P

PNEUMATIC TOOLS
P

P
P

Operating and Maintenance Manual

403606-23
12/15
 PASLODE MODEL NUMBER DESIGNATION

The model number of each Paslode tool contains information about the tool and the fasteners
that are used with it. The following example illustrates the information contained in this tool
model number.

NAILER O 000 / 00 C P
Power Pack

Tool application letter

Type of tool
( C = coil nailer)
( S = strip nailer)
Maximum fastener ( F = finish nailer)
length, in inches that ( R = Roof nailer)
can be used with the
tool Maximum fastener
length in millimeters

STAPLER O 000 / 00 - S 00 P
Type of tool
( P= powerpack)
Tool application letter ( DL= double length)

Maximum fastener Gauge of fastener

length, in inches that
can be used with the
tool Indicates crown size
( W = wide)
( S = standard)
Maximum fastener
( I = intermediate)
length in millimeters
( N = narrow)

Paslode is a member of:

 INTRODUCTION
Congratulations on purchasing a Paslode pnuematic tool. You have made a wise choice.

A Paslode tool is a professional quality tool that combines power and speed in a light weight design for
versatile operation in a variety of industrial and construction applications.

Please take the time to review this entire manual and all other documentation that came with the tool.
They will help you to become familiar with operating a power fastening tool. Be sure to read the safety
instructions carefully before using your new tool. Also read Paslode's warranty statement in the back
of this manual.

Even though Paslode is a leader in the power fastening business, we continually strive to find new and
better ways of improving our products. That is a commitment we've made to our most important asset:
our customer.

Paslode also manufactures a line of cordless tools featuring Impulse Technology, which are not covered
in this manual. For maintenance and safety information on the line of cordless tools, consult the
operating manuals for those tools.

TABLE OF CONTENTS
INTRODUCTION............................................................................................................... 1
SAFETY INSTRUCTIONS................................................................................................ 2
AIR SYSTEMS.................................................................................................................. 3
TOOL INSTALLATION...................................................................................................... 5
TOOL OPERATION.......................................................................................................... 5
TOOL LOADING............................................................................................................... 6
MAINTENANCE................................................................................................................ 9
OPERATOR TROUBLESHOOTING................................................................................12
TOOL WARRANTY.................................................................................Inside Back Cover

1
SAFETY INSTRUCTIONS
SAFETY FIRST DISCONNECT THE TOOL WHEN NOT IN USE
These safety instructions provide information necessary Always disconnect the tool from the air line when it
for safe operation of Paslode® tools. DO NOT ATTEMPT is not in use, when you leave the work area or when
TO OPERATE THE TOOL UNTIL YOU READ AND moving the tool to a new location. The tool must
UNDERSTAND ALL SAFETY PRECAUTIONS AND never be left unattended because people who are
MANUAL INSTRUCTIONS. not familiar with the tool might handle it and injure
themselves or others.
WEAR EYE AND HEARING PROTECTION
Always wear hearing and eye protection devices, that CARRY THE TOOL ONLY BY THE HANDLE
conform to ANZI Z87.1 requirements, when operating Always carry the tool by the handle only. Never carry
or working in the vicinity of a tool. As an employer you the tool by the air hose or with the trigger depressed
are responsible for enforcing the use of eye protection. since you could drive a fastener unintentionally and
Wear hard hats in environments that require their use. injure yourself or someone else.

THE TOOL MUST BE USED ONLY FOR THE PUR - DO NOT WEAKEN THE TOOL HOUSING
POSE FOR WHICH IT WAS DESIGNED The tool housing is a pressure vessel and should never
Do not throw the tool on the floor, strike the housing be weakened by having your company’s name, area of
in any way or use the tool as a hammer to knock work or anything else stamped or engraved into its
material into place. surface.

NEVER ENGAGE IN HORSEPLAY WITH THE TOOL DISCONNECT THE TOOL WHEN PERFORMING
The tool is not a toy so do not use it like one. Never REPAIRS AND CLEARING JAMS
engage in horseplay with the tool or point it at yourself Never attempt to clear a jam or repair a tool unless you
or any other person, even if you think it is not loaded. have disconnected the tool from the air line and
removed all remaining fasteners from the tool.
NEVER ASSUME THE TOOL IS EMPTY
Check the magazine for fasteners that may be left in the ALWAYS USE THE PROPER FITTING FOR THE
tool. Even if you think the tool is empty or disconnected, TOOL
never point it at anyone or yourself. Unseen fasteners Only MALE pneumatic type air connectors should be
could fire from the tool. fitted to the tool, so that high pressure air in the tool is
vented to atmosphere as soon as the air line is dis-
NEVER CLAMP THE TRIGGER IN A LOCKED OR connected.
OPERATING POSITION NEVER install FEMALE quick disconnect couplings on
The trigger of the tool must never be tampered with, the tool. Female couplings will trap high pressure air in
disabled or clamped in a locked or operating position the tool when the air line is disconnected, leaving the
since this will cause the tool to drive a fastener any tool charged and able to drive at least one fastener.
time the work contacting element depressed.
DO NOT EXCEED THE MAXIMUM RECOMMENDED
DO NOT LOAD FASTENERS WITH THE AIR LINE AIR PRESSURE
CONNECTED, OR WITH THE TOOL TRIGGER OR Operate the tool only at the recommended air pressure .
WORK CONTACTING ELEMENT DEPRESSED Do not exceed the maximum air pressure marked on
When loading fasteners into the tool be sure you dis- the tool. Be sure the air pressure gauge is operating
connect the air line and that you do not depress the properly and check it at least twice a day.
trigger or work contacting element.
Never use any bottled air or gases such as oxygen to
OPERATE THE TOOL ONLY ON A WORKPIECE operate the tool since they could cause the tool to
explode.
The tool should be operated only when it is in contact
with the workpiece. Even then you should be careful
INSPECT TOOL FOR PROPER OPERATION
when fastening thin material or working near the edges
Clean the tool at least daily and lubricate as required.
and corners of the workpiece since the fasteners may
Never operate a dirty or malfunctioning tool.
drive through or away from the workpiece.
USE ONLY PASLODE RECOMMENDED PARTS AND
DO NOT DISABLE OR REMOVE THE WORK CON-
FASTENERS
TACTING ELEMENT
Use only parts and fasteners specifically designed and
This tool is equipped with a safety mechanism, called
recommended by Paslode for use in the tool and for
a work contacting element, to help prevent accidental work to be done. Using unauthorized parts and
firing. Never tamper with, disable or remove the work
fasteners or modifying the tool in any way creates
contacting element. Do not use the tool unless the
dangerous situations. Replace all missing warning
work contacting element is working properly. The tool
labels---refer to tool schematic for correct placement
could fire unexpectedly.
and part number.

WARNING
Failure to follow any of the above instructions could result in severe personal
injury to tool user and bystanders or cause damage to tool and property.
Contact your local Paslode Representative for presentation of Paslode’s Safety Awareness Program

2
AIR SYSTEMS
For air-powered tools to work their best, the air
supply system must be properly installed and • Air hoses are not longer than 150 feet.
maintained regularly. A drawing in this section
shows a properly installed air supply system.
Handy checklists for installing and maintaining • The air system is lubricated regularly.
air supply systems follow.
• A regular maintenance program is followed.
Indoor Air System Installation
-Be certain that:
Filter/Regulator/Lubricator Units
• All pipes supplying air have a large enough Filter/regulator/lubricator units that can supply
inside diameter to ensure adequate air supply. enough air and protection for Paslode tools
must meet the following specifications:
• The main supply pipe slopes down, away from
the compressor (1/16 inch per foot). • Minimum 3/8 inch NPT port size .

• Air storage is provided along lengthy air lines. • 50 micron or fine filters.
• Pipe line branch outlets are at the top of the • Regulated pressure from zero to 120 psi.
main pipe line.

• Lubricators designed for low or changing

• Cutoff valves are provided at each branch pipe airflow.
line throughout the system.

• Water legs extend from the bottom of each

branch line.

• A refrigerant-type dryer is installed on the

system.

• Air hoses are kept as short as practical.

• A regular maintenance program is followed.

Outdoor Air System Installation

-Be certain that:

• A moisture trap and a filter/regulator/lubricator

are installed at the compressor.

• Air hoses and fittings are large enough so that

air flow is not restricted. Minimum hose size
is 3/8 inch ID with 1/2 inch ID hose used for
any application over 25 feet.

3
AIR SYSTEMS - Continued

Calculating Compressor Size Calculated Required Piping

Use the air consumption chart in the Tool
Schematic for each tool when calculating the For example, given a 20 hp electric compressor
operating requirements for the tools. Paslode supplying approximately 80 cfm of air at 120 psi
tools are designed to operate efficiently and a main supply pipe length of 350 feet, we
between 80 and 120 psi and should never be see by the table the minimum main pipe inside
operated at pressure greater than 120 psi. diameter required for this applica tion is 1-1/4
The air consumption chart will help you find inch.
the correct compressor size for your application
that will quickly replenish tool air pressure. LENGTH OF RUN (FT.)
VOLUME
To use the chart you will need to know how OF AIR 50-200 290-500 500-1000 1000-2500 2500-5000
many tools will be used and approximately (CFM)
NOMINAL PIPE DIAMETER (IN.)
how many fasteners will be driven each minute
by each tool on the line. Using the equation: 30-60 1 1 1¼ 1½ 1½
60-100 1 1¼ 1¼ 2 2
Number of tools X average fasteners/minute/ 100-200 1¼ 1½ 2 2¼ 2½
tool X 1.2 (safety factor) X air consumption
(scfm) @ pressure* (psi) = scfm required. 200-500 2 2½ 3 3½ 3½
500-1000 2½ 3 3½ 4 4½
We can use the following example:

10 tools X 30 fasteners/minute/tool X 1.2 X

0.051scfm* (@100psi) = 18.36 scfm. Pneumatic System Maintenance
- Be certain that:
*This number is found in the Air Consumption
Chart • Pneumatic fittings are tight and do not leak.
In this example, using the air consumption
chart we find that a compressor providing at and ensure that automatic draining systems
least 19 scfm of air is required. Because in are operating correctly.
compressors approximately 1 hp is required
to produce 4 scfm, a compressor of at least • Air lines are cleared to prevent freezing,
5 hp is required. especially in winter.

• Lubricator operation is checked regularly

and ensure it has an adequate supply of
lubricant (Paslode Part No. 403720).

• Only regulated air is being used and that

each regulator is operating properly.

4
 TOOL INSTALLATION TOOL OPERATION

Depth of Drive Adjustment

(On tools equipped with this feature)

Your Paslode® tool comes ready for immediate

use and can be installed by following these steps:
1. SAFETY - All tool operators and their immediate
supervisors must become familiar with the operator
safety instructions before operating the tool. The
instructions are on page 2 of this manual. The depth of drive adjustment is made by
adjusting the work contacting element. The
2. Included with each tool are one copy of this lock nut is loosened to allow the element to be
Safety and Maintenance manual and one copy of moved up or down. You will need a 3/8 inch
the Tool Schematic. Keep these publications for open end or 5/32 inch hex socket wrench to
future reference. An ownership registration card make this adjustment.
is also included. This card must be completed
and returned to Paslode immediately to register If the tool is overdriving (the fastener head or
your ownership. crown is driven below the work surface), the
work contacting element should be moved
3. The plastic cap in the air inlet of the tool downward. If the fasteners stand up (the head
must be removed before the male fitting is or crown is not flush with the surface), the work
installed. Tools are threaded for either a contacting element should be moved up.
3/8” NPT or 1/4” NTP air fitting. The fitting
must be a male pneumatic type that dis- Adjust the work contacting element until the
charges the air from the tool when the air fastener head or crown depth meets job re-
line is disconnected. quirements.

4. Install a filter/regulator/lubricator unit, with a

gauge as close as practical to the tool, preferably
within ten feet. Refer to the Air Systems section of
this manual for air hose requirements and lengths.
In general, no other special installation is required.

5. If the operator is working at a bench or table,

it is usually best to run the air line underneath the
bench. A small tray under the benchtop can hold
LOCK
the fastener supply and the tool when not in use. NUT
MOVE UP
➔

TO INCREASE
DRIVE DEPTH
6. If this tool does not work when it is first con- WORK
nected, do not try to make repairs. Call your CONTACTING
ELEMENT MOVE DOWN
Paslode representative immediately.
➔

TO DECREASE
DRIVE DEPTH

5
TOOL OPERATION - clearing a jam continued
continued
➔

MOVE UP
TO INCREASE
DRIVE DEPTH

MOVE DOWN
TO DECREASE
DRIVE DEPTH
➔

SOCKET HEAD
CAPSCREW WORK
CONTACTING
Precision Placement Driving - (Orange Trigger)
ELEMENT ■ Grasp the tool handle firmly and hold the bottom of
the work contacting element firmly against the work-
piece until it is completely depressed.

■ Squeeze the trigger to drive the fastener.

■ Lift the tool from the workpiece.

■ Repeat the procedure for the next fastener.

Successive (Bounce) Driving - (Orange Trigger)

Turn
adjustment ■ Grasp the handle firmly.
wheel in either
direction
■ Squeeze the trigger and move the tool along the
workpiece with a bouncing motion, depressing the work
contacting element at the points where you want to
insert a fastener.

Clearing a Jam ■ Keep the trigger depressed and continue to bounce

An occasional problem you may encounter is a the work contacing element against the workpiece,
jammed fastener. Because of the unique design positioning the tool above as carefully as possible.
of the tool, clearing a jammed fastener is easy:
■ When the desired number of fasteners have been
1. Disconnect the air supply. release the tool trigger to avoid unintentional fastener
2. Pull the latch, releasing front guide. Pivot front discharge.
guide forward.
3. Clear jam, and push driver blade back up to its
normal position.
4. Close front guide and latch it. Check that the
work contacting element moves freely.

Sequential Operation - (Silver Trigger)

The sequential operating kit prevents successive or
“bounce” driving.

■ Depress the work contacting element and hold it

against the work surface before pulling the trigger.

■ After each fastener is driven, completely release

the trigger and lift the tool from the work surface.

6
Coil Nailers
Step No. 1 – Grasp the nailer handle firmly with one Step No. 3 – Remove the retainer from a nail coil and
hand and with the other hand unlatch the magazine place the nail coil in the magazine with the tips of the nails
cover clip. Swing the magazine door open. against the loading tray and with about 4 inches of coil
unwound.

Step No. 4 - Slide the free strip of nails along the top of
the feeder body assembly and place the first nail between
the feed claw and the locator.

Step No. 2 – Adjust the loading tray for nail length (if
required) by depressing the button on the post and
raising or lowering the tray to the desired position.

Step No. 5 - Carefully close and latch the magazine door.

Step No. 6 - Advance the first nail into driving position by

cycling the tool once against a work surface. The nailer
is now ready for use.

7
RHP-350 T250-F16 Series Finish Nailer
PowerMaster Plus
Step No. 1 – Grasp the nailer firmly with one hand.
Strip Nailers
Step No. 1 – Grasp the nailer handle firmly. Pull the
magazine follower all the way to the rear of the
magazine until it is latched into its loading position
by the magazine latch.

Step No. 2 – Insert the strip with the point of the

fastener facing down towards the bottom of the
magazine.

Step No. 2 – Insert the a strip of fasteners into the

top of the magazine with the point of the nails facing
the nose area.

Step No. 3 – Hold the follower firmly and press the

follower latch. Slide the follower forward until it
contacts the nails. The tool is now ready for use.

Step No. 3 – Hold the follower firmly and press the

follower latch. Slide the follower forward until it
contacts the nails.

8
T250A-F16 Series Finish Nailer Staplers

Step 1 - Align the heads of the Paslode 16 ga.Finish Step No. 1 – Pull back the rail follower until it latches
nails to the brad channel in the rear of the magazine at the end of the magazine. The rail cover will
and insert one or two strips. Push the nails strips automatically open.
forward.

Step 2 - Next, while applying pressure to the release Step No. 2 – Insert the fastener strip into the
lever, pull the follower toward the rear of the magazine magazine rail.
until the follower passes the last strip of fasteners.
Release the lever on the follower and let the follower
push the nails forward into the nose of the tool.

Step No. 3 – Press the follower latch release button

or unlatch the follower and slide the follower forward
until it contacts the staple strip. The tool is now
Step No.3 ready for use.
When the follower reaches the reload area, marked
on the side of the magazine, you may insert a new
strip of nails. When the follower arrow reaches the
lockout area the tool automatically locks the tool to
prevent the tool from operating. To unlock the tool,
simply reload another strip of nails.

9
MAINTENANCE
Testing the Tool After Servicing
Paslode® tools are built for ease of maintenance. A few After replacing any part or parts, it is important to check
simple details will assure trouble-free operation and long the tool for proper operation. This ensures that the tool
tool life. Anyone who uses or maintains the tool must read was put together correctly, is safe to use, and will perform
the safety and maintenance instructions. Study the sche- the job properly.
matic drawing before starting any repairs on the tool.
Air-operated tools must be inspected periodically, and ❑ Ensure that all hardware is tight.
worn or broken parts must be replaced to keep the tool
operating safely and efficiently. Also the items on the ❑ Ensure that the work contacting element is installed
maintenance chart must be checked often. correctly in relation to the trigger, and that both parts move
freely.
Cold Weather Care
When temperatures are below freezing, tools should be ❑ Ensure that the magazine is properly attached.
kept warm by any convenient, safe method. If this is not
possible, the following procedure should be used to warm ❑ Ensure that the required safety information on the tool
up the tools. is legible.
❑ Reduce the regulated air pressure to 30 psi.
❑ Use only Paslode approved fasteners in the tool, and
❑ Remove all fasteners from the tool. ensure that they are correct for the application.
❑ Connect an air line and blank fire the tool. The reduced
air pressure will be enough to free-fire the tool. Slow ❑ Ensure that a male air fitting is securely connected to
speed operation tends to warm up the moving parts. the tool.
slowing up the piston helps the bumper and the O-rings
to become springy. ❑ Test the tool by driving fasteners into a workpiece
identical to the tool's application.

❑ Check the tool for air leaks during testing and for the
proper sequence of operation.

❑ Ensure that all fasteners are driven to the same depth

❑ Once the tool is warmed up, readjust the regulator to and that the crown of the fastener is flush with the work-
the proper working pressure and reload the tool. piece.
❑ Tool operators working outdoors or in unheated areas
in extremely cold temperatures should also: Tool Lubrication
It is most important that the tool be properly lubricated by
Use Paslode pneumatic oil with antifreeze in the keeping the air line lubricator filled and correctly adjusted.
lubricator, Part No. 219090 (8oz.) Without proper lubrication the tool will not work properly
and parts will wear prematurely.
Once a week, depending on the amount of tool
use, take the tool apart and wash away any Use the proper lubricant in the air line lubricator. The
sludge with tool cleaner (Paslode Part No. 219348) lubricator should be of low air flow or changing air flow
to keep the tool operating efficiently. type, and should be kept filled to the correct level. Use
only Paslode recommended lubricants. Substitutes may
harm the rubber compounds in the tools O-rings and other
rubber parts. Paslode Part No. 403720 is a pneumatic
lubricating oil specially made for pneumatic applications.

Cleaning the air-operated tools with solvents removes the If a filter/regulator/lubricator is not installed on the air
thin coating of grease applied to the cylinder wall and system, air operated tools should be lubricated at least
O-rings at the factory. To replace this coating of grease, once a day with 6 to 20 drops of oil, depending on the
use Chemplex grease (Paslode Part No. 403734). work environment, directly through the male fitting in the
tool housing.
❑ Open the drain on the air compressor tank to drain any
moisture at least daily in extremely cold or humid weather. Most minor problems can be resolved quickly and easily
A few ounces of anti-freeze in the tank will keep the air free using the maintenance table that follows. If problems per-
of frost. sist, contact your Paslode dealer for assistance.

10
MAINTENANCE - Continued
CAUTION
Disconnect the tool when performing
repairs or clearing jams.

MAINTENANCE TABLE
ACTION WHY HOW

Drain air line filter(daily). Prevent accumulation of Open manual petcock (most
mositure and dirt. air supply systems have such
a valve).

Keep lubricator filled. Keep tool lubricated. Fill with Paslode pneumatic
tool lubricant. Part No.
403720.

Clean filter element-then blow Prevent clogging of filter with Wash with soap and water or
air through filter in direction dirt. follow manufacturers instruc-
opposite to normal flow. tions.

Check that all screws on tool Prevent air leakage and pro- Check screws daily.
are tight. mote efficient operation.

Keep work contacting elelment Promote operator safety and Blow clean daily.
working properly. efficient tool operation.

Keep magazine and feeder Prevent jamming of fasteners. Blow clean daily.
mechanism clean.

Lubricate "O" rings that are Assure long life and proper Use Chemplex grease, Part
replaced. operation of tool. No. 403734.

Use only Paslode replacement Keep tool operating efficiently Order any replacement parts
parts. and maintain Paslode tool needed from Paslode Dealer.
warranty.

11
OPERATOR TROUBLESHOOTING
DETECCION Y CORRECCION DE FALLAS

CAUTION
Disconnect the tool when performing
repairs or clearing jams.

PROBLEM CORRECTIVE ACTION

Fasteners will not drive completely into wood. Adjust work contacting element (retract length).

Increase air pressure (do not exceed 120 psi).

Fasteners penetrate properly during normal Increase air flow to tool -- use larger air lines
operation, but won't drive fully at faster speeds. (3/8 inch ID minimum).

Adjust work contacting element (extend length).

Fasteners drive too deeply into wood.
Reduce air pressure.

Fastener jams in nose of tool. Open front guide latch, release jammed fastener,
and close latch securely.

Tools skips during operation - no fasteners are Check magazine for proper fasteners. Magazine fol-
driven from time to time. lower should slide freely. Clean as needed to remove
debris.

Make sure correct fasteners are being used.

Use fasteners that meet Paslode® specifications only.

Increase air flow to tool -- use larger air lines

(3/8 ID minimum).

Adjust work contacting element where available.

Tool operates, but no fasteners are driven. Check magazine for proper fasteners. Fasteners
should slide freely with no follower pressure.

Open front guide latch or loosen magazine knob and

check for jams or debris in the nose area. Clear as
necessary.

Increase air pressure (do not exceed 120psi).

Air leaks at cap when tool is connected to air. Tighten capscrews.

12
TOOL WARRANTY

P An Illinois Tool Works Company

155 Harlem Avenue
Glenview, IL 60025

TOOL WARRANTY AND LIMITATIONS

13
 For additional information on Paslode products, visit our website at www.paslode.com.
For technical support call 1-800-222-6990.
To purchase parts and accessories, visit www.itwconstructionparts.com.

Printed in U.S.A.
P An Illinois Tool Works Company
155 Harlem Avenue
Glenview, IL 60025
© 2015, Illinois Took Works, Inc. www.paslode.com