BS EN 1898-2001 Specification For Flexible Intermediate Bulk Containers (FIBCs)

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BRITISH STANDARD |

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1898:2001
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Specifications for |
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flexible intermediate |
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bulk containers (FIBCs) |
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for non-dangerous goods |
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The European Standard EN 1898:2000 has the status of a |
British Standard |
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ICS 55.080 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS EN 1898:2001

National foreword
This British Standard is the official English language version of EN 1898:2000.
It supersedes BS 6382-1:1993 which is withdrawn.
The UK participation in its preparation was entrusted by Technical Committee
PKW/3, Distribution packaging, transport packaging and unit loads, to
Subcommittee PKW/3/7, Intermedate bulk containers which has the responsibility
to:

Ð aid enquirers to understand the text;


Ð present to the responsible European committee any enquiries on the
interpretation, or proposals for change, and keep the UK interests informed;
Ð monitor related international and European developments and promulgate
them in the UK.

A list of organizations represented on this subcommittee can be obtained on request


to its secretary.
Cross-references
The British Standards which implement international or European publications
referred to in this document may be found in the BSI Standards Catalogue under the
section entitled ªInternational Standards Correspondence Indexº, or by using the
ªFindº facility of the BSI Standards Electronic Catalogue.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 35 and a back cover.
The BSI copyright notice displayed in this document indicates when the document
was last issued.

This British Standard, having Amendments issued since publication


been prepared under the
direction of the Consumer Amd. No. Date Comments
Products and Services Sector
Committee, was published under
the authority of the Standards
Committee and comes into effect
on 15 January 2001

 BSI 01-2001

ISBN 0 580 36185 3


EUROPEAN STANDARD EN 1898
NORME EUROPÉENNE
EUROPÄISCHE NORM November 2000

ICS 55.040

English version

Specifications for flexible intermediate bulk containers (FIBCs)


for non-dangerous goods

Spécifications relatives aux grands récipients vrac souples Festlegungen für flexible Großpackmittel (FIBCs) für nicht-
(GRVS) pour matières non-dangereuses gefährliche Güter

This European Standard was approved by CEN on 15 June 2000.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.

CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2000 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1898:2000 E
worldwide for CEN national Members.
Page 2
EN 1898:2000

Contents

Page

Foreword........................................................................................................................................................... 3
1 Scope............................................................................................................................................................. 3
2 Normative references .................................................................................................................................. 3
3 Terms and definitions.................................................................................................................................. 4
4 Materials, construction and design............................................................................................................ 7
5 Performance ................................................................................................................................................. 8
6 Certification .................................................................................................................................................. 9
7 Marking ....................................................................................................................................................... 10
Annex A (normative) UV resistance test ...................................................................................................... 12
Annex B (normative) Cyclic top lift test ....................................................................................................... 13
Annex C (normative) Compression/stacking test ....................................................................................... 25
Annex D (informative) Guidance on selection and use of FIBCs .............................................................. 26
Annex E (informative) Design of FIBCs........................................................................................................ 31
Bibliography ................................................................................................................................................... 35

© BSI 01-2001
Page 3
EN 1898:2000

Foreword
This European Standard has been prepared by Technical Committee CEN/TC 261, Packaging, the
Secretariat of which is held by AFNOR.

This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by May 2001, and conflicting national standards shall be withdrawn at
the latest by May 2001.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal,
Spain, Sweden, Switzerland and the United Kingdom.

1 Scope
This European Standard specifies materials, construction and design requirements, type test, certification
and marking requirements for flexible intermediate bulk containers (FIBCs) intended to contain non-
dangerous solid materials in powder, granular or paste form, and designed to be lifted from above by integral
or detachable devices.

Guidance is also provided on the selection and safe usage of FIBCs.

2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply
to this European Standard only when incorporated in it by amendment or revision. For undated references
the latest edition of the publication referred to applies (including amendments).

EN 45001, General criteria for the operation of testing laboratories

EN 45002, General criteria for the assessment of testing laboratories

EN 45003, Calibration and testing laboratory accreditation systems – General requirements for operation and
recognition

EN 45011, General criteria for certification bodies operating product certification

ISO 2872, Packaging – Complete, filled transport packages – Compression test

ISO 2874, Packaging – Complete, filled transport packages – Stacking test using compression tester

ISO 5081, Textiles – Woven fabrics – Determination of breaking strength and elongation (Strip method)

© BSI 01-2001
Page 4
EN 1898:2000

3 Terms and definitions


For the purposes of this standard the following definitions apply.

3.1 General

3.1.1
flexible intermediate bulk container (FIBC)
intermediate bulk container having the body made of flexible material such as woven fabric, plastics film or
paper, designed to be in contact with the contents, either directly or through an inner liner, and collapsible
when empty

3.1.1.1
heavy duty reusable flexible intermediate bulk container
an FIBC designed and intended to be used for a multitude of fillings and discharges, and both factory and
field repairable in such a way that the tensile strength across a repair is at least as great as that of the
original

3.1.1.2
standard duty reusable flexible intermediate bulk container
an FIBC designed and intended to be used for a limited number of fillings and discharges. An FIBC of this
category cannot be reused if damaged, i.e. is not repairable

NOTE The replacement of a removable inner liner is not considered a repair.

3.1.1.3
single-trip flexible intermediate bulk container
an FIBC designed and intended to be used for one filling only

NOTE An FIBC of this category cannot be reused. Neither replacement of an inner liner nor repair of the FIBC is
relevant to this category.

3.1.2
FIBC type
FIBCs of like design, manufactured using like materials and methods of construction (giving at least equal
performance) to the same nominal cross-sectional dimensions

NOTE Within a type, by comparison with samples passing a type test, the circumference may be increased by
up to 10 % provided the same geometry is maintained. Where the type has a base discharge spout, smaller
diameter discharge spouts of like design may be used. The presence or absence of an inner liner does not
constitute a change of type.

3.1.3
safe working load (SWL)
the maximum load which the FIBC may carry in service, as certified

© BSI 01-2001
Page 5
EN 1898:2000

3.1.4
safety factor (SF)
the integer quotient between the final test load in the cyclic top lift test and the SWL value rounded down

NOTE Safety factors may be illustrated as follows (See also annex B.3.3):

Example 1 Example 2

Designated SWL 500 kg 500 kg

Final load, cyclic test 2 400 kgf 2 600 kgf

Quotient 4,8 5,2

Integer quotient rounded down 4 5

The results in Example 1 above indicate a single trip FIBC which does not meet the requirements of this
standard, whilst those in Example 2 indicate a single trip FIBC which meets the requirements.

3.1.5
lifting device
Integral and/or fixed lifting devices which form part of the FIBC and are tested with it

NOTE Detachable lifting devices are regarded as lifting tools.

3.2 FIBC parts

3.2.1
walls
tube of one or more layers, seamless or made out of one or more panels joined together

3.2.2
base
that part of the FIBC which is connected to or integral with the walls and forms the base of the standing FIBC

3.2.2.1
plain base
base without an opening

3.2.2.2
base with opening
flat, conical or in another way formed base with an opening

3.2.2.3
full open base
extensions to the wall(s), forming the base of the FIBC after closing

3.2.3
top
upper part of the FIBC, excluding handling devices, forming the top of the FIBC after closing

3.2.4
body
the walls and base of the FIBC

3.2.5
inner liner
integral or removable container which fits into the FIBC

© BSI 01-2001
Page 6
EN 1898:2000

3.3 Operating devices

3.3.1 Filling devices

3.3.1.1
filling opening
opening for filling the FIBC

3.3.1.2
filling spout
tube-shaped part at the top for filling the FIBC

3.3.1.3
filling slit
slit-shaped opening at the top for filling the FIBC

3.3.2 Discharging devices

3.3.2.1
outlet
opening for discharging the FIBC

3.3.2.2
discharging spout
tube-shaped part at the base for discharging the FIBC

3.3.3
closing parts
webbing, cords, straps, etc. which are used to close the filling and discharging devices

3.4 Handling devices

3.4.1
supporting and lifting devices
webbing, loops, ropes, eyes, frames or other devices formed from a continuation of the walls of the FIBC or
are integral or detachable, and are used to support or lift the FIBC

3.4.1.1
four point lifting
four lifting devices used simultaneously to lift the FIBC

3.4.1.2
two point lifting
two lifting devices used simultaneously to lift the FIBC

3.4.1.3
one point lifting
one point lifting device, or more lifting devices brought to one point for lifting

3.5
safety and protection devices
valves, ventilation devices and additional parts which protect the filling, discharging or handling devices

3.6
coated and laminated materials
materials having a surface coating or comprising two or more layers laminated together to protect the
contents of the filled FIBC or to protect the environment against the effects of leakage of the contents

© BSI 01-2001
Page 7
EN 1898:2000

3.7 Special treatments

3.7.1
stabilization
modification of the FIBC materials to give better resistance against weathering and ageing, e.g. by the
addition of an ultra violet (UV) absorber and/or an antioxidant

3.7.2
electrostatic conductivity treatment
treatment for modifying the electrostatic behaviour of the FIBC

3.7.3
insect repellent treatment
treatment for increasing the ability of the FIBC to protect itself and/or its contents against insect attack

3.7.4
flame retardant treatment
treatment to impart flame resistance to the FIBC

4 Materials, construction and design

4.1 Materials

All categories of FIBC shall be manufactured from flexible materials covered by a written specification. The
FIBC manufacturer shall have an authorized statement of conformity for each separate batch of materials.

NOTE 1 The properties of the materials may be modified by additives to improve the resistance of the
materials against, e.g. degradation by heat and sunlight, and to reduce the effect of static electricity.

All materials shall be tested for breaking force in accordance with the appropriate European Standards, and
shall be capable of retaining at least 85 % of the original breaking force after being completely immersed in
water for (25 ± 1) h. This measurement shall be taken after firstly, drying the test specimen then, secondly
by conditioning it for (60 ± 5) min at a temperature of (23 ± 2) °C and a relative humidity of (50 ± 5) %.

All load bearing materials of the FIBC shall, after being tested in accordance with the test described in
annex A, retain at least 50 % of the original values of the breaking force and elongation of the materials.

NOTE 2 Materials should be chosen, and joined together in such a way that recovery is promoted.

4.2 Construction

All stitched seams and joints shall be locked off and/or back sewn or provided with a minimum 20 mm tail.
All stitched seam-ends shall be secured. The surfaces to be joined by welding, gluing or heat-sealing shall
be clean.

4.3 Design filling height

The designed filling height of the FIBC shall be between 0,5 times and 2 times the shortest horizontal
dimension of the FIBC.

NOTE For FIBCs with a circular cross-section the shortest horizontal dimension is normally the diameter of the
FIBC base. For FIBCs with a rectangular base the shortest horizontal dimension is normally the shortest side.

© BSI 01-2001
Page 8
EN 1898:2000

5 Performance

5.1 Type-testing

All FIBC types shall be subjected to the tests as follows:

a) cyclic top lift;

b) compression/stacking test.

At least three specimens of each FIBC type shall be submitted for testing leading to certification. The
specimens shall tested as follows:

¾ Specimen 1: cyclic top lift test using the FIBC having the shortest vertical dimension;

¾ Specimen 2: cyclic top lift test using the FIBC having the greatest vertical dimension;

¾ Specimen 3: compression test using the FIBC having the greatest vertical dimension.

To comply with this standard the three specimens shall withstand the tests.

When the FIBC type has only one fixed vertical dimension, only Specimens 1 and 3 need be submitted, and
tested to withstand the tests.

One tested sample shall be durably identified and retained for reference in any later complaint or arbitration.

The tests shall be carried out in a laboratory working under the operational provisions of EN 45001,
EN 45002 and EN 45003.

5.2 Preparation of FIBC for test

5.2.1 Filling

For both the top lift and compression/stacking test, the FIBC shall be filled to the level specified in
accordance with 4.3 by the manufacturer/supplier with a tolerance of -0 % and +5 % of that height. The
FIBC shall be filled with either:

a) a material, e.g. plastics granules, having the following mechanical properties:


3 3
¾ bulk density, 500 kg/m to 900 kg/m ;

¾ mesh size, 3 mm to 12 mm;

¾ angle of repose, 30° to 35°;

or:

b) the actual contents to be carried, when these are known, and where their use will not itself be a hazard.

NOTE When option b) is chosen, the FIBC type is certified in relation to that specific product only.

5.2.2 Conditioning

The filled FIBC shall be conditioned before testing at ambient temperature and relative humidity. However,
in the event of dispute, testing shall be carried out after conditioning under standard conditions of (23 ± 2) °C
and (50 ± 5) % relative humidity.

© BSI 01-2001
Page 9
EN 1898:2000

5.3 Test requirements

5.3.1 Cyclic top lift test(s)

Cyclic top lift test(s) shall be carried out in accordance with annex B and the following criteria shall apply:

a) no breakage of any lifting devices to the extent that any of the lifting devices ceases to support its load;
and

b) when tested with an inner liner, no protrusion of the latter beyond the outer surface of the FIBC, except
through the closure(s), where this is a design feature; and

c) no loss of contents; and

d) no deterioration of the body which renders the FIBC unsafe for transport or storage.

NOTE A slight discharge during the test, e.g. from closures or stitch holes, should not be considered to be a
failure of the FIBC, provided that no further leakage occurs after the FIBC has been raised clear of the ground.

5.3.2 Compression/stacking test

The compression/stack test shall be carried out in accordance with annex C and the following criteria shall
apply:

a) no loss of contents; and

b) no deterioration of the body which renders the FIBC unsafe for transport or storage.

NOTE A slight discharge during the test, e.g. from closures or stitch holes, should not be considered to be a
failure of the FIBC, provided that no further leakage occurs after the FIBC has been raised clear of the ground.

6 Certification
An FIBC type which conforms to the requirements of this standard shall be certified by a body working under
the operational provisions (such as EN 45011) with a certificate of conformity based on a successful test
report(s). EN 45011 may often be used but it is not a requirement of this standard that it has to be used.
Where, however, testing and certification are carried out by the same organization, separate individuals shall
be responsible for the tests and for the certification based on them and shall be clearly identified in the
documentation.

The certificate shall contain the data shown for the marking in clause 7 a) to i) and 7 k) to m), together with:

a) the name(s) and address(es) of the test station(s), together with the reference(s) and date(s) of the
relevant test report(s);

b) the material used as contents in the cyclic top lift and compression/stacking tests.

A certificate for an FIBC type shall be valid for a period of three years from the date of issue.

An FIBC certified and marked as a single trip FIBC in conformity with this standard shall not be reused.

An FIBC certified and marked as a reusable (heavy or standard duty) FIBC in conformity with this standard
shall be reused only with the same type of contents as in the first use.

NOTE Reuse of FIBCs with contents differing from those of the first use is not in accordance with this standard.

© BSI 01-2001
Page 10
EN 1898:2000

7 Marking
All FIBCs shall be durably marked by means of a permanently attached and easily visible and readable label
or durably printed on the body so that it is easily visible and read after the FIBC has been filled, with the
following data:

a) name and address of the manufacturer;

b) manufacturer’s reference which shall be unique to any one FIBC type;

c) name and address of the supplier if required;

d) safe working load (SWL) in kilograms;

e) safety factor (SF) i.e. 5:1, 6:1 or 8:1 as appropriate;

f) reference to this European Standard;

g) class of FIBC, i.e. “heavy duty reusable”, “standard duty reusable” or “single trip”;

h) type test certificate number (which shall be unique to any one type) and the month and year in which the
type test certificate was issued;

i) name of the approved laboratory;

j) date of manufacture of the FIBC, i.e. month and year;

k) pictograms of the recommended handling methods;

l) details of any special treatments as defined in 3.7;

m) where the FIBC is certified in relation to a specific product, the description of that product.

© BSI 01-2001
Page 11
EN 1898:2000

The layout of the label shall be as in Figure 1.

Manufacturer’s Name and Address

MANUFACTURER’S Reference

S.W.L. kg SAFETY FACTOR :1

TEST CERTIFICATE No:

TEST CERTIFICATE Date:

APPROVED LABORATORY:

TEST STANDARD:

FIBC CLASS

DATE FIBC MANUFACTURED:

SPECIFIC TREATMENTS (if required)

CERTIFIED ONLY FOR (if required)

Handling Recommendations/Pictograms

Suppliers name and address (if required)

Figure 1 — FIBC label

© BSI 01-2001
Page 12
EN 1898:2000

Annex A
(normative)

UV resistance test

A.1 General
Materials often undergo rapid photochemical degradation under the influence of sunlight, unless they have
been stabilized in a durable fashion. An accelerated ageing that simulates ageing caused by sunlight may
be brought about by irradiation with light of a UV type. Samples cut from the load bearing materials of the
FIBC, e.g. fabric, webbing, rope, sewing thread, glues, are subjected for a certain period of time to irradiation
from a light source of the UV type with specified spectral distribution. A number of factors of uncertainty are
inherent in the procedure, so comparisons should be available between the method used and exposures in
the environment in which the product is to be used.

NOTE 1 Certain types of UV stabilizing additives are rapidly leached out, especially in an alkaline
environment, which should be taken into consideration in applicable situations.

NOTE 2 The performance of UV stabilizing additives may be affected by colour and the type of pigment used.
Therefore, each combination of UV stabilizing additive and pigment should be tested separately.

A.2 Principle
Test specimens are alternately exposed to UV light alone and to condensation alone in a repetitive cycle.

A.3 Apparatus
The apparatus should be in accordance with ASTM G154-98 [1] using a UV-B lamp.

A.4 Procedure
Expose a test specimen to a fluorescent UV lamp for at least 200 h using a test cycle of 8 h at 60 °C with UV
radiation alternating with 4 h at 50 °C with condensation.

After exposure is complete, test the specimen for breaking force and elongation at break in accordance with
ISO 5081 using the conditioning requirements as described in 5.2.2. Compare the values with results
performed on simultaneously cut test specimens that have been stored under dark and cool conditions.

A.5 Expression of results


Express the results for breaking force in Newton’s on test specimens tested before and after exposure to the
UV radiation.

© BSI 01-2001
Page 13
EN 1898:2000

Annex B
(normative)

Cyclic top lift test

B.1 Principle
The filled FIBC is suspended by its lifting devices with a flat pressure plate positioned on top of the contents.
This is done in one of two alternative ways:

a) the pressure plate is restrained either from above or below. The FIBC is suspended from a frame to
which an upward force is applied progressively against the resistance of the pressure plate; or

b) the FIBC is suspended from a frame fixed at the time of test then a downward force is applied
progressively to the pressure plate.

The filled FIBC is subjected to a repeated loading, unloading, and dwell cycle. The force is recorded and the
FIBC is observed for breakage of any lifting device, other damage, or leakage of contents.

B.2 Apparatus
B.2.1 The pressure plate shall be flat except that flanges may be fitted to its underside to prevent lateral
displacement. The plate shall be of such a size that it covers between 60 % and 80 % of the surface area of
the contents.

B.2.2 The suspension frame shall be such that, during the test, the filled FIBC can be suspended clear of
the ground with its lifting devices positioned as recommended by the manufacturer. For FIBCs designed for
four point lifting, the suspension frame shall have the cross section shown in Figure B.1. For FIBCs
designed for single point lifting, the suspension frame shall have the cross section shown in Figure B.2. For
FIBCs designed for two point lifting, the suspension frame shall have the cross section shown in Figure B.1
or B.2.

B.2.3 The means of applying the force (upward or downward) shall be:

a) capable of at least the required test load;

b) capable of a rate of (70 ± 20) kN/min;

c) fitted with a means of registering the applied force.

B.2.4 The suspension frame, the pressure plate (and any restraint used for the latter) shall be capable of
resisting the forces applied during the test with minimal deformation.

B.2.5 Apparatus for use when an upward force is applied.

B.2.5.1 Apparatus of the appropriate type illustrated in one of Figures B.3 to B.9 shall be used for FIBCs
being subjected to top lift testing using top or base restraint and an upward force as in B.1 a).

Figure B.3 Perspective view of an FIBC with four lifting devices using top restraint.

Figure B.4 Elevation of an FIBC with two lifting devices using top restraint.

Figure B.5 Elevation of an FIBC with the lifting devices formed by extensions of the body and using top
restraint.

© BSI 01-2001
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EN 1898:2000

Figure B.6 Elevation of a single-point lift FIBC with base restraint using one member restraining the
pressure plate.

Figure B.7 Similar to Figure B.6 but with two members restraining the pressure plate.

Figure B.8 Elevation of an FIBC with two lifting devices using base restraint and one member restraining
the pressure plate.

Figure B.9 As Figure B.8 but with two members restraining the pressure plate.

B.2.5.2 Use of the apparatus illustrated in Figures B.6 to B.9 with base restraint involves connections
passing through the body of the FIBC and its test contents. Rods are a suitable method of making such
connections.

Considerable care shall be taken:

a) with woven fabrics that the threads shall be separated rather than be cut to permit passage of a rod;

b) to ensure that any rod passes through the base no closer than 20 mm to any base seams or joins.
When, as with an FIBC having a seam or join running across the centre of the base, a single rod would
need to pass within 20 mm of a seam or join then two rods should be used as shown in Figures B.7 and
B.9.

NOTE It is recommended that:


a) a conical adaptor be screwed to the top of any restraining rod and removed once the FIBC is in position for
test;
b) nuts be used to connect the rod(s) to the pressure plate and to a restraint.

B.2.6 Apparatus for use when a downward force is used.


Apparatus of the type illustrated in Figure B.10 shall be used for FIBCs being subjected to top lift testing
using a downward force as in B.1 b).

B.3 Procedure
B.3.1 Select, fill and condition each FIBC for cyclic top lift testing in accordance with 5.1, 5.2 and 5.3.

NOTE Any top panel not designed to contribute to the overall strength of the FIBC may be removed to allow the
entry of the test apparatus. The area removed should be the minimum commensurate with efficient operation of
the test apparatus.

B.3.2 Select any appropriate size of pressure plate in accordance with B.2.1 and position it above the
contents. This size shall be sufficiently small, and the positioning such, so that there will be no contact
between the edge of the plate and the material of the FIBC during the test.

© BSI 01-2001
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EN 1898:2000

B.3.3 Apply upwards or downwards force as appropriate. Increase the force at the rate of
(70 ± 20) kN/minute until the total force equivalent to the specified test load is registered. Remove the
applied force.

Allow a dwell period of not more than 30 seconds before repeating the cycle. Repeat the test cycle until the
specified number of cycles has been completed. Carry out a further test cycle to the appropriate load
specified for the final test cycle.

Use the appropriate cycle from the following:

Heavy-duty reusable FIBC types: 70 cycles at a test load of 6 x SWL and a final cycle at a test load
of 8 x SWL.
Standard duty reusable FIBC types: 70 cycles at a test load of 4 x SWL and a final cycle at a test load
of 6 x SWL.
Single-trip FIBC types: 30 cycles at a test load of 2 x SWL and a final cycle at a test load
of 5 x SWL.

NOTE After this test is complete, further loading may be applied until failure of the FIBC, to provide additional
information. When this is done, the load at failure should, together with other relevant test observations be
recorded in a test report. There is no requirement, however, for the load at failure, if it is greater than the
specified test load, to be noted in the certificate or reflected in the marking of the FIBC.

B.4 Expression of results


Express the results of the test, including whether leakage of contents, breakage or loosening of lifting
devices, or protrusion of the inner liner, if fitted, took place.

In Figures B. 1 and B. 2 all dimensions are in millimetres and are nominal where they are not toleranced.

In Figure B.1 all radii marked are to be 1,0 mm with a tolerance of +0,5 mm and –0 mm. The
horizontal dimension is to be 50 mm ± 0,5 mm.

In Figure B.2 all radii marked are to be 1 mm with a tolerance of +0,5 mm and –0 mm.

© BSI 01-2001
Page 16
EN 1898:2000

Figure B.1 — Cross section of suspension frame, Figure B.2 — Cross section of suspension
Top lift test, FIBCs for four and. frame, Top lift test, FIBCs for single and.
two point lifting two point lifting

© BSI 01-2001
Page 17
EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC lifting device
5 FIBC
6 Hoisting device

Figure B.3 — Perspective view of an FIBC with four lifting devices being tested using top restraint

© BSI 01-2001
Page 18
EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC lifting device
5 FIBC
6 Hoisting device

Figure B.4 — Elevation of an FIBC (with cut-out) with two lifting devices using top restraint

© BSI 01-2001
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EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC
5 Hoisting device

Figure B.5 — Elevation of an FIBC with the lifting devices formed by extensions of the body and
using top restraint

© BSI 01-2001
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EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC
5 Hoisting device

Figure B.6 — Elevation of a single-point lift FIBC with base restraint using one member restraining
the pressure plate

© BSI 01-2001
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EN 1898:2000

Key

1 Pressure plate
2 Suspension frame
3 Filler material
4 FIBC
5 Hoisting device

Figure B.7 — Similar to Figure B.6 but with two members restraining the pressure plate

© BSI 01-2001
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EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC lifting device
5 FIBC
6 Hoisting device

Figure B.8 — Elevation of an FIBC with two lifting devices using base restraint and one member
restraining the pressure plate

© BSI 01-2001
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EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Suspension frame
4 FIBC lifting device
5 FIBC
6 Hoisting device

Figure B.9 — As Figure B.8 but with two members restraining the pressure plate

© BSI 01-2001
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EN 1898:2000

Key

1 Filler material
2 Pressure plate
3 Download force
4 Suspension frame
5 FIBC lifting device
6 FIBC

Figure B.10 — Elevation of an FIBC with two lifting devices being top lift tested using a downward
force

© BSI 01-2001
Page 25
EN 1898:2000

Annex C
(normative)

Compression/stacking test

C.1 Principle
The filled FIBC is loaded to the specified test load using either a compression tester or a dead load and, at
the end of the test period, is checked for loss of contents and for deterioration of the body which renders the
FIBC unsafe for transport and storage.

C.2 Apparatus
Apparatus described in ISO 2872 or ISO 2874 or a flat plate with the appropriate dead load.

C.3 Procedure
Fill and condition the FIBC under test in accordance with 5.2.1 and 5.2.2. Use the method described in
ISO 2872 or ISO 2874, as appropriate, or apply the load by appropriate weights loaded to a flat plate placed
on top of the FIBC.

C.4 Calculation of the load to be applied


The load to be placed on the FIBC shall be 4 times its SWL. The compression load of 4 times SWL shall not
be taken as the allowable stacking load in service. Other factors that affect stacking are the actual contents
used in service, FIBC dimensions and design, stacking method etc.

C.5 Duration of the test


The duration of loading shall be 6 hours.

C.6 Expression of results


Express the results of the test including whether loss of contents or deterioration of the body of the FIBC
occurred.

© BSI 01-2001
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EN 1898:2000

Annex D
(informative)

Guidance on selection and use of FIBCs

D.1 General
There are many different designs of FIBCs in common use, but these may be divided into three main
categories:

a) heavy duty reusable, made for example of polymeric fabric continuously coated on one or both sides
with plastics material, e.g. polyvinyl chloride;

b) standard duty reusable, made for example of polyolefin fabric, coated or uncoated, with or without an
inner liner of plastics film, and used mainly in closed loop between filler and discharge of the FIBC;

c) single-trip, made for example of polyolefin fabrics or paper, coated or uncoated with or without an inner
liner of plastics film.

Seaming or joining of the materials is usually by means of stitching, gluing, and/or welding, although other
means may be used.

An FIBC may be so designed that when filled and raised by its top lift device(s), the resultant forces may be
either:

¾ absorbed by the body and the lifting devices, where the walls are extended to form a lifting loop(s), or
where other lifting devices are attached to the upper part of the walls; or

¾ partially absorbed by separate or integral lifting devices which pass the bag to form the support.

NOTE Table 1 gives an essential checklist to be undertaken before selecting an FIBC for use.

D.2 Selection of FIBCs


When selecting an FIBC for use, consideration should be given to:

a) the physical and chemical properties of the intended contents of the FIBC, such as:

1) bulk density;

2) flow characteristics;

3) degree of aeration;

4) particle size and shape;

5) compatibility with the materials used for the construction of the FIBC;

6) fill temperature;

7) whether the intended contents are foodstuffs, when special conditions normally apply.

© BSI 01-2001
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EN 1898:2000

b) the methods to be used for filling, handling, transporting, storing and emptying the FIBC;

c) the number of trips required, the number of times the bag is lifted on each trip, and the environmental
conditions likely to be encountered;

d) general environmental considerations.

D.3 Storage of empty FIBCs


Empty FIBCs and liners should be stored in such a manner that accidental damage, exposure to sunlight,
extreme climatic conditions and contact with substances likely to degrade the materials are avoided.

Where liners are supplied with the FIBCs they may be delivered either fitted inside the FIBCs or separately.
In both cases, care should be taken to avoid contamination.

Liners are vulnerable to damage which may not always be visibly obvious, and therefore should be given
particularly careful handling and storage.

D.4 Filling FIBCs


FIBCs are normally filled suspended using the lifting device(s) and with the base of the bag on or near the
ground or a pallet. Other methods may be applicable in consultation with the manufacturer or supplier.

If the FIBC has a discharge spout or other discharging device this should be tied off or closed before filling.

Before filling with material at temperatures above 60 °C, the manufacturer or supplier should be consulted.

D.5 Stability of filled FIBCs


The FIBCs should be filled so that the ratio of filled height to base is between 0,5 and 2,0 using as base
dimension:

a) the diameter of FIBCs with a circular cross-section;

b) the length of the shorter side for FIBCs with a rectangular cross-section.

NOTE 1 Other major factors which affect the stability of filled FIBCs are the flow characteristics of the
contents, free space and air entrapment.

NOTE 2 Stability may be often improved by vibration during or after filling to remove entrapped air and cause
compaction.

D.6 Lifting of filled FIBCs


Before lifting any FIBC:

a) it should be inspected for any damage which may render it unsafe;

b) the lifting loops or other lifting devices should be positioned according to the manufacturer's or supplier's
instructions;

c) the hooks, bars or fork lift arms employed for lifting should be inspected to ensure that they have
rounded edges with a radius greater than the diameter or thickness of the suspension of the FIBC
and/or be protected by wrapping. The rounded edges should have a minimum radius of 5 mm. The
necessary characteristics are shown in Figure D.1.

© BSI 01-2001
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EN 1898:2000

Key

1 FIBC suspension e.g. webbing loop


2 Lifting device e.g. fork lift arm
3 FIBC suspension e.g. rope
4 Lifting device e.g. fork lift arm or crane

r should be greater than t

r minimum is 5 mm

NOTE When the FIBC is suspended, personnel should be excluded from the area under the FIBC.

Figure D.1 — Lifting of FIBCs

D.7 Storage of filled FIBCs


Storage of filled FIBCs at temperatures above 50 °C should be avoided, except with the approval of the
manufacturer or supplier.

Filled FIBCs should have any top closures properly closed before storage.

Except for FIBCs that have been specifically designed for outdoor storage all FIBCs stored outdoors:

a) should be sheeted over to prevent water collection on the tops of FIBCs;

b) should not be stored in standing water;

c) should be protected against rays of sunshine.

© BSI 01-2001
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EN 1898:2000

D.8 Emptying of filled FIBCs


FIBCs may be emptied by suction, and by certain types of blowing, but they are usually emptied by gravity.
The flow characteristics of the contents and the cost of ancillary equipment will generally dictate which
method is chosen.

When emptying by gravity, personnel should not stand under the FIBC, nor put their arms between the base
of the FIBC and a receiving vessel, or similar, except where the FIBC is supported.

D.9 Inspection of heavy duty and standard duty FIBCs


Before reuse of FIBCs, consideration should be given to the possibility of contamination from previous
contents.

Before reuse, FIBCs should be thoroughly examined for damage to stitching/gluing/welding, and for surface
abrasion, cuts, tears or any other damage to the bag. Particular attention should be paid to the lifting loops
or devices and their attachments. The examination should look for signs of the following:

a) Abrasion. The effects of abrasion are variable, but some loss in strength is to be expected. In extreme
cases, the fabric becomes so worn that the outer yarns of the weave are severed. On lifting loops or
devices, localized areas of abrasion may be present caused by handling equipment with sharp edges,
and these areas may result in a serious loss in strength;

b) Cuts, contusions. Cuts, particularly in the lifting loops or devices, may result in a serious loss of
strength.

c) Ultra violet degradation and/or chemical attack. These may be indicated by the softening of the material
(sometimes with discoloration), so that the outer surface may be rubbed off or plucked off, and in
extreme cases, the outer surface may become powdered.

d) Damage to coatings. Some FIBCs are manufactured from coated polyolefin fabric, and the coating may
be on the inside and/or outside of the bag. Consideration should be given to the possible contamination
of the contents by an unacceptable level of coating fragments if an inside coating is damaged, and to
the increased possibility of moisture ingress (particularly, if the contents are hygroscopic) when damage
occurs to either the inside and/or outside coatings.

When damage affecting the strength of the FIBC is discovered, the FIBC should be taken out of service
immediately.

D.10 Repair of heavy duty FIBCs


Repairs should be carried out so that the repaired FIBC is capable of meeting the requirements of new
FIBCs as marked on the label.

Before undertaking any repairs, the manufacturer or supplier should always be consulted. Factors which
should be taken into account in deciding whether the FIBC is field repairable, factory repairable or not
repairable include:

a) the materials of construction;

b) the type and area of damage;

c) the age of the FIBC;

d) the conditions to which the FIBC has been subjected during service;

e) the location of the damage.

© BSI 01-2001
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EN 1898:2000

Table D.1 — How to use FIBCs

Do Don't

Do select the right FIBC for the job in Don't choose FIBCs without consulting the
consultation with the manufacturer or supplier manufacturer or supplier

Do read the instruction label on the FIBC Don't exceed the SWL in any circumstances

Do inspect re-usable FIBCs before refilling Don't fill the FIBCs unevenly

Do check that the discharge spout is closed off Don't stop or start suddenly during transportation
before filling

Do ensure that the filled FIBC is stable Don't subject FIBCs to snatchlift and/or jerk
stops

Do close the top inlet correctly Don't drag FIBCs

Do use lifting gear of sufficient capacity to take Don't allow personnel under suspended FIBCs
the suspended load

Do adjust the distance between fork lift arms to Don't allow FIBCs to project over the side of a
the correct width for the FIBC being handled vehicle or pallet

Do tilt the mast of the fork lift truck rearwards to Don't tilt the mast of the forklift forward
an appropriate angle

Do ensure that crane hooks, bars or forklift Don't withdraw the fork lift arms prior to relieving
arms used for lifting are of adequate size and all the load on the lifting devices
are rounded to at least the thickness of the
sling, belt or rope suspension, with a minimum
radius of 5 mm

Do take appropriate measures in regard to dust Don't stack FIBCs unless sure of stability
control

Do consider the possibility of static electricity Don't use FIBCs in new conditions without
hazards consulting the manufacturer or supplier

Do protect the FIBCs from rain and/or Don't reuse single-trip FIBCs
prolonged sunlight

Do ensure the FIBCs are adequately secured in Don't repair heavy duty reusable FIBCs unless
transportation the new requirements can be met

© BSI 01-2001
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EN 1898:2000

Annex E
(informative)

Design of FIBCs

This annex shows some designs of FIBC. It does not illustrate all designs, nor imply that designs not
illustrated are in any way inferior to those shown.

Figure E.1 — Examples of FIBC with a plain base

Figure E.2 — Base with spout Figure E.3 — Base formed out of
narrowed walls

© BSI 01-2001
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EN 1898:2000

Figure E.4 — Conical base with spout

Figure E.5 — Top with filling spout

Figure E.6 — Top with filling slit

© BSI 01-2001
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EN 1898:2000

Figure E.7 — Top with skirt

Each lifting device fixed at two points Each lifting device fixed at one point

Figure E.8 — Four point lifting

Two tubular lifting device Lifting devices formed out of the walls

Figure E.9 — Two point lifting

© BSI 01-2001
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EN 1898:2000

Figure E.10 — Single point lifting - Lifting devices formed out of the walls

Figure E.11 — Rope lifting devices

Two lifting devices fixed on side walls Two lifting devices fixed on

Figure E.12 — Two lifting devices

© BSI 01-2001
Page 35
EN 1898:2000

Bibliography

[1] ASTM G154-98, UV resistance test

© BSI 01-2001
BS EN |
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1898:2001 |
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