Untitled

Construction of 4Nos.
Of VUP under Cos for Four Laning of Rohtak Bawal Selection of

NH-71 From Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
Client : National Highway Authority of India
Independent Consultant : MSV/LSI Engg.& Consultancy
Concessionaire : Kurukshetra Expressway pvt Ltd
EPC Contractor : Sky Lark Infra Engineering Pvt Ltd
SUMMARY OF CONCRETE MIX DESIGN M-35RCC
Sl No. Description Value/Results Specifications Remarks
1 Trial ID TM-01 -
2 Trial Date 23.11.17 -
3 Grade of concrete mix M35 RCC M35
4 Brand & Grade of Cement Ultratech OPC 43 OPC Cement
5 Adopted W/C Ratio 0.39 0.45
6 CA:FA ratio 64 : 36
7 Cement in kgs 390 310 Min.
8 Water in kgs 156 -
9 Admixture in kgs 3.2 -
10 20mm in kgs 807 -
11 10mm in kgs 538 -
12 Sand in kgs 682 -
13 Slump (90 min.) in mm 70 50 - 75
14 Strength @7days in Mpa 33.59 31.49 Mpa Min.
15 Strength @28days in Mpa 48.26 47 Mpa Min.
Sign. Of Contractor's Rep. Sign. Of PMC Rep. Sign Of IC's Rep.

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of
Client : National Highways Authority of India
Independent Consultant : MSV/LSI Engg. & Consultancy

Concessionaire : Kurukshetra Expressway pvt ltd
AGGREGATE IMPACT VALUE TEST

As per IS 2386 Part - 4
Location : Lab @ Machhrouli camp Jhajjar Date Sampled : 04.11.017
Source : Kotputli Raj.Quarry Date Tested : 04.11.017
Proposed Use : Concrete Mix design Sampled by : Jointly
Type of material : Coarse aggregates Tested by : Jointly
Description Trial No. 1 Trial No. 2 Trial No. 3
Weight of surface dry sample passing 12.5 mm

363.00 370.00 371.00
and retained on 10 mm IS sieves, W1 (gms)
Weight of fraction passing 2.36 mm IS sieve, after

75.00 79.00 82.00
the test, W2 (gms)
Weight of fraction retained on 2.36 mm IS sieve

288.00 291.00 289.00
after the test, W3 (gms)
A.I.V. = (W2 / W1)X100 20.66 21.35 22.10
Average value of A.I.V. (%) 21.37
Remarks :
Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

Date: Date: Date:
EPC Contractor : Skylark Infra Engineering Pvt Ltd
SPECIFIC GRAVITY AND WATER ABSORPTION FOR FINE AGGREGATE
Date Sampled : 08.11.017 Date Tested : 08.11.017

Location : Lab @ Machhrouli camp Sampled by : Jointly
Source : Narnol River Sand Tested by : Jointly
Proposed Use : Concrete Mix Design
Sl No Determination 1 2 Average
1 Pycnometer Number 1 1 -
2 Wt.of SSD sample in air (A) 401.0 405.0 -
3 Wt of Pycnometer + Water + Sample (B) 1405.0 1408.3 -
4 Wt of Pycnometer + Water (C) 1153.5 1153.5 -
5 Wt of Oven Dry sample (D) 395.5 398.6 -
6 Bulk Specific Gravity (Dry Basis) D/{A-(B-C)} 2.645 2.654 2.650
7 Apparent Specific Gravity D/{D-(B-C)} 2.747 2.772 2.759
8 Water Absorption (% of Dry Basis) 100 x (A-D)/D 1.39 1.61 1.50

Remarks :

Date: Date Date
SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

( As per IS 2386 Part 3)
Date Sampled 08.11.017 Date Tested 08.11.017
Location : Lab @ Machhrouli camp Jhajjar Sampled by : Jointly
Source :10mm Aggregate,Kotputli QuarryTested by : Jointly
Sl No Determination No. 1 2 Average
1 Wt. of oven dry sample in air (gm) A 1491.4 1525.2 -
2 Wt. of SSD sample in air (gm) B 1503.8 1536.8 -

3 Wt.of SSD sample in water (gm) C 952 974 -
4 Specific Gravity (Oven Dried) A / (B - C) 2.703 2.71 2.707
6 Apparent Specific Gravity A / (A - C) 2.765 2.767 2.766
7 Water Absorption (%) (B - A) / A x (100) 0.83 0.76 0.80

Date: Date Date
SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

( As per IS 2386 Part 3)
Date Sampled 08.11.017 Date Tested 08.11.017
Location : Lab @Machhrouli camp Jhajjar Sampled by : Jointly
Source :20mm Aggregate,Kotputli (Raj.)QuarryTested by : Jointly
Sl No Determination No. 1 2 Average
1 Wt. of oven dry sample in air (gm) (A) 2022.0 1984.8 -

2 Wt. of SSD sample in air (gm) (B) 2036.1 2000.6 -
3 Wt.of SSD sample in water (gm) (C) 1290.4 1287.2 -
4 Specific Gravity (Oven Dried) A / (B - C) 2.712 2.782 2.747
5 Apparent Specific Gravity A / (A - C) 2.764 2.845 2.805
6 Water Absorption (%) (B - A) / A x (100) 0.70 0.80 0.75

Date: Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From
Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
DETERMINATION OF FLAKINESS & ELONGATION INDEX

As per IS 2386 Part - I
Date Sampled : 09.11.017 Date Tested: : 09.11.017
Location : Lab @ Machhrouli camp Jhajjar Proposed to use : Mix Design
Source : Kotputli Rajasthan Quarry Sampled by : Jointly
Type of Material : Coarse aggregate Tested by : Jointly

Wt. of agg. ret.
Sieve Size (mm) Wt. of agg. on length gauge
Wt. of agg. passing
Total Wt. of agg. ret. on sieves retained on after ret. on
from thickness gauge
[A] (gm) thickness thickness gauge
Passing Retained [B] (gm)
gauge [C] (gm)
[D] (gm)
63.0 50.0 _ _ _ _
50.0 40.0 _ _ _
40.0 31.5 _ _ _ _
31.5 25.0 _ _ _ _
25.0 20.0 2090 271 _ _
20.0 16.0 1656 255 _ _
16.0 12.5 1278 211 _ _
12.5 10.0 1054 145 _ _
10.0 6.3 397 86 _ _
Total 6475 968 _ _
RESULTS :
Flakiness Index = B/A X 100 14.95 %
Elongation Index = D/C X 100 _
Combined FI and EI % _

Date: Date: Date:
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71
From Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
Concessionaire : Kurukshetra Expressway Pvt Ltd
COMPRESSIVE STRENGTH TEST OF CEMENT CUBES

(As per IS : 516)
Batch No./Week No. 44 11 Date of Casting 22.11.17
Location / Source : Lab @ Machhrouli camp Jhajjar Date of Testing 25.11.17
Type of Cement: OPC 43 grade Sampled by : Jointly
Brand & Grade of cement : Ultratech cement Tested by : Jointly
Fineness Modulus 2.33 Consistency 27
Wt of Cement : 200 gms Intial Sett. Time 280 minutes
Wt of Standard Sand : 600 gms Final Sett. Time 340 minutes
Weight Density of Comp.

Cub Area (Sq Volume Maximum Corrected Average Strength
of Cube LxBxH (mm) the Cube Strength
e No mm) (cc) Load (KN) Load (KN) (N/mm2)
(g) (g/cc) (N/mm2)
3 days Cube data (Date of Testing 25.11.17)
1 827 4984.4 351.90 2.350 160 160 32.10

70.6 x
2 812 2.308 170 170 34.11 32.77
70.6x70.6
3 827 2.350 160 160 32.10
7 days Cube data (Date of Testing 29.11.17)
4 822 4984.4 351.90 2.336 220 220 44.14

70.6 x
5 826 2.347 230 230 46.14 44.14
70.6x70.6
6 818 2.325 210 210 42.13
28 days Cube data ( Date of Testing 20.12.17)
7 827 351.90 2.350 240 240 48.15

70.6 x
8 829 4984.4 2.356 245 245 49.15 49.15
70.6x70.6
9 832 2.364 250 250 50.16
Specified Limits: 3 days - 23 Mpa
7 days - 33 Mpa
28 days - 43 Mpa

Date Date Date
FINENESS, CONSISTENCY AND SETTING TIME OF CEMENT

(As per IS : 4031- Part 4)
Batch No./Week No. 44, 11 Date Sampled : 22.11.017
Location / Source Ultratech cement Date Tested : 22.11.017
Type of Cement : OPC -43 Grade Sample by : Jointly
Proposed Use : Concrete Mix Design Tested by : Jointly
Fineness of Cement
Wt Retained % retained on
Wt of Cement Average Finess
Trial No. on 90. Micron 90 micron Specific limites
Taken (gms) of Cement (%)
sieve (gms) Sieve
1 100 1.04 2.50

2 100 1.10 2.20 2.33 < 10
3 100 1.16 2.30
CONSISTENCY OF CEMENT
Water added Weight of
S.No Weight of Cement (gm) Penetration (mm)
(%) Water (gms)
1 300 28.0 84.0 9

2 300 27.0 81.0 8
3 300 26.0 78.0 6
Normal Consistency = 27.0
SETTING TIME (INITIAL & FINAL)

Initial Setting Time
Trial No. Final Settting time (minutes) Remarks
(Minutes)
1 280 350
Note: Initial Setting time should not be less than 30 Mins. & Final setting time should not be more than 600 Mins.
Remarks:

EPC Contractor : Sku Lark Infra Engineering Pvt Ltd
SIEVE ANALYSIS FOR COARSE AND FINE AGGREGATE
Average of sieve analysis

20 mm 10 mm
I.S.Sieve (mm) River sand
Aggregate Aggregate
40.00 0.00 0.00 -
20.00 95.42 0.00 -
12.50 - 100.00 -
10.00 4.31 85.58 100.00
4.75 1.25 6.85 95.58
2.36 83.62
1.18 62.68
0.600 39.35
0.300 13.07
0.150 4.30
Blending Proportion for Coarse Aggregate(CA)
Blending
60 % 40 % 100%
Proportion
Blending Specified Limit as
I.S.Sieve (mm) 20 mm 10mm
results per IS:383
40.00 60.00 40.00 100.00 100
20.00 57.25 40.00 97.25 95-100
10.00 2.59 34.23 36.82 25-55
4.75 0.75 2.74 3.49 0-10
All in aggregate blending (CA & FA)
Blending
Proportion by 64 % 36 % 100%
volume
Blending
Proportion by 67.6 % 32.4 % 100%
weight
Blending Specified Limit as
I.S.Sieve (mm) CA FA(River sand)
results per IS:383
40.00 67.64 32.36 100.00 100.00
20.00 65.78 32.36 98.14 95-100
4.75 2.36 30.93 33.29 30-50
0.60 0.00 12.73 12.73 10-35
0.15 0.00 1.39 1.39 0-6
Remarks:
Contractor's Rep. Concessionaire's Rep. IC's. Rep.

Concessionaire's : Kurukshetra Expressway Pvt L:td
Sieve Analysis of Fine Aggregate (Coarse Sand)

Date Sampled: 10.11.017 Date Tested 10.11.017
Location: : Lab @Machhrouli camp Jhajjar Proposed use :Concrete Mix Design
Source: : Kotputli Rajasthan Quarry Sampled by :Jointly
Proposed Use : Concrete Mix Design Tested by :Jointly
Sample No. 1 Coarse Sand Sample Weight in gms 2000
Wt. Cum. wt. Specification Limits As per MoRT&H Table
Sieve Size No 1000-2
Retained Retained % Retained % Passing
(mm)
(gms) (gms) Zone I Zone II Zone III
10 0 0 0.00 100.00 100 100 100
4.75 92 92 4.60 95.40 90 - 100 90 - 100 90 - 100
2.36 242 334 16.70 83.30 60 - 95 75 - 100 85 - 100
1.18 398 732 36.60 63.40 30 - 70 55 - 90 75 - 100
0.600 465 1197 59.85 40.15 15 - 34 35 - 59 60 - 79
0.300 545 1742 87.10 12.90 5 - 20 8-30 12-40
0.150 188 1930 96.50 3.50 0 - 10 0 - 10 0 - 10
Pan 70
Zone - II
Fineness modulus :- 3.01
Sample No.02 Coarse Sand Sample Weight = 2000

(mm)
(gms) (gms) Zone I Zone II Zone III
10 0 0 0.00 100.00 100 100 100
4.75 83 83 4.15 95.85 90 - 100 90 - 100 90 - 100
2.36 208 291 14.55 85.45 60 - 95 75 - 100 85 - 100
1.18 440 731 36.55 63.45 30 - 70 55 - 90 75 - 100
0.600 485 1216 60.80 39.20 15 - 34 35 - 59 60 - 79
0.300 512 1728 86.40 13.60 5 - 20 8-30 12-40
0.150 190 1918 95.90 4.10 0 - 10 0 - 10 0 - 10
Pan 82
Zone - II
Sample No.03 Coarse Sand Sample Weight = 2000
(mm) Zone I Zone II Zone III
(gms) (gms)
10 0 0 0.00 100.00 100 100 100
4.75 90 90 4.50 95.50 90 - 100 90 - 100 90 - 100
2.36 268 358 17.90 82.10 60 - 95 75 - 100 85 - 100
1.18 418 776 38.80 61.20 30 - 70 55 - 90 75 - 100
0.600 450 1226 61.30 38.70 15 - 34 35 - 59 60 - 79
0.300 520 1746 87.30 12.70 5 - 20 8-30 12-40
0.150 148 1894 94.70 5.30 0 - 10 0 - 10 0 - 10
Pan 106
Zone - II

Date Date Date

SIEVE ANALYSIS OF COARSE AGGREGATE

INDIVIDUAL & COMBINED GRADATION FOR CONCRETE
Date Sampled : 05.11.017 Date Tested : 05.11.017

Location : Lab Machhrouli camp Jhajjar Propose use : Concrete Mix design
Source : Kotputli Rajasthan Quarry Sampled by : Jointly
Proposed Use : Concrete Mix design Tested by : Jointly

Aggregate 20mm Sample-1 Total weight (gms.) 5000
Cum. wt. Retained
Sieve Size in 'mm' Wt. Retained (gms) % Retained % Passing
(gms)
40 0 0 0.00 100.00
20 240 240 4.80 95.20
10 4490 4730 94.60 5.40
4.75 150 4880 97.60 2.40
Pan 120
Cum. wt. Retained
(gms)
40 0 0 0.00 100.00
20 249 249 4.98 95.02
10 4578 4827 96.54 3.46
4.75 141 4968 99.36 0.64
Pan 32
Cum. wt. Retained
(gms)
40 0 0 0.00 100.00
20 198 198 3.96 96.04
10 4598 4796 95.92 4.08
4.75 168 4964 99.28 0.72
Pan 36

Date Date Date
Independent Consultant : MSV

SIEVE ANALYSIS OF COARSE AGGREGATE

INDIVIDUAL & COMBINED GRADATION FOR CONCRETE
Date Sampled 06.11.017 Date Tested :06.11.017

Location : Lab@Machhrouli camp jhajjar Propose use :Concrete Mix design
Source :Kotputli Rajasthan Quarry Sampled by :Jointly
Proposed Use :Concrete Mix design Tested by :Jointly
Cum. wt. Retained
(gms)
20 0 0 0.00 100.00
12.5 0 0 0.00 100.00
10 720 720 14.40 85.60
4.75 3987 4707 94.14 5.86
Pan 293
Cum. wt. Retained
(gms)
20 0 0 0.00 100.00
12.5 0 0 0.00 100.00
10 718 718 14.36 85.64
4.75 3920 4638 92.76 7.24
Pan 362
Cum. wt. Retained
(gms)
20 0 0 0.00 100.00
12.5 0 0 0.00 100.00
10 725 725 14.50 85.50
4.75 3902 4627 92.54 7.46
Pan 373

Date Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From Km
363.300 to Km 450.800 under NHDP -III in the State of Haryana
Independent Consultant : MSV International Inc. In Association with LSI Engg. & Consultant Ltd.
COMPRESSIVE STRENGTH OF CONCRETE

As per IS 516
Mix details : M35 RCC Date of Casting 27.12.17
Brand/Grade of Cement : Ultratech Cement OPC 43 grade Date of testing 7 days 03.01.018
Cement Content : 380 KG PER M3 28 days ------
Water/cement ratio : 0.39 CTM correction factor : 1.0
Volume Avg.
Density Load Corrected Strength
S.No Weight gms Area in cm3 Strength Remarks
gm/cc KN Load KN Mpa
cc Mpa
1 8531 225 3375 2.528 925 925 41.11
2 8643 225 3375 2.561 980 980 43.55 43.03
3 8528 225 3375 2.527 1000 1000 44.44
Average of 7 days Compressive Strength = 43.03 Mpa

Cement Brand = Ultratech Cement OPC 43 grade
Admixture = Fosroc Konplast SP430 GB
Aggregate source = Kotputli Rajasthan, Quarry
Sand source = Tonk River
Contractor's Rep. Concessionaire's/PMC Rep. IC's

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From Km 363.300 to Km
450.800 under NHDP -III in the State of Haryana
Independent Consultant : MSV International Inc. In Association with LSI Engg. & Consultant Ltd.
As per IS 516
Mix details : M35 Date of Casting 27.12.2017
Brand/Grade of Cement : Ulratech Cement OPC 43 grade Date of testing 7 days ………………..
Cement Content : 380 KG 28 days 24.01.2017

Water/cement ratio : 0.390 CTM correction factor : 1.0
Volume
Load Corrected Load
S.No Weight gms Area in cm3 Density gm/cc Strength Mpa Avg. Strength Mpa Remarks
KN KN
cc
1 8594 225 3375 2.546 1230 1230 54.67
2 8506 225 3375 2.520 1276 1276 56.71 55.88
3 8510 225 3375 2.521 1266 1266 56.27
4
5
6
7
8
9
10
11
12
Average of 28 days Compressive Strength = 55.88 Mpa ≥ 47 Mpa Hence Ok

Min. Targate Mean strength as per MoRT&H section 1700 = 47.00 Mpa
Cement Brand = Ultratech Cement OPC 43 grade
Admixture = Fosroc Konplast SP 430 GB
Aggregate source = Kotputli Rajasthan Quarry
Sand source = Tonk River(Rajasthan)
Contractor's Rep. Concessionaire's/PMC Rep. IC's

MIX DESIGN FOR M-35 GRADE (RCC) CONCRETE
Trial ID : TM- 35 Date of Trial : 23.11.017
1 DESIGN STIPULATIONS:
a) Grade of design mix = M-35 RCC (as per MORTH Table 1700-1)
b) Max size of aggregate = 20 mm (as per MORTH Table 1700-7)
Ba c) Minimum Cement Content = 380 Kg (as per MORTH Table 1700-2)
d) Degree of workability = Medium
e) Slump required = 50 - 75 (as per MORTH Table 1700-4)
f) Degree of Quality control = Good
g) Type of exposure = Moderate
h) Maximum W/C Ratio = 0.45 As per MORTH table 1700-2
i) Adopted W/C ratio = 0.39
j) Target mean strength = 47.0 MPa (As per MORT & H - table 1700-5)
k) maximum Cement content = 540 kg (as per MORTH clause 1703.2)
2 TEST DATA FOR MATERIALS:
A) Cement :-
a) Cement Brand = OPC-43 grade Ultratech Cement
b) Specific Gravity of cement = 3.15 As per MTC
B) Fine Aggregate :-
a) Source = Tonk river
b) Specific Gravity = 2.650 (Report attached)
c) Water absorption = 1.50 % (Report attached)
d) Sieve Analysis of Fine aggregate = Zone - II (Grading Sheet attached)
C) Coarse Aggregate :-
a) Source = Kotputli Rajasthan Crusher
b) Specific Gravity
20 mm = 2.747 (Report attached)
10 mm = 2.709 (Report attached)
c) Combined Specific Gravity
(20 mm 60%&10 mm 40 %) = 2.732 (Report attached)
d) Water absorption
20 mm = 0.75 % (Report attached)
10 mm = 0.80 % (Report attached)
e) Sieve Analysis of Coarse aggregate
i) 20 mm = Grading Sheet attached
ii) 10 mm = Grading Sheet attached
iii) Combined gradation : = Grading Sheet attached
D) Admixture :
a) Name of the brand = FOSROC (Konplast SP430 GB)

b) Specific gravity = 1.21
Sing.of Contractor's Rep. Sing. of Concessionair's/PMC Rep. Sign. of IC's Rep.

3- Selection of water -sand content :-
a) As per IS: 10262-2009 Table 2 for 20mm Aggregate Max. water content
= 186kgs ( for 25 mm to 50 mm slump)
(3% water content may increase by every increasing of 25 mm slump as per IS 10262-2009)
So Estimated Water Content for 75 mm slump = ( 186 + ( 6 / 100 × 186 ) )
= 197.16 Ltr
Using admixture, the water content can reduced up to 20 % and above
(as recommended by IS 10262 -2009 and IS 9103)

After several Lab Trials we are reducing 21 % water content (By using 0.8 % admixture to get the desired retention)
Therefore water required for 75 mm slump
So water content per Cum required for concrete = ( 197.2 × 0.79 ) Specific Gravity of Water is 1.0
= 156 Kg
So cement content per Cum required for concrete = ( 156 ⁄ 0.39 )
(Minimum cement content is 340 Kg/M3 = 380 ≥ 310 Kg Hence Ok
as per MoRT&H Table-1700-2)
So wt of admixture required for concrete = ( 380 × 0.8 ) = 3.04 Kg
b) As per IS: 10262-2009 Table 3 volume of coarse aggregate corresponding to 20mm size aggregate
and Zone -II sand for water-cement ratio of 0.50 = 0.62
(Volume of coarse aggregate is require to be increase to decrease the fine aggregate content at the rate of -/+ 0.01 for
every 0.05 change in water-cement ratio.)
Here we are using Zone -II sand , hence adopted 0.64 volume of coarse (trials done, mix found cohesive )
So Proportions of Coarse and Fine aggregates (62: 38)
Fine aggregate = 38 %
Coarse aggregate
i) 20mm aggregate 57 % = 35 = % 62.3

62.0
ii)10 mm aggregate 40 % = 27 = %
4- Determination of coarse and fine aggregate content in 1 M3 of concrete
in Cum.
a) Volume Of Concrete = 1 Cum = 1.000
b) Volume of Cement = Wt of cement/ Sp.Gr. Of Cement/1000 = 0.121
c) Volume of Water = Wt of Water/ Sp.Gr. Of Water/1000 = 0.156
d) Volume of Admixture = Wt of Admixture/ Sp.Gr. Of Admixture/1000 = 0.003
e) Volume of All in aggregate = a-(b+c+d) = 0.721

5- Determination of Wt of Coarse and Fine Aggregate
Wt of coarse aggregate = volume of all in aggregate x volume of coarse aggregate x Sp. Gr.x1000 = 1221 Kg
Wt of Fine aggregate = volume of all in aggregate x volume of fine aggregate x Sp. Gr.x1000 = 726 Kg
6- MIX PROPORTIONS PER CUM OF CONCRETE (As Per SSD Conditions)
Coarse aggregate in kg
Fine Aggregate Admixture ACMENT
WATER (kg) CEMENT (kg)
(kg) BV-430
20mm 10mm
156 380 726 695.92 488.37 3.04
0.39 1 1.9 1.8 1.3 0.01
7- Water adjustment for per Cum of concrete for dry Condition

If the aggregate are dry, the amount of mixing water should be increased by an amount equal to the moisture likely to be
absorbed by the aggregate. Necessary adjustment are also required to be made in mass of aggregates.
a) Fa Extra quantity of water added for absorption = 726 X 1.50 = 10.9 Kg
b) Ca 20 mm Extra quantity of water added for absorption = 696 X 0.75 = 5.2 Kg
c) Ca 10 mm Extra quantity of water added for absorption = 488 X 0.80 = 3.9 Kg
d) Total water required for mixing = 156.0 + 20.0 = 176 Kg
e) Actual qty of sand ( 725.9 - 10.9 ) = 715 Kg
f) Actual qty of 20 mm ( 695.9 - 5.2 ) = 691 Kg
g) Actual qty of 10 mm ( 488.4 - 3.9 ) = 484 Kg
8) MIX PROPORTIONS PER CUM OF CONCRETE (As Per Dry Conditions)
Coarse aggregate (kg)

Fine Aggregate
WATER (kg) CEMENT (kg) Admixture in kg
(kg)
20mm 10mm
176 380 715 691 484 3.04
Average slump
Period Temperature in 0C Mix Observed
Observed in mm
Initial 150 25
After 30 minutes 90 26
Cohesive
Note: 1- Admixture dosage is likely to vary depending upon climate condition and distance of pouring place.

PROPOSED MIX PROPORTION FOR
M-35RCC GRADE CONCRETE (OPC Ultratech CEMENT 43 Grade)
PROPORTION ( SSD Conditions )
Admixture
20mm 10mm (Blackcat)
CEMENT WATER SAND
Agg. Agg. ACMENT-BV-
430
380 156 726 696 488 3.04
Chart Title
1 2 3 4 5 6
28%
20%
30%
0%
16%
6%


Batch Wt For M-35 RCC Concrete (Dry Condition)
Per Cum. Per 0.5 Cum. Concrete

Ingredients Concrete (kg) (kg) Cumulative Wt 0.5 Cum. (kg)
20mm 691 345 345
10mm 484 242 588
Coarse Sand 715 358 945
Cement 380 190
Water 176 88
Admixture (Blackcat)
3.04 1.52
ACMENT BV 430
Contractor's Rep. Concessionaire's Rep. IC's. Rep.

Date Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawa
363.300 to Km 450.800 under NHDP -III in the State of H

As per IS 516
Mix details : M35 RCC
Brand/Grade of Cement : Ultratech Cement OPC 43 grade
Cement Content 360 KG PER M3
Water/cement ratio : 0.39
Volume
Density Load
S.No Weight gms Area in cm 3
gm/cc KN
cc
1 8505 225 3375 2.520 690
2 8518 225 3375 2.524 700
3 8540 225 3375 2.530 710
Average of 7 days Compressive Strength =

Cement Brand =
Admixture =
Aggregate source =
Sand source =
Contractor's Rep. Concessionaire's/PMC Rep.

ning of Rohtak Bawal Selection of NH-71 From Km
-III in the State of Haryana
India
516
Date of Casting 23.11.017
Date of testing 7 days 02.12.017
28 days ------
CTM correction factor : 1.0
Avg.
Corrected Strength
Strength Remarks
Load KN Mpa
Mpa
690 30.67
700 31.11 31.11
710 31.56
31.11 Mpa
Ultratech OPC 43 grade
Fosroc Konplast SP430 GB
Kotputli Rajasthan, Quarry
Tonk River
PMC Rep. IC's

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawa
363.300 to Km 450.800 under NHDP -III in the State of H

As per IS 516
Mix details : M35 RCC
Brand/Grade of Cement : Ultratech Cement OPC 43 grade
Cement Content : 380 KG PER M3
Water/cement ratio : 0.39
Volume
Density Load
S.No Weight gms Area in cm 3
gm/cc KN
cc
1 8506 225 3375 2.520 990
2 8519 225 3375 2.524 970
3 8522 225 3375 2.525 945
4 8544 225 3375 2.532 950
5 8623 225 3375 2.555 960
6 8543 225 3375 2.531 955
Average of 7 days Compressive Strength =

Cement Brand =
Admixture =
Aggregate source =
Sand source =
Contractor's Rep. Concessionaire's/PMC Rep.

ning of Rohtak Bawal Selection of NH-71 From Km
-III in the State of Haryana
India
516
Date of Casting 23.11.017
Date of testing 7 days
28 days 21.12.017
CTM correction factor : 1.0
Avg.
Corrected Strength
Strength Remarks
Load KN Mpa
Mpa
990 44.00
970 43.11 43.04
945 42.00
950 42.22
960 42.67 42.44
955 42.44
42.74 Mpa
Ultratech OPC 43 grade
Fosroc Konplast SP430 GB
Kotputli Rajasthan, Quarry
Tonk River
PMC Rep. IC's

Sr. No. Content Sheet Page No
1 Concrete Design Mix Summary sheet 1
2 Aggregate Impact Value Test 2
3 Specific Gravity And Water Absorption For Fine Aggregate 3
4 Specific Gravity And Water Absorption For Coarse Aggregate 20MM 4
5 Specific Gravity And Water Absorption For Coarse Aggregate 10MM 5
6 Flakiness &Elongation Index 6
7 Blending Proportion for Coarse Aggregate 7
8 Sieve Analysis of Fine Aggregate (Coarse Sand) 8
9 Sieve Analysis coarse Aggregate (10MM) 9
10 Sieve Analysis coarse Aggregate (20MM) 10
11 Compressive Strength of Concrete (7 Days) 11
12 Compressive Strength of Concrete (28 Days) 12
13 Mix Design Calculation 13-15
14 Mix Proportion Sheet 16
15 Batch Sheet (Dry Condition) 17
16 Cement Test 18
17 Cement Mortar Cube Test 19

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Construction of 4Nos.

Of VUP under Cos for Four Laning of Rohtak Bawal Selection of

SUMMARY OF CONCRETE MIX DESIGN M-35RCC

Sl No. Description Value/Results Specifications Remarks

2 Trial Date 23.11.17 -

3 Grade of concrete mix M35 RCC M35

4 Brand & Grade of Cement Ultratech OPC 43 OPC Cement

5 Adopted W/C Ratio 0.39 0.45

7 Cement in kgs 390 310 Min.

8 Water in kgs 156 -

9 Admixture in kgs 3.2 -

10 20mm in kgs 807 -

11 10mm in kgs 538 -

12 Sand in kgs 682 -

13 Slump (90 min.) in mm 70 50 - 75

14 Strength @7days in Mpa 33.59 31.49 Mpa Min.

15 Strength @28days in Mpa 48.26 47 Mpa Min.

Sign. Of Contractor's Rep. Sign. Of PMC Rep. Sign Of IC's Rep.

Independent Consultant : MSV/LSI Engg. & Consultancy

AGGREGATE IMPACT VALUE TEST

Description Trial No. 1 Trial No. 2 Trial No. 3

Weight of surface dry sample passing 12.5 mm

Weight of fraction passing 2.36 mm IS sieve, after

Weight of fraction retained on 2.36 mm IS sieve

A.I.V. = (W2 / W1)X100 20.66 21.35 22.10

Average value of A.I.V. (%) 21.37

Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

Client : National Highways Authority of India

Independent Consultant : MSV/LSI Engg. & Consultancy

Concessionaire : Kurukshetra Expressway pvt ltd

EPC Contractor : Skylark Infra Engineering Pvt Ltd

SPECIFIC GRAVITY AND WATER ABSORPTION FOR FINE AGGREGATE

Date Sampled : 08.11.017 Date Tested : 08.11.017

2 Wt.of SSD sample in air (A) 401.0 405.0 -

3 Wt of Pycnometer + Water + Sample (B) 1405.0 1408.3 -

4 Wt of Pycnometer + Water (C) 1153.5 1153.5 -

5 Wt of Oven Dry sample (D) 395.5 398.6 -

6 Bulk Specific Gravity (Dry Basis) D/{A-(B-C)} 2.645 2.654 2.650

7 Apparent Specific Gravity D/{D-(B-C)} 2.747 2.772 2.759

8 Water Absorption (% of Dry Basis) 100 x (A-D)/D 1.39 1.61 1.50

Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

1 Wt. of oven dry sample in air (gm) A 1491.4 1525.2 -

2 Wt. of SSD sample in air (gm) B 1503.8 1536.8 -

Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

1 Wt. of oven dry sample in air (gm) (A) 2022.0 1984.8 -

Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

DETERMINATION OF FLAKINESS & ELONGATION INDEX

Location : Lab @ Machhrouli camp Jhajjar Proposed to use : Mix Design

Source : Kotputli Rajasthan Quarry Sampled by : Jointly

Type of Material : Coarse aggregate Tested by : Jointly

Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

Client : National Highways Authority of India

Independent Consultant : MSV/LSI Engg. & Consultancy

Concessionaire : Kurukshetra Expressway Pvt Ltd

EPC Contractor : Sky Lark Infra Engineering Pvt Ltd

COMPRESSIVE STRENGTH TEST OF CEMENT CUBES

Weight Density of Comp.