Keli D30-2 Calibrate Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 11

D30-2

Electronic Weighing Indicator

Debugging Manual

●Please read this manual carefully before using

●Please keep this manual properly for reference

I
Contents
Chapter 1 Technical parameter........................................................................................................................... 1
Chapter2 Indicator Installation and Connection ................................................................................................ 2
2.1 The connection between indicator and digital load cell ....................................................................... 2
2.2 The connection between indicator and computer ................................................................................. 2
2.3 The connection between indicator and storage battery ........................................................................ 3
Chapter3 Keys and indicator light operation guide............................................................................................ 3
Chapter4 Digital load cell installation and debugging ....................................................................................... 3
4.1. Auto-net forming and address assignment of load cell ....................................................................... 3
4.2. Address modification of digital load cell ............................................................................................ 4
4.3. Auto-identification of load cell type and quantity............................................................................... 4
4.4 Querying each cell ISN ........................................................................................................................ 4
4.5.Corner deviation adjustment ................................................................................................................ 4
Chapter5 Calibration and debugging ................................................................................................................. 7
Chapter6 Parameter setting ........................................................................................................................ 8
6.1 Commnication parameter setting ......................................................................................................... 9
6.2 Unit setting ........................................................................................................................................... 9
6.3 Accumulated value checking ............................................................................................................. 10
Chapter7 Querying test .................................................................................................................................... 11
7.1. Querying platform total ISN ............................................................................................................. 11
7.2. Querying overload record ................................................................................................................. 11
7.3. Querying software version ................................................................................................................ 12
Chapter8 Error tips ........................................................................................................................................... 13
Appendix A:Communication protocol ............................................................................................................. 13

▲! The connection of load cell and instrumentation to be reliable, the shielded wire of the load cell must be reliably
grounded. The cable is not allowed to be plugged in the state of the indicator powered to prevent electrostatic damage
to the indicator or sensor.
▲! Load cell and indicator are static-sensitive devices, during use, must effectively take anti-static measures, welding
operations or other strong electric operation is strictly prohibited in the scale platform, reliable lightning protection
measures must be implemented in the thunderstorm season, to prevent the damage of load cell and indicator caused
by lightning ,to ensure the safe operation of the personal safety of operating personnel and weighing equipment and
related equipment.

II
CHAPTER1 Technical parameter

1、Type :D30-2
2、Digital load cell interface :
Communication mode RS485
load capacity can connect 1~4 pcs Keli E type digital load cells and the communication
distance can not over 30m.
Transmission baud rate 19200bps
Excitation power DC+12V

3、Display:
6 digits of 0.80”LED with red light,6 digits of status symbols, 3 battery level indicators

4、Operating temperature: 0℃ ~ 40℃


Operating humidity: ≤85%RH
5、Storage temperature : -10℃ ~ 60℃
Relative humidity: ≤95%RH
6、Size(mm): 240 ×155 ×155mm
7、Weight(Kg): 0.90kg

CHAPTER 2 Indicator Installation and Connection

2. 1: Connection of the indicator & digital load cell


This indicator can only connect E type digital load cell as follow:

Digital junction box

Digital load cell 1

Digital load cell 2

红: Red 黑:Black 绿: Green 白: White


1
2.2: Connection of the indicator & PC
The serial port communication isRS232

Interface Serial port


for PC for PC D9
2 2
3 3
5 5

Definition for PC interface


Connection of indicator
with PC RS232.
2.4: Connection of the indicator & storage battery
There is a battery charging module inside the indicator. Battery type is 12 V / 7 Ah

CHAPTER 3 Keys and indicator light operation guide

Eight touch buttons are:


【Test/↑】,【Fn/↓】,【Accum/←】,【Total Clear/→】,【Cal】, 【adjust scale】,【Tare/Cancel
】,【Zero/Enter】。
1. Instruction of compound key:
key instruction instruction
【Test/↑】 【Fn】:go to the test interface 【↑】:flicker bit add a unit
【Fn】:go to parameter setting
【Fn/↓】 【↓】:flicker bit reduce a unit
interface
【Accum】:accumulate current 【←】:flicker bit left a unit
【Accum/←】
net weight
【Total Clear】:clear current 【→】:flicker bit right a unit
【Total Clear/→】
accumulated figure
【Tare】:net weight 【Cancel】:retreat to weighing
【Tare/Cancel】
status
【Cal】 【Cal】:go to calibration interface
【 adjust scale 】 : go to adjust
【adjust scale】
scale interface
2. 6 status instruction lights: Function,kg/lb, Accum, N.W, stable.zero
Indicator symbol Function instruction
Code Code display
Fn Menu status
Kg/lb Lb status
Accum Accumulate status
N.W Net weight
Zero Zero status

2
CHAPTER 4 Digital load cell installation and debugging

4.1: Auto-net forming and address assignment of load cell


E type digital load cell support auto networking, all the load cells can make a network when all
the load cells connected successfully. Then go to corner adjustment to modify the address of the load
cells accordingly. This action need to keep the calibration switch on and please find the detail
operating methods below:
step operation display instruction
【adjust scale】 FUNC 0 By 【 direction keys 】 Select FUNC 3 go to the
【direction keys】 FUNC 3 auto-assignment address
1
【Zero/Enter】 Turn calibration switch on, or the system will show t
“ERR 18”.
2 NET networking----
NO ** Scan to ** digital load cell
3
Remark:”NO --” scan above 4pcs load cells.
SUrE 0 If want to auto-assignment address
4 【direction keys】 SUrE 1 0: no action and quit directly
【Zero/Enter】 1: auto-assignment address(no regular)
noLoAd Zero confirm, make sure there is nothing on the load.
5
【Zero/Enter】
d01 ** Set 1 address
** is the original address of the load cell in the current
6 loading status.

【Zero/Enter】
Loading to the next d02 ** Set 2 address
7 load cell ** is the original address of the load cell in the current
loading status.
8 ------
Corner adjustment END Parameter setting finish
finish

4.2: Address modification of digital load cell


When setting a address on the single load cell, or replace a digital load cell on the weighing
platform, both can use this action. Must make sure the indicator connects only one load cell, or will
show the “Err Adr”. Please find the detail operating methods below:
step operation display instruction
【adjust scale】 FUNC 0 By 【direction keys】, Select the adjusting the scale
【Zero/Enter】 S ADr function”0”,go to the interface of modifying address
1
【Zero/Enter】 --- manually
Scanning address of the load cell……
2d**n** d**: current address of the load cell
2 【 direction keys 2d**n-- n--: settled address of the load cell with a range of 1~4
】【Zero/Enter】
****** ISN of the current load cell
3
【Zero/Enter】 S ADr Repeat step 3,by【Tare/Cancel】return to weighing
status

4. 3: Auto-identification of load cell type and quantity


After setting the load cell address manually, the indicator can be gone to the auto-creating weighing
scale system, to make the indicator realize all the load cell in the weighing platform. This action need
to open the calibrated switch. The detail operating methods please find below:

step operation Display instruction

3
By 【 direction keys 】 Select FUNC 1 go to the
【adjust scale】【
Func 0 auto-weighing scale interface.
1 direction keys】
Func 1 Turn calibration switch on, or the system will show t “ERR
【Zero/Enter】
18”.
Dtp 01 Show the quantity of the current load cells
【 direction keys Dtp 04 Input the quantity of load cells in the current weighing
2
】【Zero/Enter】 platform
Remark: the range of the load cells quantity is 1~4.
------ Checking the load cells quantity...
【 direction keys Sure 1 Select 0 : do not save the check result, retreat to
3 】【Zero/Enter】 weighing status.
Select 1:save the check result, creating weighing scale
to the weighing platform.
Finish creating weighing scale, return to weighing status.
In order to make sure the accuracy of the corner difference coefficient correction and the long
term stability of the scale, digital weighing system have the same requirement with analog scale on
the foundation and mechanical installment, also need to level on the weighing platform. Querying the
digital load cell ISN is help for the weighing platform leveling and improves the leveling efficient.
Detail operations please find the following: :
step operation display instruction
【TEST/】 Tsest 0 Select test 0:check single load cell ISN
1
【Zero/Enter】
【direction keys】 dd 01 01:the address of load cell ISN
2
【Zero/Enter】
3 【Zero/Enter】 ****** No.1 load cell address ISN
dd 02 Repeat the step 2
4 …… …… ……
5 END Finish query, return to weighing condition
4.5 Corner deviation adjustment
Leveling the weighing scale and compacted by heavy machine, then can begin to adjust the
corner difference. The indicator provides two ways to adjust, one is auto corner difference adjustment
and the other is manual adjust the corner difference. This action need to open the calibrated switch.
1、auto corner deviation adjustment
Operation methods please find below.:

step operation display instruction


【Fn】 FUNC 0 By direction keys to select FUNC 2 go into auto corner
【direction keys】 FUNC 2 difference adjustment.
1
【Zero/Enter】 Turn calibration switch on, or the system will show t
“ERR 18”.
2 Noload Make sure there is nothing on the scale.
3 【Zero/Enter】 DCR ** Show the address no. of current load cell which is
pressed.
4 【Zero/Enter】 ****** Show the current load cell ISN
DCR ** Press the others corner and can press the corners
5
repeatedly.
END After pressing every load cell, finish the auto-corner
difference adjustment.

2、manual adjust the corner difference


Operation methods please find below.:
step operation display instruction
【Fn】 FUNC 0 By direction keys to select FUNC 4 go into auto corner
【direction keys】 FUNC 4 difference adjustment.
1
【Zero/Enter】 Turn calibration switch on, or the system will show t
“ERR 18”.
2 Adj **
4
【direction keys】 Adj 01 Select the required load cell address no..
【Zero/Enter】
6 1.****** Modify the coefficient of corner difference of NO.1 load
【direction keys】 1.00120 cell .
【Zero/Enter】 The input range of corner difference coefficient is
0.8~1.2
Adj ** Modify the other load cells’ corner difference
coefficient accordingly.
Press 【Zero/Enter】save the current corner difference
7 coefficient, and retreat to sdj**, continue to set the
corner difference coefficient, when setting the last
corner difference coefficient, it will show END and then
retreat to weighing status.

CHAPTER 5 Calibration and debugging

When open the calibrated switch, go to calibration and debugging as the following:
step operation display instruction
【CAL】 E ** By direction keys to input the division value:there are
【direction keys】 E 10 1/2/5/10/20/50 in optional.
1 【Zero/Enter】 eg:10,
Turn calibration switch on, or the system will show t “ERR
18”.
dC * Input the decimals (0~3)
【direction keys】 dC 0 eg:no decimal 0
2
【Zero/Enter】 Remark:when the decimals are changed, the indicator
will clear overloading recording, cumulative weight,ect.
[P VWXYZ】 input system parameter
【direction keys】 Pn13455 V:invalid bit W:zero tracking speed
【Zero/Enter】 X:zero tracking range
3
Y:set the zero range manually
Z:set the zero range when the indicator power on.
(remark 5-1)eg 13455
FLt * Filtering strength 0:Filtering sensitive
4 【direction keys】 FLt 1 Filtering strength 1:Filtering stable
【Zero/Enter】
F****** Input full scale value (remark: the full scale value add 9
5 【direction keys】 F50000 division value is the overload alarm value. )
【Zero/Enter】 eg:50000
【Zero/Enter】 noLoAd Zero confirm,there is nothing on the scale this time and
6 push【Zero/Enter】when the stable identifier light on, if the
date is not stable, it will show “ERR 04”.
AdLoAd1 Loading the balance weight and wait for the stable
F50000 identifier light on, input the exact weight of the balance
7 【direction keys】 010000 weight. If the loading balance weight less than 200 or over
【Zero/Enter】 full scale value, it will show “ERR 05”.if the date is not
stable, it will show “ERR 04”.
10 END Calibration finish, return to weighing status.(remark 5-2)
Note 5-1:Parameter Pn setting methods
In Parameter Pn, the meaning of every figure and parameter range please find in the following
sheets.
(Sheet 5-1)
Value V 0 1
invalid bit —— ——
(Sheet 5-2)
Value W 0 1 2 3
Zero tracing speed 2s 1s 0.25s 0.5s
(Sheet 5-3)
Value X 0 1 2 3 4 5 6 7 8 9
Zero tracing No 0.5e 1.0e 1.5e 2.0e 2.5e 3.0e 3.5e 4.0e 4.5e
5
range tracing
(Sheet 5-4)
Value Y 0 1 2 3 4 5
set the zero range 100%F.
0%F.S 2%F.S 10%F.S 20%F.S 40%F.S
manually S
(Sheet 5-5)
Value Z 0 1 2 3 4 5
set the zero range
10%F. 20%F. 40%F.
when the indicator 0%F.S 2%F.S 100%F.S
S S S
power on
Remark 5-2:in any step above, press【Tare/Cancel】can quit calibration status, return to weighing
status. The revised data will be saved only after pushing the 【Zero/Enter】。

CHAPTER 6 Parameters setting

6.1: Communications parameter setting


The indicator provides some kinds of communication protocols and baud rates to choose and the operation
methods please find below:
step operation display instruction
【FN】 SET **
1 【direction keys】 SET 01 Select parameter 0 to set communication parameter by
【Zero/Enter】 direction keys
tF * Select the communication mode(0~5)
【direction keys】 tF 0 Eg: select 0
2 【Zero/Enter】 0:close the communication
1~5:continuous transmission mode
More information please find in appendix A
3 【direction keys】 bt **** Series communication baud rate(0~5)
【Zero/Enter】 bt 9600 0~5 means 600、1200、2400、4800、9600、19200 baud
For example 4=9600

6.2: Unit setting


The indicator provides two kinds of unit’s kg & lb to choose and they can switch each other. The operation
methods please find below:
step operation display instruction
【Fn】 SET **
1 【direction keys】 SET 01 Select parameter 1 to set unit by direction keys
【Zero/Enter】
uint * The indicator can be set two units:kg and lb.
【direction keys】 uint lb Remark :The default unit is kg after booting.
2
【Zero/Enter】
Setting finish and retreat to the weighing status.
6.3: added value checking
Indicator added value, times checking, operation as below
step operation display instruction
【Fn】 SEt **
【direction keys】 SEt 02 Select parameter 2 to set calibrated parameter by direction
1
【Zero/Enter】 keys;

2
****** Show current added value
【Zero/Enter】
3
n * Show current added times
【Zero/Enter】
4 End Setting finish and return to the weighing status.

CHAPTER 7 Querying test


This indicator provides assistance testing function for the load cell and indicator itself, which can help
6
customer’s analysis and judge the breakdown at the scene. It is easy and simple to use and view.

7.1: Querying scale platform total ISN


step operation display instruction
【TEST/】 TEST 0 Select test 2 :checking the total ISN of the Scale
1 【direction keys】 TEST 2 platform
【Zero/Enter】
2 【Zero/Enter】 ******* show the total ISN of the Scale platform, Setting finish
and retreat to the weighing status.

7.2: Querying overloading record


The indicator can auto-save at most 5 sets overloading records, these records will be auto-clear after the
successful calibration and decimal change, and they can not be cleared manually. The weight value of these
overloading records will be saved in KG unit. The operation methods please find below:
step operation display instruction
1 【TEST/】 TEST 0 Select test 1:checking the overloading records;
【direction keys】 TEST 1
【Zero/Enter】
2 no 01 The indicator can save at most 5 sets overloading
【direction keys】 no 01 records, input the according overloading records by
【Zero/Enter】 【direction keys】.It will show Err 08 if there is no
according overloading records.
3 【Zero/Enter】 ****** Show the actual overloading weight
4 【Zero/Enter】 no 02 Show the next record
5 …… …… ……
6 【Zero/Enter】 End Finish showing the records

7.3: Querying software version


step operation display instruction
TEST 0 Select test 3: test the software version
1 【direction keys】 TEST 3
【Zero/Enter】
2 【Zero/Enter】 V *.* Show the software version, Query finish and retreat
to the weighing status.

CHAPTER 8 Error tips


Err 01 stands for:not meet the demand of setting zero.1、exceed the range of setting zero when boot-strap 2、
unstable setting zero;3、exceed the range of setting zero manually.;4、setting zero under the tared condition.
Err 02 stands for:not meet the demand of accumulation.1、the accumulated value is over the display range.2、
unstable accumulation;3、not set zero before accumulation;4、can not accumulate when overloading 5、the
accumulated value less than 5 division value.
Err 03 stands for:overloading alarm, need to discharge all or part of load immediately.
Err 04 stands for:can not calibrate because not stable.
Err 05 stands for:the weight of the second calibrated loading point is not enough, please change a bigger
calibrated weight balance.
Err 06 stands for:not meet the demand of tare condition. 1、taring is not stable;2、overloading taring;3、
the G.W is no more than 0 and taring.
Err 08 stands for:1、no overloading records under this condition; 2、no accumulate value.
Err 17 stands for:the parameter setting is not meet the demands. please take the demands the input range of
related parameter for reference; when set the address of the corner adjustment, repeatedly show the same load
cell; when memory print, show the print type is not match with format, please confirm.
Err 18 stands for:Calibrated switch is not open. Auto-networking, corner adjustment and calibration all need
to open the calibrated switch.
Err 30 stands for:Corner difference coefficient is wrong. The range is in1.20000~0.80000.
Ecc 01~04 stands for:No.n load cell is wrong
Err adr stands for:When setting the communication address of the load cells, scan less than one or no digital
load cell.
7
Err 00 stands for:Load cells quantity is not correct when auto-networking.
Flash 0 stands for:EEPROM is wrong when boot-strap
…… stands for:Please hold on,the indicator is calculating and do not do actions.
End stands for:Option finish
NO -- stands for:If the searched load cells’ quantity over 4pcs when auto-networking, pl confirm connected
load cell qty with the indicator.

Appendix A: Communication protocol


Series date format can be set: 8-date bit,1-stop bit,no parity bit;Series communication mode can be
continuous communication mode, communication protocol format can be the following 3 types, it can achieve
flexible choice by TF parameter.
(1). Serial mode (TF=1) : (compatible A9)
Transmission data is the real current weight data(gross weight) by indicator(overload weight data:
999999)。every frame is composed of 12 groups data with format below:

No X byte Remark Eg ( sending+20.00 )


Content
content code content Hex code
1 Start (XON) 02 XON 02
2 +Or- symbol bit 2B/2D + 2B
3 top bit 30~39 0 30
4 30~39 0 30
5 30~39 2 32
Weight data
6 30~39 0 30
7 30~39 0 30
8 bottom bit 30~39 0 30
9 Decimal bit right to left(0~4) 30~34 2 32
10 top 4 bits XOR 31
11 XOR parit bottom 4 bits check= 3b
0x1B
12 end X0FF 03 XOFF 03
XOR=2⊕3⊕……8⊕9。

(2). Serial mode (TF=2):(compatible D2+)


All data are ASCII code,every frame is composed with 9-byte(included decimal point), data is sent from
bottom to top bit, every frame has a separation symbol “=” , sending current weight data, eg current data is
188.5, serial sending 5.88100=5.881000=……eg current data is -1885, serial sending .58810=.58810=……
No communication under overload status.

(3). Serial mode (TF=3):


All data are ASCII code,every frame is composed with 8-byte(included decimal point), data is sent from
bottom to top bit, every frame has a separation symbol “=” , sending current weight data, eg current data is
188.5, serial sending 5.88100=5.88100=……eg current data is -1885, serial sending.58810-=.58810-=……
No communication under overload status.

(4). Serial mode (TF=4):(compatible Toledo T800)without checksum


Serial mode (TF=5):(compatible Toledo T800)with checksum
Each byte of data consists of 10 bits. The first bit is start bit. The 10th bit is stop bit. The 8 bits inside are
the data bits. Continuous output is 18 bytes of every frame data.

Continuous output format 2


StX A B C X X X X X X X X X X X X CR CKS
1 2 3 4 5 6

Notes :
1. <StX> ASCII means starting/beginning symbol (02H) 。
2. Status word is A , B , C 。
3. Displayed weight data probably gross or net weight. 6 bit without symbol and decimal point
number
4. Tare weight ,6 bit without symbol and decimal point number
8
5. <CR> ASCII Enter (ODH) 。
6. <CKS> Checksum.

Status word A
Bits 0 , 1 , 2
0 1 2 decimal point
position
0 0 0 KGKG00
1 0 0 KGKGX0
0 1 0 KGKGKG
1 1 0 KGKGX.X
0 0 1 KGKG.KG
1 0 1 KGX.KGX
0 1 1 KG.KGKG
1 1 1 X.KGKGX
Bits 3 , 4
3 4 Divided value
factor
1 0 X1
0 1 X2
1 1 X5
Bit 5 Fixed 1
Bit 6 Fixed 0

Status word B
Bits Function
Bit 0 Function
Bit 1 Gross weight = 0 , Net weight = 1
Bit 2 Sign : Positive = 0 , Negative = 1
Bit 3 Dynamic = 1
Bit 4 Unit : kg = 1
Bit 5 Fixed 1
Bit 6 As 1 when the indicator is powered

Status word C
Bit 0 Fixed 0
Bit 1 Fixed 0
Bit 2 Fixed 0
Bit 3 With printing order = 1
Bit 4 External display (X10) = 1
Bit 5 Fixed 1
Bit 6 Fixed 0

You might also like