Peerless Pump Company

Peerless Pump Company
Vertical Turbine Industrial Pumps

Open Line Shaft (OLS)
Installation, Operation and

Maintenance Manual
Pump No.:
Serial Number:
Invoice No.:
Item No.:
PO. No.:
Bulletin 97891917
OLS Vertical Turbine Installation, Operation
and Maintenance Manual
Original installation and operating 6.2.1 Recommended products 24

6.3 Rotation 24
instructions 6.4 Guards 24
6.5 Check list 25
Table of Contents 6.5.1 System flushing 25
1. Symbols used in this document 2 6.5.2 System decontamination 25
2. General information 3 6.5.3 Priming 25
2.1 Warranty 3 6.5.4 Shaft sealing 25
2.2 Personnel qualification 3 6.6 Startup, operation Sand shutdown 25
2.3 Warnings 3 6.6.1 Air in system 25
2.4 Material safety data sheet 3 6.6.2 Minimum continuous flow 26
2.4.1 Noise level 4 6.6.3 Minimum thermal flow 26
3. Transport and storage 4 6.6.4 Lubrication system 26
3.1 Transport and handling requirements 4 6.6.5 Driver settings 26
3.2 Receipt and inspection 4 6.6.6 Valve settings and operation 26
3.3 Rigging and lifting 4 6.6.7 Parallel and series operation 26
3.4 Storage 5 6.6.8 Condition monitoring 27
3.4.1 Controlled storage 5 6.6.9 Vibration 27
3.4.2 Uncontrolled storage 5 6.6.10 Performance testing 27
3.4.3 Standard short-term storage 5 7. Maintenance 27
3.4.4 Long-term storage 6 7.1 Schedule 27
3.4.5 Accessories storage 6 7.2 Wear rings 27
3.5 Disposal of packaging materials 6 7.3 Recommended spare parts 27
4. Identification 6 7.4 Consumables 27
4.1 Nameplate 6 7.5 Required tools and fixtures 27
4.1.1 Certifications 7 7.6 Tightening torques 28
4.1.2 Pump 7 7.7 Pump decontamination 28
4.2 Type key for vertical turbine pump 8 7.8 Dismantling 28
4.3 Type key for vertical turbine fire pump 9 7.8.1 Wear ring 29
5. Installation 9 7.9 Assembly 29
5.1 Factory support 9 7.10 Accessories 30
5.2 Location 10 8. Fault finding (Trouble Shooting) 31
5.2.1 Checking wells 10 9. Parts list and sectional drawing 32
5.2.2 Checking wet pits 10 10. Disposal 32
5.3 Foundation 10
5.3.1 Seismic analysis 11
5.4 Rigging and lifting 11 Warning
5.4.1 Leveling 11 Prior to installation, read these installation and
5.4.2 Grouting 12 operating instructions. Installation and
5.5 Installation preparations 12 operation must comply with local regulations
5.5.1 Inspection 12 and accepted codes of good practice.
5.5.2 Assembling the pump 13
5.5.3 Installing the bowl assembly 13 1. Symbols used in this document
5.5.4 Installing the column and shaft 14
5.5.5 Installing the bearing retainer 16 Warning If these safety instructions are not
5.5.6 Installing the discharge head 16 observed, it may result in personal injury.
5.6 Sole plate or pump 17
5.6.1 Leveling 17 Warning If these instructions are not
5.6.2 Grouting 17 observed, it may lead to electric shock with
5.7 Piping and connections 17 consequent risk of serious personal injury or
5.7.1 Pipe supports, anchors or joints 17 death.
5.7.2 Vibration dampers 17
5.7.3 Suction piping 17 Warning When pumping hazardous liquids,
5.7.4 Suction valves and manifolds 17 special attention must be paid to the risk of
5.7.5 Discharge valves 17 personal injury.
5.7.6 Air and vacuum release valves for wet pit and well
pumps 17
5.7.7 Siphons 17 Warning
5.7.8 Nozzle loads 18 The surface of the product may be so hot that
5.7.9 Non-return valves 18 it may cause burns or personal injury.
5.7.10 Strainer 18
5.8 Setting the impeller clearance 19
5.9 Alignment 23 Warning The sound pressure level is so high
5.9.1 Auxiliary (driver, coupling, etc) 23 that hearing protection must be used.
5.10 Lubrication, priming and cooling systems 23
5.11 Electrical installation 23
5.12 Control, monitoring and alarm eq uipment 24
5.12.1 Stopping the unit/reverse runaway speed 24 Warning
6. Startup, operation and shutdown 24 These instructions must be observed for
6.1 Frost protection 24 explosion-proof pumps. It is advisable also to
6.2 Lubrication 24 follow these instructions for standard pumps.
Page 2 of 33 Bulletin No.: 97891918 Rev 07-2021
2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

OLS Vertical Turbine Installation, Operation and
Maintenance Manual
operators and persons entering the immediate
If these safety instructions are not observed, it area.
may result in malfunction or damage to the
equipment. Action must be taken to avoid accidental
contact. If complete protection is not possible,
Notes or instructions that make the job the machine access must be limited to
easier and ensure safe operation. maintenance staff only, with clear visual
warnings and indicators to those entering the
immediate area.
2. General information
These instructions should be retained for reference regarding Warning
maintenance and operation near the pump. Additional copies Rapid changes in the liquid temperature can
can be found at www.peerlesspump.com. cause thermal shock that can result in
damage of pump components and should be
These are general instructions and may not take into account avoided.
local regulations. The user should ensure such regulations are
observed by all parties. Warning
When the pump is handling hazardous liquids,
Information in this manual is believed to be reliable. In spite of care must be taken to avoid exposure to the
all the efforts to provide sound and all necessary information, liquid by appropriate setting of the pump,
the content of this manual may appear insufficient and is not limiting personnel access and by operator
guaranteed to be compete or accurate in all instances. training. If the liquid is flammable and/or
explosive, strict safety procedures must be
2.1 Warranty applied.
This unit is manufactured under a quality management system
Gland packing must not be used when
standard as certified and audited by external quality assurance
pumping hazardous liquids.
organizations. Genuine parts and accessories have been
designed, tested and incorporated into the products to help
Do not use pump as a support for piping.
ensure their continued product quality and performance in use.
Do not mount expansion joints, unless allowed
Caution by Peerless in writing, so that their force, due
Damage or failure caused by misuse, abuse or failure to follow to internal pressure, acts on the pump flange.
these instructions are not covered by our warranty.
Products used in potentially explosive
Any modification of our products or removal of original
atmospheres. Special consideration must be
components may impair the safety of these products in their
use. Caution taken when pumps are installed in these
applications. Contact Peerless for more
information.
Standard warranty conditions can be found at
www.PeerlessPump.com.
Warning
Use proper lifting techniques when manually
2.2 Personnel qualification lifting components – keep component close to
All operations must be carried out by qualified personnel. body, back straight, lift with legs.
2.3 Warnings
Warning
Warning Do not remove or paint over any safety labels.
If the site is left unattended before the If labels are lost or damaged, contact your
installation is complete, all openings must be Peerless Pump representative for
covered to prevent entry of children, animals, replacement.
stones or any other foreign objects.
Use unbreakable covers that cannot be
removed without tools. Warning
Never do maintenance work when the unit is
Warning connected to power. Use only qualified
When a pump has experienced temperatures electricians for electrical installation and
over 400 °F (205 °C), skin contact must be maintenance.
avoided with components. Additionally, partial
decomposition of fluoro-elastomers (when
fitted) will occur. Warning
The surface of the product may be so hot that
Warning it may cause burns or personal injury.
Many precision parts have sharp corners and
the wearing of appropriate safety gloves and
equipment is required when handling these
components.
Warning
Most surfaces on the driver (engine or motor)
Warning can become hot during normal operation.
Hot or freezing components or auxiliary
heating supplies can present a danger to The stuffing box areas on the p ump can

become hot in the event of a malfunction or As a general practice, material safety data sheets (MSDS) are
maladjustment. These surfaces may remain not supplied with pumps unless required. They may be
hot for some time after the unit has been shut requested from Peerless.
down.
2.4.1 Noise level
Use care when touching these surfaces and Whenever pump noise level exceeds 85 dBA,
wear protective gloves if necessary to touch attention must be given to the prevailing
these surfaces when h ot. health and safety legislation to limit the
Caution exposure of plant operating personnel to the
Warning noise. The usual approach is to control
Noise levels, especially for diesel engine exposure time to the noise or to enclose the
driven units, can exceed safe levels. Refer to machine to reduce emitted sound.
the noise level published in the accompanying
documentation, and, if this noise level 3. Transport and storage
exceeds local code or safe levels, place the
unit in a controlled access area and provide
ear protection to personnel authorized to be in 3.1 Transport and handling requirements
this area. The pump has been prepared for shipment at the factory in
such a way as to minimize potential damage due to handling
and transport.
Warning
Isolate engine (if utilized to drive unit) before The equipment should not be subjected to
any maintenance work is done. Switch off the Caution excessive g-forces during the handling or
main supply, remove fuses, secure fuel lines, transport.
apply lock-outs where applicable, and affix
suitable isolation warning signs to prevent
inadvertent re-connection. 3.2 Receipt and inspection
Receiver should report any shortage or damage to the
ISOLATE the fuel supply to the engine
transport company handling the shipment and to Peerless
BEFORE working on any part of the fuel
Pump.
supply or control system
Prior to installation, take inventory of the shipment to ensure
DISCONNECT the batteries by removal of the
that the parts received match the list of parts on your order.
NEGATIVE terminal connector. Do NOT
place tools on or near the batteries. This could
Note the extent of damage or shortage on the freight bill
result in a short circuit. INSPECT all cables
and bill of lading. Failure to note damage or missing parts
for damage or signs of failure and replace
may result in declined warranty or replacement of parts.
immediately if damaged.
If the shaft sections were shipped crated, one
Warning
end or the top of the crate may be opened for
Engine fuel fumes are highly flammable! Do Note a count. Leave the rest of the crate intact to
NOT refuel the engine when it is running or is
protect the shaft sections during unloading.
still hot from recent running.
It is important that all the components for a pump unit be
When refueling, avoid breathing the fuel
identified and properly stored until installation is to be done.
fumes, particularly if the pump; is installed in
There may be many small parts (such as line shaft couplings
an enclosed pump room. Maintain maximum
or hardware) that are best left in their shipping container until
ventilation to clear the fumes quickly.
installation.
Do NOT start the engine while fuel fumes Do not unpack any more than required to verify that the
remain evident or may be present.
equipment is complete and undamaged unless installation is
to be done immediately. Check all packaging material that is to
Warning be discarded to verify that no parts or instructions are being
Exhaust gases are hazardous; the exhaust accidentally discarded. In some shipments, small boxes
system MUST be maintained free from leaks containing additional parts are bound to pump skids.
and directed to discharge in a safe area. Leave small parts in their shipping container until installation
so they don’t get lost. Upon unpacking make certain that
Warning accessories with a pump unit are clearly marked showing
Battery gasses are hazardous and flammable. which pump unit they are to be used with.
The battery area MUST b well ventilated to
clear these gases quickly.
3.3 Rigging and lifting

Warning For a pump with an overall length up to 30 feet (9 m) it may be
Do NOT store lubricants or other volatile convenient to install the column and shaft sections directly
substances near the engine. These should be from the transporting vehicle ().
placed in a designated area having a suitable
storage enclosure. When pumps are received unassembled, all the parts should
be located close to th e location where the pump will be
2.4 Material safety data sheet installed.

Maintenance Manual
is to be inspected weekly to ensure that all preservatives are
Arrange timbers parallel on the ground to support the pump intact and internals are protected.
column and shafts.
Inspect and recoat periodically the equipment with water
Pump parts that are too heavy to be lifted by displacement rust inhibitors (VPCI-368-021, Rust-Ban 392 or
hand must be lifted from the transporting equal), crusting grease (Rust-Ban 326 or equal), vapor phase
vehicle with a suitable hoist. Lifting chains or inhibitor (Shell VPI-260 or equal) or rust preventative coating
cables must not contact machined surfaces. (Rust-Ban 373 or equal).
Caution
Crated shaft sections should be unloaded Protect the equipment from flooding or from
from the vehicle in the crate and not be harmful chemical vapors.
uncrated until ready for installation.
Storage should be free from ambient vibration.
Pump parts which are provided with lifting Excessive vibration can cause bearing
lugs, lifting ears or eyebolts should be lifted by
Caution damage.
these points only.
Precautions should be taken to prevent
When lifting the entire pump, use the lifting rodents, snakes, birds or insect from nesting
Caution lugs on the discharge head. inside the equipment.
Lugs on the driver are only for lifting driver.

They cannot be used for lifting the entire
pump. 3.4.2 Uncontrolled storage
For uncontrolled storage periods of three months or less, the
Column, tube and shaft sections should be equipment is to be inspected weekly to ensure that all
handled with extreme care to prevent preservatives are intact and internals are protected.
misalignment and pump malfunction. Shafts
Caution are especially sensitive. Bent or dropped Inspect and recoat periodically the equipment with water
shafts should not be used as they are certain displacement rust inhibitors (Rust-Ban 392 or equal), crusting
to cause pump failure. grease (Rust-Ban 326 or equal), vapor phase inhibitor
(Shell VPI-260 or equal) and/or rust preventative coating
Certain extra-long, relatively small-diameter bowl assemblies (Rust-Ban 343 or equal).
may be shipped attached to skids bearing a special notation
such as: All pipe threads and flanged pipe covers are to be sealed with
tape. Furthermore you should place 10 pounds (4.5 kg) of
CAUTION - DO NOT REMOVE THIS PROTECTIVE SKID moisture-absorbing desiccant or 5 pounds (2.3 kg) of vapor
UNTIL THE BOWL ASSEMBLY IS IN A VERTICAL phase inhibitor crystals near the center of pump.
POSITION, READY TO BE INSTALLED IN THE WELL OR
SUMP. RETAIN THIS SKID FOR USE WHEN REMOVING If the pump is assembled, place an additional one pound in the
THE BOWL ASSEMBLY FROM THE WELL OR SUMP. discharge of the pump securely fastened.
Remove suction accessory (such as Install a moisture indicator near the perimeter of the pump.
strainer or vortex plate), if installed, from Cover the equipment with black polyethylene or equal with a
the suction manifold or case prior to lifting minimum thickness of 0.006 (0.15 mm). Provide a small
the pump assembly. This action will prevent ventilation hole approximately the size of a small coin.
Caution damage to the suction accessory, ensuring
the device is not used as a pivot point during Provide a roof or shed shelter to protect from direct exposure
lifting. It is very important to observe this to the elements.
precaution when handling these units.
If equipped, connect space heaters on equipment such as
motors, engines or controls.
Warning
Do not work under a suspended object 3.4.3 Standard short-term storage
unless you have taken precautions to stop
The pump and equipment, as shipped, have adequate
its fall in event of sling or hoist failure.
protection for short-term (two to three months) storage in a
covered, dry and ventilated location at the job site prior to
installation.
3.4 Storage
Standard factory packaging is suitable for protection during For packed-type pumps, remove stuffing box packing and
shipment and during covered storage at jobsite for a short place it in a sealed plastic bag. Apply a film of compatible lube
period between installation and startup. The preservatives oil over the water displacement rust preventative (Rust-Ban
applied at the factory have an effective life of two to three 632 or equal). Seal the end of the stuffing box with rolled
months from date of shipment from factory, depending on the vapor phase inhibitor paper and seal with weatherproof tape.
severity of the environment in which the equipment is For packed-type pumps the packing gland may be left on the
exposed. For international destination this will vary d epending pump shaft, but should be securely fastened in position.
on the sea worthiness of export boxing.
If mechanical seals are to be used, the annular opening
3.4.1 Controlled storage between gland plate and shaft should be closed to exclude
Storage facilities should be maintained at an even temperature airborne dust.
of at least 10 °F (5.5 °C) above the dew point with relative
humidity lower than 50 % and little or no dust. The equipment

Additionally, all connections in the seal cartridge must be with metal blank flanges and a minimum of four full sized bolts.
plugged or sealed. Cover the pump stuffing box opening with a non-hygroscopic
tape.
All exposed machined surfaces should be thoroughly coated
with a firm film rust preventative material (Rust-Ban 373 or Cover the equipment with black polyethylene or equal with a
equal) that is readily removable with a p etroleum distillate minimum thickness of 0.006 (0.15 mm) and seal it with tape.
product. Provide a small ventilation hole approximately the size of a
small coin.
All exposed painted surfaces should be dry, clean and free of
grease and other contaminates. The pump should be inspected at regular periods, not to
exceed three months.
After pump has been thoroughly drained, cover the pump
suction and discharge flanges with a cover (typically Rotate the pump shaft per the rotation arrow on the pump
cardboard or wood) to blank off these openings. several revolutions at least once per week to coat th e bearing
with lubricant and to retard oxidation and corrosion, flat spots
Rotate pump shaft per the rotation arrow on pump several and staining. The shaft should end up 90 ° from starting point.
revolutions at least once per week to coat the bearing with
lubricant and to retard oxidation and corrosion, flat spots and To place the pump in operation, all protective coverings and
staining. Shaft should end up 90 ° from starting point. coatings should be properly removed. For packed-type pumps,
repack the stuffing box with the proper number of packing
To place the pump in operation, all protective coverings and rings from bag. If the packing appears to be damaged or
coatings should be properly removed. For packed-type pumps, otherwise unfit, it should be replaced.
repack the stuffing box with the proper number o f packing
rings from bag. If the packing appears to be damaged or
otherwise unfit, it should be replaced. 3.4.5 Accessories storage
Store accessories according to the manufacturer’s
See section 3.4.4 Long-term storage when the startup of
instructions.
equipment is made over three months from the date of
shipment from the factory.
Long-term storage should not be undertaken without written
understanding from manufacturer.
3.4.4 Long-term storage
Long-term storage protection from the factory does not 3.5 Disposal of packaging materials
extend the warranty in any manner. Warranty policy is See section 10. Disposal
twelve months from startup or eighteen months from time of
shipment, whichever occurs first. This warranty is valid only if 4. Identification
equipment has been properly handled and stored as per the
stated requirements. 4.1 Nameplate
Each pump has a nameplate which list serial number. See fig.
Should the equipment be stored or handled improperly, then 1 and 2. The serial number is needed when contacting
the warranty is invalid and may be reinstated only after a Peerless Pump with questions or service request.
factory representative is allowed to inspect the equipment prior
to startup. Expenses for the representative will be billed in When a driver is supplied, there will also be a nameplate on
accordance with the latest schedule for field service engineer. the driver. When requesting information about the driver, both
the driver serial number and the pump serial number will be
Any repairs or repair parts needed will be billed to the required.
customer at prices in effect at time of shipment of these
repairs/parts. Information on the discharge head nameplate includes the
following:
At the time of pump specification and/or order placement • serial number
Peerless Pump should be advised about the extended storage • rated flow rate
duration so that special long-term storage protection can be • rated speed
provided for the equipment prior to shipping to the job site. • rated head
• pump size/model
Inspection of the equipment by a factory representative prior to • pump manufacturer and location.
startup is normally required to ensure equipment integrity and • certification mark (UL fire or other), if any.
compliance with warranty requirements.
In addition to complying with the standard short-term and

storage atmosphere conditions, the following considerations
are required: Information of the bowl assembly nameplate includes the
following:
Dry pump internals and spray the liquid end with a water • pump size/model
displacement rust inhibitor (Rust-Ban 392 or equal). • serial number
• pump manufacturer and location.
Apply a film of compatible lube oil o ver the water displacement

rust preventative (Rust-Ban 632 or equal).
After pump has been thoroughly drained, cover the pump

suction with black polyethylene and discharge flanges with full
natural rubber gasket material and blank off these openings

Maintenance Manual
TM051631
Fig. 1 Nameplate of discharge head
Model
Serial
Fig. 2 Nameplate of bowl assembly
4.1.1 Certifications
If the product carries an industry certification (UL fire or other),
it will be noted on the pump nameplate. Contact Peerless
Pump for additional information.
4.1.2 Pump
The pump size/model is given with a number, letter(s) followed
by a number such as 12MB-4. These would represent the
nominal bowl diameter or well size the bowl assembly would
go into, the pump model and the number of stages.

4.2 Type key for vertical turbine pump

Code Example 10HH 12MB-5 L4-O -1/8 -F-8-1.50 -G -P -H
10HH 12MB -5 -L4 -O -1 /8 - -8 -1.5 -G -P -H

F
Special First Stage Bowl (if supplied):
Bowl Size and Hydraulic Design
Total # of Stages
Configuration Code
L1 – Suction Case / Threaded Discharge
Bowl
L2 – Suction Case / Threaded Discharge
Case
L3 – Suction Case / Flanged Column
L4 – Suction Bell / Threaded Bowl
L5 – Suction Bell / Threaded Case
L6 – Suction Bell / Flanged Column
Shaft Enclosure Type
O- OLS
E - ELS
Bowl/Casing Material
1 – Cast Iron
2 – Ductile Iron
4 – 316LSS
5 – CD4MCu
9 – Nickel-Aluminium Bronze
Z – Special
Impeller Material
1 – Cast Iron
4 – 316LSS
5 – CD4MCu
8 – Aluminium Bronze
Z – Special
Column Connection
T – Threaded
F – Flanged
Column Diameter (inches)
Line Shaft Diameter (inches)
Head Type
B – Bowl Only
S – “S” Type
C – “C” Type
G – “G” Type
U – “UG” Type
R – ”FRA” Type
A – ”FA” Type
Z – Special
Type of Sealing
P – Packing
S- Seal
Motor Type
H – VHS
S – VSS
T – Thrust Pod & VSS
Z – Special

Maintenance Manual
4.3 Type key for vertical turbine fire pump

Code Example 12MBF-9-L4-UF-1/8-8-O-G-US-F-N
12MB -9 -L4 -UF -1 /8 -8 -O -G -US -F -N
F
Total # of Stages
Configuration Code
L1 – Suction Case / Threaded Discharge Bowl
L2 – Suction Case / Threaded Discharge Case
L3 – Suction Case / Flanged Column
L4 – Suction Bell / Threaded Bowl
L5 – Suction Bell / Threaded Case
L6 – Suction Bell / Flanged Column
Fire Listing
UF – UL/FM
UL – UL Only
FM – FM Only
NF – NFPA Compliant
ZZ - Special
Bowl/Casing Material
1 – Cast Iron
2 – Ductile Iron
4 – 316LSS
5 – CD4MCu
Z – Special
Impeller Material
1 – Cast Iron
4 – 316LSS
5 – CD4MCu
8 – Aluminium Bronze
Z – Special
Column Diameter (inches)
Shaft Enclosure Type
O- OLS
E - ELS
Head Type
B – Bowl Only
S – “S” Type
C – “C” Type
G – “G” Type
U – “UG” Type
R – ”FRA” Type
A – ”FA” Type
Z – Special
Driver Type:
BO - By Other
US - USEM
GR - Grundfos
GE - General Electric
MA - Marathon
WE - WEG
ZZ - Special
CL - Clarke
CU - Cummins
Controller Type:
N - None By other
G - Grundfos
F - Firetrol
T - Tornatech
M - Master
Gear Type:
N - None By other
D- DeRan
A- Amarillo
R- Randolph
5. Installation 5.1 Factory support

For customized products, we recommend that you have a

Peerless Pump service engineer supervise installation and
startup.
This is to ensure that the machinery is properly installed. You
will then also have th e opportunity to review, and see
implemented, factory-recommended instructions.
Air Vent
Warning Air Line
Do not operate this pump at any pressure,
flow rate, or liquid temperature other than
those for which the pump was originally
purchased. Do not pump any other liquid
than the one for which the pump was
originally purchased without the consent
of Peerless Pump. Disregard of this
warning can result in pump failure and
serious personal injury or death. Starting Water Level
5.2 Location
Locate pump discharge piping (and suction
Drawdown
piping when applicable) as well as auxiliary
equipment, control and starting panels so that
Note adequate access is provided for maintenance.
Working Water Level
Adequate floor space and working room
should also be provided for maintenance
To minimize frictional head loss, locate the

pump so that it can be installed with a short
and direct discharge pipe and with the least
number of elbows and fittings. If practical, it
Note should be placed so that it will be accessible
for inspection during operation. Pumps,
drivers and controls should be protected
TM051473
against flooding.
5.2.1 Checking wells

Inspect the well before beginning installations. See fig. 3.
Fig. 3 Typical deep well installation
A crooked well may bind and distort the pump
column or pump-motor assembly resulting in
potential malfunction. 5.2.2 Checking wet pits
The configuration of the intake structure should be in
Well straightness should be in accordance accordance with industrial standards, such as HI 9.8, Pump
with local standards such as AWWA-A100. If Intake Design.
straightness is in doubt, the well should be
checked prior to installation by lowering a Dimensional checks should be made as follows to prevent
dummy assembly, slightly longer and larger on installation and servicing problems.
the diameter than the actual pump or pump-
motor assembly, on a cable. This is also 1. Length of pump versus depth of sump.
Caution important when a stepped well casing is used, 2. Correct fit of anchor bolts sole plate (if supplied) or
with the lower part of the well casing having a discharge head. If sole plate is supplied, check fit of holes from
smaller inside diameter. sole plate to discharge head.
3. Satisfactory angular location of anchor bolts or correct
Wells that have not been properly constructed alignment of discharge head to discharge piping.
or developed, or which produce sand, can be 4. Proper conduit location provided for driver.
detrimental to a pump. If a well is suspected of 5. Sufficient head room for handling.
producing an excessive amount of sand, a unit
other than the production pump should be 5.3 Foundation
used to clear the well. The pump must be installed on a foundation rigid enough to
support the entire weight of the pump plus the weight of the
fluid contained in it. Weak foundations or foundations on
unstable ground can cause misalignment, vibration, and even
total foundation failure.
The mass of the foundation should be sufficient, preferably five

times that of the rotating element of the pumping equipment, to
form a permanent and rigid support for the base plate or
discharge head. This is equally important whether the pump is
installed over a pit, over a well or into a suction barrel.

Maintenance Manual
Foundation and base plate bolt sizing is critical, particularly on 5.4 Rigging and lifting
high-pressure pumps, to adequately restrain reaction forces For typical installations, suitable overhead lifting equipment of
such as from directional flow change, system transients and adequate capacity to lift the driver, the entire pump (without
sudden valve closure. Concrete foundations may have anchor driver) or the heaviest subassembly of the pump should be
bolts installed in sleeves that are two times the diameter of the available at the job site when installing or removing the pump.
bolt to allow alignment and should be located by a drawing or
template. Adequate headroom should be provided to accommodate the
longest section of the pump to be handled, including rigging.
Steel support structures may n ot be stiff
enough even if their mass exceeds five times Properly sized and rated slings, chains and
Caution that of the rotating element. A civil engineer shackles should be available for attaching to
should review and approve a steel support the lifting lugs (eyes). Rated eyebolts are
structure before pump installation. required for handling pump sections when
lifting lugs are not provided.
A barrier or frame (dam) to retain the grout between the pump
base and the foundation must be provided around the hole for Caution I-beams or column clamps for supporting
the pump column. pump subassemblies at the foundation should
be available when it is necessary to install the
Some pumps are provided with a sole plate or suction barrel pump in sections. Common tools are used for
that fits between the discharge head and the foundation. In this type of work, including a machinist level to
this case, the foundation bolts must align with the holes in the ensure proper leveling of the foundation plate.
sole plate or suction barrel rather than those in the discharge
head. The sole plate is normally installed with the pump, but
can be installed before the pump. 5.4.1 Leveling
1. Remove the supporting timbers, rope and any other
Whether the sole plate is installed prior to the pump installation
equipment from the top of the foundation.
or at the same time, the discharge head must be attached to
2. Cover the discharge head to protect it from dust, and sweep
the sole plate. Check that the bottom of the discharge head
the foundation clean.
has been machined over its entire surface and is clean and
free of burrs and nicks. The machined surface of the base If the sole plate is not already grouted in
plate is installed against the machined surface of the
place, be certain that the grouting dam around
discharge head.
Note the foundation opening is in place before
lowering the pump assembly onto the
Failure to have each component's surface machined will result
foundation.
in excessive vibration.
3. Lower the pump until the base of the discharge head or sole
Follow the instructions in sections 5.4.1 Leveling and
plate, if used, is just above the foundation bolts.
5.4.2 Grouting. After the grout is cured (a minimum of 48
4. Orient the pump so that the discharge outlet is in the
hours), the discharge head may be removed to start the pump
desired direction and the holes in the base align with the
installation. Peerless Pump does not recommend installation
foundation bolts.
of the sole plate without the discharge head. If, however, there
5. Continue to lower the discharge head or pump until the bolts
is no choice except to install the sole plate alone, use the just enter the holes in the base.
machined surface at the top of the sole plate (the discharge
6. If the foundation is concrete, place the wedges (furnished
mounting surface) for leveling.
with the pump) under the sole plate, if provided, or discharge
head or , adjacent to the bolt holes, one under each of the four
Position the foundation and the foundation
sides.
bolts so that the discharge head will be in
Caution accurate alignment with the discharge
For structural foundations (made up of I-beams or H-beams),
use shims under the corners.
piping.
7. Continue to slowly lower the pump until the base of the
discharge head or sole plate rests on the shims or anchor
5.3.1 Seismic analysis bolts with washers and nuts.
When pumps are located in seismically active areas and for
certain critical installations the pumps, supports and Accurate alignment of the discharge head in
accessories should be earthquake-resistant. The design relation to the pump shaft is absolutely
specifications to achieve earthquake resistance vary, Caution essential for smooth and trouble-free
depending upon geographical area, class of the equipment operation.
(defining how critical the survival of the equipment is) and the
characteristics (acceleration response) of the structure or 8. Level the discharge head or sole plate, if used, by using the
foundation supporting the pump. wedges or washers and nuts on the anchor bolts, adjust the
discharge head flange centre line to th e correct elevation.
Complete specifications for earthquake-resistance 9. While maintaining the correct elevation, adjust the nuts and
requirements should be supplied by the customer. This washers or shims to achieve the specified levelness of 0.005"
includes the following: per foot (0.4 mm per meter) in both directions as shown in fig.
4. The levelness should be measured by placing a precision
• the seismic criteria, such as acceleration, magnitudes, level on the machined face of the discharge head motor
frequency spectrum, location and direction relative to pump register.
• the qualification procedure required, i.e., analysis, testing or
a combination of these, and requirements for operability during
and/or after test.

Discharge Head
Nut
Anchor Bolt
Washer
Dam for Grout
Wedge
TM051615
Grout
TM051622
Foundation
Fig. 5 Typical foundation without sole plate
Fig. 4 Check for levelness in two directions
Never attempt to align the discharge head of a

well pump using a spirit (carpenter’s) level. If Discharge Head
the pump column does not hang freely in the
well, as might be the case when the well is
drilled at a slight slant, leveling the discharge
head will not ensure the necessary shaft Nut
Caution alignment and clearance in the driver spindle.
Anchor Bolt
The discharge head base must be square with
the pump shaft regardless of the result Washer
indicated by a spirit level. A bent shaft could Dam for Grout
occur, causing early pump failure and Sole Plate
TM0511616
expensive repair. Wedge
Grout
10. For other applications, place a machinist's level on the

driver mounting surface of the discharge head,
Foundation
11. Move the wedges or add more shims until the level reading
reaches 0.005" per foot (0.4 mm per meter).
12. Reorient the level on the same surface, 90 ° from the Fig. 6 Typical foundation with sole plate
original position.
13. Again adjust the wedges or shims until a 0.005" (0.12 mm) Use only non-shrinking grouting material for grouting the
level reading is reached, taking care not to upset the levelness discharge head, sole plate or suction barrel to the foundation
is the first direction.
14. After each adjustment, check for levelness in both 1. Build a dam on the foundation, enclosing an area around
directions. the discharge head that includes all alignment wedges. The
15. Push in or add to any loose shims to distribute the weight top of the dam should be approximately 1/2 inch (12 mm)
evenly. above the bottom of the discharge head base. See fig. 5 and
16. Fit nuts on the foundation bolts and tighten them gradually 2. Pour the grouting material into the dammed-in area and
and uniformly. force it between the discharge head and the foundation all
17. Check the level readings in both directions. around.
18. If necessary, loosen the foundation bolts and readjust the 3. Level off the grout flush with the top of the dam.
wedges or shims, tighten the bolts again and check the level 4. Allow the grout to cure at least 48 hours before tightening
readings. the foundation bolts or starting the pump.
5.4.2 Grouting 5.5 Installation preparations

After the discharge head is at the correct location and leveled 5.5.1 Inspection
with a precision level, the discharge head and/or sole plate All pump parts were carefully inspected before leaving the
need to be grouted to the foundation. factory, but may have become soiled or damaged in shipping
and handling or storage at site. The installer must therefore
check that all parts are clean and undamaged before installing
them.
Do not step or walk on the shafts. Do not

Caution place other parts or equipment on the shafts.

Maintenance Manual
Warning In a flanged column pump, the intermediate column sections

Do not work under a suspended object unless have identical ends; either end may be upward. However, the
you have taken precautions to stop its fall in top and bottom sections may not have identical ends. See the
event of sling or hoist failure. assembly drawing for the proper orientation. If the flanged
column has an integral bearing retainer, that end faces
Use appropriate solvent to wash off any protective coating upward.
from the shaft sections and wipe thoroughly clean and dry.
Clean the shaft coupling threads using a wire brush and If the pump was received assembled, bolts
solvent, cover both ends, and store couplings in a clean place should be checked to verify they did not
until ready for use. Note loosen up during transit. Retorque bolts per
Section 7.6 where necessary.
Unless the pump is less than 30 feet (9 m) and was shipped
from the factory pre-assembled, all installation and assembly
must be done vertically. If the unit was shipped assembled 5.5.2 Assembling the pump
from the factory, check all pump, and column joints for The preferred method is to install the shaft and couple it, then
tightness with the pump in the vertical position and with its install the column over the shaft, provided that head room
weight borne by support clamps around the well or sump permits.
opening.
When inserting the shaft sections into the
Do not attempt to assemble the bowl, column, Caution column section, take care not to bend the
shaft and discharge head horizontally on the shaft or damage the threads.
ground. This could cause bending and
Caution damage the shaft sections, tubing (if 1. Check the total length of the bowl assembly, suction pipe (if
applicable) and possibly the column pipe and used) and strainer (if any) to see whether the hoist clearance
lead to malfunction of the pump is sufficient to handle these parts as a unit. If the clearance is
sufficient, fit the suction pipe to the bowl assembly. Do not
The well or sump must be thoroughly cleaned of dirt, debris install strainer at this time. Lay this assembly across the
and contaminants before installing the pump. After the timbers, close to the sump, ready for installation.
installation, the well or sump should again be inspected for
foreign matter and cleaned, if necessary. If it is suspected that If head room is limited, pre-assemble all the standard shaft
the fluid will contain sizable solid particles or that foreign and column sections. Alternatively the unit may be assembled
objects may enter the sump or well, a suction strainer should over the well. Do not insert the top shaft section into the top
be installed with the pump and cleaned periodically. Your column section at this time.
Peerless Pump dealer will be glad to advise you on the need 2. Before proceeding with the actual installation, check to see
for a suction strainer. Dirt, sand, etc. in the sump or well will that all the pump parts and equipment have been prepared
cause premature wear on the critical pump internal surfaces, according to the directions given in this section.
resulting in reduced pump performance.
5.5.3 Installing the bowl assembly
Check that shaft sections are straight and have not been
1. Place two rated eyebolts diametrically opposite in the upper
bent in shipping or handling.
flange of the bowl assembly.
2. Attach a sling to the eyebolts using suitable shackles and
1. Set a pair of rollers or V-blocks on a firm base next to the pass the looped end of the sling over the hoist hook.
pump site to support one shaft section. See fig. 7.
3. Lift the bowl assembly in such a way so that it is not
2. Provide a solid mounting for a dial indicator at points 1, 2
dragged or bumped in order to prevent damage to any part of
and 3.
the pump.
3. Place a shaft on the rollers or V-blocks and rotate it slowly
4. While the bowl is in the vertical position, install the strainer,
by hand while checking the eccentricity (runout) at points 1, 2
if provided.
and 3. It should not exceed 0.005 inches (0.12 mm).
5. Fasten a box-type clamp clamp to the bowl assembly, just
4. Check all shaft sections in this manner. Do not use any
below the upper flange. See fig. 8.
Update chart to be the 5 and 10’
shaft section that exceeds the limits given. Shafts that do not
meet the runout may be straightened.
Never attempt to handle or lift the bowl
with different runnouts at different assembly by the shaft protruding from the
Caution
sections. NewA chart? upper end. This could result in bending of the
C shaft.
B
TM051474
6. Lower the bowl assembly until it rests securely on the

support beams of the clamp. See fig. 8.
Fig. 7 Checking the shaft straightness
The shaft may be re-straightened by either the heating and

cooling technique or bending it back to straight by use of a
press. All re-straightened shaft sections must have a cleanup
cut machined on both ends perpendicular to the axis of the
shaft and must be checked for eccentricity.
Larger shafts and shafts for non-threaded (split-ring) couplings

may have an internal threaded lifting hole on one end; this end
goes up.

problem. Because the threads of the shaft and coupling are

straight (not tapered), one should be able to tighten them by
hand until the two faces mate in the center of the coupling.
8. Check the tightness of the mating by using two pipe
wrenches as shown in fig. 9 to verify the shaft ends butt
together. Excessive force should not be used in this
connection.
TM0511618
TM051475
Fig. 8 Bowl assembly supported by a box-type clamp
7. Place over the top of the bowl assembly a specially made

wood or metal apron that covers the opening and fits closely
around the impeller shaft. Wrap a clean rag tightly around the
shaft, over the apron. This will prevent entry of foreign matter Fig. 9 Making a shaft joint
into the bowl assembly.
For Bolted Keyed Coupling
Take care not to drop tools, screws, nuts or
any other foreign objects into the bowl 1. Clean the upper portion of the shaft (the area which will
assembly or sump. Such an object could engage the shaft coupling) and lubricate it with anti-seize
impair pump performance or ruin the compound. Slide a coupling cap over the shaft, larger ID
impellers. If passed by the pump into the upward, letting it rest on the sand collar or the deflector cone
discharge piping, a solid object could cause or diffuser cone. 2. Insert the key into the key-seat of the
Caution serious damage to downstream components. shaft.
Any foreign object dropped into the pump Be certain that the coupling body and shaft
column must be retrieved before proceeding are properly aligned before permitting them to
with the pump installation. If any foreign object Caution engage. Improper engagement will result in
is dropped into the sump, it must be retrieved galling of the metal making assembly of these
prior to starting the pump. parts impossible.
5.5.4 Installing the column and shaft 3. Check that the coupling body slides without significant
1. Head room permitting, lift the appropriate length shaft into a resistance over both shaft ends that it will be joining. Install
vertical position. Check shaft threads for any foreign materials the coupling body over the shaft and install split rings and cap.
or damage, and clean threads with a wire brush and solvent as 4. Fasten the lower coupling cap to the coupling body, using
required. For longer multi-section pumps, deep set pumps, or the cap screws provided. Tighten the screws gradually and
pump installations with inadequate head room; shafting can be uniformly to values is Table 7.6 using blue Loctite 242.
assembled into sub-assemblies prior to installing into the 5. Clean the lower portion of the mating shaft (the area which
sump. The column pipe and shafting must be hung and will engage the coupling) and lubricate it with anti-seize. Slide
assembled together. This method will reduce the vertical the upper coupling cap over the mating shaft, large ID
installation height and steps. downward, above the split ring groove. Install a split ring in the
groove, and slide the coupling cap down to capture the ring. If
When installing shafting and column sections there is a separate key for the shaft, install it in the shaft at this
together ensure all pieces are secured and time. Carefully lower the shaft, guiding the lower end of the
Caution beware of shafting and column pipe sliding, shaft into the coupling body until the split ring rests on the
ramping, or falling from hung assembly. body.
6. Fasten the upper coupling cap to the coupling body, using
For Threaded Coupling the cap screws provided. Tighten the screws gradually and
uniformly to values is Table 7.6 using blue Loctite 242.
Shaft threads are left-hand and must be clean
Caution and deburred.
2. Coat the shaft threads with anti-seize compound.

3. Check the shaft coupling for any damage or foreign material
and clean, if necessary.
4. Screw the coupling onto the lower shaft for half its distance.
For correct positioning of the coupling on the shaft is to insert
a fine wire into the drilled hole in the center of the coupling.
5. Visually inspect the shaft threads and face of the mating
shaft. Coat the shaft threads with anti-seize compound.
6. Lower the shaft -into the coupling .
7. Manually screw upper shaft until tight. If resistance is
encountered, remove the coupling and shaft, and inspect the
threads at both the coupling and shaft to determine the

Maintenance Manual
Bolts
Couping Cap Coupling Body
Split Ring Key
Figure arrows don’t line up.

Key Split Ring
Coupling Body Set Screw
Key
Split Ring
Key
Fig. 10 Bolted Keyed Coupling assembly

Fig. 11 M-Style Keyed Coupling assembly
Installing the Column

For M-Style Keyed Coupling 1. Connect a dragline to the lower end of the column flange, to
be used in guiding and aligning the column over the shaft.
1. Check that the coupling body slides without significant See fig. 12. The use of the dragline will prevent accidental
resistance over both shaft en ds that it will be joining. Slide the bumping of the shaft by the column that could bend the shaft.
coupling body over the lower shaft. Allow the coupling to rest 2. If gaskets or O-rings are used between the flange joint, fit
on the bowl bearing or sand collar. the appropriate gasket/O-ring on the bowl flange.
2. Insert the keys into the key-seats of the shafting. 3. If the column pipe is threaded and coupled, the threads
should be thoroughly cleaned and coated with non-hardening
Be certain that the coupling body and shaft
thread sealant. With column supported, start the threads by
are properly aligned before permitting them to hand to be sure the no cross-threading occurs. Then
Caution engage. Improper engagement will result in completely tighten the pipe against the discharge bowl using a
galling of the metal making assembly of these chain wrench.
parts impossible. 4. For flanged column, lower the column onto the bo wl flange..
Check that the two flanges are properly registered and cross-
3. Align the shafting and keyways with the mating shaft with tighten fasteners to the torque in Table 7.6..
the shaft ends nearly butting together. Install a split ring into
both the line shaft and mating shaft grooves. Check that the
keys are positioned in the axial direction evenly from the top
and bottom to insure proper coupling position.
4. Mark the shaft to indicate the end of the coupling when it is
centered between shafts. Holding the split ring together, slide
the coupling body upwards over the split ring until it is
centered between shafts.
5. Coat the set screws with Loctite 242 and then tighten the
set screws on the side of the coupling body to hold the
coupling in place. The set screws must engage the the center
of the split ring.
TM051477
Fig. 12 Column section with d ragline attached

5.5.5 Installing the bearing retainer

5.5.6 Installing the discharge head
Keep rubber bearings free of any lubricant or With the pump and all the standard-length column and shaft
Note sealing compound. sections installed in the well or sump, the next step is to
prepare the discharge head and top column section for
1. If using a flanged column, place the rim of the bearing installation.
retainer into the counter bore in the column flange. See fig . 13.
Columns 18” and larger typically use a welded in retainer. Warning
2. Slide the bearing retainer assembly over the protruding Exceeding the load limitations of the hoist may
shaft section. result in failure of the discharge head, serious
3. Fit a column flange O-ring or gasket. damage to other parts of th e pump and grave
4. If the pump has only one column section, continue the injury to nearby personnel. See the
installation procedure as described in section 5.5.6 installing construction drawing for weights of pump
the discharge head. components.
If the pump has additional column sections, proceed with the The size designation of the discharge head is given in raised
following instructions. numbers cast on the side or top of the mounting plate for cast
5. Fit a removable shaft sleeve, if supplied, over the shaft and heads. Fabricated heads may have it stamped on the base.
into the bearing bore. The sleeve should be centered axially in
the bearing. The discharge head will be shipped from the factory without
6. Tighten the sleeve set screws. Apply a seizing compound, the driver assembled to it.
such as Loctite 242, on the set screw threads to prevent
loosening of screw. 1. Place the discharge head on a clean work surface near the
sump.
Additional column sections 2. If the discharge head has become soiled in shipping and
handling, clean it thoroughly, inside and outside.
1. Fit the bearing retainer with bearing over the extending shaft 3. If a sole plate is to be used, check the mounting surface at
and onto the female register of the column flange. the top of the sole plate for possible damage or debris.
2. Fit the O-ring over the bearing retainer resting in the Remove any burrs and clean the surface thoroughly.
chamfered part of the lower column flange. 4. If the sole plate has been painted, remove the paint from the
3. Install the remaining shaft and column sections, including machined side.
the top sections, bearing retainers and removable sleeves, if 5. Ensure that the stuffing box register and top column register
applicable. are free of debris and coating.
4. Install the head shaft in the top column section. 6. When the discharge outlet of the pump is a plain pipe (no
5. When the column section has been bolted into place, threads or flange) and a flexible discharge coupling is to be
replace the box clamp under the newly made flange joint and used, the parts of the coupling must be installed on the pump
allow the unit to rest on the clamp. outlet and/or discharge piping before locating the discharge
6. Do not lower the top column section into the sump yet, to head in its final position.
facilitate installation of the discharge head. 7. Install the top shaft (head shaft) and the top column section
7. Remove eyebolts and sling. in the same manner as for the standard sections.
Do not lower the top column section into the

Note sump at this time.
When lowering the top column section over

the top shaft (or head shaft), take care not to
Caution bump or scrape the shaft. This could bend th e
shaft and/or damage the shaft threads.
8. 8. Attach the sling to the eyebolts and hoist the discharge

head over the pump (the lifting ears are not used to lift the
discharge head when not attached to the pump because the
discharge head is heavier on the discharge side and would
tip).
Very large discharge heads that are too heavy to lift by the
driver mounting holes may be lifted via slings through the hand
holes or by passing a bar through the hand holes. See fig. 14.
TM051476
Fig. 13 Column cross-section showing placement of bearing

retainer

Maintenance Manual
5.7.3 Suction piping

A vertical pump in a suction barrel performs properly only if it
is supplied with a steady flow of liquid with a uniform velocity
profile and with sufficient pressure to provide adequate NPSH
to the pump.
Failure of the suction piping to deliver the liquid to the pump in

this condition can lead to noisy operation, swirling of liquid
around the suspended pump assembly, premature bearing
failure and cavitation damage to the impeller and inlet portions
of the casing.
Contact Peerless Pump for further information.
5.7.5 Discharge valves

A non-return valve and an isolation valve should be installed in
the discharge pipe. The non-return valve serves to protect the
TM051472 pump from backflow and excessive backpressure. The
isolation valve is used when starting and stopping the pump.
Except on axial-flow and mixed-flow pumps, we recommend to
close the discharge valve before stopping or starting the
pump.
Continued operation at shutoff may cause a dangerous
increase in pressure or power. If increasers are used on the
Fig. 14 Lifting large discharge heads using slings discharge side of the pump to increase the size of p iping, they
should be placed between the non-return valve and the pump.
10. Place gaskets or O-ring on the upper flange of the top
column section. If expansion joints are used, they should be placed between
11. Remove the stuffing box from the head, if installed. the pipe anchor and the non-return valve.
12. Lower the discharge head slowly, centering the shaft in the
discharge head so that there will no bumping or scraping as Non-return valves may be installed in the discharge pipe to
the shaft enters and passes through the hole. prevent backflow. In some applications, non-return valves may
13. Continue to lower the discharge head until the studs enter be provided with dashpots to mitigate the slamming effect of
the holes in the flange of the top column section an d the the valve during closing.
discharge head is correctly seated in place.
14. Fit the nuts on the studs, tightening them gradually and Pump backspin and hydraulic shock can cause severe
uniformly. damage to pump and motor. Install at least one non-return
15. Raise the entire unit a few inches and remove the box valve in the discharge pipe, not more than 25 feet (7.5 m) after
clamp. the discharge flange to help prevent this.
16. After the discharge head is installed on the pump column,
always use the lifting ears on the discharge head for hoisting
the pump.
5.7.6 Air and vacuum release valves for wet pit
Warning and well pumps
Never attempt to lift the pump by means of Vertical wet pit pumps discharging into a pressurized system,
eyebolts screwed into the driver mounting an automatic air and vacuum release valve is recommended.
holes because the bolts are not strong enough The valve should be located on the pump discharge nozzle or
to carry the weight of the entire pump. between the pump discharge nozzle and the discharge valve
or non-return valve, whichever is closest, or on the discharge
17. Install stuffing box assembly. head.
The release valve prevents a large volume of air from being

Solesolesole compressed and then setting up a severe shock wave when
suddenly released, with potential for serious equipment
damage.
5.7 Piping and connections It also prevents air from entering the pressurized system.
5.7.1 Pipe supports, anchors or joints
Suction and discharge piping should be anchored, supported The valve also relieves the vacuum that might otherwise be
and restrained near the pump to avoid application of forces generated in the discharge during shutdown when the liquid
and moments to the pump Pipe strain is not acceptable and recedes in the column pipe to the sump or well standing level.
could affect, and or shorten, the lifespan of the pump or cause Vacuum release valves may be critically important to prevent
unacceptable vibration. equipment damage.
In order to achieve optimum operation and minimum noise and 5.7.7 Siphons
vibration, consider vibration dampening of the pump. When a siphon is used in the pump discharge line, for the
purpose of reducing the head requirement for applications

such as pumping over a levee, additional equipment

requirements are imposed for the system to function
satisfactorily.
To clear the siphon of air and make it operational, either a

vacuum pump or an air ejector should be provided, or the
pump and driver should be suitable for handling the higher
head with adequate flow until the siphon is cleared. For high-
specific-speed pumps, this may result in a significant increase
in required brake horsepower. Additionally, if the height of the
siphon above the discharge water level is substantial, then the
flow from the pump at the increased head requirement may
not be sufficient to clear th e siphon, and a vacuum pump
assist is required.
A siphon breaker should be mounted at the high point of the

siphon to prevent backflow when the pump is stopped.
5.7.8 Nozzle loads

The piping should be aligned with the pump nozzles to
minimize pump nozzle loads. Contact Peerless Pump for
allowable nozzle loading for your given design.
5.7.10 Strainer
To keep unwanted solids out o f the pump, a strainer may be
installed at the suction bell or case. Accumulation of debris
can induce a moderate pressure drop. The strainer typically
clears itself by backflow in the pump column when the unit is
stopped.
If a pressure drop occurs, check the strainer for debris buildup.

Maintenance Manual
5.8 Setting the impeller clearance HIGHLIGHT AS A COMMENT, NOTE, OR SOMETHING

The rotating element (shaft and impeller) should be raised ax ially before startup. An adjusting nut or pump-to-driver shaft coupling is
provided for this purpose, and the pump shaft should be raised according to the table below (column "Best lateral").
For deep-set well pumps or high thrust load pumps, where shaft elongation and accumulation of column shaft joint
tolerances could affect the clearance between the impeller and the bowl, it is important that an accurate determination of
shaft stretch be determined which needs to be added to the best lateral setting in the table
below in order to prevent interference during pump operation. Failure to account for this
may result in catastrophic failure.
The table also shows the most efficient bearing and impeller clearances.
Distance from bottom of impeller to end of

B
shaft (suction case)
Distance from bottom of impeller to end of

C shaft (suction bell)
Nominal diametrical clearance between shaft

D
TM051478
and bearings
Nominal diametrical clearance between

E
impeller skirt and bowl side seal
The values are dimensional references only. No guarantees implied. Information subject to change without notice.
All dimensions are inches (mm).
Size Model Shaft Diameter B C D (max.) E (min) E (max) Best Lateral

4 LE 0.75 (19.05) 5.19 (131.83) 0.004 (0.1) 0.006 (0.15) 0.01 (0.25) 0.125 (3.18)
6 HXB 0.88 (22.35) 4.56 (115.82) 0.005 (0.13) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
6 LB 0.88 (22.35) 3.38 (85.85) 3.38 (85.85) 0.005 (0.13) 0.007 (0.18) 0.011 (0.28) 0.125 (3.18)
6 MA 0.88 (22.35) 6.56 (166.62) 3.69 (93.73) 0.005 (0.13) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
7 HXB 1 (25.4) 5.63 (143) 0.005 (0.13) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
7 LA 1 (25.4) 6.5 (165.1) 4.06 (103.12) 0.005 (0.13) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
7 LB 1 (25.4) 7 (177.8) 7 (177.8) 0.005 (0.13) 0.012 (0.3) 0.018 (0.46) 0.125 (3.18)
8 HDX 1.19 (30.23) 6.38 (162.05) 0.006 (0.15) 0.012 (0.3) 0.018 (0.46) 0.063 (1.6)
HDX
(w/o
8 ring) 1.19 (30.23) 6.13 (155.7) 0.006 (0.15) 0.012 (0.3) 0.018 (0.46) 0.063 (1.6)
8 HXB 1.19 (30.23) 5.44 (138.18) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.063 (1.6)
8 LB 1.19 (30.23) 4.38 (111.25) 4.38 (111.25) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
8 MA 1.19 (30.23) 7.63 (193.8) 3.94 (100.08) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
8 MFH 1.19 (30.23) 0.006 (0.15) 0.006 (0.15) 0.012 (0.3)
8 M8LB 1.19 (30.23) 4.5 (114.3) 4.5 (114.3) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
8 M8MA 1.19 (30.23) 4.5 (114.3) 4.5 (114.3) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
9 LA 1.19 (30.23) 8 (203.2) 4.75 (120.65) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
10 HH 1.5 (38.1) 8.88 (225.55) 8.88 (225.55) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.063 (1.6)
10 HXB 1.5 (38.1) 8.25 (209.55) 4.81 (122.17) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.188 (4.78)
10 LB 1.19 (30.23) 8.19 (208.03) 8.19 (208.03) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
10 MA 1.19 (30.23) 8 (203.2) 4.31 (109.47) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
10 MF 1 (25.4) Keyed Keyed 0.006 (0.15) 0.012 (0.3)
10 MFH 1.5 (38.1) Keyed Keyed 0.006 (0.15) 0.012 (0.3)
10 PL 1.19 (30.23) Keyed Keyed 0.006 (0.15) Middle (*)
10 M10LA 1.19 (30.23) 5.75 (146.05) 5.75 (146.05) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
10 M10LB 1.19 (30.23) 5.75 (146.05) 5.75 (146.05) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
10 M10MA 1.19 (30.23) 5.81 (147.57) 5.81 (147.57) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
11 MB 1.94 (49.28) 9.25 (234.95) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.125 (3.18)
12 HD 1.94 (49.28) 8.88 (225.55) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)


HD (w/o
12 ring) 1.94 (49.28) 8.63 (219.2) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
12 HXB 1.5 (38.1) 9.75 (247.65) 2.25 (57.15) 0.006 (0.15) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
12 HXH 1.94 (49.28) 8.44 (214.38) 8.44 (214.38) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.063 (1.6)
12 LB 1.5 (38.1) 7.81 (198.37) 7.81 (198.37) 0.006 (0.15) 0.008 (0.2) 0.013 (0.33) 0.125 (3.18)
12 LD 1.5 (38.1) 7.06 (179.32) 7.06 (179.32) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
LD (w/op
12 ring) 1.5 (38.1) 6.75 (171.45) 6.75 (171.45) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
12 LDT 1.5 (38.1) 7.13 (181.1) 7.13 (181.1) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.125 (3.18)
LDT (w/o
12 ring) 1.5 (38.1) 6.88 (174.75) 6.88 (174.75) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.125 (3.18)
12 MB 1.5 (38.1) 9.38 (238.25) 3.13 (79.5) 0.006 (0.15) 0.011 (0.28) 0.015 (0.38) 0.188 (4.78)
12 MF 1.19 (30.23) Keyed Keyed 0.006 (0.15) 0.012 (0.3)
12 M12HXB 1.5 (38.1) 7.56 (192.02) 7.56 (192.02) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
12 M12LD 1.5 (38.1) 7.06 (179.32) 7.06 (179.32) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
12 M12LDT 1.5 (38.1) 7.06 (179.32) 7.06 (179.32) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.125 (3.18)
12 M12MB 1.5 (38.1) 7.5 (190.5) 7.5 (190.5) 0.006 (0.15) 0.01 (0.25) 0.015 (0.38) 0.188 (4.78)
14 HH 1.69 (42.93) 9 (228.6) 9 (228.6) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.063 (1.6)
14 HXB 1.94 (49.28) 9.72 (246.89) 3.44 (87.38) 0.007 (0.18) 0.01 (0.25) 0.016 (0.41) 0.125 (3.18)
14 LA 1.94 (49.28) 10.38 (263.65) 7.06 (179.32) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
14 LC 1.94 (49.28) 9.56 (242.82) 9.56 (242.82) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
14 LD 1.94 (49.28) 8.38 (212.85) 8.38 (212.85) 0.007 (0.18) 0.013 (0.33) 0.017 (0.43) 0.063 (1.6)
LD (w/op
14 ring) 1.94 (49.28) 8.06 (204.72) 8.06 (204.72) 0.007 (0.18) 0.013 (0.33) 0.017 (0.43) 0.063 (1.6)
14 MC 1.94 (49.28) 9.75 (247.65) 9.75 (247.65) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.125 (3.18)
14 MD 1.94 (49.28) 9.88 (250.95) 9.88 (250.95) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.125 (3.18)
14 MF 1.5 (38.1) Keyed Keyed 0.006 (0.15) 0.015 (0.38)
14 MFAH 1.5 (38.1) Keyed Keyed 0.006 (0.15) 0.015 (0.38)
14 M14HXB 1.94 (49.28) 7.5 (190.5) 7.5 (190.5) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.125 (3.18)
14 M14LD 1.94 (49.28) 6.19 (157.23) 6.19 (157.23) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.063 (1.6)
14 M14MC 1.94 (49.28) 7.38 (187.45) 7.38 (187.45) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.063 (1.6)
15 LC 2.19 (55.63) 9.25 (234.95) 9.81 (249.17) 0.007 (0.18) 0.008 (0.2) 0.012 (0.3) 0.125 (3.18)
15 MA 2.19 (55.63) 9.81 (249.17) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.125 (3.18)
16 HH 1.94 (49.28) 9.75 (247.65) 9.75 (247.65) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.063 (1.6)
16 HXB 1.94 (49.28) 9.5 (241.3) 9.5 (241.3) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.125 (3.18)
16 MC 1.94 (49.28) 9.75 (247.65) 9.75 (247.65) 0.007 (0.18) 0.012 (0.3) 0.018 (0.46) 0.063 (1.6)
16 MF 1.69 (42.93) Keyed Keyed 0.007 (0.18) 0.018 (0.46)
18 HXB 1.94 (49.28) 8.38 (212.85) 8.38 (212.85) 0.007 (0.18) 0.011 (0.28) 0.015 (0.38) 0.063 (1.6)
18 MA 1.94 (49.28) 11.13 (282.7) 6.31 (160.27) 0.007 (0.18) 0.015 (0.38) 0.021 (0.53) 0.063 (1.6)
18 HH 2.19 (55.63) Keyed Keyed 0.007 (0.18) 0.012 (0.3) 0.019 (0.48) 0.063 (1.6)
18 MF 1.94 (49.28) Keyed Keyed 0.007 (0.18) 0.018 (0.46)
18 MFAL 1.94 (49.28) Keyed Keyed 0.007 (0.18) 0.018 (0.46)
20 HH 2.19 (55.63) Keyed Keyed 0.007 (0.18) 0.015 (0.38) 0.019 (0.48) 0.063 (1.6)
20 HXB 2.19 (55.63) 10.56 (268.22) 10.56 (268.22) 0.007 (0.18) 0.014 (0.36) 0.018 (0.46) 0.063 (1.6)
20 MA 2.19 (55.63) 11.75 (298.45) 11.75 (298.45) 0.007 (0.18) 0.01 (0.25) 0.015 (0.38) 0.063 (1.6)
20 MF 1.69 (42.93) Keyed Keyed 0.007 (0.18) 0.02 (0.51)
20 MFAL 2.19 (55.63) Keyed Keyed 0.007 (0.18) 0.02 (0.51)

Maintenance Manual

24 HH 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.015 (0.38) 0.019 (0.48) 0.125 (3.18)
24 HHOH 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.031 (0.79)
24 HXB 2.19 (55.63) Keyed Keyed 0.007 (0.18) 0.015 (0.38) 0.019 (0.48) 0.125 (3.18)
24 HXC 2.19 (55.63) Keyed Keyed 0.007 (0.18) 0.015 (0.38) 0.019 (0.48) 0.125 (3.18)
24 MA 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.014 (0.36) 0.018 (0.46) 0.063 (1.6)
24 MF 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.02 (0.51)
24 MFH 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.02 (0.51)
26 HH 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.015 (0.38) 0.019 (0.48) 0.125 (3.18)
26 HHOH 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.031 (0.79)
26 HXB 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.015 (0.38) 0.019 (0.48) 0.063 (1.6)
27 MA 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.016 (0.41) 0.02 (0.51) 0.063 (1.6)
28 HXB 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.017 (0.43) 0.021 (0.53) 0.031 (0.79)
30 HH 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.018 (0.46) 0.022 (0.56) 0.125 (3.18)
30 HHOH 2.94 (74.68) Keyed Keyed 0.01 (0.25) 0.031 (0.79)
30 LA 2.69 (68.33) Keyed Keyed 0.009 (0.23) 0.015 (0.38) 0.021 (0.53) 0.063 (1.6)
30 MF 1.69 (42.93) Keyed Keyed 0.007 (0.18) 0.026 (0.66)
30 MFAH 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.026 (0.66)
30 MFAL 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.026 (0.66)
30 MFH 2.44 (61.98) Keyed Keyed 0.011 (0.28) 0.026 (0.66)
32 HXB 3.69 (93.73) Keyed Keyed 0.012 (0.3) 0.017 (0.43) 0.021 (0.53) 0.031 (0.79)
36 HH 3.69 (93.73) Keyed Keyed 0.012 (0.3) 0.015 (0.38) 0.025 (0.64) 0.125 (3.18)
36 HHOH 3.69 (93.73) Keyed Keyed 0.012 (0.3) 0.031 (0.79)
36 HXB 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.018 (0.46) 0.022 (0.56) 0.125 (3.18)
36 MA 3.69 (93.73) Keyed Keyed 0.012 (0.3) 0.014 (0.36) 0.018 (0.46) 0.125 (3.18)
36 MF 3.44 (87.38) Keyed Keyed 0.01 (0.25) 0.029 (0.74)
36 MFH 3.44 (87.38) Keyed Keyed 0.01 (0.25) 0.029 (0.74)
42 HH 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.015 (0.38) 0.025 (0.64) 0.125 (3.18)
42 HXB 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.018 (0.46) 0.022 (0.56) 0.125 (3.18)
42 MF 3.44 (87.38) Keyed Keyed 0.01 (0.25) 0.036 (0.91)
42 MFH 3.44 (87.38) Keyed Keyed 0.01 (0.25) 0.036 (0.91)
48 HH 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.019 (0.48) 0.028 (0.71) 0.125 (3.18)
48 HHOH 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.047 (1.19)
48 HXB 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.019 (0.48) 0.025 (0.64) 0.125 (3.18)
48 MF 3.44 (87.38) Keyed Keyed 0.01 (0.25) 0.042 (1.07)
54 MF 3.94 (100.08) Keyed Keyed 0.012 (0.3) 0.048 (1.22)
56 HH 4.25 (107.95) Keyed Keyed 0.012 (0.3) 0.125 (3.18)
56 HHOH 4.25 (107.95) Keyed Keyed 0.012 (0.3) 0.047 (1.19)
66 HH Keyed Keyed 0.012 (0.3) 0.125 (3.18)
66 MF 4.94 (125.48) Keyed Keyed 0.012 (0.3) 0.054 (1.37)
* Measure the lateral movement of the impeller and set the impeller at half of that distance.


Maintenance Manual
9. Gradually and uniformly tighten bolts in alternating cross

5.9 Alignment pattern until the coupling is tight.
10. Manually rotate the shaft to ensure free rotation. If any
For VHS drivers, check rotation of motor resistance is felt, remove bolts and turn adjusting nut
before installing motor shaft. downward in 0.03 inch (0.76mm) increments and repeat above
steps until free rotation is achieved.
For VSS drivers, check rotation before 11. Loosen the bolts and lower the adjusting nut by the lateral
coupling the motor to the pump. The lower setting determined using section 5.8 (lateral from the chart
coupling half and adjusting nut should be plus possible adjustment for shaft stretch). It may be helpful to
Caution positioned below the top end of the pump measure the gap after loosening the bolts or mark the shaft
shaft and securely restrained to prevent below the nut by the lateral amount before lowering the nut to
accidental contact with the rotating motor shaft the final position.
and coupling when verifying motor rotation. 12. Secure all coupling bolts, locking washers, and nuts so the
adjusting nut is fully seated against the motor coupling or
Proper rotation is counterclockwise when spacer.
viewed from above. 13. Verify again that the shaft rotates freely.
Check impeller lateral adjustment prior to Motor Coupling

Caution starting the coupled pump. Improperly set Key
lateral could result in damage to the pump.
Split Ring
Vertical line-shaft pumps are automatically aligned through
registered fits between mating parts. However, we recommend Gap before being tightened
to check the alignment of the h ead shaft to the driver at the
time of final installation.
Adjusting Nut
After the grout has set and the foundation bolts have been
properly tightened, the unit alignment should be checked. Pump Coupling
After the discharge piping of the unit has been connected, the
alignment should be checked again. Alignment may be Key
checked by mounting a dial indicator to measure shaft
movement before and after tightening flange bolts. If the unit
does not stay in alignment after being properly installed, the
following are possible causes:
• setting, seasoning or springing of the foundation
• excessive pipe strain distorting or shifting the machine.
5.9.1 Auxiliary (driver, coupling, etc)

Vertical solid-shaft (VSS) drivers
1. If an existing motor is to be utilized, before mounting the
driver on the discharge head/driver stand, check the register
fit, if furnished, and the mounting face on the driver for Fig. 15 Motor Coupling
acceptable tolerance on runout and perpendicularity,
respectively, using a dial indicator mounted on the driver shaft.
2. Before mounting the motor on the discharge head, install Vertical hollow-shaft (VHS) drivers
the key the in the motor shaft. 1. Check the driver for correct rotation (counter-clockwise
3. Mount the motor coupling half on the motor shaft and freely when viewed from above) before installing the shaft.
slide it up over the key until there is access to the motor shaft 2. For pump designs with line shaft coupled above the
groove. Install the split rings in the groove and slide the motor packing container, mount the driver on top of the discharge
coupling half back down until it contacts and traps the spli t ring head/driver stand. Install the steady bushing, if provided, over
halves. Lightly tap the coupling half down to be sure it is fully the head shaft while lowering the head shaft through the
seated against the split rings. hollow shaft driver. Connect the head shaft at the line shaft
4. Mount the pump key, pump half coupling, shaft adjusting coupling. 4. Install the coupling gib key and the adjusting nut.
nut, and coupling spacer, if applicable, on line shaft. Locate 5. Turn the adjusting nut until the shaft lifts sufficiently to allow
below the top of the shaft before setting the motor. the shaft to turn freely by hand..
5. Mount the driver on the discharge head using proper lifting 6. Turn the adjusting nut to achieve the best lateral setting in
equipment. accordance with section 5.8. If the maximum expected shaft
6. Before connecting any coupling parts, check the driver for elongation at any point on the performance curve is bigger
correct rotation (counter-clockwise when viewed from above). than ½ of the suggested lateral setting from the bowl table,
Tie the adjusting nut down to be sure it cannot climb up the increase the setting by the amount of maximum elongation.
shaft while bumping the motor. 7. Secure the adjusting nut to the drive coupling or clutch and
7. Rotate the adjusting nut as necessary to obtain a gap of double-check the driver hold-down bolts for tightness.
0.0625 inch (1.6 mm) between the lower face of the driver half 8. Ensure pump turns freely.
coupling, or spacer if applicable, and the upper surface of the
adjusting nut as shown in fig. 15. Rotate the adjusting nut to
align bolt holes
5.10 Lubrication, priming and cooling systems
8. Insert two bolts on opposite sides of the coupling assembly If supplied, please see additional documents attached to the
and hand tighten nuts onto bolts. pump or contact Peerless Pump.

5.12 Control, monitoring and alarm equipment Continental Oil Co. EP Conolith No. 1
All control and alarm systems should be checked for correct -20 ° to +40 °F (-28 ° to +4 °C)
installation and functioning in accordance with the Continental Oil Co. EP Conolith No. 2
manufacturer’s instructions. All alarm point settings should be +40 ° to +120 °F (+4 ° to +50 °C)
checked. Gulf Oil Co Gulf Crown No. 2 or Ep 2
E.F. Houghton & Co. Cosmolube No. 2
Once pumping starts, the water level in the well will draw Exxon Lidok Ep 2
down. Hydrotex Deluxe No. M-33 Super Shield
Imperial Oil & Grease Molub-Alloy No. 1
However, excessive drawdown may cause the pump to break Co.
suction, with resulting potential pump damage. Installation of Keystone Div., Pennwalt 80 X LT
undercurrent relays in th e power supply lines will normally Corp.
provide protection against this occurrence. Mobil Oil Corp Mobilux Ep No. 2
The Pennzoil Co. Pennzoil 705 HDW
5.12.1 Stopping the unit/reverse runaway Phillips Petroleum Co. Philube IB & RB
speed Shell Oil Co. Alvania EP Grease
A sudden power and/or discharge valve failure during pump Alvania EP Grease 1 (for
operation against a static head will result in a flow reversal, prolonged ambient temperature
and the pump will operate as a hydraulic turbine in a direction below 0 °F (-18 °C)
opposite to that of normal pump operation. Vertical pump Sun Oil Co. Sunaplex No. 2 EP
drivers can be equipped with non-reverse ratchets to prevent Prestige 42
reverse rotation. However, their application is not always Texaco, Inc. Novatex Grease No. 2
desirable and a review should always be made with Peerless
Pump prior to installing. Union Oil Co Unoba Ep-2
6. Startup, operation and shutdown

Food grade (H-1 rated) greases for line shaft bearings,
Warning suction manifold bearings and similar applications
The pump must not be operated beyond the Maximum 3600 rpm.
parameters specified for the application. If
there is any doubt as to the suitability of the Manufacturer Product
product for the application intended, have the Husk-Itt Huskey Lube “0" Seal
serial number ready and contact Peerless Texaco Cygnus
Pump for advice. Royal FG 32
If the conditions of service on you purchase order are going to
be changed, (for example liquid pumped, temperature or duty),
Sealants for use on low-pressure flanged joints and
seek written agreement from Peerless Pump.
similar applications
6.1 Frost protection Manufacturer Product
If the pump is to be used in area where there is a potential of
Loctite Corporation Loctite #515
freezing or frost, necessary steps should be taken to protect
pump and cooling systems from freezing and bursting.
6.2 Lubrication 6.3 Rotation

Before attempting to start the pump, check the following items: Nonreverse ratchets are typically furnished as an integral part
• lubrication fitting at packing (if applicable) of the motor or right-angle gear when reverse rotation from
• settings with water level 50 ft below the discharge may backflow in the pump may cause damage.
require prelubrication of the line shaft bearings (see section 1. While the motor or gear is disconnected from the pump,
6.6.4 Lubrication system) rotate the motor or gear by hand in both directions to check
• lubrication of the driver proper functioning of the ratchet. The rotation of the complete
• oil-cooling connections for the driver (if applicable). drive train should also be checked at this time.
2. Before starting the pump, check the direction of rotation.
The correct direction of rotation is counter-clockwise when
viewed from the top and is usually indicated by a direction
6.2.1 Recommended products arrow on the discharge head or on the driver stand when the
The products listed in the following tables are recommended discharge is located below the mounting level.
for the applications mentioned. Other lubricants of equal
quality may also be used.
Greases for line shaft bearings, suction manifold bearings 6.4 Guards
and shaft packings Warning
Maximum 3600 rpm. -20 ° to +120 °F (-29 ° to 50 °C). All guards must be in place on the pump
discharge head prior to startup. Read and
Manufacturer Product follow all recommended guarding and safety
American Oil Co. AMOCO Lithium Grease All- instructions for accessories, if any.
Weather
Atlantic Richfield Co. ARCO Multipurpose Grease Guards must not be removed while the pump
Cato Oil & Grease Co Mystik JT-6 is operational
Cities Service Oil Co. Citgo H-2

Maintenance Manual
6.5 Check list

6.5.1 System flushing
Before pump is put into operation, the system piping and sump
should be clean of all debris such as stubs of welding rod,
welding slag and loose scale.
6.5.3 Priming
The pump should not be run unless it is submerged to the
minimum required depth, as there is danger of damaging
some of the pump components.
TM051621
6.5.4 Shaft sealing
Stuffing box Fig. 16 Stuffing box
If the stuffing box is not packed from factory, the following may
be used as a guide. Mechanical seal
1. Clean the stuffing box. Prior to installing and setting mechanical seal, it is important to
2. Check that the packing rings are of proper cross-section establish the lateral setting of the pump. Lateral movement
and length. after seal installation could damage seal by reducing seal gap
3. Stagger the joints 180 ° apart. or opening which will increase leakage.
4. The rings should butt tightly but not overlap at the joints.
5. Seat the individual packing rings, but not too tightly, as this Mechanical seals normally require no adjustment during
may result in burning the packing and scoring the shaft or operation. Except for possible slight initial leakage, the seal
shaft sleeve. should operate with negligible leakage.
6. Where compatible, lightly lubricate the inner packing
diameter with a suitable lubricant. When a lantern ring is Caution Mechanical shaft seals should not run dry.
required, make sure that sufficient packing is placed in bel ow
the lantern ring so that the bypass line hole intersects the Shaft seals may require a continuous supply of flush and/or
packing container bore in line witho the lantern ring and is not cooling liquid. Where seal damage due to system
blocked by the packing. uncleanliness is expected, it may be advisable to operate the
7. The pipe supplying sealing liquid should be fitted tightly so pump with packing or temporary seals and sleeves unti l the
that no air enters. See fig. 16. If the liquid to be pumped is dirty system is clean.
or gritty, clean sealing liquid should be piped to the stuffing
box in order to prevent damage to th e packing and shaft
sleeves.
6.6 Startup, operation and shutdown
Clear sealing liquid is also required if the stuffing box materials Start the pump with outlet valve partly opened
are not completely compatible with the pump liquid. The Caution unless otherwise instructed by Peerless
sealing liquid should be at a pressure sufficient to ensure a Pump.
flow of clean liquid into the pump but not so high as to require
excessive tightening of the packing. Inlet valves must be fully open when pump is
running.
The stuffing box gland must not be too tight
Caution during startup in order to let sufficient liquid Caution Running the pump at zero flow or below the
lubricate the shaft and the packing. recommended minimum flow rate continuously
will cause damage to the seal, bearings,
8. Once the stuffing box housing and stuffing bo x gland have rotating element and other equipment.
reached approximately the same temperature as that of the
pump parts, the running-in of the stuffing box gland has been Operating the pump outside its allowable
completed. If the stuffing box leaks too much, retighten slightly operating range as indicated on performance
and evenly while the pump is running. To ensure continuous curves will reduce the overall pump life.
lubrication, a few drops should always drop from the stuffing
box to protect the packing or shaft sleeve against damage. 20 Operating at a flow rate higher than normal
to 40 drops/minute as a minimum are recommended. Packing and/or at a flow rate with no backpressure on
Caution the pump may overload the motor and cause
must be adjusted under actual running conditions and speeds.
cavitation.
When the leakage can no longer be controlled by adjusting the
gland, all rings of packing should be replaced. The addition of Low flow rates may cause a reduction in
a single ring to restore gland adjustment is not recommended. pump/bearing life, overheating of the pump,
instability and cavitation/vibration.
If the pump is to be left idle for a long period of time, we
recommend to replace the packing prior to restarting the Check impeller lateral adjustment prior to
pump. Caution starting the pump. Improperly set lateral could
result in damage to the pump.
6.6.1 Air in system

Entrained air reduces pump total head and flow rate. To avoid If there is any danger of the pump running against a closed
air in the system, take these precautions: discharge valve, install a pressure relief or bypass valve in the
• Avoid cascading water. discharge pipe to allow for minimum liquid flow through the
• For well pumps, locate the perforated casing below the pump pump.
suction.
• Return lines into sumps or tanks should terminate a minimum Minimum liquid flow through the pump is needed for cooling
of two pipe diameters below the low liquid level. and lubrication of the pump.
• Install strainers and trash racks of sufficient size.
• Make adequate provisions for cleaning rotating screen and However, brief shut-off operation of most vertical pumps may
trash racks. be necessary. The necessity may arise from system startup or
shutdown requirements and is normally met by closure of the
6.6.2 Minimum continuous flow discharge valve for the minimum possible time.
See Peerless Pump performance curves.
Prolonged operation of the pump under this condition may
6.6.3 Minimum thermal flow prove harmful to the structural integrity of the pump because of
these factors:
See Peerless Pump performance curves.
• Heat buildup resulting in a dangerous temperature rise of the
liquid being handled and pump components in contact with it.
6.6.4 Lubrication system • Increased vibration levels affecting the stuffing boxes,
Before running the drivers, either separately or connected to mechanical seals and areas with close-running fits.
the pump, check lubrication requirements in the instructions of • Increased axial thrust and resultant stresses in the shafts
the driver. Check that the following points have been fulfilled: and bearings.
• Grease-lubricated bearings have been properly greased with • Damage resulting from internal recirculation and flow
the driver manufacturer’s recommended grade. separation.
• Oil-lubricated bearings on drivers and gears, as well as oil
sumps on gears, have been filled to the required level with the When a pump has been started against a closed discharge
recommended oil. valve, it should be opened slowly as soon as pressure
• All automatic oilers are functioning properly. develops at the pump side of the valve. Abrupt valve opening
can result in surges damaging to the pump and piping.
When it is necessary to inject water for flushing of the pump
bearings, use clean or filtered water. When liquids other than Pumps with specific speed over 5000 US units (100 metric
water are handled, they can similarly be filtered and used for units) often have high zero flow horsepower. Running such
injection. pumps with the discharge valve closed can result in serious
mechanical overloads as well as motor overload.
The pressure drop across the filter should be monitored to
ensure that the required injection pressure is available. Water hammer
If there is a risk of water hammer, regulate valve closure time
or use relief valves or surge chambers.
Vertical pumps with open line-shaft construction are furnished We recommend to engage specialized engineering services
with product-lubricated sleeve bearings. The following for water hammer analysis.
provisions should be made for the respective bearings: For
bearings lubricated by the pumped liquid) prelubrication wi th
clean water should be provided for all pump bearings above Systems must be slowly filled and bled of air before
static water level when the distance from the mounting floor to fully the pump discharge valve.
the minimum water level exceeds 15 meters (50 feet).
6.6.7 Parallel and series operation
6.6.5 Driver settings For parallel operation, the pumps should have approximately
Follow the instructions of the manufacturer. matching shut off heads. Otherwise, the system operating
head may exceed the shut-off head of one or more pumps,
resulting in the pump(s) operating with zero output flow. Th is
6.6.6 Valve settings and operation would have the same effect as operating against a closed
Direct-on-line starting discharge valve.
Except for axial-flow and mixed-flow pumps, pumps using Mismatched shut off heads could also cause one pump to
squirrel cage induction motors with reduced voltage starting operate below the allowable operating region. For series
control should always be started with the discharge valve operation, the pumps should have approximately the same
closed or only partially opened. rate of flow characteristics. Since each pump takes suction
from the preceding pumps, the stuffing-boxes and all pressure
containing components should be designed for the
Warning against closed-valve operation corresponding pressure, and the thrust bearing requirements
Warning may also change.
Discharge and suction valves should not be
closed during operation. The liquid in the Valve setting at startup
pump may boil, with risk of explosion and The discharge valve should be set so that the least pump load
steam burns to anyone near. is imposed upon the driver.
Operation with both valves closed for even Reduced flow rate/minimum flow discharge bypass
brief periods of time is an unacceptable and When operating at reduced flow rate, noise levels as well as
dangerous practice. It can rapidly lead to a vibration levels typically increase. This may lead to reduced
violent pump failure. bearing life and mechanical seal life as well as potential
damage to other components.

Maintenance Manual
given below. Unusual applications with abnormal heat,

If it becomes necessary to operate a pump for prolonged moisture, dust, etc., may require more frequent inspection and
periods at flows below the rate specified by Peerless Pump as service.
permissible continuous minimum flow, then a bypass line
should be installed from the pump discharge to the suction Item Action Frequency
source. The bypass line should be sized so that the system
flow plus the bypass flow is equal or larger than the minimum Packing, Inspect for First 150 hours of
value specified by Peerless Pump. packing box excessive leakage operation, then every
2000 hours of
Maximum flow operation or quarterly
Packing, Adjust gland and As necessary
Certain pumps will operate in an upthrust packing box replace packing
condition beginning at some flow rates greater
Caution than the flow rate at best efficiency point. This Vibration Check for change Annually
operating condition should be avoided. in vibration
Contact Peerless Pump for further information. Bearings Per driver OEM Per driver OEM
recommendations recommendations
Valve setting during operation
If a suction valve is used, such as in a barrel pump application, Fasteners Check for loose Annually
fasteners
the suction valve should be fully opened during operation.
7.2 Wear rings

Valve setting at shutdown If specified, wear rings can be fitted in bowls and impellers.
The discharge valve should be in the same position as when These wear rings provide a close-running, renewable
starting up so that less p ower is dropped from the line and any clearance to reduce the quantity of liquid leaking from the
sudden pressure surges in the pipe system are avoided. high-pressure side to the suction side. These rings depend on
the liquid in the pump for lubrication. They will eventually wear
6.6.8 Condition monitoring so that the clearance becomes greater and more liquid passes
Contact Peerless Pump for more information. into the suction. This rate of wear depends on the
characteristics of the liquid pumped. Badly worn wear rings will
result in severe degradation of pump head and flow rate,
6.6.9 Vibration particularly on small pumps. Examination of wear patterns can
Vibration is normally created by the pump driver and flow in provide valuable information in diagnosing pump problems and
the pump, piping and fittings. Contact Peerless Pump for more determining their origin.
information on methods of reducing vibration concerns.
Vibration levels should be checked at startup and periodically
during operation at the design rate of flow. 7.3 Recommended spare parts
The list of recommended spare parts will depend on factors
such as the following:
6.6.10 Performance testing • Normal supplier lead time when ordering parts.
Once the unit is energized, check operating speed, flow rate, • If pumping equipment is for use as normal duty or severe
suction and discharge pressure, and power input. While it may duty, and if there is backup pumping while a unit is down for
not be possible to exactly repeat the factory performance, maintenance and parts replacement.
initial field test data becomes a valuable baseline for future
checking to determine possible wear and need to perform Below is a suggested list of spare parts.
maintenance. Vibration levels should be ch ecked for the same For intermittent or non-critical service
reason. Auxiliary piping and gasketed joints should be • Stuffing box packing or mechanical seal
checked for leaks and proper makeup. • Gaskets and O-rings (complete set)
• Packing gland and studs or gland bolts.
7. Maintenance
Warning For continuous or critical service (in addition to above)
Never do maintenance work when the unit is • Stuffing-box sleeve bearing
connected to power. • Head shaft (if used)
Warning • Line shaft (1 set)
Do not attempt to lift the entire pump by the • Line shaft coupling (1 set)
lifting lugs (eyes) of the driver. • Sleeve bearings, stuffing box, line shaft and pump shaft
• Pump shaft
• Impeller lock collets (1 set)
• Bowl and/or impeller wear rings (1 set)
Warning • Lateral bowl wear rings.
Do not work under suspended object unless
you have taken precautions to stop its fall in 7.4 Consumables
the event of sling failure Items normally used in the maintenance of pumping
equipment may include the following, but depending on the
type of unit some items may vary:
7.1 Schedule • Lubricant (grease or oil)
To ensure satisfactory operation of the pumping equipment, • Cleaning materials
frequent inspection and periodic maintenance are required. • Touch-up coating.
An inspection and maintenance log should be kept and the
inspector is to immediately report any problems. A suggested 7.5 Required tools and fixtures
guide for preventative maintenance for normal applications is

Removal of packing is aided by the use of a packing removal the impeller has either been shrunk-fit onto the
tool with a hook or threaded end. pump shaft or has become difficult to remove
due to products that are corrosive in nature.
Tools and fixtures for pump disassembly and rebuilding, in If you elect to use heat to remove the part, it
addition to the above, may include these items: must be applied with great care. Before
• Lifting devices (crane, hoist, lifting chains or straps) applying heat, ensure any residual hazardous
• Impeller beater (to fit the impeller lock collet into impellers on liquid trapped between the two parts is
shaft) thoroughly drained out to prevent an explosion
• die grinder (to cut out wear rings or remove shaft sleeves) or emission of toxic vapour. Impeller design
• work table or fixture for holding pump varies and so does the amount heat and the
•torch (to heat parts to aid in removal) duration of heat application required to loosen
•measuring equipment (feeler gauges, dial indicator, etc.) the impeller.
•
Contact Peerless Pump for help in removal of
impellers.
1. Clear a large area adjacent to the pump as a storage space

for pump parts as they are dismantled.
7.6 Tightening torques 2. Arrange parallel timbers on the ground in the cleared area
Proper tightening of fasteners is very important. The torque to support the pump column and shaft sections horizontally.
values depend on the size and grade of the fasteners used. 3. Disconnect the discharge pipe from the discharge head.
The values in the table below apply to non-lubricated parts. 4. If the driver is equipped with an oil-cooling system, remove
the external tubing or piping used for this purpose.
5. On pumps equipped with an air-pressure water level testing
Fastener size Torque system, remove the gauge and disconnect the tubing
[lb-ft] ([Nm]) connection inside the discharge head. Some pumps have this
5/16-18 11 (15) connection below the base, in which case the tubing will be
3/8-16 20 (30) disconnected later.
7/16-14 32 (45)
1/2-13 47 (65) Warning
Before opening the terminal box of an electric
9/16-12 69 (95)
motor, make sure that the power supply has
5/8-11 96 (130)
been switched off.
3/4-10 155 (210)
7/8-9 206 (280) 6. Remove the electrical connection of the motor at the
1-8 310 (420) terminal box.
1 1/8-7 480 (650)
1 1/4-7 675 (915) 7. For vertical hollow shaft (VHS) drives, remove the driver
1 3/8-6 900 (1220) from the discharge head in the following manner: FIX
1 1/2-6 1100 (1495) NUMBERING SYSTEM
1. Remove the driver cover.
When assembling a pump, cross-tighten the screws in order to 2. Remove the lock screws, the top shaft adjusting nut, the gib
avoid misalignment, binding and leakage. key and the top drive coupling.
3. Some configuration will require loosening of the coupling
7.7 Pump decontamination from the head shaft to the motor shaft.
Prior to dismantling a pump, make sure that the unit is 4. Remove the driver mounting screws.
thoroughly cleaned and there is no remaining contamination
left that could cause injury or illness. This is particularly true 5. Attach the hoist sling to the lifting eyes of the driver and lift it
with pumps used for pumping chemicals and sewage. off the discharge head and top shaft as applicable.
6. Place the driver on clean wooden blocks.
The method of cleaning pumps will vary with the design and
construction of the pump. In general, the pump should be For vertical solid shaft (VSS) drives, remove the driver from
properly drained an d flushed out, and any evidence of the discharge head in the following manner: FIX NUMBERING
contamination removed. Contents of the pump, cleaning SYSTEM
materials and washdown materials should be properly 1. Remove coupling from motor to head shaft.
disposed of. In addition to thorough cleaning, disinfecting of all 2. Remove the driver mounting screws.
surfaces to protect from injury and illness is recommended. 3. Attach the hoist sling to the lifting eyes of the driver and lift it
During the decontamination and disassembly work to the off the discharge head and top shaft as applicable.
pump, workers are required to wear protective clothing and 4. Place the driver on clean wooden blocks.
equipment to protect from exposure to potentially harmful 5. Remove adjusting nut and pump halve coupling.
materials. 6. Remove the deflector from the pump shaft by sliding it up
over the top.
7.Remove the gland retaining bolts or nuts and the two gland
7.8 Dismantling clamps, if supplied. Lift off the split gland. Pull out the packing
rings, using a packing removal tool or a hooked pointed wire.
Warning
8. If the packing assembly includes a lantern ring, a
Drain the pump and isolate pipework before compression spring and a washer, or a bushing, remove
dismantling the pump. these. Be sure to remove any packing rings that might be
below the lantern ring.
Warning
There may be occasions when a part such as

Maintenance Manual
9. If the packing container is a separate casting (not integral Pump.

with the discharge head), remove the fasteners in the packing
container flange, and lift off the packing container. 6. Spread the impeller lock collet with a screwdriver or wedge
10. Remove the gasket. inserted in the split at th e wide end (top) and slide it with the
11. Remove the fasteners or nuts holding the discharge head tapered end first along the shaft and into the impeller (opposite
to the sole plate or to the foundation. end of the impeller skirt).
12. Attach the sling to the lifting ears of the discharge head or 7. Remove the wedge or screwdriver and remove any burrs
through the handholes if the head is fabricated, and hoist the left by the spreading tool.
entire pump straight upward to bring the discharge head base 8. Drive the impeller lock collet nut tightly into place with a
to a comfortable working height. taper lock hammer/beater. Check that the impeller skirt is still
NEW NUMBERING SYSTEM? Change to a, b, c… aligned with scribe mark.
If the pump has an air line with a connection point below the 9. Fit all lateral seal rings (if supplied or required) into the
base, disconnect the line at this time. suction manifold and each intermediate bowl.
Follow the instructions given in the following manner: 10. Slide the sand collar, if supplied, over the bottom of the
1. Remove the discharge head. shaft (larger diameter facing the direction of the bell suction),
2. Remove the top column section using an box clamp. using the bell suction to push the loose sand collar up towards
3. Remove the bearing retainer. the eye of the impeller until the impeller skirt is seated firmly
4. Remove the head shaft section. against the rubber lateral seal ring, positioning the sand collar
5. Remove the other column sections, shaft sections and in its designated location.
bearing retainers. 11. Remove the bell suction, leaving the sand collar in position
6. Pull the bowl assembly from the well or sump. on the shaft.
12. Slide the sand collar an additional 1/8" (3 mm) towards the
15. Clean and check all parts. impeller eye, and tighten the set screw in the sand collar. This
Refer to bowl assembly disassembly, repair, and assembly additional adjustment prevents the sand collar from rubbing on
instructions for detailed instructions. top of the bell suction bearing while in operation.
16. Check the bearing clearance according to the table in 13. Refit the suction onto the shaft until it the first stage
section 5.8 Setting the impeller clearance. impeller contacts the lateral seal ring.
17. Recondition or replace worn parts. 14. For flanged bowls, place the first bowl on the shaft from
18. If a pump shaft is bent beyond acceptable limits, it should the top using care not to damage the threads at the top of the
be replaced or straightened. See section 5.5.1 Inspection shaft. Move the bowl into position, mating with the suction’s
male register, matching bolt patterns to fasten bolt flanges
7.8.1 Wear ring together. Check to see if rotating element spins freely.
Worn wear rings can be replaced to restore hydraulic 15. For threaded bowls, place the first bowl on the shaft from
performance. the top using care not to damage the threads at the top of the
shaft. Slide bowl and slowly engage threads into suction.
7.9 Bowl Assembly NEED TO ADD SOME Thread bowl into suction until tight. Use a chain wrench to
ensure complete engagement. Check to see if the rotating
PICTURES AND MORE DETAILED element spins freely.
DESCRIPTIONS.
Take care not to damage any components Failure to tighten the bowls sufficiently can
Caution and avoid contamination (dirt, debris,
Caution result in loosening of the bowl assembly
moisture, etc.) of the unit. during operation. This may lead to damage of
parts and pump failure.
See section 7.6 Tightening torques for torque values.
1. Arrange parallel timbers on the g round in the cleared area 16. Gently push the pump shaft down until the impeller skirt
to support the pump column and shaft sections horizontally. has bottomed out on the lateral seal ring.
2. Support pump shaft in blocks and rails to protect it from
bending or being damaged during the re-assembly process. Note Do not force the pump shaft.
3. Check that the shaft is straight per section 5.5.1 and free of
nicks and scratches. Remove all burrs and scratches. 17. Scribe a mark on the pump shaft at the very top of the
New number. First impeller setting isn’t on the chart. bowl bearing.
See dimensions B or C in the table in section 5.8 Setting the 18. Gently pull the pump shaft up in the opposite direction.
impeller clearance for its first impeller setting per pump size. 19. Measure the distance from bearing to scribe line and
Check that the scribe line is visible or scribe new line on shaft. compare lateral movement of bowl conforms to the table in
4. If impeller and or bowl wear rings are required, fit wear rings section 5.8 Setting the impeller clearance. If lateral is not
into the bowl or onto the impeller skirt. Contact Peerless Pump achieved, dismantle the bowl assembly to determine the issue
if rings should be pressed or secured to p art as needed. or contact Peerless Pump.
Rings final dimension should provide the clearance E shown in 20. Using a bolt or all-thread and washer, firmly lock shaft and
the table in section 5.8 Setting the impeller clearance. If impeller into place on the suction lateral seal ring.
clearance is not achieved, machine rings prior to proceeding. 21. Once it is confirmed that the shaft will not spin or travel,
5. Slide the impeller marked 1 (first stage impeller) or the last repeat above for installation of intermediate impeller, taper
impeller removed during dismantling along the shaft. The skirt lock bushing and bowls.
of the impeller should align with the scribe mark within ± 1/8" 22. Every three to four stages, loosen bolt holding pump shaft
(3 mm). in place to check that lateral movement has not changed.
23. Make sure that the pump shaft spins freely.
In performance-tested and multipump 24. Slide the discharge bowl into position and fasten it to the
assemblies, impeller hubs are to be stamped bowl assembly.
or paint-marked alphabetically/numerically for 25. Fit the upper sand collar, if supplied, onto the pump shaft
Note relocation purposes. All pumps should be re- until the discharge bowl bearing just contacts.
assembled in the same position as tested, 26. Slide the sand collar about 1/8" (3 mm) away from the
unless otherwise recommended by a Peerless discharge bearing and tighten the set screw. The additional

movement prevents the sand collar from rubbing on the upper

bowl bearing while in operation.
27. Check that the lateral movement for bowl assembly
conforms to the table in section 5.8 Setting the impeller
clearance.
28. Make sure that the pump shaft spins freely. See section
5.5 Installation preparations for assembly of line shaft, column,
packing container, discharge head and driver.
7.10 Accessories
See the manuals supplied with the accessories.

Maintenance Manual
8. Fault finding (Trouble Shooting)

When direct-connected to electric motors,
Note determine whether or not the motor is direct-
on-line and receives full voltage.
Fault Cause Remedy
1. Discharge pressure too low a) Speed too low Check speed/rotation.

b) System pressure lower than anticipated. Check the system curve.
c) Air or gas in liquid. Check liquid to remove air.
d) Impeller clearance too large. • Check lateral setting. See section 5.8 Setting
the impeller clearance.
• Check clearance between wear surfaces.
e) Impeller damaged. Check that parts are not damaged.
f) Impeller diameter too small. Check specified diameter.
g) Wrong direction of rotation. Check rotation.
h) Excessive clearance between wear surfaces Check lateral setting. See section 5.8 Setting
on semi-open impellers. the impeller clearance.
i) Leaking joints (well application) Tighten joints.
2. Insufficient suction head. a) Suction line drawing air. Tighten line connections.
b) Suction lift too high or insufficient NPSH. Check NPSHA.
c) Air or gas in liquid. Remove air/gas from liquid.
d) Bowl gasket defective. Check gaskets, tighten fasteners, replace
e) Clogged strainer. Clean the strainer.
f) Excessive well drawdown. Check well conditions.
3. Noise level increased. a) Poor alignment of pump. • Ensure proper alignment of the pump and the
Suction and discharge pipe clamps loose. driver.
• Support the suction and discharge piping.
• Check vibration dampers, flexible piping and
conduit connectors.
b) Hydraulic resonance. • Alter the resonant piping.
• Change the pump speed.
• Insert a pulsation damper on the pump/piping
system.
• Insert flow straighteners.
4. Insufficient flow. Pump not primed Check suction conditions.
a) System head exceeds shut off head Check system head curve vs. performance
curve.
b) Speed too low Check rotation speed
c) Suction lift too high or insufficient NPSH. Check NPSHA.
d) Clogged strainer or impeller. Clean the strainer and impeller passages.
e) Wrong direction of rotation. Check rotation.
f) Leaking joints (well application) Tighten joints.
g) Broken shafting or coupling Rotate shaft and inspect.
h) Closed suction valve. Check suction valve.
i) Not enough suction head for hot or volatile Check NPSHA
liquids
j) Foot valve too small; Check foot valve
k) Worn or damaged hydraulic parts Inspect part.
l) Excessive clearance between wear surfaces Check lateral setting. See section 5.8 Setting
on semi-open impellers. the impeller clearance.
5 Excessive power required. a) Speed too high Check rotation speed
b) Pump operating outside of the allowable • Check system curve
operating region (AOR) • Check valve settings
c) Specific gravity or viscosity of liquid pumped Check predicted performance based on liquid
is too high conditions
d) Bent shaft or rotating element Check parts and straighten as needed.
e) Stuffing-boxes too tight Check drip rate of liquid from packing
e) Impeller clearance too small casing rubbing • Check lateral setting. See section 5.8 Setting
or worn wear surfaces. the impeller clearance.
• Check clearance between wear surfaces.
f) Electrical or mechanical defect in motor Contact local service center for diagnostics
h) Incorrect lubrication of driver Check lubrication type and amount

9. Typical Parts list and sectional drawing
Pos. Description
2 Impeller
6 not pointing correctly Shaft, pump
8 Ring, impeller (optional)
10 Shaft, head (VHS)
12 Shaft, line
13 Packing
15 Bowl, discharge
17 Gland, packing
29 Ring, lantern (optional)
39 Bearing, sleeve
40 Deflector
55 Bell, suction
63 Bearing, stuffing box
64 Collar, protecting
66 not pointing correctly Nut, shaft adjusting
70 Coupling, shaft
83 Stuffing box
84not pointing correctly Impeller lock collet
101 Pipe, column
129 Sole plate
131 Guard, coupling (not shown)
187 Head, discharge
189 Flange, top column
191 Coupling, column pipe
193 Retainer, bearing, open line
shaft
197 Case, discharge (not shown)
199 Bowl, intermediate (not shown)
203 Case, suction (optional, not
shown)
205 Barrel or can, suction (optional,
not shown)
209 Strainer (optional, not shown)
211 Pipe, suction (optional, not
shown)
213 Ring, bowl
N/A Lateral ring
MUCH BETTER DRAWING
10. Disposal
This product or parts of it must be disposed of in an
environmentally sound way.
TM051471
Fig. 17 Typical sectional drawing

Maintenance Manual
Peerless Pump Company

2005 Dr. Martin Luther King Jr. Street
Indianapolis, IN • 46202
Phone - 317.925.9661 • Fax - 317.924.7388
www.peerlesspump.com • www.labour-taber.com

Peerless Pump Company

Uploaded by

Peerless Pump Company

Uploaded by

Peerless Pump Company

Vertical Turbine Industrial Pumps

Installation, Operation and

Original installation and operating 6.2.1 Recommended products 24

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2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

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2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

3.3 Rigging and lifting

Page 4 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Lugs on the driver are only for lifting driver.

Page 5 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

In addition to complying with the standard short-term and

Apply a film of compatible lube oil o ver the water displacement

After pump has been thoroughly drained, cover the pump

Page 6 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Fig. 2 Nameplate of bowl assembly

Page 7 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

4.2 Type key for vertical turbine pump

10HH 12MB -5 -L4 -O -1 /8 - -8 -1.5 -G -P -H

Page 8 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

4.3 Type key for vertical turbine fire pump

Page 9 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

For customized products, we recommend that you have a

To minimize frictional head loss, locate the

5.2.1 Checking wells

The mass of the foundation should be sufficient, preferably five

Page 10 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Page 11 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Dam for Grout

Fig. 5 Typical foundation without sole plate

Fig. 4 Check for levelness in two directions

Never attempt to align the discharge head of a

10. For other applications, place a machinist's level on the

5.4.2 Grouting 5.5 Installation preparations

Do not step or walk on the shafts. Do not

Page 12 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Warning In a flanged column pump, the intermediate column sections

6. Lower the bowl assembly until it rests securely on the

The shaft may be re-straightened by either the heating and

Larger shafts and shafts for non-threaded (split-ring) couplings

Page 13 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

problem. Because the threads of the shaft and coupling are

7. Place over the top of the bowl assembly a specially made

2. Coat the shaft threads with anti-seize compound.

Page 14 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

Split Ring Key

Figure arrows don’t line up.

Coupling Body Set Screw

Fig. 10 Bolted Keyed Coupling assembly

Installing the Column

Fig. 12 Column section with d ragline attached

Page 15 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

5.5.5 Installing the bearing retainer

Do not lower the top column section into the

When lowering the top column section over

8. 8. Attach the sling to the eyebolts and hoist the discharge

Fig. 13 Column cross-section showing placement of bearing

Page 16 of 33 Bulletin No.: 97891918 Rev 07-2021

2005 Dr. Martin Luther King Jr Street, Indianapolis, IN 46202

5.7.3 Suction piping

Failure of the suction piping to deliver the liquid to the pump in

Contact Peerless Pump for further information.

5.7.5 Discharge valves