Witzenmann - Supports For Pipelines
Witzenmann - Supports For Pipelines
Witzenmann - Supports For Pipelines
FOR PIPELINES
With 24 companies in 19 countries,
Witzenmann is the global number 1 in the industry
World leader
Witzenmann is a global group of companies that specialises in flexible metal elements.
Our company is renowned as an innovative development partner and reliable manufacturer
within the industry thanks to our vision of "managing flexibility". Today, Witzenmann offers
the widest range of products for the most diverse areas of applications. This enables us to
offer the correct solutions time and time again.
HYDRA moveable, roller and fixed supports 4 RZL and RZG Single cylinder roller support 57
Quality by Witzenmann 6 RKF and RKL Double cone roller support, guided and lateral moveable 58
Technical data 8 RDF Double cylinder roller support, guided 59
RDL Double cylinder roller support, lateral moveable 60
ADJ and ADM Uplift restraint 61
HYDRA movable support 10 AKJ and AKM Uplift restraint 62
LKL, LSL and LXL Fixed height, steel to steel or low-friction sliding 12
LSV and LVL Height-adjustable, steel to steel or low-friction sliding 20 HYDRA pipe saddles 63
IKL Fixed height, low-friction sliding for pre-insulated 23
pipelines IDO and IDR DN 100-1200, weld on and 2-clamp 66
Accessories movable support 25 IKO and IKB DN 50-450, weld on and 2-clamp 68
Kxx Clamping systems 26 INO and INB DN 500-1800, weld on or pipe bracket 70
LAW Uplift restraint to weld on 28 INS DN 500-2000, with support shell and pipe clamps 72
LGA and LGV Sliding element with PTFE sliding plate 29 ITB Clamp base for cylinder roller support 74
SMR Pipe saddle for pre-insulated pipes 76
2 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 3
HYDRA® MOVABLE,
ROLLER AND
FIXED SUPPORTS
HYDRA movable, roller and fixed support for industrial pipe- p Guide support with clampable system or weldable guide
line construction are a main aspect of production at Witzen- p Fixed support clampable or bolting-on
mann Sachsen. The customers for these products are drawn p Clampable for carrier width 80 to 300 mm
above all from heavy industry, major chemical and petro- and support base thicknesses 7 to 19 mm
chemical plants as well as the entire plant engineering and p Clampable on T, U or L-carrier
construction industry. In close cooperation with customers, p 1-clamp and 2-clamp version
special support series are adapted to the modified require- p Low-friction version with polyamide sliding plate
ments of new plants. The international technology associa- or version steel to steel sliding
tion of Witzenmann Sachsen within the Witzenmann Group or version with stainless steel sliding plate and sliding
creates both economic and innovative product solutions that element PTFE
help to set the global standard time and time again. p Versions of 3 to 4 fixed overall heights and in 3 height
adjustment ranges
The technical features of the p Roller support maintenance-free
HYDRA support range at a glance
p From DN 15
p Temperatures up to 300 °C or up to 650 °C
p For non-insulated, thermally insulated or pre-insulated pipelines
p Movable support, guide support, guides, fixed support,
roller supports
1758uk/9/04/20/pdf 5
QUALITY BY
Converting our prominent development expertise
perfectly into customised product solutions that fulfil
the highest requirements - this is our standard.
WITZENMANN
Durability and absolute operational reliability are essential Spin-off effects from other markets
for a company aiming to be the quality leader. It is not only Witzenmann is involved in many highly specialised mar-
DIN ISO 9001 / TS 16949 certification, but also a wide vari- kets. These include, for instance, aerospace, nuclear power
ety of national and international approvals and certifications and even medical technology. These are all fields in which
such as VDA 6.1, J´ATEX (94/9 CE) or DESP (97/23 CE) that maximum functional reliability is required under demanding
constitute “HYDRA - Quality by Witzenmann”. Our custom- operating conditions. This is one of the coefficients which,
ers include major companies involved in petrochemicals, thanks to our multi-faceted expertise, makes us an in-de-
industry and plant engineering and construction, power mand development partner around the world. The FLEX-
plant operators and suppliers in the energy sector. This is PERTE software we have developed provides the specialist
reason enough for us to consistently enhance the qualitative planner with a simple way of configuring supports, hangers
development of our product solutions. and supports, all the way through to a 3D-CAD presentation.
It is compatible with all common planning tools via PDS and
PDMS interfaces.
6 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 7
TECHNICAL REDUCTION COEFFICIENTS
with
Contact diameter DA in mm DA=D+2·J
Thickness of root face
Correction coefficient K from ferritic and martensitic materials
(insulation thickness) J in mm Material Correction coefficient K
Upper limit tem-
Width of root face s in mm Number Name perature acc. to
acc. to Component temperature in °C
acc. to VGB- DIN EN,
Temperature on the support bushes of the roller support R510L WB
Support temperature in °C DIN EN DIN EN in °C 100 200 250 300 350 400 450 480 500 520 540 560 580 600 630 650
1.0038 S235JR 350 350 0.88 0.79 0.71 0.58 (0.5)
1.5415 16Mo3 500 530 (0.87) 0.76 0.72 0.68 0.65 0.60 0.39 (0.25)
1
R= ( 2·S+a )
For determining the correction coefficient K and 1.7335 13CrMo4-5 530 570 0.85 0.8 0.76 0.75 0.58 0.40 (0.25) (0.17)
3 1.7380 10CrMo9-10 580 600 (0.57) 0.43 0.33 0.24 0.18 (0.14)
thus the permitted loads on the roller support
1.4903 X10CrMo- > 580 650 (0.91) 0.76 0.62 0.49 0.38 0.25 0.19
Temperature coefficient VNb9-1 (P91)
Correction coefficient K from austenitic materials
in °C Component temperature in °C
50 100 150 200 300 400 5001) 5501) 580 590 600 610 630 650
1.4541 X6CrNiTi18-10 >580 550 0.94 0.88 0.82 0.78 0.71 0.66 0.63 0.62
1.4571 X6CrNiTi- >580 550 1.0 0.92 0.87 0.83 0.74 0.69 0.67 0.66
Mo17-12-2
1.4958 X5NiCrAlTi31-20 9002) 0.42 0.40 0.40 0.40 0.40 0.40 0.38 0.32
(800A)
1) For temperatures above > 400 °C, another bolting material must be used. Consequently the temperature information must be provided with the order.
2) Due to lack of bolting materials, only upon request at temperatures above 650 °C.
8 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 9
HYDRA® HYDRA® MOVABLE SUPPORT
Type series, names, variants
A A A 9 9 . 9 9 9 9 . 9 9 9 - 9 9 . 9
SUPPORT
Type series Type Nominal Nominal Material Surface
diameter height protection
(from table) (from table)
Type
Characteristic Types
20 T-shaped, base width 80 mm, 1 clamp
21 T-shaped, base width 80 mm, 2-clamp
22 T-shaped, base width 100 mm, 2-clamp
23 Box-shaped base, 2-clamp
24 Box-shaped base, heavy version, 2-clamp
Material
Surface protection
Name Characteristic
Unthreated 0
Galvanized 1
Hot-dip galvanized 2 (standard)
Primed 3
Special 4
1758uk/9/04/20/pdf 11
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LKL and LSL, type 20 and 21, Type series LKL and LSL, type 23,
low overall height, up to 95 °C, fixed height, steel to steel or low-friction sliding low overall height, up to 95 °C, fixed height, steel to steel or low-friction sliding
Nominal Outside pipe Type LKL … Nominal loads2) System Dimensions Weight Nominal Outside pipe Type LKL … Nominal loads2) System Dimensions Weight
diameter diameter Type LSL … dimension LKL diameter diameter Type LSL … dimension LKL
DN D -FZ +FZ FX Nominal Installation A L b approx. Nominal Installation
height dimension DN D -FZ +FZ FX height dimension A L b approx.
H E H E
- mm kN kN kN mm mm mm mm mm kg - mm kN kN kN mm mm mm mm mm kg
15 21.3 20.0015. ...1) 5,3 2 4 60 69 82 250 25 2 100 114.3 23.0100. ...1) 74 20 47 60 117 203 250 40 7
20 26.9 20.0020. ...1) 71 125 139.7 23.0125. ...1) 77 42 130 217 40 8
25 33.7 20.0025. ...1) 76 150 168.3 23.0150. ...1) 80 45 144 232 40 8
32 42.4 20.0032. ...1) 5,3 3 4 60 80 82 250 30 2 200 219.1 23.0200. ...1) 102 20 62 60 170 262 250 50 10
40 48.3 20.0040. ...1) 83 250 273.0 23.0250. ...1) 115 70 197 283 50 11
50 60.3 21.0050. ...1) 19 7,3 90 300 323.9 23.0300. ...1) 127 20 77 222 302 50 12
65 76.1 21.0065. ...1) 18 14 6,8 60 98 82 250 40 3 350 355.6 23.0350. ...1) 127 20 77 60 238 304 250 60 15
80 88.9 21.0080. ...1) 17 6,4 104 400 406.4 23.0400. ...1) 170 25 103 263 320 60 16
100 114.3 21.0100. ...1) 15 15 5,6 117 450 457.0 23.0450. ...1) 289 333 60 17
125 139.7 21.0125. ...1) 13 13 5 60 130 82 250 40 5 500 508.0 23.0500. ...1) 170 25 103 60 314 357 250 70 25
150 168.3 21.0150. ...1) 12 12 4,6 144 600 610.0 23.0600. ...1) 365 383 70 29
1) Add nominal heights and the characteristic for material and surface protection 1) Add nominal heights and the characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
12 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 13
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LKL, LSL and LXL, type 20, Type series LKL, LSL and LXL, type 21 and 22,
up to 300 °C, fixed height, steel to steel or low-friction sliding up to 300 °C, fixed height, steel to steel or low-friction sliding
Technical data Type 20 Type series LKL Technical data Type 21 and 22 Type series LKL
p 1-clamp, clampable p 2-clamp, clampable
p Max. insulation thickness: p Max. insulation thickness:
Nominal height H - 10 mm Nominal height H - 10 mm
with clamping system H - 30 mm with clamping system H - 30 mm
p Materials: p Materials:
Support: S235JR Support: S235JR
Sliding plate: Polyamide PA 66, Sliding plate: Polyamide PA 66,
glass fibre-reinforced (LKL) glass fibre-reinforced (LKL)
Sliding plate: Stainless steel (LXL) Sliding plate: Stainless steel (LXL)
p Surface protection: p Surface protection:
steel components hot-dip galvanized steel components hot-dip galvanized
p Coefficients of friction: Z p Coefficients of friction: Z
Sliding pairing LKL PA steel hot-dip galvanized: 0.2 to 0.3 X Sliding pairing LKL PA steel hot-dip galvanized: 0.2 to 0.3 X
Sliding pairing LXL stainless steel PTFE: 0.1 (in conjunction Sliding pairing LXL stainless steel PTFE: 0.1 (in conjunction
with sliding element LGA or LGV - see pg. 29) Y with sliding element LGA or LGV - see pg. 29) Y
p Support base thicknesses for clamping system: p Support base thicknesses for clamping system:
LKL 17 mm LKL 21: 17 mm LKL 22: 19 mm
LSL with nominal height 85 and 190: 9 mm LSL 21: 9 mm LSL 22: 11 mm
LSL with nominal height 140: 7.4 mm
Differences in the type series:
Differences in the type series: Type series LKL – with clamped polyamide sliding plate
Type series LKL – with clamped polyamide sliding plate Type series LSL – steel to steel sliding (E dimension 8 mm lower than LKL)
Type series LSL – steel to steel sliding (E dimension 8 mm lower than LKL) Type series LXL – with welded stainless steel sliding plate (E dimension 5 mm lower than LSL)
Type series LXL – with welded stainless steel sliding plate (E dimension 5 mm lower than LSL)
Order example: LKL 21.0080.150-37.2
Order example: LKL 20.0080.150-37.2 Type 21, nominal diameter 80, nominal height 150 mm, S235JR, hot-dip galvanized
Type 20, nominal diameter 80, nominal height 150 mm, S235JR, hot-dip galvanized
Nominal Outside pipe Nominal loads2) and system dimensions Dimensions Weight
diameter diameter
Nominal Outside pipe Nominal loads2) and system dimensions Dimensions Weight
diameter diameter
Nominal height H
Nominal height H Type LKL … 95 115 150 200
Type LKL … 95 150 200 Type LSL … 85 105 140 190
Type LSL … 85 140 190 Type LXL … 88 108 143 193
Type LXL … 88 143 193 DN D -FZ E -FZ E -FZ E -FZ E A L b approx.
DN D -FZ E -FZ E -FZ E A L b approx. - mm kN mm kN mm kN mm kN mm mm mm mm kg
- mm kN mm kN mm kN mm mm mm mm kg 15 21.3 21.0015 . …1) 11 103 - - 11 159 6,1 209 80 250 25 4
15 21.3 20.0015 . … 1) 5,3 103 2,6 159 2,6 209 80 250 25 3 20 26.9 21.0020 . …1) 105 161 211
20 26.9 20.0020 . …1) 105 161 211 25 33.7 21.0025 . …1) 110 12 166 216
25 33.7 20.0025 . …1) 110 166 216 32 42.4 21.0032 . …1) 16 114 - - 11 170 5,5 220 80 250 30 5
32 42.4 20.0032 . …1) 5,3 114 2,6 170 2,6 220 80 250 30 3 40 48.3 21.0040 . …1) 117 10 173 223
40 48.3 20.0040 . …1) 117 173 223 50 60.3 21.0050 . …1) 19 124 9,2 180 5,3 230
50 60.3 20.0050 . …1) 124 180 230 65 76.1 21.0065 . …1) 18 132 - - 8,2 188 4,7 238 80 250 40 5
65 76.1 20.0065 . …1) 7,9 132 2,6 188 2,6 238 80 250 40 4 80 88.9 21.0080 . …1) 17 138 7,4 194 4,5 244
80 88.9 20.0080 . …1) 138 194 244 100 114.3 22.0100 . …1) 5,0 172 5,0 207 5,0 258 100
100 114.3 20.0100 . …1) 153 209 125 139.7 22.0125 . …1) - - 4,5 185 4,5 220 4,5 271 (with H60 250 40 7
= 80)
125 139.7 20.0125 . …1) 7,9 166 2,1 222 - - 80 250 40 4 150 168.3 22.0150 . …1) 4,2 199 4,2 234 4,2 285
150 168.3 20.0150 . …1) 180 236 200 219.1 22.0200 . …1) 3,7 225 3,7 260 3,7 311
250 273.0 22.0250 . …1) - - 3,2 252 3,2 287 3,2 338 100 250 50 10
1) Add nominal height and characteristic for material and surface protection 300 323.9 22.0300 . …1) 2,9 277 2,9 312 2,9 363
2) The nominal loads apply to supports made from S235JR and temperatures up to 80° C
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80° C
14 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 15
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LKL, LSL and LXL, type 23, Type series LSL and LXL, type 21 and 22,
up to 300 °C, fixed height, steel to steel or low-friction sliding up to 600 °C, fixed height, steel to steel or low-friction sliding
Technical data Type 23 Type series LKL Technical data Type 21 and 22
p 2-clamp, clampable p 2-clamp, clampable
p Max. insulation thickness: p Max. insulation thickness:
Nominal height H - 10 mm Nominal height H - 10 mm
with clamping system H - 30 mm with clamping system H - 30 mm
p Materials: p Materials:
Support: S235JR Support: 16Mo3, 13CrMo4-5, 10CrMo9-10, X10CrMoVNb9-1 (P91)
Sliding plate: Polyamide PA 66, Material is temperature-dependent - see pg. 9
glass fibre-reinforced (LKL) Sliding plate: Stainless steel (LXL)
Sliding plate: Stainless steel (LXL) p Surface protection: steel parts unthreated, primed
p Surface protection: p Coefficients of friction:
steel components hot-dip galvanized Sliding pairing LXL stainless steel PTFE: 0.1 (in conjunction
p Coefficients of friction: Z with sliding element LGA or LGV - see pg. 29) Z
Sliding pairing LKL PA steel hot-dip galvanized: 0.2 to 0.3 X p Support base thicknesses for clamping system: X
Sliding pairing LXL stainless steel PTFE: 0.1 (in conjunction LSL 8 mm
with sliding element LGA or LGV - see pg. 29) Y Y
p Support base thicknesses for clamping system:
LKL 18 mm
LSL 10 mm
Nominal Outside pipe Nominal Dimensions Weight Nominal Outside pipe Nominal loads2) and system dimensions Dimensions Weight
System dimensions
diameter diameter loads2) diameter diameter
Installation dimension (nominal height)
Nominal height H
Type LSL … 150 200 250
Type LXL … 153 203 253
Type LKL … 115 150 200 - DN D -FZ E -FZ E -FZ E A L b approx.
Type LSL … 107 150 200 250 - mm kN mm kN mm kN mm mm mm mm kg
Type LXL … 110 153 203 253 15 21,3 21.0015 . …1) 160 210 260 30 4
DN D -FZ Installation dimension E A L b approx. 20 26,9 21.0020 . …1) 162 212 262 30 4
- mm kN mm mm mm mm mm mm mm kg 25 33,7 21.0025 . …1) 166 216 266 30 4
100 114.3 74 23.0100 . …1) 172 207 257 307 32 42,4 21.0032 . …1) 5.5 170 5.0 220 4.0 270 80 250 30 4
125 139.7 77 23.0125 . …1) 185 220 270 320 100 290 50 12 40 48.3 21.0040 . …1) 173 223 273 30 4
150 168.3 80 23.0150 . …1) 199 234 284 334 50 60.3 21.0050 . …1) 180 230 280 40 5
200 219.1 102 23.0200 . …1) 225 260 310 360 50 20 65 76.1 21.0065 . …1) 188 238 288 40 5
250 273.0 115 23.0250 . …1) 252 287 337 387 175 290 60 22 80 88.9 21.0080 . …1) 194 244 294 40 5
300 323.9 127 23.0300 . …1) 277 312 362 412 60 23 100 114.3 22.0100 . …1) 207 257 307 8
350 355.6 127 23.0350 . …1) 293 328 378 428 60 24 125 139.7 22.0125 . …1) 6.8 220 5.8 270 4.8 320 100 250 50 9
400 406.4 23.0400 . …1) 318 353 403 453 37 150 168.3 22.0150 . …1) 234 284 334 9
450 457.0 170 23.0450 . …1) 344 379 429 479 250 290 70 38 200 219.1 22.0200 . …1) 260 310 360 10
500 508.0 23.0500 . …1) 369 404 454 504 40 250 273.0 22.0250 . …1) 6.8 287 5.8 337 4.8 387 100 250 50 13
600 610.0 23.0600 . …1) 420 455 505 555 90 48 300 323.9 22.0300 . …1) 312 362 412 15
700 711.0 170 23.0700 . …1) 471 506 556 606 250 290 90 52
800 814.0 23.0800 . …1) 522 557 607 657 100 72 1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from 16Mo3 and temperatures up to 150° C
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80° C
16 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 17
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LSL and LXL, type 23, Type series LSL and LXL, type 24,
up to 600 °C, fixed height, steel to steel or low-friction sliding up to 600 °C, fixed height, heavy version, steel to steel or low-friction sliding
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
18 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 19
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LVS and LVL, type 20 and 21, Type series LVS and LVL, type 22,
up to 300 °C, height-adjustable, steel to steel or low-friction sliding up to 300 °C, height-adjustable, steel to steel or low-friction sliding
Nominal Outside pipe Nominal loads2) and height ranges Dimensions Weight Nominal Outside pipe Nominal loads2) and height ranges Dimensions Weight
diameter diameter diameter diameter
Nominal height H Nominal height H
Type LVL …
100 150 200 Type LVL … 100 150 200
Type LVS …
96 - 120 120 - 170 170 - 215 Type LVS … 96 - 120 120 - 170 170 - 215
Type 20 Type 21 20 21 20 21 20 21 A L b approx. DN D -FZ Fy Fx Fx Fx A L b approx.
DN D -FZ Fy -FZ Fy Fx Fx Fx Fx Fx Fx - mm kN kN kN kN kN mm mm mm kg
- mm kN kN kN kN kN kN kN kN kN kN mm mm mm kg 100 114.3 22.0100 . …1)
15 21.3 …0015 . …1) 2 2 6 6 1.6 3.2 1.0 1.6 0.4 0.8 80 25 250 4 125 139.7 22.0125 . …1) 8 8 4 2.8 1.6 100 40 250 7
20 26.9 ...0020 . …1) 150 168.3 22.0150 . …1)
25 33.7 ...0025 . …1) 200 219.1 22.0200 . …1)
32 42.4 ...0032 . …1) 2 2 6 6 1.6 3.2 1.2 1.6 0.6 0.8 80 30 250 4 250 273.0 22.0250 . …1) 9 9 4 2.8 1.6 100 50 250 11
40 48.3 ...0040 . …1) 300 323.9 22.0300 . …1)
50 60.3 ...0050 . …1)
1) Add nominal height and characteristic for material and surface protection
65 76.1 ...0065 . …1) 3 3 7 7 2.4 4.0 1.4 2.4 0.6 1.2 80 40 250 5
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
80 88.9 ...0080 . …1) Fx-loads apply to guide support, i.e. support with clamping system from pg. 29
100 114.3 ...0100 . …1)
125 139.7 ...0125 . …1) 4 4 7 7 2.4 4.0 1.4 2.4 - 80 40 250 7
150 168.3 ...0150 . …1)
1) Add type, nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
Fx-loads apply to guide support, i.e. support with clamping system from pg. 29
20 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 21
HYDRA® MOVABLE SUPPORT HYDRA® MOVABLE SUPPORT
Type series LVS and LVL, type 23, Type series IKL, type 21,
up to 300 °C, height-adjustable, steel to steel or low-friction sliding up to 300 °C, for pre-insulated pipelines, fixed height, low-friction sliding
Nominal Outside pipe Nominal loads2) and height ranges Dimensions Weight Nominal Outside pipe Insulation Type IKL … Nominal loads2) Nominal Instal- Dimensions Weight
diameter diameter diameter diameter pipe height lation
diameter dimen-
Nominal height H
sion
Type LVL … 100 150 200
Type LVS … 96 - 120 120 - 170 170 - 215
DN D -FZ Fy Fx Fx Fx A L b approx. DN D DM -Fz +Fz Fx H E A L b approx.
- mm kN kN kN kN kN mm mm mm kg - mm mm kN kN kN mm mm mm mm mm kg
100 114.3 23.0100 . …1) 175 20 26.9 90 21.0020.0090 . …1) 1 1 1 60 105 82 250 40 1.8
125 139.7 23.0125 . …1) 25 25 5 5 5 175 40 250 11 25 33.7 90 21.0025.0090 . …1) 105
150 168.3 23.0150 . …1) 190 32 42.4 110 21.0032.0110 . …1) 115
200 219.1 23.0200 . …1) 190 40 48.3 110 21.0040.0110 . …1) 2 2 2 60 115 82 250 50 2.4
250 273.0 23.0250 . …1) 32 32 5 5 5 210 50 250 15 50 60.3 125 21.0050.0125 . …1) 123
300 323.9 23.0300 . …1) 210 65 76.1 140 21.0065.0140 . …1) 130
350 355.6 23.0350 . …1) 280 20 65 76.1 160 21.0065.0160 . …1) 3 3 3 60 140 82 250 50 2.8
400 406.4 23.0400 . …1) 32 32 5 5 5 280 60 250 21 80 88.9 160 21.0080.0160 . …1) 140
450 457.0 23.0450 . …1) 290 22 80 88.9 180 21.0080.0180 . …1) 150
500 508.0 23.0500 . …1) 32 32 5 5 5 320 70 250 30 100 114.3 200 21.0100.0200 . …1) 160
600 610.0 23.0600 . …1) 320 34 125 139.7 200 21.0125.0200 . …1) 4 3.5 3 60 160 82 250 60 3.5
125 139.7 225 21.0125.0225 . …1) 173
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
1) Add the characteristic for material and surface protection
Fx-loads apply to guide support, i.e. support with clamping system pg. 29
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
22 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 23
HYDRA® MOVABLE SUPPORT
Type series IKL, type 23 and 24, ACCESSORIES
MOVABLE SUPPORT
up to 300 °C, for pre-insulated pipelines, fixed height, low-friction sliding
The insulation is not included in the delivery! O Guide support, without uplift restraint
Z Guide support, with double uplift restraint
A Guide support, with quadruple uplift restraint
Order example: 24.0250.0450-37.2
L Movable support, sliding plate and support clamped
Type 24, nominal diameter 250, insulation diameter 450 mm, S235JR, hot-dip galvanized
Nominal Outside pipe Insulation Type IKL … Nominal loads2) Nominal Instal- Dimensions Weight Type
diameter diameter pipe diameter height lation
dimen- 10 Sliding directly on beam, clamping gap 10 mm
sion
15 Sliding directly on beam, clamping gap 15 mm
DN D DM -Fz +Fz Fx H E A L b approx. 20 Sliding directly on beam, clamping gap 20 mm
- mm mm kN kN kN mm mm mm mm mm kg 40 Sliding plate clamped on the beam
100 114.3 200 23.0100.0200 . …1) 5 3.5 5 60 160 241 250 60 10
125 139.7 200 23.0125.0200 . …1) 160 241 10
125 139.7 225 23.0125.0225 . …1) 173 251 11 Support
150 168.3 250 24.0150.0250 . …1) 12 185 279 15
200 219.1 315 24.0200.0315 . …1) 15 3.5 5 60 218 303 250 235 17 T999 T / double-T: Width must be specified
200 219.1 355 24.0200.0355 . …1) 15 238 297 18 U999x999 U-section: Width must be specified
200 219.1 400 24.0200.0400 . …1) 15 260 318 26 L999x999 L-section: Width must be specified
250 273.0 400 24.0250.0400 . …1) 260 318 26
250 273.0 450 24.0250.0450 . …1) 20 3.5 5 60 285 333 250 235 28
300 323.9 450 24.0300.0450 . …1) 285 333 28
350 355.6 500 24.0350.0500 . …1) 20 310 346 31
400 406.4 560 24.0400.0560 . …1) 25 3.5 5 60 340 362 250 235 34
400 406.4 600 24.0400.0600 . …1) 30 360 372 35
450 457.0 630 24.0450.0630 . …1) 30 375 379 37
500 508.0 670 24.0500.0670 . …1) 35 3.5 5 60 395 389 250 235 39
600 610.0 800 24.0600.0800 . …1) 40 460 418 44
24 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 25
MATRIX CLAMPING SYSTEMS CLAMPING SYSTEMS
Type series Kxx Type series Kxxx, type 10, 15, 20
and type 40 - PA sliding plate clamped
Design work Technical data Type 10, 15, 20 Type 40 PA sliding plate clamped
The guide support is a combination of a movable support and clamping system. p Clamp carrier T-shaped:
Which clamping system is right for the guide support depends on: Carrier width >80 mm
Support base thicknesses 7 to 19 mm
p Support base thicknesses p Clamp carrier U-section:
p Support width Carrier width >50 mm
p Uplift loads Support base thicknesses 7 to 19 mm
p Clamp carrier L-section:
Carrier width >60 mm
Support height >60 mm
Support base thicknesses 7 to 19 mm
Variant O Variant Z Variant A p Materials:
Sections
without uplift restraint with uplift restraint double with uplift restraint quadruple Z
Claws: S235JR, forged
Sliding plate: Polyamide glass fibre-reinforced X
p Surface protection: hot-dip galvanized
p Tightening torque: Y
Thread M12: 70 Nm
T-sections
2)
+Fz Fx C H t approx.
kN kN mm mm mm mm kg
KOT / KOU / KOL 20 - 10 25 27 - - 1.8
U-sections KZT / KZU / KZL 10 27 10 5-8
KZT / KZU / KZL 15 4 10 25 27 15 9 - 13 1.8
KZT / KZU / KZL 20 30 21 14 - 19
KAT 10 27 10 5-8
KAT 15 6 10 25 27 15 9 - 13 1.8
KAT 20 30 21 14 - 19
KLT 40 . …1) - - 27 - -
KOT 40 . …1) - 10 25 27 - - 2
KAT 40 . …1) 6 10 30 13 6 - 11
KLU 40 . …1) - - 27 - -
KOU 40 . …1) - 10 25 27 - - 1.9
KZU 40 . …1) 4 10 30 13 6 - 11
KLL 40 . …1) - - 27 - -
L-sections KOL 40 . …1) - 10 25 27 - - 1.9
KZL 40 . …1) 4 10 30 13 6 - 11
26 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 27
UPLIFT RESTRAINT TO WELD ON SLIDING ELEMENT WITH PTFE SLIDING PLATE
Type series LAW Type series LGA to weld on and LGV to bolting on
A A A 9 9 . 9 9 - 9 9 . 9
Z
A A A 9 9 9 . 9 9 9 . 9 9 - 9 . 9
Z
Type series Clearance Base length Material Surface X Type series Width Length Height Version Surface X
protection protection
Y Y
Versions
Version 0: Maximum operating temperature 100 °C
Version 1: Maximum operating temperature 180 °C
Type LAW ... Nominal loads Dimensions Weight Type LGA .... Nominal Dimensions PTFE Number of Weight
Type LGV .... load holes
28 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 29
HYDRA® HYDRA® FIXED SUPPORT
Type series, names, variants
A A A 9 9 . 9 9 9 9 . 9 9 9 . 9 9 . 9 - T 9 9 9
SUPPORT
Type series Type Nominal Nominal Material Surface Clamp
diameter height protection carrier
(from table) (from table)
FSN / FSD
A A A 9 9 . 9 9 9 9 . 9 9 9 - 9 9 . 9
FLV
A A A 9 9 . 9 9 9 9 . 9 9 9 9 - 9 9 . 9 T 9 9 9
Type series
Type
Characteristic Types
20 T-shaped, base width 80 mm, 1-clamp
21 T-shaped, base width 80 mm, 2-clamp
22 T-shaped, base width 100 mm, 2-clamp
23 Box-shaped base, 2-clamp
Clamp carrier
1758uk/9/04/20/pdf 31
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FLN, type 21, 22 and 23, Type series FLN, type 20,
low overall height, fixed height, clampable up to 300 °C, fixed height, clampable
Z
Z
X
X
The low overall height is suitable for non-insulated pipelines with temperatures up to 90 °C. Y
Y
Order example: FLN 21.0080.060-37.2-T140 Order example: FLN 20.0080.150-37.2-T140
Type 21, nominal diameter 80, nominal height 60 mm, S235JR, hot-dip galvanized, clamp carrier T140 Type 20, nominal diameter 80, nominal height 150 mm, S235JR, hot-dip galvanized, clamp carrier T140
Nominal Outside pipe Type FLN … Nominal loads1) Installation Dimensions Weight Nominal Outside pipe Type FLN … Nominal loads2) and system dimensions Dimensions Weight
diameter diameter dimension diameter diameter
1) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
2) Add characteristic for material and surface protection and clamp carrier
3) Lower nominal height can be ordered for combination with LSL supports
4) On Type FLN 23 attach slip safety locks on both sides of the pipe at the 6 o´clock position to transfer the axial forces.
32 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 33
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FLN, type 21, Type series FLN, type 22,
up to 300 °C / 450 °C, fixed height, clampable up to 300 °C / 450 °C, fixed height, clampable
Y Y
Nominal Outside pipe Type FLN … Nominal loads2) and system dimensions Dimensions Weight Nominal Outside pipe Type FLN … Nominal loads2) and system dimensions Dimensions Weight
diameter diameter diameter diameter
34 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 35
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FLN, type 23, Type series FVN, type 20,
up to 300 °C / 450 °C, fixed height, clampable up to 300 °C, height-adjustable, clampable
Nominal Outside pipe Type FLN … Nominal loads2) and system dimensions Dimensions Weight Nominal Outside pipe Type FVN … Nominal loads2) and height ranges Dimensions Weight
diameter diameter diameter diameter
36 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 37
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FVN, type 21, Type series FVN, type 22,
up to 300 °C, height-adjustable, clampable up to 300 °C, height-adjustable, clampable
Y Y
Order example: FVN 21.0080.150-37.2-T140 Order example: FVN 22.0200.150-37.2-T140
Type 21, nominal diameter 80, nominal height 150 mm, S235JR, hot-dip galvanized, clamp carrier T140 Type 22, nominal diameter 200, nominal height 150 mm, S235JR, hot-dip galvanized, clamp carrier T140
Nominal Outside pipe Type FVN … Nominal loads2) and height ranges Dimensions Weight Nominal Outside pipe Type FVN … Nominal loads2) and height ranges Dimensions Weight
diameter diameter diameter diameter
1) Add nominal height, characteristic for material, surface protection and clamp carrier
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
38 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 39
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FVN, type 23, Type series FSN and FSD, type 01 and 02,
up to 300 °C, height-adjustable, clampable low overall height, fixed height, bolting-on
Nominal Outside pipe Type FVN … Nominal loads2) and height ranges Dimensions Weight Nominal Outside pipe Type FSN … Nominal loads1) Installation Dimensions Weight
diameter diameter diameter diameter dimension
Nominal height H
100 150 200 DN D -FZ +FZ Fy 2) Fx E A b C e k approx.
DN D -Fz 96 -120 120 -170 170 - 215 A b L approx. FSN FSN FSD FSN FSD
Fy3) +Fz Fx Fx Fx - mm kN kN kN kN kN kN mm mm mm mm mm mm kg
- mm kN kN kN kN kN mm mm mm kg 80 88.9 01. 0080 .060 . …3) 25 7 25 43 5 8 104 115 90 85 14 3.5
100 114.3 23.0100 . …1) 175 100 114.3 01. 0100 .060 . …3) 25 9 25 43 5 8 117 115 90 - 85 14 3.7
125 139.7 23.0125 . …1) 25 6 6 6 6 175 40 340 18 125 139.7 01. 0125 .060 . …3) 50 17 50 85 10 17 130 150 180 115 18 10
150 168.3 23.0150 . …1) 190 150 168.3 01. 0150 .060 . …3) 50 17 50 85 10 17 144 150 180 115 18 11
200 219.1 23.0200 . …1) 190 200 219.1 01. 0200 .060 . …3) 95 17 95 162 19 32 170 200 200 - 160 18 16
250 273.0 23.0250 . …1) 32 6 6 6 6 210 50 340 22 250 273.0 01. 0250 .060 . …3) 190 37 190 323 38 64 197 250 270 200 27 32
300 323.9 23.0300 . …1) 210 300 323.9 01. 0300 .060 . …3) 190 36 190 323 38 64 222 250 270 - 200 27 35
350 355.6 23.0350 . …1) 280 350 355.6 02. 0350 .060 . …3) 230 230 391 46 78 238 315 300 25 33 44
400 406.4 23.0400 . …1) 32 6 6 6 6 280 60 340 28 400 406.4 02. 0400 .060 . …3) 230 230 391 46 78 263 315 300 250 33 47
450 457.0 23.0450 . …1) 290 450 457.0 02. 0450 .060 . …3) 280 71 280 476 56 95 289 360 100 370 290 33 57
500 508.0 23.0500 . …1) 32 6 6 6 6 320 70 340 38 500 508.0 02. 0500 .060 . …3) 410 410 697 82 139 314 400 440 320 39 79
600 610.0 23.0600 . …1) 600 610.0 02. 0600 .060 . …3) 510 510 867 102 173 365 450 440 370 39 97
1) Add nominal height, characteristic for material, surface protection and clamp carrier 1) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C 2) Attach slip safety locks on both sides of the pipe at the 6 o'clock position to transfer the axial forces.
3) Attach slip safety locks on both sides of the pipe at the 6 o´clock position to transfer the axial forces. 3) Add characteristic for material and surface protection
40 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 41
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FSN and FSD, type 01, Type series FSN and FSD, type 02,
up to 600 °C, fixed height, bolting-on up to 600 °C, fixed height, bolting-on
Nominal Outside Type FSN … Nominal loads1) Nominal Instal- Dimensions Weight Nominal Outside Type FSN … Nominal loads1) Nominal Instal- Dimensions Weight
diameter pipe Type FSD … height lation diameter pipe Type FSD … height lation
diameter dimen- diameter dimen-
sion sion
DN D -FZ +FZ Fy 2) Fx H E A b e k approx. DN D -FZ +FZ Fy 2) Fx H E A b C e k approx.
FSN FSN FSD FSN FSD FSN FSN FSD FSN FSD
- mm kN kN kN kN kN kN mm mm mm mm mm mm kg - mm kN kN kN kN kN kN mm mm mm mm mm mm mm kg
01 . 0080 .115 . …3) 14 24 2 3 115 159 4.0 02 . 0350 .115 . …3) 210 210 357 42 71 115 293 47
80 88.9 01 . 0080 .150 . …3) 25 7 12 20 2 3 150 194 115 90 85 14 4.3 350 355.6 02 . 0350 .150 . …3) 162 71 160 272 32 54 150 328 315 100 300 250 33 49
01 . 0080 .200 . …3) 9 15 1 2 200 244 4.7 02 . 0350 .200 . …3) 162 130 221 26 44 200 378 52
01 . 0080 .250 . …3) 7 12 1 2 250 294 5.2 02 . 0350 .250 . …3) 162 115 195 23 41 250 428 55
01 . 0100 .115 . …3) 14 24 2 3 115 172 4.2 02 . 0400 .115 . …3) 210 210 357 42 71 115 318 50
100 114.3 01 . 0100 .150 . …3) 25 9 12 20 2 3 150 207 115 90 85 14 4.5 400 406.4 02 . 0400 .150 . …3) 162 71 160 272 32 54 150 353 315 100 300 250 33 52
01 . 0100 .200 . …3) 9 15 1 2 200 257 5 02 . 0400 .200 . …3) 162 130 221 26 44 200 403 55
01 . 0100 .250 . …3) 7 12 1 2 250 307 5.4 02 . 0400 .250 . …3) 162 115 195 23 41 250 453 58
01 . 0125 .115 . …3) 30 51 6 10 115 185 10 02 . 0450 .115 . …3) 260 260 442 52 88 115 344 61
125 139.7 01 . 0125 .150 . …3) 37 17 25 43 5 9 150 220 150 180 115 18 11 450 457.0 02 . 0450 .150 . …3) 200 71 200 340 40 68 150 379 360 100 370 290 33 63
01 . 0125 .200 . …3) 19 32 3 5 200 270 11 02 . 0450 .200 . …3) 192 170 289 34 57 200 429 66
01 . 0125 .250 . …3) 14 24 2 3 250 320 12 02 . 0450 .250 . …3) 192 155 263 31 55 250 479 70
01 . 0150 .115 . …3) 30 51 6 10 115 199 11 02 . 0500 .115 . …3) 400 400 680 80 136 115 369 84
150 168.3 01 . 0150 .150 . …3) 37 17 25 43 5 9 150 234 150 180 115 18 12 500 508.0 02 . 0500 .150 . …3) 320 71 320 527 64 105 150 404 400 100 440 320 39 87
01 . 0150 .200 . …3) 19 32 3 5 200 284 12 02 . 0500 .200 . …3) 270 270 459 54 91 200 454 91
01 . 0150 .250 . …3) 14 24 2 3 250 334 13 02 . 0500 .250 . …3) 270 235 399 47 83 250 504 96
01 . 0200 .115 . …3) 60 60 102 12 20 115 225 17 02 . 0600 .115 . …3) 420 420 714 84 142 115 420 105
200 219.1 01 . 0200 .150 . …3) 54 17 50 85 10 17 150 260 200 200 160 18 17 600 610.0 02 . 0600 .150 . …3) 420 71 420 578 84 115 150 455 450 100 440 370 39 110
01 . 0200 .200 . …3) 54 40 68 8 14 200 310 18 02 . 0600 .200 . …3) 340 340 510 68 102 200 505 115
01 . 0200 .250 . …3) 54 32 54 6 10 250 360 19 02 . 0600 .250 . …3) 306 300 493 60 102 250 555 121
01 . 0250 .115 . …3) 140 140 238 28 48 115 252 34
1) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
250 273.0 01 . 0250 .150 . …3) 120 36 120 204 24 41 150 287 250 270 200 27 35
2) Attach slip safety locks on both sides of the pipe at the 6 o'clock position to transfer the axial forces.
01 . 0250 .200 . …3) 106 100 170 20 34 200 337 37 3) Add the characteristic for material and surface protection
01 . 0250 .250 . …3) 106 85 145 17 29 250 387 38
01 . 0300 .115 . …3) 140 140 238 28 48 115 277 37
300 323.9 01 . 0300 .150 . …3) 120 36 120 204 24 41 150 312 250 270 200 27 38
01 . 0300 .200 . …3) 106 100 170 20 34 200 362 40
01 . 0300 .250 . …3) 106 85 145 17 29 250 412 42
1) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
2) Attach slip safety locks on both sides of the pipe at the 6 o'clock position to transfer the axial forces.
3) Add the characteristic for material and surface protection
42 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 43
HYDRA® FIXED SUPPORT HYDRA® FIXED SUPPORT
Type series FSN and FSD, type 02, Type series FLV, type 22,
up to 600 °C, fixed height, bolting-on up to 300 °C / 450 °C, fixed height, clampable, for pre-insulated pipelines
Y Y
FSN – Fixed support steel to steel, as Fig., loads see Tab.
FSD – Fixed support double with lower and upper support +FZ = -FZ The insulation is not included in the delivery!
Nominal Outside Type FSN … Nominal loads1) Nominal Instal- Dimensions Weight Nominal Outside Insulation Type FLV … Nominal loads1) Nominal Instal- Dimensions Weight
diameter pipe Type FSD … height lation diameter pipe diameter height lation
diameter dimen- diameter dimen-
sion sion
DN D -FZ +FZ Fy 2) Fx H E A b C e k approx. DN D D -FZ +FZ FX FY H E A S235JR 16Mo3 L approx.
FSN FSN FSD FSN FSD b b
- mm kN kN kN kN kN kN mm mm mm mm mm mm mm kg - mm mm kN kN kN kN mm mm mm mm mm mm kg
02 . 0700 .115 . …3) 520 520 884 104 176 115 471 140 20 26.9 90 22.0020.0090 . …2) 6 1 3 6 92 105 100 25 30 310 7
700 711.0 02 . 0700 .150 . …3) 520 71 520 884 104 176 150 506 550 100 550 460 39 146 25 33.7 90 22.0025.0090 . …2 88 105 30 30
02 . 0700 .200 . …3) 460 460 782 92 156 200 556 152 32 42.4 110 22.0032.0110 . …2 6 2 3 6 94 115 30 30
02 . 0700 .250 . …3) 410 410 697 82 139 250 606 159 40 48.3 110 22.0040.0110 . …2 7 2 3 7 91 115 100 30 30 310 7
02 . 0800 .115 . …3) 520 520 884 104 176 115 522 150 50 60.3 125 22.0050.0125 . …2 7 2 3 7 92 123 40 40
800 813.0 02 . 0800 .150 . …3) 520 71 520 884 104 176 150 557 550 100 550 460 39 156 65 76.1 140 22.0065.0140 . …2 92 130
02 . 0800 .200 . …3) 460 460 782 92 156 200 607 163 65 76.1 160 22.0065.0160 . …2 8 3 4 8 102 140 100 40 40 310 8
02 . 0800 .250 . …3) 410 410 697 82 139 250 657 170 80 88.9 160 22.0080.0160 . …2 96 140
02 . 0900 .115 . …3) 730 730 1241 146 248 115 572 196 80 88.9 180 22.0080.0180 . …2 106 150
900 914.0 02 . 0900 .150 . …3) 730 71 730 1241 146 248 150 607 650 100 650 540 45 204 100 114.3 200 22.0100.0200 . …2 103 160
02 . 0900 .200 . …3) 660 660 1122 132 224 200 657 211 125 139.7 200 22.0125.0200 . …2 8 5 4 8 90 160 100 40 50 310 10
02 . 0900 .250 . …3) 600 600 1020 120 204 250 707 219 125 139.7 225 22.0125.0225 . …2 103 173
02 . 1000 .115 . …3) 730 730 1241 146 248 115 623 208
1000 1016 02 . 1000 .150 . …3) 730 71 730 1241 146 248 150 658 650 100 650 540 45 216 1) The nominal loads apply to support made from S235JR and temperatures up to 80 °C
2) Add characteristic for material, surface protection and clamp carrier
02 . 1000 .200 . …3) 660 660 1122 132 224 200 708 223
02 . 1000 .250 . …3) 600 600 1020 120 204 250 758 231
1) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
2) Attach slip safety locks on both sides of the pipe at the 6 o'clock position to transfer the axial forces.
3) Add the characteristic for material and surface protection
44 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 45
HYDRA® FIXED SUPPORT
Type series FLV, type 23,
up to 450 °C, fixed height, clampable, for pre-insulated pipelines
HYDRA®
Technical data
p 2-clamp, clampable
p Clamp carrier T-shaped:
Carrier width 80 to 140 mm
Type 23
GUIDES
Support base thickness 7 to 19 mm
p Max. insulation thickness:
Nominal height H - 30 mm
p Materials:
Support: S235JR, 16Mo3
Material is temperature-dependent, see pg. 9
p Surface protection: steel parts hot-dip galvanized, unthreated
p The clamping system is included Z
X
Y
The insulation is not included in the delivery!
Nominal Outside Insulation Type FLV … Nominal loads2) Nominal Instal- Dimensions Weight1)
diameter pipe diameter height lation
diameter dimen-
sion
DN D D -FZ +FZ FX FY4) H E A S235JR 16Mo3 L approx.
b b
- mm mm kN kN kN kN mm mm mm mm mm mm kg
100 114.3 200 23.0100.0200 . …3) 103 160 203 15
125 139.7 200 23.0125.0200 . …3) 25 5 6 25 90 160 203 40 50 340 15
125 139.7 225 23.0125.0225 . …3) 103 173 216 17
150 168.3 250 23.0150.0250 . …3) 101 185 232 40 18
200 219.1 315 23.0200.0315 . …3) 32 6 6 32 108 218 235 50 50 340 20
200 219.1 355 23.0200.0355 . …3) 128 238 250 50 20
200 219.1 400 23.0200.0400 . …3) 150 260 250 50 22
250 273.0 400 23.0250.0400 . …3) 124 260 324 24
250 273.0 450 23.0250.0450 . …3) 32 6 6 32 149 285 320 50 60 340 25
300 323.9 450 23.0300.0450 . …3) 123 285 320 25
350 355.6 500 23.0350.0500 . …3) 132 310 320 60 26
400 406.4 560 23.0400.0560 . …3) 32 6 6 32 137 340 350 60 70 340 27
400 406.4 600 23.0400.0600 . …3) 157 360 350 70 28
450 457.0 630 23.0450.0630 . …3) 32 147 375 360 60 70 29
500 508.0 670 23.0500.0670 . …3) 35 6 6 32 141 395 360 70 70 340 37
600 610.0 800 23.0600.0800 . …3) 40 155 460 380 70 90 41
46 1758uk/9/04/20/pdf
HYDRA® GUIDES HYDRA® GUIDES
Type series, names, variants Type series LKF, LSF and LXF, type 21 and 22, up to 300 °C, fixed height,
steel to steel or low-friction sliding, various guide types
Type designation LSF / LKF / LXF Type 23 Technical data Type 21 and 22 Type series LKF
p 2-clamp, clampable
A A A 9 9 . 9 9 9 9 . 9 9 9 - 9 9 . 9 p Max. insulation thickness:
Nominal height H - 10 mm
Type series Type Nominal Nominal Material Surface with clamping system H - 30 mm
diameter height protection p Materials:
(from table) (from table) Support: S235JR
Type series Sliding plate: Polyamide PA 66,
glass fibre-reinforced (LKF)
LKF Guide with PA sliding plate, low-friction sliding
Sliding plates: Stainless steel (LXF)
LSF Guide without sliding plate, steel to steel sliding
p Surface protection:
LXF Guide with stainless steel sliding plate
steel parts hot-dip galvanized, unthreated, primed
Type 33 p Coefficients of friction: Z
Type Sliding pairing LKF polyamide-steel: 0.2 to 0.3 X
Sliding pairing LXF stainless steel PTFE: 0.1 (in conjunction
Characteristic Types (combinable) with sliding element LGA or LGV - see pg. 29) Y
2x Double guide
3x Triple guide
4x Quadruple guide
6x Double guide, 90° Differences in the type series:
x1 T-shaped base width 80 mm, 2-clamp Type series LKF – with clamped polyamide sliding plate
x2 T-shaped base width 100 mm, 2-clamp Type series LSF – steel to steel sliding (E dimension 8 mm lower than LKF)
x3 Box-shaped base, 2-clamp Type series LXF – with welded stainless steel sliding plate (E dimension 5 mm lower than LSF)
x4 Box-shaped base, heavy version, 2-clamp
48 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 49
HYDRA® GUIDES HYDRA® GUIDES
Type series LKF, LSF and LXF, type 23, Type series LSF and LXF, type 21 and 22,
up to 300 °C, fixed height, steel to steel or low-friction sliding up to 600 °C, fixed height, steel to steel or low-friction sliding
Technical data Type 23 Type series LKF Technical data Type 21 and 22
p 2-clamp, clampable p 2-clamp, clampable
p Max. insulation thickness: p Max. insulation thickness:
Nominal height H - 10 mm Nominal height H - 10 mm
with clamping system H - 30 mm with clamping system H - 30 mm
p Materials: p Materials:
Support: S235JR Support: 16Mo3, 13CrMo4-5, 10CrMo9-10, X10CrMoVNb9-1 (P91)
Sliding plate: Polyamide PA 66, Material is temperature-dependent - see pg. 9
glass fibre-reinforced (LKF) Sliding plate: Stainless steel (LXL)
Sliding plate: Stainless steel (LXF) p Surface protection: steel parts unthreated, primed
p Surface protection: p Coefficients of friction:
steel parts hot-dip galvanized, unthreated, primed Sliding pairing LXL stainless steel PTFE: 0.1 (in conjunction
p Coefficients of friction: Z with sliding element LGA or LGV - see pg. 29) Z
Sliding pairing LKF polyamide-steel: 0.2 to 0.3 X X
Sliding pairing LXF stainless steel PTFE: 0.1 (in conjunction
with sliding element LGA or LGV - see pg. 29) Y Y
Nominal Outside pipe Nennlasten2) Nominal loads2) and system dimensions Dimensions Weight Nominal Outside pipe Nominal loads2) and system dimensions Dimensions Weight
diameter diameter diameter diameter
Nominal height H
Nominal height H Type LSF … 150 200 250
Type LKF … 115 150 200 - Type LXF … 153 203 253
Type LSF … 107 150 200 250 DN D ±FZ E ±FZ E ±FZ E A L b approx.
Type LXF … 110 153 203 253 - mm kN mm kN mm kN mm mm mm mm kg
DN D ±FZ Einbaumaß E A L b approx. 40 48.3 21.0040 . …1) 173 223 273 30
- mm kN mm mm mm mm kg 50 60.3 21.0050 . …1) 10 180 5,5 230 3,9 280 80 250 40 8
100 114.3 23.0100 . …1) 74 172 207 257 307 40 65 76.1 21.0065 . …1) 188 238 288
125 139.7 23.0125 . …1) 77 185 220 270 320 100 290 40 15 80 88.9 21.0080 . …1) 194 244 294
150 168.3 23.0150 . …1) 80 199 234 284 334 40 100 114.3 22.0100 . …1) 5,0 207 5,0 257 4,7 307
200 219.1 23.0200 . …1) 102 225 260 310 360 50 125 139.7 22.0125 . …1) 4,5 220 4,5 270 4,7 320 100 250 40 13
250 273.0 23.0250 . …1) 115 252 287 337 387 175 290 50 29 150 168.3 22.0150 . …1) 4,2 234 4,2 284 4,7 334
300 323.9 23.0300 . …1) 127 277 312 362 412 50 200 219.1 22.0200 . …1) 3,7 260 3,7 310 3,9 360
350 355.6 23.0350 . …1) 127 293 328 378 428 60 250 273.0 22.0250 . …1) 3,2 287 3,2 337 3,9 387 100 250 50 17
400 406.4 23.0400 . …1) 318 353 403 453 60 41 300 323.9 22.0300 . …1) 2,9 312 2,9 362 3,9 412
450 457.0 23.0450 . …1) 170 344 379 429 479 250 290 60 42
500 508.0 23.0500 . …1) 369 404 454 504 70 48 1) Add nominal height and characteristic for material and surface protection
600 610.0 23.0600 . …1) 420 455 505 555 70 53 2) The nominal loads apply to supports made from 16Mo3 and temperatures up to 150 °C
700 711.0 23.0700 . …1) 170 471 506 556 606 250 290 90 65
800 814.0 23.0800 . …1) 522 557 607 657 100 84
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
50 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 51
HYDRA® GUIDES HYDRA® GUIDES
Type series LSF and LXF, type 23, Type series LSF and LXF, type 24,
up to 600 °C, fixed height, steel to steel or low-friction sliding up to 600 °C, fixed height, steel to steel or low-friction sliding
Y Y
Differences in the type series: Differences in the type series:
Type series LSF – steel to steel sliding Type series LSF – steel to steel sliding
Type series LXF – with welded stainless steel sliding plate (E dimension 3 mm higher than specified) Type series LXF – with welded stainless steel sliding plate (E dimension 3 mm higher than specified)
Nominal Outside pipe Nominal and system dimensions Dimensions Weight Nominal Outside pipe Nominal and system dimensions Dimensions Weight
diameter diameter loads2) diameter diameter loads2)
1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from 16Mo3 and temperatures up to 150 °C 1) Add nominal height and characteristic for material and surface protection
2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
52 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 53
HYDRA® HYDRA® ROLLER SUPPORT
Type designations
A A A 9 9 9 . 9 9 9
SUPPORT
Type series Size Nominal
load
(from table)
RDL
A A A 9 9 9 . 9 9 9 . 9 9 9
ADJ / AKJ
A A A 9 9 . 9 9 9
ADM / AKM
A A A 9 9 . 9 9 9 9 . 9 9 9
Type series
1758uk/9/04/20/pdf 55
HYDRA® ROLLER SUPPORT HYDRA® STEEL TO STEEL CYLINDER ROLLER SUPAPORT
Type series, selection Type series RZL and RZG,
movable support type RZL and guide support with uplift restraint type RZG
Selection of roller support Technical data Movable support RZL, 01 - 05 Guide support RZG, 01 - 05
p Clampable size1): 01, 03, 05
Loads roller support Required lateral relocatability (only with RDL) p Materials:
Housing: S235JR
F = FN x Ku x KD Wsupport > W + 2 x WR Roller: S355J2 / polyamide (max. 100 °C)
RDx 0… / RDx 9...
p Surface protection:
FN ... p Nominal load corresponds to permitted load W ... p Existing lateral displacement steel components hot-dip galvanized
of the corresponding dimension p For usual application in pipeline construction,
(e.g.: FZ as support load) WR ... p Recommended reserve, with RDL = 10 mm Roller made from S355J2 and steel parts
hot-dip galvanized. Reduced noise transmission Movable support RZL, 08 Guide support RZG, 08
Ku ... p Temperature coefficient, see pg. 9 and creepage currents. Roller made from
p If using a saddle, first calculate temperature Installation dimension E: Top edge of carrier – pipe centreline polyamide and steel parts hot-dip galvanized,
on support (with RZL and RZG) maximum contact temp. 100 °C.
p Description and characteristics
KD ... p Reduction coefficient from deviation from E = Eroller support + Esupport p Resistance of the roller less than 4%.
average contact diameter p Bars for lateral guidance up to 20%
p Only relevant with RDL and RDF, otherwise of the nominal load.
KD = 1 Installation dimension E: top edge of support-pipe middle p Uplift restraint up to 50% of the nominal load.
p Reduction from average contact diameter to p Calculation of the resistance = KL x FA
limit diameter linear up to 70% E = 0.532 x DA + Y FA ... effective nominal load.
p With lifting off (+FZ), KD = 0.7 applies p Combined radial-axial support
PTFE compound, dirt-repellent and Z
DA ... p contact diameter maintenance-free, comprising: X
Allowable uplift load with clamped roller support Y ... p system dimension Ground rust-free stainless steel shaft.
depending on the beam width PTFE composite supports with flanged disc. Y
Minimum required beam width 120 mm Form-fitting axial securing devices
(smaller beam widths on request) made from rust-free stainless steel.
170 008 .050 50 10.0 125 208 130 130 20 14 - - 100 110 15 15.0
80 901 .008 8 2.4 45 150 40 48 16 10 125 - - - 8 0.7
100 903 .014 14 4.2 0.07 55 190 70 54 18 12 160 10 50 75 8 1.4
120 905 .024 24 7.2 75 250 90 69 20 14 210 12 70 80 8 2.8
170 908 .050 50 10.0 125 208 130 130 20 14 - - 100 110 15 7.0
56 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 57
HYDRA® DOUBLE CONE ROLLER SUPPORT HYDRA® DOUBLE CYLINDER ROLLER SUPPORT
Type series RKF and RKL, Type series RDF,
guide support type RKF (V=0), movable support laterally relocatable type RKL guide support type RDF
1) Maximum 35% of the existing load (-Fz) at stop 1) Nominal load applies to the average diameter, it must be reduced to the limit diameter in a linear way up to 70%
2) Clamping system KOT - see pg. 27 2) Clamping system KOT - see pg. 27
3) Add lateral displacement at roller support type RKL
58 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 59
HYDRA® DOUBLE CYLINDER ROLLER SUPPORT HYDRA® UPLIFT RESTRAINT
Type series RDL, Type series ADJ and ADM
movable support laterally relocatable type RDL for double cylinder roller support RDF and saddles for insulated or non-insulated pipelines
Technical data Size 02 - 08 Size 11 - 30 Technical data Type ADJ Type ADM
p Clampable size: 02, 03, 05, 08 p Materials:
p Materials: Plate: S235JR
Housing: S235JR Rod: S355J2
Roller: S355J2 / polyamide (max. 100 °C) p Surface protection:
RDx 0… / RDx 9... steel parts hot-dip galvanized, primed
p Surface protection: p Description and characteristics:
steel components hot-dip galvanized ADJ: for insulated pipelines
p For usual application in pipeline construction, ADM: for non-insulated pipelines
roller made from S355J2 and steel parts p Available displacement travel:
hot-dip galvanized. Reduced noise transmission ADJ: reduced by the support width B
and creepage currents, roller made from p Calculation of the running Ground rust-free ADM: reduced by the support width B + 2 x ΔL
polyamide and steel parts hot-dip galvanized, resistance = KL x FA stainless steel shaft. an adequate reserve must be included in the calculation Z
maximum contact temp. 100 °C. FA ... effective nominal load. PTFE composite supports with p The uplift restraints can be welded onto supports locally X
p Description and characteristics: p Combined radial-axial support flanged disc. Form-fitting axial se- with a suitable overall length.
p Resistance of the roller less than 5% PTFE compound, dirt-repellent curing devices made from rust-free p To avoid assembly and welding problems Y
p Lateral guidance up to 35% of the nominal load and maintenance-free, comprising: stainless steel. for the customer, and to achieve optimum
p Uplift restraint (see ADx) corrosion protection (e.g. hot-dip galvanizing),
it is recommended that the uplift restraints should be
Order example: RDL 016.200.600 obtained as a structural unit with the corresponding supports welded on.
Guide support, steel roller, size 16, nominal load 200 kN, lateral displacement 600 mm
Contact Type RDL … Nominal load Coefficient of System Dimensions Connection dimensions Weight
diameter resistance dimension at V=100 Order example: ADM 16.273.600
Uplift restraint for non-insulated pipelines, size 16, outside diameter pre-insulation or pipe 273 mm,
DA -FZ 2) Axial Lateral Y +V C F a d +V u s approx. support length 600 mm
KL KQ A e
mm kN - - mm mm mm mm mm mm mm mm mm kg Size Type ADJ ... Type ADM ... Support Dimensions ADM outside ADM Weight approx.
Nominal
110 - 260 002 .006. …1) 6 0.04 0.05 50 390 170 56 - 12 290 56 8 11.2 width diameter pre-
load
240 - 360 003 .013. …1) 13 0.04 0.05 52 390 170 58 - 12 290 56 8 11.4 insulation
or pipe
350 - 560 005 .033. …1) 33 0.04 0.05 65 520 225 82 - 12 420 60 8 22.1
560 - 830 008 .059. …1) 59 0.04 0.05 67 600 240 96 - 14 500 60 8 28.2 FZ 2) B L 3) U e d s DA ΔL Total 4) +
.050. …1) 50 0.03 0.03 71 min max. ADJ ADM 100 mm
813 - 1350 011 .100. …1) 100 0.03 0.03 82 830 380 150 33 23 650 330 8 71 kN mm mm mm mm mm mm mm mm mm kg kg kg
.200. …1) 200 0.04 0.03 78 02 02 .300 02. …1) .300 3 56 300 20 116 15 6 98 248 16 1.4 1.3 0.3
.100. …1) 100 0.03 0.03 164 03 03 .300 03. …1) .300 3 58 300 20 157 15 6 228 348 16 1.5 1.3 0.3
1120 - 1920 016 .200. …1) 200 0.03 0.03 130 1000 480 185 37 27 760 420 9 166 05 05 .300 05. …1) .300 7 80 300 23 230 20 8 334 544 18 3.5 3.4 0.5
.350. …1) 350 0.04 0.03 171 08 08 .300 08. …1) .300 13 92 300 28 325 24 10 540 810 20 5.5 5.7 0.7
.200. …1) 200 0.03 0.02 331 11 11 .500 11. …1) .500 29 150 500 39 600 48 15 735 1320 25 27.4 29.7 2.9
1620 - 2620 022 .300. …1) 300 0.03 0.03 165 1400 640 270 43 33 1160 550 10 343 16 16 .500 16. …1) .500 50 185 500 48 710 60 20 1080 1880 30 58.3 61.1 4.5
.500. …1) 500 0.04 0.03 359 22 22 .600 22. …1) .600 66 270 600 52 1070 70 20 1580 2580 30 112.3 118.1 6.1
.200. …1) 200 0.03 0.02 364 30 30 .600 30. …1) .600 66 270 600 52 1340 70 20 2180 3480 30 128.3 140.3 6.1
2220 - 3520 030 .300. …1) 300 0.03 0.03 170 1670 640 270 43 33 1370 550 10 377
1) Add outside diameter pre-insulation or pipe DM
.500. …1) 500 0.04 0.03 395 2) Applies to specified standard lengths. With longer lengths: FZ (L) = FZ * standard length / actual length
110 - 260 902 .003. …1) 3 0.07 0.05 50 390 170 56 - 12 290 56 8 10.6 3) L corresponds to the support length, here standard lengths of the uplift restraints
240 - 360 903 .005. …1) 5 0.07 0.05 52 390 170 58 - 12 290 56 8 10.9 4) Weight with standard length
350 - 560 905 .015. …1) 15 0.07 0.05 65 520 225 82 - 12 420 60 8 20.3
560 - 830 908 .025. …1) 25 0.07 0.05 67 600 240 96 - 14 500 60 8 25.4
813 - 1350 911 .050. …1) 50 0.03 0.03 82 830 380 150 33 23 650 330 8 66
1120 - 1920 916 .100. …1) 100 0.03 0.03 130 1000 480 185 37 27 760 420 9 95
60 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 61
HYDRA® UPLIFT RESTRAINT
Type series AKJ and AKM
for double cone roller support RKF/RKL and saddles for insulated or non-insulated pipelines HYDRA®
Technical data
p Materials:
Plate: S235JR
Rod: S355J2
p Surface protection:
Type AKJ Type AKM
PIPE SADDLES
steel parts hot-dip galvanized, primed
p Description and characteristics:
AKJ: for insulated pipelines
AKM: for non-insulated pipelines
p Available displacement travel:
AKJ: reduced by the support width B
AKM: reduced by the support width B + 2 x ΔL,
an adequate reserve must be included in the calculation Z
p The uplift restraint can be welded onto supports locally X
with a suitable overall length.
p To avoid assembly and welding problems Y
for the customer and to achieve optimum
corrosion protection (e.g. hot-dip galvanizing),
it is recommended that the uplift restraint should be
obtained as a structural unit with the corresponding supports welded on.
AKM outside
Size Type AKJ ... Type AKM ... Nominal Support Dimensions AKM Weight approx.
diameter
load width
pre-insulation
or pipe
FZ 2) B L 3) U d s DA ΔL Total 4) +
min max. AKJ AKM 100 mm
kN mm mm mm mm mm mm mm mm kg kg kg
01 01 .300 01. …1) .300 0.5 40 300 15 8 5 40 109 15 0.2 0.08
02 02 .300 02. …1) .300 3 70 300 20 15 6 73 208 16 0.7 0.3
03 03 .300 03. …1) .300 13 90 300 28 24 8 150 309 18 2.0 0.7
05 05 .300 05. …1) .300 31 150 300 35 35 15 - - - 5.1 - 1.5
62 1758uk/9/04/20/pdf
HYDRA® PIPE SADDLES HYDRA® PIPE SADDLES
Type series, names, variants Type series, selection
if standard, then no information
Type designation IDO / IDR / INO / INB / INS / ITB / SMR Selection of pipe saddles
Saddle loads
A A A 9 9 9 9 . 9 9 9 . 9 9 9 - 9 9 . 9
IKO / IKB
FN ... p Nominal load corresponds to the permitted load of the corresponding dimension
(e.g.: FZ as nominal load)
A A A 9 9 9 . 9 9 9 . 9 9 9 - 9 9 . 9
Type series
Length of the saddles
Insulating supports
IKO For welding-on for double cone and double cylinder roller support DN 50 - 450
IKB with pipe clamp for double cone and double cylinder roller support DN 50 - 450 L ≥ V + 2 x VR + BL VR ≥ 100 mm
IDO For welding-on for double cone and double cylinder roller support DN 100 - 1200
IDR with pipe clamp for double cone and double cylinder roller support DN 100 - 1200
INO For welding-on with support shell for double cone and double cylinder roller support
V ... p Existing axial displacement
DN 500 - 1200
INB with U-bolt for double cone and double cylinder roller support DN 500 - 1800
INS with pipe clamp and support shell for double cone and double cylinder roller support VR ... p Recommended reserve
DN 500 - 2000
ITB Insulating base with pipe clamp DN 50 - 350 BL ... p Relevant support width B (only with supports with uplift restraint, otherwise BL =
SMR Support shell with pipe clamp for pre-insulation pipe DN 90 - 1000 0)
In addition to the supports listed here, we offer support shells in common dimensions.
DN 150 - 800, lengths 300 - 800 (depending on DN and in 100 mm steps)
Material
Surface protection
Name Characteristic
unthreated 0
galvanized 1
Hot-dip galvanized 2
Primed 3
Special 4
64 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 65
HYDRA® PIPE SADDLES
Type series IDO and IDR, DN 100 - 1200, for double cylinder and double cone roller support
for welding onto the pipe – type IDO, with pipe clamps – type IDR
Nominal Pipe outside Type IDO …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. Version
Technical data IDO IDR diameter diameter Type IDR …4) thickness diame- without/
p Materials: ter with rib
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10, DN D IDO IDR J DA L 1) IDR IDO IDR
-FZ -FZ +FZ 3) b 300/400 600 700 300/400 600 700
X10CrMoVNb9-1 (P91)
- mm kN kN kN mm mm mm mm kg kg kg kg kg kg -
Material is temperature-dependent, see pg. 9 0450 .080 .300 75 80 640 11 23 27 32 43 57 -
p Surface protection: hot-dip galvanized, 0450 .100 .300 60 100 680 13 26 30 33 46 60 -
unthreated, primed 450 457.0 0450 .120 .300 65 55 21 120 720 300 70 15 31 36 35 51 66 -
0450 .150 .300 50 150 780 17 38 45 40 58 74 +
0450 .200 .300 40 200 880 21 47 56 45 67 85 +
0450 .250 .300 40 250 980 28 63 76 54 83 103 +
Order example: IDR 0200.120.500-16.3 0500 .080 .300 95 80 690 12 24 29 34 46 61 -
Insulating support with pipe clamp, nominal diameter 200, insulation thickness 120 mm, support length 500 mm, 16Mo3, primed 0500 .100 .300 75 100 730 13 27 32 36 49 64 -
500 508.0 0500 .120 .300 80 55 21 120 770 300 70 16 32 38 38 54 70 -
0500 .150 .300 65 150 830 18 39 47 42 61 78 +
Nominal Pipe outside Type IDO …4) Nominal loads 2) Insulat- Contact Dimensions Weight approx. Version 0500 .200 .300 50 200 930 22 49 58 48 70 89 +
diameter diameter Type IDR …4) ing thick- diame- without/ 0500 .250 .300 50 250 1030 29 65 77 55 86 107 +
ness ter with rib 0600 .080 .300 120 80 790 14 28 33 46 60 80 -
DN D IDO IDR J DA L 1) IDR IDO IDR
0600 .100 .300 95 100 830 16 32 37 47 63 84 -
-FZ -FZ +FZ 3) b 300/400 600 700 300/400 600 700
600 610.0 0600 .120 .300 105 70 26 120 870 300 90 19 38 45 50 69 91 -
- mm kN kN kN mm mm mm mm kg kg kg kg kg kg -
0100 .100 .300 45 100 330 7 14 16 10 17 21 - 0600 .150 .300 85 150 930 21 46 55 55 77 100 +
0100 .120 .300 40 120 370 8 16 19 12 19 24 - 0600 .200 .300 60 200 1030 26 57 69 62 88 113 +
100 114.3 0100 .150 .300 40 35 13 150 430 300 50 11 22 26 14 25 31 - 0600 .250 .300 70 250 1130 36 79 95 72 109 138 +
0100 .200 .300 30 200 530 14 30 35 18 33 40 + 0700 .080 .300 155 80 890 16 33 39 52 68 92 -
0100 .250 .300 30 250 630 19 42 50 24 44 53 + 0700 .100 .300 125 100 930 18 37 43 54 72 96 -
0125 .100 .300 45 100 355 7 14 17 11 18 23 - 700 711.0 0700 .120 .300 145 90 26 120 970 300 90 22 46 54 58 81 106 -
0125 .120 .300 40 120 395 8 17 19 12 20 25 - 0700 .150 .300 115 150 1030 26 56 66 64 90 117 +
125 139.7 0125 .150 .300 40 35 13 150 455 300 50 11 23 27 15 26 32 - 0700 .200 .300 85 200 1130 31 70 83 72 104 133 +
0125 .200 .300 30 200 555 14 30 36 19 34 41 + 0700 .250 .300 90 250 1230 42 94 112 84 128 161 +
0125 .250 .300 30 250 655 19 42 50 25 45 54 + 0800 .080 .300 155 80 1000 20 41 48 76 96 130 -
0150 .100 .300 45 100 385 7 15 17 12 19 24 - 0800 .100 .300 125 100 1040 22 45 52 78 100 134 -
0150 .120 .300 40 120 425 8 17 20 13 22 27 - 800 813.0 0800 .120 .300 145 90 35 120 1080 300 100 26 54 63 82 108 145 -
150 168.3 0150 .150 .300 40 35 13 150 485 300 50 11 23 27 16 28 34 - 0800 .150 .300 115 150 1140 30 65 78 89 119 157 +
0150 .200 .300 30 200 585 14 31 37 21 36 43 + 0800 .200 .300 85 200 1240 36 80 96 98 134 174 +
0150 .250 .300 30 250 685 20 43 51 26 47 56 + 0800 .250 .300 90 250 1340 47 106 126 110 159 203 +
0200 .100 .300 45 100 435 8 16 19 14 21 27 - 0900 .080 .300 150 80 1100 22 44 52 83 105 143 -
0200 .120 .300 40 120 475 9 18 21 15 24 30 - 0900 .100 .300 170 100 1140 26 53 62 87 113 152 -
200 219.1 0200 .150 .300 40 35 13 150 535 300 50 12 24 28 18 30 37 - 900 914.0 0900 .120 .300 185 110 34 120 1180 300 100 31 63 74 92 122 163 -
0200 .200 .300 30 200 635 15 32 38 22 38 46 + 0900 .150 .300 145 150 1240 35 76 91 100 135 178 +
0200 .250 .300 30 250 735 20 45 53 28 50 60 + 0900 .200 .300 110 200 1340 42 93 111 109 152 197 +
0250 .100 .300 45 100 490 8 17 20 17 26 33 - 0900 .250 .300 110 250 1440 54 121 144 123 179 228 +
0250 .120 .300 40 120 530 9 19 23 18 28 36 - 1000 .080 .400 210 80 1200 31 47 55 99 114 155 -
250 273.0 0250 .150 .300 40 35 14 150 590 300 60 12 25 30 21 34 43 - 1000 .100 .400 235 100 1240 37 56 65 104 122 164 -
0250 .200 .300 30 200 690 16 34 40 26 42 52 + 1000 1016.0 1000 .120 .400 195 140 34 120 1280 400 100 40 61 71 107 127 170 -
0250 .250 .300 30 250 790 21 46 54 32 54 66 + 1000 .150 .400 155 150 1340 45 73 87 116 138 183 +
0300 .080 .300 60 80 500 8 16 18 18 26 33 - 1000 .200 .400 150 200 1440 59 97 116 132 162 210 +
0300 .100 .300 45 100 540 9 18 21 19 28 36 - 1000 .250 .400 150 250 1540 76 125 149 151 189 241 +
300 323.9 0300 .120 .300 50 40 15 120 580 300 60 11 22 26 21 32 41 - 1100 .080 .400 210 80 1305 33 50 59 107 123 168 -
0300 .150 .300 40 150 640 13 28 33 24 38 47 + 1100 .100 .400 235 100 1345 39 59 69 112 131 177 -
0300 .200 .300 30 200 740 16 35 42 29 45 56 + 1100 1120.0 1100 .120 .400 195 140 34 120 1385 400 100 42 64 75 115 136 183 -
0300 .250 .300 30 250 840 21 47 56 35 57 70 + 1100 .150 .400 155 150 1445 47 77 92 125 148 197 +
0350 .080 .300 60 80 535 8 16 19 19 27 36 - 1100 .200 .400 150 200 1545 61 101 121 141 172 224 +
0350 .100 .300 45 100 575 9 19 22 20 30 38 - 1100 .250 .400 150 250 1645 78 129 154 160 199 256 +
350 355.6 0350 .120 .300 50 40 15 120 615 300 60 11 23 27 22 34 43 - 1200 .080 .400 290 80 1405 38 57 67 117 135 184 -
0350 .150 .300 40 150 675 13 29 34 26 39 49 + 1200 .100 .400 300 100 1445 44 67 78 123 144 195 -
0350 .200 .300 30 200 775 16 36 42 30 47 58 + 1200 1220.0 1200 .120 .400 305 210 34 120 1485 400 100 51 78 91 130 155 207 -
0350 .250 .300 30 250 875 22 48 57 36 59 72 + 1200 .150 .400 245 150 1545 58 94 112 141 170 224 +
0400 .080 .300 75 80 585 11 22 26 29 40 53 - 1200 .200 .400 185 200 1645 69 114 136 156 190 247 +
0400 .100 .300 60 100 625 12 25 29 31 43 56 - 1200 .250 .400 205 250 1745 95 156 186 183 231 294 +
400 406.4 0400 .120 .300 65 55 21 120 665 300 70 14 30 35 33 47 62 -
1) Longer lengths L (Lmax = 1200 mm) available in 100 mm steps from L > 600 mm with additional average pipe clamp
0400 .150 .300 50 150 725 17 37 44 37 54 69 + 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
0400 .200 .300 40 200 825 21 46 54 42 63 79 + 3) Lift-off loads in conjunction with uplift restraint (note permitted lift-off load)
0400 .250 .300 40 250 925 28 61 73 50 79 98 + 4) Add the characteristic for material and surface protection
66 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 67
HYDRA® PIPE SADDLES
Type series IKO and IKB, DN 50 - 450, for double cylinder and double cone roller support
for welding onto the pipe – type IKO, with pipe clamps – type IKB
Nominal Pipe outside Type IKO …4) Nominal loads 2) Insulating Contact Dimensions Weight approx.
Technical data IKO IKB thickness diameter
diameter diameter Type IKB …4)
p Materials:
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10, DN D J DA L 1) IKB IKO at L = IKB at L =
X10CrMoVNb9-1 (P91) -FZ +FZ 3) b 300 400 300 400
Material is temperature-dependent, see pg. 9 - mm kN kN mm mm mm mm kg kg kg kg
p Surface protection: 250 .050 .300 9 50 390 4 6 14 15
250 .080 .300 14 80 450 7 10 17 19
hot-dip galvanized, unthreated, primed
250 273 250 .100 .300 13 10 100 490 300 60 9 12 18 21
250 .120 .300 12 120 530 10 13 19 22
250 .150 .300 10 150 590 12 15 21 25
300 .080 .300 12 80 500 8 11 18 21
300 323.9 300 .100 .300 11 10 100 540 300 60 9 12 20 23
300 .120 .300 17 120 580 13 17 23 27
Order example: IKB 0200.120.400-16.3 300 .150 .300 15 150 640 15 20 25 30
350 .080 .300 18 80 535 10 14 22 25
Insulating saddle with pipe clamp, nominal diameter 200, insulation thickness 120 mm, support length 400 mm, 16Mo3, primed
350 355.6 350 .100 .300 17 10 100 575 300 60 12 16 23 27
350 .120 .300 23 120 615 16 21 27 32
Nominal Pipe outside Type IKO …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. 350 .150 .300 21 150 675 18 25 30 36
diameter diameter Type IKB …4) thickness diameter 400 .080 .300 24 80 585 13 17 32 36
400 406.4 400 .100 .300 22 15 100 625 300 70 15 20 34 38
DN D J DA L 1) IKB at L = at L = 400 .120 .300 33 120 665 20 27 39 46
-FZ +FZ 3) b 300 400 300 400 400 .150 .300 30 150 725 24 31 42 50
- mm kN kN mm mm mm mm kg kg kg kg 450 .080 .300 22 80 640 14 19 34 39
050 .050 .300 9 50 175 1.9 2.5 3.3 3.9 450 457 450 .100 .300 21 15 100 680 300 70 16 21 36 41
050 .080 .300 6 80 235 2.8 3.6 4.2 5.1 450 .120 .300 30 120 720 22 29 42 49
50 60.3 050 .100 .300 5 6 100 275 300 40 3.3 4.4 4.8 5.9 450 .150 .300 28 150 780 25 33 45 54
050 .120 .300 5 120 315 3.9 5.2 5.4 6.7
050 .150 .300 4 150 375 4.8 6.4 6.3 7.9 1) Available lengths L = 300 and L = 400 mm
065 .050 .300 8 50 190 1.9 2.6 3.5 4.2 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
065 .080 .300 6 80 250 2.8 3.7 4.4 5.4 3) Lift-off loads in conjunction with uplift restraint (note permitted lift-off load)
4) Add the characteristic for material and surface protection
65 76.1 065 .100 .300 5 6 100 290 300 40 3.4 4.5 5.0 6.1
065 .120 .300 5 120 330 4.0 5.3 5.6 6.9
065 .150 .300 4 150 390 4.9 6.5 6.5 8.1
080 .050 .300 7 50 205 2.0 2.7 3.6 4.3
080 .080 .300 6 80 265 2.9 3.9 4.5 5.5
80 88.9 080 .100 .300 5 6 100 305 300 40 3.5 4.7 5.1 6.3
080 .120 .300 4 120 345 4.1 5.4 5.7 7.1
080 .150 .300 4 150 405 5.0 6.6 6.6 8.3
100 .050 .300 7 50 230 2.2 2.8 6.1 6.8
100 .080 .300 5 80 290 3.0 4.0 7.0 8.0
100 114.3 100 .100 .300 5 10 100 330 300 50 3.6 4.8 7.6 8.8
100 .120 .300 4 120 370 4.2 5.6 8.2 9.6
100 .150 .300 3 150 430 5.1 7 9.1 11
125 .050 .300 6 50 255 2.3 3.0 6.7 7.4
125 .080 .300 5 80 315 3.2 4.2 7.6 8.6
125 139.7 125 .100 .300 4 10 100 355 300 50 3.7 5.0 8.2 9.4
125 .120 .300 4 120 395 4.3 5.8 8.8 10.2
125 .150 .300 3 150 455 5.2 7 9.7 11
150 .050 .300 8 50 285 3.0 4.0 8.0 9.0
150 .080 .300 7 80 345 4.1 5 9.1 10
150 168.3 150 .100 .300 6 10 100 385 300 50 4.9 6 9.9 11
150 .120 .300 6 120 425 6 7 11 12
150 .150 .300 5 150 485 7 9 12 14
200 .050 .300 10 50 335 4 5 10 11
200 .080 .300 9 80 395 5 7 11 13
200 219.1 200 .100 .300 8 10 100 435 300 50 6 8 12 14
200 .120 .300 7 120 475 7 9 13 15
200 .150 .300 6 150 535 8 11 14 17
68 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 69
HYDRA® PIPE SADDLES
Type series INO and INB, DN 500 - 1800, for double cylinder and double cone roller support
with support shell for welding onto the pipe – type INO, with support shell and U-bolt – type INB
Nominal Pipe outside Type INO …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. Version
Technical data INO INB diameter diameter Type INB …4) thickness diameter at L = without/with
p Materials: rib
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10, DN D INO INB J DA L 1) d INO INB
X10CrMoVNb9-1 (P91) -FZ -FZ +FZ 3) L 600 L 600
Material is temperature-dependent, see pg. 9 - mm kN kN kN mm mm mm mm kg kg kg kg -
1100 .080 .400 80 1310 80 117 103 142 o
p Surface protection:
1100 .100 .400 100 1350 84 121 105 146 o
hot-dip galvanized, unthreated, primed
1100 1120 1100 .120 .400 275 140 17 120 1390 400 24 87 125 108 150 o
1100 .150 .400 150 1450 96 142 121 167 m
1100 .200 .400 200 1550 107 158 132 182 m
1100 .250 .400 250 1650 117 172 142 196 m
1200 .080 .400 80 1410 89 130 112 156 o
Order example: INB 0700.120.500-16.3 1200 .100 .400 100 1450 93 134 116 161 o
1200 1220 1200 .120 .400 300 190 16 120 1490 400 24 97 139 119 166 o
Insulating saddle with U-bolt, nominal diameter 700, insulation thickness 120 mm, support length 500 mm, 16Mo3, primed
1200 .150 .400 150 1550 107 158 133 184 m
1200 .200 .400 200 1650 119 176 146 202 m
1200 .250 .400 250 1750 131 193 157 219 m
Nominal Pipe outside Type INO …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. Version 1300 .080 .400 80 1510 118 164 o
diameter diameter Type INB …4) thickness diameter at L = without/with
1300 .100 .400 100 1550 121 167 o
rib
1300 1320 1300 .120 .400 - 202 15 120 1590 400 24 - - 123 171 o
DN D INO INB J DA L 1) d INO INB
1300 .150 .400 150 1650 137 189 m
-FZ -FZ +FZ 3) L 600 L 600
1300 .200 .400 200 1750 149 205 m
- mm kN kN kN mm mm mm mm kg kg kg kg -
1300 .250 .400 250 1850 159 220 m
0500 .080 .300 80 690 25 50 35 60 o
1400 .080 .400 80 1610 126 174 o
0500 .100 .300 100 730 27 53 36 63 o
1400 .100 .400 100 1650 128 178 o
500 508 0500 .120 .300 75 50 28 120 770 300 20 29 55 38 66 o
1400 1420 1400 .120 .400 - 202 14 120 1690 400 24 - - 131 182 o
0500 .150 .300 150 830 32 62 41 72 o
1400 .150 .400 150 1750 145 201 m
0500 .200 .300 200 930 38 74 48 84 m
1400 .200 .400 200 1850 157 217 m
0500 .250 .300 250 1030 43 83 53 93 m
1400 .250 .400 250 1950 168 231 m
0600 .080 .300 80 790 30 57 40 69 o
1500 .080 .400 80 1710 134 185 o
0600 .100 .300 100 830 31 60 41 72 o
1500 .100 .400 100 1750 136 189 o
600 610 0600 .120 .300 100 65 26 120 870 300 20 33 63 43 75 o
1500 1520 1500 .120 .400 - 202 14 120 1790 400 24 - - 139 193 o
0600 .150 .300 150 930 37 70 46 81 o
1500 .150 .400 150 1850 154 212 m
0600 .200 .300 200 1030 42 82 54 94 m
1500 .200 .400 200 1950 166 228 m
0600 .250 .300 250 1130 47 91 59 103 m
1500 .250 .400 250 2050 176 243 m
0700 .080 .300 80 890 34 66 46 79 o
1600 .080 .400 80 1810 141 196 o
0700 .100 .300 100 930 36 70 47 82 o
1600 .100 .400 100 1850 144 200 o
700 711 0700 .120 .300 125 80 24 120 970 300 20 38 73 49 85 o
1600 1620 1600 .120 .400 - 205 13 120 1890 400 24 - - 147 204 o
0700 .150 .300 150 1030 43 84 55 97 m
1600 .150 .400 150 1950 162 223 m
0700 .200 .300 200 1130 49 95 62 108 m
1600 .200 .400 200 2050 174 240 m
0700 .250 .300 250 1230 55 106 68 119 m
1600 .250 .400 250 2150 185 255 m
0800 .080 .300 80 1000 45 88 58 102 o
1700 .080 .400 80 1910 152 210 o
0800 .100 .300 100 1040 48 91 59 105 o
1700 .100 .400 100 1950 155 215 o
800 813 0800 .120 .300 150 80 23 120 1080 300 20 50 94 61 108 o
1700 1720 1700 .120 .400 - 205 12 120 1990 400 24 - - 158 220 o
0800 .150 .300 150 1140 55 107 69 121 m
1700 .150 .400 150 2050 174 241 m
0800 .200 .300 200 1240 62 120 76 134 m
1700 .200 .400 200 2150 188 259 m
0800 .250 .300 250 1340 69 131 83 145 m
1700 .250 .400 250 2250 200 277 m
0900 .080 .300 80 1105 51 99 64 64 o
1800 .080 .400 80 2010 159 221 o
0900 .100 .300 100 1145 54 103 66 118 o
1800 .100 .400 100 2050 162 225 o
900 914 0900 .120 .300 175 100 21 120 1185 300 20 56 107 68 122 o
1800 1820 1800 .120 .400 - 205 12 120 2090 400 24 - - 165 230 o
0900 .150 .300 150 1245 63 123 78 138 m
1800 .150 .400 150 2150 182 252 m
0900 .200 .300 200 1345 72 138 87 153 m
1800 .200 .400 200 2250 196 271 m
0900 .250 .300 250 1445 79 152 95 168 m
1800 .250 .400 250 2350 209 288 m
1000 .080 .400 80 1205 74 108 95 131 o
1000 .100 .400 100 1245 77 112 97 135 o
1) Longer lengths L (Lmax = =1200 mm) available in 100 mm steps from L > 600 mm with additional average pipe clamp
1000 1016 1000 .120 .400 250 140 18 120 1285 400 24 81 116 100 139 o 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
1000 .150 .400 150 1345 90 133 112 156 m 3) Lift-off loads in conjunction with uplift restraint (note permitted lift-off load)
1000 .200 .400 200 1445 100 147 123 170 m 4) Add the characteristic for material and surface protection
1000 .250 .400 250 1545 110 161 133 184 m
70 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 71
HYDRA® PIPE SADDLES
Type series INS, DN 500 - 2000, for double cylinder and double cone roller support
with support shell and pipe clamps
Nominal Pipe outside Type INS …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. Version
Technical data INS diameter diameter thickness diameter at L = without/with rib
p Materials:
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10, Z DN D -FZ +FZ 3) J DA L 1) b L 600
X10CrMoVNb9-1 (P91) X - mm kN kN mm mm mm mm kg kg -
Material is temperature-dependent, see pg. 9 1100 .080 .400 80 1310 125 172 o
1100 .100 .400 100 1350 128 176 o
p Surface protection: hot-dip galvanized, unthreated, primed Y
1100 1120 1100 .120 .400 230 25 120 1390 400 100 131 181 o
p With DN>1200 heavy version
1100 .150 .400 150 1450 141 194 m
1100 .200 .400 200 1550 152 210 m
1100 .250 .400 250 1650 162 224 m
1000 .080 .400 80 1205 115 158 o
1000 .100 .400 100 1245 118 163 o
1000 1016 1000 .120 .400 230 25 120 1285 400 100 122 167 o
1000 .150 .400 150 1345 131 181 m
Order example: INS 0700.120.500-16.3
1000 .200 .400 200 1445 141 195 m
Insulating saddle, nominal diameter 700, insulation thickness 120 mm, support length 500 mm, 16Mo3, primed
1000 .250 .400 250 1545 151 209 m
1200 .080 .400 80 1410 137 188 o
Nominal Pipe outside Type INS …4) Nominal loads 2) Insulating Contact Dimensions Weight approx. Version 1200 .100 .400 100 1450 141 194 o
diameter diameter thickness diameter at L = without/with rib
1200 1220 1200 .120 .400 300 25 120 1490 400 100 145 199 o
3)
1200 .150 .400 150 1550 155 214 m
DN D -FZ +FZ J DA L 1) b L 600
1200 .200 .400 200 1650 167 232 m
- mm kN kN mm mm mm mm kg kg -
1200 .250 .400 250 1750 179 249 m
0500 .080 .300 80 690 44 72 o
1400 .080 .400 80 1605 161 217 o
0500 .100 .300 100 730 45 75 o
1400 .100 .400 100 1645 165 223 o
500 508 0500 .120 .300 100 15 120 770 300 70 47 78 o
1400 1420 1400 .120 .400 300 50 120 1685 400 100 169 229 o
0500 .150 .300 150 830 51 85 o
1400 .150 .400 150 1745 179 244 m
0500 .200 .300 200 930 56 95 m
1400 .200 .400 200 1845 192 262 m
0500 .250 .300 250 1030 61 104 m
1400 .250 .400 250 1945 204 279 m
0600 .080 .300 80 790 55 89 o
1600 .080 .400 80 1805 180 244 o
0600 .100 .300 100 830 56 92 o
1600 .100 .400 100 1845 185 250 o
600 610 0600 .120 .300 100 19 120 870 300 90 58 95 o
1600 1620 1600 .120 .400 300 50 120 1885 400 100 189 256 o
0600 .150 .300 150 930 62 102 o
1600 .150 .400 150 1945 199 271 m
0600 .200 .300 200 1030 68 112 m
1600 .200 .400 200 2045 212 289 m
0600 .250 .300 250 1130 73 121 m
1600 .250 .400 250 2145 224 306 m
0700 .080 .300 80 890 63 102 o
1800 .080 .400 80 2005 200 270 o
0700 .100 .300 100 930 65 106 o
1800 .100 .400 100 2045 204 276 o
700 711 0700 .120 .300 130 19 120 970 300 90 66 109 o
1800 1820 1800 .120 .400 300 50 120 2085 400 100 208 282 o
0700 .150 .300 150 1030 71 118 m
1800 .150 .400 150 2145 219 298 m
0700 .200 .300 200 1130 78 130 m
1800 .200 .400 200 2245 233 316 m
0700 .250 .300 250 1230 84 141 m
1800 .250 .400 250 2345 245 334 m
0800 .080 .300 80 1000 88 140 o
2000 .080 .400 80 2205 219 297 o
0800 .100 .300 100 1040 90 144 o
2000 .100 .400 100 2245 224 303 o
800 813 0800 .120 .300 130 26 120 1080 300 100 92 148 o
2000 2020 2000 .120 .400 300 50 120 2285 400 100 228 309 o
0800 .150 .300 150 1140 97 158 m
2000 .150 .400 150 2345 239 325 m
0800 .200 .300 200 1240 105 170 m
2000 .200 .400 200 2445 253 344 m
0800 .250 .300 250 1340 111 182 m
2000 .250 .400 250 2545 266 362 m
0900 .080 .300 80 1105 98 157 o
0900 .100 .300 100 1145 101 162 o
1) Longer lengths L (Lmax = 1200 mm) available in 100 mm steps from L > 600 mm with additional average pipe clamp
900 914 0900 .120 .300 170 25 120 1185 300 100 103 166 o 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
0900 .150 .300 150 1245 110 179 m 3) Lift-off loads in conjunction with uplift restraint (note permitted lift-off load)
0900 .200 .300 200 1345 119 194 m 4) Add the characteristic for material and surface protection
72 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 73
HYDRA® CLAMP
Type series ITB, DN 50 - 350,
for cylinder roller support with T-base and pipe clamps
Nominal Pipe outside Type ITB …4) Nominal loads 2) Max. Height Installation Dimensions Weight
Technical data ITB insulating dimension
diameter diameter
p Materials: thickness
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10, Z
DN D -FZ +FZ 3) +Fy J H E A L 1) b approx.
X10CrMoVNb9-1 (P91) X - mm kN kN kN mm mm mm mm mm mm kg
Material is temperature-dependent, see pg. 9 0200 .080 .300 5.1 80 108 218 11
0200 .100 .300 4.1 100 128 238 11
p Surface protection: hot-dip galvanized, unthreated, primed Y
200 219.1 0200 .120 .300 15 10 3.5 120 148 258 100 300 50 11
0200 .150 .300 2.8 150 178 288 11
0200 .200 .300 2.2 200 228 338 12
0250 .080 .300 5.1 80 108 245 12
0250 .100 .300 4.1 100 128 265 12
250 273 0250 .120 .300 15 10 3.5 120 148 285 100 300 50 12
0250 .150 .300 2.8 150 178 315 12
Order example: ITB 0150.120.500-16.3 0250 .200 .300 2.2 200 228 365 13
0150 .120 .300 6.3 120 148 232 13
Insulating base, nominal diameter 150, insulation thickness 120 mm, support length 500 mm, 16Mo3, primed
150 168.3 0150 .150 .300 20 10 5.1 150 178 262 140 300 40 13
0150 .200 .300 3.8 200 228 312 14
Nominal Pipe outside Type ITB …4) Nominal loads 2) Max. Height Installation Dimensions Weight 0200 .120 .300 7.8 120 148 258 15
diameter diameter insulating dimension
thickness 200 219.1 0200 .150 .300 20 10 6.3 150 178 288 140 300 50 16
3)
0200 .200 .300 4.8 200 228 338 16
DN D -FZ +FZ +Fy J H E A L 1) b approx.
0250 .120 .300 7.8 120 148 285 16
- mm kN kN kN mm mm mm mm mm mm kg
250 273 0250 .150 .300 20 10 6.3 150 178 315 140 300 50 17
0050 .050 .300 6.5 50 76 106 4
0250 .200 .300 4.8 200 228 365 17
0050 .080 .300 4.7 80 101 131 4
0300 .120 .300 7.8 120 148 310 17
50 60.3 0050 .100 .300 5 5 3.8 100 121 151 70 300 40 4
300 323.9 0300 .150 .300 20 10 6.3 150 178 340 140 300 50 18
0050 .120 .300 3.2 120 141 171 4
0300 .200 .300 4.8 200 228 390 18
0050 .150 .300 2.6 150 171 201 5
0350 .120 .300 9.4 120 148 326 19
0065 .050 .300 6.5 50 76 114 4
350 355.6 0350 .150 .300 20 10 7.6 150 178 356 140 300 60 20
0065 .080 .300 4.7 80 101 139 4
0350 .200 .300 5.7 200 228 406 21
65 76.1 0065 .100 .300 5 5 3.8 100 121 159 70 300 40 4
0065 .120 .300 3.2 120 141 179 5
1) Longer lengths L (Lmax = 600 mm) available in 100 mm steps
0065 .150 .300 2.6 150 171 209 5 2) The nominal loads apply to supports made from S235JR and temperatures up to 80 °C
0080 .050 .300 6.5 50 76 121 4 3) Lift-off loads in conjunction with uplift restraint (note permitted lift-off load)
0080 .080 .300 4.7 80 101 146 4 4) Add the characteristic for material and surface protection
80 89.9 0080 .100 .300 5 5 3.8 100 121 166 70 300 40 5
0080 .120 .300 3.2 120 141 186 5
0080 .150 .300 2.6 150 171 216 5
0100 .050 .300 7.2 50 78 135 5
0100 .080 .300 5.2 80 103 160 5
100 114.3 0100 .100 .300 15 10 4.2 100 123 180 70 300 40 6
0100 .120 .300 3.5 120 143 200 6
0100 .150 .300 2.9 150 173 230 6
0125 .080 .300 5.1 80 108 178 8
0125 .100 .300 4.1 100 128 198 8
125 139.7 0125 .120 .300 15 10 3.5 120 148 218 100 300 40 8
0125 .150 .300 2.8 150 178 248 8
0125 .200 .300 2.2 200 228 298 9
0150 .080 .300 5.1 80 108 192 8
0150 .100 .300 4.1 100 128 212 9
150 168.3 0150 .120 .300 15 10 3.5 120 148 232 100 300 40 9
0150 .150 .300 2.8 150 178 262 9
0150 .200 .300 2.2 200 228 312 9
74 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 75
HYDRA® PIPE TRAY
Type series SMR , DN 90 - 1000,
for double cylinder and double cone roller support for Pre-insulation pipe HYDRA®
Technical data
p Materials:
S235JR, 16Mo3, 13CrMo4-5, 10CrMo9-10,
Shape 1 Shape 2
SPECIAL
VERSIONS
X10CrMoVNb9-1 (P91)
Material is temperature-dependent, see pg. 9
p Surface protection:
hot-dip galvanized, unthreated, primed
76 1758uk/9/04/20/pdf
HYDRA® SPECIAL VERSIONS HYDRA® SPECIAL VERSIONS
Type series, names, variants Type series, names, variants
if standard, then no information
A A A 9 9 . 9 9 9 9 . 9 9 9 Non-insulated pipelines
LKL Movable support, PA sliding plate, up to 95 °C
LKG Guide support, U-Bolt Clamp, PA sliding plate, up to 95 °C
Type series Type Nominal Nominal
FLN Fixed support, U-Bolt Clamp or 1-clamp, up to 95 °C
diameter height
LBN Guide support, U-shaped, up to 80 °C
(from table) (from table)
LPR Movable support, 2-clamp, up to 300 °C
Insulated pipelines
LBN
LUR Movable support, 2-clamp, box-shaped, up to 500 or 540 °C
LSN / LSV Movable support / fixed support, calliper-shaped to weld on, up to 500 °C
LFA Fixed support, to weld on, up to 500 °C
A A A 9 9 9 9 - 9 9 . 9
PAN Vertikal pipe support to weld on, normal version
PAV Vertikal pipe support to weld on, stronger version
Type series Type Material Surface PRN Vertikal pipe support with 2 clamps, normal version
protection PRV Vertikal pipe support with 2 clamps, stronger version
A A A 9 9 9 9 . 9 9 9 . 9 9 9 - 9 9 . 9
S235JRG2
Name
1.0038
Characteristic
37
max. temp. to VGB R510L in °C
300 (standard)
16Mo3 1.5415 16 500
Type series Nominal Nominal Support length Material Surface
13CrMo4-5 1.7335 13 530
diameter height protection
10CrMo9-10 1.7380 10 580
(from table) (from table)
X6CrNiTi18-10 1.4541 41 550
X6CrNiMoTi17-12-2 1.4571 71 550
LFA
X10CrMoVNb9-1 1.4903 91 650
others - 99 -
A A A 9 9 9 9 . 9 9 9 - 9 9 . 9 * Temperature reduction coefficients see page 9
*max. temperature on polyamide sliding plate 90° C
Type series Nominal Nominal Material Surface
diameter height protection
Surface protection
(from table) (from table)
PRN / PRV
A A A 9 9 9 9 . 9 9 9 . 9 9 9 . 9 - 9 9 . 9
78 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 79
HYDRA® MOVABLE AND GUIDE SUPPORT HYDRA® FIXED SUPPORT
Type series LKL movable support and LKG guide support with U-Bolt, type 10, Type series FLN, type 10 and 11,
up to 95 °C, low overall height, fixed height up to 95 °C, low overall height, fixed height
Technical data LKL 10 LKG 10, DN 15-80 LKG 10, DN 100-300 Technical data FLN 10 FLN 11
p To clamp on structural steel p To clamp on structural steel
p Nominal height H = 40 mm p Nominal height H = 40 mm
(for non-insulated pipelines) (for non-insulated pipelines)
p Clamp carrier T-shaped: p Clamp carrier T-shaped:
Carrier width 80 to 140 mm Carrier width 80 to 140 mm
Support base thickness 7 to 19 mm Support base thickness 7 to 19 mm
p Materials: p Materials:
Bracket / support: S235JR Bracket / clamp / carrier: S235JR
Clamping claws: S235JR, forged Clamping claws: S235JR, forged
Sliding plate: Polyamide PA 66, p Surface protection: steel components hot-dip galvanized
glass fibre-reinforced p Bolting (threaded rods), nuts for clamping system
p Surface protection: steel components hot-dip galvanized Z Thread: M12 Z
p Bolting (threaded rods), nuts for clamping system X Recommended bolting tightening torque: 70 Nm X
Thread: M12 p Friction coefficient:
Recommended bolting tightening torque: 70 Nm Y Sliding pairing PA-steel hot-dip galvanized: 0.2 to 0.3 Y
p Friction coefficient:
Sliding pairing PA-steel hot-dip galvanized: 0.2 to 0.3
Nominal Outside pipe Type LKL … Nominal loads Perm. dis- Dimensions Weight Nominal Outside pipe Type FLN 10 … Nominal loads / dimensions Nominal loads / dimensions Weight
diameter diameter Type LKG … placement diameter diameter Type FLN 11 …
Movable
support DN D FLN 10 FLN 11 approx.
DN D -FZ +FZ FX WX LKL LKG LKL LKG -FZ +FZ FX Fy A b -FZ +FZ FX Fy A b
A L B A L approx. approx. - mm kN kN kN kN mm mm kN kN kN kN mm mm kg
- mm kN kN kN mm mm mm mm mm mm kg kg 15 21.3 ….0015. 040-37.2 - - - - - - 2 2 4 4 25 25 1
15 21.3 10.0015.040 . ...1) 2 1 2 ±25 85 50 50 85 50 0.9 0.9 20 26.9 ….0020. 040-37.2
20 26.9 10.0020.040 . ...1) 25 33.7 ….0025. 040-37.2
25 33.7 10.0025.040 . ...1) 32 42.4 ….0032. 040-37.2 2 1 2 2 25 25 2 2 4 4 25 30 1
32 42.4 10.0032.040 . ...1) 2 1 2 ±35 85 50 50 85 50 0.9 0.9 40 48.3 ….0040. 040-37.2
40 48.3 10.0040.040 . ...1) 50 60.3 ….0050. 040-37.2
50 60.3 10.0050.040 . ...1) 65 76.1 ….0065. 040-37.2 2 1 2 2 100 30 2 2 5 6 100 40 2
65 76.1 10.0065.040 . ...1) 2 1 2 ±35 115 50 70 115 50 0.9 1 80 88.9 ….0080. 040-37.2
80 88.9 10.0080.040 . ...1) 100 114.3 ….0100. 040-37.2 140
100 114.3 10.0100.040 . ...1) 196 3.0 125 139.7 ….0125. 040-37.2 3 1 2 2 130 35 3 3 5 8 140 40 4
125 139.7 10.0125.040 . ...1) 3 1 2 ±35 115 50 70 214 50 0.9 3.2 150 168.3 ….0150. 040-37.2 150
150 168.3 10.0150.040 . ...1) 242 4.6 200 219.1 ….0200. 040-37.2 5 170 5 170
200 219.1 10.0200.040 . ...1) 5 294 5.0 250 273.0 ….0250. 040-37.2 9 1 2 2 200 50 9 5 6 8 200 50 6
250 273.0 10.0250.040 . ...1) 9 1 2 ±35 115 50 70 348 50 0.9 5.4 300 323.9 ….0300. 040-37.2 12 250 12 250
300 323.9 10.0300.040 . ...1) 9 398 5.8
80 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 81
HYDRA® GUIDE SUPPORT HYDRA® MOVEABLE SUPPORT
Type series LBN, Type series LPR,
up to 80 °C, U-Bolt, fixed height up to 300 °C, 2-clamp, fixed height
Nominal Outside pipe Type LBN … Nominal loads 2) Dimensions Weight Nominal Outside pipe Type LPR … Nominal loads1) Nominal Installation Dimensions Weight
diameter diameter diameter diameter height dimension
DN D FZ FX E H I d Max. sp 3)
DN D -FZ +FZ FX FY2) H E A L approx.
t
- mm kN kN kN kN mm mm mm mm kg
- mm kN kN mm mm mm M mm mm kg
80 88.9 080 .036 .150 . ...3) 26 3.9 2.1 13 36 81 3.1
15 21.3 0029 - . …1) 2 35 53 40 6 9 4 0.04
100 114.3 100 .042 .150 . ...3) 44 6.1 4.7 22 42 99 80 150 5.3
20 26.9 0034 - . …1) 2 40 64 40 6 14 4 0.04
125 139.7 125 .044 .150 . ...3) 44 6.0 4.7 22 44 114 5.7
25 33.7 0038 - . …1) 3 46 74 40 8 15 4 0.09
150 168.3 150 .045 .150 . ...3) 44 6.1 4.7 22 45 130 6.3
32 42.4 0046 - . …1) 5 56 86 45 10 17 4 0.16
200 219.1 200 .049 .200 . ...3) 44 6.0 3.8 22 49 158 8.7
40 48.3 0052 - . …1) 5 62 92 45 10 17 4 0.17
250 273.0 250 .052 .200 . ...3) 53 6.2 4.5 26 52 188 120 200 12
50 60.3 0064 - . …1) 8 76 109 50 12 17 4 0.29
300 323.9 300 .053 .200 . ...3) 53 6.3 4.5 26 53 215 13
65 76.1 0082 - . …1) 8 = 94 125 50 12 17 4 0.33
350 355.6 350 .054 .200 . ...3) 53 6.1 4.5 26 54 232 14
80 88.9 0094 - . …1) 8 0.1 106 139 50 12 17 4 0.36
400 406.4 400 .062 .250 . ...3) 77 9.2 5.9 38 62 266 25
100 114.3 0120 - . …1) 15 x 136 171 60 16 17 4 0.81
450 457 450 .065 .250 . ...3) 77 9.2 5.9 38 65 294 27
125 139.7 0148 - . …1) 15 FZ 164 197 60 16 17 4 0.91
500 508 500 .067 .250 . ...3) 77 9.0 5.9 38 67 321 28
150 168.3 0176 - . …1) 15 192 225 60 16 17 4 1.0
550 559 550 .069 .250 . ...3) 99 13 7.6 49 69 348 200 250 36
200 219.1 0228 - . …1) 22 248 289 70 20 17 5 2.1
600 610 600 .070 .250 . ...3) 99 13 7.6 49 70 375 38
250 273.0 0282 - . …1) 22 302 343 70 20 17 5 2.4
700 711 700 .072 .250 . ...3) 99 13 7.6 49 72 428 42
300 323.9 0332 - . …1) 22 352 394 70 20 17 5 2.7
800 813 800 .076 .250 . ...3) 126 17 11 63 76 482 62
350 355.6 0378 - . …1) 32 402 439 80 24 21 7 4.4
400 406.4 0428 - . …1) 32 452 489 80 24 21 7 4.9
1) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C and minimum contact 50 mm from edge length L
500 508.0 0530 - . …1) 32 554 591 80 24 21 7 5.8
2) Only applies when used as axial stop (stopping point) and only with slip-through protection
600 610.0 0638 - . …1) 44 668 707 100 30 25 7 11 3) Add the characteristic for material and surface protection
800 813.0 0840 - . …1) 44 870 910 100 30 25 7 14
82 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 83
HYDRA® MOVEABLE SUPPORT HYDRA® MOVABLE OR FIXED SUPPORT
Type series LUR, Type series LSN and LSV,
up to 540 °C, 2-clamp, fixed height saddle, movable or fixed supports, supporting shell, box-shaped, to weld on
Technical data LUR Technical data LSN / LSV LSN: 1 supporting LSV: 2 supporting
p 2-clamp, box-shaped p Materials: S235JR, 16Mo3 web(s) web(s)
p Materials: S235JR, 16Mo3, 13CrMo5-5 Z Material is temperature-dependent, see pg. 9
Material is temperature-dependent, see pg 9 X p Surface protection: primed, unthreated
p Surface protection: hot-dip galvanized, primed, unthreated
Y With additional torques MY and MX
For other load combinations FX / FY, the following must apply: the following must apply:
(exist FX / perm FX)² + (exist FY / perm FY)² < 4 exist FY + exist MX / E < FY
perm FY,X from the following table, taking account of temperature reduction exist FX + exist MY / E < FX
Nominal Pipe Type LUR … Material Nominal loads1) Max. in- Nominal Instal- Dimensions Weight Nominal Pipe Type LSN … Nominal loads1) Nominal Instal- Dimensions Weight
diameter outside sulation height lation diameter outside Type LSV … height lation
diameter thick- dimen- diameter dimen-
ness sion sion
DN D -FZ +FZ FX FY3) H H E A L approx. DN D -FZ Fx Fy H E A L s1 s2 Site weld
- mm kN kN kN kN mm mm mm mm mm kg min
0080 .102 .200 - . …1) S235JRG2 92 102 146 80 200 4.2 a approx.
80 88.9 0080 .162 .200 - . …1) 16Mo3 22 4.2 1.7 11 152 162 206 80 200 5.5 - mm kN kN kN mm mm mm mm mm mm mm kg
0080 .212 .200 - . …1) 13CrMo4-5 192 212 256 80 200 6.5 300 323.9 LSN 0300 .077 .120 - . …2) 110 35 30 77 239 140 120 8 6 4 3.4
0100 .108 .200 - . …1) S235JRG2 98 108 165 80 200 6.4 LSV 0300 .077 .120 - . …2) 170 50 50 3.8
100 114.3 0100 .168 .200 - . …1) 16Mo3 27 6.8 2.1 14 158 168 225 80 200 7.6 350 355.6 LSN 0350 .075 .120 - . …2) 130 45 30 75 253 160 120 8 6 4 3.8
0100 .218 .200 - . …1) 13CrMo4-5 198 218 275 80 200 8.7 LSV 0350 .075 .120 - . …2) 170 60 60 4.2
0125 .110 .200 - . …1) S235JRG2 100 110 180 80 200 6.9 400 406.4 LSN 0400 .100 .120 - . …2) 140 45 30 100 303 220 120 8 6 4 5.0
125 139.7 0125 .170 .200 - . …1) 16Mo3 27 6.7 2.1 14 160 170 240 80 200 8.1 LSV 0400 .100 .120 - . …2) 210 65 60 5.8
0125 .220 .200 - . …1) 13CrMo4-5 200 220 290 80 200 9.2 450 457 LSN 0450 .100 .120 - . …2) 150 50 40 100 329 220 120 8 8 5 6.0
0150 .111 .200 - . …1) S235JRG2 101 111 195 80 200 7.4 LSV 0450 .100 .120 - . …2) 290 100 85 6.9
150 168.3 0150 .171 .200 - . …1) 16Mo3 27 6.7 2.1 14 161 171 255 80 200 8.7 500 508 LSN 0500 .115 .150 - . …2) 170 55 50 115 369 300 150 10 8 5 9.6
0150 .221 .200 - . …1) 13CrMo4-5 201 221 305 80 200 9.7 LSV 0500 .115 .150 - . …2) 330 110 95 11
200 219.1 0200 .165 .250 - . …1) S235JRG2 33 6.7 3.1 16 155 165 274 120 250 12 550 559 LSN 0550 .120 .150 - . …2) 170 55 50 120 400 300 150 10 8 5 10
0200 .225 .250 - . …1) 16Mo3 215 225 334 120 250 14 LSV 0550 .120 .150 - . …2) 330 110 95 12
250 273 0250 .168 .250 - . …1) S235JRG2 39 7.0 3.7 20 158 168 304 120 250 15 600 610 LSN 0600 .120 .150 - . …2) 180 60 50 120 430 350 150 10 8 5 12
0250 .228 .250 - . …1) 16Mo3 218 228 364 120 250 17 LSV 0600 .120 .150 - . …2) 340 120 100 13
300 323.9 0300 .169 .250 - . …1) S235JRG2 39 7.2 3.7 20 159 169 331 120 250 16 700 711 LSN 0700 .120 .170 - . …2) 210 95 60 120 476 420 170 10 8 5 16
0300 .229 .250 - . …1) 16Mo3 219 229 391 120 250 18 LSV 0700 .120 .170 - . …2) 460 150 150 18
350 355.6 0350 .170 .250 - . …1) S235JRG2 39 6.9 3.7 20 160 170 348 120 250 17 800 813 LSN 0800 .120 .170 - . …2) 220 110 60 120 527 480 170 10 8 5 18
0350 .230 .250 - . …1) 16Mo3 220 230 408 120 250 19 LSV 0800 .120 .170 - . …2) 500 160 160 21
400 406.4 0400 .189 .330 - . …1) S235JRG2 61 10.3 6.6 31 179 189 392 200 330 32 900 914 LSN 0900 .150 .190 - . …2) 270 120 65 150 607 540 190 12 10 6 27
0400 .249 .330 - . …1) 16Mo3 239 249 452 200 330 36 LSV 0900 .150 .190 - . …2) 550 210 190 31
450 457 0450 .192 .330 - . …1) S235JRG2 61 10.3 6.6 31 182 192 420 200 330 34 1000 1016 LSN 1000 .150 .190 - . …2) 290 140 70 150 658 600 190 12 10 6 30
0450 .252 .330 - . …1) 16Mo3 242 252 480 200 330 37 LSV 1000 .150 .190 - . …2) 600 220 200 35
500 508 0500 .193 .330 - . …1) S235JRG2 61 10.1 6.6 31 183 193 447 200 330 36 1200 1220 LSN 1200 .150 .190 - . …2) 330 220 70 150 760 740 190 12 10 6 38
0500 .253 .330 - . …1) 16Mo3 243 253 507 200 330 39 LSV 1200 .150 .190 - . …2) 670 280 250 44
550 559 0550 .195 .330 - . …1) S235JRG2 79 14.2 8.4 39 185 195 474 200 330 43 1400 1420 LSN 1400 .150 .210 - . …2) 340 270 85 150 860 870 210 12 10 6 51
0550 .255 .330 - . …1) 16Mo3 245 255 534 200 330 46 LSV 1400 .150 .210 - . …2) 850 340 290 62
600 610 0600 .196 .330 - . …1) S235JRG2 79 14.2 8.4 39 186 196 501 200 330 45 1600 1620 LSN 1600 .150 .210 - . …2) 340 320 85 150 960 1000 210 12 10 6 59
0600 .256 .330 - . …1) 16Mo3 246 256 561 200 330 48 LSV 1600 .150 .210 - . …2) 970 340 300 72
700 711 0700 .198 .330 - . …1) S235JRG2 79 14.2 8.4 39 188 198 554 200 330 50 1800 1820 LSN 1800 .150 .250 - . …2) 680 540 140 150 1060 1160 250 15 10 6 86
0700 .262 .330 - . …1) 16Mo3 252 262 614 200 330 53 LSV 1800 .150 .250 - . …2) 1210 540 420 102
800 813 0800 .202 .330 - . …1) S235JRG2 88 19.1 9.4 44 192 202 608 200 330 69 2000 2020 LSN 2000 .150 .250 - . …2) 680 540 140 150 1160 1280 250 15 10 6 96
0800 .262 .330 - . …1) 16Mo3 252 262 668 200 330 72 LSV 2000 .150 .250 - . …2) 1300 540 420 115
1) Add the characteristic for material and surface protection 1) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C
2) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C and minimum contact 50 mm from edge length L 2) Add the characteristic for material and surface protection
3) Only applies when used as axial stop (stopping point) and only with slip-through protection
84 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 85
HYDRA® FIXED SUPPORT HYDRA® VERTIKAL PIPE SUPPORT
Type series LFA, Type series PAN,
to weld on, fixed height up to 540 °C, vertical pipeline, to weld onto pipe, to prop up
Technical data LFA < DN 700 LFA > DN 700 Technical data PAN, presentation shape 2
p Materials: S235JR, 16Mo3 p Materials: S235JR, 16Mo3, 13CrMo5-5
Material is temperature-dependent, see pg. 9 Material is temperature-dependent, see pg 9 Z
p Surface protection: primed, unthreated p Surface protection: hot-dip galvanized, primed, unthreated X
p Support eye nut from DN 500 p Types
Shape 1: 1 weld-on web (DN: 20 - 100) Y
Shape 2: 2 weld-on web (DN: 50 - 600)
Nominal Pipe Type LFA … Nominal loads1) Nominal Instal- Dimensions Site weld k3) Weight Nominal Pipe Type PAN … Nominal loads1) Dimensions Site weld Weight
diameter outside height lation min diameter outside min
diameter dimen- diameter
sion
DN D -FZ +Fx Fy Fx H E B L* b e s a approx. DN D -FZ Fx Fy A B C H h s m Lmax a approx.
- mm kN kN kN kN mm mm mm mm mm mm mm mm mm kg - mm kN kN kN mm mm mm mm mm mm mm mm mm kg
80 88.9 0080 .094 . …2) 17 17 10 5.0 94 139 115 85 10 3 14 1.7 20 26.9 105 .160 .1 -…2) 347 285
0080 .154 . …2) 17 17 6.5 3.0 154 199 2.2 25 33.7 105 .160 .1 -…2) 6 3 0.6 354 160 50 105 100 5 - 290 2.5 1.4
100 114.3 0100 .098 . …2) 17 17 10 5.0 98 155 115 85 10 3 14 1.7 32 42.4 105 .160 .1 -…2) 362 300
0100 .158 . …2) 17 17 6.5 3.0 158 215 2.3 40 48.3 105 .160 .1 -…2) 368 305
125 139.7 0125 .100 . …2) 31 31 25 12 100 170 150 115 12 3 18 2.6 50 60.3 135 .300 .1 -…2) 660 600
0125 .160 . …2) 31 31 17 8.0 160 230 3.2 65 76.1 135 .300 .1 -…2) 6 3 0.6 676 300 50 135 129 6 - 615 3 3.6
150 168.3 0150 .103 . …2) 31 31 25 12 103 187 150 115 12 3 18 2.6 80 88.9 135 .300 .1 -…2) 690 625
0150 .163 . …2) 31 31 17 8.0 163 247 3.2 100 114.3 135 .300 .1 -…2) 714 650
200 219.1 0200 .155 . …2) 54 54 46 23 155 265 200 160 15 3 18 6.0 50 60.3 150 .305 .2 -…2) 646 595
0200 .215 . …2) 54 54 34 17 215 325 7.1 65 76.1 150 .305 .2 -…2) 20 10 10 669 305 80 150 144 6 48 605 7.2
250 273.0 0250 .159 . …2) 110 107 110 55 159 295 - - 250 200 15 4 27 10 80 88.9 150 .305 .2 -…2) 686 620
0250 .219 . …2) 110 107 85 42 219 355 12 100 114.3 170 .365 .2 -…2) 825 770
300 323.9 0300 .161 . …2) 110 107 110 55 161 323 250 200 15 4 27 10 125 139.7 170 .365 .2 -…2) 30 15 15 854 365 100 170 162 8 64 785 13.4
0300 .221 . …2) 110 107 85 42 221 383 12 150 168.3 170 .365 .2 -…2) 886 815
350 355.6 0350 .161 . …2) 190 162 190 95 161 339 315 250 20 5 33 18 200 219.1 200 .415 .2 -…2) 1025 970
0350 .221 . …2) 190 162 145 72 221 399 21 250 273.0 200 .415 .2 -…2) 38 19 19 1084 415 150 200 192 8 100 1025 V - join 19.2
400 406.4 0400 .178 . …2) 190 162 190 95 178 381 315 250 20 5 33 19 300 323.9 200 .415 .2 -…2) 1138 1075
0400 .238 . …2) 190 162 145 72 238 441 22 350 355.6 200 .415 .2 -…2) 1171 1110
450 457 0450 .181 . …2) 250 192 250 125 181 409 360 290 20 5 33 23 400 406.4 260 .415 .2 -…2) 1220 1160
0450 .241 . …2) 250 192 190 95 241 469 27 450 457.0 260 .415 .2 -…2) 1273 1215
500 508 0500 .183 . …2) 380 269 380 190 183 437 400 320 20 6 39 32 500 508.0 260 .415 .2 -…2) 64 32 32 1325 415 150 260 252 8 114 1265 22
0500 .243 . …2) 380 269 290 145 243 497 37 550 559.0 260 .415 .2 -…2) 1377 1315
600 610 0600 .186 . …2) 470 307 470 235 186 491 450 370 25 6 39 42 600 610.0 260 .415 .2 -…2) 1429 1370
0600 .246 . …2) 470 307 380 190 246 551 48
700 0700 .188 . …2) 600 342 600 300 188 543 600 600 550 460 25 6 39 94 1) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C and L=Lmax
711
At L<Lmax the following can be applied: F(L) = 0.95 x F(Lmax) x ((Lmax - D) / (L - D))
0700 .248 . …2) 600 342 500 250 248 603 101 2) Add the characteristic for material and surface protection
800 813 0800 .190 . …2) 600 342 600 300 190 596 600 600 550 460 25 6 39 92
0800 .250 . …2) 600 342 500 250 250 656 99
900 914 0900 .190 . …2) 820 412 820 410 190 647 700 700 650 540 30 7 45 128
0900 .250 . …2) 820 412 700 350 250 707 137
1000 1016 1000 .190 . …2) 820 412 820 410 190 698 700 700 650 540 30 7 45 126
1000 .250 . …2) 820 412 700 350 250 758 135
86 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 87
HYDRA® VERTIKAL PIPE SUPPORT HYDRA® VERTIKAL PIPE SUPPORT
Type series PAV, Type series PRN,
up to 540 °C, vertical pipeline, heavy version, to weld onto pipe, to prop up up to 540 °C, vertical pipeline, with clamps to prop up
Nominal Pipe Type PAV … Nominal loads1) Dimensions Weight Nominal Pipe Type PRN … Nominal loads1) Dimensions Weight
diameter outside diameter outside
diameter diameter
1) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C and L=Lmax
At L<Lmax the following can be applied: F(L) = 0.95 x F(Lmax) x ((Lmax - D) / (L - D))
2) Add the characteristic for material and surface protection
3) For the transmission of axial forces, attach anti-slip devices to the pipe (6 o'clock position)
88 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 89
HYDRA® VERTIKAL PIPE SUPPORT
Type series PRV,
up to 540 °C, vertical pipeline, heavy version, with clamps to prop up
1) The nominal loads apply to supports made from S235JR at temperatures up to 80 °C and L=Lmax
At L<Lmax the following can be applied: F(L) = 0.95 x F(Lmax) x ((Lmax - D) / (L - D))
2) Add the characteristic for material and surface protection
3) For the transmission of axial forces, attach anti-slip devices to the pipe
90 1758uk/9/04/20/pdf 1758uk/9/04/20/pdf 91