DI INTERFACE MODULE

Part No: UL24D16DI-RED-2C-D25

This is 16 Channel 24VDC DI Redundant Relay Interface Module with 2C/O contact configuration having 25 pin male D-sub
connector at one end and screw type terminals at other end used for interfacing PLC/DCS’s Digital input to field or field
devices.

Features:
• Fast traceability of signal status using channel-wise LED indications.
• Plug in types Relay.
• Elimination of single core wiring, connection through a pre-fab plug in cable.
• Reduces the installation & commissioning time.
• DI module makes entire control system very reliable & robust.
• Provides ease trouble-shooting & maintenance.
• Compact in design.
• Universal Rail mounting.

Technical Data:
General Data:
No. of channels 16
Signal mode Redundant
Configuration Source type
Isolation Relay
Field Wiring type Interrogation type
System voltage 24V DC
Field voltage 24V DC
Input status indication Green LED
Current consumption 410mA ( when all channels ON)

Relay Data:
Contact configuration 2CO (DPDT)
Rated Load Resistive: 8A@ 250V AC/ 30V DC
Maximum switching voltage 440 V AC, 300V DC
Standard Contact material Ag-alloy (Cd free)
Coil voltage 24V DC
Coil Rated Current 16.7mA
Must operate voltage 70% max. of the rated voltage
Power Consumption Approx 400mW
Coil resistance 1,440 Ω
Max. operating frequency: Mechanical 18,000 operations/hr
Electrical 1,800 operations/hr (under rated load)
Contact resistance 100 mΩ max.
Operate (Set) time 15ms max.
Release (reset) time 5ms max.
Insulation resistance 1,000MΩ min.(at 500V DC)
Dielectric strength between Coil & Contacts 5,000V AC. 50/60Hz for 1 Min
Contact of same polarity 1,000V AC.50/60Hz for 1 Min
Ambient temperature range -40 to +85˚C

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 DI INTERFACE MODULE
Relay Socket:
Rated values 5Amp. AC/ DC, 250V rms.
Dielectric strength 2000V AC rms for 1 min.
Insulation resistance 1000MΩ at 500V DC
Standard conformity EN 60947-5-1/ IEC 947-5-1
Ambient temperature -45 to +120˚C

Field Side Termination:

Type Screw Terminal block
Nominal Current/Nominal cross-section
24/ 2.5
[A/mm²]
Rated Voltage 250V
Rated surge Voltage 4KV
Solid/ Stranded [mm²/ mm²] AWG 0.2-4/ 0.2-2.5/ 24-12
Stripping Length 8mm
Type of Insulation material/ Group of
PA/ I
Insulation material

System Side Termination:

Type 25 Pin D-Sub Male connector
Contact Material Copper Alloy
Operating Current 5 A per contact
Contact Resistance ≤10m Ω
Insulation Resistance ≥ 5000 M Ω
Maximum Voltage 1000 Vrms
Operating temperature -55˚C to +125˚C

Power Supply Data:

Auxiliary Supply Voltage (Field/ System Side) 24VDC
Power ON Status Green LED

Dimensional/ Termination Data:

Dimension (L × W × H) 269mm × 90mm × 55mm
Termination (Field side) Screw terminals 2.5 mm² Conductor
Termination (System side) 25 Pin male D-sub connector
Mounting Universal rail

Environment/ Compliance Data:

Ambient operating temp. 0°C to +60°C
Relative humidity Max. 90% (Non-condensing)
Tropicalisation Conformal Coating on PCB Solder side
PCB design UL standard ANSI IPC 2222, 2221 & MIL 275B
Screw- terminals UL, CSA Standard & CE standard

Approvals:
Approvals CE
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 DI INTERFACE MODULE

Schematic:

UL24D16DI-RED-2C-D25

FIELD SUPPLY PLC SUPPLY

24VDC PLC PWR
24VDC
RP2 FLD PWR RP1 DIN1
+ +
+ DP2 DP1 +
DIN2
- -
- -
JP

RL1 -VE +VE

1D2 CN1
C1 1
P1 14
O1 2
R1 1D1 15
1S 3
L1 C2 16
1R P2 4
O2 17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

CN2
1
14
2
15
3
RL16 16
4
16D2 17
C1 5
P1 18
16D1 O1 6
R16 19
16S 7
L16 C2 20
16R P2 8
O2 21
9
22
10
23
11
24
12
25
13

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 DI INTERFACE MODULE
Overall Dimension:

269mm

90mm
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 DI INTERFACE MODULE

55mm

90mm
Ordering details:

Sr.no. Ordering Code Part Code Size in mm (L x W)

1 210316110028200 UL24D16DI-RED-2C-D25 269 X 90

Prefab Cable:

To be used with the R.T.P UL24D16DI-RED-2C-D25

To be used with the module ABB 32 Channel DI818 With TU818
No. of cables & R.T.P.s per module Four cables & Two R.T.P.’s per Two modules
Cable name CBL16DI-D25F-TU818-S800-FO-XX-A
CBL16DI-D25F-TU818-S800-FO-XX-B
Conn.CN1 in cable 25 pin D SUB female type
Cable 20 × 0.25 core non-shielded
Cable make Jyothi Sanchar or Equivalent
Lug Pin type
Length XX Mtr.s (User to specify in meter)

e
Transperant heat shrink sleeves
CN1
3 no.s ( each 2.25 inch long )

20x0.25

XX Mtrs.
a b c d

# Various lengths as below:

1. Length a, d (heat shrink sleeve for the stripped length on D connector & fan out end): 10mm.
2. Length b, c (heat shrink sleeve for the insulated portion on D connector & fan out end): 40mm.
3. Length e (Stripped core length at the fan out end): 160mm.

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 DI INTERFACE MODULE
Connection Details:

# CBL16DI-D25F-TU818-S800-FO-XX-A: # CBL16DI-D25F-TU818-S800-FO-XX-B:

CN1 Pin no. Function Ferrule no. CN1 Pin no. Function Ferrule no.
1 INPUT1 D1 1 INPUT17 D5
2 INPUT2 C1 2 INPUT18 C5
3 INPUT3 B1 3 INPUT19 B5
4 INPUT4 A1 4 INPUT20 A5
5 INPUT5 D2 5 INPUT21 D6
6 INPUT6 C2 6 INPUT22 C6
7 INPUT7 B2 7 INPUT23 B6
8 INPUT8 A2 8 INPUT24 A6
9 INPUT9 D3 9 INPUT25 D7
10 INPUT10 C3 10 INPUT26 C7
11 INPUT11 B3 11 INPUT27 B7
12 INPUT12 A3 12 INPUT28 A7
13 INPUT13 D4 13 INPUT29 D8
14 INPUT14 C4 14 INPUT30 C8
15 INPUT15 B4 15 INPUT31 B8
16 INPUT16 A4 16 INPUT32 A8
20 ZP (0V) L1- 20 ZP (0V) L1-
21 ZP (0V) L2- 21 ZP (0V) L2-
24 UP (24V) L1+ 24 UP (24V) L1+
25 UP (24V) L2+ 25 UP (24V) L2+

#Prefab Cable Ordering Code:

Length XX IN
Sr.No Part no
MTR
1 CBL16DI-D25F-TU818-S800-FO-10-A CBL16DI-D25F-TU818-S800-FO-10-B 10
2 CBL16DI-D25F-TU818-S800-FO-20-A CBL16DI-D25F-TU818-S800-FO-20-B 20
3 CBL16DI-D25F-TU818-S800-FO-30-A CBL16DI-D25F-TU818-S800-FO-30-B 30

#Note: User to specify the length if different.

*Note: Specifications are subject to change due to continuous development.

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