30HX 14PD

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Product Data

AquaForce®
Condenserless and Water-Cooled
Liquid Chillers
75 to 265 Nominal Tons
(264 to 931 Nominal kW)

a30-6310.eps 30HXA,HXC076-271
Condenserless and Water-Cooled Liquid Chillers
with ComfortLink Controls

© Carrier Corporation 2019 Form 30HX-14PD


Features/Benefits
Quality design and (International Organization for Stan- • Use of HFC-134a refrigerant,
construction make the dardization) 9001:2015 certified to which has no planned phase-out in
30HXC (water-cooled) and guarantee quality. In addition, all its future
30HXA (condenserless) units 30HXC units are tested under load at • Mechanically cleanable evaporator
the factory to provide reliable start-up. and condenser (30HXC units)
the preferred chillers. • Twin-screw compressors, which
NOTE: The 30HXC units shipped with
Water-cooled and condenserless chillers optional nitrogen charge are tested for require no routine service or
designed from the ground up to meet proper operation of the electrical com- maintenance
the needs of today and tomorrow: ponents but are not run-tested at the • Easily accessed service information
• Unit fits through a standard door factory. includes suction and discharge
with no disassembly required pressure and temperature using
• Chlorine-free HFC-134a refrigerant Easy operation standard Navigator™ display module
• Dual, independent refrigerant circuits The 30HX units have a quiet, low-vibra- • All parts are available through
• Smooth compression using twin tion design featuring screw compressors. Totaline parts stores.
screw compressors Efficiency levels of the 30HX units meet ComfortLink controls
• AHRI certified IPLV efficiencies as or exceed energy efficiency require-
low as 0.51 kW/ton ComfortLink controls allow simple
ments of ASHRAE (American Society
and easy interface to chillers with out-
of Heating, Refrigerating and Air-Con-
Easy installation ditioning Engineers) 90.1-2010 and
standing performance and value. The
The 30HX chiller has a compact 30HX liquid chillers employ more
CSA (Canadian Standards Association)
design that fits through a standard door than the latest advanced microproces-
for both full load and part load opera-
opening and requires minimal indoor sor controls; they utilize an expand-
tion, thus saving on operating costs
space. The 30HX chiller is delivered as able platform that can adjust as needs
through lower electrical costs. All 30HX
a complete package for easy installa- change. ComfortLink controls are
units are also rated in accordance with
tion. There are no extra controls, used in diverse applications from
AHRI (Air-Conditioning, Heating, and
clocks, starters, or other items to stand-alone operation to remotely
Refrigeration Institute, U.S.A.) stan-
install. monitored and operated multi-chiller
dards. The 60 Hz 30HXC units are
plants.
The 30HX unit also provides a single AHRI certified.
location electrical power entrance ComfortLink controls are fully commu-
The 30HX controls are fully automatic.
(using the accessory field-installed con- nicating and are cable-ready for con-
The leaving-fluid temperature is directly
trol power transformer) and quick, easy nection to a Carrier Comfort Network®
controlled to within 0.5°F (0.3°C), and
piping (using Victaulic-type clamp-on (CCN) system. Occupancy scheduling,
the entering-fluid temperature is con-
couplings). temperature and pressure read-outs,
tinuously monitored to detect load and
optional sensors, and the ComfortLink
The 30HX 208/230-v, 230-v, 460-v, flow changes.
scrolling marquee clear language dis-
and 575-v 60 Hz units are designed in Dual, independent refrigerant circuits play features provide a connection to a
accordance with UL (Underwriters provide reliable, dependable cooling, world of carefree comfort.
Laboratory, U.S.A.) and UL, Canada and the 30HX units use medium-pres-
(Underwriters Laboratory, Canada) A BACnet1 communication option is
sure HFC-134a refrigerant to minimize
standards to minimize electrical inspec- also available for the i-Vu® Open con-
stress on the compressors and ensure a
tion time. trol system or a BACnet building auto-
long life.
mation system.
A quick start-up is assured once instal- From a service standpoint, the 30HX
lation is complete, since the manage- units offer the following features:
ment system governing the
manufacture of each 30HX unit is ISO

Table of contents Page


Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AHRI Capacity Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Typical Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 1. BACnet is a registered trademark of
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ASHRAE (American Society of Heating, Re-
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 frigerating, and Air-Conditioning Engineers).

2
a30-6334

a30-6311

FITS THROUGH
DUAL INDEPENDENT REFRIGERANT CIRCUITS STANDARD DOORWAY

30-562f

TWIN-SCREW COMPRESSOR DESIGN

NAVIGATOR MODULE
a30-6366 IN DISPLAY MODE

3
Model number nomenclature
30HXC 076 R - - 6 7 1 AA

30HXA – Condenserless Liquid Chiller Factory-Installed Option Codes*


30HXC – Water-Cooled Liquid Chiller AA – 1
BA – 2
Nominal Size CA – 3
076 126 186 KA – 1,2
086 136 206 LA – 1,3
096 146 246 TA – 2,3
ZB – 1,2,3
106 161 261
116 171 271
Packaging Code
Refrigerant/Evaporator Options 1 = Standard Domestic
L – Nitrogen with Minus 1-Pass Evaporator 2 = Standard Export
M – R-134a with Minus 1-Pass Evaporator
N – Nitrogen with Standard Evaporator
P – R-134a with Plus1-Pass Evaporator Series
Q – Nitrogen with Plus1-Pass Evaporator
R – R-134a with Standard Evaporator
Voltage
1 – 575-3-60
Electrical Options 2 – 380-3-60
- – Across the Line Start 4 – 230-3-60
A – Non-Fused Disconnect 5 – 208/230-3-60
Y – Y-Delta Starter 6 – 460-3-60
Z – Y-Delta and Non-Fused Disconnect 9 – 380/415-3-50

Control Options
- – Standard
E – Navigator Display with Energy Management
U – BACnet Communication Option
W – Energy Management Option and BACnet Communication Option

*Option Code Descriptions:


1 = Minimum Load Control
2 = Suction Service Valve
3 = Medium Temperature Brine

SEISMICOMPLIANT*
* Meets IBC 2006, ASCE-7-05, CBC 2007, and OSHPD seismic requirements.

Quality Assurance
9001:2008-certified processes

4
AHRI* capacity ratings
30HXC WATER-COOLED CHILLER AHRI RATINGS

EVAPORATOR EVAPORATOR CONDENSER CONDENSER


UNIT CAPACITY INPUT PRESSURE PRESSURE FULL LOAD
FLOW DROP FLOW DROP IPLV†
SIZE POWER EFFICIENCY (kW/Ton)
30HXC (kW) (kW/Ton)
OUTPUT Ft of Ft of
TONS (kW) GPM L/s Water kPa GPM L/s Water kPa

076 75.73 266.3 53.63 181.5 11.6 14.6 43.6 232.7 14.7 9.57 28.6 0.7082 0.5112
086 83.49 293.6 60.07 200.1 12.6 17.4 52.0 257.2 16.2 11.50 34.4 0.7195 0.5196
096 94.37 331.9 66.91 226.2 14.3 17.1 51.1 290.1 18.3 11.70 35.0 0.7089 0.5112
106 104.80 368.6 75.28 251.1 15.8 15.5 46.3 322.7 20.4 14.30 42.7 0.7186 0.5194
116 114.00 400.9 81.84 273.2 17.2 13.4 40.1 351.0 22.1 18.20 54.4 0.7181 0.5207
126 123.40 434.0 88.73 295.9 18.7 15.5 46.3 380.2 24.0 21.10 63.1 0.7189 0.5203
136 137.00 480.8 96.83 328.3 20.7 14.7 43.9 420.8 26.5 19.80 59.2 0.7070 0.5259
146 146.50 515.2 105.00 351.1 22.2 16.6 49.6 451.0 28.5 22.50 67.3 0.7170 0.5328
161 156.80 551.5 111.20 375.9 23.7 13.7 41.0 482.4 30.4 22.80 68.2 0.7095 0.5193
171 166.10 584.2 117.90 398.2 30.4 15.2 45.4 511.0 32.2 18.30 54.7 0.7096 0.5388
186 177.40 623.9 126.20 425.4 26.8 13.9 41.6 546.4 34.5 20.80 62.2 0.7114 0.5618
206 211.80 744.9 146.20 507.7 32.0 14.7 43.9 648.3 40.9 22.10 66.1 0.6904 0.5104
246 248.90 875.4 172.00 596.6 37.6 16.2 48.4 761.9 48.1 23.10 69.1 0.6911 0.5253
261 257.50 905.6 179.90 617.3 38.9 17.2 51.4 789.7 49.8 24.70 73.8 0.6988 0.5257
271 267.70 941.5 188.90 641.8 40.5 18.5 55.3 822.3 51.9 26.60 79.5 0.7057 0.5255

LEGEND
IPLV — Integrated Part Load Value
*Air-Conditioning, Heating, and Refrigeration Institute (U.S.A.).
†IPLV shown is the lower of Sequence A or Sequence B unloading.
NOTES:
1. Rated (60 Hz only) in accordance with AHRI Standard 550/590 at
standard rating conditions.
2. Standard rating conditions are as follows:
Evaporator Conditions:
Leaving Water Temperature: 44°F (6.7°C) 60 Hz only
Entering Water Temperature: 54°F (12.2°C)
Condenser Conditions: Water-cooled chillers within the scope of the AHRI (Air-Conditioning,
Entering Water Temperature: 85°F (29.4°C Heating, and Refrigeration Institute) WCCL (Water-Cooled Chiller)
Leaving Water Temperature: 94.3°F (34.6°C) certification program are certified in accordance with the AHRI
Fouling Factor (Evaporator): Water-Cooled Water-Chilling and Heat Pump Water-Heating Pack-
0.00010 hr x sq ft x F per Btuh (0.000018 m2 x K per W) ages Certification Program, which is based on AHRI Standard 550/
Fouling Factor (Condenser): 590 (I-P) and AHRI Standard 551/591 (SI). Certified units may be
0.00025 hr x sq ft x F per Btuh (0.000044 m2 x K per W) found in the AHRI Directory at www.ahridirectory.org. Condenserless
3. IPLV is a single-number, part-load efficiency value calculated versions of these units and 50Hz units below 200 tons are not certi-
using the efficiency values at 100%, 75%, 50%, and 25% of load fied under the AHRI certification program.
when the chiller is operating at AHRI conditions.
4. All data in the above table was generated in Packaged Chiller
Builder version 3.59c. Please refer to the most current version of
the Packaged Chiller Builder for the most up-to-date data.
5. Contact Carrier for custom ratings.

5
AHRI* capacity ratings (cont)
30HXA CONDENSERLESS CHILLER RATINGS (60 HZ ONLY)

EVAPORATOR EVAPORATOR
UNIT CAPACITY INPUT FULL LOAD
FLOW PRESSURE DROP
SIZE POWER EFFICIENCY
30HXA (KW) (KW/TON)
OUTPUT Ft of
TONS (KW) GPM L/s Water kPa

076 67.6 237.7 76.2 162.1 10.2 11.9 35.5 1.127


086 76.0 267.3 84.5 182.1 11.5 14.7 43.9 1.111
096 85.8 301.7 95.1 205.8 13.0 14.4 43.0 1.107
106 97.0 341.1 106.9 232.5 14.7 13.5 40.3 1.103
116 104.9 368.9 115.0 251.4 15.9 11.6 34.6 1.097
126 113.9 400.6 125.4 273.2 17.2 13.4 40.0 1.100
136 127.0 446.6 138.5 304.3 19.2 12.8 38.2 1.091
146 137.2 482.5 150.0 328.8 20.7 14.7 43.9 1.094
161 147.3 518.1 159.9 353.2 22.3 12.3 36.8 1.086
171 159.1 559.5 173.9 381.4 24.1 14.1 42.1 1.093
186 174.2 612.6 192.7 417.7 26.4 13.5 40.3 1.106
206 198.5 698.1 216.4 475.8 30.0 13.1 39.1 1.090
246 231.8 815.2 252.4 555.7 35.1 14.3 42.7 1.089
261 244.1 858.5 267.6 585.3 36.9 15.7 46.9 1.096
271 257.9 907.0 283.9 618.3 39.0 17.3 51.7 1.101

*Air-Conditioning, Heating, and Refrigeration Institute (U.S.A.).


09DK CONDENSER RATINGS (60 Hz ONLY)
NOTES:
1. Rated (60 Hz only) in accordance with AHRI Standard 550/590 at UNIT
standard rating conditions. SIZE HP TONS BTUH BTUH/HP
2. Standard rating conditions are as follows: 09DK
Evaporator Conditions:
044 3.0 54.6 655,200 218,400
Leaving Water Temperature: 44°F (6.7°C)
Entering Water Temperature: 54°F (12.2°C) 054 4.0 64.1 769,200 192,300
Saturated Discharge Temperature: 125°F (52°C) 064 4.0 76.6 919,200 229,800
Fouling Factor (Evaporator):
0.00010 hr x sq ft x F per Btuh (0.000018 m2 x K per W) 074 6.0 93.0 1,116,000 186,000
3. Performance may vary depending on the remote condenser con- 084 6.0 100.9 1,210,800 201,800
figuration and operating conditions. 094 6.0 113.3 1,359,600 226,600
4. All data in the above table was generated in Packaged Chiller
Builder version 3.59c. Please refer to the most current version of NOTE: Rated in accordance with AHRI Standard 460 at standard rating
the Packaged Chiller Builder for the most up-to-date data. conditions.
5. Contact Carrier for custom ratings. • 125°F (52°C) Condensing Temperature
• R-134a Test Fluid
• 15°F (8.3°C) Subcooling
• 95°F (35°C) Entering Dry Bulb Temperature

6
Physical data
ENGLISH
UNIT SIZE 30HX 076 086 096 106 116 126 136 146
UNIT OPERATING WEIGHT (lb)
Water-Cooled (HXC) 5720 5743 5875 6197 6435 6485 6708 6738
Condenserless (HXA) 4717 4744 4835 5151 5163 5205 5309 5333
COMPRESSORS Semi-Hermetic, Twin Screw
Quantity 2 2 2 2 2 2 2 2
Nominal Capacity per Compressor (tons) 39/39 46/39 56/39 66/39 66/46 66/56 80/56 80/66
Economizer No No No No No No No No
No. Capacity Steps
30HXC Unit 6 6 6 6 6 6 6 6
30HXA Unit (maximum on 30HXC unit with
factory-installed option) 8 8 8 8 8 8 8 8
Minimum Step Capacity (%)
30HXC Unit 20 20 20 20 20 20 20 20
30HXA Unit (30HXC unit with factory-installed
option) 10 10 10 10 10 10 10 10
REFRIGERANT (HXC) R-134a
Charge* (lb) Circuit A/Circuit B† 85/85 86/85 104/80 120/80 122/99 122/99 134/99 129/110
COOLER Shell and Tube with Enhanced Copper Tubes
Part No. 10HX400- 401 401 402 408 406 406 405 405
Net Fluid Volume (gal) 17.0 17.0 19.0 22.6 21.4 21.4 24.0 24.0
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300
Water Connections (in.)
Inlet and Outlet (Std Pass) 4 4 4 5 5 5 5 5
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4 4
Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
Relief Setting (psig) 220 220 220 220 220 220 220 220
Standard Number of Passes 3 3 3 3 2 2 2 2
OIL SEPARATOR (HXA)
Part No. 09RX400- 217 217 216 216 215 215 215 215
Maximum Refrigerant Pressure (psig) 320 320 320 320 320 320 320 320
Refrigerant Connections (in.)
Discharge Circuit A/Circuit B 21 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8
Liquid Circuit A/Circuit B 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8
Relief Valve
Connection (in. SAE Flare) 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/
8 8 8 8 8 8 8 8
Flow Capacity (lb air/min) 21.6 21.6 21.6 21.6 21.6 21.6 21.6 21.6
Relief Setting (psig) 320 320 320 320 320 320 320 320
CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes
Part No. 09RX400- 257 257 258 258 259 259 260 260
Net Fluid Volume (gal) 16.8 16.8 18.3 18.3 23.9 23.9 27.5 27.5
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300
Water Connections (in.) Victaulic Type Connection
Inlet and Outlet (Std Pass) 5 5 5 5 5 5 5 5
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4 4
Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
Relief Setting (psig) 220 220 220 220 220 220 220 220
Standard Number of Passes 2 2 2 2 2 2 2 2
DISCHARGE LINE**
Relief Valve
Connection (in. SAE Flare) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Flow Capacity (lb air/min) 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3
Setting (psig) 350 350 350 350 350 350 350 350
LEGEND Refrigerant Charge table in the Refrigerant Charge section on
NPTF — National Pipe Thread Female page 31.
SAE — Society of Automotive Engineers † For 30HXC,HXA units utilizing brine, the unit may require more refrig-
erant than what is supplied. Additional refrigerant must be field
* Charges listed are for 30HXC units. The 30HXA units are shipped supplied.
with a holding charge only. To determine the refrigerant charge ** Only on units with factory-installed suction service valves.
requirements for 30HXA units, see the 30HXA Estimated System

7
Physical data (cont)
ENGLISH (cont)
UNIT SIZE 30HX 161 171 186 206 246 261 271
UNIT OPERATING WEIGHT (lb)
Water-Cooled (HXC) 7482 7690 7884 10,611 10,999 11,022 11,059
Condenserless (HXA) 5752 5777 5946 7,485 7,621 7,621 7,621
COMPRESSORS Semi-Hermetic, Twin Screw
Quantity 2 2 2 3 3 3 3
Nominal Capacity per Compressor (tons) 80/56 66/80 80/80 66/39/80 80/56/80 80/66/80 80/80/80
Economizer Yes Yes Yes Yes Yes Yes Yes
No. Capacity Steps
30HXC Unit 6 6 6 8 8 8 8
30HXA Unit (maximum on 30HXC unit with
factory-installed option) 8 8 8 11 11 11 11
Minimum Step Capacity (%)
30HXC Unit 20 20 20 13 13 13 13
30HXA Unit (30HXC unit with factory-
installed option) 10 10 107 7 7 7
REFRIGERANT (HXC) R-134a
Charge* (lb) Circuit A/Circuit B† 172/125 134/155 150/150 215/150 235/150 235/150 235/150
COOLER TYPE Shell and Tube with Enhanced Copper Tubes
Part No. 10HX400- 601 611 621 631 632 632 632
Net Fluid Volume (gal) 28.5 28.5 33.4 43.1 47.2 47.2 47.2
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300
Water Connections (in.)
Inlet and Outlet (Std Pass) 5 5 5 6 6 6 6
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4
Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7
Relief Setting (psig) 220 220 220 220 220 220 220
Standard Number of Passes 2 2 2 2 2 2 2
OIL SEPARATOR (HXA)
Part No. 09RX400- 215 214 214 213 213 213 213
Maximum Refrigerant Pressure (psig) 320 320 320 320 320 320 320
Refrigerant Connections (in.)
Discharge Circuit A/Circuit B 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 (2) 21/8 / 21/8 (2) 21/8 / 21/8 (2) 21/8 / 21/8 (2) 21/8 / 21/8
Liquid Circuit A/Circuit B 1 3 /8 / 1 3 /8 1 3 /8 / 1 3 /8 1 3 /8 / 1 3 /8 1 5 /8 / 1 3 /8 1 5 /8 / 1 3 /8 15/8 / 13/8 15/8 / 13/8
Relief Valve
Connection (in. SAE Flare) 5/ 5/ 5/ 5/ 5/ 5/ 5/
8 8 8 8 8 8 8
Flow Capacity (lb air/min) 21.6 21.6 21.6 21.6 21.6 21.6 21.6
Relief Setting (psig) 320 320 320 320 320 320 320
CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes
Part No. 09RX400- 261 262 262 263 264 264 264
Net Fluid Volume (gal) 30.6 37.6 37.6 47.6 55.1 55.1 55.1
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300
Water Connections (in.) Victaulic Type Connection
Inlet and Outlet (Std Pass) 6 6 6 8 8 8 8
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4
Flow Capacity (lb air/min) 31.7 31.7 31.7 31.7 31.7 31.7 31.7
Relief Setting (psig) 220 220 220 220 220 220 220
Standard Number of Passes 2 2 2 2 2 2 2
DISCHARGE LINE**
Relief Valve
Connection (in. SAE Flare) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Flow Capacity (lb air/min) 6.3 6.3 6.3 6.3 6.3 6.3 6.3
Setting (psig) 350 350 350 350 350 350 350
LEGEND Refrigerant Charge table in the Refrigerant Charge section on
NPTF — National Pipe Thread Female page 31.
SAE — Society of Automotive Engineers † For 30HXC,HXA units utilizing brine, the unit may require more refrig-
erant than what is supplied. Additional refrigerant must be field
* Charges listed are for 30HXC units. The 30HXA units are shipped supplied.
with a holding charge only. To determine the refrigerant charge ** Only on units with factory-installed suction service valves.
requirements for 30HXA units, see the 30HXA Estimated System

8
SI
UNIT SIZE 30HX 076 086 096 106 116 126 136 146
UNIT OPERATING WEIGHT (kg)
Water-Cooled (HXC) 2595 2606 2666 2812 2920 2942 3043 3057
Condenserless (HXA) 2140 2152 2194 2337 2342 2362 2408 2420
COMPRESSORS Semi-Hermetic, Twin Screw
Quantity 2 2 2 2 2 2 2 2
Nominal Capacity per Compressor (kW) 137/137 162/137 197/137 232/137 232/137 232/197 281/197 281/232
Economizer No No No No No No No No
No. Capacity Steps
30HXC Unit 6 6 6 6 6 6 6 6
30HXA Unit (maximum on 30HXC unit with
factory-installed option) 8 8 8 8 8 8 8 8
Minimum Step Capacity (%)
30HXC Unit 20 20 20 20 20 20 20 20
30HXA Unit (30HXC unit with factory-
installed option) 10 10 10 10 10 10 10 10
REFRIGERANT (HXC) R-134a
Charge* (kg) Circuit A/Circuit B† 38.6/38.6 39.1/38.6 47.3/36.4 54.5/36.4 55.5/45.0 55.5/45.0 60.9/45.0 58.6/50.0
COOLER Shell and Tube with Enhanced Copper Tubes
Part No. 10HX400- 401 401 402 408 406 406 405 405
Net Fluid Volume (L) 64.3 64.3 71.9 85.5 81.0 81.0 90.8 90.8
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068
Water Connections (in.)
Inlet and Outlet (Std Pass) 4 4 4 5 5 5 5 5
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4 4
Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38 14.38
Relief Setting (kPa) 1517 1517 1517 1517 1517 1517 1517 1517
Standard Number of Passes 3 3 3 3 2 2 2 2
OIL SEPARATOR (HXA)
Part No. 09RX400- 217 217 216 216 215 215 215 215
Maximum Refrigerant Pressure (kPa) 2205 2205 2205 2205 2205 2205 2205 2205
Refrigerant Connections (in.)
Discharge Circuit A/Circuit B 2 1 /8 / 2 1 /8 21/8 / 21/8 21/8 / 21/8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 21/8 / 21/8
Liquid Circuit A/Circuit B 1 1 /8 / 2 1 /8 11/8 / 11/8 11/8 / 11/8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 1 1 /8 / 1 1 /8 11/8 / 11/8
Relief Valve
Connection (in. SAE Flare) 5/ 5/ 5/ 5/ 5/ 5/ 5/ 5/
8 8 8 8 8 8 8 8
Flow Capacity (kg air/min) 9.80 9.80 9.80 9.80 9.80 9.80 9.80 9.80
Relief Setting (kPa) 2206 2206 2206 2206 2206 2206 2206 2206
CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes
Part No. 09RX400- 257 257 258 258 259 259 260 260
Net Fluid Volume (L) 63.6 63.6 69.3 69.3 90.5 90.5 104.1 104.1
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068
Water Connections (in.) Victaulic Type Connection
Inlet and Outlet (Std Pass) 5 5 5 5 5 5 5 5
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4 4
Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38 14.38
Relief Setting (kPa) 1517 1517 1517 1517 1517 1517 1517 1517
Standard Number of Passes 2 2 2 2 2 2 2 2
DISCHARGE LINE**
Relief Valve
Connection (in. SAE Flare) 3/ 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8 8
Flow Capacity (kg air/min) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Relief Pressure (kPa) 2413 2413 2413 2413 2413 2413 2413 2413
LEGEND Refrigerant Charge table in the Refrigerant Charge section on
NPTF — National Pipe Thread Female page 31.
SAE — Society of Automotive Engineers † For 30HXC,HXA units utilizing brine, the unit may require more refrig-
erant than what is supplied. Additional refrigerant must be field
* Charges listed are for 30HXC units. The 30HXA units are shipped supplied.
with a holding charge only. To determine the refrigerant charge ** Only on units with factory-installed suction service valves.
requirements for 30HXA units, see the 30HXA Estimated System

9
Physical data (cont)
SI (cont)
UNIT SIZE 30HX 161 171 186 206 246 261 271
UNIT OPERATING WEIGHT (kg)
Water-Cooled (HXC) 3395 3489 3578 4813 4990 5000 5017
Condenserless (HXA) 2610 2621 2698 3395 3457 3457 3457
COMPRESSORS Semi-Hermetic, Twin Screw
Quantity 2 2 2 3 3 3 3
Nominal Capacity per Compressor (kW) 281/197 232/281 281/281 232/137/281 281/197/281 281/232/281 281/281/281
Economizer Yes Yes Yes Yes Yes Yes Yes
No. Capacity Steps
30HXC Unit 6 6 6 8 8 8 8
30HXA Unit (maximum on 30HXC unit
with factory-installed option) 8 8 8 11 11 11 11
Minimum Step Capacity (%)
30HXC Unit 20 20 20 13 13 13 13
30HXA Unit (30HXC unit with factory-
installed option) 10 10 10 7 7 7 7
REFRIGERANT (HXC) R-134a
Charge* (kg) Circuit A/Circuit B† 78.2/56.8 60.9/70.5 68.2/68.2 97.7/68.2 107/68.2 107/68.2 107/68.2
COOLER Shell and Tube with Enhanced Copper Tubes
Part No. 10HX400- 601 611 621 631 632 632 632
Net Fluid Volume (L) 107.9 107.9 126.4 163.2 178.7 178.8 178.7
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068
Water Connections (in.)
Inlet and Outlet (Std Pass) 5 5 5 6 6 6 6
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4
Flow Capacity (kg air/min) 14.28 14.38 14.38 14.38 14.38 14.38 14.38
Relief Setting (kPa) 1517 1517 1517 1517 1517 1517 1517
Standard Number of Passes 2 2 2 2 2 2 2
OIL SEPARATOR (HXA)
Part No. 09RX400- 215 214 214 213 213 213 213
Maximum Refrigerant Pressure (kPa) 2205 2205 2205 2205 2205 2205 2205
Refrigerant Connections (in.)
Discharge Circuit A/Circuit B 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 2 1 /8 / 2 1 /8 (2) 21/8 / 21/8 (2) 21/8 / 21/8 (2) 21/8 / 21/8 (2) 21/8 / 21/8
Liquid Circuit A/Circuit B 1 3 /8 / 1 3 /8 1 3 /8 / 1 3 /8 1 3 /8 / 1 3 /8 15/8 / 13/8 15/8 / 13/8 15/8 / 13/8 15/8 / 13/8
Relief Valve
Connection (in. SAE Flare) 5/ 5/ 5/ 5/ 5/ 5/ 5/
8 8 8 8 8 8 8
Flow Capacity (kg air/min) 9.80 9.80 9.80 9.80 9.80 9.80 9.80
Relief Setting (kPa) 2206 2206 2206 2206 2206 2206 2206
CONDENSER (HXC) Shell and Tube with Enhanced Copper Tubes
Part No. 09RX400- 261 262 262 263 264 264 264
Net Fluid Volume (L) 115.8 142.3 142.3 177.9 208.6 208.6 208.6
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068
Water Connections (in.) Victaulic Type Connection
Inlet and Outlet (Std Pass) 6 6 6 8 8 8 8
Drain (NPT) (Std Pass) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Relief Valve
Connection (in. NPTF) 3/ 3/ 3/ 3/ 3/ 3/ 3/
4 4 4 4 4 4 4
Flow Capacity (kg air/min) 14.38 14.38 14.38 14.38 14.38 14.38 14.38
Relief Setting (kPa) 1517 1517 1517 1517 1517 1517 1517
Standard Number of Passes 2 2 2 2 2 2 2
DISCHARGE LINE**
Relief Valve
Connection (in. SAE Flare) 3/ 3/ 3/ 3/ 3/ 3/ 3/
8 8 8 8 8 8 8
Flow Capacity (kg air/min) 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Relief Pressure (kPa) 2413 2413 2413 2413 2413 2413 2413
LEGEND Refrigerant Charge table in the Refrigerant Charge section on
NPTF — National Pipe Thread Female page 31.
SAE — Society of Automotive Engineers † For 30HXC,HXA units utilizing brine, the unit may require more refrig-
erant than what is supplied. Additional refrigerant must be field
* Charges listed are for 30HXC units. The 30HXA units are shipped supplied.
with a holding charge only. To determine the refrigerant charge ** Only on units with factory-installed suction service valves.
requirements for 30HXA units, see the 30HXA Estimated System

10
Options and accessories
FACTORY-INSTALLED FIELD-INSTALLED
ITEM OPTION ACCESSORY
Wye-Delta Start X
Brine X
Minus-One-Pass Evaporator Head X
Plus-One-Pass Evaporator Head X
Control Power Transformer X
Minimum Load Control X X
Sound Reduction Enclosure X
Vibration Isolation X
Temperature Reset Sensor X
Chillervisor System Manager III X
Evaporator Head Insulation X
Suction Service Valves X
Energy Management Module X X
Nitrogen Holding Charge (30HXC) X
BACnet Communication X

Factory-installed options Energy management module (EMM)


Wye-delta start The EMM is used for 4 to 20 mA leaving fluid temperature
Generally, Wye-delta start is not required when using multi- reset, cooling point reset, 4 to 20 mA demand limit and 2-
ple compressors since the starting current is generally less step demand limit. Temperature reset lets the unit reset the
than with one larger compressor using Wye-delta start. leaving fluid temperature to a higher temperature during low
Wye-delta start is standard on 208/230 v, 60 Hz, 230 v, load conditions. Temperature reset can also be accom-
60 Hz, and 230 v, 50 Hz units. It is available as a factory- plished based on return fluid, outdoor air, or space tempera-
installed option for all other unit voltages. ture. (The EMM option is not required when using entering-
water, outdoor-air, or space temperature for temperature
Brine reset. These types of reset are available with the main board.
The brine option permits supply liquid temperatures to be However, an accessory thermistor is required for outdoor air
set below 40°F (4.4°C). Refrigeration circuit components, and/or space temperature reset.) Demand limiting allows
such as the expansion device, are modified at the factory to the unit capacity to be limited during periods of peak energy
correct for the lower refrigeration flow rates. Special instal- usage. Demand limit requires an external 4 to 20 mA signal
lation requirements apply to brine units. See Evaporator or a 2-step remote pair of dry contacts. Both the 4 to 20
and Water-Cooled Condenser Freeze Protection section, mA and 2-step demand limit percentage values are adjust-
page 25. able. EMM is also available as a field-installed accessory.
Minus-one-pass evaporator Nitrogen holding charge
This factory-installed option reduces pressure drop for The 30HXC units can be shipped with either the standard
high-flow applications and/or provides same end inlet and HFC-134a refrigerant charge or an optional nitrogen
outlet for 076-106 sizes or opposite end inlet and outlet on charge. The 30HXA units are always shipped with a nitro-
116-271 sizes. gen holding charge.
Plus-one-pass evaporator BACnet communication option
This factory-installed option improves low temperature This option provides factory-installed communication
brine performance. See the 30HX electronic catalog for capability with a BACnet MS/TP network. Allows integra-
performance data. tion with i-Vu® Open control system or a BACnet building
Minimum load control automation system.
This option allows additional capacity reduction for unit Field-installed accessories
operation below the minimum step of unloading (down to Control power transformer
10% of full load capacity). Minimum load control is also The transformer is sized to supply the needs of the control cir-
available as a field-installed accessory. cuit, sourcing power from the main unit power connection.
Suction service valves Minimum load control
Standard refrigerant discharge isolation and liquid valves This accessory allows additional capacity reduction for unit
enable service personnel to store the refrigerant charge in operation below the minimum step of unloading (down to
the evaporator or condenser during servicing. This factory- 10% of full load capacity). Minimum load control is also
installed option allows further isolation of the compressor available as a factory-installed option.
from the evaporator vessel.
Sound reduction enclosure
This kit contains a sound enclosure that covers the entire
unit to reduce sound levels.

11
Options and accessories (cont)
Vibration isolation Energy management module (EMM)
Neoprene isolators are field installed to reduce vibration The EMM is used for 4 to 20 mA leaving fluid temperature
transmission from the compressor through the floor and reset, cooling point reset, 4 to 20 mA demand limit and 2-
into the conditioned space. step demand limit. Temperature reset lets the unit reset the
Temperature reset sensor leaving fluid temperature to a higher temperature during
low load conditions. Temperature reset can also be accom-
This accessory sensor provides temperature reset capability plished based on return fluid, outdoor air, or space
from either the occupied space or outdoor-air temperature. temperature. (The EMM option is not required when using
NOTE: Temperature reset capability using return tempera- entering-water, outdoor-air, or space temperature for tem-
ture is standard. perature reset. These types of reset are available with the
Chillervisor System Manager III main board. However, an accessory thermistor is required
for outdoor air and/or space temperature reset.) Demand
This control can be used to regulate up to eight 30HXA or limiting allows the unit capacity to be limited during periods
30HXC chillers. of peak energy usage. Demand limit requires an external 4
Evaporator head insulation to 20 mA signal or a 2-step remote pair of dry contacts.
This accessory is designed with flexible, 3/4 in. (19 mm) Both the 4 to 20 mA and 2-step demand limit percentage
PVC foam (closed-cell) to insulate the evaporator heads to values are adjustable. EMM is also available as a factory-
minimize heat loss and head sweating. installed option.
Consult factory for other available options not
listed here.

12
30HXC076-106
NOTES:
OPERATING WGT DISTRIBUTION AT EACH 1. Operating weight includes weight of water and refrigerant.
UNIT WEIGHT - LB B C E L MTG PLATE - LB (KG)
2. Denotes center of gravity.
(KG) 1 2 3 4 5 6
3. Dimensions are in inches (mm).
5720 45.87 45.87 32.50 65.22 741 946 597 1114 1423 899 4. Recommended service clearance around machine is 36 in. (914.4 mm).
30HXC076
(2595) (1165) (1165) (826) (1657) (336) (430) (271) (505) (645) (407) 5. Victaulic nozzles are standard on all models. Flow switch factory
5743 45.87 45.87 32.50 65.22 741 950 599 1116 1432 905 installed in evaporator inlet Victaulic nozzle.
30HXC086
(2606) (1165) (1165) (826) (1657) (336) (432) (272) (506) (649) (410)
5875 54.12 37.63 32.50 65.22 688 971 695 1031 1452 1038
30HXC096
(2666) (1375) (956) (826) (1657) (312) (440) (315) (468) (658) (471)
Dimensions

6197 54.12 37.63 33.50 67.22 732 1031 746 1076 1515 1096
30HXC106 (2812) (1375) (956) (851) (1707) (332) (468) (338) (489) (687) (497)

CONDENSER OVERALL LENGTH OVERALL LENGTH


EVAPORATOR
076, 086, 096 106
STANDARD STANDARD 106.39 106.70
EVAPORATOR CONDENSER [2702] [2710]
STANDARD MINUS ONE PASS 113.00 113.00
EVAPORATOR CONDENSER [2870] [2870]
PLUS ONE STANDARD 104.05 104.05
PASS EVAPORATOR CONDENSER [2643] [2643]
PLUS ONE MINUS ONE PASS 113.00 113.00
PASS EVAPORATOR CONDENSER [2870] [2870]
MINUS ONE STANDARD 103.99 103.80
PASS EVAPORATOR CONDENSER [2641] [2637]
MINUS ONE MINUS ONE PASS 113.00 113.00
PASS EVAPORATOR CONDENSER [2870] [2870]

a30-4647.eps

13
14
30HXC116-146
NOTES:
1. Operating weight includes weight of water and refrigerant.
OPERATING WGT DISTRIBUTION AT EACH 2. Denotes center of gravity.
UNIT WEIGHT - LB MTG PLATE - LB (KG)
(KG) 3. Dimensions are in inches (mm).
1 2 3 4 5 6 4. Recommended service clearance around machine is 36 in.
6435 730 1117 779 1056 1620 1131 (914.4 mm).
30HXC116 5. Victaulic nozzles are standard on all models. Flow switch fac-
(2920) (331) (507) (353) (479) (735) (513)
tory installed in evaporator inlet Victaulic nozzle.
6485 740 1130 782 1064 1633 1134
30HXC126 (2942) (336) (513) (355) (482) (740) (515)
30HXC136 6708 760 1180 813 1086 1694 1175
(3040) (345) (535) (369) (492) (768) (533)
30HXC146 6738 765 1186 817 1088 1702 1175
(3057) (347) (538) (371) (493) (772) (534)
Dimensions (cont)

EVAPORATOR CONDENSER OVERALL LENGTH


STANDARD STANDARD 134.99
EVAPORATOR CONDENSER [3429]
STANDARD MINUS ONE PASS 137.39
EVAPORATOR CONDENSER [3490]
PLUS ONE STANDARD 144.00
PASS EVAPORATOR CONDENSER [3658]
PLUS ONE MINUS ONE PASS 144.00
PASS EVAPORATOR CONDENSER [3658]
a30-4648.eps

MINUS ONE STANDARD 141.05


PASS EVAPORATOR CONDENSER [3583]
MINUS ONE MINUS ONE PASS 144.00
PASS EVAPORATOR CONDENSER [3658]
30HXC161-186

OPERATING WGT DISTRIBUTION AT EACH NOTES:


UNIT WEIGHT - LB B C MTG PLATE - LB (KG) 1. Operating weight includes weight of water and refrigerant.
(KG) 1 2 3 4 5 6 2. Denotes center of gravity.
7482 72.12 50.63 820 1277 912 1224 1898 1351 3. Dimensions are in inches (mm).
30HXC161 (3395) (1832) (1286) (372) (579) (414) (555) (860) (612) 4. Recommended service clearance around machine is 36 in. (914.4 mm).
30HXC171 7690 61.37 61.37 940 1323 843 1384 1954 1246 5. Victaulic nozzles are standard on all models. Flow switch factory installed in
(3489) (1559) (1559) (427) (600) (382) (628) (886) (565) evaporator inlet Victaulic nozzle.
7884 61.37 61.37 966 1366 863 1415 2004 1267
30HXC186
(3578) (1559) (1559) (438) (619) (391) (642) (908) (576)

EVAPORATOR CONDENSER OVERALL LENGTH


STANDARD STANDARD 135.722
EVAPORATOR CONDENSER [3447]
STANDARD MINUS ONE PASS 144.00
EVAPORATOR CONDENSER [3658]
PLUS ONE STANDARD 138.01
PASS EVAPORATOR CONDENSER [3506]
PLUS ONE MINUS ONE PASS 144.00
PASS EVAPORATOR CONDENSER [3658]
MINUS ONE STANDARD 144.00
PASS EVAPORATOR CONDENSER [3658]
MINUS ONE MINUS ONE PASS 144.00
PASS EVAPORATOR CONDENSER [3658]
a30-6243.eps

15
16
30HXC206-271

NOTES:
a30-6239
WT. DISTIBUTION AT EACH
OPERATING 1. Operating weight includes weight of water and refrigerant.
UNIT A MOUNTING PLATE - lb (kg)
WEIGHT - lb (kg) 2. Denotes center of gravity.
1 2 3 4 5 6
10611 33.88 951 2413 1247 1204 3142 1655 3. Dimensions are in inches (mm).
30HXC206
(4813) (860) (431) (1094) (566) (547) (1425) (750) 4. Recommended service clearance around machine is 36 in.
10999 34.38 988 2522 1310 1157 3285 1738 (914.4 mm).
30HXC246 5. Victaulic nozzles are standard on all models. Flow switch factory
(4990) (873) (448) (1144) (594) (524) (1490) (788)
installed in evaporator inlet Victaulic nozzle.
30HXC261 11022 34.38 988 2527 1315 1157 3292 1744
(5000) (873) (448) (1146) (597) (524) (1493) (791)
30HXC271 11059 34.38 988 2536 1322 1157 3303 1754
(5017) (873) (448) (1150) (600) (524) (1498) (795)
Dimensions (cont)

EVAPORATOR CONDENSER OVERALL LENGTH


STANDARD STANDARD 152.54
EVAPORATOR CONDENSER [3875]
STANDARD MINUS ONE PASS 160.00
EVAPORATOR CONDENSER [4064]
PLUS ONE STANDARD 160.00
PASS EVAPORATOR CONDENSER [4064]
PLUS ONE MINUS ONE PASS 160.00
PASS EVAPORATOR CONDENSER [4064]
MINUS ONE STANDARD 160.00
PASS EVAPORATOR CONDENSER [4064]
MINUS ONE MINUS ONE PASS 160.00
PASS EVAPORATOR CONDENSER [4064]
30HXA076-106

OPERATING WGT DISTRIBUTION AT EACH


UNIT WEIGHT B C E L P R S MTG PLATE - lb (kg)
- lb (kg) 1 2 3 4 5 6
4717 45.87 45.87 32.50 65.22 3.88 41.25 46.25 555 793 418 926 1326 699 EVAPORATOR OVERALL LENGTH OVERALL LENGTH
30HXA076 076, 086, 096 106
(2140) (1165) (1165) (826) (1657) (99) (1048) (1175) (252) (360) (190) (420) (601) (317)
STANDARD 105.68 106.30
30HXA086 4744 45.87 45.87 32.50 65.22 3.88 41.25 46.25 555 798 418 928 1340 705 EVAPORATOR [2684] [2700]
(2152) (1165) (1165) (826) (1657) (99) (1048) (1175) (252) (362) (190) (421) (608) (320) MINUS ONE 103.28 103.40
PASS EVAPORATOR [2623] [2626]
30HXA096 4835 54.12 37.63 32.50 65.22 6.25 49.50 38.00 509 808 493 848 1350 827 PLUS ONE 107.00 107.00
(2194) (1375) (956) (826) (1657) (159) (1257) (965) (231) (367) (224) (385) (612) (375) PASS EVAPORATOR [2718] [2718]

30HXA106 5151 54.12 37.63 33.50 67.22 6.25 49.50 38.00 555 869 541 896 1410 880
(2337) (1375) (956) (851) (1707) (159) (1257) (965) (252) (394) (245) (406) (640) (399)

NOTES:
1. Operating weight includes weight of water and
refrigerant.
2. Denotes center of gravity.
3. Dimensions are in inches (mm).
4. Recommended service clearance around
machine is 36 in. (914.4 mm).
5. Victaulic nozzles are standard on all models.
Flow switch factory installed in evaporator inlet
Victaulic nozzle.
a30-5586

17
18
30HXA116-146

OPERATING WGT DISTRIBUTION AT EACH


UNIT WEIGHT MTG PLATE - lb (kg)
- lb (kg) 1 2 3 4 5 6
5163 530 895 540 855 1456 887
a30-5587

30HXA116 EVAPORATOR OVERALL LENGTH


(2342) (240) (406) (245) (388) (660) (402)
STANDARD 134.28
5205 540 905 541 864 1468 887 EVAPORATOR [3411]
30HXA126 MINUS ONE 144.0
(2362) (245) (410) (245) (392) (666) (402)
PASS EVAPORATOR [3658]
5309 548 926 555 874 1498 908 PLUS ONE 136.68
30HXA136 (2408) (249) (420) (252) (396) (679) (412) PASS EVAPORATOR [3472]

30HXA146 5333 551 930 555 883 1506 908


(2420) (250) (422) (252) (400) (683) (412)
Dimensions (cont)

NOTES:
1. Operating weight includes weight of water and
refrigerant.
2. Denotes center of gravity.
3. Dimensions are in inches (mm).
4. Recommended service clearance around
machine is 36 in. (914.4 mm).
5. Victaulic nozzles are standard on all models. Flow
switch factory installed in evaporator inlet Victaulic
nozzle.
30HXA161-186

WGT DISTRIBUTION AT EACH


OPERATING MTG PLATE - lb (kg)
UNIT B C R S T
WEIGHT - lb (kg)
1 2 3 4 5 6
30HXA161 5752 72.12 50.63 67.50 51.00 48.75 560 965 598 954 1650 1025
(2610) (1832) (1286) (1715) (1295) (1238) (254) (438) (271) (433) (748) (465) EVAPORATOR OVERALL LENGTH

5777 61.37 61.37 56.75 61.75 44.31 627 968 534 1072 1658 918 STANDARD 134.40
30HXA171 EVAPORATOR [3414]
(2621) (1559) (1559) (1441) (1532) (1125) (284) (439) (242) (486) (752) (416) MINUS ONE 144.0
PASS EVAPORATOR [3658]
5946 61.37 61.37 56.75 61.75 44.31 648 1004 552 1110 1703 939 PLUS ONE 137.30
30HXA186 PASS EVAPORATOR [3487]
(2698) (1559) (1559) (1441) (1532) (1125) (294) (455) (250) (504) (772) (426)

NOTES:
1. Operating weight includes weight of water and refrigerant.
2. Denotes center of gravity.
3. Dimensions are in inches (mm).
4. Recommended service clearance around machine is 36 in.
(914.4 mm).
5. Victaulic nozzles are standard on all models. Flow switch
a30-5588

factory installed in evaporator inlet Victaulic nozzle.

19
20
30HXA206-271

WGT DISTRIBUTION AT EACH


OPERATING MTG PLATE - lb (kg)
UNIT
WEIGHT - lb (kg)
1 2 3 4 5 6
7485 671 1702 879 850 2216 1167
30HXA206
(3395) (304) (772) (399) (385) (1005) (529)
7621 681 1748 911 797 2276 1209 EVAPORATOR OVERALL LENGTH
30HXA246
(3457) (309) (793) (413) (362) (1032) (548) STANDARD 150.95
EVAPORATOR [3834]
7621 681 1748 911 797 2276 1209 MINUS ONE 160.00
30HXA261 PASS EVAPORATOR [4064]
(3457) (309) (793) (413) (362) (1032) (548)
PLUS ONE 160.00
7621 681 1748 911 797 2276 1209 PASS EVAPORATOR [4064]
30HXA271 (3457) (309) (793) (413) (362) (1032) (548)
Dimensions (cont)

NOTES:
1. Operating weight includes weight of water and refrigerant.
2. Denotes center of gravity.
3. Dimensions are in inches (mm).
a30-5585

4. Recommended service clearance around machine is 36 in. (914.4 mm).


5. Victaulic nozzles are standard on all models. Flow switch factory installed
in evaporator inlet Victaulic nozzle.
ACCESSORY SOUND ENCLOSURE

NOTES: 6. Recommended control wiring entry area. Notch to suit and cover/insulate
1. Dimensions are in inches (millimeters). remaining open area for acoustic purposes.
2. Recommended service clearance around machine is 36 in. (914.4). 7. Recommended evaporator relief valve vent line and 30HXC condenser relief
3. Unused portion of piping openings must be closed and insulated for acoustic pur- vent line entry area. The 30HXA discharge and liquid line entry areas are on
poses. Use filler panel in accessory package. opposite side. Notch enclosure to suit particular installation.
4. Field-fabricated holes must be closed and insulated for acoustic purposes. 8. Model in drawing is typical and represents 30HX116-146 sizes in the
a30-3015ef

5. Recommended electrical power supply area. Notch to suit and cover/insulate 30HX-900---001 accessory sound enclosure.
remaining open area for acoustic purposes. 9. Sound enclosure accessory should be aligned to the center lines of the con-
trol panel access and piping openings.

21
Dimensions (cont)

WEIGHT DISTRIBUTION AT MOUNTING PLATES


a30-3733ef
a30-1736tf 5.00
(127.00)
0.88
(22.35) 3.25
(82.55)
1.42
(36.07)

2.17
0.50 DIA (53.34)
(4) HOLES
3.58
(90.93)
WEIGHT DISTRIBUTION AT EACH MOUNTING PLATE

NOTE: Dimensions shown in inches (mm).


30HX FOOT

30HXA UNITS — lb (kg)


MOUNTING PLATE NO.
UNIT 30HXA
1 2 3 4 5 6
076 555 (252) 793 (360) 418 (190) 926 (420) 1326 (601) 699 (317)
086 555 (252) 798 (362) 418 (190) 928 (421) 1340 (608) 705 (320)
096 509 (231) 808 (367) 493 (224) 848 (385) 1350 (612) 827 (375)
106 555 (252) 869 (394) 541 (245) 896 (406) 1410 (640) 880 (399)
116 530 (240) 895 (406) 540 (245) 855 (388) 1456 (660) 887 (402)
126 540 (245) 905 (410) 541 (245) 864 (392) 1468 (666) 887 (402)
136 548 (249) 926 (420) 555 (252) 873 (396) 1498 (679) 908 (412)
146 551 (250) 930 (422) 555 (252) 883 (400) 1506 (683) 908 (412)
161 560 (254) 965 (438) 598 (271) 954 (433) 1650 (748) 1025 (465)
171 627 (284) 968 (439) 534 (242) 1072 (486) 1658 (752) 918 (416)
186 648 (294) 1004 (455) 552 (250) 1110 (504) 1703 (772) 939 (426)
206 671 (304) 1702 (772) 879 (399) 850 (385) 2216 (1005) 1167 (529)
246 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548)
261 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548)
271 681 (309) 1748 (793) 911 (413) 797 (362) 2276 (1032) 1209 (548)

30HXC UNITS — lb (kg)


MOUNTING PLATE NO.
UNIT 30HXC
1 2 3 4 5 6
076 738 (335) 943 (428) 595 (270) 1110 (503) 1418 (643) 896 (406)
086 738 (335) 947 (430) 597 (271) 1112 (504) 1427 (647) 902 (409)
096 686 (311) 968 (439) 693 (314) 1027 (466) 1447 (656) 1034 (469)
106 730 (331) 1028 (466) 744 (337) 1073 (487) 1510 (685) 1092 (495)
116 728 (330) 1114 (505) 777 (352) 1053 (478) 1615 (733) 1127 (511)
126 738 (335) 1127 (511) 780 (354) 1061 (481) 1628 (738) 1131 (513)
136 758 (344) 1176 (533) 811 (368) 1083 (491) 1689 (766) 1171 (531)
146 763 (346) 1182 (536) 815 (370) 1085 (492) 1697 (770) 1172 (532)
161 817 (371) 1272 (577) 908 (412) 1219 (553) 1890 (857) 1346 (610)
171 936 (425) 1318 (598) 840 (381) 1379 (626) 1946 (883) 1241 (563)
186 962 (436) 1361 (617) 860 (390) 1410 (640) 1996 (905) 1265 (574)
206 948 (430) 2406 (1091) 1243 (564) 1201 (545) 3133 (1421) 1650 (748)
246 985 (447) 2515 (1141) 1306 (592) 1154 (523) 3276 (1486) 1733 (786)
261 985 (447) 2520 (1143) 1311 (595) 1154 (523) 3283 (1489) 1739 (789)
271 985 (447) 2529 (1147) 1318 (598) 1154 (523) 3294 (1494) 1749 (793)
NOTE: See pages 13-20 for center of gravity details.

22
Application data
Unit storage Condenser fluid temperature
Provide machine protection 1. Maximum leaving condenser fluid temperature is
110°F (43°C) on all 30HXC units.
Store machine and starter indoors, protected from construc-
tion dirt and moisture. Inspect under shipping tarps, bags, 2. Standard 30HXC units will start at entering con-
or crates to be sure water has not collected during transit. denser fluid temperatures above 55°F (12.8°C). In
Keep protective shipping covers in place until machine is general, however, continuous machine operation with
ready for installation. entering condenser fluid temperatures below 70°F
(21.1°C) is not recommended. When the entering
Unit location condenser fluid temperature is expected to drop
Unit should be level (particularly in its major lengthwise below 70°F (21.1°C), it is recommended that some
dimension) to assure proper oil return. form of condenser flow control be used to optimize
The unit should be located indoors in an area of tempera- performance. Tower pump, bypass valves, or flow
ture between 50 and 104°F (10 and 40°C). regulating valves may be controlled by a 2 to 10, 0 to
10, or 10 to 0 VDC output from the 30HXC control
Good acoustic design practice should be followed, i.e., unit (60-second open to close time recommended for
should not be located adjacent to sound-sensitive areas
actuator).
unless appropriate consideration has been made.
Evaporator fluid temperature Evaporator and water-cooled condenser
temperature rise
1. Maximum leaving water (fluid) temperature (LWT) is
60°F (21°C). Unit can start and pull down with up to Ratings and performance data in this publication are for a
95°F (35°C entering water (fluid) temperature due to cooling temperature rise of 10°F (5.6°C). Units may be
MOP (maximum operating pressure) feature of the operated at a different temperature rise, provided flow lim-
expansion valve. For sustained operation, it is recom- its are not exceeded and corrections to capacity, etc., are
mended that entering fluid temperature not exceed made. For minimum flow rates, see the Minimum Flow
70°F (21.1°C). Rates table. High flow rate is limited by pressure drop that
can be tolerated.
2. Minimum LWT is 40°F (4.4°C) for standard units.
The brine option is required for operation with Minimum evaporator flow
leaving fluid temperatures in the range of 39 to 14°F Flow (maximum evaporator temperature rise) is shown in
(4 to –9°C). For ratings below 40°F (4.4°C) LWT, the Minimum Flow Rates table. Minimum flow rate must be
contact your local Carrier representative. maintained to prevent fouling. When gpm (L/s) required is
3. Minimum entering water (fluid) temperature (EWT) is lower (or rise is higher), follow recommendations below:
45°F (7.2°C). Maximum EWT is 70°F (21.1°C). 1. Multiple smaller chillers can be applied in series, each
Leaving-fluid temperature reset providing a portion of the design temperature rise.
The accessory reset sensor can be applied to the chiller to 2. Chilled fluid can be recirculated to raise flow rate.
provide reset of in LWT constant fluid flow systems. Reset However, mixed temperature entering evaporator must
reduces compressor power usage at part load when design be maintained at a minimum of at least 5°F (2.8°C)
LWT is not necessary. Humidity control should be consid- above the leaving chilled fluid temperature.
ered, since higher coil temperatures resulting from reset 3. Special plus one-pass evaporator can be used. Contact
will reduce latent heat capacity. Three reset applications your Carrier representative for further information.
are offered: Maximum evaporator flow (> 5 gpm/ton or < 5°F rise
From return-fluid temperature [> 0.09 L/s · kW or < 2.7°C rise])
Increases LWT set point as return (or entering) fluid tem- Maximum flow results in practical maximum pressure drop
perature decreases (indicating load decrease). Reset from through evaporator. Special minus-one-pass evaporator can
return fluid may be used in any application where return be used to reduce pressure drop. Contact your Carrier repre-
fluid provides accurate load indication. Limitation of sentative.
return-fluid reset is that the LWT may only be reset to value Return fluid can bypass the evaporator to keep pressure
of design return-fluid temperature. No additional hardware drop through evaporator within acceptable limits. This per-
is required. mits a higher T with lower fluid flow through evaporator
From outdoor-air temperature and mixing after the evaporator. Contact your Carrier repre-
Increases LWT as outdoor ambient temperature decreases sentative if pressure drop appears excessive.
(indicating load decrease). This reset should be applied only Variable evaporator flow rates
where outdoor ambient temperature is an accurate indica- These variable rates may be applied to standard 30HX
tion of load. A field-supplied thermistor is required. series chillers. However, the unit will attempt to maintain a
From occupied space temperature constant leaving chilled-fluid temperature. In such cases,
Increases LWT as space temperature decreases (indicating minimum fluid loop volume must be in excess of 3 gal per
load decrease). This reset should be applied only where ton (3.2 L per kW) and flow rate must change in steps of
space temperature is an accurate indication of load. A less than 10% per minute. Apply 6 gal per ton (6.5 L per
field-supplied thermistor is required. kW) fluid loop volume minimum if flow rate changes more
rapidly.
Temperature can also be reset using a 4 to 20 mA signal
from the control system. This type of reset requires the Minimum water-cooled condenser flow
energy management module accessory. This value (maximum rise) is shown in Minimum Flow
Rates table. Ensure leaving-fluid temperature does not
exceed 105°F (40.5°C).

23
Application data (cont)
MINIMUM FLOW RATES
RECIRCULATION FLOW
EVAPORATOR
UNIT
NO. OF EVAPORATOR
MIN. FLOW
TEMP EVAPORATOR a30-6994
DEVICE SIZE RATE*
PASSES TYPE DIFFERENCE
30HX
GPM L/S F C
2 Minus 1 136 8.6 13 7.4
076 3 Standard 90 5.7 20 11.1
4 Plus 1 68 4.3 27 14.8
2 Minus 1 149 9.4 13 7.4 RECIRCULATION
086 3 Standard 100 6.3 20 11.1
4 Plus 1 75 4.7 27 14.8
SUPPLY RETURN
2 Minus 1 169 10.7 13 7.4
096 3 Standard 113 7.1 20 11.1
4 Plus 1 85 5.3 27 14.8
2 Minus 1 188 11.8 13 7.4 Oversizing chillers
106 3 Standard 125 7.9 20 11.1
4 Plus 1 94 5.9 27 14.8
Oversizing chillers by more than 15% at design conditions
1 Minus 1 272 17.2 10 5.6 must be avoided as the system operating efficiency will be
116 2 Standard 136 8.6 20 11.1 adversely affected (resulting in greater and/or excessive
3 Plus 1 91 5.7 30 16.7 electrical demand and cycling of compressors). When
1 Minus 1 295 18.6 10 5.6 future expansion of equipment is anticipated, install a sin-
126 2 Standard 147 9.3 20 11.1
gle chiller to meet present load requirements, and install a
3 Plus 1 98 6.2 30 16.7
1 Minus 1 327 20.7 10 5.6
second chiller to meet the additional load demand.
136 2 Standard 164 10.3 20 11.1 It is also recommended that the installation of 2 smaller
3 Plus 1 109 6.9 30 16.7 chillers be considered where operation at minimum load is
1 Minus 1 350 22.1 10 5.6 critical. The operation of 2 small chillers at higher loading
EVAPORATOR 146 2 Standard 175 11.0 20 11.1
is preferred to operating a single chiller at or near its mini-
3 Plus 1 117 7.4 30 16.7
1 Minus 1 376 23.7 10 5.6
mum recommended value.
161 2 Standard 188 11.9 20 11.1 The minimum load control accessory should not be used as
3 Plus 1 125 7.9 30 16.7 a means to allow oversizing chillers. Minimum load control
1 Minus 1 399 25.2 10 5.6
should be given consideration where substantial operating
171 2 Standard 199 12.6 20 11.1
3 Plus 1 133 8.4 30 16.7
time is anticipated below the minimum unloading step.
1 Minus 1 426 26.9 10 5.6 Parallel chillers
186 2 Standard 213 13.4 20 11.1
3 Plus 1 142 9.0 30 16.7
Where chiller capacities greater than can be supplied by a
1 Minus 1 508 32.1 10 5.6 single 30HX chiller are required, or where stand-by capabil-
206 2 Standard 254 16.0 20 11.1 ity is desired, chillers may be installed in parallel. Units may
3 Plus 1 169 10.7 30 16.7 be of the same or different sizes. However, evaporator and
1 Minus 1 597 37.7 10 5.6 condenser flow rates must be balanced to ensure proper
246 2 Standard 309 18.8 20 11.1 flow to each chiller. The standard 30HX ComfortLink con-
3 Plus 1 199 12.6 30 16.7
trols can be configured to provide lead/lag control for two
1 Minus 1 618 39.0 10 5.6
261 2 Standard 309 19.5 20 11.1
chillers. The accessory Chillervisor System Manager III con-
3 Plus 1 206 13.0 30 16.7 trol may be used for proper leaving chilled fluid temperature
1 Minus 1 642 40.5 10 5.6 control and to ensure proper staging sequence of up to 8
271 2 Standard 321 20.3 20 11.1 chillers. Refer to the accessory Chillervisor System Manager
3 Plus 1 214 13.5 30 16.7 III installation instructions for further details.
076,
2 — 105 6.6 — —
086 Series chillers
096,
106
2 — 135 8.5 — — Chillers in series may be used for capacities greater than
116,
2 — 170 10.7 — —
those supplied by a single 30HX chiller. Using the minus-
126
one-pass evaporator head option, fluid pressure drop across
136,
146
2 — 195 12.3 — — the evaporator can be held to reasonable levels. The leaving
CONDENSER
161 2 — 235 14.8 — — fluid temperature sensors need not be relocated. However,
171,
186 2 — 255 16.1 — — the evaporator minimum entering fluid temperature limita-
206 2 — 273 17.2 — — tions should be considered for the chillers located down-
246 2 — 333 21.0 — — stream of other chillers. The standard 30HX control can
261 2 — 333 21.0 — — control two 30HX chillers in series. Condensers should be
271 2 — 333 21.0 — — piped in parallel to maximize capacity and efficiency. This
*Based on 20°F (11.1°C) temperature difference at AHRI conditions. should also minimize condenser pressure drop and saturated
NOTES: condensing temperatures. However, if condensers are piped
1. The 30HX units will start with loop temperatures up to 95°F (35°C).
2. Minimum flow rate shown is based on AHRI Ratings and is for reference only. in series, ensure that the leaving fluid temperature does not
20°F (11.1°C) is the maximum evaporator temperature differential that
will determine actual minimum flow rate. exceed 105°F (40.5°C) on standard machines.
3. To obtain proper temperature control, loop fluid volume must be at least 3 gal/ton
(3.23 L/kW) of chiller nominal capacity for air conditioning and at least 6 gal/ton
(6.5 L/kW) for process applications.

24
Energy management (6.5 to 10.8 L per kW). To achieve this volume, it is often
Demand limiting and load shedding are popular techniques necessary to install a tank in the loop. Tank should be baf-
used to reduce peak electric demands typically experienced fled to ensure there is no stratification, and that water (or
during hot summer days when air conditioning loads are brine) entering the tank is adequately mixed with liquid in
highest. When utility electricity demands exceed a certain the tank. See Tank Installation drawing.
level, electrical loads are turned off to keep the peak
demands below a prescribed maximum limit. Compressor TANK INSTALLATION
unloading reduces electrical demand while allowing the
chiller to operate under part load capacity and to maintain
partial chilled fluid cooling.
Electrical demand can be limited through demand limit a30-534tf
input to chiller control which unloads the chiller to a prede-
termined percentage of the load. One stage of unloading
can be initiated by a remote signal to significantly reduce
the chiller power consumption. This power reduction
applies to the full load power at nominal conditions. The
demand limit control should not be cycled less than
10 minutes on and 5 minutes off.
Duty cycling
Duty cycling will cycle an electrical load at regular intervals, Fouling factor
regardless of electrical demand. This reduces the electrical The factor used to calculate tabulated ratings for the evapo-
demand by “fooling” demand measuring devices. Duty rator is 0.00010 ft2 · hr · F/Btu (0.000018 m2 · K/W),
cycling of the entire compressor is NOT recommended and for the condenser is 0.00025 ft2 · hr · F/Btu (0.00044
since motor windings and bearings will be damaged by m2 · K/W). As fouling factor is increased, unit capacity
constant cycling. decreases and compressor power increases. To determine
selections at other fouling factors, use the chiller program
Wye-delta start in the electronic catalog.
Wye-delta start is standard on 30HX 208/230-v, 60-Hz
units and 230-v, 50-Hz units and optional on all other Evaporator and water-cooled condenser freeze
30HX units. This feature is not always required on 30HX protection
units due to the use of multiple compressors that allow small If chiller refrigerant or fluid lines are in an area where ambi-
electrical load increments, but is available if required. Maxi- ent conditions fall below 32°F (0°C), it is recommended
mum instantaneous current flow (see ICF in Electrical Data that an antifreeze solution be added to protect the unit and
tables on pages 38-41) should be used in determining need. fluid piping to a temperature 12°F (6.7°C) below the
lowest anticipated temperature. For corrections to perfor-
Single and dual input power options mance, refer to the chiller program in the electronic
Most chillers come standard with single input power catalog.
options. However, the following chillers come standard with
Use only antifreeze solutions approved for heat exchanger
dual input power: 30HXA 186-271 with 208/230-3-60 or
duty. Use of automotive antifreezes is not recommended
230-3-60.
because of the fouling that can occur once their relatively
Vibration isolation short-lived inhibitors break down.
External vibration isolators are available as field-installed If the system will not be used during freezing weather con-
accessories. ditions and the chiller and fluid piping are not protected
Strainers with an antifreeze solution, it is recommended that the
A strainer with a minimum screen size of 20 mesh must be chiller and outdoor piping be drained.
installed in both the evaporator and condenser fluid lines, Refer to Evaporator Fluid Temperature section, page 23,
within 10 ft (3 m) of the inlets to both the evaporator and for leaving fluid temperature for brine units. When leaving
condenser. For 30HXA units, this requirement applies only chilled fluid temperatures will be lower than 40°F (4.4°C),
to the evaporator. an appropriate antifreeze solution must be used in the
Chilled fluid loop volume evaporator. In addition, the following special installation
instructions will apply:
The chilled fluid loop volume in circulation must equal or
exceed 3 gal per nominal ton of cooling (3.2 L per kW) for 1. In addition to the factory-mounted chilled water flow
temperature stability and accuracy in normal air condition- switch, a field-supplied condenser water flow switch
ing applications. For example, a 30HXC096 with a nomi- must be installed.
nal capacity of 94.0 tons would require 282 gal (1067.4 L) 2. The chiller must control both the chilled water pump
in circulation in the system loop. and the condenser pump. The evaporator pump must
For process jobs where accuracy is vital, or for operation at operate for a minimum of 10 minutes after the chiller
ambient temperatures below 32°F (0°C) with low unit load- has shut down and the condenser pump must operate
ing conditions, there should be from 6 to 10 gal per ton for a minimum of 30 minutes after the chiller has shut
down. In the event of a loss of condenser water flow,

25
Application data (cont)
the flow of chilled fluid to the evaporator must be 13. For multiple units, assure discharge air from one unit
stopped or the isolation valve must be closed. This is does not become intake air for another. Obstructions
necessary to reduce the possibility of condenser such as screens, walls, roofs, overhangs, landscaping,
freeze-up. etc., located at a site may restrict airflow or cause
3. Condenser head pressure control valves must not warm air circulation. Recirculation of warm discharge
reduce condenser flow below 0.75 gallons per ton air back into a condenser can increase condensing
(0.4 L/s per kW) or the lowest detectable flow level of temperatures and may significantly reduce capacity
the condenser water flow switch. For further informa- and efficiency. Unit shutdown may occur if condens-
tion, refer to the 30HX Installation Instructions or ing temperatures exceed the maximum set point. Air-
contact your Carrier representative. flow patterns are complex and beyond the scope of
equipment manufacturer prediction. Consultation
30HXA remote condenser requirements with a specialist may be required in some
1. Do not manifold independent refrigerant circuits into applications.
a single condenser circuit. 14. Units with vertical fan discharge should be located no
2. Ensure each refrigerant circuit has its own head pres- closer than the width of the unit to an obstruction
sure control. such as a wall or another unit. Minimum clearances
3. Condensing pressure control must be provided on for airflow and service are indicated on the equipment
condensers used with 30HXA to maintain a minimum drawings and should be increased as necessary to pre-
75°F (24°C) saturated discharge temperature at light vent air recirculation when obstructions exist or multi-
loads. ple units are applied.
4. Condenser must provide 15°F (8.3°C) subcooling, a Refrigerant pipe sizing for 30HXA with 09D
maximum of 40°F (22.2°C) difference between satu- condenser combinations
rated condensing temperature and outdoor ambient For refrigerant pipe sizing of the 30HXA follow these
temperature (to prevent overload at high ambient directions:
temperatures), and a minimum of 20°F (11.1°C)
Discharge line:
difference (to assure subcooling).
1. For applications at conditions of 40°F (4.4°C) or
5. Minimum saturated discharge temperature (SDT) is
higher, use the Refrigerant Line Sizes for 30HXA
90°F (32.2°C). Maximum SDT is 145°F (62.8°C) at
Chiller/09DK, 09AZ Condenser Combinations tables
full load.
on pages 28 and 29.
6. Condenser should not be located more than 15 ft For applications using brine, other condensers, or
(4.6 m) below chiller to maintain subcooling. LWT below 40°F (4.4°C), size lines using the
7. Design discharge and liquid piping according to the ASHRAE Refrigeration Handbook, or other suitable
System Design Manual and Refrigerant Piping Design design guide.
Program. Piping must be sized for HFC-134a refrig- 2. Install horizontal lines level or pitched slightly toward
erant. Refer to the ASHRAE Refrigeration Handbook the base of discharge riser and the condenser (in the
for R-134a refrigerant sizing tables. Also see 30HX direction of flow).
Installation Instructions and the Typical 30HXA
3. If chiller is below the condenser, loop the discharge
Refrigerant Piping to Remote Condenser diagrams
line to at least one inch (25.4 mm) above the top of
on page 35.
condenser.
8. For proper electronic expansion valve (EXV) opera-
4. A double discharge riser (as shown in Refrigerant
tion, discharge line losses should not exceed 4°F
Line Sizes for 30HXA Chiller/09DK, 09AZ Con-
(2.2°C) at full load. A calculation of line loss should be
denser Combinations, Double Discharge Riser Pipe
performed prior to installation.
Sizes table on page 29) is required if any of the fol-
9. Maximum interconnecting refrigerant line length is lowing conditions exist:
200 ft (61 m) actual.
a. Unit is equipped with minimum load control.
10. Liquid line solenoid valves are required. b. Chiller is located below condenser.
11. If accessory sound enclosure is installed, run lines 5. Minimize line length and restrictions to minimize pres-
along the floor so the sound enclosure can be notched sure drop and refrigerant charge.
to clear lines.
6. If accessory sound enclosure is applied, run lines
12. Locate equipment on a level surface in an area having along the floor so sound enclosure may be notched to
unobstructed air circulation. Proper flow of fresh air clear lines.
to the condenser is essential for unit operation and
7. Lines should not be buried underground.
performance. Care should be taken to keep the area
around the condensers free of airborne dirt, debris, 8. Snow and ice on hot discharge gas piping can serve
and materials that can restrict airflow or be drawn as a heat sink. Refrigerant piping exposed to the out-
into the equipment, causing damage, clogging, or doors should be protected from snow and ice to pre-
blocking of the coil area. vent excessive condensation at start-up.

26
Liquid line: it during unit operation. See the following storage
1. For applications at conditions of 40°F (4.4°C) or receiver figure.
higher LWT, use the Refrigerant Line Sizes for
STORAGE RECEIVER
30HXA Chiller/09DK, 09AZ Condenser Combina-
tions tables on pages 28 and 29.
FROM LIQUID LINE TO
For applications using brine, other condensers, or CONDENSER CHILLER
LWT below 40°F (4.4°C), size lines using the
STORAGE
ASHRAE Refrigeration Handbook, or other suitable a30- RECEIVER
design guide.
2. If chiller is above condenser, maximum vertical sepa-
ration is 15 ft (4.6 m). 7. Filter driers (field supplied) are required indoors near
3. Minimize line length and restrictions to minimize pres- chiller.
sure drop and refrigerant charge. Relief valve vent lines
4. Field-supplied liquid line solenoid valves are required. 1. Vent per local code requirements.
The solenoid valves must be located close to the
2. Each chiller has a minimum of 4 refrigerant relief
chiller.
valves: 2 on the evaporator and 2 on the condenser
5. If sound enclosure is applied, run lines along floor so (30HXC) or oil separator (30HXA). Units with factory-
sound enclosure may be notched to clear lines. installed suction service valves also have one relief
6. In-line receivers are NOT recommended due to their valve on each compressor discharge line. See Dimen-
negative effect on system subcooling. Where the use sions section on pages 13-20 for specific locations.
of a receiver is desired for service purposes, the 3. If sound enclosure is applied, run lines along floor so
receiver should be piped in parallel with the main sound enclosure may be notched to clear lines.
liquid line and equipped with shut-off valves to isolate

27
Application data (cont)
REFRIGERANT LINE SIZES FOR 30HXA CHILLER/09DK, 09AZ CONDENSER COMBINATIONS
RECOMMENDED REFRIGERANT PIPE SIZES (in. OD)

TOTAL LENGTH OF INTERCONNECTING PIPING — FT (M)


30HXA UNIT AIR-COOLED 0-50 (0-15) 50-100 (15-30) 100-200 (30-60)
SIZE CONDENSER TYPE, SIZE (QTY) CKT
Liquid Discharge Liquid Discharge Liquid Discharge
Line* Line† Line* Line† Line* Line†
A 11 /8 2 1 /8 1 1 /8 2 1 /8 1 3 /8 2 1 /8
076 09DK 084 (1)
B 1 1 /8 2 1 /8 1 1 /8 2 1 /8 1 3 /8 2 1 /8
A 1 1 /8 2 1 /8 1 3 /8 2 1 /8 1 3 /8 2 1 /8
086 09DK 084 (1)
B 1 1 /8 2 1 /8 1 1 /8 2 1 /8 1 3 /8 2 1 /8
A 1
1 /8 1
2 /8 3
1 /8 1
2 /8 5
1 /8 2 5 /8
096 09DK 094 (1)
B 1 1 /8 2 1 /8 1 1 /8 2 1 /8 1 3 /8 21/8
09DK 074 (1) and 09DK 044 (1) or A 1 3 /8 2 1 /8 1 3 /8 2 5 /8 1 5 /8 2 5 /8
106 09AZV102FE (1) B 1 1 /8 2 1 /8 1 1 /8 2 1 /8 1 3 /8 2 1 /8
A 3
1 /8 1
2 /8 3
1 /8 5
2 /8 5
1 /8 2 5 /8
116 09DK 074 (1) and 09DK 054 (1) or
09AZV112FE (1) B 1 3 /8 2 1 /8 1 3 /8 2 1 /8 1 3 /8 2 1 /8
09DK 074 (2) or A 1 3 /8 2 1 /8 1 3 /8 2 5 /8 1 5 /8 2 5 /8
126
09AZV122FE (1) B 1 3 /8 2 1 /8 1 3 /8 2 1 /8 1 5 /8 2 5 /8
A 3
1 /8 5
2 /8 5
1 /8 5
2 /8 5
1 /8 3 1 /8
09DK 074 (2) or
136 09AZV132FE (1) B 1 3 /8 2 1 /8 1 3 /8 2 1 /8 1 5 /8 2 5 /8
09DK 084 (2) or A 1 3 /8 2 5 /8 1 5 /8 2 5 /8 1 5 /8 3 1 /8
146
09AZV142FE (1) B 1 3 /8 2 1 /8 1 3 /8 2 5 /8 1 5 /8 2 5 /8
A 3
1 /8 5
2 /8 5
1 /8 5
2 /8 1
2 /8 3 1 /8
09DK 084 (2) or
161
09AZV162FE (1) B 1 3 /8 2 1 /8 1 3 /8 2 5 /8 1 5 /8 2 5 /8
09DK 084 (2) or A 1 3 /8 2 5 /8 1 5 /8 2 5 /8 1 5 /8 3 1 /8
171
09AZV172FE (1) B 1 3 /8 2 5 /8 1 5 /8 2 5 /8 2 1 /8 3 1 /8
A 3
1 /8 5
2 /8 5
1 /8 5
2 /8 1
2 /8 3 1 /8
09DK 084 (2) or
186 09AZV182FE (1) B 1 3 /8 2 5 /8 1 5 /8 2 5 /8 2 1 /8 3 1 /8
09DK 084 (2) and 09DK 094 (1) or A 1 5 /8 2 5 /8 1 5 /8 3 1 /8 2 5 /8 3 1 /8
206 09AZV101FA (1) and
09AZV091FA(1) B 1 3 /8 2 5 /8 1 5 /8 2 5 /8 2 1 /8 3 1 /8
09DK 094 (3) or A 21 / 8 31 / 8 25 / 8 31 / 8 25 / 8 3 1 /8
246 09AZ 151FA (1) and
09AZV091FA(1) B 1 3 /8 2 5 /8 1 5 /8 2 5 /8 2 5 /8 3 1 /8
09DK 094 (3) or A 21 / 8 31 / 8 25 / 8 31 / 8 25 / 8 3 1 /8
261 09AZ 171FA (1) and
09AZV091FA(1) B 13 / 8 25 / 8 15 / 8 25 / 8 21 / 8 3 1 /8
09DK 094 (3) or A 2 1 /8 3 1 /8 2 5 /8 3 1 /8 2 5 /8 3 1 /8
271 09AZ 181FA (1) and
09AZV091FA(1) B 13 / 8 25 / 8 15 / 8 25 / 8 21 / 8 3 1 /8

LEGEND 2. For other system combinations, size lines per ASHRAE (American
OD — Outside Diameter Society of Heating, Refrigerating, and Air-Conditioning Engineers)
or other R-134a line sizing guides such as the System Design
Manual, Part 3, or the E20-II Software Refrigerant Piping program,
* Field-supplied liquid line solenoid valve is required.
† Double discharge riser is required on ALL units which have minimum for proper piping sizes and design.
3. Refrigerant and Double Discharge Riser Pipe Sizes tables are
load control installed. (Please note that all 30HXA units come stan- based on evaporator leaving water temperatures of 40°F (4.4°C)
dard with minimum load control.) See Double Discharge Riser Pipe
Sizes on page 29. or above.
4. Pipe diameter calculation is based on actual line length plus a 50%
allowance for fittings.
NOTES:
1. Refrigerant and Double Discharge Riser Pipe Sizes tables are 5. For proper electronic expansion valve (EXV) operation, discharge
line losses should not exceed 4°F (2.2°C) at full load. A calculation
based on chiller and condenser combinations listed in the above of line loss should be performed prior to installation.
table.

28
REFRIGERANT LINE SIZES FOR 30HXA CHILLER/09DK, 09AZ CONDENSER COMBINATIONS (cont)
DOUBLE DISCHARGE RISER PIPE SIZES (in. OD)

RISER A* RISER B*
30HXA UNIT AIR-COOLED Total Length of Interconnecting Piping — FT (M)†
CKT
SIZE CONDENSER TYPE, SIZE (QTY) 0-200 0-50 50-100 100-200
(0-60) (0-15) (15-30) (30-60)
A 11 / 8 1 5 /8 1 5 /8 1 5 /8
076 09DK 084 (1)
B 1 1 /8 1 5 /8 1 5 /8 1 5 /8
A 1 1 /8 1 5 /8 1 5 /8 1 5 /8
086 09DK 084 (1)
B 1 1 /8 1 5 /8 1 5 /8 1 5 /8
A 1 1 /8 1 5 /8 1 5 /8 2 1 /8
096 09DK 094 (1)
B 1 1 /8 1 5 /8 1 5 /8 1 5 /8
09DK 074 (1) and 09DK 044 (1) or A 1 5 /8 1 5 /8 2 1 /8 2 1 /8
106
09AZV102FE (1) B 1 3 /8 1 3 /8 1 3 /8 1 3 /8
09DK 074 (1) and 09DK 054 (1) or A 1 5 /8 1 5 /8 2 1 /8 2 1 /8
116
09AZV112FE (1) B 1 3 /8 1 5 /8 1 5 /8 1 5 /8
09DK 074 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 1 /8
126
09AZV122FE (1) B 1 3 /8 1 5 /8 1 5 /8 2 1 /8
09DK 074 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
136 09AZV132FE (1) B 1 3 /8 1 5 /8 1 5 /8 2 1 /8
09DK 084 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
146
09AZV142FE (1) B 1 5 /8 1 5 /8 2 1 /8 2 1 /8
09DK 084 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
161
09AZV162FE (1) B 1 5 /8 1 5 /8 2 1 /8 2 1 /8
09DK 084 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
171 09AZV172FE (1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
09DK 084 (2) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
186
09AZV182FE (1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
09DK 084 (2) and 09DK 094 (1) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
206
09AZV101FA (1) and 09AZV091FA(1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
09DK 094 (3) or A 1 5 /8 2 1 /8 2 1 /8 2 5 /8
246 09AZ 151FA (1) and 09AZV091FA(1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
09DK 094 (3) or A 1 5 /8 2 1 /8 2 1 /8 3 1 /8
261
09AZ 171FA (1) and 09AZV091FA(1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
09DK 094 (3) or A 1 5 /8 2 1 /8 3 1 /8 3 1 /8
271
09AZ 181FA (1) and 09AZV091FA(1) B 1 5 /8 2 1 /8 2 1 /8 2 5 /8
LEGEND 6. Horizontal line sections should be sized according to the Total
A — Riser Without Trap Length of Interconnecting Piping columns in Recommended
B — Riser With Trap Refrigerant Pipe Sizes.
OD — Outside Diameter
* Refer to Double Discharge Riser Construction Detail figure. DOUBLE DISCHARGE RISER
† Total Length of Interconnecting Piping refers to actual length, not CONSTRUCTION DETAIL
total equivalent length.

NOTES: TO
1. Refrigerant and Double Discharge Riser Pipe Sizes tables are CONDENSER
based on chiller and condenser combinations listed in the above
table.
2. For other system combinations, size lines per ASHRAE (American A B
Society of Heating, Refrigerating, and Air-Conditioning Engineers)
or other R-134a line sizing guides such as the System Design RED.
Manual, Part 3, or the E20-II Software Refrigerant Piping program, TEE
for proper piping sizes and design.
3. Refrigerant and Double Discharge Riser Pipe Sizes tables are FROM
based on evaporator leaving water temperatures of 40°F (4.4°C) CHILLER
or above.
4. Pipe diameter calculation is based on actual line length plus a 50% 45 DEGREE 90 DEGREE
STR ELLS STR ELLS
allowance for fittings.
5. For proper electronic expansion valve (EXV) operation, discharge LEGEND
line losses should not exceed 4°F (2.2°C) at full load. A calculation RED. TEE — Reducing Tee
of line loss should be performed prior to installation. STR ELLS — Street Elbows

29
Application data (cont)
For chillers using brine or those matched with other con- Example Calculation of Circuit Capacities:
densers, the lines must be sized manually using design Select (Standard) 30HXA086 Chiller
guides such as ASHRAE, or curves in the 30HXA installa-
From Electronic catalog (E-cat) selection or balance
tion instructions. In many 30HXA sizes, the individual
diagram:
refrigerant circuits have unequal capacities. The Circuit
Cooling Capacity table below lists the percentage capacity Total Unit Capacity = 74 tons (from unit selection at design
of each circuit for line sizing purposes. The Circuit Unload- conditions)
ing Capacity table below indicates the minimum unloading Using the Circuit Cooling Capacity table:
capacities per circuit as well as a sample calculation of the Ckt “A” design capacity = 74 x 0.55 = 40.7 tons
minimum circuit tonnage for riser design. The example
below lists circuit capacity calculations based on the Circuit Ckt “B” design capacity = 74 x 0.45 = 33.3 tons
Cooling and Circuit Unloading Capacity tables. Using the Circuit Unloading Capacity table:
CIRCUIT COOLING CAPACITY Ckt “A” minimum capacity = 40.7 x 0.40 = 16.3 tons
PERCENT OF TOTAL UNIT CAPACITY Ckt “B” minimum capacity = 33.3 x 0.40 = 13.3 tons
30HXA UNIT SIZE
Circuit A % Circuit B % System refrigerant charge
076 50 50
The 30HXA units are shipped from the factory with a
086 55 45
small holding charge of nitrogen. The approximate refrig-
096 59 41
erant charge required for starting the 30HXA system is
106 64 36
listed in the table on next page. This initial charge will
116 60 40
allow starting of the unit. Additional refrigerant may be
126 55 45
required to accommodate liquid line storage. See the liquid
136 59 41
line refrigerant storage capacity table below for liquid line
146 55 45
storage information.
161 59 41
171 47 53 LIQUID LINE REFRIGERANT STORAGE CAPACITY
186 50 50
206 54 46 REFRIGERANT (lb) REFRIGERANT (kg)
PIPING SIZE (IN.) PER FT OF TUBING PER M OF TUBING
246 61 39 LENGTH LENGTH
261 63 37 1 1 /8 0.41 0.61
271 64 36 1 3 /8 0.63 0.94
1 5 /8 0.89 1.33
CIRCUIT UNLOADING CAPACITY 2 1 /8 1.52 2.26
MINIMUM CIRCUIT CAPACITY — 2 5 /8 2.32 3.45
PERCENT OF FULL LOAD NOTE: Refer to Refrigerant Line Sizes table on page 28 for liquid line
30HXA UNIT SIZE With Minimum pipe size. To calculate the total system refrigerant charge, multiply the
Load Control liquid line length (in feet) by the factor shown in this table and add it to
Circuit A Circuit B the evaporator and condenser charge listed in Estimated System
Refrigerant Charge table on page 31. Additional charge may be
076-186 20% 20% required for the liquid line filter drier. Consult the manufacturer for refrig-
206-271 10% 20% erant charge information.

30
30HXA ESTIMATED SYSTEM REFRIGERANT CHARGE

AIR-COOLED EVAPORATOR CONDENSER


REFRIGERANT CHARGE CHARGE
30HXA CONDENSER TYPE,
CIRCUIT
SIZE (Qty) Lb Kg Lb Kg
A 48 22 62 28
076 09DK 084 (1)
B 48 22 62 28
A 61 28 62 28
086 09DK 084 (1)
B 52 24 62 28
A 75 34 68 31
096 09DK 094 (1)
B 56 25 68 31
09DK 074 (1) and A 88 40 82 37
09DK 044 (1) B 56 25 62 28
106
A 88 40 24 11
09AZV102FE (1)
B 56 25 18 8
09DK 074 (1) and A 84 38 82 37
09DK 054 (1) B 61 28 56 25
116
A 84 38 42 19
09AZV112FE (1)
B 61 28 42 19
A 90 41 82 37
09DK 074 (2)
B 71 32 82 37
126
A 90 41 24 11
09AZV122FE (1)
B 71 32 24 11
A 99 45 82 37
09DK 074 (2)
B 71 32 82 37
136
A 99 45 57 26
09AZV132FE (1)
B 71 32 42 19
A 95 43 124 56
09DK 084 (2)
B 80 36 124 56
146
A 95 43 57 26
09AZV142FE (1)
B 80 36 57 26
A 120 54 124 56
09DK 084 (2)
B 88 40 124 56
161
A 120 54 68 31
09AZV162FE (1)
B 88 40 68 31
A 95 43 124 56
09DK 084 (2)
B 112 51 124 56
171
A 95 43 68 31
09AZV172FE (1)
B 112 51 68 31
A 108 49 124 56
09DK 084 (2)
B 108 49 124 56
186
A 108 49 68 31
09AZV182FE (1)
B 108 49 68 31
09DK 084 (2) and A 160 73 272 123
09DK 094 (1) B 108 49 124 56
206
09AZV101FA (1) and A 160 73 49 22
09AZV091FA(1) B 108 49 37 17
A 176 80 272 123
09DK 094 (3)
B 108 49 136 62
246
09AZ 151FA (1) and A 176 80 113 51
09AZV091FA(1) B 108 49 37 17
A 176 80 272 123
09DK 094 (3)
B 108 49 136 62
261
09AZ 171FA (1) and A 176 80 136 62
09AZV091FA(1) B 108 49 37 17
A 176 80 272 123
09DK 094 (3)
B 108 49 136 62
271
09AZ 181FA (1) and A 176 80 136 62
09AZV091FA(1) B 108 49 37 17
NOTE: To calculate total system refrigerant charge, multiply the liquid line length
(in feet) by the factor shown in Liquid Line Refrigerant Storage Capacity table on
page 30 and add it to the evaporator and condenser charge listed in this table.
Additional charge may be required for the liquid line filter drier. Consult the manu-
facturer for refrigerant charge information.

31
Selection procedure
The electronic catalog chiller selection program provides 30HXC chillers and 30HXA condenserless chillers with
quick, easy selection of chillers. The program considers air-cooled condensers or 30HXA chillers to be matched
specific temperature and flow requirements and other with other condensers. To select a 30HXC or 30HXA
factors, such as fouling and altitude correction. The elec- chiller, use the electronic catalog or contact your Carrier
tronic catalog can be used to select both water-cooled representative.

32
Performance data
30HXA,HXC STANDARD PASS EVAPORATOR PRESSURE DROP

ENGLISH
70

096 a30-5591
60 246,261,271
076,086 206
136,146
116,126
106
161,171
50
Pressure Drop (ft wg)

186
40

30

20

10

0
0 200 400 600 800 1000 1200 1400
Evaporator Flow (gpm)
NOTES:
1. Ft of water = 2.31 x change in psig.
2. See page 24 for minimum flow rates and the electronic catalog for maximum flow rates.

SI
200

096
a30-5592
180 246,261,271
206
076,086 136,146
116,126
106
160
161,171

140
Pressure Drop (kPa)

186
120

100

80

60

40

20

0
0 10 20 30 40 50 60 70 80 90
Evaporator Flow (l/s)
NOTE: See page 24 for minimum flow rates and the electronic catalog for maximum flow rates.

33
Performance data (cont)
30HXC STANDARD PASS CONDENSER PRESSURE DROP

ENGLISH
80 a30-5593

246,261,271
70 171,186
206

161
60

136,146
Pressure Drop (ft wg)

50 116,126

096,106

40 076,086

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600
Condenser Flow (gpm)
NOTES:
1. Ft of water = 2.31 x change in psig.
2. See page 24 for minimum flow rates and the electronic catalog for maximum flow rates.

SI
250
a30-5594

246,261,271
171,186
200 206

161
136,146
Pressure Drop (kPa)

150 116,126

096,106

076,086
100

50

0
0 10 20 30 40 50 60 70 80 90 100
Condenser Flow (l/s)
NOTE: See page 24 for minimum flow rates and the electronic catalog for maximum flow rates.

34
Typical piping and wiring
TYPICAL 30HXA REFRIGERANT PIPING TO REMOTE CONDENSER (076-096 SIZES SHOWN)
NOTES:
1. Piping shown is for general point-of-connection only and is not intended to show details for a specific installation. Certified field wiring and dimensional
drawings are available upon request. The 30HXA units should be installed using certified drawings.
2. Refer to Refrigerant Line Sizes tables on pages 28 and 29 for 30HXA chiller/09DK, 09AZ condenser combination refrigerant line sizes.
3. Refer to the System Design Manual for details regarding piping techniques.
4. Refrigerant piping including liquid line solenoid valves, liquid line filter driers, and relief valves are field supplied.
5. Relief valve vent piping per local codes.
6. If unit is equipped with accessory sound enclosure, run lines down to floor and notch bottom of enclosure to clear lines.
7. When the remote condenser is equipped with Motormaster® head pressure control, the 30HXA chiller may be started with outdoor-air temperature as low as
35°F (1.7°C) and may operate at loads equal to or greater than its second stage of capacity with outdoor-air temperatures as low as 0°F (–17.8°C).
8. Operating Environment: Chiller should be installed in an indoor environment where the ambient temperature is between 40 to 104°F (4 to 40°C) with a
relative humidity (non-condensing) of 95% or less. To ensure that electrical components operate properly, do not locate the chiller in an area exposed to
dust, dirt, corrosive fumes, or excessive heat and humidity.

IMPORTANT: Carrier suggests that a structural engineer be consulted if transmission of vibrations from mechanical equipment is
of concern.

EVAPORATOR

TYPICAL 30HXA REFRIGERANT PIPING TO REMOTE CONDENSER(S) (206-271 SIZES SHOWN)


NOTES:
1. Piping shown is for general point-of-connection only and is not intended to show details for a specific installation. Certified field wiring and dimensional
drawings are available upon request. The 30HXA units should be installed using certified drawings.
2. Refer to Refrigerant Line Sizes tables on pages 28 and 29 for 30HXA chiller/09DK, 09AZ condenser combination refrigerant line sizes.
3. Refer to the System Design Manual for details regarding piping techniques.
4. Refrigerant piping including liquid line solenoid valves, liquid line filter driers, and relief valves are field supplied.
5. Relief valve vent piping per local codes.
6. If unit is equipped with accessory sound enclosure, run lines down to floor and notch bottom of enclosure to clear lines.
7. When the remote condenser is equipped with Motormaster head pressure control, the 30HXA chiller may be started with outdoor-air temperature as low
as 35°F (1.7°C) and may operate at loads equal to or greater than its second stage of capacity with outdoor-air temperatures as low as 0°F (–17.8°C).
8. Operating Environment: Chiller should be installed in an indoor environment where the ambient temperature is between 40 to 104°F (4 to 40°C) with a rel-
ative humidity (non-condensing) of 95% or less. To ensure that electrical components operate properly, do not locate the chiller in an area exposed to dust,
dirt, corrosive fumes, or excessive heat and humidity.

IMPORTANT: Carrier suggests that a structural engineer be consulted if transmission of vibrations from mechanical equipment is
of concern.

EVAPORATOR

35
36
TYPICAL PIPING AND WIRING FOR 30HXA,HXC EVAPORATOR AND 30HXC CONDENSER
Typical piping and wiring (cont)

EVAPORATOR

NOTES:
1. Chiller must be installed levelly to maintain proper compressor oil return.
LEGEND 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation.
Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes.
Airflow Through Air-Handling Unit 4. All piping must follow standard piping techniques. Refer to the System Design Manual or appropriate ASHRAE
Power Wiring (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details.
5. See Application Data section on page 25 for minimum evaporator loop volume. This system may require the addition
Chilled Fluid Piping of a holding tank to ensure adequate volume.
A30-4652

S — Starter 6. Operating Environment: Chiller should be installed in an indoor environment where the ambient temperature is
between 40 to 104°F (4 to 40°C) with a relative humidity (non-condensing) of 95% or less. To ensure that electrical
FD — Field-Supplied Disconnect components operate properly, do not locate the chiller in an area exposed to dust, dirt, corrosive fumes, or excessive
heat and humidity.
POWER AND CONTROL WIRING

SEE
NOTE 12

SEE
NOTE 12

LEGEND
A — Alarm CWPI — Chilled Water Pump Interlock OAT — Outdoor Air Temperature
CFR — Condenser Fan Relay EMM — Energy Management Module SPT — Space Temperature 2 TO 10, 0 TO 10, OR 10 TO 0 VDC VALVE
CNFS — Condenser Flow Switch EWT — Entering Water Temperature TB — Terminal Block
CNPI — Condenser Pump Interlock FIOP — Factory-Installed Option Factory Installed Wiring
CNPR — Condenser Water Pump LLSV — Liquid Line Solenoid Valve Field Control Wiring
Typical control wiring schematic

CWFS — Chilled Water Flow Switch LWT — Leaving Water Temperature Field Power Wiring
CWP — Chilled Water Pump NEC — National Electrical Code
NOTES: 2 TO 10, 0 TO 10, OR 10 TO 0 VDC VALVE
1. Factory wiring is in accordance with National Electrical Code (NEC). Field modifications or additions must be in compliance with all
applicable codes.
2. Wiring for main field supply must be rated 75 C minimum. Use copper for all units. Maximum incoming wire size for each terminal
block is 500 kcmil.
3. Power for control circuit should be supplied from a separate source (except 380/415-v units) through a field-supplied disconnect with
15 A maximum protection for 115-v control circuits and 15 A maximum protection for 230-v control circuit. Connect control circuit
power to terminals 1 and 2 of TB4. Control circuit conductors for all units must be copper only. Control circuit power is factory wired
for 380/415-v units.
4. Terminals 13 and 14 TB5 are for field external connection for remote on-off. The contacts must be rated for dry circuit application
capable of handling a 24 vac load up to 50 mA.
5. Terminals 1 and 2 of TB5 are for chilled water pump interlock (CWPI) functions. If added, chilled water pump interlock contacts must
be wired in series with flow contacts. The contacts must be rated for dry circuit application capable of handling a 24-vac load up to
50 mA. Chilled water flow switch (CWFS) is factory installed.
6. Terminals 10 and 12 of TB5 are for control of the chilled water pump starter. The maximum load allowed for the chilled water pump
relay is 75 va sealed, 360 va inrush at 115 v or 230 v. Separate field power supply is not required.
7. Terminals 11 and 12 of TB5 are for alarm relay. The maximum load allowed for the alarm relay is 75 va sealed, 360 va inrush at
115 v or 230 v. Separate field power supply is not required.
8. Terminals 7 and 9 of TB2 are for condenser water pump (HXC) or circuit A condenser fan contactor (HXA only). Terminals 8 and 9
of TB2 are for circuit B contactor (HXA only) or liquid line solenoid valves (factory-wired 30HXC brine). The maximum load allowed
is 75 va sealed, 360 va inrush at 115 v or 230 v. Separate field power supply is not required. Liquid line solenoid valves (30HXA
only) must be connected in parallel fan contactors as shown.
9. Terminals 5 and 6 of TB2 are for condenser flow switch (CNFS) and/or condenser pump interlock (CNPI). The contacts must be
rated for dry circuit application capable of handling a 24-vac load up to 50 mA.
10. Make appropriate connections to TB6 as shown for energy management board options. The contacts for demand limit and ice done
options must be rated for dry circuit application capable of handling a 24vac load up to 50 mA.
a30-5577

11. TB1B supplied on 30HXA186, 208/230-v units with Y-Delta starter; 30HXA206-271, 208/230, 230-v units with Y-Delta starter; and
by special order.
12. 500 kcmil if minimum circuit amps (MCA) > 200 A, 300 kcmil if MCA  200 A.

37
Electrical data
ELECTRICAL DATA, 30HXC UNITS
UNIT VOLTAGE UNIT VOLTAGE CONTROL CIRCUIT
POWER NO. POWER
UNIT Supplied SUPPLY SUPPLY ICF Rec Fuse Size V-Hz Supplied MCA and
30HXC V-Hz
(3 Ph) QTY. REQD. CONDUCTORS MCA MOCP (Single MOCP
Min Max XL WD XL WD Ph) Min Max
230-60 207 253 1 3 198.7 250 — 297.3 — 225 115-60 104 127 15
208/230-60 187 253 1 3 220.7 300 — 307.1 — 250 115-60 104 127 15
076 460-60 414 506 1 3 99.7 125 374.3 148.3 125 125 115-60 104 127 15
575-60 518 633 1 3 79.7 110 299.4 118.4 90 90 115-60 104 127 15
380-60 342 418 1 3 120.8 150 418.7 168.7 150 150 230-60 207 254 15
380/415-50 342 440 1 3 125.6 175 399.8 164.8 150 150 230-50 198 254 15
230-60 207 253 1 3 221.7 300 — 297.3 — 250 115-60 104 127 15
208/230-60 187 253 1 3 246.4 350 — 307.1 — 300 115-60 104 127 15
086 460-60 414 506 1 3 111.3 150 374.3 148.3 125 125 115-60 104 127 15
575-60 518 633 1 3 88.9 125 299.4 118.4 100 100 115-60 104 127 15
380-60 342 418 1 3 134.8 175 418.7 168.7 175 175 230-60 207 254 15
380/415-50 342 440 1 3 140.4 200 478.8 189.8 175 175 230-50 198 254 15
230-60 207 253 1 3 251.3 350 — 344.3 — 300 115-60 104 127 15
208/230-60 187 253 1 3 279.2 400 — 354.1 — 350 115-60 104 127 15
096 460-60 414 506 1 3 126.2 175 449.3 172.3 150 150 115-60 104 127 15
575-60 518 633 1 3 100.8 150 359.4 137.4 125 125 115-60 104 127 15
380-60 342 418 1 3 152.7 225 501.7 194.7 175 175 230-60 207 254 15
380/415-50 342 440 1 3 157.9 225 561.8 215.8 200 200 230-50 198 254 15
230-60 207 253 1 3 285.6 400 — 395.3 — 350 115-60 104 127 15
208/230-60 187 253 1 3 317.4 450 — 405.1 — 400 115-60 104 127 15
106 460-60 414 506 1 3 143.3 200 529.3 197.3 175 175 115-60 104 127 15
575-60 518 633 1 3 114.5 175 423.4 158.4 150 150 115-60 104 127 15
380-60 342 418 1 3 173.6 250 589.7 222.7 200 200 230-60 207 254 15
380/415-50 342 440 1 3 178.1 250 660.8 246.8 225 225 230-50 198 254 15
230-60 207 253 1 3 304.1 450 — 413.7 — 350 115-60 104 127 15
208/230-60 187 253 1 3 337.9 500 — 425.6 — 400 115-60 104 127 15
116 460-60 414 506 1 3 152.6 225 538.6 206.6 175 175 115-60 104 127 15
575-60 518 633 1 3 121.9 175 430.8 165.8 150 150 115-60 104 127 15
380-60 342 418 1 3 184.8 250 600.9 233.9 225 225 230-60 207 254 15
380/415-50 342 440 1 3 190.0 250 672.7 258.7 225 225 230-50 198 254 15
230-60 207 253 1 3 327.7 450 — 437.4 — 400 115-60 104 127 15
208/230-60 187 253 1 3 364.2 500 — 451.9 — 450 115-60 104 127 15
126 460-60 414 506 1 3 164.5 225 550.5 218.5 200 200 115-60 104 127 15
575-60 518 633 1 3 131.4 175 440.3 175.3 150 150 115-60 104 127 15
380-60 342 418 1 3 199.1 250 615.2 248.2 225 225 230-60 207 254 15
380/415-50 342 440 1 3 204.0 300 686.7 272.7 250 250 230-50 198 254 15
230-60 207 253 1 3 366.7 500 — 497.4 — 450 115-60 104 127 15
208/230-60 187 253 1 6 407.4 600 — 511.9 — 500 115-60 104 127 15
460-60 414 506 1 3 183.8 250 645.5 248.5 225 225 115-60 104 127 15
136 575-60 518 633 1 3 147.1 200 536.3 199.3 175 175 115-60 104 127 15
380-60 342 418 1 3 222.8 300 720.2 282.2 300 300 230-60 207 254 15
380/415-50 342 440 1 3 230.2 300 796.7 307.7 300 300 230-50 198 254 15
230-60 207 253 1 6 394.1 500 — 524.9 — 450 115-60 104 127 15
208/230-60 187 253 1 6 437.9 600 — 542.4 — 500 115-60 104 127 15
460-60 414 506 1 3 197.5 250 659.2 262.2 225 225 115-60 104 127 15
146 575-60 518 633 1 3 158.1 225 547.3 210.3 200 200 115-60 104 127 15
380-60 342 418 1 3 239.5 350 736.9 298.9 300 300 230-60 207 254 15
380/415-50 342 440 1 3 246.3 350 812.8 323.8 300 300 230-50 198 254 15
230-60 207 253 1 6 398.7 600 — 574.8 — 500 115-60 104 127 15
208/230-60 187 253 1 6 443.0 600 — 590.6 — 600 115-60 104 127 15
460-60 414 506 1 3 200.1 300 756.2 287.2 250 250 115-60 104 127 15
161 575-60 518 633 1 3 159.9 225 604.9 229.9 200 200 115-60 104 127 15
380-60 342 418 1 3 242.2 350 843.2 325.2 300 300 230-60 207 254 15
380/415-50 342 440 1 3 249.0 350 944.2 358.2 300 300 230-50 198 254 15
See Legend and Notes on page 39.

38
ELECTRICAL DATA, 30HXC UNITS (cont)
UNIT VOLTAGE UNIT VOLTAGE CONTROL CIRCUIT
UNIT POWER NO. POWER
Supplied SUPPLY SUPPLY ICF Rec Fuse Size V-Hz Supplied MCA and
30HXC V-Hz MCA MOCP (Single
(3 Ph) Min Max QTY. REQD. CONDUCTORS XL WD XL WD Min Max MOCP
Ph)
230-60 207 253 1 6 428.4 600 — 604.5 — 500 115-60 104 127 15
208/230-60 187 253 1 6 476.0 700 — 623.6 — 600 115-60 104 127 15
460-60 414 506 1 3 215.0 300 771.1 302.1 250 250 115-60 104 127 15
171 575-60 518 633 1 3 171.8 250 616.8 241.8 200 200 115-60 104 127 15
380-60 342 418 1 3 260.2 350 861.2 343.2 300 300 230-60 207 254 15
380/415-50 342 440 1 3 266.6 350 961.8 375.8 300 300 230-50 198 254 15
230-60 207 253 1 6 462.3 600 — 638.5 — 600 115-60 104 127 15
208/230-60 187 253 1 6 513.7 700 — 661.3 — 600 115-60 104 127 15
460-60 414 506 1 3 232.0 300 788.1 319.1 300 300 115-60 104 127 15
186 575-60 518 633 1 3 185.4 250 630.4 255.4 225 225 115-60 104 127 15
380-60 342 418 1 3 280.8 400 881.8 363.8 350 350 230-60 207 254 15
380/415-50 342 440 1 3 289.4 400 984.6 398.6 350 350 230-50 198 254 15
230-60 207 253 1 6 524.5 700 — 700.7 — 600 115-60 104 127 15
208/230-60 187 253 1 6 582.8 800 — 730.4 — 700 115-60 104 127 15
460-60 414 506 1 3 263.2 350 819.3 350.3 300 300 115-60 104 127 15
206 575-60 518 633 1 3 210.4 250 655.4 280.4 250 250 115-60 104 127 15
380-60 342 418 1 3 318.6 400 919.6 401.6 350 350 230-60 207 254 15
380/415-50 342 440 1 3 326.8 450 1022.0 436.0 400 400 230-50 198 254 15
230-60 207 253 1 6 604.1 800 — 780.3 — 700 115-60 104 127 15
208/230-60 187 253 1 6 671.3 800 — 818.9 — 800 115-60 104 127 15
460-60 414 506 1 3 303.2 400 859.3 390.3 350 350 115-60 104 127 15
246 575-60 518 633 1 3 242.3 300 687.3 312.3 300 300 115-60 104 127 15
380-60 342 418 1 3 367.0 450 968.0 450.0 400 400 230-60 207 254 15
380/415-50 342 440 1 3 377.6 500 1072.8 486.8 450 450 230-50 198 254 15
230-60 207 253 1 6 633.8 800 — 810.0 — 700 115-60 104 127 15
208/230-60 187 253 1 6 704.3 800 — 851.9 — 800 115-60 104 127 15
460-60 414 506 1 3 318.1 400 874.2 405.2 350 350 115-60 104 127 15
261 575-60 518 633 1 3 254.2 300 699.2 324.2 300 300 115-60 104 127 15
380-60 342 418 1 6 385.0 500 986.0 468.0 450 450 230-60 207 254 15
380/415-50 342 440 1 6 395.2 500 1090.4 504.4 450 450 230-50 198 254 15
230-60 207 253 1 6 667.8 800 — 843.9 — 800 115-60 104 127 15
208/230-60 187 253 1 6 742.0 800 — 889.6 — 800 115-60 104 127 15
460-60 414 506 1 3 335.1 400 891.2 422.2 400 400 115-60 104 127 15
271 575-60 518 633 1 3 267.8 350 712.8 337.8 300 300 115-60 104 127 15
380-60 342 418 1 6 405.6 500 1006.6 488.6 450 450 230-60 207 254 15
380/415-50 342 440 1 6 418.0 500 1113.2 527.2 500 500 230-50 198 254 15
LEGEND 3. Maximum incoming wire size for each terminal block is 500 kcmil.
ICF — Maximum Instantaneous Current Flow during start-up (the 4. Maximum allowable phase imbalance is: voltage, 2%; amps, 5%.
point in the starting sequence where the sum of the LRA for 5. Use copper conductors only.
the start-up compressor, plus the total RLA for all running 6. The MOCP is calculated as follows:
compressors is at a maximum) MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size the fuse
LRA — Locked Rotor Amps one size down from the result. The RLAs are listed on the nameplate.
MCA — Minimum Circuit Ampacity (for wire sizing)
MOCP — Maximum Overcurrent Protection The recommended fuse size in amps (RFA) is calculated as follows:
RLA — Rated Load Amps RFA = (1.50) (largest RLA) + the sum of the other RLAs. Size the fuse
WD — Wye-Delta Start one size up from the result. The RLAs are listed on the nameplate.
XL — Across-the-Line Start
MCA = (1.25) (largest RLA) + the sum of the other RLAs. Size the wires
NOTES: one size up from the result.
1. Each main power source must be supplied from a field-supplied fused
electrical service with a (factory-installed or field-installed) disconnect
located in sight from the unit.
2. Control circuit power must be supplied from a separate source through a
field-supplied disconnect (except for 380/415-50 units). An accessory
control transformer may be used to provide control circuit power from the
main unit power supply.

39
Electrical data (cont)
ELECTRICAL DATA, 30HXA UNITS

UNIT VOLTAGE UNIT VOLTAGE CONTROL CIRCUIT


UNIT POWER NO. POWER
Supplied SUPPLY SUPPLY ICF Rec Fuse Size V-Hz Supplied MCA and
30HXA V-Hz MCA MOCP (Single
(3 Ph) Min Max QTY. REQD. CONDUCTORS XL WD XL WD Min Max MOCP
Ph)
230-60 207 253 1 3 291.2 400 — 436.4 — 350 115-60 104 127 15
208/230-60 187 253 1 3 323.6 450 — 450.8 — 400 115-60 104 127 15
460-60 414 506 1 3 146.0 200 549.9 217.9 175 175 115-60 104 127 15
076 575-60 518 633 1 3 116.8 150 439.9 174.9 150 150 115-60 104 127 15
380-60 342 418 1 3 177.1 250 614.7 247.7 200 200 230-60 207 254 15
380/415-50 342 440 1 3 183.4 250 686.5 272.5 225 225 230-50 198 254 15
230-60 207 253 1 3 322.8 450 — 496.4 — 400 115-60 104 127 15
208/230-60 187 253 1 3 358.7 500 — 510.8 — 450 115-60 104 127 15
460-60 414 506 1 3 161.9 225 644.9 247.9 200 200 115-60 104 127 15
086 575-60 518 633 1 3 129.5 175 535.9 198.9 150 150 115-60 104 127 15
380-60 342 418 1 3 196.2 250 719.7 281.7 225 225 230-60 207 254 15
380/415-50 342 440 1 3 205.5 300 796.5 307.5 250 250 230-50 198 254 15
230-60 207 253 1 3 365.4 500 — 562.4 — 450 115-60 104 127 15
208/230-60 187 253 1 6 406.1 600 — 576.8 — 500 115-60 104 127 15
460-60 414 506 1 3 183.4 250 749.9 280.9 225 225 115-60 104 127 15
096 575-60 518 633 1 3 146.5 200 599.9 224.9 175 175 115-60 104 127 15
380-60 342 418 1 3 222.1 300 835.7 317.7 300 300 230-60 207 254 15
380/415-50 342 440 1 3 231.4 350 937.5 351.5 300 300 230-50 198 254 15
230-60 207 253 1 6 416.9 600 — 647.4 — 500 115-60 104 127 15
208/230-60 187 253 1 6 463.2 700 — 661.8 — 600 115-60 104 127 15
460-60 414 506 1 3 209.2 300 884.9 323.9 250 250 115-60 104 127 15
106 575-60 518 633 1 3 167.2 250 707.9 258.9 200 200 115-60 104 127 15
380-60 342 418 1 3 253.3 350 984.7 364.7 300 300 230-60 207 254 15
380/415-50 342 440 1 3 263.3 400 1041.5 384.5 300 300 230-50 198 254 15
230-60 207 253 1 6 442.1 600 — 672.7 — 500 115-60 104 127 15
208/230-60 187 253 1 6 491.3 700 — 689.9 — 600 115-60 104 127 15
460-60 414 506 1 3 221.9 300 897.6 336.6 300 300 115-60 104 127 15
116 575-60 518 633 1 3 177.4 250 718.1 269.1 225 225 115-60 104 127 15
380-60 342 418 1 3 268.6 400 1000.0 380.0 350 350 230-60 207 254 15
380/415-50 342 440 1 3 281.0 400 1059.2 402.2 350 350 230-50 198 254 15
230-60 207 253 1 6 476.3 700 — 706.8 — 600 115-60 104 127 15
208/230-60 187 253 1 6 529.2 700 — 727.8 — 600 115-60 104 127 15
460-60 414 506 1 3 239.1 350 914.8 353.8 300 300 115-60 104 127 15
126 575-60 518 633 1 3 191.0 250 731.7 282.7 225 225 115-60 104 127 15
380-60 342 418 1 3 289.3 400 1020.7 400.7 350 350 230-60 207 254 15
380/415-50 342 440 1 3 301.7 400 1079.9 422.9 350 350 230-50 198 254 15
230-60 207 253 1 6 539.1 800 — 769.8 — 700 115-60 104 127 15
208/230-60 187 253 1 6 599.1 800 — 790.8 — 700 115-60 104 127 15
460-60 414 506 1 3 270.7 400 1014.8 385.8 350 350 115-60 104 127 15
136 575-60 518 633 1 3 216.2 300 811.7 308.7 250 250 115-60 104 127 15
380-60 342 418 1 3 327.5 450 1131.7 435.7 400 400 230-60 207 254 15
380/415-50 342 440 1 3 343.4 500 1345.9 506.9 400 400 230-50 198 254 15
230-60 207 253 1 6 580.3 800 — 811.0 — 700 115-60 104 127 15
208/230-60 187 253 1 6 644.8 800 — 836.5 — 800 115-60 104 127 15
460-60 414 506 1 3 291.3 400 1035.4 406.4 350 350 115-60 104 127 15
146 575-60 518 633 1 3 232.7 300 828.2 325.2 300 300 115-60 104 127 15
380-60 342 418 1 3 352.5 500 1156.7 460.7 400 400 230-60 207 254 15
380/415-50 342 440 1 3 368.9 500 1371.4 532.4 450 450 230-50 198 254 15
230-60 207 253 1 6 605.6 800 — 955.3 — 700 115-60 104 127 15
208/230-60 187 253 1 6 672.9 1000 — 978.9 — 800 115-60 104 127 15
161 460-60 414 506 1 3 304.0 450 1281.6 477.6 350 350 115-60 104 127 15
575-60 518 633 1 3 242.9 350 1025.1 382.1 300 300 115-60 104 127 15
380-60 342 418 1 3 368.0 500 1428.0 539.0 450 450 230-60 207 254 15
380/415-50 342 440 1 6 384.9 500 1398.4 533.4 450 450 230-50 198 254 15
230-60 207 253 1 6 651.5 800 — 1001.2 — 800 115-60 104 127 15
208/230-60 187 253 1 6 723.9 1000 — 1029.9 — 1000 115-60 104 127 15
171 460-60 414 506 1 3 327.0 450 1304.6 500.6 400 400 115-60 104 127 15
575-60 518 633 1 3 261.4 350 1043.6 400.6 300 300 115-60 104 127 15
380-60 342 418 1 6 395.9 500 1455.9 566.9 450 450 230-60 207 254 15
380/415-50 342 440 1 6 413.2 600 1426.7 561.7 500 500 230-50 198 254 15
See Legend and Notes on page 41.

40
ELECTRICAL DATA, 30HXA UNITS (cont)

UNIT VOLTAGE UNIT VOLTAGE CONTROL CIRCUIT


POWER NO. POWER
UNIT Supplied ICF Rec Fuse Size V-Hz Supplied
V-Hz SUPPLY SUPPLY MCA and
30HXA MCA MOCP (Single
(3 Ph) Min Max QTY. REQD. CONDUCTORS XL WD XL WD Min Max MOCP
Ph)
230-60 207 253 1 6 707.9 1000 — 1057.6 — 800 115-60 104 127 15
208/230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 187 253 1 6 437.0 700 — 743.0 — 600 — — — —
186 Ckt B 187 253 1 6 437.0 700 — 743.0 — 600 — — — —
460-60 414 506 1 3 355.3 500 1332.9 528.9 400 400 115-60 104 127 15
575-60 518 633 1 3 284.0 400 1066.2 423.2 350 350 115-60 104 127 15
380-60 342 418 1 6 430.2 600 1490.2 601.2 500 500 230-60 207 254 15
380/415-50 342 440 1 6 452.7 600 1466.2 601.2 600 600 230-50 198 254 15
230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 207 253 1 6 468.6 700 — 726.8 — 600 — — — —
Ckt B 207 253 1 3 379.8 600 — 743.0 — 500 — — — —
208/230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 187 253 1 6 520.6 800 — 743.0 — 600 — — — —
206
Ckt B 187 253 1 6 422.0 700 — 743.0 — 600 — — — —
460-60 414 506 1 6 400.1 500 1377.7 573.7 450 450 115-60 104 127 15
575-60 518 633 1 3 319.9 400 1102.1 459.1 400 400 115-60 104 127 15
380-60 342 418 1 6 484.4 600 1544.4 655.4 600 600 230-60 207 254 15
380/415-50 342 440 1 6 505.2 700 1518.7 653.7 600 600 230-50 198 254 15
230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 207 253 1 6 592.1 800 — 955.3 — 700 — — — —
Ckt B 207 253 1 3 379.8 600 — 743.0 — 500 — — — —
208/230-60 — — — — — — — — — — 115-60 104 127 15
246 Ckt A 187 253 1 6 657.9 800 — 978.9 — 800 — — — —
Ckt B 187 253 1 6 422.0 700 — 743.0 — 600 — — — —
460-60 414 506 1 6 461.9 600 1439.5 635.5 600 600 115-60 104 127 15
575-60 518 633 1 3 369.1 450 1151.3 508.3 450 450 115-60 104 127 15
380-60 342 418 1 6 559.2 700 1619.2 730.2 700 700 230-60 207 254 15
380/415-50 342 440 1 6 586.1 700 1599.6 734.6 700 700 230-50 198 254 15
230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 207 253 1 6 638.0 800 — 1001.2 — 800 — — — —
Ckt B 207 253 1 3 379.8 600 — 743.0 — 500 — — — —
208/230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 187 253 1 6 708.9 1000 — 1029.9 — 800 — — — —
261
Ckt B 187 253 1 6 422.0 700 — 743.0 — 600 — — — —
460-60 414 506 1 6 484.9 600 1462.5 658.5 600 600 115-60 104 127 15
575-60 518 633 1 6 387.6 500 1169.8 526.8 450 450 115-60 104 127 15
380-60 342 418 1 6 587.1 700 1647.1 758.1 700 700 230-60 207 254 15
380/415-50 342 440 1 6 614.4 800 1627.9 762.9 700 700 230-50 198 254 15
230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 207 253 1 6 683.6 800 — 1046.8 — 800 — — — —
Ckt B 207 253 1 3 379.8 600 — 743.0 — 500 — — — —
208/230-60 — — — — — — — — — — 115-60 104 127 15
Ckt A 187 253 1 6 759.6 1000 — 1080.6 — 1000 — — — —
271 Ckt B 187 253 1 6 422.0 700 — 743.0 — 600 — — — —
460-60 414 506 1 6 513.2 600 1490.8 686.8 600 600 115-60 104 127 15
575-60 518 633 1 6 410.2 500 1192.4 549.4 450 450 115-60 104 127 15
380-60 342 418 1 6 621.4 800 1681.4 792.4 700 700 230-60 207 254 15
380/415-50 342 440 1 6 653.9 800 1667.4 802.4 800 800 230-50 198 254 15
LEGEND 5. Use copper conductors only.
ICF — Maximum Instantaneous Current Flow during start-up (the 6. The MOCP is calculated as follows:
point in the starting sequence where the sum of the LRA for MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size the fuse
the start-up compressor, plus the total RLA for all running one size down from the result. The RLAs are listed on the nameplate.
compressors is at a maximum) The recommended fuse size in amps (RFA) is calculated as follows:
LRA — Locked Rotor Amps RFA = (1.50) (largest RLA) + the sum of the other RLAs. Size the fuse
MCA — Minimum Circuit Ampacity (for wire sizing) one size up from the result. The RLAs are listed on the nameplate.
MOCP — Maximum Overcurrent Protection MCA = (1.25) (largest RLA) + the sum of the other RLAs. Size the wires
RLA — Rated Load Amps one size up from the result.
WD — Wye-Delta Start
XL — Across-the-Line Start
NOTES:
1. Each main power source must be supplied from a field-supplied fused
electrical service with a (factory-installed or field-installed) disconnect
located in sight from the unit.
2. Control circuit power must be supplied from a separate source through a
field-supplied disconnect (except for 380/415-50 units). An accessory
control transformer may be used to provide control circuit power from the
main unit power supply.
3. Maximum incoming wire size for each terminal block is 500 kcmil.
4. Maximum allowable phase imbalance is: voltage, 2%; amps, 5%.

41
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA, 30HXC UNITS
NAMEPLATE COMPRESSOR NUMBERS
UNIT SIZE 30HXC V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 44.3 330 44.3 330
076-XL
575-60 35.4 264 35.4 264
380-60 53.7 365 53.7 365
380/415-50 55.8 344 55.8 344
208/230-60 98.1 209 98.1 209
230-60 88.3 209 88.3 209
460-60 44.3 104 44.3 104
076-WD 575-60 35.4 83 35.4 83
380-60 53.7 115 53.7 115
380/415-50 55.8 109 55.8 109
208/230-60 * * * *
230-60 * * * *
460-60 53.6 330 44.3 330
086-XL 575-60 42.8 264 35.4 264
380-60 64.9 365 53.7 365
380/415-50 67.7 423 55.8 344
208/230-60 118.6 209 98.1 209
230-60 106.7 209 88.3 209
460-60 53.6 104 44.3 104
086-WD 575-60 42.8 83 35.4 83
380-60 64.9 115 53.7 115
380/415-50 67.7 134 55.8 109
208/230-60 * * * *
230-60 * * * *
460-60 65.5 405 44.3 330
096-XL 575-60 52.3 324 35.4 264
380-60 79.2 448 53.7 365
380/415-50 81.7 506 55.8 344
208/230-60 144.9 256 98.1 209
230-60 130.4 256 88.3 209
460-60 65.5 128 44.3 104
096-WD 575-60 52.3 102 35.4 83
380-60 79.2 141 53.7 115
380/415-50 81.7 160 55.8 109
208/230-60 * * * *
230-60 * * * *
460-60 79.2 485 44.3 330
106-XL
575-60 63.3 388 35.4 264
380-60 95.9 536 53.7 365
380/415-50 97.8 605 55.8 344
208/230-60 175.4 307 98.1 209
230-60 157.9 307 88.3 209
460-60 79.2 153 44.3 104
106-WD
575-60 63.3 123 35.4 83
380-60 95.9 169 53.7 115
380/415-50 97.8 191 55.8 109
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

42
COMPRESSOR ELECTRICAL DATA, 30HXC UNITS (cont)
NAMEPLATE COMPRESSOR NUMBERS
UNIT SIZE 30HXC V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 79.2 485 53.6 330
116-XL 575-60 63.3 388 42.8 264
380-60 95.9 536 64.9 365
380/415-50 97.8 605 67.7 423
208/230-60 175.4 307 118.6 209
230-60 157.9 307 106.7 209
460-60 79.2 153 53.6 104
116-WD 575-60 63.3 123 42.8 83
380-60 95.9 169 64.9 115
380/415-50 97.8 191 67.7 134
208/230-60 * * * *
230-60 * * * *
460-60 79.2 485 65.5 405
126-XL
575-60 63.3 388 52.3 324
380-60 95.9 536 79.2 448
380/415-50 97.8 605 81.7 506
208/230-60 175.4 307 144.9 256
230-60 157.9 307 130.4 256
460-60 79.2 153 65.5 128
126-WD 575-60 63.3 123 52.3 102
380-60 95.9 169 79.2 141
380/415-50 97.8 191 81.7 160
208/230-60 * * * *
230-60 * * * *
460-60 94.6 580 65.5 405
136-XL
575-60 75.8 484 52.3 324
380-60 114.9 641 79.2 448
380/415-50 118.8 715 81.7 506
208/230-60 210.0 367 144.9 256
230-60 189.0 367 130.4 256
460-60 94.6 183 65.5 128
136-WD
575-60 75.8 147 52.3 102
380-60 114.9 203 79.2 141
380/415-50 118.8 226 81.7 160
208/230-60 * * * *
230-60 * * * *
460-60 94.6 580 79.2 485
146-XL 575-60 75.8 484 63.3 388
380-60 114.9 641 95.9 536
380/415-50 118.8 715 97.8 605
208/230-60 210.0 367 175.4 307
230-60 189.0 367 157.9 307
460-60 94.6 183 79.2 153
146-WD
575-60 75.8 147 63.3 123
380-60 114.9 203 95.9 169
380/415-50 118.8 226 97.8 191
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

43
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA, 30HXC UNITS (cont)

NAMEPLATE COMPRESSOR NUMBERS


UNIT SIZE 30HXC V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 103.1 685 71.2 525
161-XL
575-60 82.4 548 56.9 420
380-60 124.8 757 86.2 580
380/415-50 128.6 856 88.2 600
208/230-60 228.8 433 157.6 350
230-60 205.5 433 141.8 350
460-60 103.1 216 71.2 175
161-WD
575-60 82.4 173 56.9 140
380-60 124.8 239 86.2 193
380/415-50 128.6 270 88.2 200
208/230-60 * * * *
230-60 * * * *
460-60 86.1 580 103.1 685
171-XL
575-60 68.8 484 82.4 548
380-60 104.2 641 124.8 757
380/415-50 105.8 715 128.6 856
208/230-60 190.6 367 228.8 433
230-60 171.5 367 205.5 433
460-60 86.1 183 103.1 216
171-WD 575-60 68.8 147 82.4 173
380-60 104.2 203 124.8 239
380/415-50 105.8 233 128.6 270
208/230-60 * * * *
230-60 * * * *
460-60 103.1 685 103.1 685
186-XL 575-60 82.4 548 82.4 548
380-60 124.8 757 124.8 757
380/415-50 128.6 856 128.6 856
208/230-60 228.8 433 228.8 433
230-60 205.5 433 205.5 433
460-60 103.1 216 103.1 216
186-WD 575-60 82.4 173 82.4 173
380-60 124.8 239 124.8 239
380/415-50 128.6 270 128.6 270
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

44
COMPRESSOR ELECTRICAL DATA, 30HXC UNITS (cont)
NAMEPLATE COMPRESSOR NUMBERS
UNIT SIZE
V-Hz A1 A2 B1
30HXC
(3 Phase) RLA LRA RLA LRA RLA LRA
208/230-60 * * * * * *
230-60 * * * * * *
460-60 86.1 580 48.2 350 103.1 685
206-XL
575-60 68.8 484 38.6 280 82.4 548
380-60 104.2 641 58.4 390 124.8 757
380/415-50 105.8 715 55.8 344 128.6 856
208/230-60 190.6 367 106.8 233 228.8 433
230-60 171.5 367 96.1 233 205.5 433
460-60 86.1 183 48.2 117 103.1 216
206-WD
575-60 68.8 147 38.6 93 82.4 173
380-60 104.2 203 58.4 130 124.8 239
380/415-50 105.8 226 60.2 150 128.6 270
208/230-60 * * * * * *
230-60 * * * * * *
460-60 103.1 685 71.2 485 103.1 685
246-XL
575-60 82.4 548 56.9 388 82.4 548
380-60 124.8 757 86.2 536 124.8 757
380/415-50 128.6 856 88.2 605 128.6 856
208/230-60 228.8 433 157.6 307 228.8 433
230-60 205.5 433 141.8 307 205.5 433
460-60 103.1 216 71.2 153 103.1 216
246-WD
575-60 82.4 173 56.9 123 82.4 173
380-60 124.8 239 86.2 169 124.8 239
380/415-50 128.6 270 88.2 191 128.6 270
208/230-60 * * * * * *
230-60 * * * * * *
460-60 103.1 685 86.1 580 103.1 685
261-XL
575-60 82.4 548 68.8 484 82.4 548
380-60 124.8 757 104.2 641 124.8 757
380/415-50 128.6 856 105.8 715 128.6 856
208/230-60 228.8 433 190.6 367 228.8 433
230-60 205.5 433 171.5 367 205.5 433
460-60 103.1 216 86.1 183 103.1 216
261-WD
575-60 82.4 173 68.8 147 82.4 173
380-60 124.8 239 104.2 203 124.8 239
380/415-50 128.6 270 105.8 226 128.6 270
208/230-60 * * * * * *
230-60 * * * * * *
460-60 103.1 685 103.1 685 103.1 685
271-XL
575-60 82.4 548 82.4 548 82.4 548
380-60 124.8 757 124.8 757 124.8 757
380/415-50 128.6 856 128.6 856 128.6 856
208/230-60 228.8 433 228.8 433 228.8 433
230-60 205.5 433 205.5 433 205.5 433
460-60 103.1 216 103.1 216 103.1 216
271-WD
575-60 82.4 173 82.4 173 82.4 173
380-60 124.8 239 124.8 239 124.8 239
380/415-50 128.6 270 128.6 270 128.6 270
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

45
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA, 30HXA UNITS

NAMEPLATE COMPRESSOR NUMBERS


UNIT SIZE 30HXA V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 64.9 485 64.9 485
076-XL
575-60 51.9 388 51.9 388
380-60 78.7 536 78.7 536
380/415-50 81.5 605 81.5 605
208/230-60 143.8 307 143.8 307
230-60 129.4 307 129.4 307
460-60 64.9 153 64.9 153
076-WD 575-60 51.9 123 51.9 123
380-60 78.7 169 78.7 169
380/415-50 81.5 191 81.5 191
208/230-60 * * * *
230-60 * * * *
460-60 77.6 580 64.9 485
086-XL 575-60 62.1 484 51.9 388
380-60 94.0 641 78.7 536
380/415-50 99.2 715 81.5 605
208/230-60 171.9 367 143.8 307
230-60 154.7 367 129.4 307
460-60 77.6 183 64.9 153
086-WD
575-60 62.1 147 51.9 123
380-60 94.0 203 78.7 169
380/415-50 99.2 226 81.5 191
208/230-60 * * * *
230-60 * * * *
460-60 94.8 685 64.9 485
096-XL
575-60 75.7 548 51.9 388
380-60 114.7 757 78.7 536
380/415-50 119.9 856 81.5 605
208/230-60 209.8 433 143.8 307
230-60 188.8 433 129.4 307
460-60 94.8 216 64.9 153
096-WD 575-60 75.7 173 51.9 123
380-60 114.7 239 78.7 169
380/415-50 119.9 270 81.5 191
208/230-60 * * * *
230-60 * * * *
460-60 115.4 820 64.9 485
106-XL
575-60 92.2 656 51.9 388
380-60 139.7 906 78.7 536
380/415-50 145.4 960 81.5 605
208/230-60 255.5 518 143.8 307
230-60 230.0 518 129.4 307
460-60 115.4 259 64.9 153
106-WD
575-60 92.2 207 51.9 123
380-60 139.7 286 78.7 169
380/415-50 145.4 303 81.5 191
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

46
COMPRESSOR ELECTRICAL DATA, 30HXA UNITS (cont)
NAMEPLATE COMPRESSOR NUMBERS
UNIT SIZE 30HXA V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 115.4 820 77.6 580
116-XL
575-60 92.2 656 62.1 484
380-60 139.7 906 94.0 641
380/415-50 145.4 960 99.2 715
208/230-60 255.5 518 171.9 367
230-60 230.0 518 154.7 367
460-60 115.4 259 77.6 183
116-WD
575-60 92.2 207 62.1 147
380-60 139.7 286 94.0 203
380/415-50 145.4 303 99.2 226
208/230-60 * * * *
230-60 * * * *
460-60 115.4 820 94.8 685
126-XL 575-60 92.2 656 75.7 548
380-60 139.7 906 114.7 757
380/415-50 145.4 960 119.9 856
208/230-60 255.5 518 209.8 433
230-60 230.0 518 188.8 433
460-60 115.4 259 94.8 216
126-WD
575-60 92.2 207 75.7 173
380-60 139.7 286 114.7 239
380/415-50 145.4 303 119.9 270
208/230-60 * * * *
230-60 * * * *
460-60 140.7 920 94.8 685
136-XL 575-60 112.4 736 75.7 548
380-60 170.2 1017 114.7 757
380/415-50 178.8 1226 119.9 856
208/230-60 311.4 581 209.8 433
230-60 280.3 581 188.8 433
460-60 140.7 291 94.8 216
136-WD
575-60 112.4 233 75.7 173
380-60 170.2 321 114.7 239
380/415-50 178.8 387 119.9 270
208/230-60 * * * *
230-60 * * * *
460-60 140.7 920 115.4 820
146-XL 575-60 112.4 736 92.2 656
380-60 170.2 1017 139.7 906
380/415-50 178.8 1226 145.4 960
208/230-60 311.4 581 255.5 518
230-60 280.3 581 230.0 518
460-60 140.7 291 115.4 259
146-WD
575-60 112.4 233 92.2 207
380-60 170.2 321 139.7 286
380/415-50 178.8 387 145.4 303
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

47
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA, 30HXA UNITS (cont)

NAMEPLATE COMPRESSOR NUMBERS


UNIT SIZE 30HXA V-Hz A1 B1
(3 Phase) RLA LRA RLA LRA
208/230-60 * * * *
230-60 * * * *
460-60 157.9 1175 106.6 790
161-XL
575-60 126.2 940 85.1 630
380-60 191.2 1299 129.0 870
380/415-50 201.2 1265 133.4 1045
208/230-60 349.6 743 235.9 527
230-60 314.6 743 212.3 527
460-60 157.9 371 106.6 263
161-WD
575-60 126.2 297 85.1 211
380-60 191.2 410 129.0 290
380/415-50 201.2 400 133.4 348
208/230-60 * * * *
230-60 * * * *
460-60 129.6 920 157.9 1175
171-XL
575-60 103.6 736 126.2 940
380-60 156.9 1017 191.2 1299
380/415-50 161.7 1226 201.2 1265
208/230-60 286.9 581 349.6 743
230-60 258.2 581 314.6 743
460-60 129.6 291 157.9 371
171-WD
575-60 103.6 233 126.2 297
380-60 156.9 321 191.2 410
380/415-50 161.7 387 201.2 400
208/230-60 * * * *
230-60 * * * *
460-60 157.9 1175 157.9 1175
186-XL 575-60 126.2 940 126.2 940
380-60 191.2 1299 191.2 1299
380/415-50 201.2 1265 201.2 1265
208/230-60 349.6 743 349.6 743
230-60 314.6 743 314.6 743
460-60 157.9 371 157.9 371
186-WD
575-60 126.2 297 126.2 297
380-60 191.2 410 191.2 410
380/415-50 201.2 400 201.2 400
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

48
COMPRESSOR ELECTRICAL DATA, 30HXA UNITS (cont)
NAMEPLATE COMPRESSOR NUMBERS
UNIT SIZE
V-Hz A1 A2 B1
30HXA
(3 Phase) RLA LRA RLA LRA RLA LRA
208/230-60 * * * * * *
230-60 * * * * * *
460-60 129.6 920 73.1 580 157.9 1175
206-XL 575-60 103.6 736 58.5 484 126.2 940
380-60 156.9 1017 88.5 641 191.2 1299
380/415-50 161.7 1226 92.0 715 201.2 1265
208/230-60 286.9 581 162.0 367 337.6 743
230-60 258.2 581 145.8 367 303.8 743
460-60 129.6 291 73.1 183 157.9 371
206-WD
575-60 103.6 233 58.5 147 126.2 297
380-60 156.9 321 88.5 203 191.2 410
380/415-50 161.7 387 92.0 226 201.2 400
208/230-60 * * * * * *
230-60 * * * * * *
460-60 157.9 1175 106.6 820 157.9 1175
246-XL
575-60 126.2 940 85.1 656 126.2 940
380-60 191.2 1299 129.0 906 191.2 1299
380/415-50 201.2 1265 133.4 960 201.2 1265
208/230-60 337.6 743 235.9 518 337.6 743
230-60 303.8 743 212.3 518 303.8 743
460-60 157.9 371 106.6 259 157.9 371
246-WD
575-60 126.2 297 85.1 207 126.2 297
380-60 191.2 410 129.0 286 191.2 410
380/415-50 201.2 400 133.4 303 201.2 400
208/230-60 * * * * * *
230-60 * * * * * *
460-60 157.9 1175 129.6 920 157.9 1175
261-XL
575-60 126.2 940 103.6 736 126.2 940
380-60 191.2 1299 156.9 1017 191.2 1299
380/415-50 201.2 1265 161.7 1226 201.2 1265
208/230-60 337.6 743 286.9 581 337.6 743
230-60 303.8 743 258.2 581 303.8 743
460-60 157.9 371 129.6 291 157.9 371
261-WD
575-60 126.2 297 103.6 233 126.2 297
380-60 191.2 410 156.9 321 191.2 410
380/415-50 201.2 400 161.7 387 201.2 400
208/230-60 * * * * * *
230-60 * * * * * *
460-60 157.9 1175 157.9 1175 157.9 1175
271-XL
575-60 126.2 940 126.2 940 126.2 940
380-60 191.2 1299 191.2 1299 191.2 1299
380/415-50 201.2 1265 201.2 1265 201.2 1265
208/230-60 337.6 743 337.6 743 337.6 743
230-60 303.8 743 303.8 743 303.8 743
460-60 157.9 371 157.9 371 157.9 371
271-WD 575-60 126.2 297 126.2 297 126.2 297
380-60 191.2 410 191.2 410 191.2 410
380/415-50 201.2 400 201.2 400 201.2 400
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta Start
XL — Across-the-Line Start
*Units are shipped with Wye-Delta start as standard. Across-the-line start is not available.

49
Controls
The standard microprocessor-based control in the 30HX
units provides the following functions: NAVIGATOR™ DISPLAY MODULE — STANDARD
• leaving evaporator fluid control in COOL mode (using
both entering and leaving fluid sensors) Com
fortL A30-3924ef
• leaving condenser fluid control in HEAT mode (using ink

field-installed accessory entering and leaving fluid


sensors)
• 7-day time sequence of both pump and chiller
• temperature reset from return fluid (standard) or from MOD
E
Alarm

outdoor ambient (accessory), occupied space tempera-


Run Status
Statu
s
Servi
ce Te
st
Temp
eratur

ture (accessory), 4 to 20 mA signal (accessory), or via


es
Pres
sures
Setpo
ints
Inputs

the optional Carrier Comfort Network® (CCN) system Outpu


Confi
Time
ts
gurat
Cloc
ion

• automatic compressor lead-lag switching based on com-


k ESC
Opera
ting
Mode
Alarm s
s

pressor accumulated run times and number of cycles ENTE


R

• automatic temperature range across the evaporator


adjustment
• fully automatic control of the chiller components
A 4-line, 20-character per line display is used to accom-
plish the following (see figure below):
• set schedules and set points
• identify operating mode Normal operation
• display current temperatures and pressures being used The entering fluid temperature sensor monitors changes in
by the control for internal calculations entering fluid temperature to anticipate changes in the
• identify abnormal (alarm or alert) conditions cooling load. Based on leaving fluid temperature, the con-
Sequence of operation trol adds or subtracts capacity to maintain a constant leav-
The control has a 44°F (6.2°C) leaving fluid temperature ing fluid temperature.
(LWT) set point as shipped from the factory. If temperature Dual chiller control
reset or demand limiting is in effect, this set point may The dual chiller routine is available for the control of two
change. units supplying chilled fluid on a common loop.
Start-up In parallel flow applications, an additional leaving fluid tem-
The chiller will start when the circulating pump is ener- perature thermistor must be installed and connected to the
gized. (If the flow switch is applied, the chiller starts after lead chiller.
the flow has been proven.) The compressor starts Transition to off
unloaded.
The chiller unloads once the “time-to-stop” signal has been
NOTE: Which compressor starts first is determined by the given. This signal can be either internal or external.
automatic lead/lag feature.
Safeties
If the entering fluid temperature is 85°F (29°C) or higher,
the maximum operating pressure (MOP) feature limits the The 30HX control as shipped from the factory automati-
suction pressure to keep the chiller on line. cally de-energizes any active compressor that experiences
any of the following:
• electrical overload
• thermal overload protection
• high pressure
• low oil pressure
• loss of refrigerant charge
• loss of phase protection
• reverse rotation (control prevents compressor start)
• current imbalance
• ground current
• low chilled fluid temperature
Additional information
Detailed information on controls and operation is available
in the Controls, Start-Up, Operation and Troubleshooting
guide included with each unit. Packaged Service Training
programs are also available. Contact your Carrier repre-
sentative for more information.

50
Guide specifications
Water-Cooled and Condenserless C. Evaporator:
HVAC Guide Specifications 1. Shall be tested and stamped in accordance with
ASME Code (U.S.A.) for a refrigerant
Size Range: 75 to 265 Nominal Tons
working-side pressure of 220 psig (1408 kPa).
(264 to 931 kW)
Water-side pressure rating shall be 300 psig
Carrier Model Number: 30HXA — Condenserless (2068 kPa). In Canada, maximum water-side
30HXC — Water-Cooled pressure shall be 250 psig (1725 kPa), per the
Part 1 — General Canadian National Registry.
1.01 SYSTEM DESCRIPTION 2. Shall be mechanically cleanable shell-and-tube
Microprocessor controlled water-cooled (30HXC) or type with removable heads.
condenserless (30HXA) liquid chiller utilizing screw 3. Tubes shall be internally enhanced, seamless-
compressors and electronic expansion valves. copper type and shall be rolled into tube sheets.
1.02 QUALITY ASSURANCE Tube wall thickness shall be 0.025 inches.
A. Unit shall be rated in accordance with AHRI Stan- 4. Shall be equipped with Victaulic fluid
dard 550/590, latest edition (U.S.A.). The 60 Hz connections.
30HXC units shall be AHRI certified for perfor- 5. Shell shall be insulated with 3/4-in. (19-mm)
mance. closed-cell, polyvinyl chloride foam with a maxi-
B. Unit construction shall comply with ASHRAE 15 mum K factor of 0.28. Heads may require field
Safety Code, NEC, and ASME applicable codes insulation.
(U.S.A. codes), latest version. 6. Shall have a evaporator drain and vent.
C. The management system governing the manufac- 7. Design shall incorporate 2 independent refrig-
ture of this product is ISO (International Organiza- erant circuits.
tion for Standardization) 9001:2015 certified. 8. Shall include isolation valves to allow isolation
D. 208/230 v, 230 v, 460 v, 575 v, 60 Hz units shall of the refrigerant charge in either the evapora-
be constructed in accordance with UL or UL Canada tor or the condenser.
standards and shall be tested and listed by ETL or 9. Shall be equipped with factory-installed thermal
ETL, Canada, as conforming to those standards. dispersion chilled fluid flow switch.
Units shall carry the ETL and ETL, Canada, labels.
D. Condenser (30HXC units):
1.03 DELIVERY, STORAGE, AND HANDLING
1. Shall be tested and stamped in accordance with
A. Unit controls shall be capable of withstanding ASME code (U.S.A.) for a refrigerant working-
150°F (66°C) storage temperatures in the control side pressure of 220 psig (1408 kPa).
compartment. Water-side pressure rating shall be 300 psig
B. When delivered, machine and starter should be (2068 kPa). In Canada, maximum water-side
stored indoors, protected from construction dirt and pressure shall be 250 psig (1725 kPa), per the
moisture. Inspect under shipping tarps, bags, or Canadian National Registry.
crates to be sure water has not collected during tran- 2. Shall be mechanically cleanable shell-and-tube
sit. Protective shipping covers should be kept in type with removable heads.
place until machine is ready for installation.
3. Tubes shall be internally enhanced, seamless-
Part 2 — Products copper type, and shall be rolled into
2.01 EQUIPMENT tube sheets. Tube wall thickness shall be
A. General: 0.025 inches.
Factory assembled, single-piece, water-cooled 4. Shall be equipped with Victaulic water
(30HXC) or condenserless (30HXA) liquid chiller connections.
with dual (2) independent refrigerant circuits. Con- 5. Design shall incorporate 2 independent refrig-
tained within the unit cabinet shall be all factory wir- erant circuits.
ing, piping, controls, refrigerant charge (HFC-134a) E. Oil Separator (30HXA Units):
(30HXA units shipped with holding charge only),
and special features required prior to field start-up. 1. Shall be tested and stamped in accordance with
Unit must fit through a standard door. ASME Code (U.S.A.) for a refrigerant working-
side pressure of 320 psig (2206 kPa).
B. Compressors:
2. Design shall incorporate 2 independent refrig-
1. Semi-hermetic twin-screw compressors with erant circuits.
internal muffler and check valve.
F. Refrigeration Components:
2. Each compressor shall be equipped with a dis-
charge shutoff valve. Refrigerant circuit components shall include oil sep-
arator, high and low side pressure relief devices, dis-
charge and liquid line shutoff valves, filter drier (on
30HXC unit only), moisture-indicating sight glass,

51
Guide specifications (cont)
expansion valve, refrigerant economizer (unit sizes all menu items, operating modes,
161-271), and complete charge of compressor oil. configuration points and alarm diagnostics.
The 30HXC units shall have a complete operating Reference to factory codes shall not be
charge of refrigerant HFC-134a; 30HXA units shall accepted. An industrial grade coiled exten-
have a holding charge of nitrogen. sion cord shall allow the display module to
G. Controls, Safeties, and Diagnostics: be moved around the chiller. Magnets shall
hold the display module to any sheet metal
1. Controls: panel to allow hands-free operation. Display
a. Unit controls shall include the following min- module shall have NEMA 4x housing suit-
imum components: able for use in outdoor environments. Dis-
1) Microprocessor with non-volatile mem- play shall have back light and contrast
ory. Battery backup system shall not be adjustment for easy viewing in bright sun-
accepted. light or night conditions. The display module
2) Power and control circuit terminal shall have raised surface buttons with posi-
blocks. tive tactile response.
3) ON/OFF control switch. d. The chiller controller shall include multiple
4) Replaceable solid-state relay panels. connection ports for communicating with
5) Thermistor installed to measure satu- the local equipment network and the Carrier
rated condensing temperature, evapora- Comfort Network® (CCN) system, and the
tor saturation temperature, compressor ability to access all chiller control functions
return gas temperature, and evaporator from any point on the chiller.
entering and leaving fluid temperatures.
e. The control system shall allow software
6) Chilled fluid thermal dispersion flow
upgrade without the need for new hardware
switch.
modules.
b. Unit controls shall include the following
2. Safeties:
functions as standard:
Unit shall be equipped with thermistors and all
1) Automatic circuit lead/lag. necessary components in conjunction with the
2) Capacity control based on leaving control system to provide the unit with the fol-
chilled fluid temperature and compen- lowing protections:
sated by rate of change of return-fluid a. Loss of refrigerant charge.
temperature with temperature set point
accuracy to 0.1°F (0.06°C). b. Reverse rotation.
3) Limiting the chilled fluid temperature c. Low chilled fluid temperature.
pull-down rate at start-up to an adjust- d. Low oil pressure (each compressor circuit).
able range of 0.2°F to 2°F (0.11° C to e. Ground current fault.
1.1°C) per minute to prevent excessive f. Thermal overload.
demand spikes at start-up.
g. High pressure.
4) Seven-day time schedule.
5) Leaving chilled fluid temperature reset h. Electrical overload.
from return fluid, outdoor-air tempera- i. Loss of phase.
ture, space temperature, or 4 to 20 mA j. Current imbalance.
input. k. Loss of flow.
6) Demand limit control with 2-stage con- 3. Diagnostics:
trol (0 to 100% each) or through 4 to 20
mA input (0 to 100%). a. The display module shall be capable of indi-
7) Chilled and condenser water pump cating the safety lockout condition by dis-
playing the information in clear language at
start/stop control. the display. Information included for display
8) Dual chiller control for series chiller shall be:
applications without addition of hard-
1) Compressor lockout.
ware modules or additional thermistors.
2) Loss of charge.
9) Dual chiller control for parallel flow
3) Low fluid flow.
applications use one additional sensor.
4) Low oil pressure.
10) Amperage readout per compressor with
5) Evaporator freeze protection.
%MTA (must trip amps) per
6) High or low suction superheat.
compressor.
7) Thermistor malfunction.
c. NEMA 1 control panel shall include, as stan- 8) Entering and leaving-fluid temperature.
dard, a portable hand held display module 9) Evaporator and condenser pressure.
with a minimum of 4 lines and 20 characters 10) Electronic expansion valve positions.
per line, of clear English, Spanish, Portu- 11) All set points.
guese or French language. Display menus 12) Time of day.
shall provide clear language descriptions of

52
b. Display module, in conjunction with the 5. Temperature Reset Sensor:
microprocessor, must also be capable of dis- Unit shall reset leaving chilled fluid temperature
playing the output results of a service test. based on outdoor ambient temperature or
Service test shall verify operation of every space temperature when this sensor is installed.
switch, thermistor, and compressor before
* 6. Brine Option:
chiller is started. User shall be able to force
each output device. Unit shall be factory modified to start and oper-
ate at leaving chilled fluid temperatures of
c. Diagnostics shall include the ability to review
between 15°F (–9°C) and 40°F (4.4°C).
a list of the 20 most recent alarms with clear
language descriptions of the alarm event. * 7. Minimum Load Control:
Display of alarm codes without the ability Unit shall be equipped with factory (or field)
for clear language descriptions shall be installed, microprocessor-controlled, minimum
prohibited. load control that shall permit unit operation
d. An alarm history buffer shall allow the user down to 10% of full capacity.
to store no fewer than 20 alarm events with 8. Chillerviser System Manager:
clear language descriptions and time and Control shall enable management of multiple
date stamp event entry. parallel chillers (up to 8) or two (2) chillers in
H. Operating Characteristics: series in a single system.
Unit shall be capable of starting up with 95°F (35°C) 9. Minus-One-Pass Evaporator:
entering fluid temperature to the evaporator. Factory-installed option shall reduce pressure
I. Electrical Requirements: drop for high flow applications. Shall also
1. Unit primary electrical power supply shall enter provide same end inlet and outlet for
the unit at a single location (some units have 076-106 sizes and opposite end inlet for 116-
multiple power poles). 271 sizes.
2. Unit shall operate on 3-phase power at the volt- 10. Plus-One-Pass Evaporator:
age shown in the equipment schedule. Factory-installed option shall enhance low tem-
3. Control voltage shall be 115-v (60 Hz) or 230-v perature brine performance.
(50 Hz), single-phase, separate power supply. 11. Suction Service Valves:
4. Unit shall be shipped with factory control and Unit shall be supplied with factory-installed suc-
power wiring installed. tion service valves to isolate compressor from
J. Special Features: evaporator and condenser.
Certain standard features are not applicable when 12. Evaporator Head Insulation:
the features designated by * are specified. For assis- Unit shall be supplied with field-installed evapo-
tance in amending the specifications, contact your rator insulation that shall cover the evaporator
local Carrier Sales office. heads.
* 1. Wye-Delta Starter: 13. Energy Management Module:
Unit shall have a factory-installed, Wye-Delta A factory or field-installed module shall provide
starter to minimize electrical inrush current. the following energy management capabilities:
2. Sound Reduction Enclosure: 4 to 20 mA signals for leaving fluid temperature
reset, cooling set point reset or demand limit
Unit shall have field-installed sound reduction
control; 2-point demand limit control (from 0 to
enclosure which covers the entire unit to muffle
100%) activated by a remote contact closure;
compressor noise.
and discrete input for “Ice Done” indication for
3. Vibration Isolation: ice storage system interface.
Chiller manufacturer shall furnish neoprene iso- 14. BACnet1 Communication Option:
lator pads for mounting equipment on a level,
concrete surface. Shall provide factory-installed communication
capability with a BACnet MS/TP network.
4. Control Power Transformer: Allows integration with i-Vu® Open control sys-
Unit shall be supplied with a field-installed trans- tem or a BACnet building automation system.
former that will supply control circuit power
from the main unit power supply. 1. BACnet is a registered trademark of ASHRAE (American Society of
Heating, Refrigerating, and Air-Conditioning Engineers).

53
Carrier Corporation • Syracuse, New York 13221 8-19
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 56 Catalog No. 04-52300110-01 Printed in U.S.A. Form 30HX-14PD
Replaces: 30HX-13PD

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