Toyocool Chiller Controller Manufacturer Instruction Manual
Toyocool Chiller Controller Manufacturer Instruction Manual
Toyocool Chiller Controller Manufacturer Instruction Manual
GW532A Chiller
Controller
Table of contents
1 Instructions.............................................................................................................................................................................1
2 Specifications.........................................................................................................................................................................1
3 Panel Diagram.......................................................................................................................................................................1
4 First Power-on....................................................................................................................................................................... 1
5 Common Screens................................................................................................................................................................. 2
5.1 Main Screen.................................................................................................................................................................. 2
5.2 Alarm Screen.................................................................................................................................................................2
6 Common Operation.............................................................................................................................................................. 2
6.1 Quick Modification of Setting Temperature.................................................................................................................2
6.2 Query/Reset Fault......................................................................................................................................................... 2
7 Function Menu.......................................................................................................................................................................3
8 Parameter Operation............................................................................................................................................................4
9 User Parameters Table........................................................................................................................................................ 4
10 Manufacturer Menu............................................................................................................................................................ 5
10.1 Procedures of Entering Manufacturer Menu.............................................................................................................. 5
10.2 Details of Manufacturer Menu................................................................................................................................... 5
10.3 Manufacturer Debugging............................................................................................................................................5
10.4 Configuration Guide................................................................................................................................................... 6
11 Fault List............................................................................................................................................................................... 7
12 Control................................................................................................................................................................................ 11
12.1 Logic of compressor.......................................................................................................................................... 11
12.2 Logic of pump freeze protection.................................................................................................................... 11
13 Manufacturer Parameters Table.....................................................................................................................................11
14 Electrical Connection Diagram.......................................................................................................................................15
15 Installation Dimensions....................................................................................................................................................15
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 1/15
1 Instructions
Dear Customer:
Thank you for choosing PUNP products!
For your convenience, please read the instructions carefully and follow the steps of the Manual.
2 Specifications
Specification Specification
No. Description No. Description
Parameter Parameter
Rated input
1 220-250VAC 50/60HZ 6 Switch Output 5 relays 250VAC 2A
voltage
Temperature Relay load D01:annunciator
2 -40~100℃ 7
Range type D02-D05: contactor or valve
Measurement
3 0.1℃@25℃ 8 Switch Input 12 passive signal inputs
Accuracy
Working -10℃~60℃,≤85%RH
4 9 Analog Input 1 NTC temperature sensor
Environment non-condensation
Storage -20℃~70℃,≤85%RH
5 10 Current Input 4 ways of current (0.3~35A)
Environment non-condensation
3 Panel Diagram
4 First Power-on
The controller needs to be configured when powered on for the first time. Please refer to 10.4 Configuration
guide for specific operation.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 2/15
5 Common Screens
Commonly used screens include the main screen and the alarm screen.
5.1 Main Screen 5.2 Alarm Screen
The system will enter the main screen after In case of unit failure, the alarm screen is as follows:
countdown, which displays as follows:
6 Common Operation
If the user parameter [Lock T.set] is set to "No", the setting temperature can be modified directly in the
main screen, with operation details as follows:
Note: the setting temperature can also be modified in the user parameters.
In case of fault, the alarm screen will automatically pop up. The operation details of query and reset faults
are as follows:
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 3/15
7 Function Menu
Press the button on the main screen to enter the Function Menu, which includes five items as the
table below:
No. Menu Item Funtion Remark
For number of user parameters and their
User
1 To display user parameters implications, please refer to: 9 User
Settings
Parameters Table.
To display the current operating status Current value is not displayed when current
2 Unit Status
of the unit module is not used.
3 History List Allowing the query of the last 10 faults Press for 2s to clear the fault history.
Comp run To display the cumulative operation
4
time time of the compressor
5 Version To check the current software version
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 4/15
8 Parameter Operation
For the modification operation of parameter value, the user’s modification of setting temperature will be
described as an example.
The implication of each parameter in the user parameters is listed in the following table:
No. Parameter Factory Setting Range Remark
Name Default
Yes: the set temperature can not be modified
on the main screen when locked.
1 Lock T.set No Yes ~ No
No: the set temperature can be modified on
the main screen.
Setting range is limited by the manufacturer
parameters [T.setpoint max], [T.setpoint
[T.setpoint min]
2 T.setpoint 12.0℃ min].
~[ T.setpoint max]
(When the [TEMP Unit] is set “Fahrenheit”, the
parameter is not displayed.)
Setting range is limited by the manufacturer
[T.setpoint min] parameters [T.setpoint max], [T.setpoint min].
3 T.setpoint 53.6 ℉
~[ T.setpoint max] (When the [TEMP Unit] is set “Celsius”, the
parameter is not displayed.)
4 TEMP Unit Celsius Celsius;Fahrenheit
5 Contrast 32 20~44 Adjust the LCD contrast
Local: the unit can only start and stop locally.
Local + Remote: the start and stop of the unit
Local / Local +
6 On/Off type Local can be controlled both locally and remotely.
Remote / Remote
Remote: the unit can only start and stop
remotely.
7 Backlight On 0 0~255 minute(s) 0: backlight is not turned off.
8 Language Chinese Chinese~English Select the display language.
Select the Comp to run. if select one comp the
1#Comp/2#Comp/Two
9 Comp Select Two Comp other does not work. The parameter is not
Comp
listed for the single comp machine.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 5/15
10 Manufacturer Menu
Press + in the main screen to enter the Enter Password screen and enter the correct
manufacturer password (default 4561, which is recommended to change). Then enter the Manufacturer Function
Menu, which includes five items.
10.1 Procedures of Entering Manufacturer Menu
Note: Press + in the manufacturer menu for 2 seconds can reset the accumulative operation
time of the compressor.
Manufacturer debugging is mainly used to test whether the operation of each electrical part of the unit is
normal, which is not available when the unit is under operation.
Method: to determine whether the unit is normal by testing three-phase power input, seven alarm inputs (10
alarm inputs for two compressors) and 5 relay outputs. For alarm input, it only displays the test result. If the
result is normal the wiring is good and parameter settings are correct; if it alarms, with flashing display of alarm
characters, then make sure whether the external wiring is good and the parameter settings are consistent.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 6/15
Configure the common parameters of the machine. For the number of parameters of configuration guide
and the significance, please refer to 13 Manufacturer Parameters Table. Access is not available during the unit
operation.
Refer to the Parameter Operation for specific configuration method. The Configuration guide screen will pop
up when powered on for the first time. And if you click “Cancel” operation without configuring at this point, the
Configuration guide screen will still pop up when powered on next time. Once you have entered the
Configuration guide, the Configuration guide screen will not pop up when powered on and you can only enter the
Configuration guide through the Manufacturer Menu.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 7/15
11 Fault List
[Note 1]: In case of "1#Comp.P low " fault, if [LP stop pump] is not zero, the troubleshooting program is: to immediately stop all compressors and cool pump, delay the
[LP stop pump] and stop the cold pump. If [LP stop pump] is zero, then the troubleshooting program is: to only stop compressor1 without affect other equipments to
work.
[Note 2]: In case of "2#Comp.P low " fault, if [LP stop pump] is not zero, the troubleshooting program is: to immediately stop all compressors and cool pump, delay the
[LP stop pump] and stop the cold pump. If [LP stop pump] is zero, then the troubleshooting program is: to only stop compressor2 without affect other equipments to
work.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 10/15
[Note3]:
[Machine type] the screen real display when Cold Pump overload the screen real display when Cool Pump overload
AIR-WATER Cold Pump Overld Cool Fan Overld
W-W SYS. Cold Pump Overld Cool Pump Overld
AIR-AIR Cold Fan Overld Cool Fan Overld
WATER-AIR Cold Fan Overld Cool Pump Overld
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 11/15
12 Control
*Low pressure N.C N.O ~ N.C N.C: the switch is closed with no fault.
*High pressure N.O N.O ~ N.C
When [DI9 fuction] is " Cool W.flow", it is the place for
N.O and N.C settings of cool water flow switch.
*Phase error N.O N.O ~ N.C When [DI9 fuction] is "Vent1 temperature", it is the
place for N.O and N.C settings of vent1 temperature
detection.
When [DI1 input opt] is " Anti-freezing", it is the place
*Cool overload N.C N.O ~ N.C
for N.O and N.C settings of antifreezing switch.
1#Comp/2#comp oil low
Comp Oil
N.C N.O ~ N.C N.O: switch off with no fault;
switch
N.C: the switch is closed with no fault.
[Note]: remote switch, if the remote control is used, the unit will start up when remote switch input is closed and
stop when remote switch input is disconnected.
X1.GW532A.TY.F01M.Manufacturer Instruction Manual. 15/15
15 Installation Dimensions
Machine board