Initial Pile Load Test Methodology - R0
Initial Pile Load Test Methodology - R0
Initial Pile Load Test Methodology - R0
with Delhi-Amritsar-Katra expressway from Junction with Kapurthala- Sultanpur Lodhi Road
(NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction at Ch. 40+900 Dhunda Village on
EPC mode under Bharatmala Pariyojana in the state of Punjab (Pkg-Spur-I)
Authority’s Engineer
DOCUMENT- GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 2 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
INDEX
1. INTRODUCTION…………………………………………………………………….…………04
3. TECHNICAL SPECIFICATIONA………………………….…………………………....07
4. OPERATIONAL STRATEGY.…………………………………………………….……….08
5. CONSTRUCTION METHODOLOGY…………………………………………….…….12
6. QC & QA……………………………………………………………………………………………16
7. HSE PLAN………………………………………………………………....................18
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 3 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
INTRODUCTION
This document called General Method and Arrangement for initial pile load test (hereinafter
also referred as Test Pile Methodology) briefly describe the criteria, responsibilities and operational
methods will be adapted by SP SINGLA CONSTRUCTIONS PRIVATE LIMITED in order to meet contract
requirement of the Project relating to Construction of four-lane Greenfield Delhi-Amritsar-
Connectivity for Connection of Amritsar with Delhi-Amritsar-Katra expressway from Junction with
Kapurthala- Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction at
Ch. 16+9000 Dhunda Village on EPC mode under Bharatmala Pariyojana in the state of Punjab (Pkg-
Spur-I).
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 4 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 5 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
This Construction procedure is applicable for initial pile load test as per the approved GFC
drawings for the project - Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for
Connection of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction at Ch. 40+900
Dhunda Village on EPC mode under Bharatmala Pariyojana in the state of Punjab (Pkg-Spur-I).
The average settlement of the pile under each loading shall be calculated from the
applied load, time, and pile settlement observations.
Graph of load v/s settlement shall be prepared based on these vertical pile load test
observations.
The total settlement of pile, elastic rebound of the pile, and net settlement of pile shall
be calculated from the load test results.
From the results of the load v/s settlement curve, safe load on the pile shall be
evaluated.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 6 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
TECHNICAL SPECIFICATIONS
1) MORTH Specifications.
2) IS 456-2000- Indian Standard specification for Plain & reinforced Concrete.
3) IS 383:1970- Indian Standard specification for coarse and fine aggregate.
4) IS 2502 – Code of Practice for Bending and fixing of Bars for concrete Reinforcement.
5) IS 1786: 2008 Indian Standard specification for High strength deformed steel bars and
wires for concrete Reinforcement.
6) IS 2911 (Part IV)-1985 Code of Practice for design and construction of Pile Foundation.
7) IS:14593- Design and Construction of bored and cast-in-situ piles founded on rocks-
Guidelines
8) IRC: 78-2000 Standard Specifications and Code of Practice for Road Bridges “Section: VII
Foundations and Substructure.”
GFC Drawings
1) 1168/DKE-AMR/NH-703A/ST/BR/26+606/111 Rev 0
2) 1168/DKE-AMR/NH-703A/ST/VUP/31+821/111 Rev 0
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 7 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
OPERATIONAL STRATEGY
Organization Chart
The roles & responsibilities for Construction of well foundation elaborated in the organization
chart below:
1) Project Manager
2) Planning Manager
3) Manager Construction
4) Formwork foreman
5) P&M In charge
6) P&M Engineer
7) Manager Quality
8) Quality Engineer
9) HSE Officer
10) Surveyor
1) Project Manager:
Organize & manage all resources field activities to achieve an effective completion of
the contract, within the agreed time & cost, whilst paying due regard to safety &
meeting quality requirements.
2) Planning Manager:
a. Receive the drawings from client and issuing to site team.
b. Plan the resources, with inputs from site team.
c. Contract review and preparation of MSP schedules.
d. Coordinate with vendors for arranging resources.
e. Monitor the progress, financial performance and resource usage.
f. Update the resources schedule and look ahead progress.
g. Responsible for collecting and maintaining the documents like RFI/All checklists
formats etc. after client signature.
3) Manager Construction:
a. Responsible for all construction works such as reinforcement, shuttering, etc as per
GFC drawings issued to him from planning.
b. Preparation and indent of materials and consumables to execute the job.
c. Maintenance of site working formats and checklists.
d. Responsible for proper usage of concrete and other major consumables materials
such as TMT bars, without any wastage.
e. Responsible for implementation of safe work environment at work place.
f. Responsible for execution and maintain the good quality of work.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 8 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
4) Formwork Foremen:
a. Responsible for formwork assembly and erection as per scheme drawing with
consulting site engineer.
b. Responsible for checking line, level and dimension trueness of formwork.
c. Responsible for reinspection of Formwork alignment after completion of concrete
pour.
d. Responsible to take care of Deshuttering of formwork without injuring the concrete.
5) P & M In charge:
a. Responsible for equipment fitness inspection, monitoring and maintain records.
b. Responsible for all mechanical and electrical equipment ensuring continues availability
and proper functioning of P&M at site.
c. Ensure periodic preventive maintenance & timely breakdown repairs of all machinery
& electrical equipment as per their inspection manual.
d. Ensure operation of P&M as per company norms.
6) P & M ENGINEER:-
a. Responsible for operational inspection and maintenance of P & M equipment’s on
regular basis.
b. Reporting of required data related to operation and maintenance of records.
c. Responsible for arranging power supply at workplace on day-to-day basis by co-
ordination with site engineer.
d. Ensure continues availability and proper functioning of P&M at site.
e. Ensure periodic preventive maintenance and timely breakdown repairs of all machinery
& electrical equipment as per their inspection manual.
7) Manager Quality:-
a. Check the quality of cement, fine aggregates and coarse aggregates etc.
b. Responsible for the compressive strength of the concrete batched for site at RMC.
c. Identify material sources, and conduct material tests and ensure conformity with
specification & standards.
d. Conduct routine tests on materials as per ITP for conformance and maintenance
records.
e. Identify, calibrate and maintain master list of testing and measuring equipment.
f. Responsible for submission of all reports related to quality matters.
8) Quality Engineers:-
a. Responsible for casting of concrete cubes for every batch produced from the plant.
b. Responsible for check and maintenance of required workability of concrete at pour
location.
9) HSE Officer:-
a. Responsible for implementation of company norms at site.
b. Responsible for all safety related works and proper functioning of safety at site.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 9 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
c. Identify potentially unsafe acts, areas, implement practice measures, and educate
staff & workers.
d. Investigate unsafe occurrence and initiate corrective steps.
e. Organize training programs for safety awareness.
f. Helps to provide necessary safety materials as per work requirement.
10) Surveyor:-
a. Setting out of control points and those approved from Consultant.
b. Alignment and leveling of formwork as per approved drawing.
Resources
1. MANPOWER
2. MATERIAL
a. Ready mix Concrete (RMC) M35.
b. Reinforcement FE 550D.
c. GI Binding wire 18 gauge.
d. Formwork.
e. Concrete blocks or empty cement jumbo bags filled with local earth/sand as per the
availability at the site
3. MACHINERY
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 10 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 11 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
CONSTRUCTION METHODOLOGY
Two types of Pile load tests are generally conducted at the site, initial and routine, to
determine load-carrying capacity and get an idea of the suitability of the piling system. The
mode of loading can be vertical, lateral and pullout depending upon the site requirement. With
the help of a routine pile load test, we can check safe load capacity as determined from static
analysis. In the case of the initial pile load test procedure, the applied load reaches 2.5 times
the safe estimated load, and the routine pile load test, the applied load, reaches 1.5 times the
safe estimated load.
In accordance with the relevant provision of the Indian Standard lS: 2911 (Part 4) I985,
the safe load on a single working pile in the load test shall be least of Two- thirds of the final
load at which the total displacement attains a value of 12 mm unless until required in a given
case on the basis of nature and type of structure in which case, the safe load should be
corresponding to the stated total displacement permissible.
It is proposed to conduct the load test on the test pile by the application of vertical
compression loads on the pile top by means of a hydraulic jack reacting against a platform
supporting the kentledge and the settlements will be recorded by suitable positioned dial
gauges. Maintained load method as detailed in the Indian Standard will be followed. The load
test will be carried for a maximum load at 1.5 times the design load.
Concrete cubes were taken during the test pile’s concreting to be tested for seven days
and 28 days.
Compile concrete cube test results and ensure that concrete has gained the desired
strength.
Excavate around the test pile up to the bottom of the pile head to be built.
The concrete above the pile head bottom level shall be dismantled, and the pile head
will be constructed as per GFC/approve drawing.
After the pile head built up, Place 2 Nos of 32 mm or higher thick MS plates on top of
the surface of the pile head in a neat horizontal manner.
The horizontal alignment of this plate shall be checked with the help of the spirit level.
The arrangement will be made to support the main girders on either side of the test
pile.
The arrangement will be made to support secondary girders on either side of the pile to
be tested.
Place the required number of suitable capacity hydraulic jacks in position.
Place a standard MS stool on jacks.
Place main girders on MS stool with its Centre concentric with the pile to be tested.
Place secondary girders on the main girder, the group Centre concentric with the main
girders and pile.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 12 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
Place thick wooden planks spanning across secondary girders as the platform.
Spread empty cement bags/thick polythene sheet in two layers on the wooden platform.
Place empty cement jumbo bags filled with local earth/sand as the case may be.
The actual number of bags and the kentledge platform weight should be equivalent to
the required kentledge load.
Kentledge arrangement load shall be 25% higher than the test load.
Place the two supports of datum bars (reference beam) firmly in the ground and make
suitable arrangements like brick pillars around these supports so that ends of datum
bars do not get disturbed.
Fix angles at suitable places to these reference beams/datum bars to fix strain/dial
gauges shall be arranged. Therefore, settlement can be measured easily and as far as
possible without any resetting of dial gauges.
Connect all hydraulic jacks with suitable manifolds to a standard hydraulic pump or
power pack. A properly calibrated pump or power pack, a pressure gauge to be
connected to the hydraulic system.
Pile load test is commenced when it is confirmed that pile head concrete has achieved
stipulated strength.
The pile head will be chipped off carefully until sound concrete is met with. The
projecting reinforcement bars will be cut off and the top finished smooth and level with plaster
of Paris to obtain a horizontal surface. On this prepared pile head, a bearing plate will be
placed to receive the jack base.
KENTLEDGE
The kentledge will consist of Concrete blocks stacked over a platform built up of rolled
steel beams and plates resting over them. The platform will rest over steel crib / sleeper cribs
/ sand bag supports clear of the test pile. The kentledge Weight will be about 1.10 times more
than the load test, providing a margin over the maximum test load. Care will be taken in the
placement of the kentledge on the platform in order to ensure that the center of gravity line
of the total load mass is as far practicable, coaxial with the axis of the pile. The platform will
be of suitable size to accommodate the kentledge.
Apply a minimum seating load and release it before starting the actual load test. The
above will ensure the proper functioning of hydraulic jacks and load test
kentledge/girder arrangement.
Fix a required number of dial/strain gauges as proposed in the positions (at least two).
Apply the load to pile at an equal increment of 20% of the design load.
The load increment shall be adjusted to the nearest least count of the hydraulic jacks’
pressure gauge and ram area.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 13 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
Record the settlement after each increment of test load with an interval of 5 minutes,
15 minutes, 30 minutes, 60minutes, 120 minutes from the time of application of load.
In this pile load test method, each stage of loading shall be maintained until the pile
top’s rate of movement is not more than 0.2 mm/h or until two hours have elapsed,
whichever is earlier subject to a minimum of one hour.
Settlement observations in mm from the time of application of load shall be recorded
in a tabular Performa as per the standard quality procedure. In this manner, settlement
to be recorded for every individual load increment.
After application of the total test load, it will be held constant for 24 hours. Total pile
settlement at the end of the test load application shall be recorded, and the load test
results will be analyzed.
After completing the pile load test, remove the strain/dial gauges, hydraulic jacks with
the power pack, and connections to datum bars etc., from the top of the test pile.
Remove the load test arrangements like kentledge load MS girders; datum bars pillars
etc., in a Symmetry.
SETLEMENT OBSERVATIONS
The load application and settlement observations will be made at the pile top.
Settlement will be recorded using four dial gauges with a least count of 0.01 mm and travel of
25 mm. The gauges will be positioned at an equal distance around the piles and will be held by
datum bars resting on immovable supports at a minimum distance of 1.50 m from the peripheral
edge of the pile. Typical load test set up is given
LOAD APPLICATION
The test load will be applied by means of a hydraulic jack of suitable capacity. The jacks
will butt against the jacking girder assembly bearing against the loaded platform. The jacking
girder assembly will consist of rolled steel beams/plated beams, with the bottom flanges well
braced.
The test will be carried out by applying a series of vertical downward incremental loads,
each increment being about 20% of the safe load on the pile. The pressure will be read from
the pressure gauge attached to the hydraulic pump. At each stage of loading the actual gauge,
pressure multiplied by the total ram area of jack will be the applied load.
At each stage, the loading will be maintained until such time the rate of movement of
pile head is not more than 0.1 mm in the first 30 minutes or 0.2 mm in the first one hour, or
for maximum of 2 hours, if either of the earlier of the two earlier conditions is not fulfilled.
Time and settlement observations will be made at the commencement and completion
of each stage of incremental loading. The settlement observations will also be continued at
about 15 minute intervals during the period when the applied load is constant.
When the loading has reached the test load level, it will be maintained for a period of 24
hours. The loading will then be brought to zero gradually in stages by releasing the jacking
pressure progressively.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 14 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
RECORDS
The load displacement and time will be recorded sequentially in a tabular form along
with information about the test pile. A report will be prepared on the test analyzing the test
results and bringing out the conclusion. A load displacement curve will form an essential part
of the presentation.
The safe load on the single pile for the pile load test shall be evaluated based on the
following two criteria, clause 7.1.5 of IS 2911 (Part 4): 2013
2/3 of the final load at which the total displacement attains a value of 18 mm or a
maximum of 2% of pile diameter, whichever is less unless otherwise specified.
50% of the final load at which the total displacement equals 10% of the pile diameter in
uniform diameter piles and 7.5% of bulb diameter in case of under-reamed piles.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 15 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
Inspection Plan
Check Check By
Si Description of Sub Activity by Authority Documentation Remarks
No SPSCPL Engineer
1 Fixing of temporary bench W R RFI
marks
2 Alignment and leveling W W RFI
3 Receipt of reinforcement steel W R Invoices and MTC
4 Sampling and testing of W R Third party report
reinforcement steel
5 Bar bending schedule as per W W BBS
GFC
6 Tying of reinforcement steel W R -
7 Trueness of formwork or W W RFI and Checklist
dimensional check and level
checking as per level sheet
8 Mix design of Concrete and its W W RFI and Mix design
approval. approval
9 Placing of concrete W W RFI
10 Sampling for workability, W W Pour card and slump test
casting of cubes record
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 16 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
Test Plan
This section deals with the materials, methods and equipment used in the manufacturing,
transporting, placing and compaction and curing of concrete.
1) Cement
2) Coarse and fine aggregate
3) Water
4) Admixture
5) Fly Ash
1. Cement
The cement shall be Ordinary Portland cement of 53 Grade conforming to IS 269
Codes respectively and shall meet all physical and chemical requirements as
specified.
The cement for the works will be procured in bulk forms, MTC shall be obtained for
all batches / consignment received at site. Routine test like setting time and
compressive strength test shall also be conducted at site laboratory for each batch
as per ITP.
3. Water
The water for the concrete will be potable water and it will be pumped into chilling
plant and stored in storage tank near batching plant. Water to be used for concrete
will be tested and got approved.
4. Admixture
Approved and compatible admixture conforming to IS 9103 shall be used to improve
concrete handling and placing capabilities.
Admixture shall be stored away from sunlight and shall be stirred well before usage
for uniformity.
Mixing of two different admixture batches or manufactures shall not allowed unless
it is controlled.
5. Fly ash
The fly ash should possess the properties as mentioned in IS 3812:2008.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 17 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
The management seeks to create and sustain a Safety culture in which employees share a
commitment to Health, Safety and Environment.
First agenda- Put HSE as the “First agenda” of all project review meetings / Management
review meetings.
Empowerment to Stop Work - Employees are empowered to stop work when the situation
warrants immediate action in view of imminent danger to life / property / environment.
Awards- Project Director / Dy. Project Director will appreciate and reward those
employees whose prompt action helps avoid any potential incident at project site.
SPSCPL Vision
To move towards a ZERO HARM vision, requires a management game changing shift. The top
management at SPSCPL has embarked on a zero harm vision that focuses on:
Zero Fatalities
Zero disabling injuries
Zero injuries to members of the public
Zero long-term harm to health
Zero Environmental incident
Environment
Vehicle / Machinery and equipment operation, maintenance and refueling shall be carried
out in such a fashion that spillage of fuels and lubricants does not contaminate the ground.
General refuse shall be stored in enclosed bins or units and it should to be separated from
construction and chemical waste.
Health
HSE officer shall ensure all workers are screened before engaging them for duties. In
charge shall ensure availability of First aider with first aid kit.
Shed shelter shall be provided for workers for weather protection along with drinking
water.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 18 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
Safety
All employees, workers and labour of contractor and its subcontractor engaged for work
shall be wearing proper PPE before entering the site. Induction training shall be given
to all workers before engaging to work at the site.
Barricading shall be completed to cover the entire length of the working area. The
barricading shall be as per the approved scheme Painting of barricading shall be done
with an approved colour scheme for prominent visibility.
All the Vehicles engaged in the work shall be fitted with proper indicator systems.
Reverse light, rearview mirror, and reverse horn shall be fitted with all the vehicles.
Break, Steering condition, and tire pressure shall be checked periodically.
Driver and operator shall not be deployed to work when he is not fit mentally and
physically.
Proper caution boards and flag boys shall be available to caution the vehicle movement
at loading and unloading points.
Unauthorized persons and visitors should not be permitted within the Hard Hat Area.
Periodic training shall be given to drivers, helpers, and bank men and flag boys.
Toolbox talks shall be carried at frequent intervals by the safety Engineer.
Proper planning of the load test activity shall be done before the start of work.
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 19 of 20
GENERAL METHODS AND Construction of four-lane Greenfield Delhi-Amritsar-Connectivity for Connection
ARRANGEMENTS FOR of Amritsar with Delhi-Amritsar-Katra expressway from Junction with Kapurthala-
INITIAL PILE LOAD TEST Sultanpur Lodhi Road (NH-703A) near Isharwal Village Ch. 24+000 to MDR Junction
at Ch. 40+900 Dhunda Village on EPC mode under Bharatmala Pariyojana in the
state of Punjab (Pkg-Spur-I)
++++++++++++++++++++++++++++============================+++++++++++++++++++++++++
DOCUMENT NO- SPS-P344-MS-003-R0 GENERAL METHODS AND ARRANGEMENTS FOR INITIAL PILE LOAD TEST Page 20 of 20