ELECTRICAL

DIAGRAMS
AC MOTOR CONTROL SYSTEM
J2.00-3.20XM (J40-65Z) [A416]; V30ZMD [D210/E210];
E1.50-2.00XM (E25-35Z, E40ZS) [E114/F114];
E2.00-3.20XM (E45-65Z) [G108]

PART NO. 1534738 8000 SRM 1059

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Electrical Diagrams Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements ......................................................................................................... 1

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416)............................................ 1
Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and
E2.00-3.20XM (E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve ............ 9
Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD
(E210), 36v/48v Lift Trucks With Electro-Hydraulic Control Valve ....................................................... 16
Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve.................................................................................. 21
Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114), 36v/48v Lift
Trucks......................................................................................................................................................... 27
Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS
(E25-35Z, E40ZS) (F114)........................................................................................................................... 34
Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS (E25-35Z,
E40ZS) (F114) ............................................................................................................................................ 39
Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108), 72v/80v Lift Trucks ........ 45
Figure 9. Main Accessory Schematic J2.00-3.20XM (J40-65Z) (A416) .................................................. 52
Figure 10. Main Accessory Schematic E25-35Z, E40ZS (E114/F114) and E45-65Z (G108).................. 53
Figure 11. Main Accessory Schematic E1.50-2.00XM (E114/F114) and E2.00-3.20XM (G108)............ 55
Figure 12. Hydraulic Schematic With Manual Hydraulics for all Lift Truck Models Except for
V30ZMD (D210/E210) Lift Trucks............................................................................................................ 56
Figure 13. Hydraulic Schematic With Manual Hydraulics for Lift Trucks Model V30ZMD
(D210/E210) ............................................................................................................................................... 58
Figure 14. Hydraulic Schematic With Electro-Hydraulics for Lift Trucks Model V30ZMD
(E210) ......................................................................................................................................................... 60
Figure 15. Electro-Hydraulic Control Valve Schematic (Standard Flow), Lift Truck Models
E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00XM, E2.00XMS (E25-35Z, E40ZS) (F114)................. 62
Figure 16. Electro-Hydraulic Control Valve Schematic (High Flow), Lift Truck Models
E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00XM, E2.00XMS (E25-35Z, E40ZS) (F114)................. 64
Figure 17. Truck Wiring ........................................................................................................................... 66
Figure 18. Truck Power Cables (Traction and Hydraulic Motors) for J2.00-3.20XM (J40-65Z)
(A416) Lift Trucks ..................................................................................................................................... 68
Figure 19. Truck Power Cables (Traction and Hydraulic Motors) for E2.00-3.20XM (E45-65Z)
(G108) and E1.50-2.00XM (E25-35Z, E40ZS) (E114/F114) Lift Trucks.................................................. 69
Figure 20. Control Compartment Wiring (AC Hydraulic Pump Motor) ................................................ 70
Figure 21. Control Compartment Wiring (DC Hydraulic Pump Motor) ................................................ 71
Figure 22. Lights Arrangement Wiring Diagram ................................................................................... 72

This section is for the following models:

J2.00-3.20XM (J40-65Z) [A416];

V30ZMD [D210/E210];
E1.50-2.00XM (E25-35Z, E40ZS) [E114/F114];
E2.00-3.20XM (E45-65Z) [G108]

©2006 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 1 of 8)

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Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 2 of 8)

2
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 3 of 8)

3
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 4 of 8)

4
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 5 of 8)

5
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 6 of 8)

6
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 7 of 8)

7
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 1. Wiring Schematic Diagram for J2.00-3.20XM (J40-65Z) (A416) (Sheet 8 of 8)

8
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 1 of 7)

9
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 2 of 7)

10
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 3 of 7)

11
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 4 of 7)

12
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 5 of 7)

13
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 6 of 7)

14
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 2. Wiring Schematic Diagram With Manual Hydraulics for V30ZMD (D210) and E2.00-3.20XM
(E45-65Z) (G108), 36v/48v Lift Trucks With Manual Hydraulic Control Valve (Sheet 7 of 7)

15
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210),
36v/48v Lift Trucks With Electro-Hydraulic Control Valve (Sheet 1 of 5)

16
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210),
36v/48v Lift Trucks With Electro-Hydraulic Control Valve (Sheet 2 of 5)

17
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210),
36v/48v Lift Trucks With Electro-Hydraulic Control Valve (Sheet 3 of 5)

18
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210),
36v/48v Lift Trucks With Electro-Hydraulic Control Valve (Sheet 4 of 5)

19
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 3. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210),
36v/48v Lift Trucks With Electro-Hydraulic Control Valve (Sheet 5 of 5)

20
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 1 of 6)

21
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 2 of 6)

22
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 3 of 6)

23
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 4 of 6)

24
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 5 of 6)

25
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 4. Wiring Diagram for E2.00-3.20XM (E45-65Z) (G108) and V30ZMD (E210), 36v/48v
Lift Trucks With Electro-Hydraulic Control Valve (Sheet 6 of 6)

26
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 1 of 7)

27
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 2 of 7)

28
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 3 of 7)

29
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 4 of 7)

30
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 5 of 7)

31
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 6 of 7)

32
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 5. Wiring Schematic Diagram for E1.50-2.00XM (E25-35Z, E40ZS) (E114),

36v/48v Lift Trucks (Sheet 7 of 7)

33
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM,

E2.00XMS (E25-35Z, E40ZS) (F114) (Sheet 1 of 5)

34
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM,

E2.00XMS (E25-35Z, E40ZS) (F114) (Sheet 2 of 5)

35
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM,

E2.00XMS (E25-35Z, E40ZS) (F114) (Sheet 3 of 5)

36
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM,

E2.00XMS (E25-35Z, E40ZS) (F114) (Sheet 4 of 5)

37
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 6. Wiring Schematic Diagrams With Electro-Hydraulics for E1.50-2.00XM,

E2.00XMS (E25-35Z, E40ZS) (F114) (Sheet 5 of 5)

38
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 1 of 6)

39
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 2 of 6)

40
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 3 of 6)

41
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 4 of 6)

42
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 5 of 6)

43
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 7. Wiring Diagrams With Electro-Hydraulics for E1.50-2.00XM, E2.00XMS

(E25-35Z, E40ZS) (F114) (Sheet 6 of 6)

44
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 1 of 7)

45
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 2 of 7)

46
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 3 of 7)

47
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 4 of 7)

48
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 5 of 7)

49
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 6 of 7)

50
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 8. Wiring Schematic Diagram for E2.00-3.20XM (E45-65Z) (G108),

72v/80v Lift Trucks (Sheet 7 of 7)

51
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 9. Main Accessory Schematic J2.00-3.20XM (J40-65Z) (A416)

52
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 10. Main Accessory Schematic E25-35Z, E40ZS (E114/F114) and E45-65Z (G108) (Sheet 1 of 2)

53
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 10. Main Accessory Schematic E25-35Z, E40ZS (E114/F114) and E45-65Z (G108) (Sheet 2 of 2)

54
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Figure 11. Main Accessory Schematic E1.50-2.00XM (E114/F114) and E2.00-3.20XM (G108)

55
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 12. Hydraulic Schematic With Manual Hydraulics for all Lift Truck Models Except for
V30ZMD (D210/E210) Lift Trucks

56
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 12

A. INSTALL AT CHECK PORT
1. TILT CYLINDERS 11. SECONDARY RELIEF VALVE
2. LIFT CYLINDERS 12. STEERING CONTROL UNIT
3. LOWERING CONTROL VALVES 13. STEERING CYLINDER
4. MAIN CONTROL VALVE 14. HAND PUMP
5. LIFT SPOOL 15. STEERING VALVE
6. TILT SPOOL 16. LINE PRESSURE TAP
7. AUXILIARY SPOOL 17. CHECK PORT
8. HYDRAULIC PUMP 18. STEERING PUMP
9. FILTER 19. STEERING RELIEF VALVE
10. PRIMARY RELIEF VALVE 20. HYDRAULIC TANK

57
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 13. Hydraulic Schematic With Manual Hydraulics for Lift Trucks Model V30ZMD
(D210/E210)

58
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 13

1. SINGLE ACTING PIVOT CYLINDERS 13. LINE PRESSURE TAP
2. ADJUSTABLE FLOW RESTRICTOR 14. CHECK PORT
3. LOCK/CROSS OVER RELIEF VALVE 15. STEERING PUMP
4. TRAVERSE HYDRAULIC MOTOR 16. HYDRAULIC TANK
5. SIDESHIFT CYLINDER 17. HYDRAULIC FILTER
6. LIFT CYLINDERS 18. MAIN HYDRAULIC PUMP
7. SECONDARY LOWERING CONTROL 19. MAIN HYDRAULIC CONTROL VALVE
8. PRIMARY LOWERING CONTROL 20. LIFT SPOOL
9. STEERING CYLINDER 21. TILT SPOOL
10. HAND PUMP 22. AUXILIARY SPOOLS
11. STEERING VALVE 23. RELIEF CARTRIDGE
12. STEERING CONTROL

59
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 14. Hydraulic Schematic With Electro-Hydraulics for Lift Trucks Model V30ZMD (E210)

60
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 14

1. SINGLE ACTING PIVOT CYLINDER 19. LOWERING COMPENSATOR VALVE (EC2)
2. ADJUSTABLE FLOW RESTRICTOR 20. LOWERING SOLENOID VALVE WITH MANUAL
3. LOCK/CROSS OVER RELIEF VALVE OVERRIDE (SP2)
4. TRAVERSE HYDRAULIC MOTOR 21. PRIORITY COMPENSATOR VALVE (EC1)
5. SIDESHIFT CYLINDER 22. LIFT SOLENOID VALVE (SP1)
6. LIFT CYLINDERS 23. STEERING VALVE
7. SECONDARY LOWERING CONTROL 24. PRIMARY RELIEF VALVE (RV1)
8. PRIMARY LOWERING CONTROL 25. SECONDARY RELIEF VALVE (RV2)
9. STEERING CYLINDER 26. FLOW REGULATOR VALVE (FR1)
10. HAND PUMP 27. TILT CYLINDER VALVE (SP3)
11. STEERING WHEEL 28. TILT COUNTERBALANCE VALVE (CB1)
12. LINE PRESSURE TAP 29. CHECK VALVE LIFT CIRCUIT (CV1)
13. CHECK PORT 30. GAUGE PORT
14. STEERING PUMP 31. PILOT OPERATED SOLENOID VALVE (EHPR 1
15. HYDRAULIC TANK THROUGH 4)
16. HYDRAULIC FILTER 32. PILOT OPERATED SPOOL VALVE (PE1)
17. HYDRAULIC PUMP 33. PILOT OPERATED SPOOL VALVE (PE2)
18. MAIN CONTROL VALVE

61
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 15. Electro-Hydraulic Control Valve Schematic (Standard Flow), Lift Truck Models
E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00XM, E2.00XMS (E25-35Z, E40ZS) (F114)

62
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 15

1. AUXILIARY 2 VALVE (SP5) 15. STEERING RELIEF VALVE
2. AUXILIARY 1 VALVE (SP4) 16. HYDRAULIC TANK
3. TILT CYLINDERS 17. HYDRAULIC FILTER
4. LIFT CYLINDERS 18. HYDRAULIC PUMP
5. SECONDARY LOWERING CONTROL INTEGRAL 19. PRIMARY RELIEF VALVE (RV1)
WITH LIFT CYLINDERS 20. SECONDARY RELIEF VALVE (RV2)
6. PRIMARY LOWERING CONTROL (MOUNTED 21. TILT SOLENOID VALVE (SP3)
ON MAST) 22. LIFT SOLENOID VALVE (SP1)
7. STEERING CYLINDER 23. PRIORITY COMPENSATOR VALVE (EC1)
8. STEERING WHEEL 24. LOWERING COMPENSATOR VALVE (EC2)
9. STEERING CHECK PORT 25. TILT COUNTERBALANCE VALVE (CB1)
10. STEERING CONTROL UNIT 26. CHECK VALVE LIFT CIRCUIT (CV1)
11. HAND PUMP 27. FLOW REGULATOR VALVE (FR1)
12. STEERING VALVE 28. LOWER SOLENOID VALVE WITH MANUAL
13. MAIN CONTROL VALVE OVERRIDE (SP2)
14. STEERING PUMP 29. GAUGE PORT

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Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 16. Electro-Hydraulic Control Valve Schematic (High Flow), Lift Truck Models E2.00-3.20XM
(E45-65Z) (G108) and E1.50-2.00XM, E2.00XMS (E25-35Z, E40ZS) (F114)

64
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 16

1. PILOT-OPERATED SPOOL VALVE (PE1) 16. HYDRAULIC TANK
2. PILOT-OPERATED SPOOL VALVE (PE2) 17. HYDRAULIC FILTER
3. TILT CYLINDERS 18. HYDRAULIC PUMP
4. LIFT CYLINDERS 19. PRIMARY RELIEF VALVE (RV1)
5. SECONDARY LOWERING CONTROL INTEGRAL 20. SECONDARY RELIEF VALVE (RV2)
WITH LIFT CYLINDERS 21. TILT SOLENOID VALVE (SP3)
6. PRIMARY LOWERING CONTROL (MOUNTED 22. LIFT SOLENOID VALVE (SP1)
ON MAST) 23. PRIORITY COMPENSATOR VALVE (EC1)
7. STEERING CYLINDER 24. LOWERING COMPENSATOR VALVE (EC2)
8. STEERING WHEEL 25. PILOT OPERATED SOLENOID VALVE (EHPR 1
9. STEERING CHECK PORT THROUGH 4)
10. STEERING CONTROL UNIT 26. TILT COUNTERBALANCE VALVE (CB1)
11. HAND PUMP 27. FLOW REGULATOR VALVE (FR1)
12. STEERING VALVE 28. LOWER SOLENOID VALVE WITH MANUAL
13. MAIN CONTROL VALVE OVERRIDE (SP2)
14. STEERING PUMP 29. CHECK VALVE LIFT CIRCUIT (CV1)
15. STEERING RELIEF VALVE 30. GAUGE PORT

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Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 17. Truck Wiring

66
8000 SRM 1059 Diagrams, Schematics, or Arrangements

Legend for Figure 17

A. TOP VIEW D. TOP-VIEW, MONOTROL AND BRAKE PEDAL
B. SIDE VIEW ASSEMBLY
C. SIDE-VIEW, MONOTROL™ CONNECTIONS E. OPTIONAL ACCELERATOR PEDAL
1. TRACTION MOTOR 11. BATTERY CONNECTOR ASSEMBLY
2. HYDRAULIC PUMP 12. BATTERY POWER CABLE
3. STEERING MOTOR 13. ACCELERATOR PEDAL
4. HORN 14. CONNECTOR AND CABLE (FROM MAIN
5. BATTERY COMPARTMENT HARNESS)
6. MOTOR CONTROLLERS COMPARTMENT 15. BRAKE MASTER CYLINDER FLUID LEVEL
7. EMERGENCY BATTERY DISCONNECT WARNING INDICATOR
8. MONOTROL PEDAL 16. STEER COLUMN AND DASH HARNESS
9. BRAKE PEDAL 17. PARK BRAKE SWITCH
10. CONTROL LEVERS 18. MONOTROL PEDAL CONNECTORS

67
Diagrams, Schematics, or Arrangements 8000 SRM 1059

A. TOP VIEW C. AC HYDRAULIC MOTOR AND PUMP

B. DC HYDRAULIC MOTOR AND PUMP
1. TRACTION MOTOR 7. TRACTION MOTOR CABLE (WT)
2. STEERING MOTOR 8. AC HYDRAULIC MOTOR CABLE (UP)
3. HYDRAULIC MOTOR (AC MOTOR SHOWN 9. AC HYDRAULIC MOTOR CABLE (VP)
HERE) 10. AC HYDRAULIC MOTOR CABLE (WP)
4. EMERGENCY BATTERY DISCONNECT 11. DC HYDRAULIC MOTOR CABLE (PM1)
5. TRACTION MOTOR CABLE (UT) 12. DC HYDRAULIC MOTOR CABLE (PM2)
6. TRACTION MOTOR CABLE (VT) 13. BATTERY CONNECTOR

Figure 18. Truck Power Cables (Traction and Hydraulic Motors) for J2.00-3.20XM (J40-65Z) (A416)
Lift Trucks

68
8000 SRM 1059 Diagrams, Schematics, or Arrangements

A. TOP VIEW C. AC HYDRAULIC MOTOR AND PUMP

B. DC HYDRAULIC MOTOR AND PUMP D. POWER CABLES FOR BATTERY CONNECTOR
1. TRACTION MOTOR 8. AC HYDRAULIC MOTOR CABLE (UP)
2. HYDRAULIC MOTOR 9. AC HYDRAULIC MOTOR CABLE (VP)
3. STEERING MOTOR 10. BATTERY NEGATIVE
4. TRACTION MOTOR CABLE (UT) 11. BATTERY POSITIVE
5. TRACTION MOTOR CABLE (VT) 12. BATTERY CONNECTOR
6. TRACTION MOTOR CABLE (WT) 13. DC HYDRAULIC MOTOR CABLE (PM2)
7. AC HYDRAULIC MOTOR CABLE (WP) 14. DC HYDRAULIC MOTOR CABLE (PM1)

Figure 19. Truck Power Cables (Traction and Hydraulic Motors) for E2.00-3.20XM (E45-65Z) (G108)
and E1.50-2.00XM (E25-35Z, E40ZS) (E114/F114) Lift Trucks

69
Diagrams, Schematics, or Arrangements 8000 SRM 1059

A. HYDRAULIC PUMP D. SIDE VIEW

B. TRACTION PUMP E. TOP VIEW OF COOLING FANS
C. FRONT VIEW
1. HYDRAULIC PUMP CABLE (U) 8. TRACTION MOTOR CABLE (V)
2. HYDRAULIC PUMP CABLE (V) 9. BATTERY NEGATIVE ( ) CABLE
3. HYDRAULIC PUMP CABLE (W) 10. CONNECTOR PLUG ON WIRE HARNESS
4. CABLE FROM MAIN HARNESS 11. POWER STEERING CONTRACTOR
5. BATTERY POSITIVE (+) CABLE 12. FAN POWER SUPPLY (48 VOLTS)
6. TRACTION MOTOR CABLE (U) 13. FAN
7. TRACTION MOTOR CABLE (W) 14. GROMMET

Figure 20. Control Compartment Wiring (AC Hydraulic Pump Motor)

70
8000 SRM 1059 Diagrams, Schematics, or Arrangements

A. HYDRAULIC PUMP D. SIDE VIEW

B. TRACTION PUMP E. TOP VIEW OF COOLING FANS
C. FRONT VIEW
1. PUMP CABLE (PM2) 8. BATTERY NEGATIVE ( ) CABLE
2. PUMP CABLE (PM1) 9. CONNECTOR PLUG ON WIRE HARNESS
3. CABLE FROM MAIN HARNESS 10. POWER STEERING CONTRACTOR
4. BATTERY POSITIVE (+) CABLE 11. FAN POWER SUPPLY (48 VOLTS)
5. TRACTION CABLE (U) 12. FAN
6. TRACTION CABLE (W) 13. GROMMET
7. TRACTION CABLE (V)

Figure 21. Control Compartment Wiring (DC Hydraulic Pump Motor)

71
Diagrams, Schematics, or Arrangements 8000 SRM 1059

Figure 22. Lights Arrangement Wiring Diagram (Sheet 1 of 2)

72
8000 SRM 1059 Diagrams, Schematics, or Arrangements

A. SIDE VIEW C. REAR VIEW

B. FRONT VIEW
1. FLASHING LIGHT 9. WIRE (80)
2. HEADLIGHTS 10. BATTERY VOLTAGE TO 12V DC/DC
3. SPOTLIGHT CONVERTER
4. REVERSE/BRAKE LIGHT 11. BATTERY ( ) NEGATIVE
5. BACKUP ALARM 12. FUSES
6. LIGHT SWITCH CONNECTOR 13. SPOTLIGHT HARNESS
7. WIRE (83) 14. HEADLIGHT HARNESS
8. WIRE (81) 15. MAIN HARNESS

Figure 22. Lights Arrangement Wiring Diagram (Sheet 2 of 2)

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 TECHNICAL PUBLICATIONS

8000 SRM 1059 11/06 (9/06)(3/06)(1/06)(7/05)(4/05)(2/05)(5/04)(11/03)(3/03) Printed in U.S.A.