ANSI/SDI A250.

6-2020
Revision of ANSI/SDI A250.6-2015

Recommended Practice for

Hardware Reinforcing
on Standard Steel Doors and Frames
ANSI/SDI A250.6-2020

SPONSOR
Steel Door Institute
Approved August 18, 2020
American Approval of an American National Standard requires verification by ANSl
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Published by

Steel Door Institute

30200 Detroit Road, Cleveland, Ohio 44145-1967

Copyright © 2020 by Steel Door Institute

All rights reserved.

No part of this publication may be reproduced in any

form, in an electronic retrieval system or otherwise,
without prior written permission of the publisher.

Printed in the United States of America

ANSI/SDI A250.6-2020
 ANSI/SDI  ®
A250.6-2020
Revision of ANSI/SDI A250.6-2015

American National Standard

Recommended Practice
for Hardware Reinforcing
on Standard Steel Doors and Frames

Secretariat
Steel Door Institute

Approved August 18, 2020

American National Standards Institute, Inc.
Contents
Page
Foreword.. ............................................................................................ ii
1 General..........................................................................................1
1.1 Purpose.........................................................................................1
1.2 Scope............................................................................................1
1.3 Reinforcing methods. . .....................................................................1
2 Metrication.....................................................................................1
3 Reference documents. . ...................................................................2
4 Recommended reinforcing thickness...............................................2
5 Recommended application of hardware..........................................2
5.1 Mortised hardware.. ........................................................................2
5.2 Field drilling and tapping................................................................3
5.3 Thru-bolting.. ..................................................................................4
5.4 S heet metal screws........................................................................4
6 Continuous hinges . . ........................................................................6

Tables
1 Minimum hardware reinforcing thickness. . .......................................3
2 #10-24 thread (nm).. .......................................................................4
3 #12-24 thread (nm).. .......................................................................4
4 Tap drills and clearance drills for machine screws
with American National Thread form (nm).......................................5

Figures
1 Examples of equivalent reinforcing methods...................................1
2 Full #12-24 (nm) threads................................................................2
3 Extrusion to create (3) full threads of #12-24 (nm).........................2
4 Maintain a minimum of 65% of full thread.. .....................................4
5 Full thread shall not fall below 65%................................................4
6 Proper thru-bolting.........................................................................6
7 Improper thru-bolting......................................................................6

Appendices
A Conclusion.....................................................................................7
B Bibliography...................................................................................8

i
Foreword (This Foreword is not part of American National Standard A250.6-2020)

The first edition of this standard was developed under the auspices of the
Technical Committee of the Steel Door Institute and published in 1978 as
SDI-107 Hardware on Steel Doors (Reinforcement – Application). In 1994,
the word “standard” was added to the document’s title and the decision was
made to promulgate SDI-107 as an American National Standard. A250.6
was officially approved by the American National Standards Institute on Oc-
tober 22, 1997. Substantive changes between SDI-107 and the revised and
redesignated A250.6-1997 Hardware on Standard Steel Doors (Reinforce-
ment – Application) include the addition of metric equivalents, revised tap
and drill sizes to eliminate those that are not recommended, and a better
definition for “factory mortise.”
In 2001, the TC-1 Committee of the Accredited Standards Committee A250
initiated the 5-year review process, and changed the title of A250.6 to
Recommended Practice for Hardware Reinforcing on Standard Steel Doors
and Frames to more accurately define the content of the standard. In ad-
dition, this revision includes the following substantive changes: Addition of
Appendices A and B, both informative; discontinuation of the use of “gauge”
in favor of decimal equivalents; addition of information relating to continu-
ous hinges; redefinition of the scope to exclude “architecturally specified
or specialized conditions.”
In 2015, A250.6 was revised due to the following updates: Figure 1 – title
changed from “Rigidity of angle or channel versus plate” to “Examples of
equivalent reinforcing methods”; Figure 6 – Sex-bolted changed to “proper
thru-bolting. Description changed from sex nut full door thickness” to
“Grommet nut of sex bolt or barrel nut spans full door thickness”; Figure
7 – “Grommet nut does not span full door thickness changed to “Grommet
nut of sex bolt or barrel nut does not span full door thickness”; Section
1.3.1 – “equal strength” was changed to “equal strength, pull-out strength”
In 2020 the standard was balloted and approved as a revision, due to up-
dates in the “Reference documents” section.
Suggestions for improvement gained in the use of this standard will be
welcome, and should be sent to the Steel Door Institute, 30200 Detroit
Road, Cleveland, Ohio 44145-1967.
The organizations of the Accredited Standards Committee A250 that have
approved this standard are as follows:
Builders Hardware Manufacturers Association
Canadian Steel Door Manufacturers Assoc.
Cedar Valley Associates
D. H. Pace Company
Door and Hardware Institute
Door Control Services
ESTM Services, LLC
HMMA/Division of NAAMM
Intertek
MasterSpec
Ray and Associates
Steel Door Institute
Underwriters Laboratories LLC
Vetrotech / Saint Gobain

ii
The Accredited Standards Committee A250 TC-1 developed this standard
had the following personnel at the time of approval:

Craig Ordmandy, Chairman

J. Jeffery Wherry, Secretary
Organization Represented Name of Representative
Allegion........................................................................................ Marilyn Latham
Builders Hardware Manufacturers Association........................... Mike Tierney
Canadian Steel Door Manufacturers Assoc................................ Mike van Geyn
Ceco Door Products
An ASSA ABLOY Door Group Company.................................... Tom Janicak
Cedar Valley Associates.............................................................. Stan Horsfall
Curries Company
An ASSA ABLOY Door Group Company.................................... David Bill
D.H. Pace Company.................................................................... Jerry Rice
DCI.............................................................................................. Tom Popow
Deansteel Manufacturing Company............................................ Claus Heide
Door and Hardware Institute....................................................... Laura Frye
Door Control Services................................................................. Craig Ordmandy
ESTM Service, LLC..................................................................... Mike Kolovich
HMMA/Division of NAAMM......................................................... Russell Tauscher
Hollow Metal Xpress.................................................................... Steve Hoag
Intertek........................................................................................ Dan Johnson
MasterSpec................................................................................. Rick Howard
Mesker Door, Inc......................................................................... Mike Mehaffy
Metal Products, Inc..................................................................... David McConnell
Pioneer Industries, Inc.
An ASSA ABLOY Door Group Company.................................... Kamal Sheikh
Premier Steel Door & Frames...................................................... Joey Meggs
Ray & Associates......................................................................... Ron Ray
Republic...................................................................................... Steve Gilliam
SMP
An ASSA ABLOY Door Group Company.................................... Kurt Roeper
Steel Door Institute...................................................................... J. J. Wherry
Underwriters Laboratories LLC................................................... Luke Woods
Vetrotech Saint-Gobain............................................................... Kevin Norcross

iii
AMERICAN NATIONAL STANDARD ANSI/SDI A250.6-2020

American National Standard

Recommended Practice for Hardware Reinforcing

on Standard Steel Doors and Frames

1 General 1.3.1  Where reinforcements require tapping

for machine screw threads, an equivalent
1.1 Purpose
number of threads may be rendered in a
It is the intention of this publication to furnish lighter gauge part with a pierced and dimpled
users and prospective users of standard steel (“extruded”) hole as compared to a heavier
doors and frames with practical information gauge part manufactured with conventional
regarding accepted design methods for rein- processes. For example, equal thread depth
forcing and recommended practices for proper can be achieved on a piece of 0.067″ (1.7 mm)
field preparation for builders’ hardware. metal and on a flat plate of 0.123″ (3.1 mm)
metal (see figures 2 and 3). The extrusion pro-
1.2 Scope
cess results in equal strength, pull-out strength,
The information contained herein pertains to equivalent number of threads and a lighter
doors and frames manufactured in accordance weight than the parent metal or equivalent flat
with ANSI/SDI A250.8-2017 Specifications for reinforcing plate.
Standard Steel Doors and Frames (SDI-100)
published by the Steel Door Institute. It is not 2 Metrication
intended to reference architecturally specified
Metric (SI Units) are indicated in parenthesis
or specialized situations beyond the scope of
following conventional linear measurements.
this document or documents herein.
These are “soft conversion” approximates
1.3 Reinforcing methods based on HMMA 803-08 Steel Tables. Units
without metric equivalents are indicated as
This standard recognizes as equal a variety
(nm) (e.g. screws).
of reinforcing methods produced by unique
manufacturing processes. These processes Values stated without parentheses are the re-
include forming options (see figure 1) or integral quirement. Values in parentheses are explana-
gussets or fillets on lighter gauge members to tory or approximate information.
achieve strength and performance equal to
heavier gauge members.

Figure 1 – Examples of equivalent reinforcing methods

1
ANSI/SDI A250.6-2020

(3) Full Threads 0.123

[3.1 mm]

Figure 2 – Full #12-24 (nm) threads

Hole to be pierced and

dimpled (extruded) through
parent steel before tapping.
0.067
[1.7 mm]

Figure 3 – Extrusion to create (3) full threads of #12-24 (nm)

3 Reference documents used for hardware reinforcing as endorsed by

ANSI/SDI A250.8.
ANSI/SDI A250.8-2017 Spedifications for Stan-
dard Steel Doors and Frames (SDI-100) 5 Recommended application of hard-
ANSI/SDI A250.4-2019 Test Procedure and ware
Acceptance Criteria for Physical Endurance The hardware installer shall carefully follow the
for Steel Doors, Frames and Frame Anchors hinge manufacturer’s instructions for fastener
Machinery's Handbook preparations.
5.1 Mortised hardware
4 Recommended reinforcing thickness
Standardized and ANSI defined preparations
The Manufacturer, based on individual con- are made at the factory to allow installation of
struction methods and tooling capabilities, mortise hardware such as hinges and locks.
shall reinforce their product to ensure perfor- Holes shall be made to precise diameters and
mance in accordance with ANSI/SDI A250.4. accurately tapped to insure maximum thread
This reinforcing shall include (unless noted engagement and holding strength. Cutouts
otherwise) reinforcing and tapped mounting shall be pierced to surround the mortised
holes for template hinges and ANSI defined hardware item to close tolerances on three or
locks as specified. Additional reinforcing for all four sides. The hardware shall be installed
surface applied hardware shall be built into the using only the proper screws as furnished with
door at the factory when specified. or specifically recommended for each device.
As a guide to specification writers, table 1 NOTE: The installer must exercise caution
shows the minimum thickness of steel to be upon initial insertion of screws to prevent cross

2
 ANSI/SDI A250.6-2020

threading, especially with the smaller diameter The installer shall use a template provided
screws. with the device or the device itself to locate
5.2 Field drilling and tapping hole spacing.

Doors and frames shall be prepared by the 5.2.1  A suitably sized punch shall be used
installer in the field for surface applied hard- to locate the drilling for pilot holes to prevent
ware, such as surface closers or holders, track drill creeping, off-center holes and improper
type concealed closers or holders, pulls, exit screw alignment.
device cases, or vertical rod latches. In addi- IMPORTANT NOTE: Use only the correct size
tion, some hardware such as anchor hinges, drill for pilot holes, as recommended by Ma-
thrust pivots, pivot reinforced hinges or floor chinery’s Handbook (see table 4). Larger holes
mounted pivots must be field prepared due to will decrease screw holding power causing the
design variations or to provide adjustment that screw to be pulled from the reinforcing under
can only be provided at time of installation. normal stresses (see figures 4 and 5).

Table 1 – Minimum hardware reinforcing thickness

Door Frame
Hardware Item
inches mm MSG No. (6) inches mm MSG No. (6)
Mortise Hinge 1-3/8" [34.9 mm] Door (1) 0.093 2.3 12 0.093 2.3 12
Mortise Hinge 1-3/4" [44.5 mm] Door (1) (2)
0.123 3.1 10 0.123 3.1 10
Mortise Lock or Deadbolt (1)
0.067 1.7 14 0.067 1.7 14
Bored Lock or Deadbolt (1)
0.067 1.7 14 0.067 1.7 14
Flush Bolt Front (1) 0.067 1.7 14 0.067 1.7 14
Surface Bolt (3) 0.067 1.7 14 0.067 1.7 14
Surface Applied Closer (4) 0.067 1.7 14 0.067 1.7 14
Hold Open Arm (3)
0.067 1.7 14 0.067 1.7 14
Pull Plates and Bar (3)
0.053 1.3 16 0.053 1.3 16
Surface Exit Device (3)
0.067 1.7 14 0.067 1.7 14
Floor Checking Hinge 0.167 4.2 7 0.167 4.2 7
Pivot Hinge 0.167 4.2 7 0.167 4.2 7
Continuous Hinges (5) Per Specification Per Specification
Kick / Push Plate Per Specification Per Specification
Note: The minimum steel thickness for each specific gage is derived from the published figures of
Underwriters Laboratories, Inc. Thickness listed is in addition to door/frame specified thickness.
(1)
Thinner steel may be employed as long as tapped holes used for mounting the hardware are
extruded to produce an equivalent number of threads.
(2)
If reinforcing is angular or channel shaped, 0.093″ (2.3 mm) is permitted.
(3)
When reinforcing is omitted, thru-bolting via the use of spacers or sex-bolts is required.
(4)
Reinforcement shall occur on both sides.
(5)
Refer to section 6.
(6)
MSG No. to be used for reference purposes only.

3
ANSI/SDI A250.6-2020

Correct drill size Incorrect drill size

for pilot hole for pilot hole

Figure 4 – Maintain a minimum of 65% of full

thread Figure 5 – Full thread shall not fall below 65%

Tables 2 and 3 illustrate the effect of variances required on hollow metal doors, spacers or
in pilot hole sizes on thread holding power. sex-bolts shall be used to prevent collapsing
5.2.2  The installer shall assure that tapped of face sheets as illustrated in figures 6 and 7.
holes have 75% of full thread (considered a NOTE:  The most popular thru-bolting applica-
normal condition). This percentage shall not tions are door closers, exit devices, overhead
fall below 65% to be considered adequate holders, pulls and bar sets.
for proper hardware fastenings. Drills shall
be positioned so the bit enters the reinforced 5.4 Sheet metal screws
area in perpendicular position as holes formed Sheet metal screws are normally used to at-
at angles will not permit proper seating of the tach accessory hardware such as kickplates,
screw head. After the proper pilot holes are
mail slots, room numbers, identification signs,
drilled, proceed with the tapping operation.
and in many instances, push or pull plates.
The tap shall match the thread size of the
screws provided and the tap shall be held These areas are not reinforced beyond the
perpendicular to the surface. thickness of the face sheets. Properly sized
holes and correct sheet metal screws as pro-
5.3 Thru-bolting
vided with the hardware item or as specified
Where reinforcing has not been specified or in the mounting instructions shall be used for
provided for other than mortised hardware, hardware attachment.
attachment shall be accomplished by thru-
bolting. The hardware manufacturer’s instruc- 5.4.1  The best performance is achieved when
tion sheets shall be closely followed for rec- the space between the threads is equal to or
ommended procedures. Where thru-bolting is greater than the thickness of the face sheets.

Table 2 – #10-24 thread (nm) Table 3 – #12-24 thread (nm)

Drill Size Drill Diameter % Full Thread Drill Size Drill Diameter % Full Thread
#23 0.154″ 66% #15 0.180″ 66%
#24 0.152″ 70% #16 0.177″ 70%
#25 0.149″ 75% #17 0.173″ 75%
#26 0.147″ 79% “Machinery’s Handbook” recommendation in BOLD

#27 0.144″ 85%

“Machinery’s Handbook” recommendation in BOLD

4
 ANSI/SDI A250.6-2020

Table 4 – Tap drills and clearance drills for machine screws

with American National Thread form (nm)

Size of Screw Tap Drills Clearance Hole Drills

No. of
No. Threads Close Fit Free Fit
Decimal per Drill Decimal
or Drill Decimal Drill Decimal
Equiv. Inch Size Equiv.
Diam. Size Equiv. Size Equiv.

0 .060 80 3/64 .0469 52 .0635 50 .0700

64 53 .0595
1 .073 48 .0760 46 .0810
72 53 .0595
56 50 .0700
2 .086 43 .0890 41 .0960
64 50 .0700
48 47 .0785
3 .099 37 .1040 35 .1100
56 45 .0820
36* 44 .0860
4 .112 40 43 .0890 32 .1160 30 .1285
48 42 .0935
40 38 .1015
5 .125 30 .1285 29 .1360
44 37 .1040
32 36 .1065
6 .138 27 .1440 25 .1495
40 33 .1130
32 29 .1360
8 .164 18 .1695 16 .1770
36 29 .1360
24 25 .1495
10 .190 9 .1960 7 .2010
32 21 .1590
24 16 .1770
12 .216 2 .2210 1 .2280
28 14 .1820
20* 10 .1935
14 .242 D .2460 F .2570
24* 7 .2010
20 7 .2010
1/4 .250 F .2570 H .2660
28 3 .2130
18 F .2570
5/16 .3125 P .3230 Q .3320
24 I .2720
16 5/16 .3125
3/8 .375 W .3860 X .3970
24 Q .3320
14 U .3680
7/16 .4375 29/64 .4531 15/32 .4687
20 25/64 .3906
13 27/64 .4219
1/2 .500 33/64 .5156 17/32 .5312
20 29/64 .4531
* Screws marked with asterisk (*) are not in the American Standard but are from
the former ASME Standard.

5
ANSI/SDI A250.6-2020

Grommet nut of sex bolt Grommet nut of sex bolt

or barrel nut spans full or barrel nut does not
door thickness span full door thickness

Figure 6 – Proper thru-bolting Figure 7 – Improper thru-bolting

6 Continuous hinges 6.2.1  Standard reinforcing shall be a 0.067″

(1.7 mm) steel strip no less than 1-1/4″
6.1  Standard preparation for continuous gear
(31.7 mm) in width securely welded inside
type or barrel type hinges shall not include any
the hinge edge of doors and hinge jamb door
factory reinforcing, drilling and/or tapping in
rabbet of frames.
doors or frames. All mounting shall be prepared
in the field by the hardware installer. 6.2.2  Optional reinforcing shall be a 0.067″
(1.7 mm) steel strip no less than 1-1/4″
6.2  For continuous hinges that require rein-
(31.7 mm) in width securely welded inside the
forcing (either for fasteners, door weight, door
hinge jamb door side face of frames.
size or frequency of use situations) reinforcing
shall be indicated at the time of order.

6
 ANSI/SDI A250.6-2020

Appendix A
(informative)

Conclusion

It has been the experience of the Steel Door Institute that most failures of hardware attachments
have been caused by improper field installation rather than insufficient reinforcement. It is quite
obvious that it is easier to tap an oversize pilot hole than to tap one of correct size necessary
for maximum strength. Oversized holes will not ensure adequate product performance.
Manufacturing tolerances and dimensions may not always be consistent on machine and sheet
metal screws when compared with different sources of supply.
The material used for the manufacture of screws is also a factor in the overall performance of the
attachment. Stainless steel, for example, is a stronger fastener than aluminum or plain carbon
steel. On installations where vibration or unusual frequency of operation is a factor, the use of
thread locking inserts, liquids on threads, or binding heads should be considered.
Standard steel doors and builders hardware are made to provide many years of service and
are very compatible. The specification writer and construction superintendent must be aware,
however, that proper installation methods must be considered on an equal basis with door and
hardware construction requirements to achieve this compatibility on the job.

7
ANSI/SDI A250.6-2020

Appendix B
(informative)

Bibliography

— HMMA 803 Steel Tables

— HMMA 830 Hardware Selection for Hollow Metal Doors and Frames
— HMMA 840 Guide Specification for Installation and Storage of Hollow Metal Doors and Frames
— SDI-134 Glossary of Terms for Hollow Metal Doors and Frames
— SDI-117 Manufacturing Tolerances for Standard Steel Doors and Frames
— SDI-122 Installation Troubleshooting Guide for Standard Steel Doors and Frames

8
 MEMBERS OF THE
AVAILABLE PUBLICATIONS STEEL DOOR INSTITUTE
CECO
Specifications AN ASSA ABLOY DOOR GROUP COMPANY
9159 Telecom Drive
ANSI/SDI A250.6 Recommended Practice for Hardware Reinforcing on Standard Steel Milan, TN 38358-3425
Doors and Frames (731) 686-8345
www.cecodoor.com
ANSI/SDI A250.8 Specifications for Standard Steel Doors and Frames (SDI-100)
CURRIES
SDI-108 Recommended Selection & Usage Guide for Standard Steel Doors AN ASSA ABLOY DOOR GROUP COMPANY
1502 12th Street, P.O. Box 1648
SDI-118 Basic Fire Door, Fire Door Frame, Transom/Sidelight Frame, and Mason City, IA 50402-1648
Window Frame Requirements (641) 423-1334
SDI-128 Guidelines for Acoustical Performance of Standard Steel Doors and www.curries.com
Frames DEANSTEEL MANUFACTURING CO.
931 S. Flores Street
SDI-129 Hinge and Strike Spacing San Antonio, TX 78204-1406
SDI-133 Guideline for Specifying Steel Doors & Frames for Blast Resistance (210) 226-8271
www.deansteel.com
SDI-136 Guideline for Specifying Windstorm Products
DE LA FONTAINE INDUSTRIES, INC.
3 Normac Road
Test Procedures Woburn, MA 01801
(781) 932-8663
ANSI/SDI A250.3 Test Procedure & Acceptance Criteria for Factory Applied Finish
www.delafontaine.com
Coatings for Steel Doors and Frames
DCI
ANSI/SDI A250.4 Test Procedure & Acceptance Criteria for Physical Endurance for 7980 Redwood Avenue
Steel Doors, Frames and Frame Anchors Fontana, CA 92336-1638
(909) 770-5700
ANSI/SDI A250.10 Test Procedure & Acceptance Criteria for Prime Painted Steel www.dcihollowmetal.com
Surfaces for Steel Doors and Frames
HOLLOW METAL XPRESS (HMX)
ANSI/SDI A250.13 Testing and Rating of Severe Windstorm Resistant Components for 3440 Stanwood Boulevard
Swinging Door Assemblies for Protection of Building Envelopes Huntsville, AL 35811-9021
(Not applicable for FEMA 320/361 or ICC-500 Shelters) (256) 851-6670
www.HMXpress.com
SDI-113 Standard Practice for Determining the Steady-State Thermal
Transmittance of Steel Door and Frame Assemblies MESKER DOOR
3440 Stanwood Boulevard
SDI-131 Accelerated Physical Endurance Test Procedure for Steel Doors Huntsville, AL 35811-9021
(256) 851-6670
Construction Details www.meskerdoor.com
MPI
ANSI/SDI A250.11 Recommended Erection Instructions for Steel Frames 319 North Hills Road
SDI-110 Standard Steel Doors & Frames for Modular Masonry Construction Corbin, KY 40701
(606) 523-0173
SDI-111 Recommended Details for Standard Steel Doors, Frames, www.metalproductsinc.com
Accessories and Related Components
PIONEER INDUSTRIES, INC.
SDI-122 Installation Troubleshooting Guide for Standard Steel Doors & Frames AN ASSA ABLOY DOOR GROUP COMPANY
111 Kero Road
Carlstadt, NJ 07072
Miscellaneous Documents (201) 933-1900
SDI-112 Zinc-Coated (Galvanized/Galvannealed) Standard Steel Doors and www.pioneerindustries.com
Frames PREMIER STEEL DOORS & FRAMES
2840 Sterlington Road
SDI-117 Manufacturing Tolerances for Standard Steel Doors and Frames Monroe, LA 71203
SDI-124 Maintenance of Standard Steel Doors & Frames (318) 361-0796
www.trustpremier.com
SDI-127 Industry Alert Series (A-L)
REPUBLIC DOORS & FRAMES
SDI-130 Electronic Hinge Preparations 155 Republic Drive
McKenzie, TN 38201-0580
SDI-134 Glossary of Terms for Hollow Metal Doors and Frames (731) 352-3383
SDI-135 Guidelines to Measure for Replacement Doors in Existing Frame www.republicdoor.com
Openings STEELCRAFT
9017 Blue Ash Road
Cincinnati, OH 45242
(513) 745-6400
www.steelcraft.com

STEEL DOOR INSTITUTE STILES

AN ASSA ABLOY DOOR GROUP COMPANY
1885 Kinser Road
Ceres, CA 95307
30200 DETROIT ROAD • CLEVELAND, OHIO 44145 (209) 538-3667
440.899.0010 • www.steeldoor.org www.stilesdoors.com
1/1/2023