TB-D5016 Termination Board 16 positions for

Yokogawa Centum VP with

YOK-002 Analog Output card AAI543

Characteristics: Technical Data:

General description: Supply:
This Termination Board (TB) provides direct connection between the I/O Card of the 24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
system and D5000 Series modules. The Intrinsically Safe protection and signal isolation redundant power supply, with OR diodes to mix supply voltages.
between Safe and Hazardous Area is provided by D5000 Series Associated Apparatus. Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
The 24 Vdc Power Supply of the TB is connected to two plug-in terminal blocks, for a terminations up to 2.5 mm2.
redundant power supply. The power supply for modules is given by TB power bus. Protection fuse: 4 A slow blow (spare fuse provided on Termination Board).
Fault detection: (for more information see Fault Logic section)
Abnormal supply voltages or module cumulative fault: PWR 1 or PWR 2 is in
Termination Board general characteristics: under (< 18 Vdc) or over (> 30 Vdc) voltage condition OR module cumulative fault
indication.
Termination Number of Features Relay fault signaling: a voltage free NE SPST-1 Form A relay contact (de-energized in
Board Model positions fault condition), with the following characteristics:
Contact material: AgCdO.
TB-D5016- 16 1) I/O Card redundancy; Contact rating: 2 A 36 Vac 72 VA, 2 A 48 Vdc 80 W (resistive load).
YOK-002 2) Power Supply voltage redundancy; Mechanical / Electrical life: 30 * 106 / 1 * 105 operation, typical.
3) HART multiplexing; Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
4) Abnormal supply voltage signaling; terminations up to 2.5 mm2.
5) Cumulative module fault signaling. LED fault signaling: 1 green LED (PWR 1 OK); 1 green LED (PWR 2 OK);
1 red LED (UV or OV of PWR 1); 1 red LED (UV or OV of PWR 2);
a cumulative fault red LED.
Supported Yokogawa Centum VP I/O Cards: Centum VP I/O card interface:
Connection: four 40 poles male connectors (require female mating connectors).
I/O Card I/O Card Number of Number of Number of Supported HART Multiplexing:
Model Type channels I/O Cards channels GM Modules Connection: two 34 poles male connectors (require female mating connectors).
per I/O Card per board per board Field signal:
1+(1)* 16 D5020S Connection: directly to module by polarized plug-in disconnect screw terminal blocks to
AAI543 Analog Out 16 accommodate terminations up to 2.5 mm2.
2+(2)* 32 D5020D Environmental conditions:
Operating: temperature limits – 40 to + 70 °C,
* with possibility of I/O Card redundancy. relative humidity max 90 % non condensing, up to 35 °C.
Storage: temperature limits – 45 to + 80 °C.
Mounting:
Hardware included for mounting on wall and single DIN rail.
Weight: about 400 g (excluding modules and mounting options).
Location: Safe Area / Ordinary locations.
Dimensions: Width 267 mm, Depth 176 mm, Height 125 mm.

Features: Image:
• 2 x AO card type AAI543 (16 channels) AO board interface.
• 16 positions Terminal Board for up to 32 channels.
• Lower cables installation and maintenance costs.
• Power supplies fault monitoring.
• Spare fuse provided.
• Mounting hardware provided for:
Single Din Rail mounting kit;
Wall mounting, M4 self tapping screw;
Wall mounting, M4 thread screw.

Ordering Information:
Model: TB-D5016-YOK-002

G.M. International DTS0398-4 Page 1/14 www.gmintsrl.com

Loop Diagrams for Centum VP AAI543 (16 AO) Interface Card:

HAZARDOUS AREA SAFE AREA

TB position 1 to 16 for double channel AO module

MODEL D5020D
5+ HART
=
= multiplexer
6-
=
I/P Converter HHT 1
+ 7
Out 1 P = 2
(SIL 3) 8 16 AO
I - =
First
CN1 AAI543
=
= 16 AO
= 16 AO
I/P Converter HHT 3
+ 9 First
Out 2 P = 4 CN2 AAI543
(SIL 3) 10 16 AO
I - =
(Redundant)

16 AO Second
AAI543
Termination CN3 16 AO
board Termination
connector Fault Out board
connector
Second
16 AO AAI543
16 AO
CN4 (Redundant)

+ Supply from TB
-
Cumulative Fault

TB position 1 to 16 for single channel AO module

MODEL D5020S
5+
= HART
=
6- multiplexer
=
I/P Converter HHT 1
+ 7
Out 1 P = 2
(SIL 3) 8
I - = 16 AO
AAI543
CN1
16AO
16 AO
AAI543
CN2 16AO
(Redundant)

Termination
board Termination
connector Fault Out board CN3
connector

CN4

+ Supply from TB
-
Cumulative fault

G.M. International DTS0398-3 Page 2/14

Termination Board Description:

Note:
Relay contact is defined Normally Closed
(NC) or Normally Open (NO) when RL1 or

Cumulative Fault LED (red)

OV or UV PWR 2 LED (red)

OV or UV PWR 1 LED (red)

RL2 relays are de-energized

PWR 2 OK LED (green)

PWR 1 OK LED (green)

(that is, coil status LED is turned off).
Relay is de-energized in fault status.

Spare Fuse
Board Tag

Fuse 2

Fuse 1
Alarm

24 Vdc
PWR 1
24 Vdc
1 PWR 2

2 Alarm Relay RL1

SAFE AREA / ORDINARY LOCATION

HAZARDOUS AREA / LOCATION

Connector,
4 40 poles (CN1)

5 Redundant Connector,
40 poles (CN2)

HART Multiplexer
8 Connector (X3)

Connector,
10 40 poles (CN3)

Redundant Connector,
11 40 poles (CN4)

12

13
HART Multiplexer
Connector (X4)
14

15

16

G.M. International DTS0398-3 Page 3/14

Termination Board Fault Logic:

LED Signaling:
Meaning of LEDs on termination boards:

TAG LED COLOR MEANING

PWR 1 OK GREEN The LED is on when PWR 1 is within the regular range (>18 V and <30 V).
PWR 1 Over or Under V RED The LED is on when PWR 1 is in over-voltage (>30V) or under-voltage (<18 V).
PWR 2 OK GREEN The LED is on when PWR 2 is within the regular range (>18 V and <30 V).
PWR 2 Over or Under V RED The LED is on when PWR 2 is in over-voltage (>30V) or under-voltage (<18 V).
Cumulative Fault RED The LED is on when at least one module / barrier reported a fault.

Relay Activation Conditions:

The alarm relay is activated according to the following rules:

TAG ACTIVATION

The relay is energized when the following two conditions hold:

1. both supply voltages are within the regular range
ALARM (>18 V and <30 V).
2. No module / barrier fault is reported.

G.M. International DTS0398-3 Page 4/14

Termination Board Connections (for single channels modules):

SAFE AREA / ORDINARY LOCATION

AAI543
AAI543 16 AO CARD HART MULTIPLEXER
16 AO CARD (Redundant) INTERFACE

HART cable
CH 1 TO 16 CH 1 TO 16 CH 1 TO 16

System cable
System cable

HAZARDOUS AREA / LOCATION

G.M. International DTS0398-3 Page 5/14
Termination Board Connections (for double channels modules):

SAFE AREA / ORDINARY LOCATION

First Second
First AAI543 Second AAI543
HART MULTIPLEXER
AAI543 16 AO CARD AAI543 16 AO CARD
INTERFACE
16 AO CARD (Redundant) 16 AO CARD (Redundant)

CH 1 TO 16

CH 1 TO 16 CH 1 TO 16 CH 1 TO 16 CH 1 TO 16

CH 1 TO 16

System cable System cable

HART cable
System cable
System cable

HART cable

HAZARDOUS AREA / LOCATION

G.M. International DTS0398-3 Page 6/14
 DIN Rail mounting overall dimensions:

Bottom view

118.0 [4.65"]

176.0 [6.93"]
58.0 [2.28"]
267.0 [10.51"]

Side view
12.5 [0.49"]
123.0 [4.84"]

125.0 [4.92"]

145.0 [5.71"]
20.0 [0.79"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0398-3 Page 7/14

DIN Rail mounting features:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

1 2 T35 Din Rail Adapter PA
2 6 3.5 x 9.5 Self tapping screw Stainless Steel
3 6 M3 External Tooth loch Washer Stainless Steel
4 6 M3 Washer Stainless Steel
5 2 6 c 20 Spacer PA

G.M. International DTS0398-3 Page 8/14

Wall mounting overall dimensions for M4 self tapping screw:

Bottom view

43.5 [1.71"]
77.0 [3.03"]

176.0 [6.93"]
55.5 [2.19"]
9.6 [0.38"] 248.6 [9.79"] 8.8 [0.35"]

267.0 [10.51"]

Side view
12.5 [0.49"]
123.0 [4.84"]

125.0 [4.92"]

143.8 [5.66"]
18.8 [0.74"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0398-3 Page 9/14

Wall mounting features for M4 self tapping screw:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

6 4 M4 x 8 Screw Stainless Steel
7 4 M4 External Tooth lock Washer Stainless Steel
8 8 M4 Washer Stainless Steel
9 4 Self Tapping Spacer NI - Plated Brass

G.M. International DTS0398-3 Page 10/14

Wall mounting overall dimensions for M4 thread screw:

Bottom view

43.5 [1.71"]
77.0 [3.03"]

176.0 [6.93"]
55.5 [2.19"]
9.6 [0.38"] 248.6 [9.79"] 8.8 [0.35"]

267.0 [10.51"]

12.5 [0.49"] Side view

123.0 [4.84"]

125.0 [4.92"]

141.8 [5.58"]
16.8 [0.66"]

All dimensions are expressed in millimeters [inches]

G.M. International DTS0398-3 Page 11/14

Wall mounting features for M4 thread screw:

Mounting features kit TB-OPT-001

Ref. Nr Q.ty Description Material

10 4 M4 x 8 Screw Stainless Steel
11 8 M4 External Tooth lock Washer Stainless Steel
12 8 M4 Washer Stainless Steel
13 4 Threaded Spacer NI - Plated Brass
14 4 M4 Nut Stainless Steel

G.M. International DTS0398-3 Page 12/14

 Connections table to Centum VP AAI543 (16 AO) Interface Card:
MODULE INTERFACE
CHANNEL INTERFACE INTERFACE CARD HART
FIELD MODULE MODULE MODULE NUMBER CARD CARD REDUNDANT MULTIPLEXING
NOTE
DEVICE TYPE FUNCTION POSITION (“B” is only for CHANNEL CONN.(40 poles) CONN.(40 poles) CONN.(34 poles)
Double channel) NUMBER PIN NUMBER PIN NUMBER PIN NUMBER
(+) 40 (CN1) (+) 40 (CN2) (+) 1 (X3)
1A 1 (1st AAI543)
(-) 39 (CN1) (-) 39 (CN2) (-) 2 (X3)
1
(+) 40 (CN3) (+) 40 (CN4) (+) 1 (X4)
1B 1 (2nd AAI543)
(-) 39 (CN3) (-) 39 (CN4) (-) 2 (X4)
(+) 38 (CN1) (+) 38 (CN2) (+) 3 (X3)
2A 2 (1st AAI543)
(-) 37 (CN1) (-) 37 (CN2) (-) 4 (X3)
2
(+) 38 (CN3) (+) 38 (CN4) (+) 3 (X4)
2B 2 (2nd AAI543)
(-) 37 (CN3) (-) 37 (CN4) (-) 4 (X4)
(+) 36 (CN1) (+) 36 (CN2) (+) 5 (X3)
3A 3 (1st AAI543)
(-) 35 (CN1) (-) 35 (CN2) (-) 6 (X3)
3
(+) 36 (CN3) (+) 36 (CN4) (+) 5 (X4)
3B 3 (2nd AAI543)
(-) 35 (CN3) (-) 35 (CN4) (-) 6 (X4)
(+) 34 (CN1) (+) 34 (CN2) (+) 7 (X3)
4A 4 (1st AAI543)
(-) 33 (CN1) (-) 33 (CN2) (-) 8 (X3)
4
(+) 34 (CN3) (+) 34 (CN4) (+) 7 (X4)
4B 4 (2nd AAI543)
(-) 33 (CN3) (-) 33 (CN4) (-) 8 (X4)
(+) 32 (CN1) (+) 32 (CN2) (+) 9 (X3)
5A 5 (1st AAI543)
(-) 31 (CN1) (-) 31 (CN2) (-) 10 (X3)
5
(+) 32 (CN3) (+) 32 (CN4) (+) 9 (X4)
5B 5 (2nd AAI543)
(-) 31 (CN3) (-) 31 (CN4) (-) 10 (X4)
(+) 30 (CN1) (+) 30 (CN2) (+) 11 (X3)
6A 6 (1st AAI543)
(-) 29 (CN1) (-) 29 (CN2) (-) 12 (X3)
6
(+) 30 (CN3) (+) 30 (CN4) (+) 11 (X4)
6B 6 (2nd AAI543)
(-) 29 (CN3) (-) 29 (CN4) (-) 12 (X4)
(+) 28 (CN1) (+) 28 (CN2) (+) 13 (X3)
7A 7 (1st AAI543)
(-) 27 (CN1) (-) 27 (CN2) (-) 14 (X3)
7
(+) 28 (CN3) (+) 28 (CN4) (+) 13 (X4)
7B 7 (2nd AAI543)
(-) 27 (CN3) (-) 27 (CN4) (-) 14 (X4)
(+) 26 (CN1) (+) 26 (CN2) (+) 15 (X3)
8A 8 (1st AAI543)
(-) 25 (CN1) (-) 25 (CN2) (-) 16 (X3)
8
D5020S (+) 26 (CN3) (+) 26 (CN4) (+) 15 (X4)
(Single channel) 8B 8 (2nd AAI543)
II (-) 25 (CN3) (-) 25 (CN4) (-) 16 (X4)
- Analog Output
PP (+) 24 (CN1) (+) 24 (CN2) (+) 17 (X3)
D5020D 9A 9 (1st AAI543)
(Double channel) (-) 23 (CN1) (-) 23 (CN2) (-) 18 (X3)
9
(+) 24 (CN3) (+) 24 (CN4) (+) 17 (X4)
9B 9 (2nd AAI543)
(-) 23 (CN3) (-) 23 (CN4) (-) 18 (X4)
(+) 22 (CN1) (+) 22 (CN2) (+) 19 (X3)
10A 10 (1st AAI543)
(-) 21 (CN1) (-) 21 (CN2) (-) 20 (X3)
10
(+) 22 (CN3) (+) 22 (CN4) (+) 19 (X4)
10B 10 (2nd AAI543)
(-) 21 (CN3) (-) 21 (CN4) (-) 20 (X4)
(+) 20 (CN1) (+) 20 (CN2) (+) 21 (X3)
11A 11 (1st AAI543)
(-) 19 (CN1) (-) 19 (CN2) (-) 22 (X3)
11
(+) 20 (CN3) (+) 20 (CN4) (+) 21 (X4)
11B 11 (2nd AAI543)
(-) 19 (CN3) (-) 19 (CN4) (-) 22 (X4)
(+) 18 (CN1) (+) 18 (CN2) (+) 23 (X3)
12A 12 (1st AAI543)
(-) 17 (CN1) (-) 17 (CN2) (-) 24 (X3)
12 • Interface Card
(+) 18 (CN3) (+) 18 (CN4) (+) 23 (X4)
12B 12 (2nd AAI543) Connectors
(-) 17 (CN3) (-) 17 (CN4) (-) 24 (X4)
CN1, CN3,
(+) 16 (CN1) (+) 16 (CN2) (+) 25 (X3) CN2, CN4 : 40
13A 13 (1st AAI543)
(-) 15 (CN1) (-) 15 (CN2) (-) 26 (X3) poles male.
13
(+) 16 (CN3) (+) 16 (CN4) (+) 25 (X4) The poles No. 1
13B 13 (2nd AAI543) and No. 2 are
(-) 15 (CN3) (-) 15 (CN4) (-) 26 (X4)
connected
(+) 14 (CN1) (+) 14 (CN2) (+) 27 (X3) together.
14A 14 (1st AAI543)
(-) 13 (CN1) (-) 13 (CN2) (-) 28 (X3) The poles from
14
(+) 14 (CN3) (+) 14 (CN4) (+) 27 (X4) No. 3 to No. 8
14B 14 (2nd AAI543) are not connected
(-) 13 (CN3) (-) 13 (CN4) (-) 28 (X4)
because not used.
(+) 12 (CN1) (+) 12 (CN2) (+) 29 (X3)
15A 15 (1st AAI543)
(-) 11 (CN1) (-) 11 (CN2) (-) 30 (X3)
15 • HART
(+) 12 (CN3) (+) 12 (CN4) (+) 29 (X4) Multiplexing
15B 15 (2nd AAI543)
(-) 11 (CN3) (-) 11 (CN4) (-) 30 (X4) Connector
(+) 10 (CN1) (+) 10 (CN2) (+) 31 (X3) X3, X4 :
16A 16 (1st AAI543) The poles
(-) 9 (CN1) (-) 9 (CN2) (-) 32 (X3)
16 No. 33 and No. 34
(+) 10 (CN3) (+) 10 (CN4) (+) 31 (X4) are not connected
16B 16 (2nd AAI543)
(-) 9 (CN3) (-) 9 (CN4) (-) 32 (X4) because not used.

G.M. International DTS0398-3 Page 13/14

Termination Board supply connection details:

Power Supply Power Supply

1 2

G.M. International DTS0398-3 Page 14/14