U8 - 20ME2E8 Install

INSTALLATION INSTRUCTIONS
Air Conditioner
This air conditioner uses the refrigerant R410A.

Model No.

Outdoor Units
Outdoor Rated Capacity

Type
Unit Type 8 HP* 10 HP* 12 HP* 14 HP* 16 HP* 18 HP 20 HP

ME2 2WAY System U-8ME2E8 U-10ME2E8 U-12ME2E8 U-14ME2E8 U-16ME2E8 U-18ME2E8 U-20ME2E8

* Should you wish to use as space saving combination, read this Installation Instructions.
• To be connecting Indoor Unit

Indoor Units
Rated Capacity
Type Indoor Unit Type

15 22 28 36 45 56 60

D1 1-Way Cassette S-28MD1E5 S-36MD1E5 S-45MD1E5 S-56MD1E5

L1 2-Way Cassette S-22ML1E5 S-28ML1E5 S-36ML1E5 S-45ML1E5 S-56ML1E5
U1 4-Way Cassette S-22MU1E5A S-28MU1E5A S-36MU1E5A S-45MU1E5A S-56MU1E5A S-60MU1E5A

Y2 4-Way Cassette 60 × 60 S-15MY2E5A S-22MY2E5A S-28MY2E5A S-36MY2E5A S-45MY2E5A S-56MY2E5A

K1 Wall-Mounted S-45MK1E5A S-56MK1E5A

K2 Wall-Mounted

S-15MK2E5A S-22MK2E5A S-28MK2E5A S-36MK2E5A

T2 Ceiling S-36MT2E5A S-45MT2E5A S-56MT2E5A
F2 Low Silhouette Ducted S-15MF2E5A S-22MF2E5A S-28MF2E5A S-36MF2E5A S-45MF2E5A S-56MF2E5A S-60MF2E5A
M1 Slim Low Static Ducted S-15MM1E5A S-22MM1E5A S-28MM1E5A S-36MM1E5A S-45MM1E5A S-56MM1E5A
P1 Floor Standing S-22MP1E5 S-28MP1E5 S-36MP1E5 S-45MP1E5 S-56MP1E5
R1 Concealed Floor Standing S-22MR1E5 S-28MR1E5 S-36MR1E5 S-45MR1E5 S-56MR1E5
Rated Capacity

71 / 73 90 106 140 160
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D1 1-Way Cassette S-73MD1E5
L1 2-Way Cassette S-73ML1E5
U1 4-Way Cassette S-73MU1E5A S-90MU1E5A S-106MU1E5A S-140MU1E5A S-160MU1E5A
K1 Wall-Mounted S-73MK1E5A S-106MK1E5A
T2 Ceiling S-73MT2E5A S-106MT2E5A S-140MT2E5A
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F2 Low Silhouette Ducted S-73MF2E5A S-90MF2E5A S-106MF2E5A S-140MF2E5A S-160MF2E5A
P1 Floor Standing S-71MP1E5
R1 Concealed Floor Standing S-71MR1E5
Rated Capacity
180 224 280
E2 High Static Pressure Ducted S-180ME2E5 S-224ME2E5 S-280ME2E5
Read through the Installation Instructions before you proceed with the installation. In particular, you will need to read under
the “ IMPORTANT ! ” section at the top of the page.
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ACXF60-03580

IMPORTANT! SPECIAL PRECAUTIONS When Transporting When Connecting Refrigerant
Please Read Before Starting • It may need two or more people to carry
Tubing
This air conditioner must be installed by the sales dealer WARNING When Wiring out the installation work. Pay particular attention to refrigerant
or installer.
This information is provided for use only by authorized • Be careful when picking up and moving leakages.
persons. ELECTRICAL SHOCK CAN the indoor and outdoor units. Get a
For safe installation and trouble-free operation, you
CAUSE SEVERE PERSONAL partner to help, and bend your knees WARNING
must: INJURY OR DEATH. ONLY A when lifting to reduce strain on your
● Carefully read this instruction booklet before beginning. QUALIFIED, EXPERIENCED back. Sharp edges or thin aluminum • When performing piping work,
● Follow each installation or repair step exactly as shown. ELECTRICIAN SHOULD fins on the air conditioner can cut your do not mix air except for
● This air conditioner shall be installed in accordance with ATTEMPT TO WIRE THIS fingers. specified refrigerant (R410A)
National Wiring Regulations. SYSTEM. in refrigeration cycle. It causes
● This product is intended for professional use. When Installing… capacity down, and risk of
Permission from the power supplier is required when • Do not supply power to the unit until explosion and injury due to high
installing the U-8ME2E8 and U-10ME2E8 outdoor units all wiring and tubing are completed or Select an installation location which is
that are connected to a 16 A distribution network. tension inside the refrigerant
reconnected and checked. rigid and strong enough to support or cycle.
● This equipment complies with EN/IEC 61000-3-12
provided that the short-circuit power Ssc is greater than • Highly dangerous electrical voltages are hold the unit, and select a location for • If the refrigerant comes in contact
or equals to the values corresponding to each model as used in this system. Carefully refer to the easy maintenance.
shown in the table below at the interface point between
with a flame, it produces a toxic
wiring diagram and these instructions …In a Room
the user’s supply and the public system. gas.
when wiring. Improper connections
It is the responsibility of the installer or user of the Properly insulate any tubing run inside • Do not add or replace refrigerant
equipment to ensure; by consultation with the distribution and inadequate grounding can cause a room to prevent “sweating” that can
network operator if necessary that the equipment is accidental injury or death. other than specified type. It may
connected only to supply with a short-circuit power Ssc
cause dripping and water damage to cause product damage, burst and
• Connect all wiring tightly. Loose wiring walls and floors.
greater than or equals to the values corresponding to injury, etc.
each model as shown in the table below. may cause overheating at connection
points and a possible fire hazard. Keep the fire alarm and • Ventilate the room immediately, in the
U-12ME2E8 U-14ME2E8 U-16ME2E8
Ssc 1,550 kVA 1,550 kVA 1,550 kVA • Provide a power outlet to be used CAUTION the air outlet at least event that is refrigerant gas leaks during
U-18ME2E8 U-20ME2E8 exclusively for each unit. 1.5 m away from the unit. the installation. Be careful not to allow

Ssc 1,550 kVA 1,550 kVA • ELCB must be incorporated in the contact of the refrigerant gas with a
…In Moist or Uneven Locations
● The product meets the technical requirements of fixed wiring. Circuit breaker must be Use a raised concrete pad or concrete flame as this will cause the generation
EN/IEC 61000-3-3. of toxic gas.
incorporated in the fixed wiring in blocks to provide a solid, level foundation
● Pay close attention to all warning and caution notices
given in this manual.
accordance with the wiring regulations. for the outdoor unit. This prevents water • Keep all tubing runs as short as
Circuit Circuit damage and abnormal vibration. possible.
This symbol refers to a hazard or unsafe breaker breaker
WARNING practice which can result in severe U-8ME2E8 20 A U-16ME2E8 40 A …In an Area with High Winds • Apply refrigerant lubricant to the
personal injury or death. Securely anchor the outdoor unit down matching surfaces of the flare and union
U-10ME2E8 25 A U-18ME2E8 50 A
This symbol refers to a hazard or unsafe U-12ME2E8 30 A U-20ME2E8 60 A with bolts and a metal frame. Provide a tubes before connecting them, then
CAUTION practice which can result in personal suitable air baffle. tighten the nut with a torque wrench for
U-14ME2E8 35 A
injury or product or property damage. a leak-free connection.
• Provide a power outlet exclusively for …In a Snowy Area (for Heat Pump-
If Necessary, Get Help type Systems) • Check carefully for leaks before starting
These instructions are all you need for most installation each unit, and full disconnection means the test run.
sites and maintenance conditions. If you require help for a having a contact separation by 3 mm Install the outdoor unit on a raised
special problem, contact our sales/service outlet or your in all poles must be incorporated in the platform that is higher than drifting snow. • Do not leak refrigerant while piping work
certified dealer for additional instructions. fixed wiring in accordance with the wiring Provide snow vents. for an installation or re-installation, and
In Case of Improper Installation rules. while repairing refrigeration parts.
The manufacturer shall in no way be responsible for Handle liquid refrigerant carefully as it
• To prevent possible hazards from may cause frostbite.
improper installation or maintenance service, including
failure to follow the instructions in this document.
insulation failure, the unit must be
grounded.
• This equipment is strongly recommended
to be installed with Earth Leakage
Circuit Breaker (ELCB) or Residual
Current Device (RCD). Otherwise, it may
cause electrical shock and fire in case
of equipment breakdown or insulation
breakdown.
2 3
Check of Density Limit 2. The standards for minimum room volume are as follows.
When Servicing Others Check the amount of refrigerant in the system and (1) No partition (shaded portion)
floor space of the room according to the legislation on
• Turn the power OFF at the main refrigerant drainage. If there is no applicable legislation,
power box (mains), wait at least 10 CAUTION follow the standards described below.
minutes until it is discharged, then The room in which the air conditioner is to be installed
• Do not touch the air inlet or requires a design that in the event of refrigerant gas
open the unit to check or repair the sharp aluminum fins of the leaking out, its density will not exceed a set limit. (2) When there is an effective opening with the adjacent room
electrical parts and wiring. outdoor unit. You may get The refrigerant (R410A), which is used in the air conditioner, for ventilation of leaking refrigerant gas (opening without
• Keep your fingers and clothing away from injured. is safe, without the toxicity or combustibility of ammonia, and a door, or an opening 0.15% or larger than the respective
any moving parts. is not restricted by laws imposed to protect the ozone layer. floor spaces at the top or bottom of the door).
• Do not sit or step on the unit, However, since it contains more than air, it poses the risk of
• Clean up the site after you finish, Outdoor unit
you may fall down accidentally. suffocation if its density should rise excessively. Suffocation
remembering to check that no metal Refrigerant tubing
• Do not stick any object into the from leakage of refrigerant is almost non-existent. With the
scraps or bits of wiring have been left recent increase in the number of high density buildings,
FAN CASE. however, the installation of multi air conditioner systems is Indoor unit
inside the unit. You may be injured and the unit on the increase because of the need for effective use of floor
may be damaged. space, individual control, energy conservation by curtailing heat
WARNING and carrying power, etc.
(3) If an indoor unit is installed in each partitioned room and
Most importantly, the multi air conditioner system is able
the refrigerant tubing is interconnected, the smallest room
to replenish a large amount of refrigerant compared to
• This product must not be NOTICE of course becomes the object. But when mechanical
conventional individual air conditioners. If a single unit of the
modified or disassembled under ventilation is installed interlocked with a gas leakage
multi air conditioner system is to be installed in a small room,
The English text is the original instructions. detector in the smallest room where the density limit is
any circumstances. Modified or select a suitable model and installation procedure so that if the
exceeded, the volume of the next smallest room becomes
disassembled unit may cause fire, Other languages are translations of the refrigerant accidentally leaks out, its density does not reach the
the object.
limit (and in the event of an emergency, measures can be made
electric shock or injury. original instructions. Refrigerant tubing
before injury can occur).
• Do not clean inside the indoor and In a room where the density may exceed the limit, create an
outdoor units by users. Engage opening with adjacent rooms, or install mechanical ventilation
combined with a gas leak detection device. The density is as Outdoor unit
authorized dealer or specialist for given below.
Very
cleaning. Total amount of refrigerant (NJ) small Indoor unit
• In case of malfunction of this Min. volume of the indoor unit installed room (m3) room

Small Medium Large room
appliance, do not repair by yourself. 3 room
< Density limit (NJ/m ) room
Contact to the sales dealer or The density limit of refrigerant which is used in multi air
conditioners is 0.44 NJ/m3 (ISO 5149). Mechanical ventilation device – Gas leak detector
service dealer for a repair.
3. The minimum indoor floor space compared with the
NOTE amount of refrigerant is roughly as follows: (When the
CAUTION
1. If there are 2 or more refrigerating systems in a single ceiling is 2.7 m high)
refrigerating device, the amount of refrigerant should be as
• Ventilate any enclosed areas when m2 m3
charged in each independent device. 85 229.5
installing or testing the refrigeration
For the amount of charge in this example: 80 216.0
system. Leaked refrigerant gas,
Outdoor unit 75 202.5
on contact with fire or heat, can e.g., charged
amount (10 NJ) 70 189.0
produce dangerously toxic gas. e.g., charged
amount (15 NJ) 65 175.5 Range below the
• Confirm after installation that no density limit of
60 162.0 0.44 NJ/m³
refrigerant gas is leaking. If the gas Indoor unit 55 148.5 (Countermeasures
not needed)
comes in contact with a burning 50 135.0
stove, gas water heater, electric 45 121.5
room heater or other heat source, 40 108.0
Room A Room B Room C Room D Room E Room F Range above the
it can cause the generation of toxic 35 94.5
density limit of
gas. The possible amount of leaked refrigerant gas in rooms A, 30 81.0 0.44 NJ/m³
Min. indoor volume
B and C is 10 NJ. (Countermeasures

25 67.5 needed)
Min. indoor floor area
(when the ceiling is 2.7 m high)
The possible amount of leaked refrigerant gas in rooms D,

20 54.0
E and F is 15 NJ.
15 40.5
10 27.0
5 13.5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 NJ
Total amount of refrigerant
4 5
ENGLISH
Precautions for Installation Using New Refrigerant Important Information Regarding The Refrigerant Used
1. Care regarding tubing This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent gases into the atmosphere.
1-1. Process tubing Refrigerant type: R410A
● Material: Use seamless phosphorous deoxidized copper tube for refrigeration. Wall thickness shall comply with the applicable (1)
legislation. The minimal wall thickness must be in accordance with the table below. For tubes of ø22.22 or larger, use the material of GWP value: 1975
(1)
temper 1/2H or H (Hard copper tube). Do not bend the hard copper tube. GWP = global warming potential
● Tubing size: Be sure to use the sizes indicated in the table below.
Periodical inspections for refrigerant leaks may be required depending on European or local legislation.
● Use a tube cutter when cutting the tubing, and be sure to remove any flash. This also applies to distribution joints (optional). Please contact your local dealer for more information.
● When bending tubing, use a bending radius that is 4 times the outer diameter of the tubing or larger.
Please fill in with indelible ink,
Use sufficient care in handling the tubing. Seal the tubing ends with caps or tape to prevent dirt,
■ the factory refrigerant charge of the product
CAUTION moisture, or other foreign substances from entering. These substances can result in system
malfunction. ■ the additional refrigerant amount charged in the field and
Unit: mm ■ + the total refrigerant charge
Material Temper - O (Soft copper tube) on the refrigerant charge label supplied with the product.
Outer diameter 6.35 9.52 12.7 15.88 19.05
Copper tube
Wall thickness 0.8 0.8 0.8 1.0 1.2 The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the service cover).
Unit: mm
Material Temper - 1/2 H, H (Hard copper tube)
Outer diameter 22.22 25.4 28.58 31.75 38.1 41.28 44.45 50.8
Copper tube
Wall thickness 1.0 1.0 1.0 1.1 over 1.35 over 1.45 over 1.55 over 1.8
1-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A refrigerant deterioration
and compressor defects. Due to the features of the refrigerant and refrigerating machine oil, the prevention of water and other
impurities becomes more important than ever. NJ

2. Be sure to recharge the refrigerant only in liquid form.
2-1. Since R410A is a non-azeotrope, recharging the refrigerant in gas form can lower performance and cause defects in the unit.
2-2. Since refrigerant composition changes and performance decreases when gas leaks, collect the remaining refrigerant and recharge NJ
the required total amount of new refrigerant after fixing the leak.

3. Different tools required
3-1. Tool specifications have been changed due to the characteristics of R410A.
NJ
Some tools for R22- and R407C-type refrigerant systems cannot be used.

R407C tools Manifold gauge
Item New tool? compatible Remarks
with R410A?
* English text printed on this label is original. Each
Manifold gauge Yes No Types of refrigerant, refrigerating machine oil, language label will be sealed on this original text.
and pressure gauge are different.

Charge hose Yes No To resist higher pressure, material must be
changed. 1. Factory refrigerant charge of the product: see unit name plate
Vacuum pump Yes Yes Use a conventional vacuum pump if it is equipped 2. Additional refrigerant amount charged in the field
with a check valve. If it has no check valve, 3. Total refrigerant charge
purchase and attach a vacuum pump adapter. 4. Contains fluorinated greenhouse gases covered by the Kyoto Protocol
Leak detector Yes No Leak detectors for CFC and HCFC that react to Vacuum pump 5. Outdoor unit
chlorine do not function because R410A contains 6. Refrigerant cylinder and manifold for charging
Outlet
no chlorine. Leak detectors for HFC134a can be
Inlet
used for R410A.
Flaring oil Yes No For systems that use R22, apply mineral oil
(Suniso oil) to the flare nuts on the tubing to
prevent refrigerant leakage. For machines that
use R407C or R410A, apply synthetic oil (ether
oil) to the flare nuts.
* Using tools for R22 and R407C and new tools for R410A together can cause defects. Valve
3-2. Use R410A exclusive cylinder only.

Single-outlet valve
(with siphon tube)
Liquid refrigerant should be
recharged with the cylinder
standing on end as shown.
Liquid
6 7
CONTENTS 1. GENERAL
Page Page This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the
outdoor unit and make sure all accessory parts listed are with the system before beginning.
IMPORTANT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6. AIR PURGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1-1. Tools Required for Installation (not supplied) 1-3. Type of Copper Tube and Insulation Material
Please Read Before Starting 1. Flathead screwdriver
■ Air Purging with a Vacuum Pump (for Test Run) Preparation If you wish to purchase these materials separately from a local
Check of Density Limit 2. Phillips head screwdriver source, you will need:
Precautions for Installation Using New Refrigerant 7. TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 3. Knife or wire stripper 1. Deoxidized annealed copper tube for refrigerant tubing.
Important Information Regarding The Refrigerant Used 7-1. Preparing for Test Run 4. Tape measure 2. Foamed polyethylene insulation for copper tubes as
5. Carpenter’s level required to precise length of tubing. See the section
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7-2. Test Run Procedure
6. Sabre saw or keyhole saw “5-3. Insulating the Refrigerant Tubing” for details.
1-1. Tools Required for Installation (not supplied) 7-3. Main Outdoor Unit PCB Setting
7. Hacksaw 3. Use insulated copper wire for field wiring. Wire size varies
1-2. Accessories Supplied with Outdoor Unit 7-4. Auto Address Setting with the total length of wiring.
8. Core bits
7-5. Setting Test Run Remote Controller See the section “4. ELECTRICAL WIRING” for details.
1-3. Type of Copper Tube and Insulation Material 9. Hammer
1-4. Additional Materials Required for Installation 7-6. Caution for Pump Down 10. Drill Check local electrical codes and
7-7. Self-Diagnosis Function Table and Contents of Alarm 11. Tube cutter regulations before obtaining wire. Also,
1-5. Tubing Length CAUTION
Display 12. Tube flaring tool check any specified instructions or
1-6. Tubing Size limitations.
13. Torque wrench
1-7. Straight Equivalent Length of Joints 8. MARKINGS FOR DIRECTIVE 2014/68/EU (PED) . . . . . . 61 14. Adjustable wrench
1-8. Additional Refrigerant Charge 15. Reamer (for deburring)
1-9. System Limitations 16. Hexagonal wrench (4 mm and 5 mm) 1-4. Additional Materials Required for Installation
17. Pliers 1. Refrigeration (armored) tape
1-10. Check of Limit Density
18. Cutting pliers 2. Insulated staples or clamps for connecting wire
1-11. Installing Distribution Joint (See your local codes.)
1-12. Optional Distribution Joint Kits 3. Putty
1-2. Accessories Supplied with Outdoor Unit
1-13. Example of Tubing Size Selection and Refrigerant See Table 1. 4. Refrigeration tubing lubricant
Charge Amount 5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
2. SELECTING THE INSTALLATION SITE . . . . . . . . . . . . . 20
2-1. Outdoor Unit Table 1 Outdoor Unit

2-2. Shield for Horizontal Exhaust Discharge Q’ty
Part Name Figure
8 HP 10 HP 12 HP 14 HP 16 HP 18 HP 20 HP
2-3. Installing the Outdoor Unit in Heavy Snow Areas
Outer diameter
2-4. Precautions When Installing in Heavy Snow Areas ø28.58
2-5. Dimensions of Wind Ducting
Connection
2-6. Dimensions of Snow Ducting tubing 0 0 0 0 1 0 0
(mm)
3. HOW TO INSTALL THE OUTDOOR UNIT. . . . . . . . . . . . 22
Inner diameter
3-1. Transporting ø25.4
3-2. Installing the Outdoor Unit

Operating
3-3. Routing the Tubing 1 1 1 1 1 1 1
Instructions
3-4. Prepare the Tubing
3-5. Connect the Tubing
Installation
1 1 1 1 1 1 1
4. ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Instructions
4-1. General Precautions on Wiring

4-2. Recommended Wire Length and Wire Diameter for
Power Supply System
4-3. Wiring System Diagram
5. HOW TO PROCESS TUBING . . . . . . . . . . . . . . . . . . . . . 34

5-1. Connecting the Refrigerant Tubing
5-2. Connecting Tubing Between Indoor and Outdoor
Units
5-3. Insulating the Refrigerant Tubing
5-4. Taping the Tubes
5-5. Finishing the Installation
8 9
ENGLISH
1-5. Tubing Length 5: When the tubing length exceeds 40 m, increase a longer liquid or gas tubing by 1 rank.
Select the installation location so that the length and size of refrigerant tubing are within the allowable range shown in the figure below. Refer to the Technical Data for the details.
6: If the total distribution tubing length exceeds 500m, maximum allowable elevation difference (H2) between the indoor units is
1. Main tubing length (maximum tubing size) LM = LA + LB … calculated by the following formula. Make sure the indoor unit’s actual elevation difference should fall within the figure calculated as
2. Main distribution tubes LC – LH are selected according to the capacity after the distribution joint. follows.
3.The outdoor connection main tubing (LO portion) is determined by the total capacity of the outdoor units that are connected to the Unit of account (meter): 15 x (2 - total tubing length(m) ÷ 500)
tube ends. 7: If any of the tubing length exceeds 30m, increase the size of the liquid and gas tubes by 1 rank.
4. Sizes of indoor unit connection tubing 1 – 64 are determined by the connection tubing sizes on the indoor units.
1-6. Tubing Size
L1
H3 ■ Table 3 Main Tubing Size (LA) Unit: mm
C L2
kW 22.4 28.0 33.5 40.0 45.0 50.0 56.0 61.5 68.0 73.0 78.5 85.0 90.0 96.0
LM
Total system
A
8 10 12 14 16 18 20 22 24 26 28 30 32 34
B LA R410A distribution joint
horsepower
Balance tube
(ø 6.35mm) LO L3 CZ-P680PJ2 (for outdoor unit) Combined 12 12 16 16 16 16 20
LC CZ-P1350PJ2 (for outdoor unit) 8 10 12 14 16 18 20
1st distribution joint for outdoor unit outdoor units 10 12 10 12 14 16 14
LD CZ-P160BK2 (for indoor unit)
1st distribution joint LB H1 CZ-P680BK2 (for indoor unit) Gas tube ø19.05 ø22.22 ø25.4 ø28.58 ø31.75
4 5 62 63 64 CZ-P1350BK2 (for indoor unit)
Explanation of symbols LF Max. 40cm For Liquid tube ø9.52 ø12.7 ø15.88 ø19.05
extension
Distribution joint
(CZ: optional parts)
kW 101 107 113 118 124 130 135 140 145 151 156 162 168 174
For
extension H2 Total system
Ball valve (field supply) 36 38 40 42 44 46 48 50 52 54 56 58 60 62
Max. 40cm horsepower
T-joint (field supply) LH 16
16 16 16 16 20 20 20 20 20 20
Solidly welded shut LG 1 2 3 Combined 20 20 20 16
16 16 16 16 16 16 20 20 20 20
(pinch weld) outdoor units 16 18 20 16
10 12 14 16 14 16 14 16 18 20
L4 14
Gas tube ø38.10 ø41.28
127(
* Be sure to use special R410A distribution joints (CZ: optional parts) for outdoor unit connections and tubing branches. Liquid tube ø19.05
Table 2 Ranges that Apply to Refrigerant Tubing Lengths and to Differences in Installation Heights kW 180 185 190 196 202 208 213 219 224
Unit: m
Total system
Item Mark Contents Length 64 66 68 70 72 74 76 78 80
horsepower
Actual length 200*2 16 20 20 20 20 20 20 20 20
L1 Max. tubing length Combined 16 20 20 20 20 20 20 20 20
Equivalent length 210*2 outdoor units 16 16 16 20 16 18 20 20 20
Difference between max. length and min. 16 10 12 10 16 16 16 18 20
¨L (L2 – L4) 50*5
length from the 1st distribution joint Gas tube ø41.28 ø44.45
Max. length of main tubing (at maximum size)
Allowable tubing LM * Even after 1st distribution joint, LM is allowed if at - *3 Liquid tube ø19.05 ø22.22
length maximum tubing length.
* If future extension is planned, select the tubing diameter based on the total horsepower after extension.
1, 2~ 64 Max. length of each distribution tube 50*7
However, extension is not possible if the resulting tubing size is two ranks higher.
L1 + 1 + 2~ 63 + A Total max. tubing length including length of each distribution * The balance tube (outdoor unit tube) diameter is ø6.35.
1000
+ B + LF + LG + LH tube (only liquid tubing) * The refrigerant tubing should be used with R410A refrigerant.
Maximum tubing length from outdoor’s 1st distribution * If the length of the longest tube (L1) exceeds 90 m (equivalent length), increase the main tubing (LM) size by 1 rank for the
A, B + LO, C + LO 10
joint to each outdoor unit gas and liquid tubes. Select from Table 3 and Table 8. Use field-supply reducers. If the tube diameter is more than ø41.28, use field-
When outdoor unit is installed higher than indoor unit 50 supply reducer.
H1 * If the longest main tubing length (LM) exceeds 50 m, increase the main tubing size at the portion before 50 m by 1 rank for the
Allowable elevation When outdoor unit is installed lower than indoor unit 40
gas tubes.
difference H2 Max. difference between indoor units 15*6 For the portion that exceeds 50 m, set based on the main tubing size (LA) listed in the table above.
H3 Max. difference between outdoor units 4
■ Size of Tubing (LO) Between Outdoor Units
Allowable length of T-joint tubing (field-supply); Max. tubing length between the L = Length
L3 2 Calculate the total relevant horsepower connected to the tube ends of outdoor units and select the size of tubing between outdoor
joint tubing first T-joint and solidly welded-shut end point H = Height
units based on the main tubing size (LA) listed in the table above.
NOTE
Unit: mm
1: The outdoor connection main tubing (LO portion) is determined by the total capacity of the outdoor units that are connected to the ■ Table 4 Main Tubing Size After Distribution (LB, LC...) HP = horsepower
tube ends.
Total 7.1 16.0 22.5 30.0 42.0 52.4 70.0 98.0 170.0 187.0 199.0
2: If the longest tubing length (L1) exceeds 90 m (equivalent length), increase the sizes of the main tubes (LM) by 1 rank for gas tubes Below kW –
capacity (2.5 HP) (6 HP) (8.1 HP) (11 HP) (15 HP) (19 HP) (25 HP) (35 HP) (61 HP) (67 HP) (71 HP)
and liquid tubes. Use a field supply reducer. Select the tube size from the table of main tubing sizes (Table 3) and from the table of
refrigerant tubing sizes (Table 8). after 7.1 16.0 22.5 30.0 42.0 52.4 70.0 98.0 170.0 187.0 199.0
distribution Over kW –
3: If the longest main tubing length (LM) exceeds 50 m, increase the main tubing size at the portion before 50 m by 1 rank for the gas (2.5 HP) (6 HP) (8.1 HP) (11 HP) (15 HP) (19 HP) (25 HP) (35 HP) (61 HP) (67 HP) (71 HP)
tubes. Use a field supply reducer. Determine the length less than the limitation of allowable maximum tubing length. Tubing Gas tube ø12.7 ø15.88 ø19.05 ø22.22 ø25.4 ø28.58 ø28.58 ø31.75 ø38.1 ø41.28 ø41.28 ø44.45
For the portion that exceeds 50 m, set based on the main tubing size (LA) listed in Table 3. size Liquid tube ø9.52 ø9.52 ø9.52 ø9.52 ø12.7 ø12.7 ø15.88 ø19.05 ø19.05 ø19.05 ø22.22 ø22.22
4: If the size of the existing tubing is already larger than the standard tubing size, it is not necessary to further increase the size.
* If the existing tubing is used, and the amount of on-site refrigerant charge exceeds the value listed below, then change the size of Note: In case the total capacity of indoor units connected after distribution exceeds the total capacity of the outdoor units,
the tubing to reduce the amount of refrigerant.
select the main tubing size for the total capacity of the outdoor units.
Total amount of refrigerant for the system with 1 outdoor unit: 50 NJ
Total amount of refrigerant for the system with 2 outdoor units: 80 NJ
Total amount of refrigerant for the system with 3 outdoor units or 4 outdoor units: 100 NJ
10 11
■ Table 5 Outdoor Unit Tubing Connection Size ( A – C) Unit: mm Table 9 Amount of Additional Refrigerant Charge Per Meter, According to Liquid Tubing Size
kW 22.4 28.0 33.5 40.0 45.0 50.0 56.0 Liquid tubing size (mm) 6.35 9.52 12.7 15.88 19.05 22.22 25.4
Horsepower (HP) 8 10 12 14 16 18 20 Amount of additional
26 56 128 185 259 366 490
refrigerant charge/m (J/m)
ø19.05 ø22.22 ø25.4 ø28.58
Gas tube
Brazing connection Table 10 Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit
ø9.52 ø12.7 ø15.88 U-8ME2E8 U-10ME2E8 U-12ME2E8 U-14ME2E8 U-16ME2E8 U-18ME2E8 U-20ME2E8
Liquid tube
Flare connection Balance tube Gas tube 5.5 NJ 5.5 NJ 7.0 NJ 7.0 NJ 7.0 NJ 7.0 NJ 7.0 NJ
ø6.35
Balance tube Liquid tube
Flare connection Table 11 Refrigerant Charge Amount at Shipment (for Outdoor Unit)
U-8ME2E8 U-10ME2E8 U-12ME2E8 U-14ME2E8 U-16ME2E8 U-18ME2E8 U-20ME2E8
■ Table 6 Indoor Unit Tubing Connection Size 5.6 NJ 5.6 NJ 8.3 NJ 8.3 NJ 8.3 NJ 9.5 NJ 9.5 NJ
Indoor unit type 15 22 28 36 45 56 60 71/73 90 106 140 160 180 224 280
1-9. System Limitations
Gas tube (mm) ø12.7 ø15.88 ø19.05 ø22.22 Table 12 System Limitations
Liquid tube (mm) ø6.35 ø9.52 *1: In the case of 38 HP or smaller units, the number is limited
Max. No. allowable connected outdoor units 4 *2
by the total capacity of the connected indoor units.
Note: Use the material of temper - 1/2 H or - H for tubing over ø22.22. Max. capacity allowable connected outdoor units 224 kW (80 HP)
*2: Up to 4 units can be connected if the system has been
Max. connectable indoor units 64 *1 extended.
1-7. Straight Equivalent Length of Joints Max. allowable indoor/outdoor capacity ratio 50 – 130 %*3 *3: If the following conditions are satisfied, the effective range is
Design the tubing system by referring to the following table for the straight equivalent length of joints. above 130 % and below 200 %.
i ) Obey the limited number of connectable indoor units.
Table 7 Straight Equivalent Length of Joints ii ) The lower limit of operating range for heating outdoor
temperature is limited to -10°CWB (standard -25°CWB).
Gas tubing size (mm) 12.7 15.88 19.05 22.22 25.4 28.58 31.75 38.1 41.28 44.45 50.8
iii) Simultaneous operation is limited to less than 130 % of
connectable indoor units.
90° elbow 0.30 0.35 0.42 0.48 0.52 0.57 0.70 0.79 0.85 0.92 1.00
Maximum number of connectable indoor units when connected with minimum capacity
45° elbow 0.23 0.26 0.32 0.36 0.39 0.43 0.53 0.59 0.64 0.69 0.79 Total horse Number of Total horse Number of Total horse Number of Total horse Number of Total horse Number of Total horse Number of
power indoor units power indoor units power indoor units power indoor units power indoor units power indoor units
U-shape tube bent (R60-100 mm) 0.90 1.05 1.26 1.44 1.56 1.71 2.10 2.37 2.55 2.76 3.00 8 HP 13 14 HP 23 20 HP 33 26 HP 43 32 HP 53 38 HP 63
10 HP 16 16 HP 26 22 HP 36 28 HP 46 34 HP 56 40~80 HP 64
Trap bend 2.30 2.80 3.20 3.80 4.30 4.70 5.00 5.80 6.80 7.40 7.98 12 HP 19 18 HP 29 24 HP 40 30 HP 50 36 HP 59
!
Y-branch distribution joint Equivalent length conversion not needed. m2 m3
WARNING Always check the gas density limit for 85 229.5
the room in which the unit is installed.
Ball valve for service Equivalent length conversion not needed.
80 216.0
1-10. Check of Limit Density 75 202.5

Table 8 Refrigerant Tubing
70 189.0
Tubing size (mm) * When bending the tubes, use a bending When installing an air conditioner in a room, it is necessary to
radius that is at least 4 times the outer ensure that even if the refrigerant gas accidentally leaks out, its 65 175.5 Range below the
Material Temper - O Material Temper - 1/2 H • H density limit of
diameter of the tubes. density does not exceed the limit level for that room. 60 162.0 0.44 NJ/m³
ø6.35 t0.8 ø22.22 t1.0 If the density could exceed the limit level, it is necessary to
In addition, take sufficient care to avoid 55 148.5 (Countermeasures
ø9.52 t0.8 ø25.4 t1.0 provide an opening between the unit and the adjacent room, or not needed)
crushing or damaging the tubes when 50 135.0
ø12.7 t0.8 ø28.58 t1.0 to install mechanical ventilation which is interlocked with a leak
bending them. detector. 45 121.5
ø15.88 t1.0 ø31.75 t1.1
(Total refrigerant charged amount: NJ) 40 108.0
ø19.05 t1.2 ø38.1 over t1.35 Range above the
(Min. indoor volume where the indoor unit is installed: m³) 35 94.5
ø41.28 over t1.45 density limit of
30 81.0 0.44 NJ/m³
Min. indoor volume
ø44.45 over t1.55 Limit density 0.44 (NJ/m³) (Countermeasures

The limit density of refrigerant R410A which is used in this unit 25 67.5 needed)
ø50.8 over t1.8

is 0.44 NJ/m³ (ISO 5149). 20 54.0
1-8. Additional Refrigerant Charge The shipped outdoor unit comes charged with the amount of
15 40.5
refrigerant fixed for each type, so add it to the amount that
Additional refrigerant charge amount is calculated below. is charged in the field. (For the refrigerant charge amount at 10 27.0
Required amount of additional refrigerant charge = [ (Amount of additional refrigerant charge per meter of each size of liquid tube × shipment, refer to the unit’s nameplate.) 5 13.5
its tube length) + (...) + (...)] + [(Necessary amount of additional refrigerant charge per outdoor unit) + (...) + (...)] Minimum indoor volume & floor area as against the amount of 0 0.0
refrigerant is roughly as given in the following table. 0 10 20 30 40 50 60 70 80 90 100 NJ
*Always charge accurately using a scale for weighing. Total amount of refrigerant
*If the existing tubing is used and the amount of on-site refrigerant charge exceeds the value listed below, change the size of the tubing
to reduce the amount of refrigerant.
Total amount of refrigerant for the system with 1 outdoor unit: 50 NJ Pay special attention to any location, such as a basement, etc., where leaking refrigerant can accumulate,
Total amount of refrigerant for the system with 2 outdoor units: 80 NJ CAUTION
since refrigerant gas is heavier than air.
Total amount of refrigerant for the system with 3 outdoor units or 4 outdoor units: 100 NJ
12 13
ENGLISH
1-11. Installing Distribution Joint 1-12. Optional Distribution Joint Kits
(1) Refer to “HOW TO ATTACH DISTRIBUTION JOINT” enclosed with the optional distribution joint kit See the installation instructions packaged with the distribution joint kit for the installation procedure.
(CZ-P680PJ2, CZ-P1350PJ2, CZ-P160BK2, CZ-P680BK2, CZ-P1350BK2). Table 13
● When connecting a branch tubing to the indoor unit directly, it is necessary for each branch tubing to install at a positive angle with Cooling capacity Cooling capacity
Model name Remarks Model name Remarks
after distribution after distribution
respect to horizontal in order to prevent accumulation of refrigerant oil in stopped units. See the below chart.
1. CZ-P680PJ2 68.0 kW or less For outdoor unit 3. CZ-P160BK2 22.4 kW or less* For indoor unit
Branch tubing system Restricted Not restricted 2. CZ-P1350PJ2 more than 68.0 kW For outdoor unit 4. CZ-P680BK2 68.0 kW or less* For indoor unit
5. CZ-P1350BK2 more than 68.0 kW * For indoor unit
When not connecting *In case the total capacity of indoor units connected after distribution exceeds the total capacity of the outdoor units, select the
How to install When connecting branch tubing to indoor unit directly branch tubing to indoor distribution tubing size for the total capacity of the outdoor units.
branch tubing unit directly
B Gas tube
■ Tubing size (with thermal insulation)
Liquid tube Gas & liquid tubes
A When connecting to A When connecting to B
1. CZ-P680PJ2
Straight tubing
For outdoor unit (Capacity after distribution joint is 68.0 kW or less.)
B length over
200mm 15∼90° Example: Gas tube Liquid tube
A
D
Horizontal
Straight tubing or
ʸʾʼ ʸʸʷ
Horizontal length over 0∼30° Horizontal
Straight tubing length ʸʺʼ ˀʾ

200mm over 200mm (Branch tubing
15∼90°
angle)
ʾʹ

Arrow view D 15∼30°
ʸʸʻ
(Branch tubing
angle)

Distribution
Joint
Distribution Joint

Insulation
Reducing
Joints
Upward
Vertical Reducing Joints
Vertical Vertical Vertical Insulation
Unit: mm
Table 14 Size of connection point on each part (Shown are inside diameters of tubing)
"
Vertical
Straight tubing
length over Straight tubing Size Part A Part B Part C Part D Part E Part F Part G Part H
200mm Vertical length over
200mm Vertical mm ø31.75 ø28.58 ø25.4 ø22.22 ø19.05 ø15.88 ø12.7 ø9.52
Vertical
Downward
15∼90° 15∼90° 2. CZ-P1350PJ2
Vertical For outdoor unit (Capacity after distribution joint is more than 68.0 kW.)
Example: Gas tube Liquid tube
Header branch system (Main tubing is horizontal.) ● Be sure to solidly weld shut the T-joint end (marked by X in ʸʾʼ ʸʸʷ
the figure). In addition, pay attention to the insertion depth of
each connected tube so that the flow of refrigerant within the ʸʺʼ ˀʾ
Outdoor Indoor Horizontal line
T-joint is not impeded.

Indoor Install at a positive angle Be sure to use a commercial available T-joint.

ʾʹ

(15~30°)
ʸʸʻ

Indoor ● When using the header joint system, do not make further

(From 1st branch to tip branches in the tubing.

Distribution
of solidly welded part) Joint Distribution
● Do not use the header joint system on the outdoor unit side.
Joint
Horizontal line Solidly welded shut (X)
Install at a positive angle Insulation

(15~30°) Reducing
Joints
Reducing
Joints
Insulation Unit: mm
*If the tube diameter is more than ø38.1, use field-supply reducer.
Size Part A Part B Part C Part D Part E Part F Part G Part H Part I
mm ø38.1 ø31.75 ø28.58 ø25.4 ø22.22 ø19.05 ø15.88 ø12.7 ø9.52
14 15
3. CZ-P160BK2 1-13. Example of Tubing Size Selection and Refrigerant Charge Amount
Use: For indoor unit (Capacity after distribution joint is 22.4 kW or less.)* Additional refrigerant charging
Example: Based on the values in Tables 3, 4, 5, 6, 9 and 10, use the liquid tubing size and length, and calculate the amount of additional
Gas tube Liquid tube refrigerant charge using the formula below.
ʸʸʷ ʸʸʷ Required additional =[490 ×(a) + 366 ×(b) + 259 ×(c) + 185 ×(d) + 128 ×(e) + 56 ×(f) + 26 ×(g)] ×10–3 + Necessary
ˀʾ ˀʾ refrigerant charge (NJ)
amount of additional refrigerant charge per outdoor unit.
(a) : Liquid tubing Total length of ø25.4 (m) (e) : Liquid tubing Total length of ø12.7 (m)
ʾʹ
ʾʹ

Distribution Distribution (b) : Liquid tubing Total length of ø22.22 (m) ( f ) : Liquid tubing Total length of ø9.52 (m)
Insulation Joint Insulation Joint (c) : Liquid tubing Total length of ø19.05 (m) (g) : Liquid tubing Total length of ø6.35 (m)
(d) : Liquid tubing Total length of ø15.88 (m)

● Charging procedure
Unit: mm Be sure to charge with R410A refrigerant in liquid form.
1. After performing a vacuum, charge with refrigerant from the liquid tubing side. At this time, all valves must be in the “fully closed”
Size Part A Part B Part C Part D Part E position.
mm ø19.05 ø15.88 ø12.7 ø9.52 ø6.35 2. If it was not possible to charge the designated amount, operate the system in Cooling mode while charging with refrigerant from
4. CZ-P680BK2 the gas tubing side. (This is performed at the time of the test run. For this, all valves must be in the “fully open” position. However
Use: For indoor unit (Capacity after distribution joint is more than 22.4 kW and no more than 68.0 KW.)* if only one outdoor unit is installed, a balance tube is not used. Therefore, leave the valves fully closed.)
Charge with R410A refrigerant in liquid form.
Example:
With R410A refrigerant, charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from
Gas tube Liquid tube backing up.
ʸʾʼ ʸʸʷ ● After charging is completed, turn all valves to the “fully open” position.
ʸʺʼ ˀʾ ● Replace the tubing covers as they were before.
1. R410A additional charging absolutely must be done through liquid charging.
ʾʹ

ʸʸʻ
2. The R410A refrigerant cylinder has a gray base color, and the top part is pink.

Distribution Distribution CAUTION 3. The R410A refrigerant cylinder includes a siphon tube. Check that the siphon tube is present. (This is
Joint Joint indicated on the label at the top of the cylinder.)

4. Due to differences in the refrigerant, pressure, and refrigerant oil involved in installation, it is not possible

in some cases to use the same tools for R22 and for R410A.

Reducing Reducing
Joints Insulation Joints
#
Insulation
Balance tube
Unit: mm * Use a hexagonal wrench and turn to the left to open.
Table 17 Size of connection point on each part (Shown are inside diameters of tubing) Gas tube Liquid tube
Size Part A Part B Part C Part D Part E Part F Part G Part H 8 HP 5 mm
mm ø28.58 ø25.4 ø22.22 ø19.05 ø15.88 ø12.7 ø9.52 ø6.35 10 HP
12 HP 4 mm
5. CZ-P1350BK2 Hex wrench 14 HP
width 8 mm
Use: For indoor unit (Capacity after distribution joint is more than 68.0 kW.)* 16 HP
Example: 18 HP
6 mm
20 HP
Gas tube Liquid tube
ʸʾʼ ʸʸʷ Balance tube

ʸʺʼ ˀʾ
Rotate 90 degrees counterclockwise for OPEN

ʾʹ

Liquid tube Gas tube
ʸʸʻ

Distribution Distribution
Joint Joint

Insulation

Reducing Reducing
Insulation
Joints Joints
Unit: mm
Fully closed (at shipment) Fully open
*If the tube diameter is more than ø38.1, use field-supply reducer. *If the tube diameter is more than ø19.05, use field-supply
reducer. How to turn the tab
Size Part A Part B Part C Part D Part E Part F Part G Part H Part I Part J
mm ø38.1 ø31.75 ø28.58 ø25.4 ø22.22 ø19.05 ø15.88 ø12.7 ø9.52 ø6.35
*In case the total capacity of indoor units connected after distribution exceeds the total capacity of the outdoor units, select the
distribution tubing size for the total capacity of the outdoor units.
16 17
ENGLISH
Example:
Outdoor unit
CAUTION Be sure to check the limit density for the room in which the indoor unit is installed.
10 HP 16 HP 16 HP
type type type
Checking of limit density m2 m3

85 229.5
Density limit is determined on the basis of the size of a room
80 216.0
using an indoor unit of minimum capacity.
For instance, when an indoor unit is used in a room (floor area 75 202.5
ʸ ʹ ʺ ʻ ʼ ʽ ʾ
15 m2 × ceiling height 2.7 m = room volume 40.5 m3), the graph 70 189.0
at right shows that the maximum overall refrigerant charge 65 175.5 Range below the
160 type 106 type 140 type 160 type 160 type 73 type 140 type
amount of limit density (0.44 NJ/m3) that is not required to install density limit of
● Example of each tubing length 60 162.0 0.44 NJ/m³
a ventilation fan should be calculated as follows.
Main tubing Distribution joint tubing 55 148.5 (Countermeasures
not needed)
LO = 2 m LD = 15 m Outdoor side Indoor side Due to the room volume, 50 135.0
LA = 40 m LE = 10 m A=2m 1 = 30 m 5=2m Maximum overall refrigerant charge amount 45 121.5

LB = 5 m LF = 10 m B=2m 2=5m 6=6m = (room volume) × (limit density) 40 108.0
Range above the
LC = 5 m C=3m 3=5m 7=5m = 40.5 (m3) × 0.44 (NJ/m3) 35 94.5
density limit of
4=5m = 17.82 NJ 30 81.0 0.44 NJ/m³
Min. indoor volume
(Countermeasures
Note :The maximum tubing length (equivalent length) exceeds 90 m. 25 67.5 needed)

● Obtain liquid tubing size from Tables 3, 4, 5, 6 and 9. Overall refrigerant charge amount for this system is 67.621 (NJ).
20 54.0
The formula for the minimum room volume should be
Main tubing 15 40.5
determined as follows.
LO = ø19.05 mm (Total capacity of outdoor unit is 73.5 kW) LD = ø15.88 mm (Total capacity of indoor unit is 53.3 kW)
10 27.0
LA*= ø22.22 mm (Total capacity of outdoor unit is 118.0 kW) LE = ø12.7 mm (Total capacity of indoor unit is 37.3 kW)
Required minimum room volume 5 13.5
LB = ø19.05 mm (Total capacity of indoor unit is 77.9 kW) LF = ø9.52 mm (Total capacity of indoor unit is 21.3 kW)
= (overall refrigerant charge amount) ÷ (limit density) 0 0.0
LC = ø15.88 mm (Total capacity of indoor unit is 67.3 kW) 0 10 20 30 40 50 60 70 80 90 100 NJ
= 67.621 (NJ) ÷ 0.44 (NJ/m3)
The longest main tubing length in this example (LM = 40 + 5 = 45 m) Total amount of refrigerant
* The tubing size ø19.05 was increased to ø22.22. = 153.68 (m3)
Distribution joint tubing Required minimum floor area

Outdoor side A: ø12.7 B: ø12.7 C: ø9.52 (from outdoor unit connection tubing) = (minimum room volume) ÷ (ceiling height)
Indoor side 1: ø9.52 2: ø9.52 3: ø9.52 4: ø9.52 = 153.68 (m3) ÷ 2.7 (m)
$
5: ø9.52 6: ø9.52 7: ø9.52 (from indoor unit connection tubing) = 56.9 (m2)
%
● Obtain additional charge amount.
Therefore an opening for ventilation is required.
Note 1*
The charge amounts per 1 meter are different for each liquid tubing size. < Formula for computation >
ø22.22 ĺ LA : 40 m ×0.366 NJ/m = 14.640
Overall refrigerant charge amount for the air conditioner: NJ
ø19.05 ĺ LB + LO : 7 m ×0.259 NJ/m = 1.813
ø15.88 ĺ LC + LD : 20 m ×0.185 NJ/m = 3.7 (Minimum room volume for indoor unit: m3)
ø12.7 ĺ LE + A + B : 14 m ×0.128 NJ/m = 1.792 67.621 (NJ)
: 71 m ×0.056 NJ/m = 3.976 =
ø9.52 ĺ C + LF +( 1 – 7) 40.5 (m³)
Total 25.921 NJ = 1.67 (NJ/m3) >0.44 (NJ/m³)
Note 2* Accordingly, it is necessary to install a ventilation fan for this

Necessary amount of additional refrigerant charge per outdoor unit (See the Table 10.) room.
Amount of additional charge per outdoor unit : U-10ME2E8 5.5 NJ
U-16ME2E8 7.0 NJ
U-16ME2E8 7.0 NJ
Total 19.5 NJ
Therefore,
*Note 1 : Amount of additional charge per tubing length : 25.921 NJ
*Note 2 : Amount of additional charge per outdoor unit : 19.5 NJ
Therefore, the total of additional refrigerant charge amount reaches 45.421 NJ.
● Obtain overall refrigerant charge amount.
Overall refrigerant charge amount of the system indicates the calculated value shown above the additional charge amount in
addition to the total of the refrigerant charge amount (shown in the Table 11) at the shipment of each outdoor unit.
Refrigerant charge amount at shipment:
U-10ME2E8 : 5.6 NJ
U-16ME2E8 : 8.3 NJ
U-16ME2E8 : 8.3 NJ
Additional charge amount : 45.421 NJ
Grand total : 67.621 NJ
Therefore, overall refrigerant charge amount of the system reaches 67.621 NJ.
18 19
2. SELECTING THE INSTALLATION SITE N OTE 2-2. Shield for Horizontal Exhaust Discharge 2-3. Installing the Outdoor Unit in Heavy Snow Areas
● Do not do any wiring or tubing within 30 cm of the front It is necessary to install an air-discharge chamber (field supply) In locations where wind-blown snow can be a problem, snow-
2-1. Outdoor Unit panel, because this space is needed as a servicing space for to direct exhaust from the fan horizontally if it is difficult to proof vents should be fitted to the unit and direct exposure to
the compressor. provide a minimum space of 2 m between the air-discharge the wind should be avoided as much as possible.
AVOID:
● Ensure a base height of 100 mm or more to ensure that outlet and a nearby obstacle.
● heat sources, exhaust fans, etc. drainage water does not accumulate and freeze around the
bottom of the unit.
● damp, humid or uneven locations ● If installing a drain pan, install the drain pan prior to
● indoors (no-ventilation location) installing the outdoor unit.
* Make sure there is at least 150 mm between the outdoor
DO: unit and the ground.
Also, the direction of the tubing and electrical wiring should
● choose a place as cool as possible. be from the front of the outdoor unit.
● choose a place that is well ventilated. Unit: mm
● allow enough room around the unit for air intake/ Top view Front view
Air outlet
exhaust and possible maintenance.
Installation anchor hole
8-15×21 elongated holes
Exhaust fan
Air intake
Hot air
Outdoor unit Heat

source

$
Air intake

%
& Air intake
In regions with heavy snowfall, the
outdoor unit should be provided with a The following problems may occur if proper countermeasures
CAUTION are not taken:
Installation Space Top view Front view solid, raised platform and snow-proof
● The fan in the outdoor unit may stop running, causing the
Install the outdoor unit where there is enough space for vents.
Air outlet unit to be damaged.
ventilation. Otherwise the unit may not operate properly. Installation anchor hole ● There may be no air flow.
8-15×21 elongated holes DO
The figure shows the minimum space requirement around ● The tubing may freeze and burst.
Air intake ● The condenser pressure may drop because of strong wind,
the outdoor units when 3 sides are open and only 1 side is
and the indoor unit may freeze.
$
shuttered, with open space above the unit. The mounting base
$
should be concrete or a similar material that allows for adequate
2-4. Precautions When Installing in Heavy Snow
drainage. Make provisions for anchor bolts, platform height, and AVOID

$
Areas

other site-specific installation requirements. a) The platform should be higher than the maximum snow
Air intake
depth.

Example of installation of 2 units b) The 2 anchoring feet of the outdoor unit should be used for
%
& Air intake
(when 3 sides are open and only 1 side is shuttered) the platform, and the platform should be installed beneath
* More than 300 mm the air-intake side of the outdoor unit.
** More than c) The platform foundation must be solid and the unit must be
50 mm
Top view Front view secured with anchor bolts.
d) When installing on a roof subject to strong wind,
Air outlet
countermeasures must be taken to prevent the unit from
Installation anchor hole Fallen snow
being overturned.
** More than Without snow-proof vents With snow-proof vents
Air intake
50 mm (Without platform) (High platform)
More than
500 mm 2-5. Dimensions of Wind Ducting
Reference diagram for air-discharge chamber
(field supply)
$
*** More than 60 mm

For further details, see the section “SUPPLEMENT”.
Air intake

* Make a walk-in space behind the unit to erase maintenance
and servicing.
%
& Air intake
2-6. Dimensions of Snow Ducting
** When setting the anchor bolt to position “B” or “C”, make the
space between the unit and the wall more than 250 mm for Reference diagram for snow-proof vents
installation operation.
*** When setting the anchor bolt to position “B” or “C”, make the
According to the installation site, you may choose the setting (field supply)
space between the outdoor units more than 180 mm for position in the depth direction of the anchor bolt from A, B or C.
installation operation.
For further details, see the section “SUPPLEMENT”.
A: (Installation hole pitch) For removing the tube forward
B: (Installation hole pitch) For removing the tube downward
C: (Installation hole pitch)
● Leave space open above the unit.
● Construct louvers or other openings
CAUTION
in the wall, if necessary, to ensure
adequate ventilation.
20 21
ENGLISH
3. HOW TO INSTALL THE OUTDOOR UNIT 3-2. Installing the Outdoor Unit (2) When only using a single outdoor unit, see the figure below.
Model: 12 HP, 14 HP , 16 HP
Detailed drawing B (1) Use four anchor bolts (M12 or similar) to securely anchor
3-1. Transporting Detailed view of anchor hole Unit: mm
the unit. Regarding the positioning anchor bolts of the 8-15×21 elongated hole
When transporting the unit, have it delivered as close to the
depth direction, select one of three types according to the
installation site as possible without unpacking. Lifting belt
Use a hook for suspending the unit respectively according to installation site as shown in the following figures.
the type of model. Normally, select the position A. When removing the connection
Protective
tube in a downward direction, select the position B.
cardboard or cloth
Model: 8 HP, 10 HP Unit: mm
CAUTION
● When hoisting the outdoor unit, pass lifting belts through Fan guard 8-15×21 elongated holes
the left and right holes of the bottom plate as shown in the
following figures. Use two lengths of lifting belt 7.5 meters

long or longer.
● Hang the lifting belt at an oblique angle of the four corners
of the bottom plate. If it is hung at other areas, the lifting belt

becomes loose and the outdoor unit will be damaged or you
$
may be injured.
● Use protective panels or padding at all locations where the
lifting belt contacts the outer casing or other parts to prevent
scratching. In particular, use protective material (such as
cloth or cardboard) to prevent the edges of the top panel

from being scratched.

&
%
In case of the combination with different units, see the
Model: 8 HP,10 HP
section “SUPPLEMENT”.
Detailed drawing A % *When positioning the anchor bolt at B or C, make a
Model: 12 HP, 14 HP, 16 HP Unit: mm
These are not lifting holes.
Lifting belt sufficient space between the units or from the wall for
installation. (Make a space between the units wider than
Model: 18 HP , 20 HP 180mm and left and right space wider than 250mm from
$
the wall.)

Detailed drawing C (3) The vibration insulator or the like should be kept secure to
Lifting belt satisfy the width and depth for the plate legs. Use a washer
from the upper direction larger than the hole size for fixing
the installation.

$
Protective
cardboard or cloth
Fan guard

Protective

cardboard or cloth
%
&

Fan guard
Model: 18 HP, 20 HP Unit: mm

$

$
&

%
&

22 23
• Below shows vibration insulator position when setting anchor bolt at position A. 3-3. Routing the Tubing
● The tubing can be routed out either from the front or from the bottom.
Model : 8 HP, 10 HP, 12 HP, Model : 18 HP, 20 HP Detailed view of D and E
● The connecting valve is contained inside the unit. Therefore, remove the front panel.
14 HP, 16 HP
(1) If the tubing is routed out from the front, cut out the slit part ( ).
Unit: mm Unit: mm Unit: mm
Plate legs (left, right)
● Be careful not to damage the tubing cover.
Plate leg (left) Plate leg (right) Plate leg (left) Plate leg (right) (2) If the tubing is routed out from the bottom, use cutting pliers or a similar tool to cut out the tubing outlet slit (part indicated by )
from the tubing cover.
' ' ' ) ' ● Be careful not to damage the tubing cover.
Anchor bolts
Vibration insulator Vibration insulator

Washer Model : 8 HP, 10 HP Model : 12 HP, 14 HP, 16 HP Model : 18 HP, 20 HP
Electrical wiring Electrical wiring port (bottom)
Vibration insulator
port (bottom)
Base
Installation hole pitch


' ' ' ) '
Tubing port (bottom) Plate leg (center) Tubing port (bottom)
• Below shows vibration insulator position when setting anchor bolt at position B. Detailed view of E and G
Unit: mm Front Front
Model : 8 HP, 10 HP, 12 HP, Model : 18 HP, 20 HP Anchor bolts Front
14 HP, 16 HP Plate legs Bottom Bottom
Unit: mm Unit: mm Washer
(left, right) Bottom
Plate leg (left) Plate leg (right) Plate leg (left) Plate leg (right)
' ' ' ) '
Vibration insulator Vibration insulator Vibration insulator

Model : 8 HP, 10 HP Model : 12 HP, 14 HP, 16 HP Model : 18 HP, 20 HP
Electrical wiring port (bottom)

Electrical wiring Base
port (bottom)
Remove 8 Remove 10 Remove 10

panel screws panel screws panel screws
$
( ( ( * (

from front from front from front
panel. panel. panel.
Detailed view of D and F
• Below shows vibration insulator position when setting anchor bolt at position C. Unit: mm
Plate legs (left, right)

Model : 8 HP, 10 HP, 12 HP, Model : 18 HP, 20 HP
14 HP, 16 HP Anchor bolts
Washer
Unit: mm Unit: mm
Vibration insulator
Plate leg (left) Plate leg (right)
Plate leg (left) Plate leg (right) Base

( ( ( (
*
Detailed view of F and G
Unit: mm Tubing cover
Vibration insulator
Vibration insulator
Electrical wiring Plate leg (center)
Electrical wiring port (bottom)
port (bottom)

' ) ' Vibration insulator
' '
Base

Cut out the shaded area in
Tubing cover the direction of the arrow.
* Need the vibration insulator under the plate leg at the central location for the If the tubing is routed out from the
installation site. bottom, use cutting pliers or a similar
Remove 3 screws. tool to cut out the shaded area.
NOTE: Proceed with the work following the dimensions showing the asterisk.
Anchor bolt and washer are not required at the central plate leg (F and G).
24 25
ENGLISH
3-4. Prepare the Tubing ● Except for the 16 HP model, do not use the supplied ● Tighten each cap as specified below.
● Material: Use seamless phosphorous deoxidized copper connector tubing. Tightening torque for each cap
tube for refrigeration. Wall thickness shall comply with the
Model : 8 HP, 10 HP, 12 HP, 14 HP (Except 16 HP) Cap tightening torque HP: horsepower
applicable legislation. The minimal wall thickness must be
Refrigerant Connection Supplied Unit 8 HP 10 HP 12 HP 14 HP 16 HP 18 HP 20 HP
in accordance with the table below. For tubes of ø22.22 or tubing method parts used?
N·m 20.6 ~ 28.4 48.0 ~ 59.8
larger, use the material of temper 1/2H or H (Hard copper Valve cap
2 1 Gas tube Brazing No {NJf · cm} {206 ~ 284} {480 ~ 598}
tube). Do not bend the hard copper tube. 3
2 Liquid tube Flare connection No N·m 10.7 ~ 14.7
● Tubing size Liquid tube Serivce port cap
1 3 Balance tube Flare connection No {NJf · cm} {107 ~ 147}
Use the tubing size indicated in the table below.
N·m 34 ~ 42 49 ~ 61 68 ~ 82
● When cutting the tubing, use a tube cutter, and be sure to Model : 16 HP Flare nut
{NJf · cm} {340 ~ 420} {490 ~ 610} {680 ~ 820}
remove any burrs. Refrigerant Connection Supplied
N·m 40 ~ 45 47 ~ 53 70 ~ 75
The same applies to distribution tubing (optional). tubing method parts used? Valve cap
● When bending the tubes, bend each tube using a radius yes {NJf · cm} {400 ~ 450} {470 ~ 530} {700 ~ 750}
1 Gas tube Brazing Gas tube
that is at least 4 times the outer diameter of the tube. When (ø25.4 ø28.58) N·m 10 ~ 12
3 2 Serivce port cap
bending, use sufficient care to avoid crushing or damaging 2 Liquid tube Flare connection No {NJf · cm} {100 ~ 120}
the tube. 3 Balance tube Flare connection No N·m 20 ~ 25

Valve cap
● For flaring, use a flare tool, and be sure that flaring is 1 {NJf · cm} {200 ~ 250}
performed correctly. N·m 9 ~ 11
Model : 18 HP, 20 HP Balance tube Serivce port cap
{NJf · cm} {90 ~ 110}
Refrigerant Connection Supplied
CAUTION N·m 14 ~ 18
tubing method parts used? Flare nut
{NJf · cm} {140 ~ 180}
1 Gas tube Brazing No
Use sufficient caution during preparation of the tubing. 2 Liquid tube Flare connection No
3 2
Seal the tube ends by means of caps or taping to prevent 3 Balance tube Flare connection No Model : 8 HP Model: 12 HP, 14 HP, 16 HP
1
dust, moisture, or other foreign substances from entering
the tubes. Refrigerant tube port Service port cap Valve cap Service port cap Valve cap
(width 17mm) (width 19mm) (width 17mm) (width 27mm)
● Use caulking, putty, or a similar material to fill any gaps at Valve cap Service port cap Service port cap
Refrigerant tubing Valve cap
(width 14mm) (width 17mm) (width 17mm)
the refrigerant tube port ( ) in order to prevent rainwater, (width 14mm)
Tubing size (mm) dust or foreign substances from entering the unit.
Material Temper - O Material Temper - 1/2 H, H
* Perform this work even if the tubing is routed out in a
(Soft copper tube) (Hard copper tube)
&
downward direction.
'
Outer dia. Thickness Outer dia. Thickness
ø6.35 t0.8 ø22.22 t1.0 Tubing cover Balance Liquid
tube Balance
tube tube Liquid
ø9.52 t0.8 ø25.4 t1.0 tube
Service port cap Valve cap
ø12.7 t0.8 ø28.58 t1.0 (width 17mm) Valve cap
Service port cap (width 27mm)
(width 30mm)
(width 17mm)
ø15.88 t1.0 ø31.75 t1.1
Flare nut Flare nut
ø19.05 t1.2 ø38.1 over t1.35 (ø6.35) Flare nut Gas tube (ø6.35)
Flare nut
(ø9.52) Gas tube
ø41.28 over t1.45 (ø12.7)
ø44.45 over t1.55 Tubing routed out
ø50.8 over t1.8 through the front side
Model: 10 HP Model: 18 HP, 20 HP
3-5. Connect the Tubing

Valve cap
● When operating the refrigerant tube installation in the (width 19mm) Service port cap Valve cap
Service port cap (width 17mm) (width 30mm)
field, do not apply the flame of welding to the surrounding
Bottom plate (width 17mm)
sheet-metal parts. If necessary, use a wet rag to prevent Service port cap
Service port cap Valve cap
(width 17mm)
overheating of the heat exchanger. Valve cap (width 17mm) (width 14mm)
(width 14mm)
Tubing routed out

through the bottom
Balance Liquid Balance Liquid

tube tube tube tube
Valve cap
Service port cap (width 27mm) Valve cap
Service port cap
(width 17mm) (width 30mm)
(width 17mm)
Flare nut Flare nut Gas tube Flare nut
(ø6.35) (ø9.52) Flare nut
(ø6.35) Gas tube
(ø15.88)
26 27
Do not apply an adjustable 4. ELECTRICAL WIRING 4-2. Recommended Wire Length and Wire Diameter
wrench to the hexagonal part.
for Power Supply System
4-1. General Precautions on Wiring Outdoor unit
(1) Before wiring, confirm the rated voltage of the unit as (A) Power supply (A) Power supply
Time delay fuse or Time delay fuse or
shown on its nameplate, then carry out the wiring closely
Valve fixing tool Wire size Max. length circuit capacity Wire size Max. length circuit capacity
following the wiring diagram.
(2) Provide a power outlet to be used exclusively for each U-8ME2E8 4 mm² 77 m 20 A 6 mm² 115 m 30 A
unit, and a power supply disconnect, circuit breaker and U-10ME2E8 4 mm² 54 m 25 A 6 mm² 81 m 30 A
Use two adjustable wrenches when removing or installing the
earth leakage breaker for overcurrent protection should be
balance tube flare nut. U-12ME2E8 6 mm² 65 m 30 A or — — —
provided in the exclusive line.
In particular, do not apply an adjustable wrench to the U-14ME2E8 10 mm² 84 m 35 A — — —
hexagonal part at the top of the valve. (3) To prevent possible hazards from insulation failure, the unit
must be grounded. U-16ME2E8 10 mm² 69 m 40 A — — —
If force is applied to this part, gas leakage will occur.
Apply an adjustable wrench to settle the fixing tool as shown in (4) Each wiring connection must be done in accordance with U-18ME2E8 10 mm² 62 m 50 A 16 mm² 100 m 50 A
the figure. If not used, the valve fixing tool will get distorted. the wiring system diagram. Wrong wiring may cause the U-20ME2E8 10 mm² 54 m 60 A 16 mm² 86 m 60 A
unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
Indoor unit
Use two adjustable wrenches, as shown in the figure, compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be very (B) Power supply Time delay fuse (B) Power supply Time delay fuse
when removing the liquid tube valve flare nut. Type or Type or
1. Do not apply a wrench to the valve cap when removing or dangerous. The manufacturer will accept no responsibility Minimum 2 mm² 2.5 mm² circuit capacity Minimum 2 mm² 2.5 mm² circuit capacity
installing the flare nuts. Doing so may damage the valve. for any damage or misoperation that occurs as a result of
such unauthorized changes. K2 Max. 150 m — 15 A D1 — Max. 130 m 10 – 16 A
2. If the valve cap is left off for a long period of time, refrigerant
leakage will occur. Therefore, do not leave the valve cap off. (7) Regulations on wire diameters differ from locality to Y2 Max. 130 m — 15 A L1 — Max. 130 m 10 – 16 A
3. Applying refrigerant oil to the flare surface can be effective in locality. For field wiring rules, please refer to your LOCAL K1 — Max. 150 m 10 – 16 A M1 — Max. 130 m 10 – 16 A
preventing gas leakage, however be sure to use a refrigerant ELECTRICAL CODES before beginning. You must
ensure that installation complies with all relevant rules and U1 — Max. 130 m 10 – 16 A P1 — Max. 130 m 10 – 16 A
oil which is suitable for the refrigerant that is used in the
system. regulations. F2 — Max. 130 m 10 – 16 A R1 — Max. 130 m 10 – 16 A
This unit utilizes R410A refrigerant, and the refrigerant oil is (8) To prevent malfunction of the air conditioner caused by T2 — Max. 130 m 10 – 16 A E2 — Max. 30 m 10 – 16 A
ether oil (synthetic oil). However, hub oil (synthetic oil) can electrical noise, care must be taken when wiring as follows:
also be used. ● The remote control wiring and the inter-unit control Control wiring
wiring should be wired apart from the inter-unit power
wiring. (C) Inter-unit (between outdoor and indoor units) control wiring (D) Remote control wiring
● Use shielded wires for inter-unit control wiring between
&
units and ground the shield on both sides. 0.75 mm² (AWG #18) 2.0 mm² (AWG #14)
0.75 mm² (AWG #18)
(
Use shielded wiring* or Use shielded wiring*
(9) If the power supply cord of this appliance is damaged,
it must be replaced by a repair shop appointed by the Max. 1,000 m Max. 2,000 m Max. 500 m
manufacturer, because special purpose tools are required.
NOTE * With ring-type wire terminal.
(10) Use a waterproof conduit for outdoor unit wiring to avoid
damaging the wire and to prevent accumulation of liquid
● Precautions for brazing (E) Control wiring for group control (F) Inter-outdoor unit control wiring
inside the unit.
Be sure to replace the air inside the tube with nitrogen to
0.75 mm² (AWG #18)
prevent oxide film from forming during the brazing process. 0.75 mm² (AWG #18)
Use shielded wiring
Be sure to use a damp cloth or other means to cool the valve
Max. 200 m (Total) Max. 300 m
unit during brazing.
Work method
Field-supply tube Remote valve
Brazing locations Taping
Nitrogen
Pressure-reducing
valve (regulator)
CAUTION
1. Be sure to use nitrogen

Oxygen, CO2, and CFC must not be used.
2. Use a pressure-reducing valve on the nitrogen tank.
3. Do not use agents intended to prevent the formation of oxide
film. They will adversely affect the refrigeration oil, and may
cause equipment failure.
4. The balance tube is not used if only 1 outdoor unit is
installed. Use the unit in the same conditions as when it was
shipped from the factory.
28 29
ENGLISH
4-3. Wiring System Diagram
Indoor unit
(No. 1) CAUTION
Power supply L L
220/230/240V ~ 50/60Hz N N
Outdoor unit
INV unit (1) When linking outdoor units in a network, see the section “ATTENTION!”.
C A
Ground L1
L1 Power supply
B U1 U1 L2 (2) Do not install the inter-unit control wiring in a way that forms a loop.
Remote L2 380/400/415V, 3 N~, 50Hz
U2 U2 L3
controller D L3
Ground N
N
WHT 1 1 R1 1
BLK 2 2 R2 2
Ground Ground Outdoor unit Outdoor unit Outdoor unit
C Prohibited
Indoor unit Ground
(No. 2)
L F Inter-outdoor unit control wiring Prohibited
Power supply L Ground
220/230/240V ~ 50/60Hz N N
Outdoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Ground B U1 INV unit
Remote U2 A
Ground L1
L1 Power supply
controller D
L2
L2 380/400/415V, 3 N~, 50Hz
WHT 1 1 R1
1 L3
L3
BLK 2 2 R2
Ground 2 N
N
C
(3) Do not install the inter-unit control wiring such as star branch wiring. Star branch wiring causes mis-address setting.
Indoor unit Ground
Group control:
(No. 3)
Power supply L L Outdoor unit Indoor unit Indoor unit
220/230/240V ~ 50/60Hz N N
Ground
Ground B
E U1 Indoor unit Indoor unit
U2
R1
NO Branch point
R2
Ground 4P terminal board

C
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Indoor unit
(No. n)
Power supply L L
220/230/240V ~ 50/60Hz N N Outdoor unit Branch point
&
Ground
)
Ground B Central Controller
U1
Remote
U2
controller D
WHT 1 1 R1 L1 L2 L3 N Indoor unit Indoor unit Indoor unit
BLK 2 2 R2
Power supply
(14 HP, 16 HP, 18 HP, 20 HP)
NOTE Outdoor unit

4P terminal board
(1) See the section “4-2. Recommended Wire Length and Wire
Diameter for Power Supply System” for the explanation of
“A”, “B”, “C”, “D”, “E” and “F” in the above diagram. Indoor unit Indoor unit Indoor unit
(2) The basic connection diagram of the indoor unit shows the
6P terminal board, so the terminal boards in your equipment
may differ from the diagram. Outdoor unit
More than 2m required
(3) Refrigerant Circuit (R.C.) address should be set before

turning the power on. L1 L2 L3 N
Power supply
(4) Regarding the R.C. address setting, it can be executed by (8 HP, 10 HP and 12 HP) Indoor unit Indoor unit Indoor unit
remote controller automatically. See the section “7-4. Auto
Address Setting”.
4P terminal board
U1 U2 1 2
Inter-unit Inter-outdoor unit

control wiring control wiring
Type ME2
30 31
(5) Use shielded wires for inter-unit control wiring (C) and ground the ■ Wiring sample
Shielded wire
shield on both sides, otherwise misoperation from noise may occur.
Connect wiring as shown in the section “4-3. Wiring System Diagram.” Use this screw when Use this screw when Use this screw when
connecting to ground for connecting to ground for connecting to ground for
Ground Ground the inter-unit control wiring. the inter-unit control wiring. the inter-unit control wiring
and inter-outdoor unit
(6) • Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 5 or 3 *1.5 mm2 control wiring.
flexible cord. Type designation 60245 IEC57 (H05RN-F, GP85PCP etc.) or heavier cord.
• Use the standard power supply cables for Europe (such as H05RN-F or H07RN-F which conform to CENELEC (HAR)
rating specifications) or use the cables based on IEC standard. (60245 IEC57, 60245 IEC66)
Loose wiring may cause the terminal to overheat or result in unit malfunction.
WARNING A fire hazard may also exist.
Therefore, ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, follow the instructions on “How to Connect Wiring to Terminal”
and fasten the wire securely with the fixing screw of the terminal board.
How to Connect Wiring to Terminal
■ For stranded wiring ■ Examples of shield wires

(1) Cut the wire end with cutting pliers, then strip the insulation (1) Remove cable coat not to scratch braided shield.
to expose the stranded wiring about 10 mm and tightly
twist the wire ends.
Stranded wire
(2) Unbraid the braided shield carefully and twist the Earth Earth Earth
Ring unbraided shield wires tightly together. Insulate the shield Power supply Power supply
pressure Power supply Inter-unit Inter-unit Inter-outdoor
wires by covering them with an insulation tube or wrapping Inter-unit
terminal control wiring control wiring unit control
insulation tape around them. control wiring
wiring
Strip 10 mm
Torque values of power supply terminal board
8/10/12 HP: 2.2N·m±0.05N·m {22 NJf·cm ±0.5 NJf·cm}
Insulation tape Shield mesh 14/16/18/20 HP: 2.7N·m±0.1N·m {27 NJf·cm ±1 NJf·cm}
&
*
(3) Remove coat of signal wire.
Torque value of communication terminal board: 1.3N·m±0.1N·m {13 NJf·cm ±1 NJf·cm}
(2) Using a Phillips head screwdriver, remove the terminal m
8m
screw(s) on the terminal board. ATTENTION: Comply with the torque values.
(3) Using a ring connector fastener or pliers, securely clamp If tightening over torque values, the screw will be damaged.
each stripped wire end with a ring pressure terminal.
(4) Place the ring pressure terminal, and replace and tighten Insulation tape Shield mesh ATTENTION: Apply an adjustable wrench to the valve vertically not to damage the P.C.board.
the removed terminal screw using a screwdriver.
Special (4) Attach ring pressure terminals to the signal wires and the N OTE
washer Screw
shield wires insulated in Step (2). • Fix the wires with the clamper to the wiring fixture plates (2 locations) and do not allow them to touch the refrigerant tubing and com-
Screw and pressor.
Ring pressure
terminal Special washer • Use a waterproof conduit for outdoor unit wiring to avoid damaging the wire and to prevent accumulation of liquid inside the unit.
Terminal board
Wire
Ring Electrical wiring port
pressure ■ Earth wire for power supply
terminal The earth wire should be longer than the other lead wires for
electrical safety.
Wire
Unit front Unit bottom
32 33
ENGLISH
5. HOW TO PROCESS TUBING N OTE Caution Before Connecting Tubes Tightly 5-2. Connecting Tubing Between Indoor and Outdoor
The liquid tubing side is connected by a flare nut, and the gas (1) Apply a sealing cap or water-proof tape to prevent dust or Units
tubing side is connected by brazing. When reaming, hold the tube end downward and be sure that
no copper scraps fall into the tube. water from entering the tubes before they are used. (1) Tightly connect the indoor-side refrigerant tubing extended
(3) Remove the flare nut from the unit and be sure to mount it (2) Be sure to apply refrigerant lubricant (ether oil) to the inside from the wall with the outdoor-side tubing.
5-1. Connecting the Refrigerant Tubing
on the copper tube. of the flare nut before making piping connections. This is (2) To fasten the flare nuts, apply the following specified torque:
Use of the Flaring Method (4) Make a flare at the end of copper tube with a flare tool. effective for reducing gas leaks. ● When removing the flare nuts from the tubing connections,
Many of conventional split system air conditioners employ the
flaring method to connect refrigerant tubes which run between or when tightening them after connecting the tubing, be sure
indoor and outdoor units. In this method, the copper tubes are to use a torque wrench and a spanner.
flared at each end and connected with flare nuts.
Flare nut Torque wrench
Flaring Procedure with a Flare Tool
Copper Apply refrigerant
(1) Cut the copper tube to the required length with a tube tubing lubricant.
cutter. It is recommended to cut approx. 30 – 50 cm longer Spanner
than the tubing length you estimate. Indoor unit
(2) Remove burrs at the end of the copper tube with a tube
reamer or a similar tool. This process is important and Flare tool (3) For proper connection, align the union tube and flare tube
should be done carefully to make a good flare. straight with each other, then screw in the flare nut lightly at
Be sure to keep any contaminants (moisture, dirt, metal Outdoor unit
first to obtain a smooth match.
filings, etc.) from entering the tubing. N OTE
If the flare nuts are over-tightened, the flare may be
Deburring A good flare should have the following characteristics: damaged, which could result refrigerant leakage and cause
● Inside surface is glossy and smooth
in injury or asphyxiation to room occupants.
Before After
● Edge is smooth
● Tapered sides are of uniform length ● For the flare nuts at tubing connections, be sure to use the
flare nuts that were supplied with the unit, or else flare nuts for
Flare nut
Union R410A (type 2). The refrigerant tubing that is used must be of
the correct wall thickness as shown in the following table.
● Adjust the shape of the liquid tube using a tube bender at
the installation site and connect it to the liquid tubing side Tightening torque,
valve using a flare. Tube diameter Tube thickness
approximate
Cautions During Brazing 14 – 18 N · m
ø6.35 (1/4") 0.8 mm
{140 – 180 NJf · cm}
● Replace air inside the tube with nitrogen gas to prevent
34 – 42 N · m
ø9.52 (3/8") 0.8 mm
&
copper oxide film from forming during the brazing {340 – 420 NJf · cm}
+
process. (Oxygen, carbon dioxide and Freon are not 49 – 61 N · m
acceptable.) ø12.7 (1/2") 0.8 mm
{490 – 610 NJf · cm}
● Do not allow the tubing to get too hot during brazing. 68 – 82 N · m
ø15.88 (5/8") 1.0 mm
The nitrogen gas inside the tubing may overheat, {680 – 820 NJf · cm}
causing refrigerant system valves to become damaged. 100 – 120 N · m
ø19.05 (3/4") 1.2 mm
Therefore allow the tubing to cool when brazing. {1000 – 1200 NJf · cm}
Copper
tubing
● Use a reducing valve for the nitrogen cylinder. Because the pressure is approximately 1.6 times higher
● Do not use agents intended to prevent the formation than conventional refrigerant pressure, the use of ordinary
of oxide film. These agents adversely affect the flare nuts (type 1) or thin-walled tubes may result in tube
Reamer refrigerant and refrigerant oil, and may cause damage rupture, injury, or asphyxiation caused by refrigerant
or malfunctions. leakage.
● In order to prevent damage to the flare caused by over-
tightening of the flare nuts, use the table above as a guide
when tightening.
● When tightening the flare nut on the liquid tube, use an
adjustable wrench with a nominal handle length of 200 mm.
34 35
5-3. Insulating the Refrigerant Tubing Two tubes arranged together ÅʺʿƔʸ ÅʻʸƔʹʿ ÅʻʻƔʻʼ
ʸʷʷ ʸʷʷ ʸʷʷ
Sealer
Tubing Insulation Insulation tape (white)
Liquid tube Gas tube ˀʷ ˀʷ ˀʷ
● Standard Selection of Insulation Material
Thickness Thickness Thickness
Under the environment of the high temperature and high Flare insulator
ʿʷ 30mm ʿʷ 30mm ʿʷ 30mm
humidity, the surface of the insulation material is easy to Thickness Thickness Tube insulator
ʾʷ Thickness
20mm ʾʷ 20mm
Unit side
ʾʷ
become condensation. This will result in leakage and dew 20mm
insulator
drop. Refer to the chart shown below when selecting the ʽʷ ʽʷ ʽʷ
Insulation Thickness Thickness Thickness
insulation material. In case that the ambient temperature and 10mm
ʼʷ ʼʷ 10mm ʼʷ 10mm
relative humidity are placed above the line of the insulation Flare nut
Ambient relative humidity [%]

Vinyl clamps

ʻʷ ʻʷ ʻʷ
thickness, the condensation may occasionally make a dew ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ
Ambient temperature [°C] Ambient temperature [°C] Ambient temperature [°C]
drop on the surface of the insulation material. In this case, Three tubes arranged together
select the better insulation efficiency.
Cosmetic ʸʷʷ
ÅʼʷƔʿ
* However, since the condition will be different due to (finishing) tape
Gas tube
the sort of the insulaton material and the environmental ˀʷ
Liquid tube
condition of the installation place, see the chart shown Thickness
below as a reference when making a selection.
ʿʷ 30mm
ʾʷ Thickness
Standard Selection of Tubing Insulation 20mm
ʽʷ
Polyethylene heat resisting Thickness
Sort of insulation material
material ʼʷ 10mm

Upper limits of usage Gas tubing : 120 °C or above ʻʷ
Balance tube ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ
temperature Other tubing : 80 °C or above Insulation Ambient temperature [°C]
Calculating condition
Thermal conductivity 0.043 W/(m · K) Refrigerant tubing and insulator
If the exterior of the outdoor unit valves
of insulation material (Average temperature 23 °C)
has been finished with a square duct
Refrigerant temperature 2 °C CAUTION covering, make sure you allow sufficient
space to use the valves and to allow the Drain pipe and insulator
ÅʽƔʺʼ ÅˀƔʼʹ ÅʸʹƔʾ panels to be attached and removed. Drain insulator
ʸʷʷ ʸʷʷ ʸʷʷ and clamp
Thickness Taping the flare nuts
ˀʷ ˀʷ Thickness ˀʷ Thickness
30mm
&
30mm 30mm
Thickness Wind the white insulation tape around the flare nuts at the gas
,
ʿʷ ʿʷ Thickness ʿʷ
Thickness Packing clamp
20mm 20mm tube connections. Then cover up the tubing connections with Insulation
20mm
ʾʷ ʾʷ ʾʷ
the flare insulator, and fill the gap at the union with the supplied Small hose band tape
Thickness
Thickness black insulation tape. Finally, fasten the insulator at both ends Vinyl
ʽʷ 10mm ʽʷ ʽʷ Thickness
10mm Flare clamp
10mm with the supplied vinyl clamps.
ʼʷ ʼʷ ʼʷ insulator
Seal

ʻʷ ʻʷ ʻʷ
ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ
Ambient temperature [°C] Ambient temperature [°C] Ambient temperature [°C] Sealer The procedure used for
Insulation tape (white) installing the insulator
ÅʸʼƔʿʿ ÅʸˀƔʷʼ ÅʹʹƔʹʹ for both gas and liquid
ʸʷʷ ʸʷʷ ʸʷʷ Flare insulator tubes is the same.
ˀʷ ˀʷ ˀʷ Tube insulator
Thickness Thickness Thickness Unit side
30mm 30mm 30mm
ʿʷ ʿʷ ʿʷ insulator Never grasp the drain or refrigerant connecting outlets
ʾʷ 20mm ʾʷ 20mm ʾʷ 20mm
when moving the unit.
Flare nut
ʽʷ
Thickness ʽʷ
Thickness
ʽʷ Vinyl clamps Insulation material
Thickness
10mm 10mm 10mm
ʼʷ ʼʷ ʼʷ The material used for insulation must have good insulation
ʻʷ ʻʷ ʻʷ characteristics, be easy to use, be age resistant, and must not

ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ easily absorb moisture.
ʸʷʷ
ÅʹʼƔʻ ʸʷʷ
ÅʹʿƔʼʿ ʸʷʷ
ÅʺʸƔʾʼ Be sure to use the heat-resistant insulator corresponding to the
gas tube of 120 °C or above and other tubes of 80 °C or above.
ˀʷ ˀʷ ˀʷ
ʿʷ 30mm ʿʷ 30mm ʿʷ 30mm After a tube has been insulated, never try
Thickness Thickness Thickness CAUTION to bend it into a narrow curve because it
ʾʷ 20mm ʾʷ 20mm ʾʷ 20mm can cause the tube to break or crack.
ʽʷ ʽʷ ʽʷ
ʼʷ 10mm ʼʷ 10mm ʼʷ 10mm
ʻʷ ʻʷ ʻʷ
ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ ʸʷ ʹʷ ʺʷ ʻʷ ʼʷ

36 37
ENGLISH
5-4. Taping the Tubes 5-5. Finishing the Installation 6. AIR PURGING
(1) At this time, the refrigerant tubes (and electrical wiring if After finishing insulating and taping over the tubing, use sealing Air and moisture in the refrigerant system may have undesirable Manifold gauge
local codes permit) should be taped together with armoring putty to seal off the hole in the wall to prevent rain and draft effects as indicated below.
tape in 1 bundle. To prevent the condensation from from entering.
overflowing the drain pan, keep the drain hose separate ● pressure in the system rises
Apply putty here
from the refrigerant tubing. ● operating current rises
(2) Wrap the armoring tape from the bottom of the outdoor ● cooling (or heating) efficiency drops
unit to the top of the tubing where it enters the wall. As you
● moisture in the refrigerant circuit may freeze and block
wrap the tubing, overlap half of each previous tape turn.
capillary tubing
(3) Clamp the tubing bundle to the wall, using 1 clamp approx.
each meter. ● water may lead to corrosion of parts in the refrigerant
Tubing system
Therefore, the indoor unit and tubing between the indoor and
Communication line outdoor unit must be leak tested and evacuated to remove any
noncondensables and moisture from the system. Vacuum pump
Outlet
■ Air Purging with a Vacuum Pump (for Test Run) Inlet
Preparation
Clamp
Check that each tube (both liquid and gas tubes) between the
Insulated tubes Drain hose indoor and outdoor units have been properly connected and all
wiring for the test run has been completed. Remove the valve
caps from both the gas and liquid service valves on the outdoor
unit. Note that both liquid and gas tube service valves on the
outdoor unit are kept closed at this stage.
Leak test
(1) With the service valves on the outdoor unit closed, remove Manifold valve
the 1/4 in. flare nut and its bonnet on the gas tube service
valve. (Save for reuse.)
(2) Attach a manifold valve (with pressure gauges) and dry Pressure
NOTE nitrogen gas cylinder to this service port with charge hoses. gauge /R +L
-
.
Do not wind the armoring tape too tightly since this will Use a manifold valve for air purging. If it Charge hose
decrease the heat insulation effect. Also ensure that the
CAUTION is not available, use a stop valve for this
condensation drain hose splits away from the bundle and drips purpose. The “Lo” knob of the manifold
clear of the unit and the tubing. valve must always be kept closed. Cylinder
valve
Nitrogen gas cylinder
(3) Pressurize the system to no more than 3.80 MPa with dry (In vertical standing
nitrogen gas and close the cylinder valve when the gauge position)
reading reaches 3.80 MPa. Then, test for leaks with liquid
soap.
To avoid nitrogen entering the refrigerant
system in a liquid state, the top of
CAUTION the cylinder must be higher than the
bottom when you pressurize the system.
Usually, the cylinder is used in a vertical
standing position. Open
Gas
tube
Close
Open Outdoor unit
Liquid
tube
Close
Open
Balance
tube
Close
38 39
(4) Do a leak test of all joints of the tubing (both indoor and Manifold valve
Manifold valve
outdoor) and both gas and liquid service valves. Bubbles
CAUTION Use a cylinder designed for use with
indicate a leak. Wipe off the soap with a clean cloth after a R410A respectively. Pressure
gauge
leak test.
Vacuum Lo Hi
(5) After the system is found to be free of leaks, relieve the gauge /R +L
nitrogen pressure by loosening the charge hose connector Charging additional refrigerant
at the nitrogen cylinder. When the system pressure is
● Charging additional refrigerant (calculated from the liquid
reduced to normal, disconnect the hose from the cylinder. Valve
tube length as shown in the section “1-8. Additional
Refrigerant Charge”) using the liquid tube service valve.
Evacuation
(1) Attach the charge hose end described in the preceding ● Use a balance to measure the refrigerant accurately.
steps to the vacuum pump to evacuate the tubing and ● If the additional refrigerant charge amount cannot be
indoor unit. Confirm that the “Lo” knob of the manifold valve charged at once, charge the remaining refrigerant in liquid
is open. Then, run the vacuum pump. The operation time form by using the gas tube service valve with the system in
for evacuation varies with the tubing length and capacity of cooling operation mode at the time of test run.
the pump. The following table shows the amount of time for Liquid
evacuation: Vacuum pump
Finishing the job
Required time for evacuation (1) With a hex wrench, turn the liquid tube service valve stem
when 30 gal/min. vacuum pump is used R410A
counter-clockwise to fully open the valve.
If tubing length is If tubing length is (2) Turn the gas tube service valve stem counter-clockwise to
less than 15 m longer than 15 m Open fully open the valve. Close
45 min. or more 90 min. or more
Gas To avoid gas from leaking when Gas
tube
tube
Close CAUTION removing the charge hose, make sure
NOTE the stem of the gas tube is turned all the Close
way out (“BACK SEAT” position).
The required time in the above table is calculated based on the
assumption that the ideal (or target) vacuum condition is less Open
Open Outdoor unit
(3) Loosen the charge hose connected to the gas tube service
than –101 kPa {–755 mmHg, 5 Torr}.
Liquid Outdoor unit port (1/4 in.) slightly to release the pressure, then remove
(2) When the desired vacuum is reached, close the “Lo” tube Liquid
the hose. tube
knob of the manifold valve and turn off the vacuum pump. Close
(4) Replace the 1/4 in. flare nut and its bonnet on the gas Close
Please confirm that the gauge pressure is under –101 kPa
tube service port and fasten the flare nut securely with an
{–755 mmHg, 5 Torr} after 4 to 5 minutes of vacuum pump
-
adjustable wrench or box wrench. This process is very
&
operation. Open
Close
important to prevent gas from leaking from the system.
Balance (5) Replace the valve caps at both gas and liquid service valves
tube Balance
and fasten them securely. tube
Close
This completes air purging with a vacuum pump. The air Close
conditioner is now ready for a test run.
Open
Gas
tube
Open
Close
Liquid Outdoor unit

tube
Open
Close
Balance
tube
Open
40 41
ENGLISH
7. TEST RUN (6) Both the gas and liquid tube service valves are open. If 7-2. Test Run Procedure
not, open them now.
Recheck before the test run.
Notes:
7-1. Preparing for Test Run
1. Use caution when making the settings.
● Before attempting to start the air conditioner, check the If there are duplicated system addresses, or if
following. the settings for the number of indoor units are not
NO
Have outdoor sub units been connected? consistent, an alarm will occur and the system will not
(1) All loose matter is removed from the cabinet especially
start.
steel filings, bits of wire, and clips.
YES *1 The unit set to 1 2. These settings are not made on the indoor unit P.C.
(2) The control wiring is correctly connected and all electrical <All outdoor unit control P.C.B.> *1
becomes the outdoor board.
connections are tight. Unit number setting switch Set outdoor unit address.
(SW5)
main unit.
(3) The protective spacers for the compressor used for <Outdoor main unit control P.C.B.>
Balance tube
transportation have been removed. If not, remove them Gas tube Number of outdoor units setting Set No. of outdoor units.
now. Liquid tube switch (SW6)
(4) The transportation pads for the indoor fan have been
<Outdoor main unit control P.C.B.> Set No. of indoor units.
removed. If not, remove them now. (7) Request that the customer be present for the trial run. Number of indoor units setting
(5) The power has been connected to the unit for at least Explain the contents of the operating instructions, then switch (SW3 and SW4)
5 hours before starting the compressor. The bottom of have the customer actually operate the system. NO CASE 1
(Check link wiring.) Are indoor and outdoor control wires
the compressor should be warm to the touch and the (8) Be sure to give the operating instructions and warranty connected to a multiple refrigerant system?
crankcase heater around the feet of the compressor should certificate to the customer.
be hot to the touch. <Outdoor main unit control P.C.B.>
YES
(9) When replacing the control PCB, be sure to make all the
same settings on the new PCB as were in use before System address setting switch System address setting
(SW1 and SW2)
replacement.
The existing EEPROM is not changed, and is connected to If the terminating resistance pin on outdoor main unit
ON P.C.B. is made link wiring more than 2 refrigerant Note:
the new control PCB. systems, set to OPEN side excepting the nearest It is not necessary to control the terminating
(Power must be turned outdoor unit and the farthest outdoor unit from the resistance pin excepting the outdoor main
ON at least 5 hours central controller.
before attempting test unit.
run)
Is it possible to turn ON power only YES CASE 2
for 1 refrigerant system where the
test run will be performed?
NO Make necessary Turn ON power to indoor and outdoor

Power mains switch corrections. units only for that refrigerant system.
-
-
CASE 3.b NO Is auto address setting
YES CASE 3.a
Turn OFF power Short circuit the A.ADD pin (CN30) on
performed in heating mode?
to indoor and outdoor main unit P.C.B. for over 1
outdoor units. second long and then open circuit.
Is it OK to start the compressor? Is it OK to start the compressor? *4

Check alarm LEDs 1 and 2 blink alternately.
contents. (Approx. 2 - 3 minutes)
Turn ON power to indoor and outdoor units. Turn ON power to indoor and outdoor units.
*2 *2
While COOL side of MODE pin (CN40) on Short circuit the A.ADD pin (CN30) on outdoor NO Are LEDs 1 and 2 on
outdoor main unit P.C.B. short circuited, short
main unit P.C. board for over 1 second long and outdoor unit P.C.B. OFF?
circuit the A.ADD pin (CN30) on outdoor main
unit P.C.B. for over 1 second long. then open circuit.
Make necessary YES
*3 *3 corrections.
Cooling of indoor and outdoor units started. Heating of indoor and outdoor units started.
LEDs 1 and 2 blink alternately. LEDs 1 and 2 blink alternately. Turn OFF power to
indoor and outdoor units.
*4
Are LEDs 1 and 2 on NO
Check alarm contents.
outdoor unit P.C.B. OFF?
YES
Test run preparation is completed. (Do not allow short-circuited pin to remain short-circuited.)
Set the remote controller to a test run. Follow the section “7-7. Self-Diagnosis Function Table and Contents of Alarm
Display” and resolve the problem.
See the section “7-5. NO

Does system operate?
Setting Test Run Remote
Controller”. *2 At least 5 hours must have passed after the power ON to the outdoor unit.
YES
*3 All indoor units operate in all refrigerant systems where the power is ON.
Return remote controller *4 See the section “7-7. Self-Diagnosis Function Table and Contents of Alarm
to normal mode. Display”.
End test run.
42 43
7-3. Main Outdoor Unit PCB Setting ● Examples of the No. of indoor units settings (SW4, SW3)
Indoor unit setting (SW4)
Indoor unit setting (SW3)
No. of indoor units (3P DIP switch)
&1 &1 &1 &1 -3 -3 (Rotary switch)
10 20 30
ON ON
1 unit (factory setting) All OFF Set to 1
1 2 3 OFF
ON ON
11 units 1 ON Set to 1
1 2 3 OFF
ON ON
1 2 3 OFF
70 ON ON
1 2 3 OFF
ON ON
40 units 1 & 3 ON Set to 0
1 2 3 OFF
ON ON
8
58 units 2 & 3 ON Set to 8
1 2 3 OFF
ON ON
64 units All ON 4 Set to 4
1 2 3 OFF
● Examples of refrigerant circuit (R.C.) address settings (required when link wiring is used) (SW2, SW1)
System address (SW2)
System address (SW1)
System address No. (2P DIP switch)
(Rotary switch)
10 20
ON ON
System 1 (factory setting) Both OFF Set to 1
1 2 OFF
ON ON
System 11 1 ON Set to 1
1 2 OFF
ON ON
System 21 2 ON Set to 1
1 2 OFF
ON ON
System 30 1 & 2 ON Set to 0
1 2 OFF
● Examples of the No. of outdoor units settings (SW6)
-
/
Outdoor unit setting (SW6)
No. of outdoor units
(3P DIP switch)
ON ON
6:
1 unit (factory setting) 1 ON
ʸ ʹ ʺ OFF
6: ON ON
&1 2 units 2 ON
6:
ʸ ʹ ʺ OFF
ON ON
&1
3 units 1 & 2 ON
ʸ ʹ ʺ OFF
/(' ON ON
&1
4 units 3 ON
ʸ ʹ ʺ OFF
&1
/(' ● Address setting of main outdoor unit (SW5)
&1
Address setting of outdoor unit (SW5)
Unit No. setting
&1 (3P DIP switch)
ON ON
Unit No. 1 (main unit)
&1 (factory setting) ʸ ʹ ʺ OFF
● Address setting of sub outdoor unit

Address setting of outdoor unit (SW5)
Unit No. setting
(3P DIP switch)
ON ON
Unit No. 2 (sub unit) 2 ON
ʸ ʹ ʺ OFF
6: 6: 6: 6: &1 &1 ON ON
Unit No. 3 (sub unit) 1 & 2 ON
ʸ ʹ ʺ OFF
ON ON
Unit No. 4 (sub unit) 3 ON
ʸ ʹ ʺ OFF
The sub unit control PCB contains the same switches as the main unit control PCB for No. of indoor units, No. of outdoor units, and
system address. However it is not necessary to set these switches.
44 45
ENGLISH
&1 &1 7-4. Auto Address Setting
/(' /('
6: 6: 6: 6:
Example: Basic Wiring Diagram (1)
• Case of no link wiring
6: 6: 6: 3P terminating
(Inter-unit control wiring is not connected to a multiple system.)
resistance pin
Indoor unit address setting is possible without starting the compressor.
(SHORT side)
Unit 1 setting (outdoor main unit) * It is not necessary to control the terminating
No. of indoor units
(10 units setting) resistance pin (3P) (CN67) on the outdoor unit
System address
(SW3) P.C. board.
(System 1 setting)
0 3P pin is plugged in SHORT side at shipment. SHORT OPEN
(SW1) (SW2) Confirm it is plugged in SHORT side.
1 ON ON
(SW4)
ON ON Unit 2 setting Unit 3 setting
1 2 OFF
1 2 3 OFF
(SW5) (SW5)
Number (SW6) Unit (SW5) Unit Unit ON ON
-3 ON ON
of outdoor ON ON number ON ON number number
units (3 units setting setting setting
1 2 3 OFF 1 2 3 OFF
1 2 3
-3 OFF (unit 2)
setting) (unit 1) 1 2 3 OFF (unit 3)
&1 Set the terminating
resistance pin
&1 Unit 1 to SHORT side. Unit 2 Unit 3
Outdoor Unit (CN67)
(Main) (Sub) (Sub)
Inter-outdoor unit Inter-outdoor unit
&1 control wiring control wiring
&1
Inter-unit control wiring
70
&1 &1 &1

Indoor unit 1-1 1-2 1-3 1-10
&1 &1 &1 &1
Remote controller Remote control
● Name And Function Of Each Switch On Outdoor Unit Control P.C. Board Case 1 communication wiring
Function Switch Remarks Auto Address Control from Outdoor Unit
Changes to cooling/heating mode. (outdoor main unit is only usable.) 1. Regarding the number of outdoor units, set the Dip switch (SW6) for setting the number of outdoor units on Unit 1 control P.C.B to 3
ON ON ON
When in normal operation: When short circuited the COOL side, indoor unit operation in the same
units and the Unit Number Setting Dip switch (SW5) to unit number 1.
0
MODE pin (3P, BLK) refrigerant system changes to all cooling mode. 1 2 3 OFF 1 2 3
1
(CN40) When short circuited the HEAT side, indoor unit operation in the same This unit becomes the outdoor main unit.
ON
refrigerant system changes to all heating mode. 2. Set the Unit Number Setting switch (SW5) on unit 2 control P.C. board to unit number 2.
When in auto address setting: Changes to heating mode with open-circuit. 1 2 3
ON
A.ADD pin (2P, WHT) Short circuited for over 1 second long Auto address setting starts with open-circuit. Set the Unit Number Setting switch (SW5) on unit 3 control P.C. board to unit number 3.
(CN30) If short circuit lasts for over 1 second long during auto address setting, the setting is interrupted. 1 2 3
When short circuited, test run begins. 3. Check the refrigerant system's Address Setting Rotary switch (SW1) on outdoor main unit control P.C. board to “1” and the Dip switch
CHK pin (2P, WHT) ON ON
(If the remote controller is connected in test run mode, it is automatically cancelled after 1 hour.)
(CN23) (SW2) to “0” (at shipment).
Also, if short-circuit is cancelled, test run mode is cancelled.
1 2 OFF
RC plug (3P, BLU)
Connects to outdoor unit maintenance remote controller and content of alarm message will be checked. 4. Regarding the setting of the number of indoor units connected to the outdoor unit, set the Dip switch (SW4) for setting the number of
(CN73)
ON ON
RUN pin (2P, WHT) indoor units on outdoor main unit control P.C. board connected to the outdoor unit to “1”.
When short circuited and pulse signal is given, all indoor units operate in the same refrigerant system. 1 2 3
(CN27) OFF
If the Rotary switch (SW3) set to “0”, 10 units can be prepared for operation.
STOP pin (2P, WHT) When short circuited and pulse signal is given, all indoor units stop in the same refrigerant system.
(CN28) (When short circuited, operation cannot be performed by the indoor unit's remote controller.) 5. Turn on power to indoor and outdoor units.
AP pin (2P, WHT) 6. Short circuit the A.ADD pin (CN30) on outdoor main unit control P.C. board for over 1 second long and open circuit.
Can be used when vacuuming the outdoor unit.
(CN24)
Communication for auto address setting begins.
SNOW plug (3P, RED) * To cancel, short circuit the A.ADD pin (CN30) again for over 1 second long and then open circuit. The LED that
Can be used when installing a snowfall sensor device.
(CN34) indicates auto address setting goes out and the process is stopped.
Be sure to perform auto address setting again.
SILENT plug (2P, WHT) Auto address setting is completed when LEDs 1 and 2 on outdoor main unit control P.C. board go out.
Can be used when setting the outdoor unit fan in sound absorbing mode.
(CN33)
If “TO INDOOR UNIT” accidently connected to high voltage, use the terminal base TM1.
OC EMG terminal 7. Remote control operation is now available.
Method: 1. Replace the pins 1 and 2 of CN69 with the pins 2 and 3.
(3P, BLK) (CN69) * When auto address setting is controlled by the remote controller, perform auto address setting by the remote controller after step 5
2. Disconnect JP11.
described above.
If “TO OUTDOOR UNIT” accidently connected to high voltage, use the terminal base TM1.
RC1 EMG terminal
Method: 1. Replace the pins 1 and 2 of CN82 with the pins 2 and 3.
(3P, BLK) (CN82)
2. Disconnect JP12.
For details, refer to the Test Run Service Manual.
46 47
Example: Basic Wiring Diagram (2) ● Final check before operation Between conductors
Wire
Final check must be done under the conditions of inter-outdoor unit control wiring connected
• Case of link wiring to the centralized control system and the resistor between conductors must be measured by a
* See the section “ATTENTION!”. Setting of terminal pin (CN67) Megger. Check if it is showing between 30ȍ and 120ȍ.
No. 1 refrigerant system Wire
Refrigerant circuit No. 1
Unit No. 1 (Main) : short-circuit (at shipment) If the resistance value is out of range, check adjustment of the termination resistor again. Even if it is
Unit 1 setting (outdoor main unit)
Unit No. 2 (Sub) : short-circuit (at shipment) out of range, the problem is caused by wiring.
System address No. of indoor units Unit No. 3 (Sub) : short-circuit (at shipment)
(System 1 setting) (13 units setting) • Is the wiring connection properly completed?
Refrigerant circuit No. 2 to Z-1 Between wiring and ground
(SW3) Unit No. 1 (Main) : open-circuit • Are there any scratches or deterioration on the coverage?
(SW1) (SW2) Wire
1 ON ON Unit No. 2 (Sub) : short-circuit (at shipment) • Measure between conductors and also between wiring and ground by 500V Megger insulation
3
Refrigerant circuit No. Z resistance tester.
1 2 (SW4) Unit No. 1 (Main) : short-circuit (at shipment)
OFF Make sure the Megger is showing more than 100Mȍ. Wire
ON ON Unit No. 2 (Sub) : short-circuit (at shipment)
Unit 2 setting Unit 3 setting When measuring, remove both ends of the wiring from the terminal board.
1 2 3 OFF
Number (SW5) If not removed, it will be damaged.
(SW6) Unit (SW5) Unit
of outdoor Unit (SW5) ON ON ON If it is less than 100Mȍ, a new wiring connection should be made.
ON number ON number
units (3 units ON number ON ON Ground Ground
setting) setting setting setting
1 2 3 (unit 3) 1 2 3 OFF
1 2 3 (unit 1) 1 2 3 (unit 2) OFF ● Make settings according to each case as described below.
OFF OFF
• In case of possibility of turning ON power to indoor/outdoor units for each refrigerant system Case 2
Set the terminating • In case of impossibility of turning ON power to indoor/outdoor units for each refrigerant system
Outdoor unit Unit 1 resistance pin to Unit 2 Unit 3 Auto address setting in heating mode Case 3.a
system 1 (Main) SHORT side. (CN67) (Sub) (Sub) Auto address setting in cooling mode Case 3.b
Inter-outdoor unit Inter-outdoor unit
Central Controller control wiring control wiring Possibility of turning ON power to indoor/outdoor units for each refrigerant system
Case 2
Inter-unit control wiring
Indoor unit address setting can be made without starting the compressor.
Inter-unit
control wiring
Indoor unit 1-1 1-2 1-3 1-13 How to Control Auto Address Setting from Outdoor Unit ON
1. Set the unit number setting switch (SW5) on unit 1 (outdoor main unit) control P.C. board to:
Remote control 1 2 3
Remote communication wiring Unit 1: This unit becomes the outdoor main unit.
No. 2 refrigerant system Controller ON
Set the unit number setting switch (SW5) on unit 2 control P.C. board to:
Unit 1 setting (outdoor main unit) 1 2 3
System address Number of indoor units ON
(System 2 setting) (9 units setting) Set the unit number setting switch (SW5) on unit 3 control P.C. board to:
(SW3)
(SW1) (SW2) 1 2 3
9
ON ON 2. Regarding the number of outdoor units, set the Dip switch (SW6) for setting the number of outdoor units on outdoor main unit control
0
1 2 (SW4) ON ON
2
OFF ON ON
P.C. board to 3 units.
Number 1 2 3 OFF Unit 2 setting 1 2 3 OFF
of outdoor (SW6) Unit Unit (SW5)
(SW5) number ON ON
ON ON number ON ON 3. Check that the refrigerant system address Rotary switch (SW1) on outdoor main unit control P.C. board in 1 refrigerant system is set to
units (2 units setting
setting ON
setting) 1 2 3 (unit 1) 1 2 3 OFF (unit 2) 1 2 3 OFF ON
OFF
“1” and the Dip switch (SW2) is set to “0” (at shipment).
1 2 OFF
Set the terminating
Unit 1 Unit 2
Outdoor unit resistance pin to
(Main) (Sub) 4. Regarding the number of indoor units connected to the outdoor unit, set the Dip switch (SW4) for setting the number on indoor units on
system 2 OPEN side. (CN67) ON
ON
outdoor main unit control P.C. board to “1” and set the Rotary switch (SW3) to “3”.
1 2 3 OFF
Inter-unit control wiring Inter-outdoor unit control wiring
Total of 13 units installation are made.
5. Turn ON power to all indoor and outdoor units in one refrigerant system.
Indoor unit 2-1 2-2 2-9
6. Short circuit the A.ADD pin (CN30) of outdoor main unit for over 1 second long and then open circuit.
Remote Remote control Communication for auto address setting begins.
No. Z refrigerant system communication wiring
Controller
* To cancel, again short circuit the A.ADD pin (CN30) for over 1 second long and then open circuit.
LEDs 1 and 2 that indicate auto address setting is in progress go out and that process is stopped.
Outdoor unit Set the terminating
Unit 1 Unit 2 Be sure to perform auto address setting again.
system Z resistance pin to
(Main) (Sub) Auto address setting is completed when the compressor stops and LEDs 1 and 2 on outdoor main unit control P.C. board go out.
SHORT side. (CN67)
Inter-unit
control wiring
Inter-unit control wiring Inter-outdoor unit control wiring

7. Turn ON power to indoor and outdoor units only for another refrigerant system and repeat steps 1 to 5 described above. Complete auto
To Z refrigerant system indoor unit address setting for each refrigerant system.
8. Remote control operation is now available.

* When performing auto address setting by the remote controller, perform auto address setting by the remote controller after step 5.
● See the section “Auto Address Setting from Remote Controller”.
48 49
ENGLISH
Case 3.a Auto Address Setting in Heating Mode Case 3.b Auto Address Setting in Cooling Mode
● In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system: ● In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system:
Indoor unit auto address setting cannot be made unless the compressor is started. The indoor unit auto address setting cannot be made unless the compressor is started.
How to Control Auto Address from Outdoor Unit How to Control Auto Address from Outdoor Unit
1. Make all settings following the same procedure described under steps 1 to 4 in Case 2 . 1. Make all settings following the same procedure described under steps 1 to 4 of Case 2 .
5. Turn ON power to all indoor and outdoor units in all refrigerant systems.
5. Turn ON power to all indoor and outdoor units in all refrigerant systems.
6. If you wish to make auto address setting in cooling mode , while short circuiting COOL side of the MODE pin (CN40) on outdoor
6. If you wish to make auto address setting in heating mode , short circuit the A.ADD pin (CN30) on outdoor main unit control P.C. main unit control P.C. board for the desired auto address setting, short circuit the A.ADD pin (CN30) for over 1 second long and then
board for the desired auto address setting in a refrigerant system for over 1 second long and then open circuit. open circuit.
Be sure to install address settings in each refrigerant system. It is impossible to perform auto address setting in a multiple
Be sure to make settings in each refrigerant system. It is impossible to perform auto address setting in a multiple refrigerant
refrigerant system simultaneously.
system simultaneously.
Communication for auto address setting begins and the compressor starts and auto address setting in cooling mode begins.
Communication for auto address setting begins and the compressor is started and auto address setting in heating mode begins.
All indoor units can also be operated.
All indoor units can also be operated.
Auto address setting is completed when the compressor stops and LEDs 1 and 2 on outdoor main unit control P.C. board go out.
Auto address setting is completed when the compressor stops and LEDs 1 and 2 on outdoor main unit control P.C. board go out.
7. Short circuit the A.ADD pin (CN30) on outdoor main unit in another refrigerant system for over 1 second long and then open circuit.
7. Short circuit the A.ADD pin (CN30) on outdoor main unit in another refrigerant system for over 1 second long and then open circuit.
Repeat the same procedure and complete auto address setting.

Repeat the same procedure and complete auto address setting.
0
3
8. Remote control operation is now available. 8. Remote control operation is now available.
* When installing auto address setting by the remote controller, control auto address setting by the remote controller after step 5. * It is impossible to perform auto address setting in cooling mode by the remote controller.
● See the section “Auto Address Setting from Remote Controller”.
50 51
Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5A) Display During Auto Address Setting
Keep pressing the , and buttons ● On the surface of outdoor unit control P.C. board
simultaneously for 4 or more seconds.
LED 1 2 * Do not short circuit the A.ADD pin (CN30) again during auto address setting.
The “Maintenance func” screen appears on the LCD display.
Press the or button to see each menu. 20:30 (THU)
LEDs 1 and 2 go out and address setting is interrupted.
* When auto address setting is normally completed, both LEDs 1 and 2 go out.
If you wish to see the next screen instantly, press the Blinks alternately In other cases, correct settings referring to the following table and perform auto address setting again.
or button.
Select “9. Auto address” on the LCD display and press the [ ] START ● Contents of LEDs 1 and 2 on outdoor unit control P.C. board
button. : Illuminating
: Blinking
: Go out
Maintenance func 20:30 (THU)
9. Auto address LED 1 LED 2 Contents of display
10. Set elec. consumption After turned ON power (not during auto address setting), it is entirely impossible to communicate with the
11. Set touch key indoor unit in the system.
12. Check touch key
Sel. Page [ ] Confirm After turned ON power (not during auto address setting), although the indoor units more than 1 unit in the
CZ-RTC5A
system are recognized, there are inconsistencies between the number of indoor units and setting number of
indoor units.
The “Auto address” screen appears on the LCD display. Under auto address setting
Alternately
Change the “Code no.” to “A1” by pressing the or
Select the “O/D unit no.” by pressing the or Auto address setting completed
button.
button. There are inconsistencies between the number of indoor units and setting number of indoor units.
Simultaneously (at the time of auto address setting)
Select one of the “O/D unit no.” for auto address by pressing
Auto address 20:30 (THU) the or button. See the section “7-7. Self-Diagnosis Function Table and Contents of Alarm Display”.
Alternating
Code no. O/D unit no.
Approximately about 10 minutes are required.
A1 1 When auto address setting is completed, the units return to
normal stopped status. ● Display of remote controller
Sel. Next
CZ-RTC5A CZ-RTC4 Blinking “ ” indicator
0
4
Auto address
1
Assigning
Auto Address Setting* from the Remote Controller (CZ-RTC4)
Cancel
* Auto address setting in Cooling mode cannot be done from the remote controller.
127(
● Selecting each refrigerant system individually for auto address setting
● Auto address setting for each system Request concerning recording the indoor/outdoor unit combination Nos.
: Item code “A1” After auto address setting has been completed, be sure to record them for future reference.
List the outdoor main unit system address and the addresses of the indoor units in that system in an easily visible location (next
Press the remote controller timer time button and button at to the nameplate), using a permanent marking pen or similar means that cannot be abraded easily.
the same time. Example: (Outdoor) 1 - (Indoor) 1-1, 1-2, 1-3… (Outdoor) 2 - (Indoor) 2-1, 2-2, 2-3…
(Press and hold for 4 seconds or longer.)
Next, press either the temperature setting button. (Check These numbers are necessary for later maintenance. Please be sure to indicate them.
that the item code is “A1”.)
Use either the button to set the system No. to perform auto
address setting.
Then press the button.

(Auto address setting for one refrigerant system begins.) (When auto
address setting for one system is completed, the system returns to
normal stopped status.)
<Approximately 4 – 5 minutes is required.>
(During auto address setting, “ ” is displayed on the remote
controller.
This message disappears when auto address setting is completed.)
Repeat the same steps to perform auto address setting for each
successive system. CZ-RTC4
52 53
ENGLISH
Checking the indoor unit addresses 7-5. Setting Test Run Remote Controller
Use the remote controller to check the indoor unit address. CZ-RTC5A (High-spec wired remote controller)
20:30 (THU)
CZ-RTC5A (High-spec wired remote controller)
Keep pressing the , and buttons
Keep pressing the , and buttons The “Simple settings” screen appears on the LCD display. simultaneously for 4 or more seconds.
simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the LCD display.
Select the “Unit no.” by pressing the or
The “Maintenance func” screen appears on the LCD display. [ ] START
button for changes. Maintenance func 20:30 (THU)
1. Outdoor unit error data
Maintenance func 20:30 (THU) Simple settings 20:30 (THU) 2. Service contact
1. Outdoor unit error data 3. RC setting mode
2. Service contact Unit no. Code no. Set data 4.Test run
3. RC setting mode 3-1 01 0001 Sel. Page [ ] Confirm
4.Test run
Sel. Page [ ] Confirm Sel. Next Press the or button to see each menu.
If you wish to see the next screen instantly, press the CZ-RTC5A
or button.
Press the or button to see each menu. The indoor unit fan operates only at the selected indoor unit.
Press the button. “TEST” will be displayed on the
If you wish to see the next screen instantly, press the Select “4. Test run” on the LCD display and press the
LCD display.
or button. button.
20:30 (THU)
Select “7. Simple settings” on the LCD display and press the 20:30 (THU) Maintenance func 20:30 (THU)
TEST
button. 1. Outdoor unit error data
2. Service contact
3. RC setting mode
4.Test run
Maintenance func 20:30 (THU) [ ] START
[ ] START Sel. Page [ ] Confirm
5. Sensor info.
6. Servicing check
7. Simple settings Change the display from OFF to ON by pressing the Press the button. Test run will be started.
8. Detailed settings
or button. Then press the button. Test run setting mode screen appears on the LCD
Sel. Page [ ] Confirm
display.
Test run 20:30 (THU)
Test run 20:30 (THU)
TEST
MODE
CZ-RTC5A ON
0
CZ-RTC4 (Timer remote controller) COOL
5
Change [ ] Confirm
<If 1 indoor unit is connected to 1 remote controller>
1. Press and hold the button and button for 4
seconds or longer (simple settings mode).
2. The address is displayed for the indoor unit that is connected Number changes to CZ-RTC4 (Timer remote controller)
to the remote controller. indicate which indoor unit
is currently selected. 1. Press the remote controller button for 4 seconds or longer.
(Only the address of the indoor unit that is connected to the
remote controller can be checked.) Then press the button.
3. Press the button again to return to normal remote
Indoor unit address ●“ ” appears on the LCD display while the test run is in progress.
controller mode.
● The temperature cannot be adjusted when in Test Run mode.
<If multiple indoor units are connected to 1 remote controller (group control)> (This mode places a heavy load on the machines.
1. Press and hold the button and button for 4 Therefore use it only when performing the test run.)
seconds or longer (simple settings mode). Number changes 2. The test run can be performed using the HEAT, COOL, or FAN
2. “ALL” is displayed on the remote controller. to indicate which operation modes.
indoor unit is currently
3. Next, press the button. selected.
1
127(
4. The address is displayed for 1 of the indoor units which is
connected to the remote controller. Check that the fan of that The outdoor units will not operate for approximately 3 minutes after the
Indoor unit address
indoor unit starts and that air is discharged. power is turned ON and after operation is stopped.
5. Press the button again and check the address of 3. If correct operation is not possible, a code is displayed on the remote
each indoor unit in sequence. controller LCD display.
(See the section “7-7. Self-Diagnostic Function Table and Contents of
6. Press the again to return to normal remote controller
Alarm Display” and correct the problem.)
mode.
4. After the test run is completed, press the button again. 1 4
Check that “ ” disappears from the LCD display.
CZ-RTC4
(To prevent continuous test runs, this remote controller includes a timer
function that cancels the test run after 60 minutes.)
* If the test run is performed using the wired remote controller, operation
is possible even if the cassette-type ceiling panel has not been
installed. (“P09” display does not occur.)
54 55
7-6. Caution for Pump Down • If the alarm display “E15”, “E16” and “E20” appear after auto address setting began, check the following items.
Pump down means refrigerant gas in the system is returned to the outdoor unit. Alarm display Alarm contents
Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit. Recognized number of indoor units at the time of auto address setting are fewer than that of indoor units set by
E15
(Refer to the Service Manual) SW3 and SW4 on outdoor main unit P.C. board.
Recognized number of indoor units at the time of auto address setting are more than that of indoor units set by
E16
SW3 and SW4 on outdoor main unit P.C. board.
● This outdoor unit cannot collect more than the rated refrigerant amount as shown by the
Outdoor unit could not entirely receive serial communication signal from the indoor unit within 90 seconds after
nameplate on the back. E20
CAUTION auto address setting began.
● If the amount of refrigerant is more than that recommended, do not conduct pump down.
Check E15 E16 E20
In this case use another refrigerant collecting system.
Have you forgotten to turn ON power to indoor unit? { {
Are indoor and outdoor control wiring connected properly?
(Check for incorrect wiring to open & short-circuit, terminal pin and remote control terminal.) { { {
7-7. Self-Diagnosis Function Table and Contents of Alarm Display
Is remote control wiring connected properly? (Check for open & short-circuit, wrong connection to
How to know LEDs 1 and 2 alarm display on outdoor unit control P.C. board indoor/outdoor unit control wiring terminal, inter-unit control wiring.) { {
Are the number of the connecting indoor units set by SW3 and SW4 of outdoor main unit control P.C.
LED 1 LED 2 Contents of Alarm Display board connected properly? { {
Alarm display Is additional appropriate amount of refrigerant charge?
(Compressor ON at the time of auto address setting) {
Alternating After LED1 blinks M times, LED2 blinks N times.
Is the refrigerant tubing connected properly?
This will be repeated. (Compressor ON at the time of auto address setting) { {
Number of blinks Type of alarm Are E1 and E3 sensors of indoor unit normal?
(Compressor ON at the time of auto address setting) {
2 Alarm P
3 Alarm H Are there any wrong system address installed in indoor units caused by manual or incorrect auto
N = number of alarm No. address control? {
M 4 Alarm E
5 Alarm F 1) When auto address setting from outdoor main unit control P.C. board or remote controller begins, “Under Setting” appears on the
remote controller as for normal indoor units under the inter-unit control wirings and remote control wirings.
6 Alarm L
LEDs 1 and 2 indicators on outdoor main unit control P.C. board blink alternately.
For example: After LED1 blinks twice, LED2 blinks 17 times. This will be repeated. 2) If there is an error at the inter-unit control wiring of the remote controller when in the indoor unit group control, address setting may
The alarm shows “P17”. not occasionally be made although “under setting” is displayed.
0
6
( : Blink) Connect the outdoor unit maintenance remote controller to the RC plug (3P, BLU) on outdoor main unit control 3) Although the alarm “E15” and “E16” are displayed, addresses will be installed in the recognized indoor units.
P.C. board and make confirmation. The installed addresses can be checked by the remote controller. See the section “Checking the indoor unit address”.
• When operating the remote controller after auto address setting completed (LEDs 1 and 2 indicators on outdoor main unit control P.C.
Self-Diagnosis Function Table board go out), correct the symptom if the following alarms appear on the remote controller.
• Cause and countermeasure against the symptom of auto address failure Remote control display Cause
Remote controller is not connected properly. (Power failure)
Symptom Cause and countermeasure No display
When auto address setting was completed, the power of indoor unit was turned off.
• When turning ON power to the outdoor main unit, LEDs 1 and Remote controller is not connected properly. (Receiving failure from remote control)
2 illuminate or blink excluding going out. E01 Indoor unit address was mistakenly controlled by undesired indoor unit remote controller.
Auto address setting is not available. See “Contents of Alarm Display” and make corrections. (Impossible to communicate with outdoor unit)
• When auto address setting by the remote controller begins, the Remote controller is not connected properly.
E02
alarm display appears immediately. (Impossible to communicate with indoor unit by remote controller)
P09 Connector of indoor unit ceiling panel is not connected properly.
Are remote control wiring and inter-unit control wiring
• When auto address setting by the remote controller begins, no If any other alarm appear on the display, refer to the Test Run Service Manual.
connected properly?
display appears.
Is indoor unit turned ON power?
• Alarm display can be checked by the outdoor maintenance remote controller. When operating, refer to the Test Run Service Manual.
Alarm display can also be checked by number of blinking of LEDs 1 and 2 on outdoor unit control P.C. board.
• Auto address setting begins but finishes improperly. (See the section “How to know LEDs 1 and 2 alarm display on outdoor unit control P.C. board” under the section “7-7. Self-Diagnosis
Function Table and Contents of Alarm Display”.
Symptom Cause and countermeasure
Remote control display Alarm contents
• Soon after a few seconds or after a few minutes, the alarm
See “Contents of Alarm Display” and make a correction. E06 Outdoor unit receiving failure from indoor unit
content is displayed on the remote controller.
E12 Prohibit starting auto address setting
• After a few minutes when auto address setting begins, the
compressor may occasionally start and stop several times. E15 Auto address alarm (A small number of indoor units)
Are remote control wiring and inter-unit control wiring
LEDs 1 and 2 on outdoor unit control P.C. board show the E16 Auto address alarm (A large number of indoor units)
connected properly?
display of auto address setting with blinking alternately but
Is indoor unit turned ON power?
LEDs 1 and 2 do not indicate the completion of auto address
setting (go out).
56 57
ENGLISH
Remote control display Alarm contents • Contents of alarm display on remote controller
E20 No indoor unit during auto address setting For the remote controller, there are other alarm contents listed on the following table besides the alarm display on outdoor main unit
E21 Receiving failure of main system from sub system when link wiring is used for outdoor units control P.C. board.
E22 Receiving failure of sub system from main system when link wiring is used for outdoor units Wired remote
Detected contents
E24 Receiving failure of relay control unit from outdoor unit(s) control display
E25 Failure of outdoor unit address setting (Duplicative) • Failure of remote controller to receive.
E26 Inconsistencies in number of outdoor units (For group control, signal from the main unit.)
<E01> Remote controller detects abnormal signal transmitted • No setting of system address, indoor unit address,
E29 Failure of outdoor unit to receive relay control unit
from the indoor unit. indoor unit individualization / main / sub
E30 Failure of transferring outdoor unit serial (Auto address setting not completed.)
E31 Wiring error between the P.C. board ( [L-Pow], [HIC] wire)
<E02> Remote controller not connected properly.
F04 Compressor 1 discharge temperature sensor abnormal [DISCH1]
[DISCH2] <<E03>> Indoor unit failed to receive serial signal by remote controller (or central controller).
F05 Compressor 2 discharge temperature sensor abnormal
F06 Outdoor unit heat exchanger 1 gas (inlet) temperature sensor abnormal [EXG1] • Receiving failure of remote controller
(For group control, signal from the main unit.)
F07 Outdoor unit heat exchanger 1 liquid (outlet) temperature sensor abnormal [EXL1] Indoor unit detects abnormal signal from outdoor main unit
E04 • Inconsistencies in number of connected units and setting
F08 Outdoor temperature sensor abnormal [TO] control P.C. board.
units when outdoor unit is turned ON power.
F12 Compressor inlet temperature sensor abnormal [SCT] (Excepting the system address “0”)
F14 Supercooling gas temperature sensor abnormal [SCG] E08 Indoor unit address settings duplicated
F16 High pressure sensor abnormal, high-load [HPS] Setting failure
<<E09>> Main remote control settings duplicated
F17 Low pressure sensor abnormal [LPS]
Main indoor unit failed to receive serial signal from sub
F23 Outdoor unit heat exchanger 2 gas (inlet) temperature sensor abnormal [EXG2] E18 Indoor unit communication error in group control wiring
indoor unit.
F24 Outdoor unit heat exchanger 2 liquid (outlet) temperature sensor abnormal [EXL2]
Indoor unit connected to multiple outdoor units is not for
F31 Outdoor unit nonvolatile memory (EEPROM) error <<L02>>
multiple type.
H01 Compressor 1 abnormal current values (Overcurrent)
<L03> Main unit settings duplicated in group control indoor units
H03 Compressor 1 CT sensor disconnected, short-circuit
H05 Compressor 1 discharge temperature sensor disconnected Setting failure Group control wiring connected to individual control indoor
L07
unit
H06 Low pressure abnormal lowering
H07 Oil loss - error L08 Indoor unit address settings not made
H08 Oil sensor (connection) error 1 <<L09>> Indoor unit capacity settings not made
H11 Compressor 2 abnormal current values (Overcurrent) <<F01>> Heat exchanger temperature sensor E1
H13 Compressor 2 CT sensor disconnected, short-circuit
7
<<F02>> Water heat exchanger temperature sensor E2 (chiller)
8
H15 Compressor 2 discharge temperature sensor disconnected
<<F03>> Indoor unit thermistor failure Heat exchanger temperature sensor E3
H21 Compressor 2 HIC alarm
H27 Oil sensor (connection) error 2 <<F10>> Inlet temperature sensor
H31 Compressor 1 HIC alarm <<F11>> Outlet temperature sensor
L04 Outdoor unit address settings duplicated <<P09>> Connection failure of ceiling panel or connector
L05 Indoor unit priority duplicated (For priority indoor)
<<P01>> Fan protection thermostat
L06 Indoor unit priority duplicated (Not for priority indoor) and outdoor unit
<<P10>> Indoor unit protection Float switch
L10 Outdoor unit capacity settings not made
L17 Inconsistencies in outdoor unit models <<P12>> Actuation of fan invertor protecting function
L18 4-way valve coil disconnected, line disconnected F29 Nonvolatile memory IC (EEPROM) failure on indoor unit control P.C. board
P03 Compressor 1 discharge temperature error
• The parentheses of << >> used in the table of alarm display does not affect anything the operation of other indoor units.
P04 Actuation of high pressure switch • The parentheses of < > used in the table of alarm display implies that there are two cases : according to the content of the symptom,
P05 Compressor 1 open phase detection some affect the operation of other indoor units and others do not affect anything.
P11 Cooling water freeze (chiller)
P14 Actuation of O2 sensor Alarm messages displayed on system controller
P15 Compressor 2 open phase detection
Indoor or main outdoor unit is not operating correctly.
P16 Compressor 1 secondary overcurrent Error in transmitting serial
Mis-wiring of control wiring between indoor unit, main outdoor unit and C05
P17 Compressor 2 discharge temperature error Serial communication signal
system controller.
P19 Compressor 2 wiring open phase, start failure caused by DCCT failure (DC compressor start failure) communication
errors Indoor or main outdoor unit is not operating correctly.
P20 High load (Forgot to open valves) Error in receiving serial Mis-wiring of control wiring between indoor unit, main outdoor unit and
Mis-setting C06
P22 Outdoor unit fan1 failure (IPM damage, overcurrent, invertor failure, DC fan lock, hole IC open phase) communication signal system controller.
P23 Inter lock not cancellation (chiller) CN1 is not connected properly.
P24 Outdoor unit fan2 failure (IPM damage, overcurrent, invertor failure, DC fan lock, hole IC open phase) Activation of Protective device of sub When using wireless remote controller or system controller, in order to
P26 Compressor 2 secondary overcurrent protective indoor unit in group control is check the alarm message in detail, connect wired remote controller to P30
P29 Compressor 1 wiring open phase, start failure caused by DCCT failure (DC compressor start failure) device activated. indoor unit temporarily.
127(
1. Alarm messages in << >> do not affect other indoor unit operations.
2. Alarm messages in < > sometimes affect other indoor unit operations depending on the fault.
58 59
ATTENTION! 8. MARKINGS FOR DIRECTIVE 2014/68/EU (PED)
Adjustment of terminating resistance (pin) is necessary.
Rating nameplate figure
Communication failure will occur unless adjustment is made correctly.
• Terminating resistance (pin) is mounted on outdoor unit control P.C. board.
• When connecting central controller, interface or peripheral equipment, adjustment of terminating resistance (pin) is necessary.
Although the connection is not made, confirmation is necessary for VRF systems.
• In the case of a refrigerant system, the terminating resistance (pin) for this inter-unit control wiring (S-LINK wiring) is one A: Model Name Various
location (See the section “7-4. Auto Address Setting”).
For 2 or more refrigerant systems, 2 locations should be valid (“SHORT” for VRF systems at shipment). See the section
“7-4. Auto Address Setting”.
B: Various
In order to make 2 locations valid, let the terminating resistance (pin) of the nearest outdoor unit and the farthest outdoor unit be C:
valid (SHORT side) from the location of central controller. D:
In other refrigerant systems excepting 2 locations described above, make them invalid (OPEN side).
It is prohibited making more than 3 locations of terminating resistance valid. Operating Spec. Area
• Since the use of linking the sub outdoor units of VRF systems is not connected to the inter-unit control wiring, it is not necessary Various (Not for the PED)
to make the terminating resistance invalid “OPEN side”.
Make final confirmation regarding the central controller or interface & inter-unit control wiring (S-LINK wiring) connected to the E: bar (MPa) Various
peripheral equipment. F: bar (MPa) Various
Measure the line resistance with a tester and check whether the values are in the range of 30: - 120:. G: NJ. Various
If the resistance values are out of range, check again the terminating resistance. Various (Not for the PED)
Nevertheless, if the values are out of range, the problem comes from wiring.
Megger
• Is the connection properly made? Various YYYY.MM
Line
• Are there any scratches or damages on the coated surface? (Wire)
• Measure the line, between wires and ground with the 500V megger (insulation
resistance meter) and check the values are over 100M:. (Wire)
• When measuring, be sure to remove both edges of the wire from the terminal board. Between wires and ground
If not removed, it will be damaged.
(Wire)
7
• If the line resistance is within 100M:, newly carry out the wiring work.
9
(Wire) Various (Not for the PED)
(Ground)
Tabulation of Various data

A U-8ME2E8 U-10ME2E8 U-12ME2E8 U-14ME2E8 U-16ME2E8
B 380 / 400 / 415 V, 3N~, 50 Hz
C 6.82 kW, 10.2 A 9.48 kW, 14.5 A 12.3 kW, 18.2 A 15.1 kW, 23.4 A 18.8 kW, 28.5 A
D 20 A 25 A 30 A 35 A 40 A
E 38.0 bar (3.80 MPa)
F 31.1 bar (3.11 MPa)
G 5.6 NJ 5.6 NJ 8.3 NJ 8.3 NJ 8.3 NJ
A U-18ME2E8 U-20ME2E8
B 380 / 400 / 415 V, 3N~, 50 Hz
C 21.1 kW, 31.5 A 24.9 kW, 36.4 A
D 50 A 60 A
E 38.0 bar (3.80 MPa)
F 31.1 bar (3.11 MPa)
G 9.5 NJ 9.5 NJ
60 61
ENGLISH
– NOTE –
7 0

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INSTALLATION INSTRUCTIONS 

This air conditioner uses the refrigerant R410A. 

Outdoor Rated Capacity

Unit Type 8 HP* 10 HP* 12 HP* 14 HP* 16 HP* 18 HP 20 HP

• To be connecting Indoor Unit

D1 1-Way Cassette S-28MD1E5 S-36MD1E5 S-45MD1E5 S-56MD1E5

L1 2-Way Cassette S-22ML1E5 S-28ML1E5 S-36ML1E5 S-45ML1E5 S-56ML1E5 

U1 4-Way Cassette S-22MU1E5A S-28MU1E5A S-36MU1E5A S-45MU1E5A S-56MU1E5A S-60MU1E5A

K1 Wall-Mounted S-45MK1E5A S-56MK1E5A

S-15MK2E5A S-22MK2E5A S-28MK2E5A S-36MK2E5A

T2 Ceiling S-36MT2E5A S-45MT2E5A S-56MT2E5A 

P1 Floor Standing S-22MP1E5 S-28MP1E5 S-36MP1E5 S-45MP1E5 S-56MP1E5 

R1 Concealed Floor Standing S-22MR1E5 S-28MR1E5 S-36MR1E5 S-45MR1E5 S-56MR1E5 

Type Indoor Unit Type

E2 High Static Pressure Ducted S-180ME2E5 S-224ME2E5 S-280ME2E5

B and C is 10 NJ. (Countermeasures

The possible amount of leaked refrigerant gas in rooms D,

3-2. Use R410A exclusive cylinder only.

3-2. Installing the Outdoor Unit

4-1. General Precautions on Wiring

5. HOW TO PROCESS TUBING . . . . . . . . . . . . . . . . . . . . . 34

1-10. Check of Limit Density 75 202.5

ø44.45 over t1.55 Limit density 0.44 (NJ/m³) (Countermeasures

ø50.8 over t1.8

Indoor Install at a positive angle Be sure to use a commercial available T-joint.

(From 1st branch to tip branches in the tubing.

Install at a positive angle   Insulation

     1. R410A additional charging absolutely must be done through liquid charging.

ʸʾʼ ʸʸʷ Balance tube

 Checking of limit density m2 m3

LA = 40 m LE = 10 m A=2m 1 = 30 m 5=2m Maximum overall refrigerant charge amount 45 121.5

Min. indoor floor area

Distribution joint tubing Required minimum floor area

Note 2* Accordingly, it is necessary to install a ventilation fan for this

Outdoor unit Heat

from being scratched.

Model: 18 HP, 20 HP Unit: mm

Vibration insulator Vibration insulator

Installation hole pitch

Vibration insulator Vibration insulator Vibration insulator 

Installation hole pitch

Plate legs (left, right)

Installation hole pitch

the tube. 3 Balance tube Flare connection No N·m 20 ~ 25

3-5. Connect the Tubing

Tubing routed out

Balance Liquid Balance Liquid

Brazing locations Taping

1. Be sure to use nitrogen

Ground 4P terminal board

NOTE Outdoor unit

(3) Refrigerant Circuit (R.C.) address should be set before

Inter-unit Inter-outdoor unit

How to Connect Wiring to Terminal

■ For stranded wiring ■ Examples of shield wires

Unit front Unit bottom

Ambient relative humidity [%]

Ambient relative humidity [%]

INSTALLATION INSTRUCTIONS

This air conditioner uses the refrigerant R410A.

L1 2-Way Cassette S-22ML1E5 S-28ML1E5 S-36ML1E5 S-45ML1E5 S-56ML1E5

T2 Ceiling S-36MT2E5A S-45MT2E5A S-56MT2E5A

P1 Floor Standing S-22MP1E5 S-28MP1E5 S-36MP1E5 S-45MP1E5 S-56MP1E5

R1 Concealed Floor Standing S-22MR1E5 S-28MR1E5 S-36MR1E5 S-45MR1E5 S-56MR1E5

ø44.45 over t1.55 Limit density 0.44 (NJ/m³) (Countermeasures

Install at a positive angle Insulation

1. R410A additional charging absolutely must be done through liquid charging.

Checking of limit density m2 m3

Vibration insulator Vibration insulator Vibration insulator

&1 &1 &1