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+90 332 345 42 45 Appropriate solutions for all your compressed air needs

PRODUCT CATALOGUE

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


CONTENTS

OSC T Tank-Mounted Screw Compressor Series 7


OSC T • OSC VT • OSC Td • OSC VTd

EXCLUSIVELY COMPRESSED AIR SOLUTIONS

OSC Screw Compressor Series 13


OSC V Frequency Inverter Screw Compressor Series

OSC U Direct-Coupled Screw Compressor Series 21


OSC D Direct-Coupled Frequency Inverter Screw Compressor Series

OSC DS Series 29
Direct-Coupled Frequency Inverter Screw Compressor Superior Series

OBS D Series 35
Screw Booster Compressor Series

TK-CK Series 45
Piston Compressors

SB Series 49
Silobas Compressors Series

Air Treatment Equipment 53


THE DETAILS THAT DELIVER
THE RIGHT RESULTS…

EXPERIENCE
Ozen Kompresor, with its industry
experience of half-a-century and
its large portfolio of compressed air
products, provides, reliable, efficient and
smart solutions.

TRUST
Ozen’s dedication to customer
satisfaction has helped the
company to build lasting
relationships of trust and loyalty
with its customers.

DURABLE & EFFICIENT


All of the compressed air equipment
in Ozen’s portfolio have proven
their durability under the toughest
conditions. They provide high-
quality, high-efficiency air.

QUALITY
Manufacturing consistently high-quality
products is one of Ozen’s fundamental
tenets. To that end, Ozen continuously
enhances its quality policies.
TECHNOLOGY
Ozen Kompresor is innovative.
It always uses up-to-date
technologies in compliance with
world-standards.

R&D
With its creative team and modern
infrastructure, Ozen is capable of
developing its own technology
through collaborations with
several universities.

STRONG SERVICE NETWORK


Ozen Kompresor believes in
maintainability. Its customers can
enjoy uninterrupted manufacturing
thanks to its accessible, fast and
reliable service network.

COMPETITIVE
Ozen Kompresor acts in favor of
its customers. Providing them with
leverage is one of Ozen’s strong suits.

RESPECT FOR THE ENVIRONMENT


Striving for a sustainable future, Ozen
Kompresor selects for environmentally
friendly practices and takes all
necessary precautions while structuring
its work processes.
+90 332 345 42 45 All-in-One Solution

OSC T Tank-Mounted Screw


Compressor Series
OSC T • OSC VT • OSC Td • OSC VTd

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


7
OSC T Tank-Mounted Screw Compressor Series
OSC T • OSC Td • OSC VT • OSC VTd (3-30 kW)

Ozen Kompresor OSC T tank-mounted screw compressor series


was designed with a view to satisfy the air needs of small and
mid-size companies such as auto services stations, repair shops
and paint shops, and the construction industry.

The OSC T series, which can be configured as needed, can be


mounted on a tank, with or without an integrated dryer. In the
tank-mounted model with dryer, the air is cooled down and
dried prior to entering the pipe line. The refrigerated dryer helps
protect the compressed air system and the equipment from rust
and corrosion. The products in the series are easy to install and
maintain and they provide reliable and high-quality compressed
air. The OSC T series stands out for its energy efficiency, which
6
is superior to piston compressors with similar capacity.
A frequency inverter is optional for this series.

Air-end
High quality elements
improve durability. 1
3

Premium Efficiency Motor


Provides superior efficiency
and performance thanks to its 2
unrivalled motor.

Poly-V Belt Driven Power


Technology
3
• Poly-V belt technology
provides high performance with
its reliable belt tension system.
• It is durable.

8
Compact Oil Separator Design
• CE approved tank
4 • Spin-on filter components
• Minimum pressure drop
• Oil level control

5
Maestro
• User-friendly control panel indicators
facilitate the assessment of the equipment
as well as the planning of maintenance.
• Support for 10 languages
• Oil level control

Symmetrical Cooling System


• Guaranteed cooling performance with large size radiator pack.
• Strong, compact design provides durability that is tested and
proven under tough work conditions.
• Enables your compressor to keep working with high efficiency
under various climate conditions.

9
OSC T Tank-Mounted Screw Compressor Series
OSC T • OSC Td • OSC VT • OSC VTd (3-30 kW)

Smaller Footprint & Optimal Solution

• Designed with a small footprint in mind to save space.


• All-in-One package produces high-quality air with great
cost efficiency.
• Easy installation and commissioning saves time

Compact Design Dryers

• With its separate control panel, the dryer can be


operated independently from the compressor when
needed.
• The Digi-Pro control unit on the dryer makes it easy
to monitor the actual dew-point and determine the
service and maintenance requirements of the dryer.
• 60 °C (140 °F) max inlet temp design at max flow
• 3 °C (38 °F) constant dew points

Integrated Filters

• Integrated, high-performance
water separator
• Integrated filters inside the
dryer cabinet minimize labor
requirements
• CAGI-approved
• Oversized filters are chosen to
extend lifetime

Filtering Specifications

Pre Filtering General Purpose Oil Removal Activated Carbon

P * X Y A*
5 µ Particle 1 µ Particle 0,01 µ Particle 0,01 µ Particle
5 mg/m Oil 0,5 mg/m Oil 0,01 mg/m Oil 0,003 mg/m Oil

T.max. 80°C T.max. 80°C T.max. 80°C T.max. 25°C

P.loss (psi) 0,58 P.loss (psi) 1,16 P.loss (psi) 1,45 P.loss (psi) 1,16
P.loss (psi) 10,15 P.loss (psi) 10,15 P.loss (psi) 10,15 P.loss (psi) 10,15
(for element change) (for element change) (for element change) (for element change)

Element Colour
Element Colour Element Colour Element Colour
Code: (),# -
!"#$#%&'()")*+
Code: White Code: Red Code: White
Metal SS
.#&/"'00

*X and Y filters are standard on the dryers. P and A filters are optional.

10
OSC T Tank-Mounted Screw Compressor Series
OSC T • OSC Td • OSC VT • OSC VTd (3-30 kW)

Working
Pressure Capacity (FAD) Motor Power Dimensions (mm)

MODEL
Dryer Weight
Bar m3/min kW HP Tank Volume dB(A) Width Length Height
(additional) (kg)

7.5 0.42
OSC 3
10 0.35 3 4 300 ODR 30 68 245- 302 610 1690 1550
(T, Td, VT, VTd)
13 0.29

7.5 0.57
OSC 4
10 0.48 4 5 300 ODR 42 69 270-322 610 1690 1550
(T, Td, VT, VTd)
13 0.35

7.5 0.9
OSC 5
10 0.7 5.5 7 500 ODR 66 69 380-448 750 1850 1770
(T, Td, VT, VTd)
13 0.62

7.5 1.23
OSC 7
10 0.97 7.5 10 500 ODR 66 69 400-493 750 1850 1770
(T, Td, VT, VTd)
13 0.82

7.5 1.87
OSC 11
10 1.62 11 15 500 ODR 130 69 440-528 750 1850 1770
(T, Td, VT, VTd)
13 1.34

7.5 1.87
OSC 11
(T-1, Td-1, 10 1.62 11 15 1000 ODR 130 69 560-638 930 1935 2000
VT-1, VTd-1)
13 1.34

7.5 2.43
OSC 15
10 2.11 15 20 500 ODR 168 70 490-603 750 1850 1770
(T, Td, VT, VTd)
13 1.8

7.5 2.43
OSC 15
(T-1,
10 2.11 15 20 1000 ODR 168 70 645-738 930 1935 2000
Td-1, VT-1,
VTd-1)
13 1.8

7.5 3.13
OSC 18
10 2.73 18.5 25 1000 ODRE 190 70 715-818 940 2000 2140
(T, Td, VT, VTd)
13 2.32

7.5 3.67
OSC 22
10 3.22 22 30 1000 ODR 240 70 730-848 940 2000 2140
(T, Td, VT, VTd)
13 2.77

7.5 4.97
OSC 30
10 4.29 30 40 1000 ODR 300 70 890-920 940 2000 2140
(T, Td, VT, VTd)
13 3.73

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambient temperature.
.- According to operating pressure SHD 7,5 bar performance was measured at 7 bar; 10 bar performance was measured at 9,5 bar and 13 bar performance was measured at 12,5 bar.
- T: Tank, d: Dryer, V: Inverter.
- VTd: Inverter controlled equipped with tank&dryer.
- Td-1: Dryer equipped on 1000 lt tank.

11
12
+90 332 345 42 45 Appropriate solutions for all your compressed air needs

OSC Series
Screw Compressor Series

OSC V Series
Frequency Inverter Screw Compressor Series

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


13
OSC Screw Compressor Series
OSC V Frequency Inverter Screw Compressor Series
OSC • OSC V (3 -132 kW)

This series is designed with high


performance and reliability in mind.
The products in the series perfectly
satisfy the ease of installation,
simple maintenance, high efficiency
and durability demands of the
manufacturing sector from smaller
workshops to large-size companies.

TEXTILE

METAL

GLASS
PLASTIC

14
Quality Equipment

Ozen Kompresor uses components that comply


with international standards for products that stand
out for their performance and durability. Adopting
the principle of customer-oriented work in all
the areas that fall within the scope of the quality
management system, Ozen Kompresor strives to
continually improve its workforce and its suppliers,
and to ensure the continuity and improvement of its
products and services at the highest quality level.

15
OSC Screw Compressor Series
OSC V Frequency Inverter Screw Compressor Series
OSC • OSC V (3 -132 kW)

Air-end 1
High-quality elements
improve durability.

Premium Efficient Motor


Provides superior efficiency and 2
performance thanks to its unrivalled motor.

7 1

Poly-V Belt Driven Power Technology


• Poly-V belt technology provides high 3
performance with its reliable
belt tension system.
• It is durable.

4
Compact Oil Separator Design
• CE/ASME-approved tank
• Minimum pressure drop
• Spin-on filter components
• Oil level control

16
Maestro
• User-friendly control panel
indicators facilitate the
assessment of the equipment
5 as well as the planning of
maintenance.
• Support for 10 languages
• Compatible with Industry 4.0

Electrical Panel
6 All electrical panels
are IEC and CE /
UL-approved.

2
7

“RCD” – Radial Cooling Design


• Guaranteed cooling performance with large size
radiator pack.
• Strong, compact design provides durability that is
tested and proven under tough work conditions.
• Enables your compressor to keep working with
high efficiency under various conditions.
• Symmetrical Cooling design is used below 55 kW
models.

Ease of Service
8 • The strategic positioning of product components provides
ease of maintenance.
• With easily available spare parts, maintenance is no longer an issue.
• Oil changes made simple, thanks to the separator tank design.

17
OSC Screw Compressor Series
OSC V Frequency Inverter Screw Compressor Series
OSC • OSC V (3 -132 kW)

Working Pressure Capacity (FAD) Motor Power Dimensions (mm)


MODEL
Weight Connection
Bar m3/min. kW HP dB(A) Width Length Height
(kg) Diameter

7.5 0.42

OSC 3,
10 0.35 3 4 68 160- 172 1/2 " 610 1110 1000
OSC 3 V

13 0.29

7.5 0.57

OSC 4,
10 0.48 4 5 69 190-202 1/2 " 610 1110 1000
OSC 4 V

13 0.35

7.5 0.9

OSC 5,
10 0.7 5.5 7 69 200-212 3/4 " 750 1170 1120
OSC 5 V

13 0.62

7.5 1.23

OSC 7,
10 0.97 7.5 10 69 230-248 3/4 " 750 1170 1120
OSC 7 V

13 0.82

7.5 1.87

OSC 11,
10 1.62 11 15 69 290-308 3/4 " 750 1170 1120
OSC 11 V

13 1.34

7.5 2.43

OSC 15,
10 2.11 15 20 70 350-368 3/4 " 750 1170 1120
OSC 15 V

13 1.8

7.5 3.13

OSC 18,
10 2.73 18.5 25 70 440-470 3/4 " 900 1350 1255
OSC 18 V

13 2.32

7.5 3.67

OSC 22,
10 3.22 22 30 70 500-530 3/4 " 900 1350 1255
OSC 22 V

13 2.77

7.5 4.97

OSC 30,
10 4.29 30 40 70 580-610 3/4 " 900 1350 1255
OSC 30 V

13 3.73

- V: Inverter controlled

18
OSC Screw Compressor Series
OSC V Frequency Inverter Screw Compressor Series
OSC • OSC V (3 -132 kW)

Working Pressure Capacity (FAD) Motor Power Dimensions (mm)


MODEL
Weight Connection
Bar m3/min. kW HP dB(A) Width Length Height
(kg) Diameter

7.5 6.21

OSC 37, 1390


10 5.4 37 50 70 660-740 1 1/4 " 1020 1610
OSC 37 V *1700

13 4.61

7.5 7.46

OSC 45, 1390


10 6.43 45 60 72 840-920 1 1/4 " 1020 1610
OSC 45 V *1700

13 5.55

7.5 9.72

OSC 55,
10 8.5 55 75 74 1400-1445 1 1/2 " 1450 1600 1750
OSC 55 V

13 7.2

7.5 12.82

OSC 75,
10 11.31 75 100 75 1670-1750 2" 1650 2000 1900
OSC 75 V

13 9.77

7.5 16.34

OSC 90,
10 14.15 90 125 75 2250-2330 2" 1650 2000 1900
OSC 90 V

13 12.02

7.5 19.57

OSC 110,
10 17.1 110 150 76 2650-2740 2" 1700 2700 1855
OSC 110 V

13 14.68

7.5 22.96

OSC 132,
10 20.23 132 180 77 3000-3090 2" 1700 2700 1855
OSC 132 V

13 17.52

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambient temperature.

- According to operating pressure SHD 7.5 bar performance was measured at 7 bar; 10 bar performance was measured at 9,5 bar and 13 bar performance was measured at 12,5 bar.

- *Marked measurements are for V series.

- V: Inverter controlled

19
20
+90 332 345 42 45 Outstanding performance under tough conditions

OSC U Series
Direct-Coupled Screw Compressor Series

OSC D Series
Direct-Coupled Frequency Inverter Screw Compressor Series

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


21
OSC U - Direct-Coupled Screw Compressor Series
OSC D - Direct-Coupled Frequency Inverter Screw Compressor Series
OSC U (30-355 kW) • OSC D (18,5-315 kW)

With their unrivalled features, the compressors


in this series provide reliable and high-quality
air flow for industries that require constant
production, such as textile, automotive, home
appliance, packaging and mining industries.
They work with superior performance especially
under tough conditions, and they are durable and
long-lasting. Thanks to the frequency inverter and
the direct connection of the screw block with the
electric motor, up to 35% energy savings can be
achieved.

TEXTILE

AUTOMOTIVE

WHITE
GOODS
PACKAGING
MINING

22
Quality Equipment

• Product durability is improved with reinforced body design.


• Ozen Kompresor uses components that are compatible with
world standards.
• High performance and durability provide peace of mind.
• It is easy to find the products with the desired specifications.
• Access to after-sales services is effortless.

23
OSC U - Direct-Coupled Screw Compressor Series
OSC D - Direct-Coupled Frequency Inverter Screw Compressor Series
OSC U (30-355 kW) • OSC D (18,5-315 kW)

Air-end 1
High-efficent and
high-quality elements

Premium Efficient Motor


Provides superior efficiency and 2
performance thanks to its unrivalled motor.
6

5
4

1
3
Ozen Drive - 1:1 Coupling
• Improves compressor efficiency by 3
the motor power transmission to the
screw block with 1:1 ratio.
• Saves energy by eliminating losses
due to friction.

Vertical Oil Separator Design 4


• ASME/CE approved tank
• Minimum pressure drop
• Oil level control
• Immersion separator

24
Ease of Service
• The strategic positioning of product components provides ease of
maintenance.
5 • With easily available spare parts, maintenance is no longer an issue.

“RCD” – Radial Cooling Design


• Guaranteed cooling performance with large size
radiator pack.
• Strong, compact design provides durability that is
tested and proven under tough work conditions.
• Enables your compressor to keep working with
high efficiency under various conditions.
• Radial fan ensures quiet operation and high
cooling performance.
2 • Axial Cooling System is used in models in which
are lower than 55 kW.

Maestro
• User-friendly control panel indicators facilitate the assessment
of the equipment as well as the planning of maintenance.
• Up to four compressors can be managed from a single control
point, providing ease of use and energy savings.
• Support for 10 languages including Arabic
• Equal aging option is available

25
OSC U - Direct-Coupled Screw Compressor Series

OSC U (30-355 kW)

Working Capacity (FAD) Motor Power Dimensions (mm)


Pressure
MODEL Weight Connection
Bar m3/min. kW HP dB(A) Width Length Height
(kg) Diameter
7.5 5.35

OSC 30 U 10 3.75 30 40 70 730 1" 900 1600 1400

13 3.71

7.5 6.60

OSC 37 U 10 5.30 37 50 70 760 1 1/4 " 1150 1500 1610

13 4.04

7.5 7.44

OSC 45 U 10 6.48 45 60 73 1000 1 1/2 " 1150 1500 1610

13 5.23

7.5 9.17

OSC 55 U 10 7.36 55 75 74 1050 1 1/2 " 1450 1600 1750

13 7.25

7.5 13.67

OSC 75 U 10 10.81 75 100 74 1750 2" 1650 2000 1900

13 8.80

7.5 15.58

OSC 90 U 10 13.42 90 125 75 2375 2" 1650 2000 1900

13 10.66

7.5 19.99

OSC 110 U 10 15.30 110 150 76 2650 2" 1600 3200 1855

13 12.74

7.5 21.83

OSC 132 U 10 19.62 132 180 76 3460 3" 1600 3200 1855

13 17.53

7.5 28.02

OSC 160 U 10 23.03 160 220 77 3850 3" 1950 3500 2055

13 18.70

7.5 36.31

OSC 200 U 10 31.03 200 270 78 4420 4" 2150 3700 2350

13 21.99

7.5 43.08

OSC 250 U 10 36.16 250 340 78 5750 4" 2150 3700 2350

13 30.70

7.5 53.46

OSC 315 U 10 46.04 315 430 78 6000 4" 2150 3900 2350

13 39.37

7.5 57.31

OSC 355 U 10 52.95 355 480 79 6250 4" 2150 3900 2350

13 45.34

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 °C ambient
temperature. to 1 bar inlet pressure and 20 ° C ambient temperature.

- U: Direct-Coupled, D: Direct-Coupled Frequency Inverter.

26
OSC D - Direct-Coupled Frequency Inverter Screw Compressor Series

OSC D (18,5-315 kW)

Working Capacity (FAD) Motor Power Dimensions (mm)


Pressure
MODEL Weight Connection
Bar m3/min. kW HP dB(A) Width Length Height
(kg) Diameter
7.5 3.27

OSC 18 D 10 2.85 18.5 25 71 470 3/4 " 900 1600 1410

13 2.43

7.5 3.82

OSC 22 D 10 3.36 22 30 71 500 3/4 " 900 1600 1410

13 2.89

7.5 5.04

OSC 30 D 10 4.47 30 40 71 700 1" 900 1600 1410

13 3.89

7.5 6.42

OSC 37 D 10 5.58 37 50 71 840 1 1/4 " 1150 1500 1610

13 4.77

7.5 7.62

OSC 45 D 10 6.7 45 60 72 920 1 1/2 " 1150 1500 1610

13 5.79

7.5 10.18

OSC 55 D 10 8.86 55 75 74 1450 1 1/2 " 1450 1600 1750

13 7.53

7.5 13.29

OSC 75 D 10 11.74 75 100 75 2120 2" 1650 2000 1900

13 10.17

7.5 16.94

OSC 90 D 10 14.69 90 125 75 2350 2" 1650 2000 1900

13 12.51

7.5 20.29

OSC 110 D 10 17.76 110 150 76 2740 2" 1600 3200 1855

13 15.28

7.5 23.86

OSC 132 D 10 21.07 132 180 77 3250 3" 1600 3200 1855

13 18.28

7.5 30.23

OSC 160 D 10 26.11 160 220 77 3980 3" 1950 3500 2055

13 21.62

7.5 41.02

OSC 200 D 10 34.22 200 270 78 5310 4" 2150 3700 2350

13 28.37

7.5 50.21

OSC 250 D 10 42.1 250 340 78 6250 4" 2150 3700 2350

13 35.69

7.5 55.25

OSC 315 D 10 46.42 315 430 79 6550 4" 2150 3900 2350

13 39.75

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 °C ambien t temperature.

- U: Direct-Coupled, D: Direct-Coupled with VFD control.

27
28
+90 332 345 42 45 Efficient solutions in harsh conditions

OSC DS Series
Direct-Coupled Frequency Inverter
Screw Compressor Superior Series

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


29
Direct-Coupled Frequency Inverter Screw Compressor Superior Series
OSC DS (18,5-355 kW)

It provides high-quality airflow for industries that


need high-flow air in harsh conditions. It stands
out with its low energy costs.

TEXTILE

AUTOMOTIVE

PLASTIC

PACKAKING
MINING

30
Quality Equipment

• Compatible with next generation technologies.


• It works quietly.
• Ozen Kompresor uses components that are
compatible with world standards.
• High performance and durability provide peace of
mind.
• It is easy to find the products with the desired
specifications.

31
Direct-Coupled Frequency Inverter Screw Compressor Superior Series
OSC DS (18,5-355 kW)

Air-end 1
High-efficent and
high-quality elements

Super Premium Efficient Motor


Provides superior efficiency and 2
performance thanks to its unrivalled motor.
6

5
4

1
3
Ozen Drive - 1:1 Coupling
• Improves compressor efficiency by 3
the motor power transmission to the
screw block with 1:1 ratio.
• Saves energy by eliminating
losses due to friction.

Vertical Oil Separator Design 4


• ASME/CE approved tank
• Minimum pressure drop
• Oil level control
• Immersion separator

32
Ease of Service
• The strategic positioning of product components provides ease of
maintenance.
5 • With easily available spare parts, maintenance is no longer an issue.

“RCD” – Radial Cooling Design


• Guaranteed cooling performance with large size
radiator pack.
• Strong, compact design provides durability that is
tested and proven under tough work conditions.
• Enables your compressor to keep working with
high efficiency under various conditions.
• Radial fan ensures quiet operation and high
cooling performance.
2

Maestro
• User-friendly control panel indicators facilitate the assessment
of the equipment as well as the planning of maintenance.
• Up to four compressors can be managed from a single control
point, providing ease of use and energy savings.
• Support for 10 languages
• Equal aging option is available

33
Direct-Coupled Frequency Inverter Screw Compressor Superior Series
OSC DS (18,5-355 kW)

Working
Pressure Capacity (FAD) Motor Power Dimensions (mm)
MODEL Weight Connection
Bar m3/min. kW HP dB(A) Width Length Height
(kg) Diameter
7.5 3.48

OSC 18 DS 10 2.92 18.5 25 71 500 3/4 " 900 1600 1410

13 2.37

7.5 4.13

OSC 22 DS 10 3.5 22 30 71 530 3/4 " 900 1600 1410

13 2.89

7.5 5.53

OSC 30 DS 10 4.77 30 40 72 735 1" 900 1600 1410

13 4.03

7.5 7.37

OSC 37 DS 10 6.29 37 50 73 875 1 1/4 " 1150 1500 1610

13 5.19

7.5 9.31

OSC 45 DS 10 8.02 45 60 73 955 1 1/2 " 1150 1500 1610

13 6.64

7.5 11.29

OSC 55 DS 10 9.74 55 75 74 1500 1 1/2 " 1450 1600 1750

13 8.43

7.5 14.97

OSC 75 DS 10 12.9 75 100 74 2175 2" 1650 2000 1900

13 10.9

7.5 19.03

OSC 90 DS 10 15.79 90 125 75 2420 2" 1650 2000 1900

13 13.06

7.5 22.84

OSC 110 DS 10 19.27 110 150 76 2800 2" 1600 3200 1855

13 16.06

7.5 26.73

OSC 132 DS 10 21.76 132 180 78 3350 3" 1600 3200 1855

13 19.02

7.5 34.49

OSC 160 DS 10 28.61 160 220 78 4100 3" 1950 3500 2055

13 23.24

7.5 42.68

OSC 200 DS 10 35.64 200 270 79 5450 4" 2150 3700 2350

13 29.68

7.5 52.22

OSC 250 DS 10 43.82 250 340 80 6400 4" 2150 3700 2350

13 37.3

7.5 62.13

OSC 315 DS 10 53.65 315 430 81 6650 4" 2150 3900 2350

13 45.42

7.5 68.94

OSC 355 DS 10 60.07 355 480 82 6750 4" 2150 3900 2350

13 51.24

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambien t temperature.

- According to operating pressure SHD 7,5 bar performance was measured at 7 bar; 10 bar performance was measured at 9,5 bar and 13 bar
performance was measured at 12,5 bar.
34
+90 332 345 42 45 The best booster performance

OBS D Series
Screw Booster
Compressor Series

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


35
Screw Booster Compressor Series
OBS D (18-45 kW)

OBS D screw booster compressors are designed for


the demanding conditions of industries that require
medium pressure at continuous production.
They work 7/24 seamlessly. With their high OEE
(Overall Equipment Efficiency), they are the ideal option
to replace the piston boosters that fail to satisfy your
needs. At the end of five years, they generate savings
of up to 15-20% in the “Total Cost of Ownership”.

CHEMICAL
TREATMENT MARINE
FACILITIES

WOOD METAL-
AND GLASS WORKING
INDUSTRY INDUSTRY

MINING

PLASTIC /
FOOD
INDUSTRY

DRILLING
POWER
PLANTS

36
Industries That Use OBS D Series

• Plastics/Food Industry – PET blow molding


• Marine – Initial motor start
• Metalworking Industry – Laser cutting
• Wood and Glass Industry – Surface coating
• Power Plants
• Chemical Treatment Facilities – High pressure oxygen supply
• Mining– Removal of toxic gasses

37
Screw Booster Compressor Series
OBS D (18-45 kW)

Screw-Separator Components
• High-efficiency,
high-quality screw elements
• Mono-block screw-separator design
• Minimum pressure drop
• Oil level control 1
• Spin-on separator

High Efficient Motor


Provides superior efficiency and 2
performance thanks to its unrivalled motor. 7

Ozen Drive - 1:1 Coupling


• Improves compressor efficiency by the
6
motor power transmission to the screw
block with a rate of 1:1 ratio.
• Saves energy by eliminating
losses due to friction.

”SCS” - Symmetrical Cooling System


• Guaranteed cooling performance
with large size radiator pack. 4
• Strong, compact design provides
durability that is tested and proven
under tough work conditions.
• Enables your compressor to keep
working with high efficiency under
various climate conditions.

38
Maestro
• User-friendly control panel indicators
facilitate the assessment of the
equipment as well as the planning of
maintenance.
5 • All the functions of the OBS D series
screw boosters are monitored by 21
sensors and any potential problem is
prevented by the electronic control
system.
• Up to four compressors can be managed
from a single control point, providing ease
of use and energy savings.
• Support for 12 languages
• Equal aging option is available

5
4

Quality Equipment
6 • Product durability is improved with reinforced
body design.
• Ozen Kompresor uses components that are
compatible with world standards.
• High performance and durability provide
2 peace of mind.
• It is easy to find the products with the desired
3 specifications.
• Access to after-sales services is effortless.

7
Ease of Service
• The strategic positioning of product components
provides ease of maintenance.
• With easily available spare parts, maintenance is
no longer an issue.
• Maintenance and overhaul intervals are long (oil-
filter change every 8000 hours / overhaul
every 35,000 to 40,000 hours).

39
Screw Booster Compressor Series
OBS D (18-45 kW)

SCREW BOOSTER vs PISTON BOOSTER

20% 9% 51% 20% SCREW BOOSTER

> 10% higher spesific power (Full load).

> 15-20% lower electric consumption. VFD controlled.

15-20%
Ownership Saving

> 8000 h service time. 50% lower service cost.


TTotal Cost of

> 30% higher OEE. Due to sparse service and maintenance


Investment

period.
Electric
Service

Total Cost
of Ownership
(Investment-Energy-Service) > 15-20% lower cost of ownership

Total Cost
of Ownership
Investment

Service

Electric

(Investment-Energy-Service)
PISTON BOOSTER

> Lower spesific power due to piston compressing efficency.


15-20%
> Works load, no-load with higher electric consumption.

> Every 2000h, 4000h, 8000h service time.

> Frequent service and maintenance period.

18% 18% 64%

SCREW COMPRESSOR AIR TANK

DRYER

40
Technicial Specifications OBS D (18-45 kW)

Inlet Outlet Capacity Inlet Outlet Capacity Inlet Outlet Capacity


Motor Power Width Length Height
Pressure Pressure (FAD) Pressure Pressure (FAD) Pressure Pressure (FAD)
MODEL

kW HP Bar Bar m3/min Bar Bar m3/min Bar Bar m3/min (mm) (mm) (mm)

7 2.51 7 2.8 7 3.4

OBS 18 D 18.5 25 10 40 3.28 10 35 3.98 10 30 4.85 1400 2100 1555

12 3.4 12 4.5 12 6.7

7 2.96 7 3.58 7 4.4

OBS 22 D 22 30 10 40 4.24 10 35 5.02 10 30 6.19 1400 2100 1555

12 4.68 12 5.68 12 7.09

7 4.53 7 5.48 7 6.65

OBS 30 D 30 40 10 40 6.17 10 35 7.46 10 30 8.6 1400 2100 1555

12 7.13 12 8.43 12 10.01

7 5.7 7 6.8 7 7.8

OBS 37 D 37 50 10 40 7.82 10 35 9.15 10 30 10.61 1400 2100 1555

12 10.06 12 10.55 12 12.44

7 7.46 7 7.7 7 -

OBS 45 D 45 60 10 40 9.97 10 35 10.5 10 30 - 1400 2100 1555

12 11.47 12 12.28 12 -

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambient temperature.

SCREW BOOSTER AIR TANK


COMPRESSOR
MIST-ELIMINATOR
P X (Optional

DRYER

Y
A

41
OEO - Ozen Energy Optimisation
OSC V • OSC D • OSC DS • OBS D

Energy savings even during low-capacity


utilization
Since OSC V, OSC D, OSC DS and OBS D series screw
compressors with frequency inverter adjust the motor
speed according to the actual air need of the facility, high
energy use during low-capacity utilization is avoided.

The advantage of constant pressure


As the actual air demand is continuously monitored, the
air production is steady and pressure is constant in the
compressed air-pipe line at all times. Energy loss due to
load/unload work modes is avoided. These compressors
can respond to different pressure needs with simple
settings on the control panel, without changing anything
in the compressor itself.

Smooth initial start-up


Ozen Energy Optimisation Because motor speed is
on Avarage up to %35 controlled by the frequency
inverter, the initial start-up
is significantly simpler and
Energy Cost Saving VFD smoother than a wye-delta,
Energy Cost Investment Maintenance direct connected compressors.

% Full
Load
Current

Variable Frequency Drive (VFD)


In manufacturing facilities, the need for air tends to
fluctuate throughout the day for various reasons. Standard
compressors continuously work in load/unload mode in
Time/Seconds
order to satisfy changing air demands. A screw compressor
VFD Drive Load/No-Load Drive
working in unload mode spends about 30-35% of the
installed motor power and wastes energy even though
Power %

it does not produce any air. In OSC V, OSC D, OSC DS and 120
100
OBS D series compressors, the built-in frequency inverter 90
80

adjusts the motor speed according to the actual air need 70


60
50 SAVING
of the facility. Achieving energy savings of up to35%, these 40
30

compressors help reduce operating costs. 20


10

10 20 30 40 50 60 70 80 90 100 Flow %

Flow Required VFD Drive Load/No-Load Drive

42
OER - Ozen Energy Recovery (Optional)*

Reduces operating costs


by recovering waste heat...
HEATING

Ozen
HOT WATER
Energy
Recovery PROCESS

Improving energy efficiency is essential for the industry. Rising energy prices
Advantages and growing environmental awareness increase the importance of waste
heat recovery. 94% of the energy consumed by a compressor is converted
> Does not have any impact on
compressor maintenance. into heat. This heat is released back into the atmosphere through the
cooling system and by radiation. Not being able to make use of this waste
> Return of investment is 1 year. heat has a negative effect on operating costs.

> Reduces gas etc. consumption for Ozen Energy Recovery solution makes it possible to use the waste heat
heating and hot water.
generated by your compressor within the facility. The integrated heat
> Selecting for heat recovery not exchanger recovers the heat, which can, then, be used for heating the
only lowers energy costs but also factory and storage areas, as well as for hot water. This rather easy-to
contributes greatly to the protection implement system increases energy efficiency and provides operating cost
of the environment. savings.

43
44
+90 332 345 42 45 Efficient solutions to your uninterrupted air needs

TK-CK Series
Piston Compressor Series

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


45
Piston Compressor Series
TK • CK

Ozen Kompresor TK-CK piston compressor series is designed


to provide reliable and high-quality compressed air source
in different industrial applications. TK and CK series piston
compressors that meet the uninterrupted air requirement of
small businesses, increase your productivity with easy access
to spare parts and low maintenance costs. All models in high-
quality piston compressor series offer mobility, low noise level
and ease of use.

AUTO
REPAIR-PAINT

TEXTILE
WORKSHOP

FURNITURE
TIRE CARPENTRY
REPAIRER

46
Easy to use and Quality Equipment

• Low speed
• Highly efficient and long-lasting
• Low noise level
• Ideal and ergonomic head structure
• Durable to heavy conditions and continuous
operation
• Cast iron cylinder and cylinder covers
• Ductile cast iron crankshaft
• Special alloy aluminum piston rods
• Special alloy cast iron body
• Electric box suitable for compressor

47
Piston Compressor Series
TK-ÇK
TK • CK

TK Model Single Stage Piston Air Compressors

Dimensions
Number of Cylinder
MODEL Tank Volume Air Intake Pressure Motor Power Weight
Cylinders Diameter Width Length Height

SINGLE STAGE (lt) (lt/min.) (bar) (mm) (HP) (mm) (kg)

TK-100/70 M 100 200 8 1 70 1,5 (220V) 550 1200 980 92

TK-100/70 100 200 8 1 70 1.5 550 1200 980 92

TK-150/2X60 M 150 300 8 2 60-60 1,5 (220V) 550 1300 880 106

TK-150/2X60 150 300 8 2 60-60 1.5 550 1300 880 106

TK-200/2X70 M 200 340 8 2 70-70 2 (220V) 550 1500 1050 150

TK-200/2X70 200 340 8 2 70-70 2 550 1500 1050 150

TK-200/2X70-3 200 400 8 2 70-70 3 550 1500 1050 150

TK-300/2X90 300 500 8 2 90-90 4 560 1700 1030 187

TK-300/2X91-5* 300 700 8 2 90-90 5.5 560 1700 1050 190

TK-500/2X91- 5 500 700 8 2 90-90 5.5 650 1950 1380 326

TK-500/2X110* 500 750 8 2 110-110 7.5 650 1950 1380 326

TK-500/3X90* 500 900 8 3 3x90 7.5 650 1950 1380 326

TK-500/3X110* 500 1150 8 3 3x110 7.5 650 1950 1380 350

TK-500/3X110-10** 500 1270 8 3 3x110 10 650 1950 1380 355

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambien t temperature.

- * Control box is included.

- ** Star-Delta control box is excluded, should be requested separately.

CK Model Two Stage Piston Air Compressors

Dimensions
Number of Cylinder
MODEL Tank Volume Air Intake Pressure Motor Power Weight
Cylinders Diameter Width Length Height

TWO STAGE (lt) (lt/min.) (bar) (mm) (HP) (mm) (kg)

ÇK-200/90X60 200 325 12 2 90x60 4 550 1500 1050 150

ÇK-300/110X70* 300 375 12 2 110-70 5.5 550 1700 1230 260

ÇK-500/2X90X60* 500 550 12 3 2x90-60 5.5 650 1950 1320 320

ÇK-500/2X110X70* 500 750 12 3 2x110-70 7.5 650 1950 1380 360

- Compressor performance is measured according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 ° C ambien t temperature.

- * Control box is included.

- ** Star-Delta control box is excluded, should be requested separately.

48
+90 332 345 42 45 The best solution for pneumatic transport

SB Series
Silobas Air Compressor

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


49
Silobas Air Compressor
SB

SB series silobas air compressors are designed to provide


quality and efficient air source in the pneumatic transportation
processes required by cement, flour and chemical industry.
SB series are produced in two different types for fixed and
ground installation applications on the truck and it stands out
with its long life in difficult conditions. SB series low pressure
air compressors have two models. These are diesel and electric
motor models.

CEMENT

FLOUR

CHEMISTRY

50
Standard Features

• High efficiency special direct coupled system


developed for pneumatic transportation
• Ductile cast iron special ground crank
• Vibration-free operation provided by a specially
balanced crank
• Specially developed valve system
• Oil filled housing type air suction filter
• Special alloy aluminum piston
• Needle roller bearing system
• High efficiency cooling system that coupled to crank
• Star-delta control box
• After cooler

Power
Stock Volume Number of Number of Turns Pressure Piston Diameter Strok Weight
MODEL (kg)
(lt/min) Stages (t/min) (bar) (mm) (mm)
kW HP

SB 3-160 7.200 1 1.500 2,5/3,5 18,5 25 3x160 80 480

SB 2-220 10.200 1 1.500 2,5/3,5 22 30 2x220 90 500

SB 3-160 DIESEL 7.200 1 1.500 2,5/3,5 4 Cylinder - 80 Hp 3x160 80 760

SB 2-220 DIESEL 10.200 1 1.500 2,5/3,5 4 Cylinder - 80 Hp 2x220 90 800

- * Capacities are given under 1 bar inlet and 20 ° C ambient temperature conditions. ISO 1217 APPENDIX C Flow Tolerance: +/- 6%

51
52
+90 332 345 42 45 Appropriate solutions for all your compressed air needs

Ozen Ozen
Refrigerated Desiccant
Air Drying Air Drying
Systems Systems

Ozen Air Filtration


Water Separation
and Service
Elements

AIR TREATMENT EQUIPMENT

www.ozenkompresor.com.tr EXCLUSIVELY COMPRESSED AIR SOLUTIONS


53
Ozen Refrigerated
Air Drying Systems

54
ODR and ODRE Series Refrigerated Air Dryers
ODR ve ODRE Series

Supply of clean and dry air is essential for all


companies that require air for their production.
In order not to compromise the quality of the
end product and to protect the equipment
from corrosion, the air that comes out of the
compressors must be filtered to clean it from all
kinds of dirt and humidity.

Ozen refrigerated air dryers ensure the quality and


continuity of your production by eliminating the
particles and humidity from your compressed air
system.

Ozen only uses environmentally friendly R134a


gas in its dryers. Thanks to the thermodynamic
properties of R134a, which is ideal for both low
and high heat applications, it is possible to operate
at lower pressures than other dryers. Since it
is designed to accommodate extreme tropical
climates, the dryer provides high performance
at ambient temperatures of up to 60°C. With
the Digi-Pro control unit, it is easy to monitor
the actual dew-point and determine the dryer’s
periodical service and maintenance needs.

The strategic positioning of the electrical panel


makes it easily accessible without having to open
the product covers.

Compact Design

• The aluminum plate heat exchanger, which is standard,


generates minimum pressure drop, maximum heat
transmission, and high-performance water separation.
• Compact design provides ease of installation and small space
compatibility.
• Absorption and purge pressure gauges are connected to the
cooling cycle.
• Electrical and mechanical panels are separated.
• Easy access to the electrical panel of the product.

55
ODR and ODRE Series Refrigerated Air Dryers
ODR ve ODRE Series

Dryer Outlet

Wet Air
Inlet

Vapor Refrigerant Outlet Air to Air


Heat Exchanger
Refrigerant Balance Line
Liquid Refrigerant Inlet
Air to Refigerant
Heat Exchanger

Water
Separator

Integrated Filters

• Standard filters located inside the dryer eliminate the


need to install separate filters and external piping at
the inlet and outlet points of the dryer. (up to ODR
2220)
• Oversized (above capacity) filters are chosen to extend
lifetime.

Ease of Service

• Easy service and maintenance, thanks to the


screwless panels with plastic handles.
• Filter components that can be easily replaced in small
areas.
• Ease of assembly and disassembly with grooved
couplings and pipe.
• Standard spare manual discharge connections.
• Service, maintenance and operating hour counter
notification signals.
• Manual discharge valves on the filters make it
possible to instantly lower the pressure during
service.

56
ODR Series Refrigerated Air Dryers
ODR Series

Digi-Pro Digital Control Unit ESD Digital Control Unit

• Energy saving mode • Saves energy


• Digital dew-point gauge • Automatic shutdown/economy mode when the air
• Temperature unit selection (Celsius/Fahrenheit) does not receive any air.
• Ability to get status reports • Multi-parameter gauges
• Periodical maintenance indicator • Alarm signals
• Time counter

Technicial Specifications
Capacity Max.
7 Bar, Max. 35 °C Inlet, 25 °C Pressure Max. Ambient Max. Inlet Filter Model to be
Voltage Working
MODEL Ambient Temperature Connection Size Drop Temperature Temperature placed in the Dryer
V / ~ / Hz Pressure
(mbar) (°C) (°C) m3/h
m³/min cfm (Bar)
ODR 18 0,30 10,59 1/2” 230/1/50 100 16 60 70 GKO45 MX+MY
ODR 30 0,50 17,66 1/2” 230/1/50 140 16 60 70 GKO45 MX+MY
ODR 42 0,70 24,72 1/2” 230/1/50 220 16 60 70 GKO45 MX+MY
ODR 55 0,92 32,49 1/2” 230/1/50 50 16 60 70 GKO70 MX+MY
ODR 66 1,10 38,85 3/4” 230/1/50 100 16 60 70 GKO150 MX+MY
ODR 96 1,60 56,50 3/4” 230/1/50 150 16 60 70 GKO150 MX+MY
ODR 130 2,16 76,49 3/4” 230/1/50 100 16 60 70 GKO150 MX+MY
ODR 168 2,80 98,88 1 1/2” 230/1/50 150 16 60 70 GKO500 MX+MY
ODR 240 4,00 141,26 1 1/2” 230/1/50 80 16 60 70 GKO500 MX+MY
ODR 300 5,00 176,57 1 1/2” 230/1/50 120 16 60 70 GKO500 MX+MY
ODR 396 6,60 233,08 2” 230/1/50 100 16 60 70 GKO851 MX+MY
ODR 498 8,30 293,11 2” 230/1/50 100 16 60 70 GKO1210 MX+MY
ODR 660 11,00 388,46 2” 230/1/50 120 16 60 70 GKO1210 MX+MY
ODR 870 14,50 512,06 2” 230/1/50 220 16 60 70 GKO1210 MX+MY
ODR 1110 18,50 653,32 3” 400/3/50 180 16 60 70 GKO1820 MX+MY
ODR 1380 23,00 812,24 3” 400/3/50 120 16 60 70 GKO1820 MX+MY
ODR 1710 28,50 1006,47 3” 400/3/50 220 16 60 70 GKO2700 MX+MY
ODR 2220 37,00 1306,64 3” 400/3/50 170 16 60 70 GKO2700 MX+MY
ODR 2664 44,40 1567,97 DIN 100 400/3/50 250 16 60 70 -
ODR 3132 52,20 1843,43 DIN 100 400/3/50 200 16 60 70 -
ODR 4068 67,80 2394,33 DIN 100 400/3/50 220 16 60 70 -
ODR 4680 78,00 2754,54 DIN 100 400/3/50 200 16 60 70 -
ODR 5580 93,00 3284,26 DIN 150 400/3/50 230 16 60 70 -
ODR 6300 105,00 3708,04 DIN 150 400/3/50 220 16 60 70 -
ODR 7200 120,00 4237,76 DIN 150 400/3/50 220 16 60 70 -
ODR 8400 140,00 4944,05 DIN 200 400/3/50 220 16 60 70 -
ODR 10000 166,67 5885,90 DIN 200 400/3/50 220 16 60 70 -

- Capacities are specified according Correction Factors for ODR Series Dryers
to ISO 1217: 2009 Annex C with reference Air Inlet Temperature°C 30 35 40 45 50 60 - -
to 1 bar inlet pressure and 20 °C ambient F1 1,29 1 0,92 0,78 0,65 0,45 - -
temperature. Dew point is +3 °C. Ambient Temperature °C 20 25 30 35 40 50 - -
F2 1,05 1 0,98 0,93 0,84 0,7 - -
Pressure Bar 4 6 7 8 10 12 14 16
F3 0,8 0,94 1 1,04 1,11 1,16 1,22 1,25
Correction Formula: Air Capacity of Compressor/F1/F2/F3= Dryer Capacity

57
ODRE Series Refrigerated Air Dryers
ODRE Serisi
ODRE Series

ODRE series refrigerated air dryers offer economical and desired


quality solutions for many industries that require dry air. It is designed
to consume minimum energy with the right components.

High energy saving R134a gas is standard in all dryer models. Thanks
to the thermodynamic properties of R134a, which is ideal for both low
and high heat applications, it is possible to operate at lower pressures
than other dryers.

Thanks to its design, it provides superior performance even at a


maximum inlet temperature of 60 °C. With the control unit located on
the dryer, it is easy to monitor the actual dew point and to determine
the dryer’s periodical service and maintenance needs.

Technicial Specifications
Capacity Max.
7 Bar, Max. 35 °C Inlet, 25 °C Pressure Working Max. Ambient Max. Inlet Filter Model to be
Voltage
MODEL Ambient Temperature Connection Size Drop Pressure Temperature Temperature placed in the Dryer
V / ~ / Hz
m³/min cfm (mbar) (Bar) (°C) (°C) m3/h
ODRE 23 0,38 23 1/2” 230/1/50 100 16 60 70 GKO45 MX+MY
ODRE 38 0,63 38 1/2” 230/1/50 140 16 60 70 GKO45 MX+MY
ODRE 53 0,88 53 1/2” 230/1/50 220 16 60 70 GKO45 MX+MY
ODRE 70 1,17 70 1/2” 230/1/50 50 16 60 70 GKO70 MX+MY
ODRE 100 1,66 100 3/4” 230/1/50 100 16 60 70 GKO150 MX+MY
ODRE 155 2,58 155 3/4” 230/1/50 150 16 60 70 GKO150 MX+MY
ODRE 190 3,16 190 3/4” 230/1/50 100 16 60 70 GKO150 MX+MY
ODRE 210 3,5 210 1 1/2” 230/1/50 150 16 60 70 GKO500 MX+MY
ODRE 305 5,08 305 1 1/2” 230/1/50 80 16 60 70 GKO500 MX+MY
ODRE 375 6,25 375 1 1/2” 230/1/50 120 16 60 70 GKO500 MX+MY
ODRE 495 8,25 495 2” 230/1/50 100 16 60 70 GKO851 MX+MY
ODRE 623 10,38 623 2” 230/1/50 100 16 60 70 GKO1210 MX+MY
ODRE 930 15,5 930 2” 230/1/50 120 16 60 70 GKO1210 MX+MY
ODRE 1200 20 1200 2” 230/1/50 220 16 60 70 GKO1210 MX+MY
ODRE 1388 23,13 1388 3” 400/3/50 180 16 60 70 GKO1820 MX+MY
ODRE 1800 30 1800 3” 400/3/50 120 16 60 70 GKO1820 MX+MY
ODRE 2500 41,66 2500 3” 400/3/50 220 16 60 70 GKO2700 MX+MY
ODRE 2775 46,25 2775 3” 400/3/50 170 16 60 70 GKO2700 MX+MY
ODRE 3330 55,5 3330 DIN 100 400/3/50 250 16 60 70 -
ODRE 3915 65,25 3915 DIN 100 400/3/50 200 16 60 70 -
ODRE 5085 84,75 5085 DIN 100 400/3/50 220 16 60 70 -
ODRE 5850 97,5 5850 DIN 100 400/3/50 200 16 60 70 -
ODRE 6975 116,25 6975 DIN 150 400/3/50 230 16 60 70 -
ODRE 7875 131,25 7875 DIN 150 400/3/50 220 16 60 70 -
ODRE 9000 150 9000 DIN 150 400/3/50 220 16 60 70 -
ODRE 10500 175 10500 DIN 200 400/3/50 220 16 60 70 -
ODRE 12500 200 12500 DIN 200 400/3/50 220 16 60 70 -

Correction Factors for ODRE Series Dryers - Capacities are specified according
Air Inlet Temperature°C 30 35 40 45 50 60 - - to ISO 1217: 2009 Annex C with reference
F1 1,29 1 0,92 0,78 0,65 0,45 - - to 1 bar inlet pressure and 20 °C ambient
Ambient Temperature °C 20 25 30 35 40 50 - - temperature. Dew point is +10 °C.
F2 1,05 1 0,98 0,93 0,84 0,7 - -
Pressure Bar 4 6 7 8 10 12 14 16
F3 0,8 0,94 1 1,04 1,11 1,16 1,22 1,25
Correction Formula: Air Capacity of Compressor/F1/F2/F3= Dryer Capacity

58
ODR HP Series High Pressure Air Dryers
ODR HP Series

Ozen Kompresor dryers, which stand out with their


efficiency and durability, have set a standard with their
performance. Patented and uniquely designed heat
exchangers are produced from corrosion resistant and
high strength thick stainless tubes.
• Long-lasting heat exchangers with quality materials and
robust design.
• Air perforated copper plates welded to steel tubes with
the latest technology
• Low pressure drop provides energy savings and reduces
operating costs.
• Responds to all capacity and power needs
• The footprint is small with its small and compact design.

40 BAR
GH
HI

PRESSUR
E

Technicial Specifications
Max. Working Max. Ambient Max. Inlet
Flow Flow Voltage Inlet - Outlet
MODEL Recommended Filters Pressure Temperature Temperature
(m3/min) (m3/h) V / ~ / Hz Connection Size
(Bar) °C °C
ODR 50 HP 0,83 50 230V / 1 / 50 Hz 3/4’’ OFL 100 HG-MX-MY-MA 50 55 60
ODR 90 HP 1,50 90 230V / 1 / 50 Hz 3/4’’ OFL 100 HG-MX-MY-MA 50 55 60
ODR 150 HP 2,50 150 230V / 1 / 50 Hz 3/4’’ OFL 300 HG-MX-MY-MA 50 55 60
ODR 220 HP 3,67 220 230V / 1 / 50 Hz 3/4’’ OFL 300 HG-MX-MY-MA 50 55 60
ODR 300 HP 5,00 300 230V / 1 / 50 Hz 1 1/4” OFL 300 HG-MX-MY-MA 50 55 60
ODR 400 HP 6,67 400 230V / 1 / 50 Hz 1 1/4” OFL 600 HG-MX-MY-MA 50 55 60
ODR 500 HP 8,33 500 230V / 1 / 50 Hz 1 1/4” OFL 600 HG-MX-MY-MA 50 55 60
ODR 575 HP 9,58 575 230V / 1 / 50 Hz 1 1/4” OFL 600 HG-MX-MY-MA 50 55 60
ODR 775 HP 12,92 775 230V / 1 / 50 Hz 1 1/4” OFL 850 HG-MX-MY-MA 50 55 60
ODR 910 HP 15,17 910 230V / 1 / 50 Hz 1 1/4” OFL 1200 HG-MX-MY-MA 50 55 60
ODR 1000 HP 16,67 1000 230V / 1 / 50 Hz 2” OFL 1200 HG-MX-MY-MA 50 55 60
ODR 1160 HP 19,33 1160 230V / 1 / 50 Hz 2” OFL 1200 HG-MX-MY-MA 50 55 60
ODR 1500 HP 25,00 1500 230V / 1 / 50 Hz 2” OFL 1600 HG-MX-MY-MA 50 55 60
ODR 1600 HP 26,67 1600 400V / 3 / 50 Hz 2” OFL 1600 HG-MX-MY-MA 50 55 60
ODR 1800 HP 30,00 1800 400V / 3 / 50 Hz 2” OFL 2500 HG-MX-MY-MA 50 55 60
ODR 2200 HP 36,67 2200 400V / 3 / 50 Hz 2 1/2” OFL 2500 HG-MX-MY-MA 50 55 60
ODR 2500 HP 41,67 2500 400V / 3 / 50 Hz 2 1/2” OFL 2500 HG-MX-MY-MA 50 55 60
ODR 2700 HP 45,00 2700 400V / 3 / 50 Hz 2 1/2” OFL 3000 HG-MX-MY-MA 50 55 60
ODR 3000 HP 50,00 3000 400V / 3 / 50 Hz 2 1/2” OFL 3000 HG-MX-MY-MA 50 55 60
ODR 3300 HP 55,00 3300 400V / 3 / 50 Hz 2 1/2” OFL 3000 HG-MX-MY-MA 50 55 60
ODR 3600 HP 60,00 3600 400V / 3 / 50 Hz 2 1/2” OFL 3000 HG-MX-MY-MA 50 55 60
- Capacities are specified according to ISO 1217: 2009 Annex C with reference to 1 bar inlet pressure and 20 °C ambient temperature. Dew point is +3 °C.

Pressure ( Bar) 20 25 30 35 40 45 50 - - - -

F1 1.19 1.1 1.07 1.04 1.02 1 0.98 - - - -

Ambient Temperature °C - - - - 20 25 30 35 40 42 -

F2 - - - - 0.93 1 1.07 1.15 1.22 1.27 -

Inlet Temperature °C - - - - 30 35 40 45 50 55 60

F3 - - - - 0.83 1 1.18 1.38 1.59 1.83 2.04

- Max. Pressure 50 Barg - Nominal Working Pressure 40 Barg

59
Ozen Desiccant
Air Drying Systems

60
OMD Series Modular Desiccant Air Dryers
OMD (5-400 m3/h)

OMD series desiccant dryers’ light,


modular design provides flexibility
of installation. OMD series dryers
can easily satisfy special needs and
they make installation and assembly
simple since they only weigh half
of standard dryers with tanks. The
series, with its plug-and play design,
esthetic appearance and innovative
build, is suitable for use wherever high
quality compressed air is needed.

The series, with a portfolio of products


ranging from 0.08 m³/min to 6.66 m³/
min, is an all-in-one package with a
dew-point between -40 ºC and
-94 ºC; all you need is air inlet
and outlet connections. Its highly
engineered inlet valve and outlet
manifold design guarantee the lowest
pressure drop in the industry.

• Quick installation and maintenance


• Esthetic appearance with compact,
lightweight design
• Protection against corrosion by
aluminum body
• Floor, wall or countertop installation
options
• Reliable electronic control panel

61
OMD Series Modular Desiccant Air Dryers
OMD (5-400 m3/h)

PLC Monitor

• Instant work process monitoring with


user friendly indicators
• Command by remote control
• Remote signal capability

Technicial Specifications
Capacity
Voltage Dew Point Dimensions Total Weight
MODEL Filter Set Connection Size
m³/min m³/h V / Hz (°C) (mm) (kg)

OMD 3 0.08 5 GKO20 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x310x560 15


OMD 5 0.16 10 GKO20 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x310x640 17
OMD 10 0.33 20 GKO20 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x310x910 23
OMD 15 0.41 25 GKO25 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x370x800 25
OMD 20 0.58 35 GKO50 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x370x1100 35
OMD 25 0.75 45 GKO50 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x370x1250 41
OMD 30 0.83 50 GKO50 MX-MY-MP 1/2” 230V / 50-60 Hz -40 320x370x1500 46
OMD 40 1.16 70 GKO100 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 430x430x1250 71
OMD 50 1.41 85 GKO100 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 430x430x1400 78
OMD 60 1.66 100 GKO100 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 430x430x1750 92
OMD 75 2.16 130 GKO150 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 570x430x1300 117
OMD 100 2.83 170 GKO150 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 570x430x1450 130
OMD 120 3.33 200 GKO150 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 570x430x1750 152
OMD 180 5.00 300 GKO200 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 710x430x1500 185
OMD 240 6.66 400 GKO250 MX-MY-MP 1 1/2” 230V / 50-60 Hz -40 850x430x1500 236

Correction Factors
(Bar g) 4,5 5 6 7 8 9 10 11 12 13 14 15 16
Factor (F1) 0,69 0,75 0,88 1 1,12 1,25 1,37 1,5 1,62 1,74 1,87 1,99 2,11
Inlet Temperature (°C) 20 25 30 35 40 45 50 - - - - - -
Factor F2 1 1 1 1 0,8 0,73 0,59 - - - - - -

- To find the most suitable model with high efficiency, - Dew Point: -40 °C
multiply the flow rate in the table above by the - Normal Inlet Temperature: 35 °C
correction factor corresponding to the working pressure. - Normal Working Pressure: 7 bar
- Max. Inlet Temperature: 50 °C
- Max. Working Pressure: 16 bar
- Max. Ambient Temperature: 50 °C

62
OCD Series Heatless Desiccant Air Dryers
OCD Series

OCD series heatless desiccant dryers


are designed to provide high-quality, dry,
compressed air for critical applications
such as the oil-gas, food-beverage and
pharmaceutical industries.

Heatless desiccant dryers that provide


a constant dew point of -40 °C (-70°C
optional) ensure flawless operation
thanks to the reliable electronic controller
on board. Equipped with special valves
and high quality desiccant, this series
boasts the lowest pressure drop in the
industry.

PLC Control Unit

• Dew point indicator


• User-friendly touch screen
• Real time monitoring of both the cycle
and the valves
• This is a double-tank system. • 10 language options
• The first tank, which has high hygroscopic impact
resistance and a large surface area, separates the
moisture from the compressed air.
• The second tank simultaneously performs the drying
process with regeneration. The tank with the
saturated desiccant is dried with the help of super dry air
at atmospheric pressure.
• The rate at which mufflers expel air can be adjusted
according to the desired dew-point.
• No heater is used during this process. The pressure
between the tanks is equalized to prevent desiccant
wear.
• The air movements in the tanks are in reverse directions.

63
OCD Series Heatless Desiccant Air Dryers
OCD Series

Active Alumina

• Fixed dew point with a special mix of


desiccants.
• Active alumina or molecular sieve and
silica gel, as chosen according to the
application.

Technicial Specifications
Capacity Max. Inlet
Pressure Drop Dew Point Dimensions Weight
MODEL Filter Set Connection Size Temperature
m³/min m³/h (mbar) °C (mm) (kg)
°C
OCD 130 2,17 130 GKO150 MX-MY-MP 1” 130 -40 45 757x450x1315 110
OCD 185 3,09 185 GKO200 MX-MY-MP 1” 130 -40 45 760x450x1567 130
OCD 250 4,17 250 GKO250 MX-MY-MP 1” 130 -40 45 650x760x1589 160
OCD 300 5,00 300 GKO300 MX-MY-MP 1 1/2” 130 -40 45 742x900x1615 215
OCD 360 6,00 360 GKO500 MX-MY-MP 1 1/2” 130 -40 45 742x900x1615 215
OCD 440 7,34 440 GKO500 MX-MY-MP 1 1/2” 130 -40 45 650x900x1792 340
OCD 575 9,60 575 GKO600 MX-MY-MP 1 1/2” 130 -40 45 650x900x1990 450
OCD 680 11,34 680 GKO851 MX-MY-MP 2” 130 -40 45 750x1000x2164 535
OCD 850 14,17 850 GKO851 MX-MY-MP 2” 130 -40 45 800x1050x2303 700
OCD 1000 16,67 1000 GKO1210 MX-MY-MP 2” 130 -40 45 860x1120x2397 785
OCD 1250 20,84 1250 GKO1820 MX-MY-MP DN80 130 -40 45 1010x1300x2310 980
OCD 1500 25,00 1500 GKO1820 MX-MY-MP DN80 130 -40 45 1010x1300x2547 1210
OCD 1800 30,00 1800 GKO1820 MX-MY-MP DN80 130 -40 45 1010x1392x2415 1250
OCD 2200 36,67 2200 GKO2200 MX-MY-MP DN80 130 -40 45 1110x1490x2482 1525
OCD 2700 45,00 2700 GKO2700 MX-MY-MP DN80 130 -40 45 1210x1949x2245 1870
OCD 3200 53,34 3200 F3600 MX-MY-MP DN100 130 -40 45 1210x1920x2460 2215
OCD 3600 60,00 3600 F4800 MX-MY-MP DN100 130 -40 45 1210x1830x2596 2300
OCD 4400 73,34 4400 F4800 MX-MY-MP DN100 130 -40 45 1210x1920x2486 2800
OCD 5000 83,34 5000 F7200 MX-MY-MP DN125 130 -40 45 1350x1920x2960 3180
OCD 6300 105,00 6300 F7200 MX-MY-MP DN150 130 -40 45 1650x2500x2760 4000
OCD 7200 120,00 7200 F9600 MX-MY-MP DN150 130 -40 45 1650x2500x2924 4570
OCD 8800 146,67 8800 F9600 MX-MY-MP DN150 130 -40 45 1650x2500x3200 5585
OCD 10800 180,00 10800 F12000 MX-MY-MP DN200 130 -40 45 1720x2500x2720 6855

Filter Efficiency Rating

X Y P
Inlet Filter Outlet Filter Particular Filter
1 µ Particle & 0,5 mg/m³ 0,01 µ Particle & 0,01 mg/m³ 5 µ Particle

X Inlet Filter Y Outlet Filter P Particular Filter


1 micron particle removal and 0.01 micron particle removal and 5 micron particle removal (Removes
Efficiency Rating
0.5 mg/m3 oil removal 0.1 mg/m3 oil removal desiccant particles after the dryer)

Correction Factors
Pressure Factor F1 0.69 0.75 0.88 1 1.12 1.25 1.37
All desiccant dryers are designed according to
Air Inlet Temperature (°C) 20 25 30 35 40 45 50
Pneurop conditions as per ISO7183.
Air Inlet Factor F2 1 1 1 1 0.8 0.75 0.59

64
OCD-H Series Heated Desiccant Air Dryers
OCD-H Series

In the OCD-H series heated desiccant dryers, the


regeneration of the dehumidifier can be achieved without
loss of compressed air by means of centrifugal blower
motor and high efficiency heater. The completely automatic
drying system uses blower to pull ambient air and pass it
through the heater.
• This is a double-tank system.
• The first tank, which has high hygroscopic impact resistance
and a large surface area, separates the moisture from the
compressed air.
• The second tank simultaneously performs the drying process
with regeneration. The tank with the saturated desiccant is
dried with the help of super dry air at atmospheric pressure.
• The hot air stream flows opposite to drying flow direction.
• The advanced control system monitors the dew point and
adjusts the heating/regeneration accordingly thereby
providing valuable energy savings.

Features
• Dew point indicator
• Remote control
• Computer control
• Status display
• Alarm and pressure indicator
• Low pressure alarm
• Minimum pressure check valve
• High pressure switches and warning
• Heated and heatless option

Capacity Pressure Drop Dew Point Max. Inlet Power


MODEL Filter Set Connection Size
m³/min m³/h (mbar) (°C) Temperature (°C) (kW)
OCD-H 850 14.2 850 GKO851 MX-MY-MP(H) 2” -130 -70 50 6,5
OCD-H 1000 16.6 1.000 GKO1210 MX-MY-MP(H) 2” -130 -70 50 7,5
OCD-H 1250 20.8 1.250 GKO1820 MX-MY-MP(H) DN 80 -130 -70 50 8
OCD-H 1500 25 1.500 GKO1820 MX-MY-MP(H) DN 80 -130 -70 50 10
OCD-H 1800 30 1.800 GKO1820 MX-MY-MP(H) DN 80 -130 -70 50 12
OCD-H 2200 36.6 2.200 GKO2200 MX-MY-MP(H) DN 80 -130 -70 50 17
OCD-H 2700 45 2.700 GKO2700 MX-MY-MP(H) DN 80 -130 -70 50 19
OCD-H 3200 53.3 3.200 F3600 MX-MY-MP(H) DN 100 -130 -70 50 20
OCD-H 3600 60 3.600 F4800 MX-MY-MP(H) DN 100 -130 -70 50 26
OCD-H4400 73.3 4.400 F4800 MX-MY-MP(H) DN 100 -130 -70 50 28
OCD-H 5000 83.3 5.000 F7200 MX-MY-MP(H) DN 125 -130 -70 50 33
OCD-H 6300 105 6.300 F7200 MX-MY-MP(H) DN 150 -130 -70 50 35
OCD-H 7200 120 7.200 F9600 MX-MY-MP(H) DN 150 -130 -70 50 40
OCD-H 8800 146.6 8.800 F9600 MX-MY-MP(H) DN 150 -130 -70 50 56
OCD-H 10800 180 10.800 F12000 MX-MY-MP(H) DN 200 -130 -70 50 75

- Capacities are specified according to ISO - Dew point: -40°C - Max. inlet temperature: 45°C
1217 Annex C with reference to 1 bar - Normal inlet temperature: 35°C - Max. working pressure: 10 bar
inlet pressure and 20 °C ambient - Normal working pressure: 7 bar - Max. ambient temperature: 40°C
temperature.

Correction Factors
(barg) 4.5 5 6 7 8 9 10
Pressure Factor F1 0.69 0.75 0.88 1 1.12 1.25 1.37
Air Inlet Temperature ( °C) 20 25 30 35 40 45 50
Air Inlet Factor F2 1 1 1 1 0.8 0.73 0.59
65
Ozen Air Filtration /
Water Separation and
Service Elements

66
OFL Series Compressed Air Filters
OFL Series

Compressed air may be contaminated


with oil, dust or water. If the air goes to the
production line without being filtered, it can
affect the quality of the final product and,
hence, your reputation.

The OFL series of compressed air filters


are designed to satisfy increased quality
demands and to provide high-quality
air. Zero-porosity aluminum, corrosion-
resistant inner coating and durable powder
paint offer long service life. All filters
comply with PED and ISO 8573 standards.

z
• Superior protection from 5 microns to
0.01 micron.
• Easy element replacement thanks to TO REMOVE THE ELEMENT
snap on design. TWIST CLOCKWISE
• High efficiency and low pressure drop
with deep pleats
• The interlocked helical metal drives the
air vertically to increase performance,
while making the product more crush-
resistant.
• Standard automatic drain
• No more additional fixtures and piping
thanks to joint clamps.
• Designed for easy assembly and
replacement with zero clearance.
• With its anodic coating, it is resistant to
corrosion and superior to competitors.
67
OFL Series Compressed Air Filters
OFL Series

Technicial Specifications
Capacity
MODEL Connection Size Element Type
m³/min m³/h
OFL 24 M 0.41 25 ¼” M25
OFL 48 M 0.83 50 3/8 “ M50
OFL 100 M 1.66 100 ½“ M100
OFL 150 M 2.50 150 ¾“ M150
OFL 200 M 3.33 200 ¾” M200
OFL 250M 4.16 250 1” M250
OFL 300 M 5.00 300 1¼“ M300
OFL 500 M 8.33 500 1 ¼” M500
OFL 600 M 10.00 600 1½“ M600
OFL 851 M 14.16 850 2” M851
OFL 1210 M 20.00 1200 2“ M1210
OFL 1510 M 25.00 1500 2½“ M1510
OFL 1810 M 30.00 1800 3” M1810
OFL 2210 M 36.66 2200 3” M2210
OFL 2620 M 36.66 2200 3” M2620

Correction Factor for Line Filters


Working Pressure (barg) 1 3 5 7 9 11 13 15 16
PSIG 15 44 73 100 131 160 189 218 247
Correction Factor 0,5 0,71 0,87 1 1,12 1,22 1,32 1,44 1,57
Correction Formula: Filter Capacity x Correction Factor Corresponding to Working Pressure

Technical Spesifications Pre Filter General Purpose Oil Removal Activated Carbon
Grade P X Y A
Particle Removal (Micron) 5 1 0,01 0,01
Max. Oil Carryover at 21°C (mg/m) 5 0,5 0,01 0,03
Max. Working Temperature (°C) 80 80 80 25
Max. Working Pressure 16 16 16 16
Initial Pressure Loss (mbar) 40 80 100 80
Pressure Loss for Element Change (mbar) 700 700 700 700

Filtering Specifications Notes:

1) Grade A must not operate in oil saturated conditions.


2) Grade A elements should be replaced periodically to suit the
applications but must be changed at least every six months.
3) Grade A will not remove certain gases including carbon
monoxide and carbon dioxide. Please refer to works if in doubt.
4) Flow rates are based on a 7 bar operating pressure, for flows at
other pressures use correction factor given above.
5) All filters are suitable for use with mineral and synthetic oils.
6) Gauge type pressure indicators are fitted to models OFL24M to
OFL2620M as standard.
7) All filters are in conformity with the Pressure Equipment
Directive (97/23/ec)

Drain Type Indicator Type Correction Factors for ODRD Dryers


Electro-adjustable Pressure (psi) 15 44 73 100 131 160 189 218 232 261 290
External Float Type Indicator with or without X1 0,50 0,71 0,87 1,00 1,12 1,22 1,32 1,44 1,50 1,57 1,63
electrical contact
Zero-loss Drain
68
Manual
OFL Series Flanged Compressed Air Filters
OFL F Series (18-500 m3/min)

In OFL F series flanged air filters, elements are assembled


with a tie rod system. The product, which uses tanks that
comply with CE and ASME standards, allows the element
replacement to be made easily through the top flange with
its original design. There are 2 automatic float drains for
perfect evacuation.

External Automatic Float Drain


- External drain is designed to remove liquid condensation
from collection points
- Durable epoxy powder-coat finish and corrosion resistant
internal anodised coating to protect against corrosion.

1) Grade A must not operate in oil saturated FLANGED COMPRESSED AIR FILTERS
conditions. (X-Y-P-A ELEMENTS)

Capacity
2) Grade A elements should be replaced periodically MODEL
Connection
Size
to suit the applications but must be changed at m³/min m³/h

least every six months. OFL 1100 F 18.33 1100 DN50

OFL 1900 F 31.66 1900 DN50


3) Grade A will not remove certain gases including OFL 2500 F 41.66 2500 DN80
carbon monoxide and carbon dioxide. Please
OFL 3200 F 53.33 3200 DN100
refer to works if in doubt.
OFL 4300 F 71.66 4300 DN100

OFL 6500 F 108.33 6500 DN150


4) Flow rates are based on a 7 bar operating
pressure, for flows at other pressures use OFL 8500 F 141.66 8500 DN150

correction factor given above. OFL 11000 F 183.33 11000 DN200

OFL 14000 F 233.33 14000 DN200


5) All filters are suitable for use with mineral and OFL 17000 F 283.33 17000 DN250
synthetic oils.
OFL 21000 F 350.00 21000 DN250

OFL 25500 F 425.00 25500 DN300


6) Other standards for flanged connections are
OFL 30000 F 500.00 30000 DN300
available.

7)The air flow direction is from inside to outside for


the X and Y filter elements, it is from outside to
inside for the P and A elements.

69
OFL-HG Series High Pressure Compressed Air Filters
OFL-HG Series

OFL HG series high pressure compressed air filters


provide high-quality air as required by high-pressure
applications. The reinforced wall thickness used in
the products ensures high pressure performance.

50 Bar Series 50 BA
R
– It is made of aluminum.
– It is strong and durable with its weldless
design.
– The inner and outer surfaces of the filters
have anodic coating. HIGH PRESS
U
DRAIN TYPE

RE
HG – Manual Brass Drain 350 Bar Series 350 B
HHG - Manual Brass Drain – It is made of carbon steel. AR
– It can be used safely in high pressure

HIG
NOTES: PE
applications with its weldless design.

H
RFO E
RMANC
1) Grade A must not operate in oil saturated conditions.
2) Grade A elements should be replaced periodically to suit the – The inner and outer surfaces of the filters
applications but must be changed at least every six months. are painted with epoxy electrostatic powder paint.
16-40 Bar
Capacity
MODEL Connection Size
m³/min m³/h 40-350 Bar
OFL 100HG 1.66 100 1/4” OFL 100HHG 1.66 100 1/4”
OFL 300HG 5.00 300 1/2” OFL 300HHG 5.00 300 1/2”
OFL 600HG 10.00 600 3/4” OFL 600HHG 10.00 600 3/4”
OFL 850HG 14.16 850 1” OFL 850HHG 14.16 850 1”
OFL 1200HG 20.00 1200 1” OFL 1200HHG 20.00 1200 1”
OFL 1600HG 26.66 1600 1 1/2” OFL 1600HHG 26.66 1600 1 1/2”
OFL 2500HG 41.66 2500 2” OFL 2500HHG 41.66 2500 2”
OFL 3000HG 50 3000 2 1/2” OFL 3000HHG 50.00 3000 2 1/2”

Correction Factors for Line Filters


Working Pressure (barg) 1 3 5 7 9 11 13 15 16
PSIG 15 44 73 100 131 160 189 218 247
Correction Factor 0.5 0.71 0.87 1 1.12 1.22 1.32 1.44 1.57
Correction Formula: Filter Capacity x Correction Factor Corresponding to Working Pressure

Technical Spesifications Pre Filter General Purpose Oil Removal Activated Carbon
Grade P X Y A
Particle Removal (Micron) 5 1 0,01 0,01
Max. Oil Carryover at 21°C (mg/m) 5 0,5 0,01 0,03
Max. Working Temperature (°C) 80 80 80 25
Max. Working Temperature 16 16 16 16
Initial Pressure Loss (mbar) 40 80 100 80
Pressure Loss for Element Change (mbar) 700 700 700 700

70
OFL-WS Series Water Separators
OFL-WS Series

OFL-WS series water separators, which are


designed to eliminate the water droplets
and particles found in compressed air and
gases, have aluminum bodies. With their
unique design, they generate a continuous
centrifugal force and remove wastes with
a very low pressure difference, providing
maximum energy saving.

While highly effective, water separators


cannot remove 100% of the oil in the air.
The remaining oil, water and particles
should be removed using an additional filter
in the system.

• Aluminum body
• Wide range of products with joint flow
diameters ranging from ¼” to 3” and
rates of up to 36,66 m³/minute
• Standard automatic discharge
• Internal and external surfaces painted
with electrostatic powder paint

Technicial Specifications
Connection Size
MODEL m³/min m³/h
(inch)

OFL 25 WS 0.41 25 1/4”

OFL 100 WS 1.66 100 1/2”

OFL 200 WS 3.33 200 3/4”

OFL 300 WS 5.00 300 1 1/4”

OFL 600 WS 10.00 600 1 1/2”

OFL 1200 WS 20.00 1200 2”

OFL 2200 WS 36.66 2200 3”

- Max. Recommended Working Temperature: 80°C


- Min. Recommended Working Pressure: 1,5°C
- Pressure Drop Value: 50 mbar

Correction Factors

Working Pressure (barg) 1 3 5 7 9 11 13 15 16

PSIG 15 44 73 100 131 160 189 218 247

X1 0,50 0,71 0,87 1,00 1,12 1,22 1,32 1,44 1,57

71
OFL-WS Series Flanged Water Separators
OFL-WS Flanged Series

Built to eliminate water droplets and particles from


compressed air and gases, the OFL-WS series
flanged water separators have a unique design
that helps create a continuous centrifugal force
and eliminate the wastes with a very low pressure
difference. This will save you energy.

There is a wide selection of products with a flange


connection diameter range of DN80- DN 500, and
up to 500 m³/minute flow rates. While being highly
effective, water separators cannot remove 100%
of the oil in the air. The remaining oil, water and
particles should be removed using an additional
filter in the system.

Technicial Specifications
Capacity
MODEL Connection Size
m³/min m³/h

F 2500WS 41.67 2500 DN80

F 3200WS 53.33 3200 DN100

F 4300WS 71.67 4300 DN100

F 6500WS 108.33 6500 DN150

F 8500WS 141.67 8500 DN150

F 11000WS 183.33 11000 DN200

F 14000WS 233.33 14000 DN200

F 17000WS 283.33 17000 DN250

F 21000WS 350.00 21000 DN250

F 25500WS 425.00 25500 DN300

F 30000WS 500.00 30000 DN300

- Max. Recommended Working Temperature: 80 °C


- Min. Recommended Working Pressure: 1,5 °C
- Pressure Drop Value: 50 mbar

Correction Factors

Working Pressure (barg) 1 3 5 7 9 11 13 14

PSIG 15 44 73 100 130 160 189 200

X1 0,50 0,71 0,87 1,00 1,12 1,22 1,32 1,38

72
ELM Series Mist Eliminating Air (Mist Eliminator)
ELM Series

Designed to remove the oil particles and


steam found in pressurized air, the ELM series
oil mist eliminators are ideal for oil-injection
compressors, vacuums and blowers. It is used
in many applications such as vacuum freeze
drying, vacuum degassing, food processing,
nail punch guns, industrial vacuum processes,
cement and paper processing.

Designed to effectively remove oil particles


and steam from oil-injection compressors,
the ELM series is characterized by long
service life and durability under tough
operating conditions.

Element
• Provides energy saving with very low pressure drop.
• High quality seals used for efficient filter operation
• Long service life
• Filter change is needed when pressure difference of
170 mbar.

• Superior oil catching efficiency


• Low pressure drop
• Easy area cleaning
• Positive leak-proof O-ring
• Continuous operation within the temperature range of
minimum 4°C and maximum 80°C
• Standard automatic float discharge
• Multiple discharge options
• Removal of particles as small as 0.01 micron including
coalesced liquid water and oil providing a maximum
remaining oil aerosol content of 0.01 ppm
• Increased surface area in a given volume allows low velocity
separation of ultra-fine oil mist

73
ELM Series Mist Eliminating Air (Mist Eliminator)
ELM Series

Mist Eliminating Unit (Mist Eliminator) 16 bar Mist Eliminating Unit (Mist Eliminator) 40 bar
Capacity Capacity
Inlet/Outlet Replacement Inlet/Outlet Replacement
MODEL MODEL
Port Size Element Type Port Size Element Type
m³/min m³/h m³/min m³/h

ELM-150 4,25 255 DN50 Elm 150 Element ELM-150 HP 4,25 255 DN50 Elm 150-40 Element

ELM-300 8,50 510 DN50 Elm 300 Element ELM-300 HP 8,50 510 DN50 Elm 300-40 Element

ELM-600 17,00 1.020 DN50 Elm 600 Element ELM-600 HP 17,00 1.020 DN50 Elm 600-40 Element

ELM-800 22,67 1.360 DN80 Elm 800 Element ELM-800 HP 22,67 1.360 DN80 Elm 800-40 Element

ELM-1200 34,00 2.040 DN80 Elm 1200 Element ELM-1200 HP 34,00 2.040 DN80 Elm 1200-40 Element

ELM-1600 45,33 2.720 DN80 Elm 1600 Element ELM-1600 HP 45,33 2.720 DN80 Elm 1600-40 Element

ELM-2100 59,50 3.570 DN100 Elm 2100 Element ELM-2100 HP 59,50 3.570 DN100 Elm 2100-40 Element

ELM-2750 77,92 4.675 DN100 Elm 2750 Element ELM-2750 HP 77,92 4.675 DN100 Elm 2750-40 Element

ELM-4200 119,00 7.140 DN150 Elm 4200 Element ELM-4200 HP 119,00 7.140 DN150 Elm 4200-40 Element

ELM-6000 170,00 10.200 DN150 Elm 6000 Element ELM-6000 HP 170,00 10.200 DN150 Elm 6000-40 Element

ELM-8000 226,67 13.600 DN200 Elm 8000 Element ELM-8000 HP 226,67 13.600 DN200 Elm 8000-40 Element

ELM-10000 283,33 17.000 DN250 Elm 10000 Element ELM-10000 HP 283,33 17.000 DN250 Elm 10000-40 Element

ELM-12000 340,00 20.400 DN300 Elm 12000 Element ELM-12000 HP 340,00 20.400 DN300 Elm 12000-40 Element

Layout Plan with Mist Eliminator

AIR TANK

MIST
ELIMINATOR

DRYER

WATER
COMPRESSOR SEPARATOR

Correction Factors
Operating Pressure (barg) 1 3 5 7 9 11 13 14
PSIG 15 44 73 100 130 160 189 200
X1 0,50 0,71 0,87 1,00 1,12 1,22 1,32 1,38

For maximum flow rate, multiply model flow


Drain Type
rate show in the above table by the correction
factor corresponding to the working pressure. Electro-adjustable
External float type
Zero-loss drain
Manual

74
Konya Organize Sanayi Bölgesi, Büyük Kayacık Mah.
20. Sk. No: 4, 42300 Konya / TURKEY
T: +90 332 345 42 45
F: +90 332 345 42 48
E: [email protected] • sales@ ozenkompresor.com.tr
www.ozenkompresor.com.tr

Özen Kompresör reserves the right to change all technical data and content specified in the catalog without notice.

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