VDA 16 Appendix
VDA 16 Appendix
VDA 16 Appendix
Decorative Surface of
Attachment & Functional Parts to the Appendix to VDA Volume 16
Exterior and Interior of Automobiles 2nd revised edition, 2008
No. 15: Hairline splits No. 38b: Streaks caused by moisture / air
No. 16: Contact / gripping points No. 39: Differences in coating thicknesses
No. 1: Offset
Data:
Definition: Misalignment where parts are structured (for example,
by vulcanisation or over-moulding).
Process allocation: 5, 8, 12, 13, 15
Examples of permissible characteristic features:
Zone A: Visible and detectable by touch +/- 0.3 mm
Zone B: +/- 0.7 mm
No. 3: Dents
Data:
Definition: Flat bubble-like depressions, caused by high pressure.
Process allocation: 6, 8 -16
Examples of permissible characteristic features:
Zone A: Not acceptable if visible at a distance of > 800 mm
Zone B: Not acceptable if visible at a distance of > 1200 mm
Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 2 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 3 of 17
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Process allocation: 2, 3, 6, 13
Examples of permissible characteristic features:
Zone A: Deviation refer to MTP sample(s)
Zone B: Refer to MTP sample(s)
Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 4 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 5 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 6 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 7 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 8 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 9 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 10 of 17
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Process allocation: 4, 8
Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 11 of 17
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Process allocation: 3, 6, 7, 9, 13
Examples of permissible characteristic features:
Zone A: Refer to MTP sample(s)
Zone B: Refer to MTP sample(s)
Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 12 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 13 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 14 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 15 of 17
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Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 16 of 17
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Imprint
VDA QMC
Qualitäts Management Center
im Verband der Automobilindustrie
VDA QMC
An den Drei Hasen 31
D-61440 Oberursel
GERMANY
Version 1.0
Source Legend:
1) Anodizing 7) Plasma process (evaporation, sputter, CVD, PVD) 13) Refined wood surfaces
2) Powder coating (EPS) 8) Over-moulding 14) Application technology (gluing insert foils, embossing decorative foils)
3) Wet painting 9) Polishing 15) Metal die-casting
4) Extrusion 10) Assembly / packaging / handling 16) Mechanical processing (grinding, polishing, deburring, drilling, milling, insertion, etc.)
5) Injection moulding 11) Incoming material 17) Laser lettering
6) Galvanizing 12) Plastic processing
Page 17 of 17
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The 95% UCL and 95% LCL represent the 95% upper and lower confidence limits on the
binomial distribution. The Calculated Score is the basic computation reported on the report
page for % Appraiser and % Score vs Attribute. The 95% confidence interval represents
the range within which the true Calculated Score lies given the uncertainty associated with
limited sample sizes. As sample size increases (in this case, Total Inspected) the
confidence interval will get smaller and smaller which indicates more reliable estimates of
the true percentages. In the case of the Demo data, the true Calculated score for Operator 1
could be as low as 76.8% given that only 14 samples inspected, even though there was a 100%
Appraiser value calculated. Also, even though Operator 2 had a lower score, Operators 1 and 3
cannot be distinguished from Operator 2 because the calculated score of #2 (78.6%) lies within
the confidence limits for Operators 1 and 3.
With a worksheet limitation of 100 samples, at best a lower 95% limit of 96.4% can be calculated.
Thus, we would have to say that an inspector could be as bad as 96% efficient, even though he/she
missed no calls.
Sample Size 30 < Try out different combinations of number of samples and number of matches
# Matches 30 < to see the effects of sample size. In this case, a sample size of 30 with
95% UCL 100,0% < one non-match will yield a 17% confidence interval. In order to get reasonable
Calculated Score 100,0% < reliability in estimates of efficiency, large sample sizes will be required.
95% LCL 88,4%
Page 1 of 5
Attributiven_Gage_R&R-Studie
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SCORING REPORT
DATE: 04.01.2001
5
Attribute Legend (used in computations) NAME: Acme Employee
1 Pass PRODUCT: Widgets All operators
Note:
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within and between themselves AND agreed with the known standard
(5) Enter Pass/Fail, Good/Bad, Accept/Reject or other labels which indicate status of inspection
Page 2 of 5
Attributiven_Gage_R&R-Studie
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Note:
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within and between themselves AND agreed with the known standard
(5) Enter Pass/Fail, Good/Bad, Accept/Reject or other labels which indicate status of inspection Page 3 of 5
Attributiven_Gage_R&R-Studie
100,0% 100,0%
90,0% 90,0%
80,0% 80,0%
70,0% 70,0%
% Efficiency
% Efficiency
60,0% 60,0%
50,0% 50,0%
40,0% 40,0%
30,0% 30,0%
20,0% 20,0%
10,0% 10,0%
0,0% 0,0%
Operator #1 Operator #2 Operator #3 Operator #1 Operator #2 Operator #3
Notes
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within & between themselves AND agreed with the known standard
Page 4 of 5
Attributiven_Gage_R&R-Studie