D-040 Rev 004 E150 Pump ELASTEC

OPERATION & SERVICE MANUAL
www.elastec.com
E150 PUMP
E150 PUMP D-040 Rev 004

www.elastec.com
E150 PUMP 2 D-040 Rev 004

TABLE OF CONTENTS
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Introduction ..................................................................................... 4
Contact Information ........................................................................ 4
Product Description ......................................................................... 5
Performance .................................................................................... 5
Specifications .................................................................................. 6
Maintenance Instructions ............................................................... 7
Pump Seal Replacement ................................................................. 8
4PUMPCE020 Parts List ................................................................ 10
Warranty ......................................................................................... 12
Items Not Covered by Warranty .................................................... 13
E150 PUMP 3 D-040 Rev 004

INTRODUCTION
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This manual contains information on the E150 pump manufactured by
Elastec, Inc. All data in this publication is based on the latest product
information.
Elastec reserves the right to make changes at any time without notice and
without incurring any obligations. If a problem is encountered, or if you have
questions about your Elastec equipment, please call one of our consultants at
(618) 382-2525.
Elastec products are designed to provide safe and dependable service when
operated according to instructions. Read and understand this manual before
operating this system. Proper Personnel Protective Equipment (PPE) should be
utilized, failure to do so may result in personal injury or equipment damage.
Your pump serial number is _________________________________
SERIAL NUMBER MUST BE INCLUDED WHEN ORDERING PARTS.
CONTACT INFORMATION
Elastec, Inc. Telephone: +1 (618) 382-2525

1309 West Main Street Fax: +1 (618) 382-3610
Carmi, IL 62821 E-mail: [email protected]
USA Website: www.elastec.com
E150 PUMP 4 D-040 Rev 004

PRODUCT DESCRIPTION
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The E150 is a lightweight hydraulically driven submersible pump that is ideal

for recovered oil transfer operations, as well as other duties. The pump is
constructed with low weight and power consumption in mind.
This portable and versatile all-purpose pump may also be used for bilge
pumping, job site dewatering and transferring oil from barges, bladders and
other temporary storage devices.
The E150 pump is offered with the Elastec TDS118, TDS136 and Magnum 100
drum skimmer packages.
►Lightweight aluminum construction

►Hydraulic drive
►Dry running
►Solids handling up to ¾”
►Variable speed
►Low power demand
PERFORMANCE
Feet
E150 PUMP 5 D-040 Rev 004

SPECIFICATIONS
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Weight: 20 lbs / 9kg

Suction: 2”, 3” or 4” camlock
Discharge: 2” or 3” camlock
Capacity: 180 gpm / 40 cu.m per hour
Max Discharge Pressure: 48 psi / 3.3 bar
Max Discharge Head: 118 ft / 36m
Duty point: 60 gpm @ 41 psi head / 13.5 cu.m/hr @ 2.8 bar
Dimensions: 14.5” x 6” x 10.25" / 0.37m x 0.15m x 0.26m dia
Hydraulic requirement: 3 gpm / 11 litres/min
Hydraulic pressure: 2500 psi / 172 bar max
Typically packaged with D10 or E10 Power Pac
Shipping Dimensions: 15" x 9" x 12" / 0.38m x 0.23m x 0.3m
Note: Specifications subject to change without notice
E150 PUMP 6 D-040 Rev 004

MAINTENANCE INSTRUCTIONS
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The E150 pump does not require routine maintenance as long as:
 The pump does not run dry continuously.

 The pump discharge volume is adequate.
 No oil leakage is present.
If maintenance becomes necessary, follow this procedure:

(Tools required for disassembly: one 1/2” wrench, one 1/4” Allen wrench,
one 3/8-16 bolt (for removing impeller)
1. Remove the hydraulic hoses from the pump.
2. Remove the four 5/16” x 3/4” bolts from the pump adapter.
3. Remove the pump adapter and motor assembly from the volute.
4. Check for debris and wear in volute; clean or replace if wear is excessive.
5. Remove the socket head cap screw from the motor shaft.
6. Install 3/8-16 bolt into impeller until it hits shaft. Then turn until impeller is
removed.
7. Check the impeller for wear and replace if necessary.
8. Remove key in the shaft.
9. Remove two 5/16” x 3/4” and two 5/16” x 1” bolts from hydraulic motor and
remove motor. The handle will be removed during this process.
10. Check pump adapter for wear and replace if wear is extreme.
11. Do not disassemble hydraulic motor. If hydraulic motor needs service, a

qualified technician from Elastec should perform it.
12. Remove the old seal (refer to pages 8-9 below for detailed instructions).
13. Install new seal; make sure the seal is seated in the bottom of adapter plate.
14. Reassemble pump by reversing procedure. Torque impeller bolt to 23 ft lbs.
15. Test run and check for oil leakage before returning pump to service.
E150 PUMP 7 D-040 Rev 004

PUMP SEAL REPLACEMENT
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1. Use 1/2” wrench to remove the four 5/16” x 2. Separate the pump adapter plate and motor
3/4” bolts that secure the pump adapter assembly from the volute.
plate to the volute.
3. Use 1/4” Allen wrench to remove the socket head cap screw from the impeller, employing a
screwdriver to maintain pressure on the impeller so the cap screw can be removed.
4. Using a 9/16” wrench, install a 3/8” - 16 bolt into the hole from which the cap screw has just
been removed, until the bolt hits the impeller. Turn the bolt until impeller can be removed.
E150 PUMP 8 D-040 Rev 004

PUMP SEAL REPLACEMENT
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5. Remove the key from the keyway and set it 6. Using a 1/2” wrench, remove the two 5/16”
aside. x 1” bolts from the handle side and the
two 5/16” x 3/4” bolts from the motor side.
7. Remove the handle. 8. Lift the motor from the plate.
9. Set the O-ring to the side. 10. Using a hammer and 11. Reassemble the pump by
a socket or piece of reversing procedure out-
tubing, drive out the lined above. Torque im-
seal. Install the new seal; peller bolt to 23 ft. lbs.
make sure it is seated in Test run and check for oil
the bottom of the pump leakage before returning
adapter plate. pump to service.
E150 PUMP 9 D-040 Rev 004

4PUMPCE020 PARTS LIST
www.elastec.com
6 7
8
5
9
4
10
11
12
This pump has a 3” suction and 2” discharge

Item # Part # Description Quantity
1 4VOLUPU151 Pump Volute E150 Alum 1
2 4ADAPPL012 Adapter Plate Pump E150 1
3 4MOTOHY022 Hydraulic Motor E150 Pump w/Keyway 1
4 6222760606 Hydraulic Adapter 90 Boss/MPT Steel 3/8” x 3/8” 1
5 6269240006 Rubber Dust Plug Black 3/8” 2
6 6240470606 Hydraulic Coupler Universal S/s 3/8” x 3/8” 1
7 4HANDPU010 Pump Handle E150 Steel 1
8 6223670606 Hydraulic Adapter Quick Universal S/s 3/8” x 3/8” 1
10 6225213240 Camlock Adapter MPT Alum 2” x 2-1/2” 1
11 4ADAPFL010 Flange Adapter E150 Camlock Alum 3” 1
12 4IMPEPU022C Pump Impeller E150 .626 Bore/.125 Keyed 1
*13 4ORINPU020 Pump O-Ring E150 1
*14 4SEALLI116 Lip Seal E150 HP 1
*15 4GASKPU040 Gasket Pump Flange E150 1
*16 4SCRECA005 Socket Head Cap Screw 5/16-24 x 1-1/4” 1
*17 4GASKPU150 Gasket Pump E150 Volute/Adapter 1
* — Item not shown
E150 PUMP 10 D-040 Rev 004

4PUMPCE030, 031 PARTS LISTS
www.elastec.com

2 4ADAPPL012 Pump Adapter E150 1
6 6223670606 Hydraulic Adapter Quick Universal SS 3/8” x 3/8” 1
8 6240470606 Hydraulic Coupler Universal SS 3/8” x 3/8” 1
11 4ADAPFL010 Flange Adapter E150 Camlock Alum 3” 1

2 4ADAPPL012 Pump Adapter E150 1
6 6223670606 Hydraulic Adapter Quick Universal SS 3/8” x 3/8” 1
8 6240470606 Hydraulic Coupler Universal SS 3/8” x 3/8” 1
11 4ADAPFL014 Flange Adapter E150 4” Suction 1
E150 PUMP 11 D-040 Rev 004

WARRANTY
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Elastec (“Seller”) warrants and guarantees that articles supplied are free
from defects in materials and workmanship. However, Seller’s liability here-
under is limited to making good by replacement or repair without charge to
Buyer any such defects as arise within the period of one year from dispatch of
the articles (with the exceptions listed below), provided always that Seller is
notified of those defects in writing within 14 days of their discovery and that
the defective parts, where reasonable, are promptly sent carriage paid to
Seller’s premises. Such liability shall not extend to such faults as are caused
by ordinary wear and tear, incorrect handling of the articles or their defective
maintenance or storage. Seller’s obligation under this warranty is limited
solely to repairing or replacing parts that in its judgment are defective in
material and/or workmanship.
The guarantee contained in the clause above shall constitute Seller’s sole
liability for latent and other defects and is in full exclusion of any warranty or
liability whatsoever implied of common law, statute or otherwise as to the
quality of the goods, their fitness for any particular purpose, their
merchantability or otherwise, and Seller shall not be liable for the
consequential loss, injury or damage of any nature whatsoever arising
out of or in connection with the supply of the articles
Limitation:
Elastec is not liable for expenses incurred in repairs or alterations made
outside its factories or licensed dealer locations without prior authorization,
nor shall it be responsible for the performance of this product to which any
revisions or alterations have been made by others.
E150 PUMP 12 D-040 Rev 004

ITEMS NOT COVERED
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Items not covered by Elastec warranty:

 Products that have been subjected to alteration, modification, neglect or
repairs.
 Products no longer owned by the original purchasers.
 Products suffering shipping or freight damage, normal wear, accident,
improper maintenance or improper protection in storage.
 Rental costs, return transportation cost of product to Seller’s place of
business or phone communications.
 Any repeat or shop comeback repairs resulting from poor service work,
improper diagnosis or testing. Replacement of parts as a trial and error
method of diagnosis will not be considered for warranty.
 Replacement parts other than those sold or supplied by Elastec.
 Natural calamities such as fire, flood, etc.
 In the case of components or accessories that have been supplied to
Buyer’s design, Seller shall be under no liability to replace or repair defects
arising therefrom.
 Any damage caused by failure to immediately correct a known or suspected
problem.
The guarantee contained in the clause above shall constitute the seller’s sole
liability for latent and other defects and is in full exclusion of any warranty or
liability whatsoever implied of common law, statute or otherwise as to the
quality of the goods, their fitness for any particular purpose, their
merchantability or otherwise, and the seller shall not be liable for the
consequential loss, injury or damage of any nature whatsoever arising
out of or in connection with the supply of the articles.
E150 PUMP 13 D-040 Rev 004

D-040 Rev 004 E150 Pump ELASTEC

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OPERATION & SERVICE MANUAL

E150 PUMP D-040 Rev 004

E150 PUMP 2 D-040 Rev 004

Contact Information ........................................................................ 4

Product Description ......................................................................... 5

Maintenance Instructions ............................................................... 7

Pump Seal Replacement ................................................................. 8

4PUMPCE020 Parts List ................................................................ 10

4PUMPCE030 Parts List ................................................................ 11

4PUMPCE031 Parts List ................................................................ 11

Items Not Covered by Warranty .................................................... 13

E150 PUMP 3 D-040 Rev 004

Your pump serial number is _________________________________

SERIAL NUMBER MUST BE INCLUDED WHEN ORDERING PARTS.

Elastec, Inc. Telephone: +1 (618) 382-2525

E150 PUMP 4 D-040 Rev 004

The E150 is a lightweight hydraulically driven submersible pump that is ideal

►Lightweight aluminum construction

E150 PUMP 5 D-040 Rev 004

Weight: 20 lbs / 9kg

Note: Specifications subject to change without notice

E150 PUMP 6 D-040 Rev 004

 The pump does not run dry continuously.

If maintenance becomes necessary, follow this procedure:

1. Remove the hydraulic hoses from the pump.

7. Check the impeller for wear and replace if necessary.

8. Remove key in the shaft.

11. Do not disassemble hydraulic motor. If hydraulic motor needs service, a

14. Reassemble pump by reversing procedure. Torque impeller bolt to 23 ft lbs.

E150 PUMP 7 D-040 Rev 004

E150 PUMP 8 D-040 Rev 004

7. Remove the handle. 8. Lift the motor from the plate.

E150 PUMP 9 D-040 Rev 004

This pump has a 3” suction and 2” discharge

E150 PUMP 10 D-040 Rev 004

4PUMPCE030 PARTS LIST

4PUMPCE031 PARTS LIST

E150 PUMP 11 D-040 Rev 004

E150 PUMP 12 D-040 Rev 004

Items not covered by Elastec warranty:

E150 PUMP 13 D-040 Rev 004

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