BCH-381H- 2 BK - PCB header

5452027
https://www.phoenixcontact.com/us/products/5452027

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PCB headers, nominal cross section: 1.5 mm2, color: black, nominal current: 8 A, rated voltage
(III/2): 160 V, contact surface: Tin, type of contact: Pin, number of potentials: 2, number of rows:
1, number of positions: 2, number of connections: 2, product range: BCH-H, pitch: 3.81 mm,
mounting: Wave soldering, pin layout: Linear pinning, solder pin [P]: 3.4 mm, number of solder
pins per potential: 1, plug-in system: BASICLINE 1,5, Pin connector pattern alignment: Standard,
locking: without, mounting: without, type of packaging: packed in cardboard

Commercial Data
Item number 5452027
Packing unit 1 pc
Minimum order quantity 100 pc
Note Made to Order (non-returnable)
Sales Key AA02
Product Key AABSYA
GTIN 4046356855549
Weight per Piece (including packing) 0.6 g
Weight per Piece (excluding packing) 0.44 g
Customs tariff number 85366930
Country of origin CN

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BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

Technical Data

Product properties
Type Standard
Product line COMBICON Connectors S
Product type PCB headers
Product family BCH-H
Number of positions 2
Pitch 3.81 mm
Number of connections 2
Number of rows 1
Mounting flange without
Number of potentials 2
Pin layout Linear pinning
Solder pins per potential 1

Electrical properties
Nominal current IN 8A
Nominal voltage UN 160 V
Degree of pollution 3
Contact resistance 1.4 mΩ
Rated voltage (III/3) 160 V
Rated surge voltage (III/3) 2.5 kV
Rated voltage (III/2) 160 V
Rated surge voltage (III/2) 2.5 kV
Rated voltage (II/2) 320 V
Rated surge voltage (II/2) 2.5 kV

Mounting
Mounting type Wave soldering
Pin layout Linear pinning

Material specifications

Material data - contact

Note WEEE/RoHS-compliant, free of whiskers according to IEC
60068-2-82/JEDEC JESD 201
Contact material Cu alloy
Surface characteristics Tin-plated
Metal surface contact area (top layer) Tin (4 - 8 µm Sn)
Metal surface contact area (middle layer) Nickel (1.5 - 4 µm Ni)
Metal surface soldering area (top layer) Tin (4 - 8 µm Sn)
Metal surface soldering area (middle layer) Nickel (1.5 - 4 µm Ni)

Material data - housing

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BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

Color (Housing) black (9005)

Insulating material PA
Insulating material group I
CTI according to IEC 60112 600
Flammability rating according to UL 94 V0
Glow wire flammability index GWFI according to EN 60695-2-12 850
Glow wire ignition temperature GWIT according to EN 60695-2- 775
13
Temperature for the ball pressure test according to EN 60695- 125 °C
10-2

Material data – actuating element

Color () ()

Dimensions
Dimensional drawing

Pitch 3.81 mm
Width [w] 9.01 mm
Height [h] 10.8 mm
Length [l] 9.2 mm
Installed height 7.4 mm
Solder pin length [P] 3.4 mm

Mechanical tests

Test for conductor damage and slackening

Specification IEC 60999-1:1999-11
Result Test passed

Repeated connection and disconnection

Specification IEC 60999-1:1999-11
Result Test passed

Pull-out test
Specification IEC 60999-1:1999-11
Conductor cross section/conductor type/tractive force 0.14 mm² / solid / > 10 N
setpoint/actual value
0.14 mm² / flexible / > 10 N
1.5 mm² / solid / > 40 N
1.5 mm² / flexible / > 40 N

Insertion and withdrawal forces

Result Test passed

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BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

No. of cycles 25
Insertion strength per pos. approx. 8N
Withdraw strength per pos. approx. 6N

Contact holder in insert

Specification IEC 60512-15-1:2008-05
Contact holder in insert Test passed
Requirements >20 N

Resistance of inscriptions
Specification IEC 60068-2-70:1995-12
Result Test passed

Polarization and coding

Specification IEC 60512-13-5:2006-02
Result Test passed

Visual inspection
Specification IEC 60512-1-1:2002-02
Result Test passed

Dimension check
Specification IEC 60512-1-2:2002-02
Result Test passed

Electrical tests

Thermal test | Test group C

Specification IEC 60512-5-1:2002-02
Tested number of positions 20

Insulation resistance
Specification IEC 60512-3-1:2002-02
Insulation resistance, neighboring positions > 5 MΩ

Air clearances and creepage distances |

Specification IEC 60664-1:2007-04
Insulating material group I
Comparative tracking index (IEC 60112) CTI 600
Rated insulation voltage (III/3) 160 V
Rated surge voltage (III/3) 2.5 kV
minimum clearance value - non-homogenous field (III/3) 1.5 mm
minimum creepage distance (III/3) 2 mm
Rated insulation voltage (III/2) 160 V
Rated surge voltage (III/2) 2.5 kV
minimum clearance value - non-homogenous field (III/2) 1.5 mm
minimum creepage distance (III/2) 1.5 mm
Rated insulation voltage (II/2) 320 V

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BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

Rated surge voltage (II/2) 2.5 kV

minimum clearance value - non-homogenous field (II/2) 1.5 mm
minimum creepage distance (II/2) 1.6 mm

Environmental and real-life conditions

Vibration test
Specification IEC 60068-2-6:2007-12
Frequency 10 - 150 - 10 Hz
Sweep speed 1 octave/min
Amplitude 0.35 mm (10 Hz ... 60.1 Hz)
Sweep speed 5g (60.1 Hz ... 150 Hz)
Test duration per axis 2.5 h

Durability test
Specification IEC 60512-9-1:2010-03
Impulse withstand voltage at sea level 2.95 kV
Contact resistance R1 1.4 mΩ
Contact resistance R2 1.5 mΩ
Insertion/withdrawal cycles 25
Insulation resistance, neighboring positions > 5 MΩ

Climatic test
Specification ISO 6988:1985-02
Corrosive stress 0.2 dm3 SO2 on 300 dm3/40 °C/1 cycle
Thermal stress 105 °C/168 h
Power-frequency withstand voltage 1.39 kV

Ambient conditions
Ambient temperature (operation) -40 °C ... 105 °C (dependent on the derating curve)
Ambient temperature (storage/transport) -40 °C ... 70 °C
Relative humidity (storage/transport) 30 % ... 70 %
Ambient temperature (assembly) -5 °C ... 100 °C

Packaging specifications
Type of packaging packed in cardboard

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BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

Drawings

Dimensional drawing

18,7
9,2 a+5,2
7,4
11,1

8 2,6 3,81
3,4

Diagram

16
I [A]

14
12
10 1
8 2
6 1 = 2-pos.
4 2 = 5-pos. 3
3 = 12-pos.
2 4
4 = 20-pos.
0
0 10 20 30 40 50 60 70 80 90 100 110
 [°C]
Type: FK-MCP 1,5/...-ST-3,81-BC ... with BCH-381H-...

Jun 17, 2023, 12:53 PM Page 6 (7)

BCH-381H- 2 BK - PCB header
5452027
https://www.phoenixcontact.com/us/products/5452027

Drilling plan/solder pad geometry

a 2,6
3,81

Ø1,2
8

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