps 4 to 8.
Completed
6-48
6.7 Vibration Suppression Function (Fn205)
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
㧲㨚㧞㧜㧠㧦㧭㧙㨂㨕㨎ޓ㧿㨡㨜 Display the main menu of the utility function mode,
2 㧲㨚㧞㧜㧡㧦㨂㨕㨎ޓ㧿㨡㨜
㧲㨚㧞㧜㧢㧦㧱㨍㨟㨥ޓ㧲㧲㨀
and select Fn205.
㧲㨚㧞㧜㧣㧦㨂㧙㧹㨛㨚㨕㨠㨛㨞
Force
reference
6-49
6 Adjustments
6.7.3 Related Parameters
Error
Force
reference
㧾㨁㧺 ̆㧲㨁㧺㧯㨀㧵㧻㧺̆
8
㧲㨚㧞㧜㧠 Press the Key to complete the vibration suppres-
㧲㨚㧞㧜㧡
㧲㨚㧞㧜㧢 sion function. The screen in step 1 will appear again.
㧲㨚㧞㧜㧣
No settings related to the vibration suppression function will be changed during opera-
tion.
If the motor does not stop approximately 10 seconds after the setting changes, a timeout
error will result and the previous setting will be enabled again.
The vibration suppression function will be enabled when the parameter is set in step 6.
The motor response, however, will change when the motor comes to a stop with no refer-
ence input.
Parameter Name
Pn140 Model Following Control Selection
Pn141 Model Following Control Gain
Pn145 Vibration Suppression 1 Frequency A
Pn146 Vibration Suppression 1 Frequency B
6-50
6.8 Servo Gain Adjustment Application Function
The adjustment application functions are classified roughly into adjustment functions to shorten positioning
time and adjustment functions to reduce vibration.
6-51
6 Adjustments
6.8.1 Feedforward Reference
Note: Too high value may cause the machine to vibrate. For ordinary machines, set 80% or less in this parameter.
6-52
6.8 Servo Gain Adjustment Application Function
The force feedforward function shortens positioning time, The host controller differentiates a speed reference
to generate a force feedforward reference, and inputs the force feedforward reference together with the speed
or position reference to the SERVOPACK.
T-REF (CN1-9)
Differ- Pn415 Linear
KFF Pn400
ential servomotor
+ V-REF (CN1-5) +
+ +
+
Kp Pn300 Pn100 Current loop M
Position
- - + +
reference Integration
(Pn101)
Speed Enc
calculation
Linear scale
Divider
The factory setting is Pn400 = 3.0. If, for example, the force feedforward value is ±3V, then, the force is lim-
ited to ±100% of the rated force.
• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and force feedforward (T-REF) input. 6
Parameter Function When Enabled Classification
Model following control is not used together with
n.0
external speed/force feedforward input.
Pn140 Immediately Tuning
Model following control is used together with exter-
n.1
nal speed/force feedforward input.
6-53
6 Adjustments
6.8.3 Speed Feedforward
Model following control sets the optimum feed forward value in the servo. Therefore,
usually model following control does not use the speed feedforward (V-REF) and the
force feedforward (T-REF) together.
If the speed feedforward (V-REF) value and force feedforward (T-REF) value are improp-
erly input, overshooting may occur.
The speed feedforward function is used to shorten positioning time. The host controller differentiates the
position reference to generate the speed feedforward reference, and inputs the speed feedforward reference
together with the position reference to the SERVOPACK.
The factory setting is Pn300 = 600. If, for example, the speed feedforward value is ±6V, then the speed is lim-
ited to the rated speed.
6-54
6.8 Servo Gain Adjustment Application Function
• The following settings are required if model following control is used together with the speed feedforward
(V-REF) input and force feedforward (T-REF) input.
Parameter Function When Enabled Classification
Model following control is not used together with
n.0 external speed/force feedforward input.
Pn140 [Factory setting] Immediately Tuning
Model following control is used together with exter-
n.1
nal speed/force feedforward input.
Model following control sets the optimum feedforward value in the servo. Therefore, usu-
ally model following control does not use the speed feedforward (V-REF) and the force
feedforward (T-REF) together.
If the speed feedforward (V-REF) value and force feedforward (T-REF) value are improp-
erly input, overshooting may occur.
Proportional control operation is set using parameter Pn000 (1st digit) and input signal (/P-CON).
Signal Connector
Type Setting Meaning
Name Pin Number
OFF (High level) Switches to PI control.
Input /P-CON CN1-41
ON (Low level) Switches to P control.
6-55
6 Adjustments
6.8.5 Using the Mode Switch (P/PI Switching)
Proportional
Control /P-CON Signal
Parameter Contents When Enabled Classification
Enabled/ Allocation
Disabled
n.0 Speed control (analog reference) Enabled Not required
Position control (pulse train
n.1 Enabled Not required
reference)
n.2 Force control (analog reference) Disabled
Internal set speed control (contact
n.3 Enabled Required
reference)
Internal set speed control (contact
n.4 reference)⇔ Speed control Enabled Required
(analog reference)
Internal set speed control (contact
n.5 reference)⇔ Position control Enabled Required
(pulse train reference)
Internal set speed control (contact
Pn000 n.6 reference)⇔ Force control (ana- Enabled Required After restart Setup
log reference)
Position control (pulse train refer-
n.7 ence)⇔ Speed control Enabled Required
(analog reference)
Position control (pulse train refer-
n.8 ence)⇔ Force control Enabled Required
(analog reference)
Force control (analog refer-
n.9 ence)⇔ Speed control Enabled Required
(analog reference)
Speed control (analog refer-
n.A Enabled Required
ence)⇔ Zero clamp
Position control (pulse train refer-
n.B Enabled Required
ence)⇔ Position control (inhibit)
Time
Undershoot
Settling time
The mode switch function automatically switches the speed control mode between PI control mode and P con-
trol mode based on a comparison between the servo’s internal value and a user-set detection level shown in (1)
Related Parameters.
6-56
6.8 Servo Gain Adjustment Application Function
<Notes>
• Monitoring the speed response waveform and position error waveform is required for adjustment.
• If I-P control is selected for speed loop control, the mode switching function will be disabled.
(1) Related Parameters
Select the conditions to switch modes (P or PI control switching) by using the following parameters.
Parameter
Mode Switch Containing When
Parameter Classification
Selection Detection Point Enabled
Setting
Uses a force reference level for detection point.
n.0 Pn10C
[Factory setting]
n.1 Uses a speed reference level for detection point. Pn181
Pn10B n.2 Uses an acceleration level for detection point. Pn182 Immediately Setup
Uses an position error pulse level for detection
n.3 Pn10F
point.
n.4 Does not use mode switch function. −
force set in Pn10C. The factory setting for the force reference detection point is 200% of the rated force.
Reference speed
Speed Motor speed
6
+Pn10C Force Reference
Force
Reference0
- Pn10C
PI P PI Control P PI Control
6-57
6 Adjustments
6.8.5 Using the Mode Switch (P/PI Switching)
<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to force saturation during acceleration or deceleration.
The mode switch function suppresses force saturation and eliminates the overshooting or undershooting of the
motor speed.
Overshoot
Motor Motor
speed speed
Undershoot
Time Time
Pn181 Time
PI P Control PI Control
<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.
Overshoot
Motor Motor
speed speed
Undershoot
Time Settling time
6-58
6.8 Servo Gain Adjustment Application Function
Motor acceleration
+Pn182
Acceleration 0
- Pn182
PI P PI Control P PI Control
<Example>
If the mode switch function is not being used and the SERVOPACK is always operated with PI control, the
speed of the motor may overshoot or undershoot due to force saturation during acceleration or deceleration.
The mode switch function suppresses force saturation and eliminates the overshooting or undershooting of the
motor speed.
Overshoot
Motor Motor
speed speed
Undershoot
Time Time
With this setting, the speed loop is switched to P control when the position error pulse exceeds the value set in
Pn10F.
Reference Motor
Speed speed
Time
Position
error pulse
Pn10F
PI P Control PI Control
Adjustments
6-59
6 Adjustments
6.8.6 Switching Gain Settings
<Example>
In this example, the mode switch is used to reduce the settling time. It is necessary to increase the speed loop
gain to reduce the settling time. Using the mode switch suppresses overshooting and undershooting when
speed loop gain is increased.
Overshoot
Motor Motor
speed speed
Undershoot
Time Settling time
For the gain combinations for switching, refer to (1) Gain Combinations for Switching.
For the manual gain switching, refer to (2) Manual Gain Switching.
For the automatic gain switching, refer to (3) Automatic Gain Switching.
∗ The switching gain settings for the model following control gain and the model following control gain compensation
are available only for manual gain switching. To enable the gain switching of the these parameters, a gain switching
input signal must be sent, and the following conditions must be met.
• No command being executed.
• Motor having been completely stopped.
If these conditions are not satisfied, the applicable parameters will not be switched although the other parameters
shown in this table will be switched.
6-60
6.8 Servo Gain Adjustment Application Function
Switching Wait
Parameter Setting Switching Setting Setting Switching Time
Time
Condition A established. Gain Setting 1 to Gain Switching Gain Switching
Pn139=X Gain Setting 2 Waiting Time 1 Time 1
Pn139=n.2 Pn135 Pn131
(Automatic Switching
Pattern 1) Condition A not estab- Gain Setting 2 to Gain Switching Gain Switching
lished. Gain Setting 1 Waiting Time 2 Time 2
Pn139=X Pn136 Pn132
Note: For the gains if the control is changed from position control to another method using the control switching function,
refer to switching condition-A selection described in (5) Parameters for Automatic Gain Switching.
Relationship between the Gain Switching Waiting Time and the Switching Time Constant
In this example, the "positioning completion signal (/COIN) ON" condition is set as condition A for automatic
gain switching pattern 1. The position loop gain is switched from the value in Pn102 (Position Loop Gain) to
the value in Pn106 (2nd Position Loop Gain). When the /COIN signal goes ON, the switching operation
begins after the waiting time set in Pn135. The switching operation changes the position loop gain linearly
from Pn102 to Pn106 over the switching time set in Pn131.
Adjustments
Switching
Waiting Time Switching Time
Pn135 Pn131
Pn102
Position Loop Gain
6
Pn106
2nd Position
Loop Gain
/COIN
<Note>
Automatic gain switching is available in the PI and I-P controls.
6-61
6 Adjustments
6.8.6 Switching Gain Settings
6-62
6.8 Servo Gain Adjustment Application Function
Function
When
Parameter Other than Position Classification
Position Control Enabled
Control
Positioning completion
n.0 Fixed in gain setting 1
signal (/COIN) ON
Positioning completion
n.1 Fixed in gain setting 2
signal (/COIN) OFF
NEAR signal
n.2 Fixed in gain setting 1
(/NEAR) ON
Switching
Pn139 NEAR signal Immediately Tuning
n.3 condition A Fixed in gain setting 2
(/NEAR) OFF
No output for position
n.4 reference filter and refer- Fixed in gain setting 1
ence pulse input OFF
Position reference pulse
n.5 Fixed in gain setting 2
input ON
Adjustments
6-63
6 Adjustments
6.8.7 Force Reference Filter
Force Related
Function Switch
Pn408
First order lag filter Second order lag filter Notch filter Notch filter
* The 2nd torque reference filter is available when Pn40F is set to a value less than 5000
and not available when Pn40F is set to 5000 (factory setting).
6-64
6.8 Servo Gain Adjustment Application Function
Adjustments
6-65
6 Adjustments
6.8.8 Position Integral Time Constant
Set the machine’s vibration frequency in the parameter of a notch filter that is being used.
• Sufficient precautions must be taken when setting the notch frequencies. Do not set
the notch frequencies (Pn409 or Pn40C) that is close to the speed loop’s response
frequency. Set the frequencies at least four times higher than the speed loop’s
response frequency. Setting the notch frequency too close to the response frequency
may cause vibration and damage the machine.
• Change the Notch Filter Frequency (Pn409 or Pn40C) only when the motor is
stopped. Vibration may occur if the notch filter frequency is changed when the motor
is rotating.
6-66
6.8 Servo Gain Adjustment Application Function
The factors causing load changes include grease viscosity resistance changes resulting from temperature
changes in addition to viscous friction and regular load changes resulting from equipment variations and secu-
lar changes.
1. The friction compensation function and advanced autotuning level are set to tuning level 2 or 3.
2. The one-parameter tuning level is set to 2 or 3.
Refer to the following description and make adjustments only if manual adjustment is required.
CAUTION
Before using friction compensation, set the mass ratio (Pn103) as correctly as possible.
If the wrong mass ratio is set, vibration may result. 6
Step Operation
Set the following parameters for friction compensation to the factory setting as follows.
Friction compensation gain (Pn121): 100
Friction compensation coefficient (Pn123): 0
1 Friction compensation frequency correction (Pn124): 0
Friction compensation gain correction (Pn125): 100
Note: Always use the factory-set values for friction compensation frequency correction (Pn124) and friction
compensation gain correction (Pn125).
6-67
6 Adjustments
6.8.10 Current Control Mode Selection
Step Operation
To check the effect of friction compensation, increase the friction compensation coefficient (Pn123).
2
Note: The upper limit of the friction compensation coefficient (Pn123) is 95%.
If the friction compensation is insufficient in step 2, increase the set value in Pn121 to where the equipment
does not vibrate.
Note: The SERVOPACK may vibrate if Pn121 is set to a value the same as or higher than the resonance fre-
quency of the equipment.
If necessary, adjust Pn121 in increments of 10.0 Hz.
Effect of Adjustment
The following graph shows the responsiveness before and after adjustment.
⟎Ꮕ
Position error ⟎Ꮕ
Position error
3 ᡂᄢfriction
Large
ᜰࡄ࡞ࠬㅦᐲ
Reference pulse speed ᜰࡄ࡞ࠬㅦᐲ
Reference pulse speed
• When this function is executed, the load ratio may increase while the servomotor is
being stopped.
6-68
6.8 Servo Gain Adjustment Application Function
Note: If the set value of Pn13D is decreased, the level of noise will be lowered, but the responsiveness of the SERVO-
PACK will also be degraded. Lower the current gain level to one at which SERVOPACK responsiveness can be
secured.
• If the parameter setting of the current gain level is changed, the responsiveness char-
acteristic of the speed loop will also change. The servo must, therefore, be readjusted
again.
• If this function is changed, the responsiveness characteristic of the speed loop will
also change. The servo must, therefore, be readjusted again.
Adjustments
6-69
7
Utility Functions (Fn)
7-1
7 Utility Functions (Fn)
∗ There are functional limitations if the function is executed on the Panel Operator.
Note 1. If the Panel Operator displays "no_oP" when the above function is executed, the write prohibited setting may be
enabled. Refer to 7.12 Write Prohibited Setting (Fn010) for details.
2. The Panel Operator will display "no_oP" if the user attempts to execute a utility function not supported by the
Panel Operator.
7-2
7.2 Alarm History Display (Fn000)
The latest ten alarm numbers and time stamps* can be checked.
∗ Time Stamps
A function that measures the ON times of the control power supply and main circuit power supply in 100-ms
units and displays the operating time when an alarm occurs. The time stamp operates around the clock for
approximately 13 years.
MODE/SET DATA/ Press the MODE/SET Key to select "Alarm History Dis-
1 play (Fn000)." If a number other than Fn000 is dis-
played, press the UP Key or DOWN Key to set Fn000.
MODE/SET DATA/
7-3
7 Utility Functions (Fn)
CAUTION
While the SERVOPACK is in JOG operation, the overtravel function will be disabled. Consider the operating range
of the machine when performing JOG operation for the SERVOPACK.
Display after
Step Keys Operation
Operation
The servo will be turned OFF (i.e., the motor will be turned
OFF) when the MODE/SET Key is pressed.
6
The servo can be turned OFF by pressing the DATA/SHIFT
MODE/SET DATA/ Key for approximately one second.
7-4
7.4 Origin Search (Fn003)
CAUTION
• The forward run prohibited (P-OT) and reverse run prohibited (N-OT) signals are not effective in origin
search mode.
Display after
Step Keys Description
Operation
7-5
7 Utility Functions (Fn)
• Set correctly the machine operation range and safe operation speed in the parameters such as "program JOG
operation movement distance" and "program JOG movement speed."
• The SERVOPACK must be in Servo Ready status to execute this function.
• If the Servo-ON input signal (/S-ON) is ON, turn it OFF.
• Release the Servo-ON signal mask if the parameter Pn 50A.1 is set to 7, and the Servo has been set to
always be ON.
(2) Precautions
• Control is position control during program JOG operation. However, the pulse reference input to the SER-
VOPACK is inhibited (in /INHIBIT status) and no pulse reference input is accepted.
• The overtravel function is enabled in this function.
• When an absolute encoder is used, input is not necessary since SEN signal is always enabled.
• Other functions that are applicable for position control, such as position reference filter, can be used.
7-6
7.5 Program JOG Operation (Fn004)
Factory
Parameter Contents
Setting
(Waiting time Pn535 → Forward movement Pn531) × Number
n.0
of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number
n.1
of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number
of times of movement Pn536
n.2
(Waiting time Pn535 → Reverse movement Pn531) × Number
of times of movement Pn536
Note: For details of Pn530, refer to (4) Setting Infinite Time Operation and (5) Program Operation Patterns.
Movement
Pn531 Pn531 Pn531
Speed speed Movement Movement Movement
Pn585 distance distance distance
Diagram
At zero speed
key ON
Accel/Decel
Waiting time time Waiting time
Pn535
Waiting time
Pn535
7
Pn535 Pn534
Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Forward)
7-7
7 Utility Functions (Fn)
Pn530.0 = 1
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536
At zero speed
key ON
Accel/Decel time
Waiting time Pn534 Waiting time Waiting time
Pn535 Pn535 Pn535
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Reverse)
Pn530.0 = 2
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536 Number of times of movement Pn536
Accel/Decel time
Movement Pn531
speed Movement
Pn531 Waiting time Pn534 Waiting time
Speed distance
Movement
Pn535 Pn535
Pn585 distance
Diagram
At zero
speed
Movement
key ON Pn531 Pn531 speed
Accel/Decel Movement Movement
Waiting time time Waiting time distance distance
Pn585
Pn535 Pn534 Pn535
Servomotor
Run Status
(Stop) (Forward) (Stop) (Forward) (Stop) (Reverse) (Stop) (Reverse)
Pn530.0 = 3
(Waiting time Pn535 → Reverse movement Pn531) × No. of times of movement Pn536
(Waiting time Pn535 → Forward movement Pn531) × No. of times of movement Pn536
Number of times of movement Pn536 Number of times of movement Pn536
Accel/Decel time
Waiting time Pn534 Waiting time Waiting time Pn531 Pn531 Movement
Pn535 Pn535 Pn535 Movement Movement speed
Speed distance distance Pn585
key ON
Diagram
At zero
speed
Pn531 Pn531
Movement Movement Waiting time
distance distance Accel/Decel time Pn535
Pn585 Pn534
Movement speed
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Reverse) (Stop) (Forward) (Stop) (Forward)
Note: When 3 is set to Pn530.0, infinite time operation is disabled.
7-8
7.5 Program JOG Operation (Fn004)
Pn530.0 = 4
(Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 → Reserve movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536
Pn531
Movement
Movement speed
Speed distance Pn585
Diagram At zero
speed
key ON Pn531
Waiting time Waiting time Movement Pn585
Pn535 Accel/Decel time Pn535 distance
Movement speed
Pn534
Servomotor
Run Status
(Stop) (Forward) (Stop) (Reverse) (Stop)
Pn530.0 = 5
(Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 → Forward movement Pn531)
× No. of times of movement Pn536
Number of times of movement Pn536
Accel/Decel time
Waiting time Pn534 Waiting time Pn531 Movement
Speed Pn535 Pn535 Movement speed
distance Pn585
Diagram key ON
At zero
speed
Pn531 Movement
Movement speed
distance
Pn585
Servomotor
Run Status
(Stop) (Reverse) (Stop) (Forward) (Stop)
Utility Functions (Fn)
7-9
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for more than one second. The dis-
3
play shown on the left appears.
MODE/SET DATA/
7-10
7.6 Initializing Parameter Settings (Fn005)
Display after
Step Keys Operation
Operation
8 Turn OFF the power and then turn ON again to validate the setting.
7-11
7 Utility Functions (Fn)
Note: The alarm history can be deleted only with this function. The alarm history is not deleted when the
alarm reset is executed or the main circuit power supply of the SERVOPACK is turned OFF.
Display after
Step Keys Operation
Operation
7-12
7.8 Manual Zero-adjustment of Analog Monitor Output (Fn00C)
Offset
addjustment
Motor speed
Item Specifications
Zero-adjustment Range -2 V to + 2 V
Adjustment Unit 18.9 mV/LSB
<Notes>
• Offset adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.
• Make offset adjustment with a measuring instrument connected, so that the analog monitor output is zero.
An example of settings for a zero analog monitor output is shown below.
• While the motor is not turned ON, set the monitor signal to the force reference.
• In speed control, set the monitor signal to the position error. Utility Functions (Fn)
(2) Operating Procedure
Follow the steps below to perform the manual zero-adjustment of analog monitor output.
Display after
Step Keys Operation
Operation
7-13
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for less than one second. Zero
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second. The
zero adjustment data will be displayed as shown on the left.
7
To adjust a different channel, switch the monitor channel
MODE/SET DATA/ using steps 4 through 6.
7-14
7.9 Manual Gain-adjustment of Analog Monitor Output (Fn00D)
Analog monitor
output voltage
Gain adjustment
Motor speed
The gain adjustment width is made with a 100% output set as a center value (adjustment range: 50% to 150%).
A setting example is shown below.
<Notes>
• Gain adjustment cannot be made if write protection is set in Fn010.
• The adjustment value will not be initialized when parameter settings are initialized using Fn005.
7-15
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for less than one second. Gain
5
adjustment data will be displayed as shown on the left.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second. The
gain adjustment data will be displayed as shown on the left.
7
To adjust a different channel, switch the monitor channel
MODE/SET DATA/ using steps 4 through 6.
7-16
7.10 Automatic Offset-Signal Adjustment of the Motor Current Detection (Fn00E)
Display after
Step Keys Operation
Operation
7-17
7 Utility Functions (Fn)
If this function, particularly manual servo tuning, is executed carelessly, it may worsen
the characteristics.
Observe the following precautions when performing manual servo tuning.
• Run the servomotor at a speed of approximately 100 mm/s.
• Adjust the operator until the force reference monitor ripple is minimized by using the
analog monitor.
• Adjust the phase-U and phase-V offsets alternately several times until these offsets
are well balanced.
Display after
Step Keys Operation
Operation
Press the DATA/SHIFT Key for less than one second to dis-
4
play the phase-U offset amount.
MODE/SET DATA/
Press the DATA/SHIFT Key for less than one second to dis-
8
play the phase-V offset amount.
MODE/SET DATA/
7-18
7.12 Write Prohibited Setting (Fn010)
This function can write-protect all Pn parameters and the utility functions (Fn ) shown in (1)
Utility Functions That Can Be Write-protected.
7-19
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
8 Turn OFF the power and then turn ON again to validate the setting.
7-20
7.13 Servomotor Model Display (Fn011)
Display after
Step Keys Operation
Operation
3
Servomotor Voltage Servomotor Model
Data Type Data Model
MODE/SET DATA/ 02 400 VAC 40 linear motor
01 200 VAC
4
MODE/SET DATA/
Press the MODE/SET Key, and the encoder type and reso-
lution code will be displayed.
5
Encoder Type Encoder Resolution
MODE/SET DATA/
Data Type Data Resolution
00 Incremental 8 8-bit
01 Absolute 12 12-bit Utility Functions (Fn)
Press the MODE/SET Key to display the SERVOPACK’s
code for custom orders.
6
MODE/SET DATA/
7-21
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
7-22
7.15 Resetting Configuration Error of Option Module (Fn014)
Note 1. Alarms related to option modules can be cleared only this function. These alarms cannot be cleared by alarm
reset or turning OFF the main circuit power supply.
2. Before clearing the alarm, perform corrective action for the alarm.
Display after
Step Keys Operation
Operation
9 Turn OFF the power and then turn ON again to validate the setting. 7
7-23
7 Utility Functions (Fn)
The vibration detection function detects vibration elements according to the motor speed, and if the vibration
exceeds the detection level calculated by the following formula, outputs an alarm or warning depending on the
setting of vibration detection switch (Pn310).
<Remarks>
• Use this function if the vibration alarm (A.529) or warning (A.911) is not output correctly when a vibration
above the factory setting vibration detection level (Pn384) is detected. In other cases, it is not necessary to
use this function.
• The vibration alarm or warning detection sensibility differs depending on the machine conditions. In this
case, a detection sensibility fine adjustment can be set in the detection sensibility Pn311.
• The vibration may not be detected cause of improper servo gains. Also, not all kinds
of vibrations can be detected. Use the detection result as a guideline.
• Set the proper mass ratio (Pn103). Improper setting may result in the vibration alarm,
warning misdetection, or non-detection.
• The references that are used to operate your system must be input to execute this
function.
• Execute this function under the operation condition for which the vibration detection
level should be initialized. A vibration is detected immediately after the servo is
turned ON if this function is executed while the servomotor runs at low speed. "Error"
is displayed if this function is executed while the servomotor runs at less than 10% of
the maximum motor speed.
Display after
Step Keys Operation
Operation
7-24
7.16 Vibration Detection Level Initialization (Fn01B)
Display after
Step Keys Operation
Operation
Note: Pn384 is set by the vibration detection level, so it is not necessary to adjust it.
7-25
7 Utility Functions (Fn)
To perform this function, the digital operator (JUSP-OP05A-1-E, option) or SigmaWin+ (option) is needed.
This function cannot be performed with the panel operator provided as an accessory.
ID Items to be Displayed
• SERVOPACK model
• SERVOPACK serial number
• SERVOPACK manufacturing date
SERVOPACK
• SERVOPACK input voltage (V)
• Maximum applicable motor capacity (W)
• Maximum applicable motor rated current (Arms)
• Servomotor model
• Servomotor serial number
• Servomotor manufacturing date
Servomotor
• Servomotor input voltage (V)
• Servomotor capacity (W)
• Servomotor rated current (Arms)
• Encoder model
• Encoder serial number
Encoder
• Encoder manufacturing date
• Encoder type/resolution
• Feedback option module model
Feedback Option • Feedback option module serial number (Reserved area)
Module • Feedback option module manufacturing date
• Feedback option module ID
Note: ID information for fully-closed control I/F card such as model number, serial number and manufacturing date cannot
be displayed.
7-26
7.18 EasyFFT (Fn206)
WARNING
• The servomotor moves at minimal speed when EasyFFT is executed. Do not touch the servomotor or
machine during execution of EasyFFT, otherwise injury may result.
CAUTION
• Use the EasyFFT when the servo gain is low, such as in the initial stage of servo adjustment. If EasyFFT
is executed after increasing the gain, the servo system may vibrate depending on the machine character-
istics or gain balance.
Machine vibration may be suppressed with a notch filter setting made according to the detected vibration fre-
quency.
This function detects and sets the frequency as a parameter for the notch filter according to the machine char-
acteristics. This setting function is called EasyFFT.
EasyFFT sends a frequency waveform reference from the SERVOPACK to the servomotor and moves the ser-
vomotor at minimal speed a number of times over a certain period, thus causing machine vibration. The SER-
VOPACK detects the resonance frequency from the generated vibration and makes notch filter settings
according to the resonance frequency detection. The notch filter is effective for the elimination of high-fre-
quency vibration and noise.
Reference
Small
movement
Response
SERVOPACK
In addition to this function, Online Vibration Monitor (Fn207) can be used to detect machine vibration and
automatically make notch filter settings. Use the following flowchart to determine which function should be
Utility Functions (Fn)
used.
7-27
7 Utility Functions (Fn)
Start
Vibration with No
high-frequency noise
during operation
Yes
No
Vibration
Yes
End
• Starts EasyFFT with the servo OFF (the servomotor power OFF).
• Do not input the reference from outside because EasyFFT outputs the special
reference from the SERVOPACK.
Display after
Step Keys Operation
Operation
7-28
7.18 EasyFFT (Fn206)
Display after
Step Keys Operation
Operation
Press the UP or DOWN Key to set a reference amplitude.
Reference amplitude setting: 1 to 800
Note:
• At the initial execution of Fn206, do not change the refer-
ence amplitude setting, but starts from the initial value
4 15. Though increasing reference amplitude increases the
MODE/SET DATA/ detection accuracy, the vibration and noise occurring on
the machine will increase momentarily. Increase an
amplitude value little by little, observing the result.
• The setting value of the reference amplitude setting is
stored in Pn456.
7-29
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
7-30
7.19 Online Vibration Monitor (Fn207)
When online, vibration frequencies caused by machine resonance will be detected and the frequency that has
the highest peak will be displayed on the Panel Operator. The effective force reference filter or notch filter fre-
quency for the vibration frequency will be automatically selected. In addition to this function, EasyFFT
(Fn206) can be used to detect machine vibration and automatically make notch filter settings. Use the follow-
ing flowchart to determine which function should be used.
Start
Vibration with No
high-frequency noise
during operation
Yes
No
Vibration
Yes
End
7-31
7 Utility Functions (Fn)
Display after
Step Keys Operation
Operation
Press the MODE/SET Key. "F" will blink, and the detection
4
MODE/SET DATA/ of frequencies will start automatically.
Display blinks
When "F" stops blinking, detection has been completed. If
detection has been performed normally, the results of detec-
tion will be displayed.
The displayed value is the frequency of the highest peak of
5 vibration.
MODE/SET DATA/ Note:
Detection result example • If a frequency is not detected, "F----" will be displayed.
• If detection processing is not completed normally for
some reason, "no_oP" will be displayed.
To make only a vibration frequency check without setting
6 the results of detection, press the DATA/SHIFT Key. Pro-
MODE/SET DATA/ ceed to step 7 to set the results of detection.
If the MODE/SET Key is pressed, the optimum notch filter
frequency or force reference filter time constant for the fre-
7
MODE/SET DATA/ quency value will be set automatically, and "donE" will be
displayed if the setting is completed normally.
Parameter Meaning
Pn401 Force Reference Filter Time Constant
Pn408 Force Related Function Switch
Pn409 1st Notch Filter Frequency
7-32
7.20 Software Reset (Fn030)
Display after
Step Keys Operation
Operation
7-33
8
Monitor Modes (Un)
8-1
8 Monitor Modes (Un)
Parameter
Content of Display Unit
No.
Un000 Motor moving speed mm/s
Un001 Speed reference mm/s
Un002 Internal force reference (in percentage to the rated force) %
Un003 Electric angle 1 (32-bit decimal code) pulse
Un004 Electric angle 2 (Angle from 0 degree of phase-U) deg
*1 Input signal monitor −
Un005
Un006*2 Output signal monitor −
Un007 Input reference pulse speed (valid only in position control) mm/s
Error counter (position error amount) (valid only in position
Un008 reference unit
control)
Accumulated load ratio (in percentage to the rated force: effec-
Un009 %
tive force in cycle of 10 seconds)
Regenerative load ratio (in percentage to the processable
Un00A regenerative power: regenerative power consumption in cycle %
of 10 seconds)
Power consumed by DB resistance
Un00B (in percentage to the processable power at DB activation: dis- %
played in cycle of 10 seconds)
Input reference pulse counter (32-bit decimal code) (valid only
Un00C*3 in position control)
reference unit
8-2
8.2 Operation in Monitor Mode
Display after
Step Keys Operation
Operation
Press the MODE/SET Key to select the monitor mode.
1
MODE/SET DATA/
8-3
8 Monitor Modes (Un)
Lower 4 digits Press the DATA/SHIFT Key for approximately one second.
3 The lower 4 digits of the setting of the selected parameter
MODE/SET DATA/ are displayed.
Middle 4 digits After checking the displayed digits, press the DATA/SHIFT
4 Key. The middle 4 digits of the setting of the selected
MODE/SET DATA/ parameter are displayed.
Upper 2 digits
To clear the 32-bit counter, press the UP and DOWN Keys
6
at the same time when data is displayed.
MODE/SET DATA/
The number of pulses between -2147483648 (-231) and 2147483647 (-231) is displayed continuously. When
the number of pulses is outside this range, the display will change as follows:
• The displayed value will change to 2147483647 when the number of pulses decreases by one from
-2147483648. Thereafter, the displayed value will decrease according to the number of pulses.
• The displayed value will change to -2147483648 when the number of pulses increases by one from
2147483647. Thereafter, the displayed value will increase according to the number of pulses.
8-4
8.4 Allowable Maximum Motor Speed and Encoder Output Resolution Monitor
Display after
Step Keys Operation
Operation
<Notes>
• When Pn080.3 = 0, the encoder output pulse (Pn281) that can be set is displayed.
• When Pn080.3 = 1, the maximum motor speed (Pn385) that can be set is displayed. (Units: mm/s)
8-5
8 Monitor Modes (Un)
Display after
Step Keys Operation
Operation
8-6
8.6 Monitoring Input Signals
Display after
Step Keys Operation
Operation
• When the input is in OFF (open) status, the top segment (LED) is lit.
• When the input is in ON (short-circuited) status, the bottom segment (LED) is lit.
Display LED
Input Terminal Name Factory Setting
Number
1 CN1-40 /S-ON
2 CN1-41 /P-CON
Monitor Modes (Un)
3 CN1-42 P-OT
4 CN1-43 N-OT
5 CN1-44 /ALM-RST
6 CN1-45 /P-CL
7 CN1-46 /N-CL
8 CN1-4 SEN
8-7
8 Monitor Modes (Un)
8.6.3 Input Signal Display Example
87 6 5 4 3 2 1
8-8
8.7 Monitoring Output Signals
Display after
Step Keys Operation
Operation
• When the output is in OFF (open) status, the top segment (LED) is lit.
• When the output is in ON (short-circuited) status, the bottom segment (LED) is lit.
Display LED
Output Terminal Name Factory Setting
Number
1 CN1-31, -32 ALM
2 CN1-25, -26 /COIN or /V-CMP
3 CN1-27, -28 /TGON
Monitor Modes (Un)
8-9
8 Monitor Modes (Un)
Un Number
LED Pin Number Signal Name
Number
Un005 Input Signal Monitor
1 CN1-40 (can be allocated) /S-ON (factory setting)
2 CN1-41 (can be allocated) /P-CON (factory setting)
3 CN1-42 (can be allocated) P-OT (factory setting)
4 CN1-43 (can be allocated) N-OT (factory setting)
5 CN1-44 (can be allocated) /ALM-RST (factory setting)
6 CN1-45 (can be allocated) /P-CL (factory setting)
7 CN1-46 (can be allocated) /N-CL (factory setting)
8 CN1-4 SEN
Un006 Output Signal Monitor
1 CN1-31, 32 ALM
/COIN or /V-CMP
2 CN1-25, 26 (can be allocated)
(factory setting)
3 CN1-27, 28 (can be allocated) /TGON (factory setting)
4 CN1-29, 30 (can be allocated) /S-RDY (factory setting)
5 CN1-37 ALO1
6 CN1-38 ALO2
7 CN1-39 ALO3
8 0 Zero fixed
Un015 Safety I/O Signal Monitor
1 CN8-4 /HWBB1+
2 CN8-3 /HWBB1-
3 CN8-6 /HWBB2+
4 CN8-5 /HWBB2-
5 CN8-8 EDM1+
6 CN8-7 EDM2+
7 - Reserved
8 - Reserved
8-10
9
Troubleshooting
Troubleshooting
9-1
9 Troubleshooting
9.1.1 List of Alarms
9.1 Troubleshooting
The following sections describe troubleshooting in response to alarm displays.
The alarm name, alarm meaning, alarm stopping method, alarm reset capability and alarm code output are
listed in order of the alarm numbers in 9.1.1 List of Alarms.
The causes of alarms and troubleshooting methods are provided in 9.1.2 Troubleshooting of Alarms.
Gr.1: The servomotor is stopped according to the settings in Pn001.0 if an alarm occurs. Pn001.0 is factory-set
to stop the servomotor by applying the DB.
Gr.2: The servomotor is stopped according to the setting in Pn00B.1 if an alarm occurs. Pn00B.1 is factory-set
to stop the servomotor by setting the speed reference to "0." The servomotor under force control will
always use the Gr.1 method to stop. By setting Pn00B.1 to 1, the servomotor stops using the same
method as Gr.1. When coordinating a number of servomotors, use this alarm stop method to prevent
machine damage that may result due to differences in the stop method.
9-2
9.1 Troubleshooting
9-3
9 Troubleshooting
9.1.1 List of Alarms
9-4
9.1 Troubleshooting
Troubleshooting
9-5
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Contact your Yaskawa representative if the problem cannot be solved by the described corrective action.
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Set the power supply voltage within
The power supply voltage sud-
Measure the power supply voltage. the specified range, and set Fn005
denly dropped.
to initialize the parameter.
The power supply went OFF
Note the circumstances when the Set Fn005 to initialize the parameter
while changing a parameter set-
power supply went OFF. and then set the parameter again.
ting.
The SERVOPACK may be faulty.
The number of times that parame- Were the parameters frequently Repair or replace the SERVO-
A.020: ters were written exceeded the changed through the host control- PACK.
Parameter Checksum limit. ler? Reconsider the method of writing
Error 1 parameters.
(The parameter data in Malfunction caused by noise Turn the power supply ON and OFF
the SERVOPACK is from the AC power supply or several times. If the alarm still Take countermeasures against
incorrect.) grounding line, static electricity occurs, there may be noise interfer- noise.
noise, etc. ence.
Gas, water drops, or cutting oil
The SERVOPACK may be faulty.
entered the SERVOPACK and
Check the installation conditions. Repair or replace the SERVO-
caused failure of the internal
PACK.
components.
Turn the power supply ON and OFF The SERVOPACK may be faulty.
A SERVOPACK fault occurred. several times. If the alarm still Repair or replace the SERVO-
occurs, the SERVOPACK is faulty. PACK.
Write the parameter of another
The software version of SERVO- Check Fn012 to see if the set soft-
A.021: SERVOPACK of the same model
PACK that caused the alarm is ware version agrees with that of the
Parameter Format with the same software version.
older than that of the written SERVOPACK. If not, an alarm may
Error 1 Then turn the power OFF and then
parameter. occur.
(The parameter data in ON again.
the SERVOPACK is The SERVOPACK may be faulty.
incorrect.) A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
The SERVOPACK may be faulty.
The power supply voltage sud-
Measure the power supply voltage. Repair or replace the SERVO-
A.022: denly dropped.
PACK.
System Checksum
The SERVOPACK may be faulty.
Error 1 The power supply went OFF Note the circumstances when the
Repair or replace the SERVO-
(The parameter data in while setting an utility function. power supply went OFF.
PACK.
the SERVOPACK is
incorrect.) Turn the power supply ON and OFF The SERVOPACK may be faulty.
A SERVOPACK fault occurred. several times. If the alarm still Repair or replace the SERVO-
occurs, the SERVOPACK is faulty. PACK.
A.023:
Parameter Password
The SERVOPACK may be faulty.
Error 1
A SERVOPACK fault occurred. − Repair or replace the SERVO-
(The parameter data in PACK.
the SERVOPACK is
incorrect.)
A.030: The SERVOPACK may be faulty.
Main Circuit Detector A SERVOPACK fault occurred. − Repair or replace the SERVO-
Error PACK.
9-6
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The SERVOPACK and servomo- Select the proper combination of
Check the combination of SERVO-
tor capacities do not match each SERVOPACK and servomotor
PACK and servomotor capacities.
other. capacities.
A.040: The SERVOPACK may be faulty.
Parameter Setting A SERVOPACK fault occurred. − Repair or replace the SERVO-
Error 1 PACK.
(The parameter setting
was out of the allowable The parameter setting is out of Check the setting ranges of the Set the parameter to a value within
setting range.) the specified range. parameters that have been changed. the specified range.
Check the electronic gear ratio. The Set the electronic gear ratio in the
The electronics gear ratio is out ratio must satisfy: range: 0.001< (Pn20E/Pn210)
of the setting range.
0.001< (Pn20E/Pn210) <4000. <4000.
9-7
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A.080:
The setting of the linear scale
Linear Scale pitch (Pn282) has not been Check the value of Pn282. Correct the value of Pn282.
Pitch Setting changed from the default setting.
Error
9-8
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Regenerative resistor capacity
(Pn600) is set to a value other
Check the external regenerative Connect the external regenerative
than 0 for a SGDV-R70,
resistor connection and the value of resistor, or set Pn600 to 0 if no
-R90, -1R6, or -2R8 SERVO-
the Pn600. regenerative resistor is required.
PACK, and an external regenera-
tive resistor is not connected.
The jumper between the power Confirm that a jumper is mounted
supply terminals B2 and B3 is between the power supply terminals Correctly mount a jumper.
removed. B2 and B3.
The external regenerative resis-
Check the external regenerative Correctly connect the external
tor is incorrectly wired, or is
resistor connection. regenerative resistor.
removed or disconnected.
The power supply voltage Set the power supply voltage within
Measure the power supply voltage.
exceeds the specified limit. the specified range.
Change the regenerative resistance
The external regenerative resis- Check the external regenerative
to a correct value or use an external
tor capacity or the regenerative resistor to see if the capacity is
regenerative resistor of appropriate
resistance is incorrect. appropriate.
A.300: capacity.
Regeneration Error Insufficient SERVOPACK capac-
ity or insufficient regenerative
resistor capacity caused regenera- Reconsider the capacity selection. Reconsider the capacity selection.
tive power to continuously flow
back.
Regenerative power continu-
Reconsider the system including
ously flowed back because nega- Check the load to the servomotor
servo, machine, and operation con-
tive load was continuously during operation.
ditions.
applied.
The mass exceeds the allowable
Check the mass. Reconsider the capacity selection.
value.
While the main circuit power sup-
ply is OFF, turn the control power
supply OFF and then turn ON
A SERVOPACK fault occurred. − again. If the alarm still occurs, the
SERVOPACK may by faulty.
Repair or replace the SERVO-
PACK.
The power supply voltage Set the power supply voltage within
Measure the power supply voltage.
exceeds the specified limit. the specified range.
Incorrect external regenerative
resistance. Change the regenerative resistance,
Check the operation condition or regenerative resistor capacity, or
Insufficient SERVOPACK capac-
the capacity using the capacity SERVOPACK capacity. Reconsider
ity or regenerative resistor capac-
selection Software SigmaJunma the operation conditions using the
ity.
Size+, etc. capacity selection software Sigma-
Or, regenerative power has been JunmaSize+, etc.
continuously flowing back.
Regenerative power continu-
Reconsider the system including
A.320: ously flowed back because nega- Check the load to the servomotor
servo, machine, and operation con-
Regenerative tive load was continuously during operation.
ditions.
Overload applied.
Troubleshooting
9-9
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
When using a regenerative resistor
built in the SERVOPACK:
Repair or replace the SERVO-
The regenerative resistor discon-
Measure the resistance of the regen- PACK.
nected when the SERVOPACK
erative resistor. When using an external regenera-
power voltage was increased.
tive resistor:
Replace the external regenerative
A.330: resistor.
Main Circuit Power In the AC power input mode, DC Check the power supply to see if it Correct the settings to match the
Supply Wiring Error power was supplied. is a DC power supply. actual power supply specifications.
(Detected when the
In the DC power input mode, AC Check the power supply to see if it Correct the settings to match the
power to the main circuit
power was supplied. is a AC power supply. actual power supply specifications.
is turned ON.)
Regenerative resistor capacity Is the regenerative resistor con-
(Pn600) is not set to 0 even nected?
Set Pn600 to 0.
though the regenerative resistor is If it is, check the regenerative resis-
disconnected. tor capacity.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
For 100 and 200 VAC SERVO-
PACKs:
The AC power supply voltage
exceeded 290 V.
For 400 VAC SERVOPACKs:
The AC power supply voltage
exceeded 580 V. Set AC power supply voltage within
For 200 VAC SERVOPACKs Measure the power supply voltage.
the specified range.
with DC power supply input: The
power supply voltage exceeded
410 V.
For 400 VAC SERVOPACKs
with DC power supply input: The
power supply voltage exceeded
820 V.
Improve the power supply condi-
tions by installing a surge absorber,
The power supply is unstable, or etc. Then, turn the power supply
was influenced by a lightning Measure the power supply voltage. ON again. If the alarm still occurs,
A.400: surge. the SERVOPACK may be faulty.
Overvoltage Repair or replace the SERVO-
(Detected in the SER- PACK.
VOPACK main circuit For 100 and 200 VAC SERVO-
power supply section.) PACKs:
The servomotor accelerated/
decelerated with the AC power Check the power supply voltage and
Set AC power supply voltage within
voltage between 230 and 270 V. the speed and force during opera-
the specified range.
For 400 VAC SERVOPACKs: tion.
The servomotor accelerated/
decelerated with the AC power
voltage between 480 and 560 V.
The external regenerative resis- Select a regenerative resistance
Check the operation conditions and
tance is too high for the actual value appropriate for the operation
the regenerative resistance.
operation conditions. conditions and load.
The mass exceeded the allowable Confirm that the mass is within the Increase the deceleration time, or
value. allowable range. reduce the load.
Turn the control power OFF and
then ON again while the main cir-
cuit power supply is OFF. If the
A SERVOPACK fault occurred. −
alarm still occurs, the SERVO-
PACK may be faulty. Repair or
replace the SERVOPACK.
9-10
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 100 VAC SERVOPACKs:
The power supply voltage is 49
V or less.
• For 200 VAC SERVOPACKs:
Set the power supply voltage within
The power supply voltage is Measure the power supply voltage.
the specified range.
120 V or less.
• For 400 VAC SERVOPACKs:
The power supply voltage is
240 V or less.
A.410:
Undervoltage The power supply voltage
Measure the power supply voltage. Increase the power supply capacity.
dropped during operation.
(Detected in the SER-
VOPACK main circuit Set the power supply voltage within
power supply section.) Occurrence of instantaneous the specified range. When the
Measure the power supply voltage.
power interruption. instantaneous power cut hold time
Pn509 is set, decrease the setting.
Repair or replace the SERVO-
The SERVOPACK fuse is blown
− PACK, connect an AC/DC reactor,
out.
and run the SERVOPACK.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
A.450:
Main-Circuit A SERVOPACK fault occurred. − Replace the SERVOPACK.
Capacitor Overvoltage
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A reference value exceeding the
Reduce the reference value or adjust
A.510: overspeed detection level was Check the input value.
the gain.
Overspeed input.
(The servomotor speed Reduce the reference input gain,
exceeds the maximum.) The motor speed overshoot Check the servomotor speed wave-
adjust the servo gain, or reconsider
occurred. form.
the operation conditions.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
The encoder output pulse output Check the encoder output pulse out- Decrease the setting of the encoder
frequency exceeded the limit. put setting. output pulse (Pn281).
A.511:
Overspeed of Encoder The encoder output pulse output
Output Pulse Rate frequency exceeded the limit Check the encoder output pulse out-
Decrease the servomotor speed.
because the servomotor speed put setting and servomotor speed.
was too high.
Check for abnormal noise from the
Abnormal vibration was detected servomotor, and check the speed Reduce the servomotor speed or
at the servomotor speed. and force waveform during opera- reduce the speed loop gain (Pn100).
A.520: tion.
Vibration Alarm
The mass ratio (Pn103) value is
Set the mass ratio (Pn103) to an
greater than the actual value or is Check the mass.
appropriate value.
greatly changed.
Troubleshooting
9-11
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Check the value of Pn385 and
A.550: Set Pn385 to a value equal to or
The Pn385 setting is greater than Un101(Maximum motor speed
Maximum Speed lower than the motor maximum
the maximum speed. which is determined by encoder
Setting Error speed.
output pulses or by motor itself).
Incorrect wiring or contact fault Confirm that the servomotor and
Check the wiring.
of servomotor and encoder. encoder are correctly wired.
Check the servomotor overload Reconsider the load conditions and
Operation beyond the overload
characteristics and executed run operation conditions. Or, increase
protection characteristics.
command. the servomotor capacity.
Excessive load was applied dur-
A.710: ing operation because the servo- Check the executed run command
A.720: Remove the mechanical problems.
motor was not driven due to and servomotor speed.
Overload mechanical problems.
A.710: High Load
A.720: Low Load The setting of the linear scale
Check the setting of Pn282. Correct the setting of Pn282.
pitch (Pn282) is incorrect.
The setting of the motor phase
Check the setting of Pn080.1. Correct the setting of Pn080.1.
selection (Pn080.1) is incorrect.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
Take measures to ensure the servo-
A.730: The servomotor moves because
Check the operation status. motor will not move because of
A.731: of external force.
external force.
Dynamic Brake
Overload • Reduce the servomotor reference
Check the DB resistor power con- speed.
(Detected with SGDV- The moving energy at a DB stop
sumption monitor (Un00B) to see
3R8A, exceeds the DB resistance capac- • Reduce the mass.
how many times the DB has been
-5R5A, -7R6A, ity. • Reduce the number of times of
used.
-120A, -180A, the DB stop operation.
-200A, -330A,
The SERVOPACK may be faulty.
-D SERVO-
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACKs.)
PACK.
The inrush current limit resistor
A.740: operation frequency at the main Reduce the frequency of turning the
Check how often the power supply
Overload of Surge circuit power supply ON/OFF main circuit power supply ON/OFF
has been turned ON/OFF.
Current Limit Resistor operation exceeds the allowable to less than once per minute.
(The main circuit power range.
is turned ON/OFF too The SERVOPACK may be faulty.
frequently.) A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
Decrease the surrounding air tem-
The surrounding air temperature Check the surrounding air tempera-
perature by improving the SERVO-
is too high. ture using a thermostat.
PACK installation conditions.
The overload alarm has been Check the alarm trace back monitor
Change the method for resetting the
reset by turning OFF the power (Fn000) to see if the overload alarm
alarm.
too many times. was reported.
Check the accumulated load ratio
A.7A0: monitor Un009 to see the load dur-
Excessive load or operation
Heat Sink Overheated ing operation, and the regenerative Reconsider the load and operation
beyond the regenerative energy
(Detected when the heat processing capacity. load ratio monitor Un00A to see the conditions.
sink temperature regenerative energy processing
exceeds 100°C.) capacity.
Incorrect SERVOPACK installa-
tion orientation or/and insuffi- Check the SERVOPACK installa- Install the SERVOPACK correctly
cient space around the tion conditions. as specified.
SERVOPACK.
The SERVOPACK may be faulty.
A SERVOPACK fault occurred. − Repair or replace the SERVO-
PACK.
9-12
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
9-13
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A malfunction occurred in the Clear and reset the alarm and restart
−
A.b10: speed reference input section. the operation.
Speed Reference A/D Turn the power supply OFF and
Error then ON again. If the alarm still
(Detected when the A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
servo is ON.) faulty. Repair or replace the SER-
VOPACK.
A malfunction occurred in the
detection section of the speed ref- Clear and reset the alarm and restart
−
erence A/D conversion data. (Not the operation.
an alarm.)
A.b11: A malfunction occurred in the Clear and reset the alarm and restart
−
Speed Reference A/D speed reference input section. the operation.
Data Error Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
A malfunction occurred in the
Clear and reset the alarm and restart
reading section of the force refer- −
A.b20: the operation.
ence input.
Reference Force
Input Read Error Turn the power supply OFF and
(Detected when the then ON again. If the alarm still
servo is ON.) A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
9-14
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
A.bF3: then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
System Alarm 3 faulty. Repair or replace the SER-
VOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
A.bF4:
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
System Alarm 4 faulty. Repair or replace the SER-
VOPACK.
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
The setting of the motor phase
Check the setting of Pn080.1. Correct the setting of Pn080.1.
selection (Pn080.1) is incorrect.
A.C10: If the alarm still occurs after turning
Servo Overrun the power OFF and then ON again,
Detected even though the servomotor is cor-
An encoder fault occurred. −
(Detected when the rectly wired, the servomotor may be
servo is ON.) faulty. Repair or replace the servo-
motor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
Fine-adjust the installation status of
Check the voltage of the linear scale
The linear scale signal is weak. the linear scale head, or replace the
signal.
linear scale.
Check the setting of Pn080.1
The count-up direction of the lin- Change the setting of Pn080.1
(Motor Phase Selection).
A.C20: ear scale does not match the for- (Motor Phase Selection).
Check the installation directions for
Phase Detection Error ward direction of the motor coil Correctly reinstall the linear scale
the linear scale and motor coil
assembly. and motor coil assembly.
assembly.
Correct the FG wiring and take
The hall sensor signal is affected
− measures against noise for the hall
by noise.
sensor wiring.
The hall sensor is protruding Correctly reinstall the motor coil
Check the hall sensor.
from the motor magnetic way. assembly or motor magnetic way.
The setting of the linear scale Check the setting of the linear scale
A.C21: Correct the value of Pn282.
pitch (Pn282) is incorrect. pitch (Pn282).
Hall Sensor Error
The hall sensor wiring is incor-
Check the hall sensor wiring. Correct the hall sensor wiring.
rect.
A hall sensor fault occurred. − Replace the hall sensor.
A.C22: The SERVOPACK phase data
Phase Information does not match that of the linear − Execute polarity detection (Fn080).
Disagreement scale.
The settings of the linear scale pitch
Troubleshooting
9-15
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Check the wiring to see if:
• Each FG of the serial converter
unit and linear servomotor is con-
nected to the FG of the SERVO-
PACK.
Take measures to avoid noise inter-
• The FG of the SERVOPACK is
Noise interference occurred on ference by correctly connecting FG
connected to the FG of the power
the scale signal. lines, shielding the encoder cable,
supply.
etc.
• The encoder cable is securely
shielded.
Check to see if the detection refer-
ence is repeatedly output in one
direction.
The polarity cannot be properly
detected if the detection reference is
0 (zero), but the speed feedback is
not 0 (zero) because of an external
A.C50: force, such as cable tension, applied
Polarity Detection to the motor coil assembly.
Error An external force was applied to Take measures to reduce the exter-
−
(cont’d) the motor coil assembly. nal force so that the speed feedback
becomes 0 for a 0 detection refer-
ence.
If external force cannot be reduced,
increase the value of the changes in
the sequence input signal allocation
for each signal (Pn481).
If the linear scale pitch is 100 μm or
longer, the SERVOPACK cannot
detect the correct speed feedback.
Use a scale pitch with higher accu-
racy (a pitch within 40 μm recom-
The linear scale resolution is too Check the linear scale pitch to see if mended.) Or, increase the value of
low. it is within 100 μm. the polarity detection reference
speed (Pn485). However, note that
increasing the value of Pn485 will
widen the servomotor movement
range required for polarity detec-
tion.
A.C51: Perform the wiring for an overtravel
Overtravel An overtravel signal was detected signal. Execute polarity detection at
Check the position after overtravel.
Detection at Polarity during polarity detection. a position where an overtravel sig-
Detection nal is not detected.
The servo has been turned ON
under the following circum-
A.C52: stances.
Polarity Detection • Polarity detection was not yet − Input the /PDET signal.
Uncompleted complete.
• The /PDET signal was not
input.
Increase the value of the polarity
A.C53: The moving distance exceeded detection range (Pn48E). Or,
Out of Range for the set value of Pn48E in the mid- − increase the value of the changes in
Polarity Detection dle of detection. the sequence input signal allocation
for each signal (Pn481).
Increase the value of the polarity
detection confirmation force refer-
ence (Pn495).
A.C54:
External force was applied to the Increase the value of the polarity
Polarity Detection −
servomotor. detection allowable error range
Error 2
(Pn498). Note that increasing the
allowable error will also increase
the motor temperature.
9-16
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. − occurs, the servomotor may be
faulty. Repair or replace the servo-
A.C80: motor.
Absolute Encoder
Clear Error Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
Re-insert the encoder connector and
Contact fault of encoder connec- Check the encoder connector con-
confirm that the encoder is correctly
tor or incorrect encoder wiring. tact status.
wired.
Encoder cable disconnection or
Use the encoder cable with the
short-circuit. Check the encoder cable.
specified rating.
Or, incorrect cable impedance.
Corrosion caused by improper
temperature, humidity, or gas Improve the operating environmen-
Short-circuit caused by intrusion tal conditions, and replace the cable.
Check the operating environment.
of water drops or cutting oil If the alarm still occurs, repair or
A.C90: Connector contact fault caused by replace the SERVOPACK.
Encoder vibration.
Communications Error
Correct the wiring around the
encoder to avoid noise interference
Malfunction caused by noise
− (Separate the encoder cable from
interference.
the main circuit cable, improve
grounding, etc.)
Connect the servomotor to another
SERVOPACK, and turn ON the
control power. If no alarm occurs,
A SERVOPACK fault occurred. −
the SERVOPACK may be faulty.
Repair or replace the SERVO-
PACK.
The noise interference occurred
on the input/output signal line Check the encoder cable and con- Confirm that there is no problem
because the encoder cable is bent nector. with the encoder cable layout.
and the sheath is damaged.
A.C91:
The encoder cable is bundled
Encoder Confirm that there is no surge volt-
with a high-current line or near a Check the encoder cable layout.
Communications age on the encoder cable.
high-current line.
Position Data Error
The FG potential varies because
of influence from machines on Properly ground the device to sepa-
Check the encoder cable layout.
the servomotor side, such as the rate from the encoder FG.
welder.
Noise interference occurred on
Take countermeasures against
the input/output signal line from −
noise.
the encoder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
Troubleshooting
9-17
9 Troubleshooting
9.1.2 Troubleshooting of Alarms
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. − occurs, the servomotor may be
faulty. Repair or replace the servo-
A.CA0: motor.
Encoder Parameter
Error Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
The encoder wiring and contact
Check the encoder wiring. Correct the encoder wiring.
are incorrect.
Noise interference occurred due Use tinned annealed copper twisted-
to incorrect encoder cable specifi- − pair or shielded twisted-pair cable
cations. with a core of at least 0.12 mm2.
Noise interference occurred
The wiring distance must be 20 m
because the wiring distance for −
max.
the encoder cable is too long.
The FG potential varies because
Make the grounding for the
of influence from machines on Check the encoder cable and con-
machine separately from encoder
A.Cb0: the servomotor side, such as the nector.
side FG.
Encoder Echoback welder.
Error Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
An encoder fault occurred. − occurs, the servomotor may be
faulty. Repair or replace the servo-
motor.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
Confirm that there is no contact
The contact in the servomotor U, Check the motor main circuit cable
fault in the motor wiring of encoder
V, and W wirings is faulty. connection.
wiring.
Increase the servo gain using the
Check the SERVOPACK gain to see
The SERVOPACK gain is low. parameters such as Pn100 and
if it is too low.
Pn102.
Reduce the position reference pulse
Reduce the reference pulse fre-
The frequency of the position ref- frequency or reference accelera-
quency, and operate the SERVO-
A.d00: erence pulse is too high. tion. Or, reconsider the electronic
PACK.
Position Error Pulse gear ratio.
Overflow Apply the smoothing function, such
(Position error exceeded The position reference accelera- Reduce the reference acceleration, as using position reference accelera-
the value set in the tion is too fast. and operate the SERVOPACK. tion/deceleration time constant
excessive position error (Pn216).
alarm level (Pn520))
Setting of the Pn520 (Excessive
Check the alarm level (Pn520) to
Position Error Alarm Level) is
see if it is set to an appropriate Set the Pn520 to proper value.
low against the operating condi-
value.
tion.
Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
9-18
9.1 Troubleshooting
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
When setting not to clear position
A.d01: Set position error pulses to be
error pulses, the servomotor
Position Error Pulse Check the error counter (Un008) cleared while in servo OFF status.
rotated while the servo was OFF,
Overflow Alarm at while servo is OFF. Or, correct the excessive position
resulting in position error pulse
Servo ON error alarm level (Pn520).
overflow.
The servo was turned ON while
the position error pulses accumu- Set position error pulses to be
A.d02: lated, and the reference pulse was cleared while in servo OFF status.
Position Error Pulse input while the servomotor was
Check the error counter (Un008) Or, correct the excessive position
Overflow Alarm by running at the speed limit
while servo is OFF. error alarm level (Pn520).
Speed Limit at Servo (Pn529). As a result, the position
error count exceeded the exces- Or, adjust the speed limit level
ON
sive position error alarm level (Pn529) when servo turns ON.
(Pn520).
A.d30:
The position data exceeded Check the input reference pulse Reconsider the operating specifica-
Position Data ±1879048192. counter (Un00C). tions.
Overflow
The output signal circuits or devices
The lag between activations of for /HWBB1 and /HWBB2 or the
A.EB1:
the input signals /HWBB1 and Measure the time lag between the SERVOPACK input signal circuits
Safety Function Signal /HWBB2 for the HWBB function /HWBB1 and /HWBB2 signals. may be faulty. Alternatively, the
Input Timing Error is one second or more. input signal cables may be discon-
nected. Repair or replace them.
The three-phase power supply Confirm that the power supply is
Check the power supply wiring.
wiring is incorrect. correctly wired.
A.F10: The three-phase power supply is Measure the voltage at each phase Balance the power supply by chang-
Main Circuit Cable unbalanced. of the three-phase power supply. ing phases.
Open Phase
(With the main power A single-phase power is input
supply ON, voltage was without setting Pn00B.2 (power
Check the power supply and the Match the parameter setting to the
low for more than 1 sec- supply method for three-phase
parameter setting. power supply.
ond in an R, S, or T SERVOPACK) to 1 (single-phase
phase.) power supply).
(Detected when the main Turn the power supply OFF and
power supply was turned then ON again. If the alarm still
ON.) A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
faulty. Repair or replace the SER-
VOPACK.
The contact between the digital
Insert securely the connector or
CPF00: operator and the SERVOPACK is Check the connector contact.
replace the cable.
Digital Operator faulty.
Transmission Error 1 Malfunction caused by noise Keep the digital operator or the
−
interference cable away from noise sources.
Disconnect the digital operator and
then re-connect it. If the alarm still
A digital operator fault occurred. − occurs, the digital operator may be
faulty. Repair or replace the digital
CPF01: operator.
Digital Operator
Transmission Error 2 Turn the power supply OFF and
then ON again. If the alarm still
A SERVOPACK fault occurred. − occurs, the SERVOPACK may be
Troubleshooting
9-19
9 Troubleshooting
9.2.1 List of Warnings
The warning name, warning meaning, and warning code output are listed in order of the warning numbers in
9.2.1 List of Warnings.
The causes of alarms and troubleshooting methods are provided in 9.2.2 Troubleshooting of Warnings.
Note 1. Warning code is not outputted without setting Pn001.3 =1 (Outputs both Alarm Codes and Warning Codes.)
2. If Pn008.2 = 1 (Do not detect warning) is selected, all warnings will not be detected.
9-20
9.2 Warning Displays
9-21
9 Troubleshooting
9.2.2 Troubleshooting of Warnings
9-22
9.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
Be sure to turn OFF the servo system before troubleshooting items shown in bold lines in the table.
9-23
9 Troubleshooting
9-24
9.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
9-25
9 Troubleshooting
9-26
9.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
Troubleshooting
9-27
10
Appendix
Appendix
10
10-1
10 Appendix
10.1.1 Example of Connection to MP2200/MP2300 Motion Module SVA-01
+24V 34
DI_1 (SRDY) 35 29 /S-RDY+ Properly treat the end of
DI_5 (EXT/DEC) 36 22 BAT- shielded wires.
21 BAT+
FG FG
Note 1. Connection cables (model: JEPMC-W2040-) to connect the SERVOPACK to the MP2200/MP2300 are pro-
vided by Yaskawa. For details, refer to Machine Controller MP2200/2300 Motion Module User’s Manual
(SIEPC88070016).
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.
10-2
10.1 Connection to Host Controller
20 SEN SEN 4
19 SG SG 10
28 0V /S-RDY- 30
29 0V
17 SVALM ALM+ 31
10 0V ALM- 32
35 SVRDY /S-RDY+ 29
18 BRK /TGON+ 27
22 BAT BAT(+) 21
21 0BAT BAT(-) 22
FG
Appendix
10
10-3
10 Appendix
10.1.3 Example of Connection to OMRON’s Motion Control Unit
∗
X-axis feedback ground 10 SG 1 Linear servomotor
X-axis phase-A input 11 PAO 33
X-axis phase-/A input 12 /PAO 34 U
X-axis phase-B input 13 PBO 35 V M
X-axis phase-/B input 14 /PBO 36 W
X-axis phase-Z input 15 PCO 19
X-axis phase-/Z input 16 /PCO 20
X-axis speed reference 17 V-REF 5 Linear scale
Axis speed reference ground 18 SG 6 Serial
CN2 converter Enc
FG Shell unit
24V output 19 +24V-IN 47
24V output ground 20 ALM- 32 Properly treat the ends of shielded wired.
I/O connector
24VDC
24V input 1
X-axis CW limit input 2
X-axis CCW limit input 4
X-axis immediate stop input 6
X-axis origin proximity input 10
24V input ground 14
10-4
10.1 Connection to Host Controller
∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Set parameter Pn200.0 to "1."
∗3. Connect the shield wire to the connector shell.
Appendix
10
10-5
10 Appendix
10.1.5 Connection to MITSUBISHI’s AD72 Positioning Unit (SERVOPACK in Speed Control Mode)
∗1. The ALM signal is output for about five seconds after the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main
circuit power supply to the SERVOPACK.
∗2. Pin numbers are the same both for X-axis and Y-axis.
∗3. Connect the connector wire to the connector shell.
10-6
10.1 Connection to Host Controller
I/O power
AD75 supply SGDV SERVOPACK
manufactured by +24 V
Mitsubishi +24V +
Electric - 0 24 V
Corporation L1C
L2C
Control
X-axis (Y-axis) power supply
L1
26 L2
1Ry Main circuit
7 READY ON when L3 power supply
positioning is
14 STOP cancelled
Linear servomotor
11 ON when
DOG proximity is CN1 U
detected V M
24 PCO 19 W
25 PGO /PCO 20
Linear scale
Serial
1Ry * CN2 converter Enc
unit
ALM+ 31
ALM - 32 Properly treat the end of
shielded wires.
3 PULS 7
21 PULSE /PULS 8 CN1
47 +24V
4 SIGN 11
22 SIGN /SIGN 12 40 /S-ON
2.2KΩ CLR 15 42 P-OT
5 /CLR 14 43 N-OT 0 24V
23 CLEAR
∗ The ALM signal is output for about five seconds when the control power is turned ON. Take this into consideration
when designing the power ON sequence. The ALM signal actuates the alarm detection relay 1Ry to stop the main cir-
cuit power supply to the SERVOPACK.
Note 1. Only signals applicable to Yaskawa’s SGDV SERVOPACK and Mitsubishi’s AD75 Positioning Unit are shown
in the diagram.
2. The SERVOPACK incorporates a safety function to protect people from the hazardous operation of the movable
parts of the machines, reduce the risk, and ensure the safety of the machine in operation.
Necessary circuits and settings are required to use this function. For details, refer to 5.11 Safety Function.
Appendix
10
10-7
10 Appendix
10.2.1 Utility Functions
10-8
10.2 List of Parameters
10.2.2 Parameters
n.
Direction Selection (Refer to
(Refer to 5.2.2.)
5.2.2)
0 Sets the linear scale countiong up (phase-A lead) direction as forward direction.
1 Sets the linear scale countiong down (phase-B lead) direction as forward direction
(Reverse Movement Mode)
Appendix
10
10-9
10 Appendix
10.2.2 Parameters
n.
Servo OFF or Alarm Gr.1 Stop Mode (Refer
(Refer to
to 5.2.2)
5.2.5.)
0 Stops the motor by applying DB (dynamic brake).
1 Stops the motor by applying dynamic brake (DB) and then releases DB.
2 Makes the motor coast to a stop state without using the dynamic brake (DB).
2 Sets the force of Pn406 to the maximum value, decelerates the motor to a stop,
and then sets it to coasting state.
Application Function Select Switch 2 0000 to 4113 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit
n.
Speed Control Option (T-REF Terminal Allocation)
0 N/A
1 Uses T-REF as an external force limit input. (Refer
(Refer to
(Refer to 5.8.3)
to 5.8.3)
5.8.3.)
3 Uses T-REF as an external force limit input when P-CL and N-CL are ON. (Refer to
(Refer
(Refer to 5.8.4).
to 6.8.2)
5.8.4)
Pn002
Force Control Option (V-REF Terminal Allocation) (Refer
(Refer to
to 5.5.3)
5.5.3.)
0 N/A
1 Uses V-REF as an external speed limit input.
10-10
10.2 List of Parameters
n.
Analog Monitor 1 Signal Selection (Refer
(Refertoto6.1.3)
6.1.3.)
00 Motor speed (1 V/1000 mm/s)
01 Speed reference (1 V/1000 mm/s)
02 Force reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 mm/s)
Pn006
06 Reserved (Do not use.)
07 Motor load position error (0.01 V/1 reference unit)
08 Positioning completion signal (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 mm/s)
0A Force feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V, 3rd gain: 3 V, 4th gain: 4 V)
0C Completion of position reference (completed: 5 V, not completed: 0 V)
0D Linear scale speed (1 V/1000 mm/s)
n.
Analog Monitor 1 Signal Selection (Refer
(Refertoto6.1.3)
6.1.3.)
00 Motor speed (1 V/1000 mm/s)
01 Speed reference (1 V/1000 mm/s)
02 Force reference (1 V/100%)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (after electronic gears) (0.05 V/ 1 encoder pulse unit)
05 Position reference speed (1 V/1000 mm/s)
Pn007 06 Reserved (Do not use.)
07 Motor load position error (0.01 V/1 reference unit)
08 Positioning completion signal (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 mm/s)
0A Force feedforward (1 V/100%)
0B Active gain (1st gain: 1 V, 2nd gain: 2 V, 3rd gain: 3 V, 4th gain: 4 V)
0C Completion of position reference (completed: 5 V not completed: 0 V)
0D Linear scale speed (1 V/1000 mm/s)
Appendix
10
10-11
10 Appendix
10.2.2 Parameters
n.
Reserved (Do not change.)
Application Function Select Switch 9 0000 to 0111 − 0010 After restart Tuning −
4th 3rd 2nd 1st
digit digit digit digit
n.
Reserved (Do not change.)
Application Function Select Switch B 0000 to 1111 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit
n.
Parameter Display Selection (Refer
(Refer to
to 2.5.3)
2.5.3.)
0 Setup parameters
1 All parameters
10-12
10.2 List of Parameters
n.
Selection of Test without Motor (Refer
(Referto
to4.5.4)
5.7.4.)
0 Test without motor disabled
1 Test without motor enabled
Pn00C
Reserved (Do not change.)
n.
Hall Sensor Selection
0 Enables selection
1 Disables selection
Pn106 2nd Position Loop Gain 10 to 20000 0.1/s 400 Immediately Tuning
Pn109 Feedforward Gain 0 to 100 1% 0 Immediately Tuning
6.8.1
Pn10A Feedforward Filter Time Constant 0 to 6400 0.01 ms 0 Immediately Tuning
10
10-13
10 Appendix
10.2.2 Parameters
n.
(Refer When
Mode Switch Selection (Refertoto6.8.5)
6.8.5.)
Enabled
(Refer When
Speed Loop Control Method (Refertoto6.8.4)
6.8.4.)
Enabled
0 PI control
1 I-P control After restart
2 and 3 Reserved (Do not change.)
10-14
10.2 List of Parameters
n.
Gain Switching Selection Switch (Refer
(Referto
to6.8.6)
6.8.6.)
0 Manual gain switching
Changes gain manually using external input signals (G-SEL)
1 Reserved (Do not change.)
2 Automatic gain switching pattern 1
Changes automatically 1st gain to 2nd gain when the switching condition A is satisfied.
Changes automatically 2nd gain to 1st gain when the switching condition A is not satisfied.
Pn139
Pn13D Current Gain Level 100 to 2000 1% 2000 Immediately Tuning 6.8.11
Model Following Control Related
0000 to 1121 − 0100 Immediately Tuning −
Switch
4th 3rd 2nd 1st
digit digit digit digit
n.
Model Following Control Selection
0 Does not use model following control.
1 Uses model following control.
Pn141 Model Following Control Gain 10 to 20000 0.1/s 500 Immediately Tuning −
Model Following Control Gain Com-
Pn142 500 to 2000 0.1% 1000 Immediately Tuning −
pensation
10
Model Following Control Bias
Pn143 0 to 10000 0.1% 1000 Immediately Tuning −
(Forward Direction)
10-15
10 Appendix
10.2.2 Parameters
n.
Model Following Control Type Selection (Refer to
(Refer to 6.3.1,
6.3.1, 6.4.1,
6.4.1, 6.5.1)
6.5.1)
n.
Anti-Resonance Control Selection (Refer
(Refertoto6.3.1,6.5.1,6.5.1,6.7.1)
6.3.1, 6.4.1, 6.5.1 and 6.7.1.)
0 Does not use anti-resonance control.
10-16
10.2 List of Parameters
n.
When
Tuning-less Function Selection
Enabled
When
Pn170 Control Method during Speed Control
Enabled
When
Tuning-less Level
Enabled
When
Tuning-less Load Level
Enabled
Pn181 Mode Switch (Speed Reference) 0 to 10000 1 mm/s 0 Immediately Tuning 6.8.5
Pn182 Mode Switch (Acceleration) 0 to 30000 1 mm/s2 0 Immediately Tuning 6.8.5
Appendix
10
10-17
10 Appendix
10.2.2 Parameters
n.
Reference Pulse Form (Referto
(Refer to6.5.1)
5.4.1.)
0 Sign + Pulse, positive logic
1 Forward direction + Reverse direction, positive logic
2 Phase A + Phase B ( ×1), positive logic
3 Phase A + Phase B ( ×2), positive logic
4 Phase A + Phase B ( ×4), positive logic
Position Control Function Switch 0000 to 2210 − 0000 After restart Setup −
4th 3rd 2nd 1st
digit digit digit digit
n.
Reserved (Do not change.)
2 When the absolute value of the position error is below the positioning completed width setting
(Pn522), and the position reference input is 0.
10-18
10.2 List of Parameters
n.
Vibration Detection Selection (Refer
(Refer to
to 7.16)
7.16.)
0 No detection.
Pn310 1 Outputs warning (A.911) when vibration is detected.
2 Outputs alarm (A.520) when vibration is detected.
Pn401 Force Reference Filter Time Constant 0 to 65535 0.01 ms 100 Immediately Tuning 6.8.7
Pn404 Forward External Force Limit 0 to 800 1% 100 Immediately Setup 5.8.2
Pn405 Reverse External Force Limit 0 to 800 1% 100 Immediately Setup 5.8.4
Pn406 Emergency Stop Force 0 to 800 1% 800 Immediately Setup 5.2.3
10
10-19
10 Appendix
10.2.2 Parameters
n.
When
1st Step Notch Filter Selection (Refer
(Refer to
to 6.8.7)
6.8.7.) Enabled
0 N/A
Immediately
1 Uses 1st step notch filter for torque reference.
When
Speed Limit Selection (Refer
(Refer to
to 5.5.3)
5.5.3.) Enabled
0 Uses the smaller value between motor max. speed and parameter Pn480 as
Pn408 speed limit value.
After restart
1 Uses the smaller value between overspeed detection speed and parameter
Pn480 as speed limit value.
When
2nd Step Notch Filter Selection (Refer
(Referto
to6.8.7)
6.8.7.) Enabled
0 N/A
Immediately
1 Uses 2nd step notch filter for torque reference.
When
Friction Compensation Function Selection (Refer
(Refertoto6.8.9)
6.8.9.) Enabled
10-20
10.2 List of Parameters
n.
Notch Filter Adjustment Selection 1
0 1st step notch filter is not adjusted automatically with utility function.
Pn460 1 1st step notch filter is adjusted automatically with utility function.
Pn480 Speed Limit during Force Control 0 to 10000 1 mm/s 10000 Immediately Setup 5.5.3
Pn481 Polarity Detection Speed Loop Gain 1.0 to 2000.0 0.1 Hz 40.0 Immediately Tuning −
Polarity Detection Speed Loop Inte-
Pn482 0.15 to 512.00 0.01 ms 30.00 Immediately Tuning −
gral Time Constant
Pn483 Forward Force Limit 0 to 800 1% 30 Immediately Setup 5.8.1
Pn484 Reverse Force Limit 0 to 800 1% 30 Immediately Setup 5.8.1
Pn485 Polarity Detection Reference Speed 0 to 100 1 mm/s 20 Immediately Setup −
Polarity Detection Reference Accel/
Pn486 0 to 100 1 ms 25 Immediately Tuning −
Decel Time
Polarity Detection Constant Speed
Pn487 0 to 300 1 ms 0 Immediately Tuning −
Time
Polarity Detection Reference Waiting
Pn488 50 to 500 1 ms 100 Immediately Tuning −
Time
Pn48E Polarity Detection Range 1 to 65535 1 mm 10 Immediately Tuning −
Pn490 Polarity Detection Load Level 0 to 20000 1% 100 Immediately Tuning −
Polarity Detection Confirmation
Pn495 0 to 200 1% 100 Immediately Tuning −
Force Reference
Polarity Detection Allowable Error
Pn498 0 to 30 1 deg 10 Immediately Tuning −
Range
Brake Reference - Servo OFF Delay
Pn506 0 to 50 10 ms 0 Immediately Setup −
Time
Waiting Time for Brake Signal When
Pn508 10 to 100 10 ms 50 Immediately Setup −
Motor Running
Pn509 Instantaneous Power Cut Hold time 20 to 1000 1 ms 20 Immediately Setup 5.2.5
Appendix
10
10-21
10 Appendix
10.2.2 Parameters
n.
Input Signal Allocation Mode (Refer
(Refertoto3.3.1)
3.3.1.)
0 Uses the sequence input signal terminals with standard allocation.
1 Changes the sequence input signal allocation for each signal.
10-22
10.2 List of Parameters
n.
N-OT Signal Mapping (Overtravel when OFF (H-level)) (Refer to
(Refer to 5.2.3.)
5.2.3)
10
10-23
10 Appendix
10.2.2 Parameters
n.
/SPD-D Signal Mapping (Refer
(Refer to
to 5.6.1)
5.6.1.)
0 ON when CN1-40 input signal is ON (L-level).
1 ON when CN1-41 input signal is ON (L-level).
2 ON when CN1-42 input signal is ON (L-level).
3 ON when CN1-43 input signal is ON (L-level).
4 ON when CN1-44 input signal is ON (L-level).
5 ON when CN1-45 input signal is ON (L-level).
6 ON when CN1-46 input signal is ON (L-level).
7 Sets signal ON.
8 Sets signal OFF.
Pn50C 9 ON when CN1-40 input signal is OFF (H-level).
A ON when CN1-41 input signal is OFF (H-level).
B ON when CN1-42 input signal is OFF (H-level).
C ON when CN1-43 input signal is OFF (H-level).
D ON when CN1-44 input signal is OFF (H-level).
E ON when CN1-45 input signal is OFF (H-level).
F ON when CN1-46 input signal is OFF (H-level).
10-24
10.2 List of Parameters
n.
/ZCLAMP Signal Mapping (Zero clamp when ON (L-level)) (Refer
(Refer to
to 5.3.5)
5.3.5.)
0 ON when CN1-40 input signal is ON (L-level).
1 ON when CN1-41 input signal is ON (L-level).
2 ON when CN1-42 input signal is ON (L-level).
3 ON when CN1-43 input signal is ON (L-level).
4 ON when CN1-44 input signal is ON (L-level).
5 ON when CN1-45 input signal is ON (L-level).
6 ON when CN1-46 input signal is ON (L-level).
7 Sets signal ON.
8 Sets signal OFF.
Pn50D 9 ON when CN1-40 input signal is OFF (H-level).
A ON when CN1-41 input signal is OFF (H-level).
B ON when CN1-42 input signal is OFF (H-level).
C ON when CN1-43 input signal is OFF (H-level).
D ON when CN1-44 input signal is OFF (H-level).
E ON when CN1-45 input signal is OFF (H-level).
F ON when CN1-46 input signal is OFF (H-level).
n.
Positioning Completion Signal Mapping (/COIN) (Refer
(Refer to
to 5.4.5)
5.4.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, 26 output terminal.
2 Outputs the signal from CN1-27, 28 output terminal.
Pn50E 3 Outputs the signal from CN1-29, 30 output terminal.
0 to 3 Same as /COIN
0 to 3 Same as /COIN 10
10-25
10 Appendix
10.2.2 Parameters
n.
Force Limit Detection Signal Mapping (/CLT) (Refer
(Refertoto5.8.5)
5.8.5.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 output terminal.
2 Outputs the signal from CN1-27, -28 output terminal.
Pn50F 3 Outputs the signal from CN1-29, -30 output terminal.
0 to 3 Same as /CLT
n.
Near Signal Mapping (/NEAR) (Refer
(Refertoto5.4.6)
5.4.6.)
0 Disabled (the above signal is not used.)
1 Outputs the signal from CN1-25, -26 terminal.
Pn510
2 Outputs the signal from CN1-27, -28 terminal.
3 Outputs the signal from CN1-29, -30 terminal.
n.
Reserved (Do not change.)
Pn511
Reserved (Do not change.)
10-26
10.2 List of Parameters
n.
Output Signal Inversion for CN1-25 or -26 Terminals
0 Does not inverse outputs.
1 Inverses outputs.
n.
Reserved (Do not change.)
Pn513
Reserved (Do not change.)
10-27
10 Appendix
10.2.2 Parameters
n.
Program JOG Operation Related Switch
0 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movement Pn536
1 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
2 (Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
Pn530 3 (Waiting time Pn535 → Reverse movement Pn531) × Number of times of movements Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number of times of movements Pn536
4 (Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 →
Reverse movement Pn531) × Number of times of movement Pn536
5 (Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 →
Forward movement Pn531) × Number of times of movement Pn536
1 to
1073741824 1 refer-
Pn531 Program JOG Movement Distance 32768 Immediately Setup
ence unit
(230)
Program JOG Acceleration/Decelera-
Pn534 2 to 10000 1 ms 100 Immediately Setup 7.5
tion Time
Pn535 Program JOG Waiting Time 0 to 10000 1 ms 100 Immediately Setup
Number of Times of Program JOG
Pn536 0 to 1000 1 time 1 Immediately Setup
Movement
-1000.0 to
Pn550 Analog Monitor 1 Offset Voltage 0.1 V 0 Immediately Setup
1000.0
-1000.0 to
Pn551 Analog Monitor 2 Offset Voltage 0.1 V 0 Immediately Setup
1000.0
6.1.3
-100.00 to
Pn552 Analog Monitor Magnification (×1) ×0.01 1.00 Immediately Setup
100.00
-100.00 to
Pn553 Analog Monitor Magnification (×2) ×0.01 1.00 Immediately Setup
100.00
Pn560 Remained Vibration Detection Width 0.1 to 300.0 0.1% 400 Immediately Setup 6.7.1
Pn561 Overshoot Detection Level 0 to 100 1% 100 Immediately Setup −
Pn580 Zero Clamp Level 0 to 10000 1 mm/s 10 Immediately Setup 5.3.5
Pn581 Zero Speed Level 1 to 10000 1 mm/s 20 Immediately Setup 5.10.3
Speed Coincidence Signal Output
Pn582 0 to 100 1 mm/s 10 Immediately Setup 5.3.8
Width
Pn583 Brake Reference Output Speed Level 0 to 10000 1 mm/s 10 Immediately Setup −
Pn584 Speed Limit Level at Servo ON 0 to 10000 1 mm/s 10000 Immediately Setup 9.1.1
Pn585 Program JOG Movement Speed 1 to 10000 1 mm/s 50 Immediately Setup 7.5
1%/
Pn586 Motor Running Air-cooling Ratio 0 to 100 0 Immediately Setup −
maxvel
10-28
10.2 List of Parameters
n.
Polarity Detection for Absolute Scale Selection
Depends on
Pn600 Regenerative Resistor Capacity ∗1 SERVOPACK 10 W 0 Immediately Setup 3.6.2
Capacity ∗2
Pn601 Reserved (Do not change.) − − 0 − − −
∗1. Normally set to "0." When using an external regenerative resistor, set the capacity (W) of the regenerative resistor.
∗2. The upper limit is the maximum output capacity (W) of the SERVOPACK.
Appendix
10
10-29
10 Appendix
Parameter
Content of Display Unit
No.
Un000 Motor moving speed mm/s
Un001 Speed reference mm/s
Un002 Internal force reference (in percentage to the rated force) %
Un003 Electric angle 1 (32-bit decimal code) pulse
Un004 Electric angle 2 (Angle from 0 degree of phase-U) deg
*1 Input signal monitor −
Un005
Un006*2 Output signal monitor −
Un007 Input reference pulse speed (valid only in position control) mm/s
Un008 Error counter (position error amount) (valid only in position control) reference unit
Accumulated load ratio (in percentage to the rated force: effective force in
Un009 %
cycle of 10 seconds)
Regenerative load ratio (in percentage to the processable regenerative power:
Un00A %
regenerative power consumption in cycle of 10 seconds)
Power consumed by DB resistance
Un00B (in percentage to the processable power at DB activation: displayed in cycle %
of 10 seconds)
Input reference pulse counter (32-bit decimal code) (valid only in position
Un00C*3 control)
reference unit
Un00D*3 Feedback pulse counter (1/256 of linear scale pitch): 32-bit decimal code) encoder pulse
Un010 Allowable maximum motor speed of Encoder output resolution −
Un011 Hall sensor signal monitor −
Un084 Linear scale pitch (Scale pitch = Un084 × 10Un085 [pm]) −
Un085 Linear scale pitch index (Scale pitch = Un084 × 10Un085 [pm]) −
10-30
10.4 Parameter Recording Table
Note: Pn10B, Pn170 and Pn408 have two kinds of digits: the digit which does not need the restart after changing the set-
tings and the digit which needs the restart. The underlined digits of the factory setting in the following table show
the digit which needs the restart.
10-31
10 Appendix
10-32
10.4 Parameter Recording Table
Time
Polarity Detection Reference Wait-
Pn488 100 ms Immediately
ing Time
Pn48E 10 mm Polarity Detection Range Immediately
Pn490 100% Polarity Detection Load Level Immediately 10
10-33
10 Appendix
10-34
10.4 Parameter Recording Table
Appendix
10
10-35
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
WEB
Date of Rev. Rev. Section Revised Content
Publication No.
No.
July 2007 – – – First edition
August 2008 1 – All chapters Completely revised
Back cover Revision: Address
November 2008 2 0 Preface Addition: EMC Directive, Safety Standards
1.3.1 (2), (3), Addition: SERVOPACK Models
1.6, 3.1.1, 3.1.2 Three-phase 200 V: SGDV-470A, 550A, 590A, 780A
(3), (4), 3.1.3, Three-phase 400 V: SGDV-210D, 260D, 280D, 370D
3.1.5, 3.6.1, 6.8.10
1.3.2 Revision: Applicable Standards
Revision: Shock Resistance
1.4 Addition: SERVOPACK Internal Block Diagrams
1.5 Revision: Example of Servo System Configurations
3.3 Revision: I/O Signal Allocations
5.11.1 (11) Addition: Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (AL01, AL02,
and AL03)
6.8.7 Revision: The diagram of Force Reference Filter
September 2009 1 Preface Addition: Warranty
Back cover Revision: Address
AC Servo Drives
Σ -V Series
USER'S MANUAL
Design and Maintenance
Linear Motor
Analog Voltage and Pulse Train Reference
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2007-2009 YASKAWA ELECTRIC CORPORATION. All rights reserved.