ZF Gearboxes Product Overview
ZF Gearboxes Product Overview
ZF Gearboxes Product Overview
ZF AS Tronic Mid
12 AS 1210 SO
12 AS 1620 SO
12 AS 1210 SO (12AS 1620 SO)*
Installation dimensions 840 mm (900 mm)*
1 2 3 4 32.76“ (35“)
278 mm
20 mm 10.84“
0.78“
oder
or
SAE22
11
SAE
SAE
SAE
271 mm
10.57“
307 mm 210 mm 12 11 10 9 8 7 6 5
1.97“ 8.19“
314 mm
12.25“
Transmission type Input torque Weight * Oil capacity Oil grade Engine connection
10.37 8.43 6.49 5.27 4.18 3.40 2.48 2.02 1.55 1.26 1.00 0.81 10.56 8.58
Features / Function
3
Automatic transmission system
ZF TRAxon
1 2
3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1 R2 R3 R4
2610 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 - - - - 12.03 9.29 2.64 2.04
3410 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 - - - - 14.14 11.60 3.10 2.54
3440 14.68 12.05 9.92 8.14 6.78 5.56 4.57 3.75 3.22 2.64 2.17 1.78 1.49 1.22 1.0 0.82 14.14 11.60 3.10 2.54
Features / Function
▪ Automatic transmission system for heavy duty special vehicles and applications
▪ PreVision GPS driving strategy
▪ New software functions for enhanced comfort
▪ Optional clutch-dependent PTO and emergency steering pump available
4
Automatic transmission system
1 2
3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1 R2 R3 R4
2611 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 - - - - 12.03 9.29 2.64 2.04
3411 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 - - - - 14.14 11.60 3.10 2.54
3441 14.68 12.05 9.92 8.14 6.78 5.56 4.57 3.75 3.22 2.64 2.17 1.78 1.49 1.22 1.0 0.82 14.14 11.60 3.10 2.54
Features / Function
▪ Automatic transmission system for heavy duty special vehicles and applications
▪ PreVision GPS driving strategy
▪ New software functions for enhanced comfort
▪ Optional clutch-dependent PTO and emergency steering pump available
▪ ZF-Intarder with up to 4,000 Nm/600 kW braking torque/power is fully integrated as wear-free auxiliary brake
5
Automatic transmission system
ZF TRAxon Torque
2 3
5 1 6 6 4
WSK:
≈ 507 kg / ≈ 26 l / ≈ 6.9 gal ZF list of lubricants
12 TT 3020 SO max. 3,000 Nm 1.59 100 kW SAE 1
≈ 1,117 lb Transmission: TE-ML 02
≈ 13,5 l / ≈ 3.6 gal
1 2 3 4 5 6 7 8 9 10 11 12 R1 R2 R3 R4
3020 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 12.03 9.29 2.64 2.04
Features / Function
▪ Combination of the TraXon system with upstream torque converter clutch (WSK)
▪ Automatic transmission system and starting module for special applications and heavy goods transporters
▪ Lock-up of torque converter at driving speed thereby shifting without loss
▪ Common on-site control unit for Intarder and TraXon Torque module
▪ Clutch slip control and clutch protection
▪ Optional clutch-dependent PTO and emergency steering pump available
▪ PreVision GPS driving strategy
6
Automatic transmission system
2 3
1 6 6 4 5
WSK:
≈ 589 kg / ≈ 26 l / ≈ 6.9 gal ZF list of lubricants
12 TT 3021 SO max. 3,000 Nm 1.59 100 kW SAE 1
≈ 1,298 lb Transmission: TE-ML 02
≈ 23.5 l / ≈ 6.2 gal
1 2 3 4 5 6 7 8 9 10 11 12 R1 R2 R3 R4
3021 12.92 9.98 7.69 5.94 4.57 3.53 2.83 2.19 1.68 1.30 1.00 0.77 12.03 9.29 2.64 2.04
Features / Function
▪ Combination of the TraXon system with upstream torque converter clutch (WSK)
▪ Automatic transmission system and starting module for special applications and heavy goods transporters
▪ Lock-up of torque converter at driving speed thereby shifting without loss
▪ Common on-site control unit for Intarder and TraXon Torque module
▪ Clutch slip control and clutch protection
▪ Optional clutch-dependent PTO and emergency steering pump available
▪ PreVision GPS driving strategy
▪ ZF-Intarder with up to 4,000 Nm/600 kW braking torque/power is fully integrated as wear-free auxiliary brake
7
enGine-DePenDent PoWer tAKe-oFF
ZF PoWerDiViDe
NMV 1600 L1
NMV 2000 L1
NMV 2003 L1
Mass Permissible
installation transmission output Direction of engine Speed
type Pto power (with operation oil capacity
position power torque rotation connection factor
damper) temperature
251 kW / approx.
625 kW / Same as Max. 110°C approx. 4.7 l /
NMV 1600 L1 12 o‘clock 1,600 Nm 168 kg / SAE 1 1.54
336 HP 842 HP engine / 230 ° F 1.24 gal
370 lb
314 kW / approx.
625 kW / Same as Max. 110°C approx. 4.7 l /
NMV 2000 L1 12 o‘clock 2,000 Nm 168 kg / SAE 1 1.21
421 HP 842 HP engine / 230 ° F 1.24 gal
370 lb
approx.
314 kW / 625 kW / Same as Max. 110°C approx. 4.7 l /
NMV 2003 L1 3 o‘clock 2,000 Nm 168 kg / SAE 1 1.21
421 HP 842 HP engine / 230 ° F 1.24 gal
370 lb
FeAtureS / FunCtion
▪ Engine-dependent PTO for auxiliary power units with high torque, such as concrete pumps,
▪ mobile cranes, fire-fighting vehicles, and many more
▪ Installed like a ‘sandwich‘ between the engine and the transmission (SAE interface)
▪ 628 kW / 3,000 Nm (842 HP / 2,212 lbft) on transmission output
▪ Multidisc shift system
▪ ZF list of lubricants TE-ML 02
8
6/7 Speed Automatic Powershift Transmission
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ZF EcoLife Offroad
100
90
80
M 70 M
60
50
40
30
Example: With side mounted cooler
20
10
L L
0
K K
J J
H H
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
100
6 90 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M 70
60
G M G
50
40
30
20
10
L
0
F L F
( 571.5 )
01 ELEKTRISCHE ANSCHLUESSE NACH SPEZIFIKATION 6070 703 002 M10x1; 12 MIN TIEF
33 REMOVING SPACE FOR OIL FILTER
ZULAESSIGE UMGEBUNGSLUFTTEMPERATUR: 100°C 11 MEASURING POINT PHD (PRIMARY PRESSURE)
( 99 )
530
ZF EcoLife Offroad Max. engine Max. turbine torque Max. brake ( 362 ) Installation Weight
Modell vereinfacht dargestellt.
zf_einfach_v4
Dat.
Name
16-06-14
F94228
Torque
16-06-14
Z108474
-
-
-
---
-
---
-
---
-
-
---
---
-
-
-
-
Masse
Mass
- kg
( 87 )
( 355 )
( 663 )
( 779 )
0.4
Benennung
01 Technisches Handbuch 4255 discussion to customer.
765 001 beachten
This document may not be copied
or disclosed to third persons Description
Item number Scale
0.2
( 108.4 )
( 998.8 )
601.5
Masse ohne Toleranzangaben oder (...) dienen nur zur Information. the owner of this design. DIN
11
0.4
0.4
Document number
560
( 998.8 )
601.5
16 15 14 13 12 11 10 9 8 7 6 4
-MIT AUFGESTECKTEM 11
KABEL: IP69K MEASURING POINT PHD (PRIMARYTYPENSCHILD GETRIEBE; POSITION WAHLWEISE A/B/C 35
560
1 2 DATEN: GETRIEBETYP,STUECKLISTEN-NR.,SERIAL-NR.,
0
7.1
+0.7
12/B
Coolant flow back ELECTRICAL TERMINALS ACC. TO PROTECTION
SPECIFICATION 6070 703 002
CLASS
METERUEBERSETZUNG (IMPULS/UMDREHUNG),
DATA: GEARBOX OELMENGE,
TYPE,PARTS LIST NO.,SERIAL NO.
BREATHER 37
-0.8 21 ZF-SCHMIERSTOFFBEZEICHNUNGCUSTOMER ORDER NO.,RATIO RANGE, SPEEDOMETER RATIO DRUCKMESSSTELLE A8 (WANDLER-GEGENDRUCK)
PERMITTED
( 184 ) AMBIENT AIR TEMPERATURE: 100°C
-WITH CABLE PLUGGED IN: IP69K
PERMITTED SURFACE TEMPERATURE: -WITHOUT
105°C
12
TYPE PLATE GEARBOX; ALTERNATIV POSITION A/B/C
(PULSE/REV.); OIL QUANTITY, ZF LIST OF LUBRICANTS M10x1; 12 MIN TIEF
233±0.2
-WITHOUT CABLE: TBD (PROTECT AGAINST FOULING) DATEN: SACHNUMMER, SERIALNUMMER, KUNDEN-BESTELLNUMMER,
PROTECTIVE COVER DESIGNATION PRESSURE MEASURING POINT A8 (TORQUE CONVERTER
408 h7
KABELANSCHLUSS. FUER TRANSPORT MIT SCHUTZKAPPE VERSEHEN BETRIEBSSPANNUNG, E1-NUMMER DRUCKMESSSTELLE D6 (NACH RETARDER-OELKUEHLER)
2 CABLE CONNECTION: FOR TRANSPORT
TRANSPORTAUFHAENGUNG M16x1.5; 24 MIN
EQUIPPED WITH 225 Nm MAX
TIEF
TYPENSCHILD STEUERGERAET TYPE PLATE CONTROL UNIT 13
BACK PRESSURE)
M10x1; 12 MIN DEEP
M10x1; 12 MIN TIEF
ANZUGSDREHMOMENT
D
+0.4 PROTECTIVE COVER 3
LIFTING GEAR THREAD M16x1.5; 24 MIN DEEP
DATEN: SACHNUMMER, SERIALNUMMER,
BETRIEBSSPANNUNG, E1-NUMMER
KUNDEN-BESTELLNUMMER,
DATA: MATERIAL NO.,SERIAL NO.,CUSTOMER ORDER NO., PRESSURE MEASURING POINT D6 (DOWNSTREAM OF RET D6
25 3 RATED VOLTAGE, E1-NUMBER DRUCKMESSSTELLE D6 (NACH RETARDER-OELKUEHLER)
OIL COOLER)
TRANSPORTAUFHAENGUNG M16x1.5; 24 MIN TIEF
TIGHTENING TOWQUE 225 Nm MAX 13
482 h7
OELMESSSTAB-FUEHRUNGSROHR
NUR NACH ABSTIMMUNG MIT ZF GESTATTET
PERMITTED ONLY AFTER CONSULTION WITH OILZF 20b
DRAIN PLUG, WIDTH ACROSS BEIFLATS
VON ANBAUTEILEN
21 6GESTATTET
(INTERNAL HEXAGON)
NUR OELEINFUELLUNG
OE OM
C 5 OIL FILLING OIL DIPSTICK TUBE
30°
KUEHLMITTELANSCHLUSS ZUM OELKUEHLER M8 22 MIN TIEF ANZUGSMOMENTM8 22 MIN DEEP TIGHTENING TORQUE 20 NM
20 NM
02 02 TIGHTENING TORQUE 225 Nm MAX
STUTZEN DIN 3021 - B 60 BEFESTIGUNG VON ANBAUTEILENFIXINGNUR OF ADD-ON PARTS ONLY ALLOWED OELMESSSTAB-FUEHRUNGSROHRSCHWERPUNKT (MIT OEL)
PERMITTED ONLY AFTER CONSULTION WITHCONNECTION
ZF S
COOLANT TO OIL COOLER BEI 21 GESTATTET AT 21 OIL DIPSTICK TUBE CENTER OF GRAVITY (WITH OIL) OM
21
(200)
6
50 e8
STUTZEN
FOR TRANSPORT CLOSED WITH PLASTIC DIN 3021 - B 60
PLUGS ANZUGSMOMENT 45 NM. FUER TRANSPORT
TIGHTENING MIT
TORQUE 45 NM. FOR TRANSPORT CLOSED
R0
COOLANT CONNECTION FROM OIL COOLERNACH ABSTIMMUNG MIT ZF GESTATTET AFTER CONSULTION WITH ZF VERSCHLUSSSCHRAUBE VERSCHLOSSEN
KUEHLMITTELANSCHLUSS VOM OELKUEHLER 7
SPIGOT DIN 3021 - B 60
22
M8 19 MIN DEEP TIGHTENING TORQUE 20 NM
OELEINFUELLROHR
WITH THREADED PLUG
THREADED BORE FOR PULSE SENSOR M18x1.5, T
27 FIXING OF ADD-ON PARTS PERMITTED ONLY 28
.8
9.7°
STUTZEN DIN 3021 - B 60 FUER TRANSPORT MIT KUNSTSTOFF-STOPFEN VERSCHLOSSEN BEFESTIGUNG VON ANBAUTEILEN NUR BEI 21 TIGHTENING
GESTATTET TORQUE 45 NM. FOR TRANSPORT CLOSED
R0
255 0.25 AFTER CONSULTION WITH ZF GETRIEBE IST MIT OEL BEFUELLT
B COOLANT CONNECTION FROM OILFOR
COOLER
TRANSPORT CLOSED WITH PLASTIC PLUGS OIL FILLER TUBE WITH THREADED PLUG
6 7 SPIGOT
( 276.5 DIN
) 3021 - B 60 OELEINFUELLROHR FIXING OF ADD-ON PARTS ONLY ALLOWED AT 21
GEARBOX IS FILLED WITH OIL
27 Kuehlmittelzulauf DRUCKMESSSTELLE PVF (VOR FILTER) 28
9.7°
( 290 ) 37 FUER TRANSPORT MIT KUNSTSTOFF-STOPFEN VERSCHLOSSEN BEFESTIGUNG VON ANBAUTEILEN NUR BEI 21 GESTATTET
255 0.25 M10x1; 12 MIN TIEF GETRIEBE IST MIT OEL BEFUELLT OELSORTE: ZF ECOFLUID LIFE OELMENGE: 49 L
Coolant flow forward FOR TRANSPORT CLOSED WITH PLASTIC
PRESSURE 8
PLUGS
MEASURING POINT PVF (AHEADOIL
OFFILLER TUBE
FILTER) DREHRICHTUNG DES ABTRIEBSFLANSCHES BEIGEARBOX
29 VORWAERTSFAHRT IS FILLED WITH OIL OILTYPE: ZF ECOFLUID LIFE OIL VOLUME: 49 L
( 16 )
( 560 )
( 980.6 )
( 1095.8 )
16-04-04 - - - - Drawn - Design - Funct. - Stand. - Prod. Mod.No. Doc.vers. Similar docu. no.
0
CAD sy
( 560 )
( 980.6 )
( 1095.8 )
Mass
Modell vereinfacht dargestellt sowie Entfall ohne Kundenruecksprache vor. Name NUDING - - --- --- --- Dokument-darf weder kopiert - - Technische - Information-
Dieses kg --- PRO
RCr
16 15 14 13 12 11 10 9 8 7 6 We are the owner of this5 design. 4 DIN
Document number
Untoleranced dimensions or (...) are for information only. abgeleitet von: 4255_602_002_INS001 [ASSEM]
ZF Friedrichshafen AG
AUTOMATIC TRANSMISSION 4255_602_002_INS001 A0
16 15 14 13 12 11 10 9 8 7 6 5 4
abgeleitet von: 4255_602_002_INS001 [ASSEM]
Ratio 7 AP xxxx E (EP) 5.6 3.36 2.04 1.47 1.0 0.67 0.56 3.36 9.05 10
Ratio 6 AP xxxx E (EP) 5.6 3.36 2.04 1.47 1.0 0.67 - 3.36 9.05 8.4
Max. engine speed [rpm] 2,600 2,600 2,600 2,600 2,600 2,600 2,300 2,600 2,600
Features / Function
▪ High efficiency, high power-to-weight ratio
▪ Application and mission-specific shift programs (can optionally be selected during operation as well)
▪ Dual cooling system consisting of integrated transmission oil cooler and separate retarder oil cooler
▪ Higher admissible cooling water temperature of up to 105°C
▪ Connections for two PTOs with a maximum of 1,000 Nm available as an option
ZF EcoLife Offroad
Example: Compact version with PTO
16 16 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1
100 100
16
90 90 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
80 80
70 M 70 M
60 60
M
50 50
40 40
30 30
20 20
10 10
L L
0 0
K K
J J
H H
G G
22 22
20 20
F F
22
20 Technisches HandbuchTechnisches
4255 765 001
Handbuch
beachten4255 765 001 beachten F
Observe technical manual
Observe
4255 technical
765 001 manual 4255 765 001
0.4
0.4
0.4
0.4
0.2
( 108.4 )
( 108.4 )
( 998.8 )
( 998.8 )
202.4
601.5
601.5
11 11
0.4
0.4
560
01 ZULAESSIGE UMGEBUNGSLUFTTEMPERATUR:
ZULAESSIGE UMGEBUNGSLUFTTEMPERATUR:
100°C 100°C MEASURING POINT PHD MEASURING
(PRIMARYPOINT
PRESSURE)
PHD (PRIMARY PRESSURE)
M12x1.5 (10x)
M12x1.5 (10x)
0.2
0
0
( 108.4 )
( 998.8 )
ZULAESSIGE OBERFLAECHENTEMPERATUR:105°C
STEUERGERAET ZULAESSIGE OBERFLAECHENTEMPERATUR:105°C MESSSTELLE PHD12
M10x1; (HAUPTDRUCK)
MIN DEEP M10x1; 12 MIN DEEP AUSBAURAUM FUER OELFILTER
( 275 ) ( 275 ) ELEKTRISCHESCHUTZART
ANSCHLUESSE NACHSCHUTZART
SPEZIFIKATION 6070 703 002 M10x1; 12 MIN TIEF REMOVINGAUSBAUHOEHE
SPACE FOR OILFUER
FILTER
AUSBAUHOEHE
OELWANNE FUER OELWANNE
33
202.4
601.5
ZULAESSIGE UMGEBUNGSLUFTTEMPERATUR: 100°C MEASURING POINT PHD (PRIMARY PRESSURE) REMOVING SPACE FOR
REMOVING
OIL SUMPSPACE FOR OIL SUMP
M12x1.5 (10x)
1 2 1 2 DATEN: GETRIEBETYP,STUECKLISTEN-NR.,SERIAL-NR.,
DATEN: GETRIEBETYP,STUECKLISTEN-NR.,SERIAL-NR.,
0
ZF-EcoLife Offroad Max. engine Max. turbine torque Max. brake1 Installation Weight Torque 37
PERMITTED AMBIENT PERMITTED
AIR TEMPERATURE:
AMBIENT 100°C
AIR TEMPERATURE: 100°C
255 0.25 13 Kuehlmittelruecklauf 7 CONTROL PERMITTED
UNIT SURFACE PERMITTED
TEMPERATURE:SURFACE
105°C
TEMPERATURE: 105°C
TYPE PLATE GEARBOX;
TYPE
KUNDEN-BESTELLNR.,UEBERSETZUNGSBEREICH,12
ALTERNATIV
PLATE GEARBOX;
POSITIONALTERNATIV
TACHO- A/B/C POSITION A/B/C
ENTLUEFTER12 E
+0.7 +0.7 Coolant flow back ELECTRICAL TERMINALSCLASS
ACC. PROTECTION
TO SPECIFICATION METERUEBERSETZUNG
DATA: GEARBOX (IMPULS/UMDREHUNG),
TYPE,PARTS
DATA: GEARBOX OELMENGE,
LIST NO.,SERIAL
TYPE,PARTS
NO. LIST NO.,SERIAL BREATHER
NO.
7.1 7.1 12/B PROTECTION CLASS6070 703 002 ZF-SCHMIERSTOFFBEZEICHNUNG
-0.8 -0.8 CUSTOMER ORDER NO.,RATIO
CUSTOMER RANGE,
ORDERSPEEDOMETER
NO.,RATIO RANGE,
RATIO
SPEEDOMETER RATIO
DRUCKMESSSTELLEDRUCKMESSSTELLE
A8 (WANDLER-GEGENDRUCK)
A8 (WANDLER-GEGENDRUCK)
233±0.2
408 h7
482 h7
+0.5
482
30°
GEARBOX SUSPENSION
GETRIEBEAUFHAENGUNG GEARBOX
M20x1.5; M20x1.5;
SUSPENSION
25 MIN 25 MIN DEEP
TIEF
03 03 ANZUGSDREHMOMENT 225Nm TIGHTENING
TIGHTENING TORQUE MAX
225 Nm MAXTORQUE 225 Nm MAX
M8 22 MIN TIEF ANZUGSMOMENT
M8 22 MIN TIEF 20 ANZUGSMOMENT
NM 20 NM
OELABLASSCHRAUBE SW6 (INNENSECHSKANT) (Ta=35 Nm)
Y
OELMESSSTAB-FUEHRUNGSROHR
OELMESSSTAB-FUEHRUNGSROHR
NUR NACHPERMITTED
ABSTIMMUNG ONLYMITAFTER
ZF GESTATTET
PERMITTED
CONSULTION
ONLY AFTER
WITH ZFCONSULTION WITH ZF 20b
BEFESTIGUNG
OIL DRAINBEI
PLUG,
VON
WIDTH ACROSS
ANBAUTEILEN
BEFESTIGUNGNUR
BEIFLATS
VON ANBAUTEILEN
6 (INTERNAL HEXAGON)
NUR OELEINFUELLUNG
OE OM OM
6 AP 2600 EK (EPK) 2,600 3,500 (2,850/1,600) 1,900 5
732.2 (762.2) 390 (427) 1.95 ... 2.29
C 21 GESTATTET 21 GESTATTET OIL DIPSTICK TUBE OIL DIPSTICK TUBE
OIL FILLING
30°
50 e8
KUEHLMITTELANSCHLUSS KUEHLMITTELANSCHLUSS
ZUM OELKUEHLER ZUM OELKUEHLER M8 22 MIN M8 22 ANZUGSMOMENT
TIEF MIN DEEP TIGHTENING
M8 2220 MIN
NM TORQUE
DEEP TIGHTENING
20 NM TORQUE 20 NM
02 02 02 0 2
TIGHTENING TORQUE 225 Nm MAX
STUTZEN DIN 3021 - B STUTZEN
60 DIN 3021 - B 60 BEFESTIGUNG
FIXINGVON
OFANBAUTEILEN
ADD-ON PARTS NUR
FIXINGONLY
OF ADD-ON
ALLOWEDPARTS ONLY ALLOWED SCHWERPUNKT (MITSCHWERPUNKT
OELMESSSTAB-FUEHRUNGSROHR OEL) (MIT OEL)
PERMITTED ONLY AFTER CONSULTION WITH ZF S S
COOLANT CONNECTION COOLANT
TO OIL CONNECTION
COOLER TO OIL COOLER BEI 21 GESTATTET
AT 21 AT 21 CENTER
OIL DIPSTICK TUBEOF GRAVITYCENTER
(WITH OIL)
OF GRAVITY (WITH OIL) OM
21
(200)
(200)
6 6
50 e8
KUEHLMITTELANSCHLUSS
SPIGOT DIN 3012 ZUM 60OELKUEHLER
- B SPIGOT DIN 3012 - B 60 M8 22 MIN DEEP TIGHTENING TORQUE 20 NM
02 02 STUTZEN DIN
FUER3021 - B 60
TRANSPORT MIT
FUER
KUNSTSTOFF-STOPFEN VERSCHLOSSEN FIXING
TRANSPORT MIT KUNSTSTOFF-STOPFEN
M8 19 MIN TIEF ANZUGSMOMENT
OFBEFESTIGUNG
ADD-ON PARTSVON
VERSCHLOSSEN ONLY
M8 19 MIN TIEF 20 ANZUGSMOMENT
NM
ALLOWED VON ANBAUTEILEN NUR
20 NM GEWINDEBOHRUNG
SCHWERPUNKT (MIT OEL) GEWINDEBOHRUNG
FUER IMPULSGEBERFUER M18x1.5,
IMPULSGEBER M18x1.5,
( 160 ) ( 160 ) ANBAUTEILEN
BEFESTIGUNGNUR
COOLANT FOR
CONNECTION
TRANSPORT TO CLOSED
OILFOR
COOLER
TRANSPORT
WITH PLASTIC CLOSED
PLUGS WITH PLASTIC PLUGS
AT 21 CENTER OF ANZUGSMOMENT
GRAVITY (WITH 45 ANZUGSMOMENT
NM. FUER TRANSPORT
OIL) 45 NM.MIT
FUER TRANSPORT MIT S
(200)
6 AP 2100 EK (EPK) 2,100 3,500 (2,400/1,400) 1,900 732.2 (762.2) 388 (425) 1.95 ... 2.29 T T
KUEHLMITTELANSCHLUSS KUEHLMITTELANSCHLUSS
VOM OELKUEHLER VOM OELKUEHLERM8 19 MIN M8 19 ANZUGSMOMENT
TIEF MIN DEEP TIGHTENING
M8 1920 MIN
NM TORQUE
DEEP TIGHTENING
20 NM TORQUE 20 NM GEWINDEBOHRUNG
THREADEDFUER BOREIMPULSGEBER
FORTHREADED
PULSE SENSOR
BORE FOR
M18x1.5,M18x1.5,
PULSE SENSOR M18x1.5,
FUER TRANSPORT MIT KUNSTSTOFF-STOPFEN VERSCHLOSSEN
( 160 ) BEFESTIGUNG
FIXINGVON
OFANBAUTEILEN
ADD-ON PARTS NUR
FIXING PERMITTED
OF ADD-ON ONLY
PARTS PERMITTED ONLY ANZUGSMOMENT
.8
.8
STUTZEN
FOR TRANSPORT DIN 3021
CLOSED -B
WITHSTUTZEN
60
PLASTICDIN 3021 - B 60
PLUGS 45 NM.
TIGHTENING FUERTIGHTENING
TORQUE TRANSPORT MIT
45 NM. FORTORQUE
TRANSPORT45 NM.
CLOSED
FOR TRANSPORT CLOSED
R0
R0
COOLANT CONNECTION COOLANT OIL COOLER FROM OIL COOLER NACH ABSTIMMUNG
FROM CONNECTION MIT ZF GESTATTET
AFTER CONSULTION AFTER
WITH ZFCONSULTION WITH ZF VERSCHLUSSSCHRAUBE VERSCHLOSSEN
7
KUEHLMITTELANSCHLUSS
SPIGOT DIN 3021 VOM 7
60OELKUEHLER
- B SPIGOT DIN 3021 - B 60
22
M8 19 MIN DEEP TIGHTENING TORQUE 20 NM
OELEINFUELLROHR OELEINFUELLROHR
WITH THREADED PLUG
WITH THREADED PLUG
THREADED BORE FOR PULSE SENSOR M18x1.5, T
27 27
VERSCHLOSSEN FIXING OFBEFESTIGUNG
ADD-ON PARTSVON PERMITTED28 ONLY VONBEI 28
.8
9.7°
9.7°
STUTZEN DIN
FUER3021 - B 60
TRANSPORT MIT
FUER
KUNSTSTOFF-STOPFEN
TRANSPORT MIT KUNSTSTOFF-STOPFEN VERSCHLOSSEN ANBAUTEILEN
BEFESTIGUNGNUR ANBAUTEILEN
21 GESTATTET TIGHTENING TORQUE
NUR BEI 21 GESTATTET 45 NM. FOR GETRIEBE
TRANSPORT CLOSED
R0
255 0.25 255 0.25 AFTER CONSULTION GETRIEBE IST MIT OEL BEFUELLTIST MIT OEL BEFUELLT
B COOLANT FOR
CONNECTION
TRANSPORT FROM OIL COOLER
CLOSED
FOR TRANSPORT
WITH PLASTIC CLOSED
PLUGS WITH PLASTIC PLUGS OIL FILLER WITH
TUBE ZF OIL FILLER TUBE WITH THREADED PLUG IS FILLED GEARBOX
6 6 7 SPIGOT) DIN 3021 - B 60 FIXING OF ADD-ON PARTS
OELEINFUELLROHR FIXINGONLY
OF ADD-ON
ALLOWEDPARTS
AT 21
ONLY ALLOWED AT 21
GEARBOX WITH OIL IS FILLED WITH OIL
27 ( 276.5 ) ( 276.5 DRUCKMESSSTELLEDRUCKMESSSTELLE
PVF (VOR FILTER) PVF (VOR FILTER) 28
6 AP 1900 EK (EPK) 1,900 3,130 (2,100/1,200) 1,900 732.28 (762.2) 386 (423) 1.95 ... 2.29
Kuehlmittelzulauf Kuehlmittelzulauf
9.7°
( 290 ) ( 290 ) 37 37 FUER TRANSPORT MIT KUNSTSTOFF-STOPFEN VERSCHLOSSEN BEFESTIGUNG VON ANBAUTEILEN NUR BEI 21 GESTATTET
255 0.25 M10x1; 12 MIN TIEF M10x1; 12 MIN TIEF GETRIEBEOELSORTE:
IST MIT OELZF ECOFLUID
OELSORTE:
BEFUELLT LIFE OELMENGE:
ZF ECOFLUID49LIFE
L OELMENGE: 49 L
Coolant flow forward Coolant flow forward 8
FOR TRANSPORT CLOSED
PRESSURE WITH
MEASURINGPLASTIC
PRESSURE PLUGS
POINT PVF
MEASURING
(AHEAD OF
POINT
FILTER) OIL
PVF (AHEAD OF FILLERDREHRICHTUNG
FILTER) TUBE
29 DESDREHRICHTUNG
ABTRIEBSFLANSCHES
DES ABTRIEBSFLANSCHES
BEI VORWAERTSFAHRT
BEI VORWAERTSFAHRT
GEARBOXOILTYPE:
IS FILLEDZF 29
ECOFLUID
WITH OIL OILTYPE:
LIFE ZF
OILECOFLUID
VOLUME: LIFE
49 L OIL VOLUME: 49 L
( 16 )
( 16 )
( 560 )
( 560 )
( 980.6 )
( 980.6 )
( 1095.8 )
M10x1; 12 MIN
Fuer nicht DEEP Fuer
dargestellte Gussaugen
nicht dargestellte
und Gussaugen und SENSE OF ROTATION OF OUTPUT FLANGE DRIVING FORWARD
Bearb. Konstr. Funkt.Bearb. Norm
Konstr.Fertig. Funkt. Verz. Norm
Aend.Datum
Fertig. Name
Verz. Aend.Nr.
Aend.Datum Dok.vers.
Name Aend.Nr. Dok.vers.
unbemasste Gewinde behaelt
unbemasste
sich die
Gewinde
ZF Aenderungen
behaelt sich die ZF Aenderungen
zf_einfach_v4
CAD sy
( 980.6 )
( 1095.8 )
Mass
sowie Entfall
Modell vereinfacht ohne Kundenruecksprache
dargestellt sowie Entfall ohnevor.
Kundenruecksprache vor. Technische Information - Technische Information
Name NUDING - -
Dieses --- darf weder
Dokument ---kopiert ---
Dieses Dokument darf -weder kopiert- - - --- kg --- PRO/E PRO
Representation
Fuer nicht dargestellte of model
Gussaugen Representation
simplified. of model simplified.
und Technical information Technical information
0 1 1 unbemasste NotGewinde behaelt sich
shown mounting dieor
pads
Not ZFundimensioned
shownAenderungen
mounting pads
threads
or undimensioned threads
Bearb.
Drawn
Konstr.
Design
Funkt.
noch Normohne unsere
dritten Personen
Stand.
Funct. mitgeteilt
Fertig. PersonenAend.Datum
noch drittenVerz. ohne unsere Name
ECOLIFE S PTO
Name
Aend.Nr. Dok.vers.
ECOLIFE
Mod.No.
Rohteilnummer
Aehnl.Dokum.Nr.
S PTO Similar docu.Casting/forging
Doc.vers.
CAD-System Blatt
Rohteilnummer
Sheet
Blatt
Sheet
Erlaubnis werden. Prod.ErlaubnisGearing Mod.date
mitgeteilt werden. no. No. Casting/forging
CAD system No.
von vo
A sowie Entfall
areohne Kundenruecksprache
subject to change without vor.
are subject
notice
to by
change
ZF without notice by ZF Diese Technische ECOLIFE
Eigentum. S PTO
istInformation ECOLIFE S PTO --- --- --- 1 of 3 1 o
Dieses Dokument darfKonstruktion
weder kopiert ist unser Eigentum.
Diese Konstruktion unser
PRO/E
Representation of model
or omitted simplified.
without discussion
or omitted
to customer.
without discussion to customer. Technical information Materialnummer Materialnummer
01 Not shown mounting pads or undimensioned threads
noch dritten Personen ohne unsere
This document may not be copied This document may not beBenennung
copied Benennung Rohteilnummer Item number Blatt
Item number
Mass-Stab
Scale
Mas
Sc
or disclosed
Erlaubnis mitgeteilt werden.to third persons or disclosedECOLIFE SDescription
to third persons PTO Description Casting/forging No. Sheet
4238.088.002 4238.088.002
von 2:5 2
are subject to change without notice by ZF without
Diese Konstruktion permission
ist unser of ZF.
Eigentum. without permission
ECOLIFE of ZF. S PTO --- 1 of 3
Masse ohne Toleranzangaben
Masse ohne
or omitted without discussion to customer.
oder Toleranzangaben
(...) dienen nur zuroder
Information.
(...) dienen nur zur Information. We are the owner of this design.We are the owner of this design.
This document may not be copied Benennung
AUTOMATGETRIEBE
AUTOMATGETRIEBE Dokumentnummer
Materialnummer
Document number
Dokumentnummer
Mass-Stab
Document number
DIN
Untoleranced dimensions Untoleranced
or (...) are for
dimensions
information
or (...)
only.are for information only. Description AG
Item number Scale
ZF persons
or disclosed to third Friedrichshafen AGZF Friedrichshafen
without permission of ZF. AUTOMATIC TRANSMISSION
AUTOMATIC4238.088.002
TRANSMISSION
4255_602_002_INS001
4255_602_002_INS001
2:5 A0
16 16 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 Masse ohne8Toleranzangaben
7 oder (...) dienen nur
7 zur Information.
6 6 5 We are the owner5 of this design. 4 4 AUTOMATGETRIEBE Dokumentnummer
Document number
DIN
Untoleranced dimensions or (...) are for information only. abgeleitet von: 4255_602_002_INS001 [ASSEM]
abgeleitet von: 4255_602_002_INS001 [ASSEM]
ZF Friedrichshafen AG
AUTOMATIC TRANSMISSION 4255_602_002_INS001 A0
16 15 14 13 12 11 10 9 8 7 6 5 4
abgeleitet von: 4255_602_002_INS001 [ASSEM]
Ratio 6 AP xxxx EK (EPK) 3.36 2.04 1.47 1.0 0.67 0.56 3.36 6.0
Max. engine speed [rpm] 2,600 2,600 2,600 2,600 2,600 2,300 2,600
Features / Function
▪ High efficiency, high power-to-weight ratio
▪ Application and mission-specific shift programs (can optionally be selected during operation as well)
▪ Dual cooling system consisting of integrated transmission oil cooler and separate retarder oil cooler
▪ Higher admissible cooling water temperature of up to 105°C
▪ Connections for two PTOs with a maximum of 1,000 Nm available as an option
8 TX
p
33.5“ (850.9 mm)
q
q
Engine
Transmission type Input torque Weight * Oil capacity Oil grade Coverage
connection
Features / Function
▪ Resilient coupling, no torque converter needed
▪ Aluminum coupling guard / bell housing / clear facing
▪ 3 Point Lifting
▪ Electronic Control Unit fully J1939 capable, IP69K protection
▪ Reduced heat rejection compared to torque converter equipped transmissions
▪ 2 PTO´s available, 150 HP each, interfaces SAE C&B pads
11
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