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    Pages From 1511 - 1286 - 02 - 01 - D - 310

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    esam Philipe
    This document discusses two methods for checking and setting valve clearance on a Model Series 500 engine. [1] Method 1 involves setting the intake and exhaust valves for each cylinder according to the injection sequence, with the cylinder being adjusted at ignition TDC and the synchronous cylinder at overlap TDC. [2] Method 2 sets the intake and exhaust valves in two crankshaft positions, either with the first cylinder at ignition TDC or overlap TDC when ready to drive. The document provides information on the number of crankshaft rotations needed for each cylinder for Method 1.

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    Pages From 1511 - 1286 - 02 - 01 - D - 310

    Uploaded by

    esam Philipe
    17 views2 pages
    This document discusses two methods for checking and setting valve clearance on a Model Series 500 engine. [1] Method 1 involves setting the intake and exhaust valves for each cylinder according to the injection sequence, with the cylinder being adjusted at ignition TDC and the synchronous cylinder at overlap TDC. [2] Method 2 sets the intake and exhaust valves in two crankshaft positions, either with the first cylinder at ignition TDC or overlap TDC when ready to drive. The document provides information on the number of crankshaft rotations needed for each cylinder for Method 1.

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    Setting Valve Clearance Model Series 500

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    Pages from 1511_1286_02__01_D_310

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    This document discusses two methods for checking and setting valve clearance on a Model Series 500 engine. [1] Method 1 involves setting the intake and exhaust valves for each cylinder according to the injection sequence, with the cylinder being adjusted at ignition TDC and the synchronous cylinder at overlap TDC. [2] Method 2 sets the intake and exhaust valves in two crankshaft positions, either with the first cylinder at ignition TDC or overlap TDC when ready to drive. The document provides information on the number of crankshaft rotations needed for each cylinder for Method 1.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views2 pages

    Pages From 1511 - 1286 - 02 - 01 - D - 310

    Uploaded by

    esam Philipe
    This document discusses two methods for checking and setting valve clearance on a Model Series 500 engine. [1] Method 1 involves setting the intake and exhaust valves for each cylinder according to the injection sequence, with the cylinder being adjusted at ignition TDC and the synchronous cylinder at overlap TDC. [2] Method 2 sets the intake and exhaust valves in two crankshaft positions, either with the first cylinder at ignition TDC or overlap TDC when ready to drive. The document provides information on the number of crankshaft rotations needed for each cylinder for Method 1.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Setting Valve Clearance Model Series 500 28.08.

    2003

    Checking and setting valve clearance has not changed from model series BR 400; there are 2 methods.

    Method 1
    Set intake and exhaust valves for each cylinder in accordance with injection sequence.
    The cylinder to be adjusted must be set to ignition TDC, the synchronous cylinder in overlap TDC.
    For this method the crankshaft on the 6-cylinder engine has to be cranked six times, on the 8-cylinder
    engine it has to be cranked eight times.

    Method 2
    Set the intake and exhaust valve in two crankshaft positions.
    Set, if the 1st cylinder is set to ignition TDC when ready to drive.
    Set, if the 1st cylinder is set to overlap TDC when ready to drive.

    N05.30-2077-01 P

    Task 1 m In the graphic, draw an arrow to mark the position at which the valve clearance is checked.

    Valve Clearance Tolerance

    Intake 0.40 + 0.20 / - 0.10


    Exhaust 0.60 + 0.20 / - 0.10

    The valve clearance test tolerance only applies when checking valve clearance.
    If the valve clearance is out of the tolerance range then the specified value has to be set.

    08/03 Truck • Complete Vehicle <> ACTROS • Models 930-934 • Basic Training
    Setting Valve Clearance Model Series 500 107
    Task 2 m On an ACTROS model 930 with an OM 501 engine, you wish to adjust the valves in line with method 2.
    Use the WIS to mark the correct points!
    th
    a Set 6 cylinder to ignition TDC
    th
    b Set 6 cylinder to overlap TDC
    c Set 1st cylinder to ignition TDC
    st
    d Set 1 cylinder to overlap TDC

    N01.00-0200-01

    Engine Crankshaft position Cylinder / Valves to be set


    1 2 3 4 5 6 7 8
    6-cylinder 5th cyl. valve overlap I/E E I E - I

    1st cyl. valve overlap - I E I I/E E

    8-cylinder 6th cyl. valve overlap I/E E I I E - E I

    1st cyl. valve overlap - I E E I I/E I E


    N01.00-0201-01

    Legend:

    I Intake valve
    E Exhaust valve
    X Flywheel side

    08/03 Truck • Complete Vehicle <> ACTROS • Models 930-934 • Basic Training
    Setting Valve Clearance Model Series 500 108

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