Accelerate Oligonucleotide Therapeutics Ebook
Accelerate Oligonucleotide Therapeutics Ebook
Accelerate Oligonucleotide Therapeutics Ebook
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Oligonucleotide Therapeutics:
Trends and Insights
Q&A with Chris Rosenau, Product Manager, Nucleic Acid Therapeutics, Thermo Fisher Scientific
C
hris Rosenau received his BS in
Bacteriology and Zoology from the
University of Wisconsin–Madison. In his
20+ year career, he has held a variety of
R&D positions in molecular biology, ran the Blood
Center of Wisconsin’s Solid Organ Histocompatibility
Transplant Laboratory, and managed cell-free DNA
diagnostic products. Since mid-2020, he has been a
Product Manager for Nucleic Acid Therapeutics at
Thermo Fisher Scientific, responsible for materials
used in development and manufacturing of
oligonucleotide therapeutics and mRNA vaccines,
such as phosphoramidites and modified nucleoside
triphosphates.
What are the main differences As both ASOs and siRNAs are short
between ASO and RNAi oligonucleotides, their stability in the body,
technologies? Phosphoramidites for immunogenicity to the host, specificity to
They both act on target RNA, resulting
oligonucleotide in
synthesis their target sequences, and delivery to target
RNA cleavage and ultimately preventing organs have always been challenges.
protein translation. However, their structure
and mechanisms are different. ASOs are As the building blocks for oligonucleotide
single-stranded oligos that recruit RNase H1 therapeutics, modifications to
to cleave their RNA targets in the nucleus phosphoramidite structures have been
or the cytoplasm. On the other hand, RNAi developed to improve performance
involves double-stranded siRNAs that recruit and mitigate these issues. For example,
the RNA-induced silencing complex (RISC) to 2′-O-methyl (2′-OMe) and 2′-fluoro (2′-Fl)
cleave their RNA targets in the cytoplasm. modifications are commonly incorporated
Oligonucleotide synthesis
What are your organization’s for therapeutics
capabilities?
A broad range of nucleic acid chemistry
options are available, including both off-
the-shelf and custom phosphoramidites. How does your organization work
Our phosphoramidite offerings include with a customer who is interested in
standard phosphoramidites, modified custom phosphoramidites?
phosphoramidites with 2′ sugar It starts with a discussion between the
modifications (e.g., 2′-OMe, 2′-Fl, and 2′- customer and our business development
MOE) and various protection modifications, team to get a clear understanding of the
dye labels, structural moieties, linkers, and customer’s needs, timeline, budget, quality
spacers. We have also partnered for >40 requirements, potential scale-up, and so
years to co-innovate with our customers, on. Our technical team then reviews details
including custom manufacturing (e.g., involving the technical specifications
GalNAc) and analytical services. of the products, specifics regarding the
processes we will use, whether there
Thermo Scientific™ DNA and RNA are any IP issues, etc. Our sourcing team
phosphoramidites are suitable for reviews the raw material needs for the
oligonucleotide manufacturers for the project and manages the supply chain.
development of therapeutic, diagnostic, and Our project management team oversees
research applications. Thermo Scientific™ the project and communicates with the
TheraPure™ phosphoramidites undergo customer in collaboration with a dedicated
additional quality control release testing internal technical team on inputs, design,
compared to our standard phosphoramidites, planning, milestones, etc. In summary, we
helping ensure that impurities and residual partner with our customers from day one
solvents are controlled to the stringent levels to project completion so that they are
required by our customers for their oligo informed of the project status and progress
therapeutics and diagnostic applications. along the way, delivering the final product
exactly as requested.
Outside of our phosphoramidite team,
Thermo Fisher provides reagents for How is your phosphoramidite team
oligonucleotide synthesis and analysis tools contributing in this area?
for synthesized oligonucleotides, as well as Thermo Fisher provides global scale,
the ability to synthesize multi-gram yields. service excellence, cost efficiency, co-
For Research Use Only. Not for use in diagnostic procedures. © 2022 Thermo Fisher Scientific Inc. All rights reserved.
All trademarks are the property of Thermo Fisher Scientific and its subsidiaries unless otherwise specified. Onpattro is a
registered trademark of Alnylam Pharmaceuticals, Inc. EXT3694 0822
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ABSTRACT
The designation of starting materials (SMs) for pharmaceuticals has been a topic of great
interest and debate since the first ICH quality guidance was published. The increase in the
number and variety of commercialized oligonucleotides (antisense oligonucleotides—ASOs,
small interfering RNAs—siRNAs, etc.) in recent years has reignited dialogue on this topic
because of the unique complexity of the monomeric nucleotides and other contributory
materials used to manufacture oligonucleotides. The SM working group in the European
Pharma Oligonucleotide Consortium (EPOC) was formed to help establish simple, risk-based
criteria to guide the justification of oligonucleotide SMs. This article provides a description
of the common types of SMs, classes of SM impurities, and control strategies that will be
helpful to maintain manufacturing consistency.
A broad range of SMs has been applied three main activities that are conceptually
to the manufacture of therapeutic similar to those employed in standard small-
oligonucleotides and it is not feasible molecule preparation. These are Synthesis,
to cover all of the options. Rather than Work-up (often referred to as Downstream
provide hard and fast rules, this report Processing for oligonucleotides), and Drug
illustrates principles to consider for simpler Substance Isolation (FIGURE 1).
SMs and elaborates this as the perceived
complexity increases. In this way, sponsor When examined in more detail, however,
companies can adapt and apply these the oligonucleotide process is different from
principles to justification and specification of small molecule manufacturing. The chemical
oligonucleotide SMs in the context of their synthesis of a therapeutic oligonucleotide is
own drug projects and corporate approaches most often carried out on a functionalized
to regulatory filing. solid support using an automated
synthesizer. The oligonucleotide chain is
Oligonucleotide therapeutics are becoming extended through iterative synthetic cycles
more prevalent in the global marketplace where each cycle results in the incorporation
and manufacturing scales for these
complex products are increasing as larger
FIGURE 1: Process overview of
volume indications become legitimate
oligonucleotide manufacturing
targets. A flexible, harmonized risk-based
operations.
SM justification approach shared by
regulators and developers will help ensure
sustainable patient access to affordable,
high-quality products.
DISCUSSION
The manufacturing process
Before discussing SMs, it is necessary
to understand the oligonucleotide
manufacturing process to provide a context
for justification of certain materials as SMs.
The range of operations that are conducted
may act as purging steps for SM-derived
impurities and must be considered in any
justification.
of one additional nucleotide unit (FIGURE 2). ~80 synthetic steps carried out sequentially
The cycle consists of four successive steps: without pause in the process or isolated
intermediates. The solid-supported synthesis
• Detritylation: removal of a is performed on a packed column with all
4,4′-dimethoxytrityl (DMT) protecting reagents, solvents, and building blocks
group at the site where chain delivered as solutions under computer-
elongation will occur programmed control. When combined with
• Coupling: reaction with an activated the advantages already mentioned (robust,
phosphoramidite-functionalized high yielding, and highly selective chemistry
building block to enable introduction with extensive column washing steps), this
of a single-nucleotide unit into the results in a highly controlled and predictable
growing oligonucleotide chain outcome for the synthesis phase.
• Sulfurization/Oxidation: introduction
of a sulfur or oxygen atom at the newly
created internucleotide phosphotriester
SPONSORED CONTENT
linkage, resulting in conversion from
P(III) to P(V) Phosphoramidites
dilution tables
• Capping: addition of a reactive
acylating reagent to effect capping
of any unreacted hydroxyl center
remaining as a result of incomplete Once the oligonucleotide sequence has
coupling or undesired deprotection been completed, deprotection steps are
side-reactions and reduce propagation required before the work-up/downstream
of such impurities processing steps (purification, desalting,
and concentration). The first operation is
Each step is highly selective and very high an amine wash to effect removal of the
yielding and the solid support is thoroughly phosphorous backbone protecting group
washed with solvent between each successive (typically 2-cyanoethyl, CE) and results
operation in the cycle. In combination with in a global backbone deprotection of the
the high solubility of excess reagents and phosphate/phosphorothioate esters, giving
associated byproducts, this ensures that there the triethylamine salt of the resin-bound
is no carry-over of reagents, building blocks, oligonucleotide.
and nontethered impurities between the
different synthetic steps.* Treatment of the resin-supported
oligonucleotide with aqueous ammonia
The solid-supported synthesis is carried out removes various amine protecting groups
as a single continuous operation. For a 20- on the nucleobases, as well as triggering
mer oligonucleotide, this means a total of cleavage of the resin linker, resulting in
release of the oligonucleotide from the solid possible to carry out a sequence of ethanol-
support (often referred to as cleavage and based oligonucleotide precipitations and
deprotection). Subsequent filtration and subsequent reconstitutions from water
washing (to remove the solid support) result as a means to remove low-molecular
in a solution of crude, 5′-DMT protected weight impurities and concentrate the
oligonucleotide, ready for purification. oligonucleotide.
The crude oligonucleotide solution is purified After the desalting and concentration
by liquid chromatography, typically strong operations, the API can be provided directly
anion ion exchange (SAX). Impurities not as an aqueous concentrate [5] or isolated as
closely related to the active pharmaceutical a solid—typically by lyophilization.
ingredient (API; eg, by virtue of significant
difference in chain length—shortmers/
longmers) are readily separated during SPONSORED CONTENT
the chromatographic purification step; Thermo Scientific DNAPac
however, full-length (and close to full family of columns: superior
length) oligonucleotide impurities will not oligonucleotide analysis
be removed during this step. The eluate
is progressed forward to the desalting/
Thermo Scientific DNAPac
concentration step. Family of Columns
The repetitive nature of this overall
oligonucleotide synthesis process where
Superior Oligonucleotide Analysis
Depending on the precise nature of the individual cycles apply similar conditions
process, the 5′-DMT group can be removed to substrates and reagents of broadly
during the solid-supported synthesis before similar reactivity delivers a predictable
amine treatment, during chromatography, or as outcome and is routinely used as the
a standalone postchromatography operation. method of choice for Good Manufacturing
Practice (GMP) manufacture of therapeutic
In the desalting/concentration step the oligonucleotides. In this respect, the high
counter ion is exchanged (if needed) and the degree of automation, absence of in-
oligonucleotide solution is concentrated. process testing, and robust performance
This can be achieved by ultrafiltration/ are reminiscent of a well-understood, well-
diafiltration, for example, through use defined commercial manufacturing process,
of a tangential flow filtration apparatus even for preclinical manufactures.
equipped with membranes. During this step,
residual organic solvents, salts, and low- Although oligonucleotide therapeutics
molecular weight impurities are removed are explicitly excluded from the scope of
according to the pore diameter cutoff ICHQ6A (and by reference to ICHQ11),
size of the membrane. Alternatively, it is there are concepts in the quality guidelines
processing and results in the target product. containing 16 are not purged during
These are the reactive, noncritical impurities. downstream processing, thereby rendering
Examples of each class are presented it critical; 16 is controlled by purification
(TABLE 1). at the PNS and amidite stages and by
specification.
The reactive, critical impurity 16 will
incorporate into the oligonucleotide It is important to note that the
during the coupling reaction through a deoxyamidite examples provided in
5′-5′ internucleotide linkage. Detritylation TABLE 1 were used to illustrate the
during the subsequent deprotection step definitions of the classes of impurities,
will actually release a terminal 3′-hydroxyl but in actual practice, there are almost
at the expected 5′-terminus leading to a no traces of critical impurities in
subsequent 3′-3′ internucleotide linkage deoxyamidites. Specifically, the levels
before reverting to normal progress in of 16, when present at all, are very
later cycles. This introduces a reversed low (~0.04%) due to the high degree
nucleotide to a sequence. Due to its of selectivity between the 3′- and
similarity to the parent, oligonucleotides 5′-hydroxyls in the tritylation reaction.
The presence of an extra chlorine atom in oligonucleotide impurity than for the final
reactive, noncritical impurity 17 does not cycle where it may just lead to parent
materially affect the rate of subsequent oligonucleotide. In such cases, criticality will
detritylation, which removes this impurity need to be assessed for the process chosen
motif from the chain. Oligonucleotide and the appropriate limit set for 19.
chains that have incorporated 17 continue
to elongate into full-length parent Deoxyamidites typically contain trace
oligonucleotide. Therefore, while quantities of water and solvents (eg,
impurity 17 is reactive during the acetonitrile, ethyl acetate, and toluene).
synthesis, it is noncritical with respect to These do not react with the growing
oligonucleotide CQAs. support-bound oligonucleotide and are
washed away or purged, as such they do
The nonreactive, noncritical impurity 18 not affect drug substance purity and are
(H-phosphonate) is unreactive under normal therefore considered noncritical. A steady
amidite coupling conditions and therefore evolution of deoxyamidite manufacturing
passes through the synthesis column and means that there are almost no traces of
away from the oligonucleotide during amidite critical impurities observed (TABLE 2).
delivery and subsequent washing steps.
While noncritical, some control over 18 is Of 72 lots of materials manufactured by 4
advantageous for yield consistency. vendors on multi-kg scales, 13 contained a
single critical impurity in the range 0.04%–
Criticality for other reactive impurities will 0.11% with a further 2 batches containing
not always be so clearly defined. Reactive only 19 in the range 0.2%–0.3%. Only two
impurity 19 might be present in 1 and will batches contained >1 critical impurity,
couple as normal, but will introduce branching but still totaling <0.2%. Similar summary
impurities throughout the rest of the statistics on assay, purity by 31P NMR, water
synthesis. During subsequent coupling cycles, content, and residual solvents (TABLE 3) show
one or both growing branches may fail to deoxyamidites to be of consistently high
extend and be capped, generating a complex quality from multiple vendors.
mixture of branched species of various lengths
with as many as two DMT groups present on Specifications for deoxyamidites focus on
the 5′-termini. Depending on which coupling control of critical impurities and overall
cycle was compromised, the resulting mixture purity (TABLE 4). The need to control
of branched oligonucleotide impurities may be critical impurities will be evident from
easier or harder for the chosen downstream the foregoing discussion, but control of
purification method to purge. Incorporation overall purity can also be important. For
in the first coupling cycle would result in a example, reversed-phase purification
much larger (and generally easier to separate) ruggedly purges failure sequences, whereas
Total 72 15
Identification LC-UV-MS MoIM of the sample and the reference standard agree to
within an amu limit. Retention times of both main peaks
of the sample and reference standard agree to within a
limit
Purity 31
P NMR ≥95.0% a/a
LC methods may be reported as either area percent or weight percent at a specific wavelength that can vary depending upon the
a
method.
Both UV and MS detection methods have been applied.
b
Any impurity that contains both an amidite moiety and DMT protecting group may be critical and should be investigated; all other
c
GC, gas chromatography; KF, Karl Fischer; LC-UV-MS, liquid chromatography with ultraviolet and mass spectrometry detection; MoIM,
monoisotopic mass; NLT, not less than; NMT, not more than.
In the case of pyrimidine MOE amidites, specificity for 34 in the release methods,
there is a theoretical risk that 30 could for example, 24 and 26. As a consequence
be subject to an alternative reaction of this observation and, since the integrity
involving neighboring group attack from the of all other stereocenters remains intact
3′-hydroxyl leading to epoxide 32 (FIGURE 9). during conversion of 27 to 24 or 26, the
In this situation, epoxide opening of 32 by stereochemical integrity of pyrimidine MOEs
methoxyethanol would give 33 as an is not treated as a CQA.
impurity in 31, which, on completion
of the synthesis, would be expected to In the same way as for deoxyamidites,
provide 34 as a critical, diastereomeric MOE amidite impurities can be treated
MOE amidite impurity. As with all such as noncritical or critical and the same
investigations, it is always important to conditions apply. Species that do not
ensure that the potential for impurity react (eg, solvents, phosphonates,
formation through reasonable reaction phosphonoamidates, and phosphoramidates),
pathways has been considered. In this either do not contain an activatable amidite
case, the isomer pathway leading to 34 has group or are analogous to the reactive,
never been observed, despite extensive noncritical deoxyamidite impurities
investigations (McPherson A, 2020, described earlier and are readily removed
unpublished data), although it might during purification. Introduction of the
be viewed as prudent to demonstrate alkyl side chain at the 2′-O position does
introduce some 2′-O impurities 35 that can
FIGURE 9: Theoretical C-2′ inversion be incorporated into the oligonucleotide
of MOE amidite precursors. during synthesis and should be considered
critical impurities (FIGURE 10). These
alkylation impurities are monitored in the
MOE amidites by HPLC-UV-MS and are
readily controlled in the SM specifications.
MOE amidites in Table 6 have the base protection schemes depicted in Fig. 5.
MOE, 2′-(methoxyethoxy)ribose.
Purity 31
P NMR NLT 95.0% a/a
a
Both UV and MS detection methods have been applied.
b
ny impurity containing both a amidite moiety and a DMT protecting group may be critical and should be investigated; all other
A
impurities are noncritical.
those for deoxyamidites, but mainly focus the deoxyamidites and MOE amidites. In
on control of critical impurities and overall addition, multiple synthetic routes might be
purity. Typical values for impurity limits used employed to deliver materials.
in clinical and commercial products by EPOC
partners are outlined (TABLE 6) (Note: limits The LNA derivatives are typical examples of
should be defined and be fit for each new this additional complexity and, in the case
oligonucleotide sequence and tailored to of the more challenging constrained ethyl
the controls for the specific manufacturing (cEt) amidites (cEts, 21 R = Me) (FIGURE 6), a
process—one size does not fit all). The number of chemical routes to these materials
specifications for individual critical impurities have been published [22–24]. A common
and the totals are somewhat higher than characteristic is that all follow lengthy
for the corresponding deoxyamidites. This synthetic sequences, although the final
reflects that higher levels of detectable stages are similar.
impurities have been observed and used
successfully in clinical and commercial Salinas et al.’s approach [23] (FIGURE 12)
manufacturing by EPOC partners. is a linear synthesis and starts from the
appropriate RNA nucleoside 26 in a similar
All the points raised for deoxyamidites and manner to the MOE amidites. Although only
MOE amidites can be extended further for demonstrated for cEt MeU 42, extension to
even more complex amidites. These are other amidites should be possible.
often proprietary in nature, which brings
the additional complication that supply The Seth et al. [22] and Blade et al. [24]
chains may not be so well established as syntheses offer a more complete approach
FIGURE 12: Salinas cEt route. FIGURE 13: Blade cEt route.
approach reflects a more traditional situation which further mitigate the potential impact
for SMs where provision of each cEt amidite of this apparent complexity:
can be viewed as an independent activity
with impurity identification and purging only • The stereochemistry at C-3′ is inverted
relevant to that specific SM. from that originally in di(acetone)
glucose as a result of oxidation and
In the case of the divergent approaches, the later reduction. This is a common
situation is somewhat more complex. Any reaction sequence on protected glucose
inherent impurity not purged before isolation to invert C-3′ and, hence, obtain less
of 46 could, in principle, lead to analogous common sugars [27]. Steric crowding
impurities in all cEt amidites generated ensures that delivery of hydride during
from that batch, and in turn result in higher reduction of 49 (FIGURE 14) occurs from
levels of the corresponding oligonucleotide the convex face of the [3.3.0] ring
impurity. Impurities generated downstream system, resulting in the desired 3′-(S)
from 46 will be discrete to the individual configuration in 50.
cEt amidites, although the chemistry across
the divergent stages is quite similar and FIGURE 14: Stereochemical control in
therefore one might see common issues to cEt amidites.
various extents.
Over and above the previously described Impurity 55 is a feature of both the
concerns for deoxyamidites and MOE Seth and Salinas approaches arising
amidites, the major novel challenges for from incomplete reaction during methyl
cEt amidites arise from the following: addition to an aldehyde (39→40).
Such an impurity is to be expected and
of impurities more typically associated with the blockmer introduces a second, variable,
finished oligonucleotides, for example, chiral element leading to all discrete species
coupling failures, overcoupling, P = O (for being present as 4 diastereomers. In the case
X = S). Thus the set of reactive, critical of a phosphate linkage, this complexity does
impurities may be more significant than for not extend through to the API where the
the corresponding monomer deoxyamidites. phosphate is achiral.
to each branch of a convergent synthesis, agents that are small molecules attached
unless the point of convergence of the to the oligonucleotide (FIGURE 18) such
branches occurs upstream of an appropriate as cholesterol [35], tocopherol [36],
starting material.” In addition, although anisamide [37], folic acid [38], peptides [39],
a blockmer contains multiple nucleotide anandamide [40], N-acetyl-d-galactosamine
subunits, they may be considered SMs as (GalNAc) [41], and poly(ethyleneglycol)
highlighted in answer to question 2, “ICH ethers (PEGs) [42]. These are generally
Q7 states that an ‘API starting material’ is attached to the oligonucleotide through a
a raw material, intermediate, or an API that cleavable tether often referred to as a linker
is used in the production of an API. When a (highlighted in red, FIGURES 18 and 19). There
chemical, including one that is also an API, is further activity, whereby large molecules
is proposed to be a SM, all ICH Q11 general such as antibodies [43] and aptamers [44]
principles still need to be considered.” More are applied, although this is out of scope for
optimistically, it should be noted in the this discussion.
conceptually similar field of peptides that,
at least one EPOC member company has Most of these modifications can occur at
reported successful justification of 2-mer either the 3′ or 5′ end of the oligonucleotide,
peptides as SMs for the construction of although other modifications are also possible
larger peptides. In that case, several agencies such as an internucleotide phosphonate [45].
accepted a specification for dipeptides
that comprised comprehensive identity N-acetyl-d-galactosamine (GalNAc)
(composition and sequence), purity and conjugation has become increasingly popular
impurity profile, chiral purity, water (Karl for the targeted delivery of chemically
Fischer [KF]) or limit of detection (LoD), and modified oligonucleotides to hepatocytes
residual solvents (A. Charaf, 2019, personal through binding to ASGR (asialoglycoprotein
communication). receptor) [46,47]. Although the chemical
modification can take several forms,
Conjugating agents they retain a common feature, in that,
Due to the cost of oligonucleotides, several GalNAc moieties (typically 3—the
efforts to reduce patient dosage have triantennary structure) are connected to
become more important. Besides modified an oligonucleotide through a linker for
nucleotide chemistries, the use of optimal binding. Beyond this, a variety
conjugates has become more common to of differences in the nature of the spacer
improve pharmacokinetics and distribution (eg, alkyl, ethylene glycol) and the point of
and facilitate cellular uptake mainly for attachment (eg, tris and lysine-lysine) to the
antisense oligonucleotide (ASO) and oligonucleotide have been applied. These are
small interfering RNA (siRNAs). The most schematically summarized (FIGURE 19) for the
common modifications are conjugate most widely used approaches [48,49].
amidites, this fulfills the most fundamental is typically introduced in the final synthetic
criterion for an SM. step offering fewer transformations than
would be considered acceptable in the realm
Based on ICH Q11, “enough of the drug of traditional small molecules. However, the
substance manufacturing process should be extensive downstream processing, including
described in the application. …” In the case of chromatographic purification, desalting by
5′-GalNAc conjugates, the 5′-GalNAc cluster ultrafiltration/diafiltration, and isolation,
may compensate for the reduced number of triethyleneglycol spacer to enable additional
chemical transformations. separation of GalNAc from oligonucleotide
(FIGURE 21).
The linker used in 5′-GalNAc conjugates
is typically a protected 6-aminohexyl The convergent synthesis commences with
phosphoramidite (6-AH) such as 57. This benzyl glycinate 59, which is converted
is of a similar size to conventional small to triethyleneglycol spacer 60 in a
molecule SMs and can therefore be treated diazotization-promoted substitution [51].
as such; it will not be discussed in any Glycosidation with N-acetyl-d-galactosamine
further detail. GalNAc cluster 58 is a typical tetraacetate 61 mediated by TMSOTf
example of its type and features a bis-lysine provides β-anomer 62. The bis-lysine
moiety to allow for sufficient branching and a coupling partner 65 is readily prepared from
purification. GalNAc cluster 58 is purified (DS) CQA can be excluded based on their
using preparative HPLC. specification level in 58 and hence, no
additional fate-of-impurity data are required.
58 is an isolated, well-characterized, and Impurities 68 and 69 are controlled by
stable amorphous material manufactured the process and their levels are below
using a reliable and robust process. Its the reporting limit in 58. It is advisable to
precursors are naturally occurring amino acid ensure that analytical methods can assess
or sugar building blocks, which are readily the configuration of stereocenters, which
available in ton scale in enantiomerically pure are synthetically derived and/or prone
form. To date, the synthesis was carried out to epimerization (eg, anomeric center of
on multi-kg scale with appropriate analytical galactosamine or α-position of lysine amino
controls using standard techniques (HPLC). acids in 70). The nonreactive, noncritical
impurity 71 has been shown to be depleted
It is important to point out preparative HPLC in the downstream purification step. In the
purification of 58 should not be considered context of ICH Q11, “impact on DS quality”
a specific “unit operation” in the sense laid is defined as level above the identification
out in ICH Q11 Q&A. The choice of this threshold. Since the amount present in
technique is motivated rather by the lack GalNAc is significantly lower than the ID
of crystallinity of 58 than by failure of other threshold in the API, an impact can be
purification techniques to provide material of excluded.
sufficient quality.
The specification of 58 is based on
Even at a relatively early stage of current knowledge and will be revised as
development, a number of potential and additional batch history data and/or process
actual impurities in 58 have been identified development data become available before
(FIGURE 22). Potential process-related the manufacture of the commercial drug
impurities will be continuously evaluated substance batches.
during further development. Any new
unknown impurities detected above the Given the breadth of different GalNAc
reporting limit of the analytical method clusters used across the industry and
in future batches will be characterized, the above-mentioned lack of regulatory
and their fate will be investigated in the guidance for oligonucleotides, a general
subsequent processing steps, if needed. recommendation regarding their
acceptability as SM is difficult. Sponsors
The only impurities present in 58 at a level are encouraged to evaluate their GalNAc
>0.10% area are critical impurities 66 (0.27% cluster using a science-based approach
area‡) and 67 (0.15% area§). An impact of founded in the principles set forth in ICH
these two impurities on a drug substance Q11 and provide data demonstrating safety
to patients.** The holistic approach outlined presented illustrates scientific concepts that
in ICH Q11 and associated Q&A provide EPOC member companies feel are relevant
a good framework for this assessment. to support GalNAc and related structures.
Understanding of how the impurity profile
of the SM affects the drug substance quality Solid support
is necessary and should be supported by One important element in most
a sound specification for release testing oligonucleotide syntheses is the synthesis
of GalNAc. The application of GalNAc support (eg, NittoPhaseHL® and †† Primer
conjugates in a commercial setting is a Support 5G®‡‡) and their derivatives
very immature area; therefore, the advice functionalized with an appropriate linker
from most suppliers and loadings can be performance characteristics of the support
assayed, therefore increasing confidence for may involve derivatization and/or wet
the subsequent manufacture. chemical techniques to examine loading
capacity or impurities derived from the
In these cases, the input support element that is bound to the loaded
contains structural elements of the final support (TABLE 9). There are complexities
oligonucleotide and the noncontributory involved in the validation and routine use
status cannot be applied. As a result, of these types of tests; so their necessity
sponsors may seek to justify the preloaded should be informed by a well-developed
support as an SM. It should be anticipated risk assessment that examines the
that loaded solid supports would require capability of the assays and their ability to
more extensive characterization than control for critical properties of the loaded
unmodified supports. For instance, solid support.
ATR, Attenuated total reflection spectroscopy; FTIR, Fourier transform infrared spectroscopy; NIR, near-infrared spectroscopy.
IR, infrared.
A.F. and M.M. are employed by F. Hoffmann-La ‡ Following oligonucleotide impurity conventions, this
Roche Ltd.; T.W. is employed by Sanofi; and S.R. level accounts for three different impurities, which
and G.H. are employed by Thermo Fisher Scientific. have a single diethylene glycol unit in one of the three
No competing financial interests exist. spacer units.
§ This level accounts for three different impurities where
FUNDING INFORMATION any one of the three acetyl groups was cleaved.
No funding was received for this article. ** It
is important to understand that the GalNAc cluster
is a targeting moiety, which is cleaved from the active
* EPOC article in preparation. compound during metabolism and does not modulate
† Discussions with deoxyamidite vendors the target. Toxicological coverage of the GalNAc
indicate that typical activators applied include cluster (including related impurities) is achieved
4,5-dicyanoimidazole (DCI), 1H-tetrazole, 5-(ethylthio)- through data generated with the API in animals and
1H-tetrazole (ETT), 5-(benzylthio)-1H-tetrazole (BTT), humans [52,53].
5-(3,5-bis(trifluoromethylphenyl)-1H-tetrazole), †† NittoPhase is a trademark of Nitto Denko Corporation.
5-(4-nitrophenyl)-1H-tetrazole, benzimidazolium triflate, ‡‡ Primer 5G is a trademark of General Electric
and N-methylimidazolium triflate. Activators must companies.
possess an aqueous pKa value comparable to acetic acid §§ UnyLinker is a trademark of Ionis Pharmaceuticals, Inc.
[pKa(aq) = 4.5] and produce a conjugate base that is both
a good nucleophile and leaving group. The choice of
activator used to phosphitylate the nucleoside precursor
does not appear to impact amidite CQAs.
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Minimizing Introduction
and controlling As a growing number of therapeutic oligonucleotide
compounds continue to be introduced into the clinical
upstream single pipeline, and advancing into larger, late phase clinical
critical impurities trials, an increasingly stringent demand is placed upon the
can help reduce phosphoramidite supply chain.
stringency of
With global raw material suppliers scaling up production to meet
oligo purification market demands, heightened concern surrounds the increased
and increase potential for generating novel, as well as previously identified,
overall yields. impurities. The impurities found within the material supply chain
can directly impact the quality of phosphoramidite synthesis,
and thus potentially affect the quality of a therapeutic oligo.
Conclusions
SPONSORED CONTENT Thermo Fisher Scientific collaborates
Classification and with our suppliers and therapeutic oligo
characterization manufacturing and developmental
of impurities in
phosphoramidites used partners to offer phosphoramidites that
in making therapeutic reflect the high standards for which our
oligonucleotides TheraPure Phosphoramidtes have been
known since 2002.
Fig. 1: 31P
HMT Phos
Fig. 2: 31P
HMT-N4-
Conclusions: Therm
ufacturing and develo
which our TheraPure
Fig. 2: 31P NMR Chemical shift comparison of 5’-AMT-N4-Bz-dC-Phosphoramidite (B) and 5’-
HMT-N4-Bz-dC-di Phosphoramidite (C)
Fig. 2: 31P NMR Chemical shift comparison of 5’-AMT-N4-Bz-dC-Phosphoramidite (B) and 5’-
HMT-N4-Bz-dC-di Phosphoramidite (C)
FIGURE 3:Fig.
31 2: 31P NMR Chemical shift comparison
P NMR Chemical shift of N4-Bz-dC-3’ of ,5’-AMT-N 4-Bz-dC-Phosphoramidite (B) and
5’ Phosphoramidite (F). 5’-
HMT-N -Bz-dC-di Phosphoramidite (C)
4
F B A
C
F B A
C
D
Oligo Trends Designation of Oligo Oligo Profiling and Oligo Identification
and Insights Starting Materials Impurity Control and Quantitation
F B A
C
whichpurification
our TheraPure Phosphoramidtes
and increase overall yields.have been known since 2002.
Phosphoramidite quote and
information request
Our continuous
Minimizing commitment
and controlling to thesingle
upstream pursuit
critical impurities as demonstrated in DMT-Cl, can he
of stringency
reduce deeper control, analytical
of oligo refinement
purification andand
increase overall yields.
quantitation of the phosphoramidite supply Acknowledgement: We thank Amal Audi,
chain will maintain
Our continuous ThermotoFisher
commitment Scientific
the pursuit Syedcontrol,
of deeper Raza, Rick Matusik,refinement
analytical Roger Knight, Amy
and quantitatio
as an industry leader and a sustainable Pasley, and Michael Singer for their support.
of the phosphoramidite supply chain will maintain Thermo Fisher Scientific as an industry leader
and apartner for thepartner
sustainable continued
for growth and safety
the continued growth and safety of oligotherapeutic medicines.
of oligotherapeutic medicines.
Acknowledgement: We thank Amal Audi, Syed Raza, Rick Matusik, Roger Knight, Amy Pasley,
and Michael Singer for their support.
© 2017 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific and its
subsidiaries unless otherwise specified.
nobeastsofierce/stock.adobe.com
The n–x shortmers, the most common impurities, however, it does not provide
impurities present in synthetic base-by-base sequence information and
oligonucleotides, are formed due to failed localization of modifications. Additionally,
base coupling at the 5’ end followed by it is challenging to apply the MS1-
incomplete capping, which may also result based method for the identification
in n–1 impurities with different single of impurities with modifications and
deletions.4 The longmers are mostly the n+1 degradation products. By comparison,
or n+2 species, while the modified impurities an HRAM based ddMS2 method allows
correspond to the full-length product confident identification and mapping of
with modifications on its nucleobases or unmodified and modified oligonucleotides,
phosphorothioate linkages.4 Degradation of as demonstrated in our recent application
synthetic oligonucleotides may introduce note.8 The introduction of powerful
additional species in the products. Although Oligonucleotide Analysis tools in Thermo
chemically modified oligonucleotides are Scientific™ BioPharma Finder™ 4.0 software
normally quite stable, the rate of degradation enables fast processing and annotation
may be affected by their sequences and the of ddMS2 data, as well as a comparative
presence of different stressors.4-6 analysis of multiple raw files simultaneously.
Oligonucleotide samples
A lyophilized DNA 21mer (CAG TCG
ATT GTA CTG TAC TTA) was purchased
from Integrated DNA Technologies (IDT)
(Coralville, IA, USA) in the following two
forms by choosing different purification
Software methods available from IDT.
• Thermo Scientific BioPharma Finder 4.0
software (P/N OPTON-30988) A. 21mer purified with standard
desalting, and
Columns B. 21mer purified using HPLC
• Thermo Scientific DNAPac RP column
(4 μm, 2.1 × 50 mm, P/N 088924) No further purification was performed in
house prior to LC-MS analysis. The 21mer
Vials and closures sample described in this application note,
• Thermo Scientific™ 11 mm Autosampler unless otherwise mentioned as HPLC
Snap-It Caps (P/N C4011-50B) purified, is referred to as Sample A.
• Thermo Scientific™ 11 mm Plastic
Crimp/Snap Top Autosampler Vials (P/N A stock solution of 1 mg/mL was prepared
C4011-13) for two 21mer samples of different purity.
• Eppendorf™ DNA LoBind This solution was diluted to 100 µg/mL
Microcentrifuge Tubes (P/N 022431005) before LC-MS analysis.
0.5 10
Percent B
60 0.6
4 22 Method duration (min) 15
40 0.4
10.5 35 Expected LC peak width (s) 6
11.7 80 20 0.2
Advanced peak
13.5 80 Checked
0
0 2 4 6 8 10 12 14
0 determination
13.6 10 Time (min)
15 10
Default charge state 1
Internal mass calibration Off
TABLE 2: Full Scan only and Full Scan/ TABLE 2: Full Scan only and Full Scan/
ddMS2 method settings ddMS2 method settings (continued)
Full scan only Full Scan/ddMS2
Accurate masses of high MW impurities were coupling at the 5’ end. In BioPharma Finder
obtained by performing the deconvolution software, the impurities are assigned as
of MS1 data using the Intact Mass Analysis “x-y” where x and y represent the position
workflow within BioPharma Finder numbers of the first and last bases,
software. The Xtract (Isotopically Resolved) respectively. The “x-y” species may carry -OH
deconvolution algorithm was used together or -PO4H at 5’ end. For example, “A2-A21
with the Sliding Windows algorithm for [A2+Dephosphorylation]” assigned in the
generating source spectra in the retention BioPharma Finder result stands for the n-1
time (RT) range above the full-length product impurity of 21mer with -OH at 5’ end, while
(7.5–9.5 min). The output mass and charge “A2-A21 [Nonspecific]” corresponds to that
state ranges were set 5,000 to 20,000 and 3 with 5’-PO4H. Unless otherwise mentioned,
to 30, respectively. The sequence matching the “n-x” impurities in this application are
mass tolerance was set to 5 ppm. referred to as those with 5’-OH.
4-
9-
10-
8- +Na
4-
m/z
7-
6- 5-
m/z
the ability to compare multiple raw files in The average structural resolution (ASR) is
BioPharma Finder software led to a quick a score that evaluates the completeness of
survey and determination of the optimal fragment coverage of an oligonucleotide. An
stepped NCE value or range for an oligo. The ASR of 1.0 indicates a full fragment coverage
same strategy for optimizing stepped NCE was of an oligonucleotide sequence. The larger
applied to 21mer in this study. the ASR is than 1.0, the less complete the
fragment coverage map is. FIGURE 4 shows
FIGURE 3 displays fragment cover maps and ASR scores measured for eleven ddMS2 raw
annotated MS spectra of the 9- of 21mer
2
files of 21mer (9-) and a selected impurity
acquired using two different stepped NCEs. (n-7, 3-) acquired at stepped NCEs ranging
While a stepped NCE of 10-12-14 provided from 10-12-14 to 20-22-24. While a wide
insufficient fragmentation and hence range of stepped NCEs (11-13-15 to 20-22-
incomplete coverage of 21mer (FIGURE 3A 24) provided complete or nearly complete
AND 3B), a stepped NCE of 14-16-18 gave fragment coverage for the 9- of 21mer
100% coverage for this oligo. (ASR = 1.0-1.2; FIGURE 4A), higher stepped
(a) (b)
(c) (d)
m/z
(a)
(b) n-7, 3-
(b)
(c)
FIGURE 6: (a) Total MS area of all detected charge states (4- to 11-) of 21mer in
two samples purified with the desalting or HPLC method.
(b) Modification plots and (c) % abundance table of n-x impurities of 21mer in the
desalting vs. HPLC samples.
This table was created using the spreadsheet export functionality in BioPharma Finder software.
3.00E+08 0.6
% Abundance
1.18%
MS Area
2.00E+08 0.4
1.00E+08 0.2
0.00E+00 0
Desalting HPLC Desalting HPLC
(c) n-x
extensively studied.4-6 In this work, thermal stress to 24 hours led to nearly complete
and oxidative stresses on 21mer were degradation of 21mer and larger impurities.
investigated.
The ddMS2 results of heat stress samples
FIGURE 7 illustrates that heating 21mer revealed different behaviors for different
for an extended period (up to 24 hours) impurities (FIGURE 8). While the % abundance
resulted in significant degradation of this of n-1 gradually decreased, the ratio of n-5
oligonucleotide. A drastic decrease in the increased at 1 h and then steadily declined
abundance of 21mer was observed between (FIGURE 8A). By contrast, a significant increase
2 to 4 hours of heat stress. At 6 hours, in % abundance of small impurities (e.g.,
abundant degradation products in various n-18) was seen at 24 h (FIGURE 8A). However,
lengths were detected. Extending the heat the main changes upon heat degradation
FIGURE 7: (a) TICs and (b) SIC of the 21mer samples heated at 80 °C for various
time points. (c) Total MS area of all charge states of 21mer in the control and heat
stress samples.
(b)
(a)
100 NL: 1.13E9
100 0h
0h
0
50 100 NL: 8.63E8 1h
0 0
100
NL: 6.80E8
Relative intensity
100 2h
1h
0
50 100 NL: 4.20E8
4h
0 0
100
100 NL: 1.37E8 6h
2h
Relative intensity
0
50 100 NL: 5.79E4
24 h
0 0
100 1 2 3 4 5 6 7 8 9 10
4h RT (min)
50 (c)
0
100
6h
50
MS Area
0
100
24 h
50
0
1 2 3 4 5 6 7 8
RT (min) 0h 1h 2h 4h 6h 24 h
1 25
n-18 n-13
(a) (c) Base Loss
n-5 n-1
0.8 20
% Abundance
% Abundance
0.6 15
0.4 10
0.2 5
0 0
0h 1h 2h 4h 6h 24 h 0h 1h 2h 4h 6h 24 h
50 25
(b) n-x (5'-PO4H) (d) Depyrimidination
Depurination
40 20
% Abundance
% Abundance
30 15
20 10
10 5
0 0
0h 1h 2h 4h 6h 24 h 0h 1h 2h 4h 6h 24 h
FIGURE 9: (a) TICs of the 21mer control (no H2O2 treatment) and 21mer samples
treated by 5% H2O2 for 1 h, 2 h, 4 h, 6 h, and 24 h;
(b) % Abundances of n-x impurities and MS area of (c) non-oxidized and (d)
oxidized 9- in the control and oxidative stress samples
(a) (c) 9-
10-
No H2O2
1h
Relative Intensity
2h
MS Area
4h
6h
24 h
0h 1h 2h 4h 6h 24 h
RT (min)
8 (b) (d) 9-, oxidized
n-x
n-x (5'-PO4H)
6
% Abundance
MS Area
0
0h 1h 2h 4h 6h 24 h 0h 1h 2h 4h 6h 24 h
high MW species was eluted out at ~9 workflow within BioPharma Finder software
min (FIGURE 10A). Interestingly, these MW revealed a series of peaks whose MWs match
species were completely absent in the perfectly with the total masses of a 21mer
HPLC sample (FIGURE 10B), showing the plus its n-x impurities, i.e., “M + (n-x)” (FIGURE
effectiveness of HPLC for the removal of 10D). The mass errors measured for the eight
these species. The chromatographic peak at largest impurities were all less than 1 ppm
RT ~ 9 min corresponds to two major charge (TABLE 3). It should be mentioned that similar
state envelopes, one of which is displayed high MW species have been observed for
in FIGURE 10C. The HRAM capability of the oligonucleotides with A at 3’ end.9 In that
Orbitrap Exploris 240 mass spectrometer study, a branched structure, where the 3’-OH
allowed accurate mass measurement of these of n-x is linked to the exocyclic amino group
high MW impurities. The deconvolution of the 3’-A of 21mer, was proposed for these
of MS1 data using the Sliding Windows high MW impurities. However, no MS2 data
algorithm in the Intact Mass Analysis of high MW impurities was acquired.
FIGURE 10: Zoom-ins of TICs of 21mer purified with (a) desalting or (b) HPLC
method showing high MW species eluting at ~9 min; (c) mass spectrum of a
high MW species with inset showing the isotopically resolved envelope of its
17-charge state; (d) deconvolution spectrum of high MW species assigned as
“21mer + (n-x)” with x = 1-19
17-
8 (a) Desalting 100 100 17-
Relative Abundance
21mer (c)
80
Relative Abundance
80 60
6
19- 40
8.9 60 15- 20
4 0
40 738.0 738.5 739.0 739.5
13- m/z
20 10-
2 7-
Relative intensity
0
0 600 800 1000 1200 1400 1600 1800
m/z
8 21mer (b) HPLC x=1
100
(d)
21mer + (n-x)
6
Relative Abundance
80 2
(x=1-19)
60
4
40
2 4
20
18 12 10 6
16 14 8
0 0
7.0 7.5 8.0 8.5 9.0 9.5 7000 8000 9000 10,000 11,000 12,000 13,000
RT (min) Mass
FIGURE 11: Fragment coverage maps of (a) “M + 3’ (n-1)” and (b) “M + 5’ (n-1)”, in
which the 3’ and 5’ ends of n-1 are placed to the 3’ end of M (21mer), respectively,
to the sequences for oligonucleotide mapping in BioPharma Finder software
(a) M + 3’ (n-1)
(b) M + 5’ (n-1)
were identified using the 41 nt sequence the linkage occurring on the 5’ side of n-x
where the 5’ end of n-1 was placed to the instead of its 3’ end, as proposed in the
3’ end of 21mer (FIGURE 11B). Similar ddMS2 previous study9. These results show that
results were also observed for other “M ddMS2 can provide additional insight into
+ (n-x)” impurities (data not shown). The the structure of high MW impurities that
two chains (21mer and n-x) likely form may not be obtained by MS1 alone. Further
a similar branched structure described structural elucidation of high MW impurities
before9. However, our ddMS2 data indicate will be the subject of future study.
Bf