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    Intake Manifold Service

    Uploaded by

    ToriTo Levy
    The document provides instructions for removing and installing the intake manifold on a 2004 Honda Truck Element 2WD with a 2.4L L4 engine. The removal process involves disconnecting sensors, removing hoses and ducts, loosening cables, and removing bolts. Installation is the reverse process, including installing a new gasket and tightening bolts in a crisscross pattern.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Intake Manifold Service

    Uploaded by

    ToriTo Levy
    29 views6 pages
    The document provides instructions for removing and installing the intake manifold on a 2004 Honda Truck Element 2WD with a 2.4L L4 engine. The removal process involves disconnecting sensors, removing hoses and ducts, loosening cables, and removing bolts. Installation is the reverse process, including installing a new gasket and tightening bolts in a crisscross pattern.

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    The document provides instructions for removing and installing the intake manifold on a 2004 Honda Truck Element 2WD with a 2.4L L4 engine. The removal process involves disconnecting sensors, removing hoses and ducts, loosening cables, and removing bolts. Installation is the reverse process, including installing a new gasket and tightening bolts in a crisscross pattern.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views6 pages

    Intake Manifold Service

    Uploaded by

    ToriTo Levy
    The document provides instructions for removing and installing the intake manifold on a 2004 Honda Truck Element 2WD with a 2.4L L4 engine. The removal process involves disconnecting sensors, removing hoses and ducts, loosening cables, and removing bolts. Installation is the reverse process, including installing a new gasket and tightening bolts in a crisscross pattern.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    2004 Honda Truck Element 2WD L4-2.

    4L Page 1

    Intake Manifold: Service and Repair

    Removal

    1. Disconnect the Intake Air Temperature IAT) sensor connector (A).


    2004 Honda Truck Element 2WD L4-2.4L Page 2

    2. Remove the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).

    3. Remove the intake manifold cover.

    4. Remove the throttle cable (A) and cruise control cable (B) by loosening the locknuts (C), then slipping the cable ends out of the accelerator
    linkage. Take care not to bend the cables when removing them. Always replace any kinked cable with a new one.
    2004 Honda Truck Element 2WD L4-2.4L Page 3

    5. Remove the Evaporative Emission EVAP) canister hose (A) and brake booster vacuum hose (B).
    6. Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
    - Idle Air Control IAC) valve connector
    - Throttle position sensor connector
    - Manifold Absolute Pressure MAP) sensor connector

    7. Remove the bolt (A) securing the harness holder, and remove the two bolts (B) securing the throttle cable bracket.

    8. Remove and plug the water bypass hoses.

    9. Remove the harness clamp (A), and the harness connector (B) from the intake manifold bracket, then remove the intake manifold bracket (C).
    2004 Honda Truck Element 2WD L4-2.4L Page 4

    Intake Manifold Bolts

    10. Remove the intake manifold.

    Installation

    Intake Manifold

    1. Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in two or three steps, beginning with the
    inner bolt.

    2. Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.
    2004 Honda Truck Element 2WD L4-2.4L Page 5

    3. Install the water bypass hoses.

    4. Tighten the bolt (A) securing the harness holder, and tighten the two bolts (B) securing the throttle cable bracket.

    5. Install the Evaporative Emission EVAP) canister hose (A) and brake booster vacuum hose (B).
    6. Install the throttle cable, then adjust the cable.
    7. Install the cruise control cable, then adjust the cable.
    2004 Honda Truck Element 2WD L4-2.4L Page 6

    8. Install the intake manifold cover.

    9. Install the intake air duct (A), then connect the Intake Air Temperature IAT) sensor connector (B), and install the vacuum hose (C) and breather
    pipe (D).
    10. Clean up any spilled engine coolant.
    11. After installation, check that all tubes, hoses and connectors are installed correctly.
    12. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open.

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