ROTH Hydraulics Piston Accumulator
ROTH Hydraulics Piston Accumulator
ROTH Hydraulics Piston Accumulator
Piston accumulators
Hydraulics
Technical Information
Piston position monitoring
Type description
Roth electrical end position switch ES ____________________________________________________________________________________________________________________________ 4
Roth electrical switching device SV ________________________________________________________________________________________________________________________________ 5
Roth electrical switching device SV-M ____________________________________________________________________________________________________________________________ 6
Roth electrical switching device SV-G _____________________________________________________________________________________________________________________________ 7
Roth electrical switching device SV-GB ___________________________________________________________________________________________________________________________ 8
Roth electrical switching device SV-GM _________________________________________________________________________________________________________________________ 9
Roth Ultrasonic position sensor UPS _____________________________________________________________________________________________________________________________ 10
Roth piston accumulator measuring system KME _____________________________________________________________________________________________________________ 11
Roth Triplex sensor system _________________________________________________________________________________________________________________________________________ 12
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Hydraulics
Construction and Description
◻◻ General
Bolenz & Schäfer has been a leader in accumulator technolo-
gy for more than 60 years. As a specialist in hydraulic accumulator
applications, it is our foremost objective to develop innovative,
efficient solutions to serve market needs. We are proud to continue
our activities as Roth Hydraulics in our newly styled parent com-
pany, Roth Industries – Bolenz & Schäfer has been an established
member of this company for more than 25 years.
Piston accumulator system with piston position display based on ultrasonic sensors.
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Type description
L
The electrical limit switching device consists of an anti-magnetic
enclosure, a switching rod with a set of permanent magnets and NO
a normally closed and/or a normally open switch. The electrical
limit switching device is fitted on the outside of the accumulator
and will be structurally sealed. The enclosure is pressurised.
Function
The switch rod extends into the Roth piston accumulator. As the
piston accumulator is filled with a liquid, the piston will push the
switch rod against the resistance of the spring. The limit switch
will display the top piston position. This signal will, for instance,
allow the control of pumps or monitoring of potential loss of gas.
The spring will move the switch rod back as the piston accumula-
tor level drops. The limit switch may also, for instance, switch on
a pump.
G Note: Since the magnet cannot travel past the lower limit Type with bypass pipe
switch (NO), the “switch on pump” signal will always exist
when the plant is switched off or depressurised, including
when the plant is switched on.
Switching capacity
Voltage: max. 250 V AC/DC
Current: max. 3 A
Power: max. 120 VA/W
A
3,0
2,5
2,0
1,5
1,0
Overview
0,5
4
Hydraulics
Type description
L
trary number of bistable switches (grid). The electrical switching
device is mounted on the outside of the Roth piston accumulator
and is structurally sealed. The enclosure is pressurised.
Function
In starting position, the switch rod with its set of permanent
magnets will be at the bottom. As the Roth piston accumulator is
filled, the piston will push the switch rod upwards. Several switch-
es may be installed, switching in sequence. The switch rod moves
down under its own weight as the piston accumulator discharges.
The switching functions are now reversed. Depending on stroke
direction, the switches operate as NC or NO contacts.
Switching capacity
Voltage: max. 250 V AC/DC
Current: max. 3 A
Power: max. 120 VA/W
A
3,0
2,5
2,0
1,5
1,0
0,5
Overview
24 80 120 150 220 250 V
Overview of Roth electrical switching device SV
5
Type description
L
device is mounted on the outside of the Roth piston accumulator
and is structurally sealed. The enclosure is pressurised.
Function
In starting position, the switch rod with its set of permanent
magnets will be at the bottom. As the Roth piston accumulator
fills, the piston will push the switch rod upwards. Several switches
may be installed, switching in sequence. The switch rod moves Overview
down under its own weight as the piston accumulator discharges.
Overview of Roth electrical switching device SV-M
The switching functions are now reversed. Depending on stroke
direction, the switches operate as NC or NO contacts. Stroke Arbitrary up to 1 500 mm
Overall lengths > 1 500 mm as special design,
generally only for full piston stroke
Switching capacity
Voltage: max. 250 V AC/DC Overall length L = Stroke +132 mm
Current: max. 3 A Installation position Vertical, gas side on top
Power: max. 120 VA/W Design pressure 350 bar
Operating temperature -25°C to +75°C
Piston speed "Charge accumulator" should not exceed
A 0.5 m/s
3,0
Cable length 5 000 mm, other on request
2,5 Delivery option Ex version
Number of switches
Stroke in mm
6
Hydraulics
Type description
300 mm
Description
max.
The electrical switching device consists of an anti-magnetic enclo-
sure mounted on the accumulator and connected to the piston via
a rope, with a set of permanent magnets in a bent measuring pipe
and an arbitrary number of bistable switches (grid). The electrical
switching device is mounted on the outside of the Roth piston
accumulator, fastened with a 180° bent pipe on the gas side and
structurally sealed. The enclosure is pressurised.
Function
In starting position, the set of permanent magnets will be in top
position. As the Roth piston accumulator fills, the set of magnets
will drop by its own weight. It is possible to install several switch-
es on the measuring pipe, switching sequentially. The piston will
pull the magnets upwards as the piston accumulator discharges.
The switching functions are now reversed. Depending on stroke
direction, the switches operate as NC or NO contacts.
7
Type description
300 mm
max.
The electrical switching device consists of an anti-magnetic enclo-
sure mounted on the accumulator and connected to the piston via
a rope, with a set of permanent magnets in a bent measuring pipe
and an arbitrary number of bistable switches (grid). The electrical
switching device is mounted on the outside of the Roth piston
accumulator, fastened with a 180° bent pipe on the gas side and
structurally sealed. The enclosure is pressurised.
An electronic length measuring system allows switching device moni-
tored piston strokes to be transmitted as an analog signal. This may
be read by the machine controller.
Function
In starting position, the set of permanent magnets will be in top
position. As the Roth piston accumulator fills, the set of magnets
will drop by its own weight. It is possible to install several switch-
es on the measuring pipe, switching sequentially. The piston will
pull the magnets upwards as the piston accumulator discharges.
The switching functions are now reversed. Depending on stroke
direction, the switches operate as NC or NO contacts.
1,5
Product key
1,0
0,5
SV-GB-_____ -_____ -_____
- = Switches without Ex protection
24 80 120 150 220 250 V EX = Switches with Ex protection
R = Grid (bistable)
Number of switches
Stroke in mm
8
Hydraulics
Type description
300 mm
max.
The electrical switching device consists of an anti-magnetic en-
closure mounted on the accumulator, connected to the piston by
a rope in a bent measuring pipe, with a set of permanent magnets
and an arbitrary number of bistable switches (grid). The electrical
switching device is mounted on the outside of the Roth piston
accumulator, fastened with a 180° bent pipe on the gas side and
structurally sealed. The enclosure is pressurised.
An additional magnetic length measuring system allows the switch-
ing device monitored piston stroke to also be visually tracked. The
passing magnet will change the display from white to red. The stroke
in the piston accumulator and the fill level can now be shown. No
switching functions are included. In addition to the visual display,
the proximity switches may also be installed.
Function
In starting position, the set of permanent magnets will be in top
position. As the Roth piston accumulator fills, the set of magnets
will drop by its own weight. It is possible to install several switch-
es on the measuring pipe, switching sequentially. The piston will
pull the magnets upwards as the piston accumulator discharges.
The switching functions are now reversed. Depending on stroke
direction, the switches operate as NC or NO contacts.
Overview
G Note: Only suited for slow, smooth piston movement Overview of Roth electrical switching device SV-GM
Number of switches
Stroke in mm
9
Type description
Function
The UPS is a compact sensor allowing ultrasonic piston position
sensing in a piston accumulator. The sensor principle is based on
the ultrasonic impulse echo method. Ultrasonic position sensors de-
tect the interruption of the acoustic path (e.g. by the piston or drop
in fluid level) and signal this via a switched output (indicated by the
yellow LED in the angled plug).
Overview
Measuring principle
Overview of the UPS Roth ultrasonic position sensor
Type Compact sensor unit comprising a sensor element and
evaluation electronics
Monitoring range Complete piston stroke – 60 mm possible
Cap on gas side (see measuring principle diagram)
Measuring principle Ultrasonic impulse echo method
Cylinder
Measuring rate, Measur- Max. 155 Hz
Piston ing accuracy static ± 1 mm, measured from the centre of the sensor
Installation position Arbitrary
Operating temperature -20°C to +80°C (observe viscosity)
B > 10 mm
Temperature -20°C ... +60°C
Piston speed Affects “B” (see Measuring principle diagram)
Supply voltage 18 to 30 VDC
Serial interface Single cable interface for configuration and synchroni-
Sensor sation (with PC and adapter for programming)
Switched output NPN or PNP (max. 60 mA at max. 30 VDC)
Connections Sensor plug connector M12
Cable, 4-pole without screen
A > 50 mm Brown: positive supply voltage 18 … 30 VDC
Blue: negative supply voltage (GND)
Black: Switched output
Cap on oil side White: Synchronisation, serial programming for
configuration
Cable length 2 000 – 5 000 mm with angled plug
Switching point display LED integrated in angled plug (green, yellow)
Protection class IP 67, oil-proof
Hydraulic fluid Mineral oil (HL, HLP), HFA, (HFB), HFC, HFD, water;
Purity 20 μm
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Hydraulics
Type description
Overview
Delivery option
11
Type description
Function
The sensor transmits measuring data pertaining to piston posi-
tion, hydraulic pressure and tank temperature directly. A CAN bus
interface may be used to directly connect the sensor to higher
level controllers.
The accumulator charging condition is determined and displayed
as a percentage. The sensor may alternatively be connected to
the system controller via an interface module. The piston position
limits may be set via switching points and associated hysteresis.
Alarms or controls will be triggered if set switching points are
exceeded.
Overview
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Hydraulics
Interface module
The Triplex Sensor interface module for DIN top hat rail instal-
lation will connect sensor piston monitoring to higher level con-
trollers. Digital and analog signal lines are provided. The Triplex
sensor is directly connected here.
System parameters may be entered via 4 keys and 2-digit display.
Piston position and pressure may be displayed via a 4 to 20 mA
interface.
Overview
Operating modes
P P
p · V = const · T
V
V V
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Notes
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Hydraulics
Our strengths
Your benefits
>> own product development >> worldwide production, installation >> extensive range of diaphragm, bladder
>> In-house technology centre for all and service locations and piston accumulators
relevant tests and inspections >> certified in accordance with DIN EN ISO >> complete and tested range of accesso-
>> among other: Burst and swell test rig, 9001:2015, DIN EN ISO 14001 ries, including for professional installa-
endurance test rig, cold chamber, salt >> proximity to customers thanks to own tion and for (accumulator) safety
spray test representatives and extensive global >> accumulator measuring and monitoring
>> close cooperation with universities and dealer network systems, mechanical or proximity
institutes >> global product accreditations, such as >> customised special solutions
>> tested and proven design and simula- ASME Code, Russian Customs Union
tion program for all types of hydraulic TR-CU, Korea KGS
accumulators
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Hydraulics
ROTH Hydraulics GmbH ROTH Hydraulics (Taicang) Co., Ltd. ROTH Hydraulics NA Inc.
(formerly Bolenz & Schäfer GmbH) (formerly BSD Hydraulic Technology (Taicang) Co., Ltd.) One General Motors Drive,
Lahnstraße 34 Building 14 A, No. 111, PO Box 245, Syracuse
D-35216 Biedenkopf-Eckelshausen Dongting North Road, Taicang City, New York 13211
Germany Jiangsu Province 215400, P.R. China USA
Phone: +49 (0) 64 61 / 9 33-0 Phone: +86 (0) 5 12 / 53 20 88 36 Phone: +1 (0) 3 15 / 4 75 01 00
Fax: +49 (0) 64 61 / 9 33-161 Fax: +86 (0) 5 12 / 53 20 88 39 Fax: +1 (0) 3 15 / 4 75 02 00
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
www.roth-hydraulics.de www.roth-hydraulics.cn www.roth-hydraulics.com