Effect of Microalloying with Silicon on High Temperature Oxidation

Resistance of Novel Refractory High-Entropy Alloy Ta-Mo-Cr-Ti-Al

Franz Muellera, Bronislava Gorra, Hans-Juergen Christa, Hans Chenb, Alexander

Kauffmannb, Martin Heilmaierb

a
Institut für Werkstofftechnik, Universität Siegen, Siegen, GERMANY

b
Institut für Angewandte Materialien, Karlsruher Institut für Technologie
(KIT),Karlsruhe, GERMANY

F.Mueller

Institut für Werkstofftechnik, Universität Siegen, Paul-Bonatz-Strasse 9-11, 57068

Siegen (GERMANY)

Email: [email protected]
Effect of Microalloying with Silicon on High Temperature Oxidation
Resistance of Novel Refractory High-Entropy Alloy Ta-Mo-Cr-Ti-Al

The effect of 1 at.% Si addition to the refractory high-entropy alloy (HEA) Ta-
Mo-Cr-Ti-Al on the high temperature oxidation resistance in air between 900 °C
and 1100 °C was studied. Due to the formation of protective chromia-rich and
alumina scales, the thermogravimetric curves for Ta-Mo-Cr-Ti-Al and Ta-Mo-
Cr-Ti-Al-1Si showed small mass changes and low oxidation rates which are on
the level of chromia-forming alloys. The oxide scales formed on both alloys at all
temperatures are complex and consist of outermost TiO2, intermediate Al2O3, and
(Cr,Ta,Ti)-rich oxide at the interface oxide/substrate. The Si addition had a
slightly detrimental effect on the oxidation resistance at all temperatures
primarily as a result of increased internal corrosion attack observed in the Si-
containing HEA. Large Laves phase particles distinctly found in the Si-
containing alloy were identified to be responsible for the more rapid internal
corrosion.

Keywords: High-entropy alloys; silicon effect; refractory metals; Laves phase;

internal corrosion; high-temperature corrosion

Introduction

High-Entropy Alloys (HEAs) represent a novel class of multicomponent alloys which

have drawn increasing attention among the material scientists worldwide because of a

new attractive and simple concept of alloy design giving rise to unique properties of

some HEAs [1-3]. In general, HEAs consist of at least 5 elements in equal or near-equal

concentrations. From a thermodynamic point of view, HEAs should exhibit much larger

mixing entropies than conventional alloys which may result in suppression of the

formation of ordered intermetallic compounds, hence, promoting the formation of

single-phase solid solutions with simple crystal structures [1]. However, experimental

studies on numerous HEAs revealed that most of them do not show a single phase

microstructure, rather intermetallic ordered phases such as like Laves, Sigma or higher
ordered B2 phases form in addition to the disordered solid solutions [4, 5]. In this case,

according to Senkov [5], the term multi-principal element alloys (MPEA) may be more

appropriate. Such two-phase alloys often show more interesting properties compared to

those of the single-phase HEAs. For example, many refractory HEAs, which have been

designed for high temperature structural applications and indeed show remarkable high

temperature strength, also exhibit a multi-phase microstructure. Senkov et al. reported

on two refractory HEAs Nb-Cr-Ti-Zr and Nb-V-Cr-Ti-Zr which consist of a disordered

body-centered cubic (bcc) and an ordered C15 Laves phase. These alloys offer attractive

properties as they exhibit high hardness due to the formation of the Laves phase

accompanied by a favourably low density [6]. Another alloy system on basis of Al-Mo-

Nb-Ta-Ti-Zr was found to form either a single-phase disordered cubic bcc crystal

structure or a two-phase microstructure including the coherent ordered B2 phase [7].

Interestingly, the alloy with the coherent two-phase bcc/B2 microstructure Al-Mo0.5-

Nb-Ta0.5-Ti-Zr exhibits a very high yield strength which is even superior to that of Ni-

based superalloys in the temperature range from 20°C to 1200°C [8]. Our own studies

on the equiatomic alloy Nb-Mo-Cr-Ti-Al showed that the alloy microstructure after the

heat treatment at 1300°C consists of a disordered bcc-matrix and a small amount (< 0.5

vol.%) of Cr2Nb Laves phase (C14, hexagonal) located predominately at the grain

boundaries. Compression tests conducted at various temperatures showed relatively

high yield strength up to 800 °C and an increasing ductility with increasing test

temperature [9]. At temperatures up to approximately 400°C, the alloy, however,

exhibits brittle behaviour. It was, though, found by hardness indentations in the grain

interior that the bcc-matrix is plastically deformable and the alloy brittleness at low

temperatures can be attributed to the presence of the Laves phase.

Although many refractory HEAs show outstanding mechanical properties [8], they
usually possess moderate high temperature corrosion resistance due to the formation of

thick, complex, non-protective or volatile oxides. Senkov et al. investigated the

oxidation behaviour of the refractory HEA Nb-Cr-Mo0.5-Ta0.5-Ti-Zr at 1000°C in air

and found moderate oxidation resistance with nearly parabolic oxidation rates. The

evaporation of molybdenum oxide leads to the formation of pores in one of the two bcc

matrix phases. Further, cracks formed during oxidation in the regions of the Laves

phase were observed [10]. By contrast, our own studies on the high temperature

oxidation of Nb-Mo-Cr-Ti-Al between 900°C-1100°C in air showed linear oxidation

rates and the formation of predominantly thick, non-protective oxide scales consisting

of a mixed rutile solid solution phase [11]. In the very recent study, the beneficial effect

of 1 at.% silicon addition to the refractory HEA Nb-Mo-Cr-Ti-Al on the oxidation

resistance at 900°C-1000 °C was found [11].

Minor additions of silicon, which do not lead to the formation of brittle silicides, are, in

general, beneficial in terms of the formation of protective oxide layers [12-15]. The

most accepted theories on the Si effect on the oxidation behavior of chromia forming

alloys are – depending on the alloy system – (i) the formation of a protective silica scale

on the phase boundary substrate/oxide [16, 17] and (ii) the promotion of the

development of a protective chromia layer, triggered by SiO2 nucleation sites [18-20].

Bhowmik et al. investigated the effect of silicon additions to Cr-Cr2Ta-based alloys,

which consisted of a eutectic of Cr-based solid solution and the Cr2Ta Laves phases

with hexagonal C14 and C36 polymorph [12]. There, it was found that silicon additions

of up to 7 at.% clearly improve the oxidation characteristics at 1000 °C and 1100 °C.

Further, the silicon addition proofed to be beneficial for the fracture toughness by

reducing the extent of internal nitridation [12].

In the present study, the oxidation behaviour of two refractory HEAs Ta-Mo-Cr-Ti-Al
and Ta-Mo-Cr-Ti-Al-1Si at temperatures between 900°C-1100°C in air is

comparatively investigated in order to understand the impact of a minor Si addition on

the oxidation resistance. Specifically, a mechanism-based consideration will be carried

out comparing the results obtained with the positive effect of Si observed on the

oxidation behaviour in the equiatomic alloy Nb-Mo-Cr-Ti-Al [11].

Experimental Procedures

The alloys were cast from elemental bulk material by arc-melting (arc-melter AM 0.5

by Edmund Bühler GmbH) in ~0.6 atm. of argon. The purities of the used elemental

bulk materials Ta and Mo were 99.9%, while Cr, Ti, Al, Si had purities of 99 %, 99.8%,

99.9% and 99.9999%, respectively. The prepared buttons were flipped over and

remelted at least five times in a water-chilled copper mold to facilitate alloy

homogenization. The alloys were subsequently heat-treated at 1400 °C for 20 h in inert

atmosphere. The ingots were then cut by electrical discharge machining (EDM) to

dimensions of approximately 5 mm x 5 mm x 2 mm, polished up to 1200 grit and

ultrasonically cleaned in ethanol directly before high-temperature exposure. The

oxidation tests were carried out in a Rubotherm thermogravimetric system under

isothermal conditions in laboratory air. To analyse the oxide morphology, a Focused Ion

Beam - Scanning Electron Microscope (FIB-SEM) DualBeam system of type FEI

Helios Nanolab 600 in combination with backscatter electron (BSE) imaging and

energy dispersive X-ray spectroscopy (EDX) as well as electron backscatter diffraction

(EBSD) was used. The composition of the oxide scales was analysed by X-ray

diffraction (XRD) on oxidized samples. The XRD measurements were carried out using

a X’Pert Pro MPD diffractometer operating in Bragg-Brentano geometry as described in

Ref. [11].
Results

The overall compositions of the refractory high-entropy alloys are 20Ta-20Mo-20Cr-

20Ti-20Al and 19.8Ta-19.8Mo-19.8Cr-19.8Ti-19.8Al-1Si (in at. %). After arc melting

and homogenization at 1400°C for 20 hours both HEAs still show a multi-phase

microstructure, i.e. an alloy matrix and Laves phases rich in Cr, Ta and Al as can be

seen in Fig. 1 a) and b). Additional analyses using XRD (see. Fig. 2), EBSD and TEM

(not shown here) revealed three modifications of Laves phase, i.e. hexagonal C14, cubic

C15 and hexagonal C36, distributed in the matrix which consists of a bcc/B2

microstructure. While the relatively small particles of the Laves phase form preferably

at the grain boundaries in the Si-free alloy, the particles of the Laves phase in the Si-

containing HEA are significantly bigger and homogeneously distributed in the alloy

matrix.

a) 40 µm b) 40 µm

Figure 1. Backscattered electron micrographs of the substrate of a) Ta-Mo-Cr-Ti-Al and

b) Ta-Mo-Cr-Ti-Al-1Si after heat treatment at 1400°C for 20h.
 5000
Cubic C15 Ta-Mo-Cr-Ti-Al
Hexagonal C36
4000 Hexagonal C14 Ta-Mo-Cr-Ti-Al-1Si
B2
BCC
3000
Intensity [a.u.]

2000

1000

0
20 25 30 35 40 45 50 55 60 65 70 75 80
2

Figure 2. Results of the XRD analyses of alloys Ta-Mo-Cr-Ti-Al and Ta-Mo-Cr-Ti-Al-

1Si after heat treatment at 1400°C for 20h.

The oxidation kinetics of the alloys Ta-Mo-Cr-Ti-Al and Ta-Mo-Cr-Ti-Al-1Si at

900 °C, 1000°C and 1100 °C in air is shown in Fig. 3a), b) and c) in double-linear

representation. In order to determine whether the thermogravimetric curves obey a

linear or a parabolic rate law, the square of the mass change versus time is plotted in

Fig.3 d), e) and f). The oxidation curves between 900°C-1000°C obviously obey the

parabolic rate law after a short period of transient oxidation indicating that the growth

of the oxide scale proceeds through solid-state diffusion. At 1100°C, parabolic

oxidation behaviour was only observed for Ta-Mo-Cr-Ti-Al whereas the Si-containing

alloy exhibits increasing oxidation rates after 30 h of exposure. Although both alloys

show generally relatively small mass changes and low oxidation rates at all

temperatures, Ta-Mo-Cr-Ti-Al-1Si obviously possesses a lower oxidation resistance

than the alloy Ta-Mo-Cr-Ti-Al.

 4,0 4,0
Ta-Mo-Cr-Ti-Al-1Si 900°C Ta-Mo-Cr-Ti-Al-1Si
3,5 Ta-Mo-Cr-Ti-Al 3,5 Ta-Mo-Cr-Ti-Al 1000°C

mass change (mg/cm ) 3,0 3,0

2

mass change (mg/cm )

2
2,5 2,5

2,0 2,0

1,5 1,5

1,0 1,0

0,5 0,5

0,0 0,0
0 10 20 30 40 50 0 10 20 30 40 50
time (h) time (h)

a) b)
4,0 2,0
Ta-Mo-Cr-Ti-Al-1Si 1100°C Ta-Mo-Cr-Ti-Al-1Si 900°C
3,5 Ta-Mo-Cr-Ti-Al Ta-Mo-Cr-Ti-Al

mass change (mg /cm )

3,0 1,5

4
mass change (mg/cm )
2

2,5 2

2,0 1,0
2

1,5

1,0 0,5

0,5

0,0 0,0
0 10 20 30 40 50 0 10 20 30 40 50
time (h) time (h)

c) d)

2,0 16
Ta-Mo-Cr-Ti-Al-1Si Ta-Mo-Cr-Ti-Al-1Si
Ta-Mo-Cr-Ti-Al 1000°C 14 Ta-Mo-Cr-Ti-Al 1100°C
mass change (mg /cm )

12
mass change (mg /cm )

1,5
4

10
2

2 2

1,0 8
2

0,5 4

0,0 0
0 10 20 30 40 50 0 10 20 30 40 50
time (h) time (h)

e) f)

Figure 3. Thermogravimetric curves of Ta -Mo-Cr-Ti-Al with and without 1 at.% Si

addition conducted during exposure in air at a) 900 °C, b) 1000 °C, c) 1100 °C;
corresponding plots of the square of mass change versus oxidation time at d) 900 °C, e)
1000 °C and f) 1100 °C.
Microstructural SEM examination supplemented by EDX analyses of the oxidized

samples after 48h of exposure at 900°C and 1000°C shows for both alloys the formation

of rather similar oxide scales. Thus, the BSE micrographs of both alloys after 48 h of

exposure at 1000°C are exemplarily displayed in Fig.4 to illustrate the general oxide

scale morphologies that are also typical of oxides layers formed at 900°C. Figure 4

shows that both alloys form alumina layers underneath coarse Ti oxides. Below the

alumina scale, a mixture of Cr-, Ti- and Ta-rich oxides was detected for both alloys.

XRD measurements suggest the formation of TiO2, Cr2O3, Al2O3 and CrTaO4 in the

oxide scale after 48 h of air exposure at 1000 °C for both alloys (see Fig. 5).

To determine the average thicknesses of the oxide scales formed on both alloys after

48 h of exposure at 900°C, 1000°C and 1100°C, several cross-section micrographs were

used in each of which 20 individual measurements were carried out (see Table 1). In

general, the oxide scale thicknesses increase with increasing temperatures, which

corresponds to the thermogravimetric results. It was also found that the oxide scales of

Ta-Mo-Cr-Ti-Al are generally more homogeneous with very little thickness variation,

whereas Ta-Mo-Cr-Ti-Al-1Si formed both thick and thin oxide scales. Especially at

1100°C, Ta-Mo-Cr-Ti-Al-1Si displayed strong thickness variations depending on the

location of measurement.
Table 1. Thicknesses of oxide scales formed on Ta-Mo-Cr-Ti-Al and Ta-Mo-Cr-Ti-Al-
1Si after 48 h of exposure at 900°C, 1000°C and 1100°C in air.

Oxide scale thicknesses after 48h of exposure (µm)

Alloy 900°C 1000°C 1100°C

Ta-Mo-Cr-Ti-Al 1.2-1.3 4.9-5.0 7.9-9.3

Ta-Mo-Cr-Ti-Al-1Si 1.3-1.9 3.7-5.6 9.2-16.3

Underneath the oxide scales, a pronounced zone of internal corrosion in the matrix is

found in both alloys at all temperatures. Appreciably oxidized phase boundaries

between the Mo/Ta-rich bcc solid-solution matrix and the Laves phase (see Fig. 4b)

were observed in the alloy Ta-Mo-Cr-Ti-Al-1Si, in particular in the vicinity of the large

Laves phase particles, see Fig. 1b.

TiO2 TiO2 Al2O3

Al2O3 (Cr,Ta, Ti )oxide
(Cr,Ta, Ti)oxide
internal corrosion zone
internal corrosion zone

Laves Phase
(Cr2Ta)

a) 10 µm b) 10 µm

Figure 4. BSE cross-section images of oxidized (48 h, 1000 °C, air) samples of (a) Ta-
Mo-Cr-Ti-Al , (b) Ta-Mo-Cr-Ti-Al-1Si. Oxidized phase boundaries between matrix and
the Laves phase grains are marked with dark arrows.

The oxide scales formed on alloys studied at 1100°C are, in fact, very similar to those

formed at 1000°C, however, they revealed some particular features. Figure 6 shows

micrographs of Ta-Mo-Cr-Ti-Al and Ta-Mo-Cr-Ti-Al-1Si after 48 h of exposure to air

at 1100°C. Obviously, the oxide scales are locally more buckled and, interestingly, this

is even more pronounced in case of the alloy Ta-Mo-Cr-Ti-Al-1Si (see Fig. 6 b)). In

addition, for Ta-Mo-Cr-Ti-Al-1Si one severely oxidized sample edge rich in Ta and

partially in Cr was found (see Fig. 7).

Ta-Mo-Cr-Ti-Al-1Si Al2O3
Ta-Mo-Cr-Ti-Al TiO2
CrTaO4
Cr N
2
  Substrate
Intensity [a.u]

Cr2O3
     
TaN
Ta2N


 
 

20 30 40 50 60 70 80 90
2 [°]

Figure 5. Results of the XRD analyses carried out on alloys Ta-Mo-Cr-Ti-Al and Ta-
Mo-Cr-Ti-Al-1Si after 48h of exposure in air at 1000 °C.

Figure 6. BSE images of a) Ta-Mo-Cr-Ti-Al and b) Ta-Mo-Cr-Ti-Al-1Si after 48 h of

exposure in air at 1100 °C.
 50 µm

Figure 7. Example of a severely oxidized sample edge of Ta-Mo-Cr-Ti-Al-1Si after

48 h exposure in air at 1100°C.

As mentioned above, both alloys show a pronounced zone of internal corrosion with

large precipitates enriched in Ta and Cr. XRD measurements after 48 h of exposure to

air at 1000°C revealed the formation of several nitrides, i.e. TaN, Ta2N and Cr2N (see

Fig. 5). Further EBSD measurements of the internal corrosion zones in both alloys

documented even more corrosion products such as CrN, TiN, Cr2O3 and Al2O3. Figure 8

shows exemplarily results of the EBSD measurements of the internal corrosion zone in

Ta-Mo-Cr-Ti-Al after 6 h of oxidation at 1000 °C in air. The results are in accordance

with those obtained using XRD (see Fig.5). Interestingly, the appearance of the internal

corrosion depends strongly on the size/shape and amount of the Laves phase (see Fig.

4). This means that the matrix near large Laves phase particles suffers from more severe

inner corrosion attacks. The pronounced internal corrosion is already visible around the

large Laves phase particles of Ta-Mo-Cr-Ti-Al-1Si after relatively short exposure time

(6h) at 1000 °C (see Fig.9). Further, Fig. 9 clearly shows that the oxide scale formed on

top of the Laves phase is much thinner and more protective than that formed on top of

the matrix phase. EDX scans of oxide scales formed on top of Laves phase particles

after 48 h of oxidation at 1000 °C (not shown here) further yield the formation of Ta-
rich oxides beneath a thin outermost layer of chromia.

a) b)

4 µm 1 µm 1 µm

Figure 8. a) BSE cross section image and b) EBSD analysis of the marked zone in a)
after 6 h of exposure of the alloy Ta-Mo-Cr-Ti-Al at 1000 °C in air.

Laves
phase

5 µm

Figure 9. BSE micrographs of Ta-Mo-Cr-Ti-Al-1Si after 6 h of exposure in air at

1000 °C. Massive internal corrosion along the phase boundaries of the big Laves phase
is indicated by arrows.

Discussion

The thermogravimetric measurements conducted during oxidation of the alloy Ta-Mo-

Cr-Ti-Al-1Si show higher mass changes than those of the Si-free HEA at all

temperatures. At 1100 °C, Ta-Mo-Cr-Ti-Al-1Si exhibits increasing oxidation kinetics

after 30 h of exposure similar to break-away oxidation, while parabolic oxidation was

observed at lower temperatures. This strong increase in the oxidation kinetics can be

attributed to the more pronounced internal corrosion in the vicinity of the Laves phase

particles. Also, massive oxidation of one sample edge for Ta-Mo-Cr-Ti-Al-1Si after 48h

of exposure at 1100°C in air occurred (see Fig. 7). The results of the TGA analyses

correspond to those of the microstructural investigations: the oxide scales formed on the

Si-containing alloys is slightly thicker compared to those formed on the Si-free alloy.

Despite the high amount of highly reactive refractory elements, both alloys still exhibit

good oxidation behaviour with small mass changes and low oxidation rates that are

comparable with those of chromia and alumina forming alloys, respectively (see

Fig. 10).

1E-5
Ta-Mo-Cr-Ti-Al
Ta-Mo-Cr-Ti-Al-1Si
1E-6

1E-7
Cr2O3
1E-8
kp (Kg m s )
-4 -1

1E-9 SiO2
2

1E-10 Al2O3

1E-11

1E-12

1E-13
0,70 0,72 0,74 0,76 0,78 0,80 0,82 0,84 0,86
1000/T (1000/K)

Figure 10. Overview of the parabolic rate constants for Ta-Mo-Cr-Ti-Al-(1Si) and Ni-
based alloys [21].

The high oxidation resistance between 900°C-1000°C of both alloys can be explained

by the formation of alumina- and chromia-rich layers among the complex oxide scales.

In general, the corrosion process of both alloys in the initial stage of oxidation can be

rationalized by the interplay between the oxidation of the bcc/B2 matrix leading to the
formation of a complex oxide scale including a protective alumina layer, the oxidation

of the Laves phase resulting in the formation of a thin external chromia layer and the

inner corrosion process causing the formation of nitrides CrN, Cr2N, TiN and oxides,

especially alumina (see Fig. 8). The severe formation of nitrides can apparently be

attributed to the presence of the chromia scale. Chromia scales are generally permeable

to nitrogen and the rapid formation of Cr2N, which occurs at a faster rate than Cr2O3,

has been one of the major obstacles to the practical use of Cr-based alloys in nitrogen

containing environments [22]. It can therefore be assumed that nitrogen diffuses

through the chromia scales formed on the Laves phase particles as well as through the

phase boundaries between the matrix and the Laves phase.

To assess the formation of possible corrosion products, the standard free energies of

formation of relevant oxides and nitrides were calculated at 1000 °C using the

commercial software FactSage. The corresponding values for the oxides and the nitrides

are listed in tables 2 and 3, respectively. Obviously TiO2 and Al2O3 exhibit the lowest

standard free energies. These compounds were found as external oxide scales as well as

internally formed corrosion products. In terms of the thermodynamic stability, TiO2 and

also Al2O3 are followed by Ta2O5 and Cr2O3 (see table 2). This may imply that below

the chromia scale that forms on the Laves phase at the initial stage of oxidation the

partial pressure of oxygen is still high enough for the formation of Ta2O5. Further,

Ta2O5 may then react with chromia to form the CrTaO4 mixed oxide, which was

observed in our study, according to the following reaction [23]:

Cr2O3 + Ta2O5  2 CrTaO4

Moreover, since Ta2O5, TiO2, CrTaO4 and SiO2 all form oxides with the rutile crystal

structure, it is possible that these oxides may react with each other leading to the
formation of mixed rutile solid solutions after prolonged oxidation time. Tena et al.

synthesized a rutile solid-solution CrxTi1−2xTaxO2 (0<x<0·5) by firing mixtures of

Cr2O3, Ta2O5 and TiO2 at 1300 °C. They found that CrTaO4 formed as an intermediate

rutile solid solution phase in samples synthesized by the oxide mixtures [24]. Also Joy

et al. synthesized various mixed rutile solid solutions with the stoichiometry of

M’TiTaO6 (M’= Al, Cr, Fe) by mixing high purity of Ta2O5, TiO2, Cr2O3 and Al2O3 in

stoichiometric proportions and subsequent heating between 900 °C and 1200°C [25]. To

confirm whether the formation of such oxide solid solutions takes place in refractory

HEAs presented in this paper, further investigations after both, shorter and longer

exposure times are needed.

As mentioned above, the zones of internal corrosion were observed in both

alloys at all temperatures, whereas more pronounced internal corrosion was identified in

the Si-containing alloy. Obviously, the effect of internal corrosion appears to be the

more important factor than scaling. In fact, the more pronounced internal corrosion in

the Si-containing alloy seems to account for the increased mass change for the Si-

containing alloy. As mentioned above, especially the phase boundaries between the

Laves phase particles and the matrix were susceptible to rapid and massive corrosion

due to permeation of nitrogen through the thin chromia layer formed exclusively on the

Laves phase. In addition, it is well-known that the diffusivity in phase- and grain

boundaries is higher than in the bulk metal because the less closely packed atomic

arrangement in the phase boundary offers faster diffusion paths. Laves phase, by

contrast, exhibits complex and tightly-packed crystal structures with an overall packing

density of 0.71 [26] which is even higher than the one in bcc/B2 (0.68) crystal

structures. Thus, the Laves phases may exhibit lower oxygen/nitrogen permeability than

the bcc/B2 matrix phase. For example, in the system Ti-Al-Cr, it was found that the (Cr,
Al)2Ti Laves phase has a lower oxygen permeability than the hcp/bcc matrix phase and,

thus, formed external alumina scales [27, 28]. Based on these considerations, one can

suppose the following relationship of oxygen and nitrogen diffusivity in both alloys Ta-

Mo-Cr-Ti-Al-(1Si): D0PB > D0bcc/B2 >D0Laves phase. Here, D0PB denotes the oxygen and

nitrogen diffusivity along phase boundaries. This assumption may explain the rapid

corrosion of the phase boundaries between the matrix and the Laves phase (see Fig. 9).

It should, however, be noted that the changes in the chemical compositions of the

phases in the alloys may also affect the element activities influencing the diffusion

processes in the alloy phases.

Laves phase remains, in contrary, largely unaffected by internal corrosion. As

significantly more and larger particles of the Laves phase (and consequently more phase

boundary area) are formed in the alloy Ta-Mo-Cr-Ti-Al-1Si (see Fig. 1), the internal

corrosion attacks appear to be more severe than those in the Si-free alloy. It can,

therefore, be concluded that the more pronounced internal corrosion, in addition to the

slightly thicker oxide scales, can explain the higher mass change measured for the alloy

Ta-Mo-Cr-Ti-Al-1Si during exposure in air at temperatures between 900°C and 1000°C

compared to the Si-free alloy.

The reason why the silicon addition increases the volume fraction and the size of the

Laves phase in Ta-Mo-Cr-Ti-Al-1Si is still unclear. Unfortunately, it was not possible

for the present alloy system to determine the Si concentration in the different phases due

to peak overlapping of Ta-M and Si-K peaks [29]. For binary Cr(Ta)-Cr2Ta and Cr(Nb)-

Cr2Nb alloys, however, it was found that with increasing Si content, Si partitions

heavily into the Laves phase by occupying Cr sub-lattice sites. Therefore, the volume

fraction of the Laves phase was observed to increase substantially in these alloy systems

[12]. One may assume that in the alloys presented in this study, Si has a similar effect
on the formation of the Laves phase. This phenomenon has to be confirmed in future

studies by investigation of the microstructure of the alloy Ta-Mo-Cr-Ti-Al with

different Si concentrations.

Further, for two phase Cr(Ta)-Cr2Ta alloys it has been reported that the Cr2Ta Laves

phase acts as a sink for nitrogen and effectively getters a flux of nitrogen that passes

through the scale [30]. If the scale, however, becomes highly permeable to nitrogen and

a strong inward diffusion of nitrogen through grain/phase boundaries takes place

massive nitridation of the matrix phase between the Laves phase particles may result

[31]. The EBSD measurements ( see Fig. 8) on the alloy Ta-Mo-Cr-Ti-Al after 6 h of

exposure to 1000 °C confirm this hypothesis by exhibiting preferential formation of

metastable CrN (see table 3). Apparently, the thermodynamic equilibrium is not reached

after 6h of oxidation. However, after 48h of exposure, the stable modification of the Cr-

nitride, Cr2N, was detected (see Fig. 5).

Table 2. Standard free energy of formation of oxides at 1000 °C.

Oxide Cr2O3 Ta2O5 TiO2 Al2O3 MoO3

(rutile)

ΔG0[kJ/mole O2] -538 -598 -713 -853 -293

Table 3. Standard free energy of formation of nitrides at 1000 °C.

Nitrides Cr2N CrN Ti2N TiN TaN Ta2N AlN

ΔG0[kJ/mole N2] -64 -41 -499 -435 -302 -323 -367

With regard to the high temperature oxidation resistance, this study shows the high

potential of refractory HEAs. Although these results suggest that the addition of Si had

no direct beneficial effect on the oxidation resistance, the effect of Si might be rather

complex and should be investigated further. Therefore, the following investigations will

be made and will be published in our future works:

1) The effect of nitridation on the high temperature corrosion is rather strong and

should be suppressed by using Ar-20 vol.% O2 atmosphere for the future

oxidation experiments. In addition, several discontinuous experiments with short

exposure times will be made to investigate the transient oxidation behavior.

2) The volume fraction and size of the Laves phase will be increased by additional

heat treatment and the effect on the high temperature oxidation behavior in Ar-

20O2 atmosphere will be investigated.

3) Besides, the volume fraction of the Laves phase will be decreased by variation

of the Cr and Ta concentrations, too. Thereby, the effect of the chemical

composition and the microstructure on the high temperature oxidation behavior

under Ar-20 vol.% O2 atmosphere should be investigated.

Summary

In this study the effect of 1 at.% Si addition on the microstructure and high temperature

oxidation resistance of the novel refractory alloy Ta-Mo-Cr-Ti-Al was investigated. The

following findings can be summarized:

1.) Both alloys consist of a bcc/B2 matrix with Cr2Ta Laves phase particles of

the three modifications, i.e. cubic C15, hexagonal C14 and C36, at the grain
 boundaries and inside the grains. The addition of Si clearly increases the

volume fraction and size of the Cr2Ta Laves phase particles.

2.) The oxidation resistance of both alloys between 900°C and 1100 °C in air is

on the level of chromia forming alloys due to the formation of protective

chromia-rich and alumina-rich scales. In addition, TiO2, Ta2O5 or CrTaO4

mixed oxide layers were found. The slightly higher oxidation rates were

observed for the alloy Ta-Mo-Cr-Ti-Al-1Si as compared to the Si-free HEA.

This is explained by the marginally thicker oxide scales and notably more

pronounced internal corrosion attacks identified for the Si-containing alloy.

3.) The phase boundaries between the Laves phase and the bcc/B2 matrix serve

as preferred diffusion paths for the oxygen and nitrogen ingress. The internal

corrosion process along the phase boundaries is more pronounced along the

bigger Laves phase particles of Ta-Mo-Cr-Ti-Al-1Si and is probably the

main reason for the deleterious effect of 1at.% Si addition on the high

temperature oxidation resistance of the alloy Ta-Mo-Cr-Ti-Al-1Si.

Acknowledgment

The financial support by Deutsche Forschungsgemeinschaft (DFG) is gratefully

acknowledged.

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