3.

0 Standard PM Matrix, by Equipment

Equipment Standard PM – Time Interval
1 Month 3 Months 6 Months 1 Year 2 Years
Facility
Relays
Electrical – Drives – Form Wound
STD-0580
STD-0581
Drives – Form Wound –HT Induction Motors STD-0582
STD-0583
STD-0598
STD-0580
STD-0581
Drives – Form Wound – LT Induction Motors STD-0582
STD-0586
STD-0598
Electrical – Drives – Random Wound
Drives – Random Wound STD-0590
STD-0581
Electrical – Generator
Drives - Generators STD-0592
Electrical – Heaters and Dryers
Electrical Heaters and Dryers STD-0548
Electrical – High Voltage Distribution (15 kV and higher)
Aerial/Yard Bus STD-0503
Circuit Breakers and Switches STD-0500
Ground Grid STD-0505
Isolating and Grounding Switches
Electrical – Low Voltage Distribution (up to 600V)
Motor Control Centers
Transfer Switches
Variable Frequency Drivers (Variable Speed STD-0543
Drives)
Electrical – Medium Voltage Distribution (over 600V up to 15 kV)
Circuit Breakers STD-0520
Switches
Contactors STD-0522
Power Factor Correction
Medium Voltage Motor Control Centers

Switchgear
Electrical – Protection and Control
Batteries STD-0551
Uninterruptible Power Supplies – STD-0545 STD-0546
Greater than 5 kVA
Electrical – Transformers
STD-0571
Transformers STD-0572
STD-0574
Standard PM – Time Interval
3 Years 4 Years 5 Years 7 Years Other

STD-0553

TD-0580
STD-0528

TD-0583 STD-0584 SWO-0585D

TD-0580

SWO-0588D
TD-0586 STD-0589
STD-0587

TD-0590 STD-0591

STD-0593

STD-0504
STD-0501
STD-0506
STD-0502

STD-0541
STD-0542
STD-0544

STD-0596
STD-0599
STD-0597
STD-0528
STD-0523

STD-0553 STD-0521

STD-0552
STD-0547

STD-0528
STD-0573
PM Description
STD-0500 Substation Breaker – Periodic Maintenance
STD-0501 Substation Breaker – Major Maintenance
STD-0502 Isolating and Grounding Switches – Major Maintenance
STD-0503 Aerial Yard Bus – Periodic Maintenance
STD-0504 Aerial Yard Bus – Major Maintenance
STD-0505 Substation Ground Inspections – Periodic Maintenance
STD-0506 Ground Grid – Major Maintenance
STD-0520 Medium Voltage Breaker – Periodic Maintenance
STD-0521 Switchgear – Major Maintenance
STD-0522 Contactor – Periodic Maintenance
STD-0523 MVMCC – Major Maintenance
STD-0528 Power Factor Correction Capacitors – Major Maintenance
STD-0541 MCC – Major Maintenance
STD-0542 Automatic or Manual Transfer Switches – Major Maintenance
STD-0543 VFD – Periodic Maintenance
STD-0544 VFD – Major Maintenance
STD-0545 UPS – Routine Maintenance
STD-0546 UPS – Periodic Maintenance
STD-0547 UPS – Major Maintenance
STD-0548 Electric Heater and Dryer – Periodic Maintenance
STD-0551 Switchgear Batteries – Periodic Maintenance
STD-0552 Switchgear Batteries – Major Maintenance
STD-0553 Protective Relay – Major Calibration
STD-0571 Transformer/Oil Circuit Breaker – Periodic Oil Testing
STD-0572 Transformer, Liquid Filled – Periodic Maintenance
STD-0573 Transformer – Major Maintenance
STD-0574 Transformer, Dry Type – Periodic Maintenance
STD-0580 Motor Space and Terminal Box Heater – Periodic Inspection
STD-0581 Stagnant Sump Motor – Periodic Oil Change
STD-0582 Motors, Form Wound – Periodic Partial Discharge Analysis
STD-0583 Motors, Form Wound Induction – Periodic Maintenance
STD-0584 Motors, Form Wound Induction – Major Maintenance
STD-0586 Motors, Form Wound Synchronous – Periodic Maintenance
STD-0587 Motors, Form Wound Synchronous – Major Maintenance
STD-0589 Motors, Form Wound Synchronous – Periodic Brush Inspection
STD-0590 Motors, Random Wound – Periodic Maintenance
STD-0591 Motors, Random Wound – Major Maintenance
STD-0592 Generator – Periodic Maintenance
STD-0593 Generator – Major Maintenance
STD-0596 Medium Voltage Breaker – Major Maintenance
STD-0597 Contactor – Major Maintenance
STD-0598 Motor Filters – Periodic Maintenance
STD-0599 Medium Voltage Switches – Major Maintenance
 Recomm Type Requires Product
Outside Expertise
TD No ended (Duplicate/Fixed/ Outage TD TD Description
Required (Y/N)?
Interval: Variable): (Y/N/Possibly)?
Substation Breaker – Periodic Maintenance
TD -001 1 Year Variable N N
To be completed online and is estimated to take 4 man hours.
General:
Verify the area is clean and clear of operating obstructions.
Visually inspect the external surfaces for rust and corrosion.
Visually check the control box for corroded wiring terminations and jumpers.
Operate the breaker if possible. Do this only if the facility is down.
For SF6 Circuit Breakers:
Verify and document the pressures on the SF6 gas.
If applicable, verify and document the pressure on the air operator of the breaker.

TD -002 5 Years Variable Y Y Substation Breaker – Major Maintenance

To be completed offline and is estimated to take 32 man hours.
General:
Check control mechanism (breaker should be operated several times with no load).
Exercise trip and control loops.
Pressure switches should be checked against the value stamped on the breaker nameplate.
Check and document the breaker opening and closing timing/velocity.
Check and document the contact resistance using a high current Ductor tester.
Verify the proper operation of breaker control cabinet space heater.
Verify trip-free operation.
Power Factor test breaker and document values.
Power Factor test bushings and document values.
TD-003 3 to 5 Variable Y Y Isolating and Grounding Switches
Years
To be completed offline and is estimated to take 20 man hours.
General:
Prior to performing any maintenance activities on the switch, ensure that visible grounding jumpers are in place on both the line
side and load side of the switch to be worked on.
Operate the switch and inspect the blade make and break synchronization. Adjust if necessary.
Operate the switch and inspect the contact position and contact pattern. Adjust if necessary.
Visually inspect all contact areas for signs of arcing.
Lubricate and verify operation of all key interlocks and sequencing of schemes.
Clean and grease all operator components.
Visually inspect the insulators.
Coat the contact and holder with conductive non-oxidizing grease.
For Motorized Isolating Switches:
Inspect all electrical connections to the drive motor. If applicable, verify the condition of the auxiliary contacts.

Aerial Yard Bus – Periodic Maintenance

TD-004 1 Year Variable N N

To be completed online and is estimated to take 4 man hours.

Visually inspect for damage corrosion and abnormalities in structural steel and bolting, including those for structural equipment,
insulators, bushings, etc.
Aerial Yard Bus – Major Maintenance Visually inspect structural grounding for all breakers, towers, supports, fence, and static poles.
TD-005 3 to 5 Variable Y Y
years To be completed offline and is estimated to take 48 man hours.
Inspect for any structural defects.
Inspect insulators for any defects (arcing, tracking, and pitting).
Clean and Collinite® wax all insulators.
TD-006 1 year Variable N N Substation Ground Inspections – Periodic Maintenance

To be completed online and is estimated to take 4 man hours.

Visually inspect all above ground mechanical connections.
TD-007 5 Years Variable Y N Ground Grid – Major Maintenance

To be completed online and is estimated to take 6 man hours.

Check ground grid resistance with ground resistance fall-of-potential method
TD-008 1 to 2 Variable N Y Medium Voltage Breaker – Periodic Maintenance
years

To be completed offline and is estimated to take 4 man hours.

Perform a general visual inspection of the breaker mechanism and cell to determine any obvious defects requiring attention.

Record as-found and as-left operation counter readings.

Operate the circuit breaker in the test position or the remote test cabinet. The under voltage trip device should be actuated during
this test to confirm its
operation. Any and all under voltage device deficiencies must be corrected prior to placing the breaker back into
service.
TD-009 5 Years Variable Y Y Switchgear – Major Maintenance

To be completed offline and is estimated to take 32 man hours.

Perform all applicable steps identified in the appropriate major maintenance forms in SMP-133.
TD-010 1 to 2 Variable N Y Contactor – Periodic Maintenance
years

To be completed offline and is estimated to take 2 man hours.

CAUTION: Correct any and all deficiencies before placing the breaker back into service.
Perform a general visual inspection of the contactor mechanism and cell to determine any obvious defects requiring attention.
Connect test power if not permanently wired. Operate the contactor in the test (disconnected) position.
STD-0523 5 Years Variable Y Y MVMCC – Major Maintenance

To be completed offline and is estimated to take 20 man hours.

Perform all applicable steps identified in the appropriate major maintenance forms in SMP-134.
STD-0528 5 Years Variable Y Y Power Factor Correction Capacitors – Major Maintenance
To be completed offline, and is estimated to take 2 man hours.
Visual inspection for:
Broken or chipped porcelain insulators.
Electrical tracking.
Oil leaks in the main tank.
Heating around the electrical connections.
If applicable, verify fuses are not blown.
Perform insulation resistance test between capacitor and ground (500 Vdc).
Clean the porcelain insulator and inspect for pitting.
Measure and record capacitance of each capacitor. Note weak units for replacement.
STD-0541 5 Years Variable Y Y MCC – Major Maintenance

To be completed offline, and is estimated to take 24 man hours.

Clean cubicles.
Visually inspect for signs of excess heat generation.
Spot check connections for tightness.
Operate breaker (manual trip, open handle, close handle).
Clean and lubricate mechanical breaker operator.
No Periodic Maintenance is required other than IR scan.

STD-0542 5 Years Variable Y Y Automatic or Manual Transfer Switches – Major Maintenance

To be completed offline and is estimated to take 4 man hours.
Clean cubicles.
Visually inspect for signs of excess heat generation.
Functionally test the switch for proper operation.
No Periodic Maintenance is required for transfer switches.
STD-0543 1 Year Variable N N VFD – Periodic Maintenance
To be completed online and is estimated to take 2 man hours.
Ensure that ventilation openings are clear and free of debris. Vacuum as needed.
If applicable, change or clean filter media.
Visually inspect VFD case.
STD-0544 5 Years Variable Y Y VFD – Major Maintenance
To be completed offline and is estimated to take 4 man hours.
Remove VFD cover and perform visual inspection. Items to check are:
Wiring terminations and connections.
DC link capacitors for leaking/swelling.
 Relay contacts for pitting or roughness.
Wiring and other conductors for physical abnormalities
Resistor insulation for cracking.
STD-0545 3 Month Variable N N UPS – Routine Maintenance
To be completed online and is estimated to take 2 man hours.
Perform general inspection of batteries rack and cabinet.
Check charger voltage and current.
Check battery environment and ambient temperature.
STD-0546 1 Year Variable N Y UPS – Periodic Maintenance
To be completed offline and is estimated to take 4 man hours.
Ensure that ventilation openings are clear and free of debris. Vacuum as needed.
If applicable, change or clean filter media.
Spot check individual battery terminations.
Measure individual battery cell float voltages.
Visually inspect individual battery cells
Visually inspect connections for corrosion and cleanliness.
Perform general system maintenance, clean battery racks, cabinets, etc.
Check battery electrolyte levels
If applicable, cycle internal bypass switch to check for correct function,
STD-0547 5 Years Variable Y Y UPS – Major Maintenance
To be completed offline and is estimated to take 4 man hours.
Both Ni-Cad and Lead acid battery systems should be discharged with each cell being monitored. Any weak cells should be
drained and equalized. If they remain weak they should be replaced.
STD-0548 1 Year Variable N Y Electric Heater and Dryer – Periodic Maintenance
To be completed offline and is estimated to take 4 man hours.
If unit is running (Energized):
Take amp probe reading on each leg.
Visually look for signs of mechanical looseness.
If unit is not running, (be sure to follow proper Lock Out/Tag Out (LOTO) procedures):
Measure each phase-to-phase resistance. Inspect for signs of mechanical looseness.
Perform insulation resistance test to ground (500 Vdc)
STD-0551 1 Year Variable N N Switchgear Batteries – Periodic Maintenance
To be completed online and is estimated to take 4 man hours.
Verify sufficient electrolyte levels in all cells.
Place the battery charger on high rate of charge for 24 hours.
Measure and document the high rate voltage. Compare this value to design setting. Adjust if necessary.
Let the batteries equalize for 24 hours after high rate of charge.

Measure and record the equalize/float voltage. Compare this value to design setting. Adjust if necessary.
Measure and record each of the cell voltages.
Visually inspect each of the cell connections. Remove any corrosion build-up.
Visually inspect the electrolyte levels of all cells. Top off with distilled or de- ionized water if needed.
FOR LEAD ACID BATTERIES ONLY: Take specific gravity readings.
Visually inspect all cell jars for cracks and other damage.
Rinse flame arrestor vent cap with distilled/de-ionized water and air dry.
STD-0552 5 Years Variable Y Y Switchgear Batteries – Major Maintenance
To be completed offline and is estimated to take 16 man hours.
Both Ni-Cad and Lead acid battery systems should be discharged with each cell being monitored. Any weak cells should be
drained and equalized. If they remain weak they should be replaced.
STD-0553 4 years Variable Y N Protective Relay – Major Calibration
To be completed online and estimated time can vary greatly.
Calibrate all electromechanical protective relays.
Verify all protective relay settings against those listed in the relay setting drawings. CAUTION: if settings are different from
drawings, verify the accuracy of the drawings before changing relay settings.
Calibrate Watts Transducers. Verify all watts transducer settings against relay setting drawings.

CAUTION: If settings are different from drawings, verify the accuracy of the drawings before changing relay settings.

STD-0571 1 Year Variable N N Transformer/Oil Circuit Breaker – Periodic Oil Testing

To be completed online and estimated time can vary greatly.
Perform comprehensive oil analysis of all liquid-filled transformers, OCBs, and liquid filled tap changers.
 Oil analysis will include a test for furans, three dielectric breakdowns at various gaps interfacial tension, neutralization number,
water content, and power factor at various temperatures.
STD-0572 1 Year Variable N N Transformer, Liquid Filled – Periodic Maintenance
To be completed online and is estimated to take 2 man hours.
Check all ground pads on the transformer to assure that all connections are sound and corrosion free.
Perform a full visual inspection of the following equipment:
Inspect the area around the bushings for any oil leaks.
Verify that all external connections show no signs of corrosion or overheating.
Verify that the tank is in sound condition and free of corrosion.
Inspect for leaks around gaskets, welds, radiator fins, and radiator isolation valves.
Verify that liquid-filled bushing levels are proper (if applicable).
For sealed tank systems, note the value of the pressure/vacuum gauge (if applicable). If the value is zero, monitor the gauge
over a short period. The pressure should fluctuate with ambient or oil temperature fluctuations. If it does not fluctuate, the tank
has lost its seal. Add 1 psig of nitrogen.
For transformers with a supplemental nitrogen gas system, verify the pressure in the nitrogen cylinder.
If applicable, verify function of control cabinet space heaters and thermostat.
If applicable, operate all air fans and accessories to assure proper operation, and ensure fan controls are left in the “AUTO”
position.
If applicable, Record readings on all gauges for future reference, and reset oil temperature gauge hottest temperature indicator.

For Neutral Grounding Resistors (NGR):

Check ground connections to assure that all are sound and corrosion free.
Visually inspect the resistor elements, bus-work, hardware, and connections to verify that all are sound and free of corrosion.

If repairs are required (whether performed during periodic maintenance or scheduled for a later date) open a PM-R in the EAM
system.
For Bus Duct:
Applies to electrical Equipment greater than 600V up to 15 kV
Visually inspect the exterior enclosure of the bus duct for any signs of corrosion, excessive rusting or missing hardware.

Verify (by visual inspection only) that any weep holes are open, correctly orientated, and free of moisture.

Inspect joint exteriors for any signs of moisture intrusion (damaged or corroded gaskets or sealant, signs of previous seepage,
etc.).
STD-0573 5 Years Variable Y Y Transformer – Major Maintenance
To be completed offline and is estimated to take 24 man hours.
Perform all applicable steps identified in the appropriate major maintenance
forms in SMP-132.
For Bus Duct:
Applies to electrical Equipment greater than 600V up to 15kV
(Refer to SMP-030, Preventative Maintenance for Major Electrical Equipment)

Open the bus duct transformer terminal box, and visually inspect the interior for moisture, corrosion, overheating, or other
abnormalities.
Disconnect the flexible connectors at the transformers, and perform a 60- second phase-to-phase insulation resistance test
according to the table below.
With the flexible connectors still disconnected, perform a 60-second phase-to- ground insulation resistance test according to the
table below.
Insulation Resistance Tests (Phase-Phase and Phase-Ground)
System Voltage -Minimum Insulation Resistance
Less than 600V - 1 Mohm
600 to 2500V- 3.5 Mohm
Greater than 2500V -16 M ohm
Check each bus duct phase resistance from the transformer secondary connection to the MCC/Contactors/Switchgear, and record
in data sheet.
STD-0574
Transformer, Dry Type – Periodic Maintenance Applies to Power
Distribution Transformers Only
Recommended Interval: 1 Year (refer to SMP-132, Preventative Maintenance
for Transformers)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? N
To be completed online and is estimated to take 4 man hours.
Visually inspect for evidence of overheating and other physical damage.
 Assure that all ventilation louvers are open and clear of debris. Also, assure that no objects are blocking the exterior of the
transformer, causing a reduction in ventilation.
If applicable, confirm operation of any cooling fans.
Verify that the core, frame and enclosure are adequately grounded and that all ground connections are secure and free of
corrosion.
STD-0580 Motor Space/Terminal Box Heater Periodic Inspection
Recommended Interval: 1 to 3 Years (refer to SMP-030, Preventative
Maintenance for Major Electrical Equipment)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 1 man hour.
With the motor down, verify proper operation of the motor space heaters
(including terminal box heaters and enclosure heaters) by taking ammeter readings of the heater supply.
NOTE: Plant may consider installing permanent ammeters to monitor proper operation of motor space heaters.

STD-0581 Stagnant Sump Motor – Periodic Oil Change

Recommended Interval: 1 Year
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)?
To be completed online and is estimated to take 4 man hours.
Drain the oil.
Clean the sump if needed.
Clean all sight glasses.
Replace the oil.
STD-0582 Motors, Form Wound – Periodic Partial Discharge Analysis Recommended
Interval: 3 months to 1 Year
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? N
To be completed online and is estimated to take 3 man hours.
For motors rated above 6000V only, perform partial discharge analysis.
STD-0583
Motors, Form Wound Induction – Periodic Maintenance
Recommended Interval: 1 to 3 Years (refer to SMP-131, Preventative
Maintenance for Electric Motors 2300V and Above)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? N
To be completed online and is estimated to take 2 man hours.
For flooded-lube sleeve bearing systems, verify proper operation of the lube oil system (slinger ring(s), oil level, oil flow, where
visible).
Clean sight glasses as needed if possible.
Check for oil leaks.
Visually inspect for clogged or dirty air screens. Clean as needed.
Visually inspect the motor supporting steel or foundation for correct anchorage.
Verify that the motor, terminal box, and base are adequately grounded and that all ground connections are secure and free of
corrosion.
If applicable, verify operation of external bearing seal purge gas system.
Record values for stator and bearing temperatures.
STD-0584
Motors, Form Wound Induction – Major Maintenance
Recommended Interval: 5 to 7 Years (refer to SMP-131, Preventative
Maintenance for Electric Motors 2300V and Above)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? Y Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and estimated time can vary greatly.
Perform all applicable steps identified in the appropriate major maintenance
forms in SMP-131.
STD-0586
Motors, Form Wound Synchronous – Periodic Maintenance
Recommended Interval: 1-3 Years (refer to SMP-131, Preventative
Maintenance for Electric Motors 2300V and Above)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? N
To be completed online and is estimated to take 2 man hours.
For flooded-lube sleeve bearing systems, verify proper operation of the lube oil system (slinger ring(s), oil level, oil flow, where
visible).
 Clean sight glasses if possible.
Check for oil leaks.
Visually inspect for clogged or dirty air screens. Clean as needed.
Visually inspect the motor supporting steel or foundation for correct anchorage.
Verify that the motor, terminal box, and base are adequately grounded and that all ground connections are secure and free of
corrosion.
If applicable, verify proper operation of external bearing seal purge gas system.
Record values for stator and bearing temperatures.
STD-0587
Motors, Form Wound Synchronous – Major Maintenance
Recommended Interval: 5 Years (refer to SMP-131, Preventative Maintenance
for Electric Motors 2300V and Above)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? Y Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated time can vary greatly.
Perform all applicable steps identified in the appropriate major maintenance forms in SMP-131.
STD-0589
Motors, Form Wound Synchronous – Periodic Brush Inspection
Recommended Interval: as needed based on plant experience (refer to SMP-030
– Preventative Maintenance for Major Electrical Equipment) Type
(Duplicate/Fixed/Variable): Variable
Outside Expertise Required (Y/N)? Y
Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 4 man hours.
Inspect brushes for wear or defects. Replace if necessary (Be sure to fit the new brushes to the slip ring).

Inspect slip rings and clean slip-ring area of all carbon dust by vacuuming.
Inspect brush studs to ensure tightness. Tighten if needed.
Verify the spring tension is within the manufacturer's recommendations. Adjust if necessary.
Verify brush shunts are properly connected to brushes and holders.
STD-0590
Motors, Random Wound – Periodic Maintenance
Recommended Interval: 1 to 3 Years (refer to SMP-030, section 7.2,
Preventative Maintenance for Major Electrical Equipment)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? N
To be completed online and is estimated to take 1 man hour.
This PM applies to Critical Motors 600 V and lower, including pump/motor combinations.
Visually inspect for abnormalities.
Loose foundation bolts.
Abnormal/churning sound, vibrations and smell.
Bearing temperatures.
Cleanliness environment.
Check fan guard for cleanliness (make sure it’s not plugged).
In case of problem, take corrective actions.
Verify that the motor is adequately grounded and that all ground connections are secure and free of corrosion.

STD-0591 Motors, Random Wound – Major Maintenance

Recommended Interval: 5 to 7 Years (refer to SMP-030, section 7.2,
Preventative Maintenance for Major Electrical Equipment)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? Y Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 2 man hours.
This PM applies to Critical Motors 600 V and lower, including pump/motor combinations.
If predictive tools are not used to monitor bearing condition, replace bearings.
Perform insulation resistance test at 1000 V dc.
Inspect connection box for heat or loose connections.
Verify that an electrical protective bushings is installed in the terminal box.
STD-0592
Generators – Periodic Maintenance
Recommended Interval: 3 Months to 1 Year (refer to SMP-030, Preventative
Maintenance for Major Electrical Equipment)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? N Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 24 man hours.
Check engine coolant and oil levels.
Change engine oil and filter, if necessary.
 Check all belts and hoses for cracking and wear. Replace if necessary.
Verify proper operation of cooling air intake and exhaust louvers.
Clean air filters. Replace if necessary.
Test batteries and battery charger. Replace if necessary.
If installed, confirm that built-in load bank system is set-up for automatic operation and is functioning properly.

If built-in load bank test system is not installed, perform load test with portable load bank tester or actual system load.

Verify that fuel supply system is functioning properly.

Verify condition of exhaust system.
Perform other general engine maintenance according to the manufacturer's manual.
STD-0593 Generators – Major Maintenance
Recommended Interval: 3 to 5 Years (refer to SMP-030, Preventative
Maintenance for Major Electrical Equipment)
Type (Duplicate/Fixed/Variable): Variable Outside Expertise Required
(Y/N)? Y Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 24 man hours.
Perform insulation resistance test on generator windings to 1000 VDC.
Inspect connection box for signs of heat or loose connections.
Load bank test generator to at least 80 percent of nameplate rating.
STD-0596
Medium Voltage Breaker – Major Maintenance
Applies to Electrical Equipment greater than 600V up to 15 kV
Recommended Interval: 5 Years (refer to SMP-133, Preventative Maintenance
for Switchgear 4160v and Above)
Type (Duplicate/Fixed/Variable): Fixed Outside Expertise Required (Y/N)?
Y Requires Product Outage (Y/N/Possibly)? Y
To be completed offline and is estimated to take 16 man hours.
Perform all applicable steps identified in the appropriate major maintenance forms in SMP-133.
STD-0597 5 Years Fixed Y Y Contactor – Major Maintenance

To completed offline and is estimated to take 6 man hours.

Perform all applicable steps identified in the appropriate major maintenance forms
in SMP-134.
STD-0598 1 Month toVariable N N Motor Filters – Periodic Maintenance
To be completed online and estimated time can vary.
Inspect motor air inlet filters for cleanliness.
Clean or replace as required.
STD-0599 5 Years Variable Y Y Medium Voltage Switches – Major Maintenance

To be completed offline and is estimated to take 4 man hours.

Inspect physical and mechanical condition.
Inspect anchorage, grounding, and required clearances.
Inspect switch alignment.
Prior to cleaning the unit, perform as found tests, if required.
Clean the unit if excessively dirty.
Verify correct blade alignment, blade penetration, travel stops, arc interrupter operation, and mechanical operation.

Inspect bolted connections for high resistance using a low resistance ohmmeter.
Verify operation and sequencing of interlocking systems if applicable.
Verify that phase-barrier mounting is intact.
Use appropriate lubrication on moving, current carrying parts and on moving and sliding surfaces.
Measure contact resistance across each switchblade assembly and fuseholder.
Perform insulation-resistance tests for one minute on each pole, phase to phase, and phase to ground with switch closed and
across each open pole.
Verify heater operation if applicable.
 7.0 Standard Work Order List, by Number
The following Standard Work Orders are applied to Corrective Maintenance work orders that are opened because of
equipment performance or testing.

SWO-0585 Motors, Form Wound Induction - Shop Motor (As required man-hours) Outside Expertise Required
(Y/N)? N
Requires Product Outage (Y/N/Possibly)? Y
Refer to SMP-034B, Recondition Specification for Alternating Current Electric Motors with Voltage Ratings 2300 Volts and Above

Obtain instructions from local Reliability Center electrical personnel.

SWO-0588 Motors, Form Wound Synchronous - Shop Motor-Major (As Required Man- Hours)
Outside Expertise Required (Y/N)? Y
Requires Product Outage (Y/N/Possibly)? Y
Refer to SMP-034B, Recondition Specification for Alternating Current Electric Motors with Voltage Ratings 2300 Volts and Above
rd Work Order List, by Number
Work Orders are applied to Corrective Maintenance work orders that are opened because of
or testing.

Assign Standard Work Orders (SWO’s) only as needed.

ors, Form Wound Induction - Shop Motor (As required man-hours) Outside Expertise Required

ge (Y/N/Possibly)? Y
ndition Specification for Alternating Current Electric Motors with Voltage Ratings 2300 Volts and Above

cal Reliability Center electrical personnel.

rs, Form Wound Synchronous - Shop Motor-Major (As Required Man- Hours)
red (Y/N)? Y
e (Y/N/Possibly)? Y
ition Specification for Alternating Current Electric Motors with Voltage Ratings 2300 Volts and Above
5.5*5.99 32.945
12*5.99 71.88
6*5550 33.3
6*17550 105.3
243.425 33.42925 209.99575 210 15
14
4.2
0.96
1.42675
8.4825
18.36
33.42925

2.4
2.4 13
2.4
0.6
1.2
0.5
1.2
1.2
1
Mat Class Working Voltage Size
Class A 3.3KV 2 mm*1.5 M*10 M
Class B 11 KV 2 mm*1.5 M*10 M
Class- 0 1 KV 2 mm*1.5 M*10 M
Class-1 7.5KV 2 mm*1.5 M*10 M
 24 1.5 36
24 3 72
12 1.5 18
10.5 3 31.5
7 3 21
5 2 10
Unit Rate Qty Total 5.5 1.5 8.25
7200 14 100800 196.75
9000 14 126000
11500 14 161000 200 15
15900 14 222600 13.3333333333