Atashi 2017
Atashi 2017
Atashi 2017
ScienceDirect
Article history: The most important issue for alternative renewable energy source instead of fossil fuels is
Received 15 February 2017 environmental concern. Human energy supply from carbon waste has an important role in
Received in revised form environmental health. FischereTropsch synthesis is a reaction whereby carbon waste such
20 April 2017 as woods, foodstuffs, sewage, and any material that contains carbon in their structure,
Accepted 21 April 2017 produces all oil derivatives including gasoline, diesel, etc. In this paper, the products model
Available online xxx and the effective parameters of the model and also, the interaction between the parame-
ters were investigated. PH2 and T*PH2 are effective parameters and interaction in the model,
Keywords: respectively. Finally, the optimization of products was discussed. The best operating
FischereTropsch synthesis conditions for minimizing CO2 and CH4 and maximizing C2H4 and C2H6 were investigated.
Iron catalyst This method can be suitable for environmental purposes.
Waste materials © 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Selectivity
Environment
Products model
Ruthenium > Iron > Cobalt > Rhodium > Nickel > Iridium > Platinum > Palladium
* Corresponding author.
E-mail addresses: [email protected] (H. Atashi), [email protected] (F. Rezaeian).
http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
0360-3199/© 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
2 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0
The catalyst of Iridium (Ir), Platinum (Pt), and Palladium (Pd) Fischer Tropsch products in membrane reactor and conven-
produce more methane. Cobalt (Co) and iron (Fe) are the most tional Fischer Tropsch reactor [7]. Atashi et al. studied ther-
frequently used for commercial scale production while Nickel modynamic analysis which is combine with RSM [24]. One of
(Ni), Ruthenium (Ru) are preferred for academic research [8,9]. the advantage of selectivity models in industry is, determining
The advantage of using iron catalyst can be noted as follows: the optimal conditions for reaction products. This can maxi-
low cost, excellent performance in Water Gas Shift reaction mize the desirable products and decrease the production of
(WGS), high selectivity of olefins products, low selectivity of undesirable products as much as possible.
methane, and have high activity in FTS [10,11]. As mentioned earlier, many studies have been carried out
Several research have been carried out for improving the to study the effect of these parameters quantitatively, but few
activity, stability, and selectivity of catalyst by adding pro- efforts have been made to present a model which can express
moters. For instance, potassium is a very common metal that the importance of these factors. The aim of this study is to
can be used as a promoter because it enhances the present a model for the products selectivity of iron catalyst
FischereTropsch synthesis and Water Gas Shift reaction with promoters with the component amount of 100Fe/5Cu/4K/
catalyst. In addition, it shifts the products to the higher mo- 16SiO2 and examine the importance of factors such as tem-
lecular weight of hydrocarbons [12,13]. perature, time on stream, and partial pressure of H2 and CO. In
Copper has the same result and increases isomerization of 1- addition, the importance of parameters using the constant
alkenes to 2-alkenes and hydrogenation of olefins while potas- coefficients was determined. It also determines the interac-
sium prevents any of these reactions [14]. Potassium increases tion between these parameters via a statistical model and
the selectivity of olefins and suppression of methane and the finally discusses the optimal conditions which are very useful
formation of light hydrocarbons [15]. Fe/Cu/K/SiO2 catalyst with for increasing the desirable products.
different molecular weight is mostly utilized than the other
catalysts. Bukur used three types of this catalyst to determine
their performance [16] and Hai-Jun also used different supports Experimental
to enhance the performance of the catalyst, he also prepared Fe/
Cu/K/SiO2 and Fe/Cu/K/Fe2O3 catalysts and it was concluded In this paper, the experimental data were taken from Ref. [25].
that the catalyst with SiO2 has low deactivation and high activity Catalyst construction was performed using values presented
of FTS and also, increase the Cþ 5 selectivity [17]. in Table 1. Brunner which was used for preparing the catalysts
Recently, many studies have been conducted on products with various conditions was also used to name them. For
distributions and many factors such as operating conditions instance, for the intended catalyst (100Fe/5Cu/4K/16SiO2) was
have effect on products distributions. Manipulation of oper- named as 2UH. The number 2 indicates that it quickly adds
ating conditions like temperature, pressure, space velocity, promoter after sedimentation or drying. The letter U indicates
H2/CO ratio, time on stream, etc. can change product selec- that the catalyst does not require washing while the letter H
tivity. Increase in temperature causes the products to shift to indicates drying at high temperature (100 C).
higher hydrocarbons and increase the conversion of CO but Cþ 5 The drying was done for 16e24 h and also the calcination
is reduced. Increase in pressure causes the products to shift to was done at 300 C by air flow for 6e16 h. An amount of 0.251 g
heavier hydrocarbons. Increase in H2/CO ratio causes the of catalyst was tested in the fixed bed reactor and the data is
products to shift to heavier hydrocarbons. Decrease in space presented in Table 2 [25].
velocity causes increase in the conversion of CO and de-
creases the selectivity of methane [18e20].
Kinetic and selectivity of Fischer Tropsch products Data analysis
constitute two pillars in the reaction. Many studies have been
proposed on selectivity and variety of methods. Dragomir In FischereTropsch synthesis, there are factors which can
investigated olefin selectivity and the reaction conditions over affect the quality and selectivity of products. For example,
Fe catalyst [21]. Haghtalab studied the ability of his catalyst to temperature, the partial pressure of CO and H2, and time on
increase selectivity of long-chain hydrocarbons and reduce stream are variables which have effect on the products
the lighter hydrocarbons [22]. Shawane by employing Taguchi selectivity like methane (CH4), ethylene (C2H4), ethane (C2H6),
method provided optimal conditions and investigated cata- and carbon dioxide (CO2). In this work, the impact of four
lytic activity [23]. Forghani et al. investigated the selectivity of parameters (temperature, the partial pressure of CO and H2,
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0 3
P_value
0.007
0.026
0.046
0.002
0.027
0.034
0.057
0.082
0.024
0.019
0.022
numbers are grams of specified moiety [25].
e
e
e
Product model for S(CO2)
Catalyst Fe(NO3)3a Cu(NO3)2b KHCO3 SiO2 NH4HCO3
R2adj ¼ 93:64%
2UH 72.492 1.836 1.077 1.611 43.799
Tvalue
3.13
5.87
3.11
2.46
2.17
a
Fe(NO3)3$9H2O.
4.36
2.68
2.89
3.21
3.40
3.27
b
Cu(NO3)2$2.5H2O.
e
e
R2 ¼ 97:88%
SE coefficient
Table 2 e Experimental data and operating conditions
0.903
0.523
26.2
59.2
2.68
29.8
10.1
3.46
62.2
2.40
3.22
[25].
e
e
e
T ( C) TOS (h) PCO (atm) PH2 (atm) Selectivity (% mol)
CO2 CH4 C2H4 C2H6
249 206 6 6 32.4 5.6 5.6 7
P_value
230 232 6.2 6.4 30.9 4.6 6 4.9
0.171
0.062
0.103
0.246
0.085
0.049
0.181
0.058
0.140
220 267 6.4 6.6 26.2 3.7 5.2 4.2
e
e
e
e
e
e
Product model for S(C2H6)
239 280 6.3 6.3 31.3 4.7 5.7 5.4
Tvalue
1.52
1.87
1.27
2.38
2.27
1.66
250 528 6.2 6.3 33.2 4.7 6.4 5.3
2.22
2.01
1.49
e
e
e
e
e
e
259 547 6.1 6.1 33.6 5.3 5.9 5.9
249 363 6.4 5.8 33 4 4.1 6.7
249 391 3.8 4.9 35 4.1 4.6 6.7
SE coefficient
249 404 11.4 4.9 30.4 7.5 4.6 11.9
249 427 4.3 5 33.5 4.5 4.7 7.3
14.8
32.1
1.40
11.6
13.2
3.03
24.7
26.9
3.18
249 448 6 2.5 32 7.4 4.4 11.9
e
e
e
e
e
e
249 468 5.4 5.9 31.1 4.7 3.9 7.3
250 495 11.6 5 31 7.6 4.9 11.9
249 512 6.1 2.6 32.4 7.6 4.8 12.2
P_value
e
Product model for S(C2H4)
R2adj ¼ 98:42%
matical and statistical techniques for constructing an exper-
16.60
16.16
17.70
17.03
10.92
16.93
Tvalue
15.46
16.85
14.73
16.04
17.62
14.74
9.18
e
Table 3 e Regression coefficient of the RSM modeling for all responses.
R2 ¼ 99:79%
the most favorable response by adjusting the factors.
SE coefficient
1.04
4.29
10.5
2.95
9.40
21.1
1.80
23
X
n X X
n
f ¼ b0 þ bi zi þ bij zi zj þ bii z2i þε (1)
i¼1 ij i¼1
P_value
0.000
0.000
0.001
0.000
0.000
0.002
e
Product model for S(CH4)
14.12
12.68
Tvalue
6.42
6.68
9.27
11.67
19.32
13.90
SSR
8.98
6.93
R2 ¼ (2)
SSR þ SSE
e
e
follows:
0.0446
0.0717
ð1 R2 Þðn 1Þ
0.112
0.838
0.991
0.229
0.226
0.211
R2adj ¼ 1 (3)
1.11
1.79
2.01
np
2.4
e
e
TOS PCO
TOS PH2
TOS*TOS
Constant
PCO *PCO
Terms
PCO *PH2
TOS (h)
PH2 *PH2
T*PH2
Table 3.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
4 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0
Fig. 2 e The optimization of CO2 for zero target of selectivity. Minitab software was used for all calculation, regression, and
analysis.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0 5
selectivity is negative, while the aim of this article is to decreasing time on stream. However, at constant partial
minimize these amount to zero. Fig. 2 shows the minimization pressure of CO and temperature, at high partial pressure of H2,
of carbon dioxide and methane selectivity into the target of there are little changes. With constant temperature and par-
zero. tial pressure of H2, the selectivity is increased at high partial
pressure of CO. With decreasing time on stream, the mini-
Selectivity model of methane mum amount of selectivity becomes clearly visible, the min-
imum selectivity can occur at PCO ¼ 11.6 and TOS ¼ 547.
Fig. 3 shows the effect of temperature, partial pressure of CO At constant temperature and time on stream, the
and H2, and time on stream, on the selectivity of methane. As maximum selectivity can be obtained by increasing PH2 and
can be seen at constant partial pressure of CO and H2, the decreasing PCO . It can be seen that the maximum amount of
selectivity of methane is raised by increasing temperature but selectivity occurs at PCO ¼11.6, PH2 ¼2.5. The selectivity model
no changes could be seen in selectivity by increasing or of CH4 is as follows:
Fig. 3 e Effect of temperature, partial pressure of H2 and CO and also, time on stream on selectivity of methane: T ¼ 239.5 C,
TOS ¼ 376.5 h, PCO ¼7.7 atm, PH2 ¼4.55 atm.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
6 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0
Fig. 4 e Effect of temperature, partial pressure of H2 and CO and also, time on stream on selectivity of ethane: T ¼ 239.5 C,
TOS ¼ 376.5 h, PCO ¼7.7 atm, PH2 ¼4.55 atm.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0 7
The maximum amount of ethane occurs in constant T and has the most effect on the selectivity of ethane and the
TOS in PCO ¼11.6, PH2 ¼2.5. important interaction belongs to T*PH2 , due to its negative
The selectivity model of ethane can be proposed as follows: coefficient. In optimization part, the minimization of ethane
was set as a target and could be achieved in T ¼ 249.9761 C,
SðC2 H6 Þ ¼ 2803:36109 þ 15:95781 T þ 0:045775 TOS TOS ¼ 206 h, PCO ¼3.8 atm and PH2 ¼6.5002 atm.
116:55699 PCO þ 378:28193 PH2 0:018967 T*T
þ 0:48340 T*PCO 1:52555T*PH2 Selectivity model of ethylene
0:00794059 TOS*PCO (5)
Ethylene selectivity changes with temperature, partial pres-
Parameters such as TOS*TOS, PCO *PCO , PH2 *PH2 , T*TOS, sure of CO and H2, and time on stream as shown in Fig. 5. As
TOS*PH2 and PH2 *PCO have been ignored due to their effects on can be seen in the figure, at constant partial pressure of CO
the model and the value of Pvalue. As can be seen, the and H2, ethylene selectivity decreases with increasing tem-
maximum coefficient belongs to PH2 , so partial pressure of H2 perature. At constant TOS and PH2 , the selectivity increases
Fig. 5 e Effect of temperature, partial pressure of H2 and CO and also, time on stream on selectivity of ethylene: T ¼ 239.5 C,
TOS ¼ 376.5 h, PCO ¼7.7 atm, PH2 ¼4.55 atm.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
8 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0
with decreasing temperature while, at constant TOS, PCO and omitted. As can be seen, the maximum effect of parameter
also, at constant TOS and PH2 , ethylene selectivity is increased belongs to PH2 because it has the most coefficient and also, the
by reducing the temperature. The minimum selectivity oc- important interaction is T*PH2 . In optimization part, maximi-
curs at T ¼ 259, PCO ¼11.6, and PH2 ¼2.5. At constant temper- zation of ethylene could be achieve in T ¼ 220 C, TOS ¼ 547 h,
ature and partial pressure of H2, by increasing TOS at low PCO , PH2 ¼11.6 atm and PCO ¼2.5 atm.
the selectivity is decreased poorly and at high PCO , the
selectivity is raised. The ethylene selectivity model is given as Selectivity model of CO2
follows:
Fig. 6 shows the changes in CO2 selectivity with temperature,
SðC2 H4 Þ ¼ 16779:86180 95:70111 T þ 0:24492 TOS the partial pressure of CO and H2, and time on stream. As can
þ 518:55481 PCO 2076:37291 PH2 þ 0:11430 T*T be seen, at constant partial pressure of CO and H2 and also at
þ 0:0000383254 TOS*TOS 1:07431 PCO *PCO constant TOS and PH2 , the CO2 selectivity decreases with
3:87612 PH2 *PH2 0:00253839 T*TOS increasing temperature. At constant temperature and TOS and
also, at constant temperature and PCO , the CO2 selectivity
2:09376 T*PCO þ 8:44984 T*PH2 þ 0:047781 TOS*PCO
decreases with rise in PH2 . At constant TOS and PCO , by
þ 0:013378 TOS*PH2 increasing temperature at low PH2 , the selectivity is decreased
(6) but at high PH2 , the selectivity is raised. In this case, the
PH2 *PCO has the minimum effect on the model, so it has been maximum selectivity of CO2 occurs at T ¼ 220, PH2 ¼2.5. At
Fig. 6 e Effect of temperature, partial pressure of H2 and CO and also, time on stream on selectivity of carbon dioxide:
T ¼ 239.5 C, TOS ¼ 376.5 h, PCO ¼7.7 atm, PH2 ¼4.55 atm.
Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0 9
constant T and PH2 by increasing TOS, at high PCO , the CO2 references
selectivity is raised. The maximum selectivity of CO2 can be
achieved at PCO ¼3.8, TOS ¼ 547. The selectivity model of CO2 is
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Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224
10 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e1 0
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Please cite this article in press as: Atashi H, Rezaeian F, Modelling and optimization of FischereTropsch products through iron catalyst
in fixed-bed reactor, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.04.224