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    Service Maintenance.: ALTO Den-Sin Yellow Line C2500-25D

    Uploaded by

    Sergei Kurpish
    1. This document provides maintenance instructions for an ALTO Den-Sin Yellow Line C2500-25D pressure washer. 2. Daily maintenance includes checking engine oil, fuel, pump oil, and vee belts. Filters should be cleaned or replaced when the pressure difference is over 2 bar. 3. Weekly maintenance includes draining the fuel separator, checking batteries and belts, and greasing parts. The pump, engine, and cooling system require maintenance every 250, 500, and 1000 hours of operation.

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    © All Rights Reserved
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    Service Maintenance.: ALTO Den-Sin Yellow Line C2500-25D

    Uploaded by

    Sergei Kurpish
    94 views9 pages
    1. This document provides maintenance instructions for an ALTO Den-Sin Yellow Line C2500-25D pressure washer. 2. Daily maintenance includes checking engine oil, fuel, pump oil, and vee belts. Filters should be cleaned or replaced when the pressure difference is over 2 bar. 3. Weekly maintenance includes draining the fuel separator, checking batteries and belts, and greasing parts. The pump, engine, and cooling system require maintenance every 250, 500, and 1000 hours of operation.

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    1. This document provides maintenance instructions for an ALTO Den-Sin Yellow Line C2500-25D pressure washer. 2. Daily maintenance includes checking engine oil, fuel, pump oil, and vee belts. Filters should be cleaned or replaced when the pressure difference is over 2 bar. 3. Weekly maintenance includes draining the fuel separator, checking batteries and belts, and greasing parts. The pump, engine, and cooling system require maintenance every 250, 500, and 1000 hours of operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    94 views9 pages

    Service Maintenance.: ALTO Den-Sin Yellow Line C2500-25D

    Uploaded by

    Sergei Kurpish
    1. This document provides maintenance instructions for an ALTO Den-Sin Yellow Line C2500-25D pressure washer. 2. Daily maintenance includes checking engine oil, fuel, pump oil, and vee belts. Filters should be cleaned or replaced when the pressure difference is over 2 bar. 3. Weekly maintenance includes draining the fuel separator, checking batteries and belts, and greasing parts. The pump, engine, and cooling system require maintenance every 250, 500, and 1000 hours of operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    ALTO Den-Sin

    Yellow Line C2500-25D.

    Service Maintenance.

    Singapore 12th May 2003

    1
    C2500-25D
    Contents.
    1. Daily maintenance.
    2. Weekly maintenance.
    3. Maintenance every 250, 500 & 1000 hours.

    2
    Engine control panel.

    3
    Daily engine checks. Check the engine oil level.
    Use SAE 15-40W oil.
    After 8 hours of operation the following
    checks & maintenance must be
    undertaken.
    • Ensure the engine oil level is at the correct
    level. Top up if necessary.
    • Ensure the diesel fuel is topped up.
    • Ensure the pump oil is at the correct level.
    • Ensure the engine vee belts are tight and in
    good condition.
    4 5

    Ensure diesel fuel is topped up. Ensure the pump oil is at the
    correct level.
    Use SAE 15-40W. Change after ever 500 hours.

    7 4
    Break tank. Ensure the tank is clean. Drain if necessary
    Check the and wash before re-filling. If the water supply volume is not
    engine vee sufficient, the in-tank float switch will shut down the engine.

    belts.

    Ensure the
    engine vee
    belts are in
    good
    condition and
    tight.
    9 10

    Daily pump, hose, tumble box &


    Water supply couplings.
    rotating gun checks.
    • Check and clean the inline water filter before the break
    tank. Ensure there is a
    • Check the booster pump drive coupling and grease. minimum supply
    • Clean or replace the two main water filters when the pressure of 2 bar.
    gauge pressure difference is more than 2 bar, or when the
    pressure on the second gauge drops to less than 3 bar.
    • Ensure there is sufficient water flow for lubrication to
    pump plungers.
    • Grease the plunger clamp on each plunger.
    • Inspect each plunger clamp ensuring each clamp is tight.
    12
    • Ensure all pump fittings are tight, and that there are 11
    no leaks at the hose end fittings or at the rotating gun. 5
    Inline water filter Main water filters.
    before the break tank. Clean or replace
    the two main water
    filters. Normal
    operating
    Clean the pressure is 5 bar.
    inline water If the gauges show
    filter before a pressure
    the break difference of more
    tank. than 2 bar, change
    700520123 the filters. If the
    pressure on the
    second gauge drops
    to less than 3 bar,
    12 change the filters. 14

    Low pressure shut down. Main water


    filter.
    The low pressure
    B A Use only 10 micron
    switch will shut
    down the engine if filters. P/n 700520206
    the water supply A. is a new filter.
    pressure after the B. Is used and must be
    filters drops to 3 bar. replaced in order not the
    In such a case, starve the pump of
    replace the water
    water and cause internal
    filters.
    pump damage.
    15

    16
    6
    Danger!!! Ensure that all
    fittings are tight and not leaking. Weekly maintenance.
    If any leaks are found, repair
    them immediately. • Drain the diesel fuel water separator.
    • Top up battery water.
    • Check engine vee belts tension.
    • Grease booster pump.

    18 20

    Engine fuel Check the battery water & cable


    water
    separator A.
    connectors. 12 volt 120Ah battery.
    Drain water
    B weekly.

    Note: the hand


    pump B. to
    blend the fuel.
    A

    19
    722
    Booster
    Check the
    engine vee pump.
    belts.
    Check the drive
    Ensure the engine coupling and grease
    vee belts are in two nipples with
    water resistant
    good condition
    silicone grease.
    and tight.

    21 22

    Engine maintenance schedule.


    B The engine oil filter
    Ever 250 hours. Ever 500 hours. Ever 1000 hours.
    • Change the
    A. & fuel filter B.
    • Tension the • Change the
    vee belts. diesel fuel
    engine oil. filter.
    • Check the vee Note: The oil
    • Change the oil • Clear the C
    belt sensor.
    filter. diesel fuel pressure switch C.
    water which is normally
    • Check the engine separator.
    valve clearance. • Wash the A closed.
    • Change the pump engine cooling
    system.
    oil. 23

    8 27
    Washing of engine cooling fins & inter Engine operating speed.
    cooler should be undertaken more • The engine will not run unless the minimum
    frequently in dusty or hotter climates. Rpm is above 1000. The engine will only
    operate for several seconds and shut down
    due to the low water pressure from the
    booster pump.
    • Engine operating speed should be 1500
    Rpm at full pressure.
    • Maximum engine speed should not go over
    1800 Rpm at 2500 bar. If maximum
    pressure can not be reached, re-size or
    replace the nozzles with new ones.
    30

    29

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