Coatings Non Electrolytically Applied Zinc Flake Coating: Material Standard 0204Y81074-AE
Coatings Non Electrolytically Applied Zinc Flake Coating: Material Standard 0204Y81074-AE
Coatings Non Electrolytically Applied Zinc Flake Coating: Material Standard 0204Y81074-AE
COATINGS
NON ELECTROLYTICALLY
APPLIED ZINC FLAKE COATING
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CONTENTS
1 SCOPE 3
2 APPLICATION 3
3 COATING PROCESS 3
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4 REQUIREMENTS 4
4.1 Appearance 4
5 DESIGNATION OF COATING 5
6 NORMATIVE REFERENCES 6
8 APPROVAL 7
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1 Scope
This standard defines tests, requirements and designation of lamellar zinc coating (or zinc flake
coating) in accordance with 0204Y81063 standard “Coatings against corrosion – General
requirements”.
2 Application
The lamellar zinc coating is applied to increase corrosion resistance of steel and cast iron
components.
The lamellar zinc coating is particularly designed and recommended for protection of steel parts with
high mechanical strength such as spring, class 10.9 screws or hardened parts with tensile strength
≥ 1000 MPa (Hardness ≥ 31 HRc).
For such parts surface preparation must also not induce any hydrogenation of the part (see §3.1
Any origin identification mark present on this drawing is replaced by the one referred to under the norm 0204L61114
requirement).
3 Coating process
For parts with tensile strength < 1000 MPa (Hardness < 31 HRC) the preparation could be
mechanical and/or chemical processes.
For parts with tensile strength ≥ 1000 MPa (Hardness ≥ 31 HRc) the surface preparation must be
alkaline washing and/or mechanical process to avoid any Hydrogen embrittlement risk.
If the alkaline cleaner is electrolytic, the parts must be anodic. Cathodic electro cleaning and acid
pickling or phosphatising step is not permitted.
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4 Requirements
4.1 Appearance
Coating shall be uniformly silver grey in color.
Any origin identification mark present on this drawing is replaced by the one referred to under the norm 0204L61114
Lamellar zinc coatings are distinguished in two types by thickness and corrosion resistance.
4.2.3 Thickness
Note: when necessary, specific thicknesses must be defined within technical documentation of
component.
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In case of component without flat surface > 30 mm² adhesion test has not to be performed.
5 Designation of coating
The designation contains:
Any origin identification mark present on this drawing is replaced by the one referred to under the norm 0204L61114
• Symbol of coating: Zn 5 or Zn 12
• Product code: when the product must ensure a specific function, a product code must be
defined according appendix A (e.g.: product code H containing PTFE load might be required in
the case where a specific friction coefficient is required).
• Additional finish: when there is a need for an additional finish for color or friction properties,
additional finish number must be defined according appendix A.
Examples of designation:
• Zn 5
• Zn 5 product code F – Additional finish 1.
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6 Normative references
The following documents are applicable in addition to this standard. With dated references solely
the edition referred to applies. With undated references the last edition of the indicated document
applies (including all revisions). Intentionally cited historical standards are additionally identified as
„Type H“.
In case of any conflict between the referenced documents and this standard, this standard takes
precedence.
Any origin identification mark present on this drawing is replaced by the one referred to under the norm 0204L61114
Metallic and oxide coatings – Measurement
3 ISO 1463 of coating thickness – Microscopical Z
method
Non-magnetic coatings on magnetic
4 ISO 2178 substrates – Measurement of coating Z
thickness – Magnetic method
Corrosion protection of metals - Non-
5 EN 13858 electrolytically applied zinc flake coatings Z
on iron or steel components
1)
Type: M = Document to be supplied; Z = Cited document; H = Historical document
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8 Approval
Approvers
(First Name – Department Approval date Edition
Name)
Material
Olivier Hude AE
laboratories
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Platform
Alexandre Jeannot AE
development I-sign-004474
Platform 01/10/2021
Xavier Labarre AE
development
Material
Denis Bauwens AE
laboratories
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Product code
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K Deltaprotekt KL105 Doerken With
M Geomet 720 NOF Without
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