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11 Katriona Edlmann1
1
12 School of Geoscience, Grant Institute, The King's Buildings, The University of Edinburgh,
2
14 Diamond Light Source Ltd, Harwell Campus, Didcot OX11 0DE, United Kingdom
3
15 Department of Earth Science and Engineering, Imperial College London, London SW7
16 2AZ, United Kingdom
17
*
= corresponding author email, phone number: [email protected], +34 682079236
1
18 Abstract
19 Hydrogen can act as an energy store to balance supply and demand in the renewable energy
20 sector. Hydrogen storage in subsurface porous media could deliver high storage capacities but
21 the volume of recoverable hydrogen is unknown. We imaged the displacement and capillary
22 trapping of hydrogen by brine in a Clashach sandstone cylinder at 2-7 MPa pore fluid pressure
24 capillary numbers of <10-7 was ~50% of the pore volume and independent of the injection
25 pressure. Fluid configuration in the pore space was indicative of a water wetting system at all
27 capillary number of 2.4x10-6 systematically increased with pressure, 20%, 24% and 43% of the
30 recommend more shallow, lower pressure sites for future hydrogen storage operations in
31 porous media.
32
33 Keywords: geological hydrogen storage, µCT, porous media, recovery, drainage, imbibition
34
35 Highlights:
36 Hydrogen injectivity and recovery in rock is imaged with x-ray computed micro-CT
41
2
42 1. Introduction
43 The storage of surplus electrical energy could increase the utility of renewable energy sources
44 thereby reducing the environmental impact of energy generation1, 2. Storage mediums like
45 batteries, compressed air, capacitors, or flywheels are only applicable for the short-term and
46 small-scale electricity storage3. The use of hydrogen (H2) as an energy vector however could
47 provide long-term storage to balance the intermittent demand and supply challenges affecting
48 renewable methods3. Considering the low energy density of H24, storage of H2 in large storage
49 sites is the only solution for economical, gigawatt to terawatt-scale H2 storage. Underground
50 storage of H2 in salt caverns is an established technology5, yet, only subsurface porous media
51 (saline aquifers and depleted oil and gas fields), can provide TWh storage capacities that could
52 balance seasonal demands4. Relative to cavern storage, inter-seasonal storage in porous media
53 is poorly understood and introduces a range of other complexities2, including potential pore-
54 clogging by microbial growth6, gas loss out of diffuse lateral boundaries, viscous fingering of
55 H2 into reservoir brines, residual trapping and possible reactions with the primary formation
56 fluid and reservoir minerals7-10. Each of these requires consideration of multiphase flow,
58 Recent years have seen several studies on H2 geochemistry11-13 and the elucidation of many
60 tension (IFT)16, 17, and H2/brine/rock contact angles14, 16-24. Yet, additional data describing the
61 H2 fluid flow in different porous formations and under varying conditions are vital to make
63 strategies8. Of particular relevance is the degree of capillary trapping, which leads to a reduced
64 volume of recoverable H2, in this way impacting the economic feasibility of the operation8. The
65 capillary forces that control capillary trapping also control the relative permeability8. As such
3
66 studies on residual trapping give insight to a range of crucial input parameters for pore-scale
68 The effects of the brine pore fluid pressures and of brine flow rate on capillary trapping of H2
69 are hithertho unknown. The brine pore fluid pressure is linked to the reservoir depth via the
70 hydrostatic gradient, hence an investigation of the latter could facilitate the definition of an
71 optimal storage depth for gas recovery. The flowrate affects the capillary number, Nc, via
72 equation 1:
𝑞⋅µ
73 𝑁𝐶 = (1)
𝜎
74 where q is the flow, µ is the viscosity and σ is the interfacial tension (IFT). As Nc increases,
75 viscous forces dominate capillary forces and capillary trapping of the nonwetting phase
76 decreases25. This capillary desaturation with increasing Nc, depends on the rock type26 and on
77 the kind of nonwetting phase25 and is observed around critical capillary numbers of 10–5 to 10–
8 25
78 .
79 A non-destructive standard technique for visualization and analysis of wetting and non-wetting
81 Pore-scale models are directly reliant on µCT images to build up the basic models for
83 two-phase flow in porous media involving gas have largely focused on supercritical carbon
84 dioxide (sCO2) in sandstones and limestones, e.g.27, 29-34. Reported saturations of sCO2 in non-
85 aged (i.e. not wettability altered by exposure to oil or organic acids) water-wet rocks range
86 from 30-60% during drainage and 15-30% during imbibition, at NCa between 10-8 to 10-6 and
87 10-8 to 2x10-5, respectively27, 30, 32-34. Studies using subcritical, gaseous carbon dioxide (CO2),
88 which could be more readily compared to H2, are scarce. Yet, the characteristic trapping curves
89 for sCO2 and CO2, which show the residual saturation (Snnwr) as a function of initial saturation
90 (Snwi), are not significantly different35. Saturations of nitrogen (N2) during drainage and
4
91 imbibition in sandstones with 6-22% porosity is 43-64% and 43%, respectively, at NC between
92 1-7x10-8 36, 37
. Carbon dioxide trapping increases at lower pressures due to decreasing water
93 contact angles38. Unlike in CO2 storage, trapping is not desirable in geological H2 storage as it
95 Some observational studies have suggested that H2 is less wetting on rocks than CO219, 21. At
96 the time of writing two µCT studies, one micro-model study and one nuclear magnetic
97 resonance (NMR) study on H2 exist: Al-Yaseri et al. (2022)39 used NMR to find H2 Snwi and
98 Snwr of 4% and <2%, respectively, in a Fontainebleau sandstone at 0.4 MPa and ambient
99 temperature. Higgs et al. (2021)16 µCT-imaged H2 injection into a 5 mm diameter and 7.6 mm
100 length core of Bentheimer sandstone at pressures of 6.8 to 20.8 MPa and documented
101 decreasing IFT between H2 and water with increasing pressure (72.5 mN/m at 6.9 MPa to 69.4
102 mN/m at 20.7 MPa). Jha et al. (2021)40 conducted a single cycle H2-brine displacement
103 sequence in a 5 mm diameter and 15 mm length Gosford sandstone, and used µCT to calculate
104 an Snwi of 65% during drainage and a Snnwr of 41% after brine imbibition. Rock samples in Jha
105 et al. (2021)40 and Higgs et al. (2021)16 were sufficiently short for capillary end effects to
106 dominate the flow behaviour, where the wetting phase accumulates close to the production face
107 of the core41. The experiment by Jha et al. (2021)40 was performed at ambient pressure and
108 leaves open the question of variations in H2 wetting and flow behaviour at reservoir
109 conditions19. Increasing pore fluid pressures have been reported to increase the gas saturation
110 and pore network connectivity for nitrogen (N2) in a brine wet, aged Bashijiqike tight sandstone
111 (0.6% gas saturation at 2 MPa versus 43% at 8 MPa)36. The effect of NC increases from 7.7x10-
7
112 to 3.8x10-4 on the H2 flow through a sandstone micro-model at 0.5 MPa was investigated by
113 Lysyy et al. (2022)20 who found that H2 saturation increased correspondingly from 18% to
114 79%20.
5
115 In this work, we used µCT to investigate the displacement and capillary trapping of H2 by brine
116 in 4.7 mm diameter and 54-57 mm length Clashach sandstone cores as a function of gas and
117 brine pore fluid pressure (2-7 MPa) and flow rate (20 to 80 µl min-1, corresponding to H2 and
118 brine bulk NC of 1.7-6.8x10-8 and 1.2-9.4x10-6, respectively). We show that the H2 Snwi is
119 independent of pore fluid pressure but that higher brine pore fluid pressures during secondary
120 imbibition increase capillary trapping of H2, indicating increased trapping at elevated reservoir
121 depths. Higher flowrates during secondary imbibition on the other hand decrease capillary
122 trapping. Our work advances the current understanding of H2 flow in porous media by
123 delivering the first realistic estimates on how much H2 can be recovered from the subsurface
124 after injection, disregarding any H2 loss by microbial or geochemical reactions, as a function
126
129 We performed non-steady and steady state, two-phase core flooding experiments with H2
130 (purity 99.9995 vol.%, BOC Ltd.) and brine (0.5 M CsCl or 2 M KI, Sigma-Aldrich) in a
131 Clashash sandstone (Permian, Aeolian sandstone from near Elgin in Scotland. Clashach
132 composition: ~96 wt.% quartz, 2% K-feldspar, 1% calcite, 1% ankerite42, porosity 11.1-
133 14.4%42-44) at ambient temperature (~293 K). The Clashach sandstone, with its low
134 mineralogical variability, yet still comparably big pore space, was chosen in order to facilitate
135 the visualization of the injected H2 and the interpretation of the results.
136 Two types of experiments were carried out: The first set of experiments (from now on referred
137 to as UoE (Univeristy of Edinburgh) experiments) was carried out using the µCT instrument
138 at the University of Edinburgh and were aimed at imaging the displacement and capillary
6
139 trapping of H2 by brine as a function of saturation after drainage and imbibition under different
140 experimental conditions. Three UoE experiments were carried out that investigated the effect
141 of injection pressure (2-7 MPa), whereof each was repeated once (UoE exp. 1-3, Table 1). The
142 standard error on the H2 saturation in the repeated experiments was calculated as the standard
143 deviation devided by the square root of the number of repeated experiments. One UoE
144 experiment looked at the effect of the H2/brine injection ratio on the H2 saturation (UoE exp.
145 4, Table 1). This experiment was carried out to evaluate the effect of H2 injection into aquifers
146 with different magnitudes of brine flow (hydrodynamic aquifers), and to simulate the far field
147 situation, where H2 and brine move together. Another UoE experiment investigated the effect
148 of secondary drainage and imbibition (UoE exp. 5, Table 1). UoE exp. 6 used N2 instead of H2.
149 This experiment was undertaken in order to compare the flow behaviour of the two gases,
150 which is of relevance because N2 is sometimes used as an analogue for H2, e.g. in permeability
151 measurements11, 15. Because rearrangement processes in the pore volume were noted previously
152 for N236, UoE exp. 7 (Table 1) was undertaken to examine the stability of H2 in the rock volume
153 over an experimental duration (10 hours): Ten PV of H2 were injected into a brine-saturated
154 rock and keeping the pressure constant inside the pressure vessel, with imaging undertaken at
155 the start and after 10 hours. The effect of bulk capillary number on drainage and imbibition
156 was deduced by a comparison of the results from UoE exp. 2 and 5 which used flowrates of 20
157 and 80 µl min-1, respectively, and 5 MPa injection pressure (Table 1).
158 The second type of experiment (from now on referred to as the ‘dry rock experiment’; Table
159 1) used synchrotron radiation (Diamond Light Source, I12-JEEP tomography beamline) to
160 capture the time-resolved displacement of H2 by brine in a dry, H2-saturated rock. This
163 All experiments used a bespoke x-ray transparent core holder for a 5 mm diameter rock core,
7
164 Table 1: Overview over experiments
Experiment Type of x- Description Sample H2/brine Flowrate Injection Confining Pore volumes Repetitions of
ray source injection Pressure Pressure injected experiment
ratio(s) (µl min-1) (MPa) (MPa)
165
8
166 which was a scaled-up version of the cell described by Fusseis et al. (2014)45. In UoE
167 experiments a carbon-fibre reinforced PEEK pressure vessel was used to permit good x-ray
168 transparency. The dry rock experiment used an aluminium pressure vessel to comply with the
169 health and safety requirements at Diamond Light Source. The specifications of the pressure
170 vessels of PEEK and aluminium were engineered with safety factors of 2 times or more over
171 and above the maximum applied confining pressure (10 MPa; Table 1).
172 Rock cores for the experiments were obtained by diamond drill coring with a water-flushed
173 chuck, followed by preparation of the core ends by grinding on a lathe. Experiments used a set
174 of four high-pressure pumps (Cetoni NemesysTM, flowrate range 0.072 nl s-1 to 13.76 ml s-1):
175 One for the injection of H2, one for the injection of brine, one to hold the backpressure and one
176 for the confining pressure (Fig. 1). A bespoke manifold system composed of high-pressure 1/8”
177 and 1/16” 316 stainless steel and 1/16” PEEK tubing (Swagelok, Top Industrie and Cole
178 Parmer, respectively) connected the pumps to the core-flood cell (Fig. 1). Additional pressure
179 transducers (ESI Technology; accuracy 0.1% full-scale) were coupled to the flow system at the
180 inlet and outlet to allow for higher precision pressure monitoring than was possible using the
181 integral pressure gauges in the syringe pumps. Cyclic H2 and brine injections used a Clashach
182 outcrop sample without further cleaning of 4.7 mm diameter and a relatively long length of 54-
183 57 mm to avoid the influences of capillary end effects46, 47. To prevent leakage of H2 into the
184 confining fluid, the rocks were jacketed in aluminium foil and poluolefin heatshrink tubing and
185 sealed with silicone adhesive between the conical-ended pistons within the pressure vessel. In
186 UoE experiments, a water-wet rock was first saturated with brine (0.5 M CsCl) at a flow rate
187 of 70 µl min-1. Afterwards, H2 was injected (drainage) into the brine-saturated rock at flow
188 rates of 20-80 µl min-1, based on desired capillary-regime NC of 1.7-6.8x10-8 (The viscosity of
189 H2 is 9.01 μPa s at 298K and 4.7 MPa48 and the IFT between H2 and water is 72.6 mN m-1 at
190 298K and 5 MPa49, 50). Subsequently, the brine was reinjected (imbibition) at flow rates of 20-
9
Figure 1: Experimental setup showing the manifold system that connected the X-ray transparent pressure vessel
to a set of four high-pressure Cetoni NemesysTM pumps: one to inject H2, one inject brine, one to maintain
backpressure and one to maintain confining pressure. The materials for the connections were 316 stainless steel
(black), HPLC (green) and PEEK or carbon fibre reinforced PEEK (blue). The pressure vessel consisted of
carbon fibre reinforced PEEK in UoE experiments and of aluminium in the dry rock experiment (see text).
Pressure and flow rate control was achieved with the Q-mix software.
191
192 80 µl min-1, resulting in NC of 2.35-9.45x10-6 (using the same IFT between H2 and water of
193 72.6 mN m-1 at 5 MPa and 298 K49, 50 and a viscosity of 1.247 Pa s at 5 MPa that was estimated
194 from the reported 1.2503 Pa s and 1.233x10-3 Pa s at 0.1 MPa and 25 MPa, respectively, and
195 298 K51). The NC the N2 experiment was 3.5x10-8 (using an IFT of 73 mN m-1 between N2 and
196 water 1t 298K and 10 MPa35 and a viscosity of 1.89x10-5Pa s at 5 MPa and 295K48). Each
197 injection used ten pore volumes to ensure completely flushing of the sample cores with the
199 In the dry rock experiment, H2 was directly injected into a dry rock at a flow rate of 70 µl min-
1
200 . Subsequently, the brine (2 M KI) was injected at a flow rate of 5 µl min-1, resulting in NC of
201 5x10-7 (using the same IFT between H2 and water of 72.6 mN m-1 at 5 MPa and 298 K49, 50 and
10
203 The combined application of an x-ray transparent core holder and µCT allowed the
204 visualization of the fluid saturation distributions at pore scale at each injection step. The
205 difference in the x-ray attenuation coefficient of the fluids (H2 and 0.5 M CsCl/ 2 M KI)
206 provided an excellent contrast between the two fluid phases and the rock on the acquired µCT
207 images, combined with the respective radiation energy in the two different laboratories.
208 3D volumes were acquired from the lower central portion of the sample to avoid the impact of
209 capillary end effects on fluid saturation46, 47. For the UoE experiments, image acquisition used
210 a µCT instrument built in-house at the University of Edinburgh, comprising a Feinfocus 10-
211 160 kV reflection source, a Micos UPR-160-air rotary table and a Perkin-Elmer XRD 0822 1
212 MP amorphous silicon flat panel detector with a terbium doped gadolinium oxysulfide
213 scintillator. Data acquisition software was developed in-house. The following settings were
214 used for UoE experiments: 120 keV, 16 W, 2 seconds exposure time, 1200 projections and 2
215 frames per stop. The voxel size was 5.4 μm3. In the dry rock experiment, time-resolved imaging
216 of the H2 and brine displacement processes was achieved by means of a 65 keV monochromatic
217 beam detected by a high-resolution imaging camera with optical module 2 (PCO.edge 5.5, 7.91
218 x 7.9 μm/pixel with FoV 20 mm x 12 mm) using 17-25 milliseconds exposure time and 900
221 Tomographic reconstructions were undertaken by filtered back projection using Octopus 8.952
222 on a GPU accelerated workstation. All subsequent image processing and analysis of
223 tomographic data was performed using Avizo Version 9.1.1 (FEI, Oregon, USA). Data from
224 UoE experiments were processed using a non-local means filter53. Processing of the dry rock
225 experiment used a combination of median filter and unsharp mask to reduce image
226 noise.Segmentation of UoE experiment data used a global threshold on the 2D greyscale image
227 histogram, and encompassed two phases. In the water-saturated scans, water and rock were
11
228 treated as two discrete phases. In scans after brine and H2 injections, the H2 was treated as one
229 phase and the brine and rock as a single separate phase, following protocols of Andrew et al.
230 (2014)32. Holes and spots which were at the resolution limit of the data were removed from all
231 datasets (applied thresholds corresponded to 33 and 53 voxels, respectively). Based on the
232 segmented image of the water-saturated scan in UoE experiments, a pore size distribution was
233 calculated. The 3D image was separated into individual pores and throats using Avizo’s
234 ‘separate objects’ module, which calculates a chamfer distance map of the pore-space and then
235 applies a marker based watershed algorithm to the distance map to define discrete pore bodies
236 as catchment basins separated by the watershed which marks the location of pore throats (SI
237 Figure S1d). Supporting information Figure S1 shows the work flow for the water-saturated
238 scan.
239 In scans following brine and H2 injections in UoE experiments, the segmented image was
240 analysed in 3D using the ‘labeling’ and ‘label analysis’ modules to identify, label and measure
241 the volume of each H2 cluster. Hydrogen cluster size distributions were compared to the pore
242 size distribution to evaluate the H2 connectivity and identify trapping mechanisms during brine
243 imbibition.
245 Recovered Clashach cores were submerged in 25% w/v NaOH solution (Fisher Scientific) for
246 2 hours to remove the aluminium foil from the core surface, and rinsed in successive milli-Q
247 water, acetone and ethanol ultrasonic baths. Subsequently, the cores were cut and squared to
248 the dimensions of 25 mm, overlapping the µCT visualized rock volumes, and cleaned
249 ultrasonically with milli-Q water to remove grinding products. Mercury injection capillary
250 pressure (MICP) was performed on the cleaned cores, using a micromeritics automated
251 mercury injection equipment (Autopore IV 9500) to estimate the capillary pressure-saturation
252 relationship and pore size distribution. The pressure range tested was from vacuum to 379 MPa.
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253 3. Results
263 number of small to intermediate size pore All plots used a bin size of 30.
264 throats (>5 to 90 µm) (Fig. 2). The largest pore throat had a radius of 195 µm (Fig. 2). The
265 µCT-evaluated size distribution of the pores evidenced a narrow pore size distribution with
268 Hydrogen sat in the centre of the pore bodies. Residual brine sat in corners, pore throats (Fig.
269 3b and c) and, as a subtraction of the water saturated scan from the H2-and brine filled rock
270 revealed, in thin films around the grains (Fig. 3d). The injected H2 remained stable within the
271 pore volume under no-flow conditions and at constant pore fluid pressure over a time period
272 of 10 hours which was the maximum experimental duration (SI Fig. S2).
273 3.2 Effect of pore fluid pressure on hydrogen connectivity, saturation and recovery
274 Hydrogen saturation during drainage was independent of the pore fluid pressure with 49.8%,
275 51.7% and 39.7%-52.6% saturation at pore fluid pressures of 2, 5 and 7 MPa, respectively (Fig.
276 4a-c, f, SI Fig. S3). Hydrogen connectivity during drainage generally showed one large,
13
277
278 Fig. 3: (a) Water-saturated Clashach sandstone with the water shown in black and the rock in different shades of grey. (b) and (c) Brine-saturated Clashash sandstone after
279 injection of H2. H2 (black) fills the centre of the pores while the brine (dark grey) remains in corners and small pore throats around grains. (d) and (e) Subtraction of the water-
280 wet scan from the brine-saturated scan after H2 injection, following registration of the brine-saturated scan after H2 injection to the water-saturated scan, revealing discontinuous
281 brine thin films around grains. The rim around the Al foil in (d) is caused by continued shrinkage of the Al foil onto the rock during the experiments.
14
282
283 Fig. 4: 3D rendering of H2 and N2 clusters with saturation percentages in UoE experiments. Discrete clusters were
284 rendered in colours, where mainly one color marks one large, connected cluster and different colors indicate
285 several, not connected clusters. (a-c) Effect of pore fluid pressure on H2 clusters and saturation after drainage and
286 after primary imbibition. (a) 2 MPa, (b) 5 MPa and (c, f) 7 MPa, all at a constant flow rate of 20 µl min-1
287 corresponding to capillary numbers of 1.7x10-8 and 2.4x10-6, respectively. Large, connected clusters that existed
288 after drainage were broken down to numerous smaller clusters after imbibition, with apparently no clear
289 relationship between H2 saturation and pore fluid pressure. Experiments were repeated once at 2 and MPa, and at
290 7 MPa twice for drainage runs and once for imbition. For experiments at 2 MPa and 5 MPa averages and standard
291 errors for the H2 saturation are reported. For experiments at 7 MPa, due to the discrepancy in the results, both of
292 the full primary drainage and imbibition experiments are visualized in (c) and (f). (d) Effect of cyclic injections
293 on H2 clusters and saturation: Averages and standard errors of the H2 saturation after primary and secondary
294 drainage, and after primary and secondary imbibition, all at 5 MPa pore fluid pressure and a flowrate of 80 µl
295 min-1 corresponding to a capillary number of 9.4x10 -6. (e) Nitrogen clusters and saturations during drainage and
296 imbibition at 5 MPa pore fluid pressure and a flowrate of 20 µl min-1. For the full display of the results see SI Fig.
297 S3 and SI Fig S4.
15
298 connected cluster at all pore fluid pressures except for one out of three images at 7 MPa which
299 showed three large disconnected clusters (Fig. 5, SI Fig. S3). During drainage, the largest H2
300 cluster had a volume of 1x108 μm3 at all pore fluid pressures except for the one run at 7 MPa
301 with the disconnected clusters were the largest volume was 7x107 μm3 (Fig. 5e).
302
Fig. 5: (a) Pore size distribution as derived from the micro-CT image of the water-wet rock. Hydrogen cluster size
distributions after drainage and imbibition in experiments at 20 µl min-1 flowrate and pore fluid pressures of 2
MPa (b), 5 MPa (c) and 7 MPa (d), and cumulative pore size and H2 cluster size (CS) distributions at different
pore fluid pressures (e), where squares, triangles and rhombi mark the distinct repeat experiments. (f) Hydrogen
cluster size distribution after drainage for all experiments and (g) Hydrogen cluster size distribution after
imbibition for all experiments. Note the large H2 clusters of ~108 μm3 that exist after drainage in (b)-(d). A
decrease in the biggest cluster volume after imbibition in (b)-(d) along with an increase in the number of small
clusters marks the change in H2 structure during the drainage and imbibition processes. Histogram plots in (a)-
(d), (f) and (g) used a bin size of 10.
303
16
17
304 Hydrogen clusters during drainage were at all pore fluid pressures much larger than discrete
305 pores with a maximum volume of 1.3x106 μm3 (Fig. 5e, a). Comparing all H2 cluster size
306 distributions during drainage (Figure 5f) reveals that all drainage curves, including two of the
307 distributions at 7 MPa (squares and rhombi), have largely the same distribution, however one
308 of the three distributions at 7 MPa (triangles) is distinct. This outlier experiment corresponds
310 Capillary trapping of H2 during imbibition seemed independent of the pore fluid pressure with
311 10%, 12% and 4-21% of trapped H2 at 2, 5 and 7 MPa, respectively (Fig. 4a-c,f, SI Fig. S3),
312 corresponding to 20%, 22% and 11-43% of the initially injected H2. During imbibition, large
313 H2 clusters were broken down into smaller clusters (Fig. 5a-d), in line with the visual changes
314 of the H2 clusters (Fig. 4a-c and f). The largest H2 clusters after imbibition remained above the
315 maximum pore size during all experiments except for one experiment at 7 MPa (triangles in
316 Fig. 5g, Fig. 5a), showing that not only was H2 trapped in discrete pore bodies but also as larger
317 H2 ganglia. The break-down of the largest H2 clusters during imbibition caused the number of
318 clusters in the size range log 4 to log 6 μm3 to increase while the number of very small clusters
319 of log 2-4 μm3 typically decreased (Figs. 5b-d). Comparing all H2 cluster size distributions
320 during imbibition (Figure 5g) shows that the distributions at 2 and 5 MPa are largely the same
322 Injections of H2 and brine into the same rock volume and at the same flow rates and pore fluid
323 pressures of 2-5 MPa were repeatable with small standard errors between 0.01-0.66% (Fig. 4a
324 and b, Fig. 5b and c). At 7 MPa very distinct Snwi and Snwr were measured (Fig. 4c and f); During
325 drainage the standard error was 4.8% at an average H2 saturation of 47.4%. The standard error
326 during imbibition was 8.5% at an average saturation of 12.9%. The pressure differences
327 between inlet and outlet during these experiments were within the error of the pressure sensors
17
18
349 pores. The percolation threshold, i.e. one brine, (c) 16 µl min-1 H2 plus 4 µl min-1 brine.
Discrete H2 clusters were rendered in colours, where
350 connected path from inlet to outlet, was mainly one color marks one large, connected cluster
and different colors indicate several, not connected
351 apparently only reached at 100% H2 injection
clusters. With increasing injection ratio H2 saturation
352 (Fig. 4b vs. Fig. 6, SI Fig. S5). The pressure and H2 connectivity increase.
18
19
362 intermediate size (log 2.5 to log 6.25 injections of H2 and brine at flowrate ratios of 16:4, 10:10
363 μm3) H2 clusters and the volume of the and 4:16 µl min-1 H2:brine and 5 MPa injection pressure. As
369 At constant pore fluid pressure of 5 MPa, increases in the flowrate during drainage from 20 µl
370 min-1 to 80 µl min-1, corresponding to bulk NC of 1.7 x10-8 to 6.8x10-8, respectively, decreased
371 the H2 saturation from to 51.7% to 47.7% (Figure 4b and d). Correspondingly, increases in the
372 brine flowrate during imbibition from 20 µl min-1 to 80 µl min-1, corresponding to bulk NC of
373 2.4x10-6 and 9.4x10-6, respectively, reduced the Snwr from 11.5% to 7.2% (Fig. 4b and d).
374 In line with this, the H2 cluster size distributions at the two flowrates showed that larger clusters
375 were mobilized at 80 µl min-1 (maximum cluster sizes of log 6.25 μm3 at 80 µl min-1 vs. log
376 6.75 μm3 at 20 µl min-1; Fig. 7b). At both flowrates the largest H2 clusters were still bigger than
19
20
377 the largest pore of <log 6 μm3 (Fig. 7b vs. Fig 6a), indicating that H2 was trapped also as larger
378 ganglia.
380 Secondary drainage and imbibition did not significantly change the H2 saturation (47.9% and
381 7.0%) compared to primary drainage and imbibition (47.6% and 7.3%), based on results at 5
382 MPa and 80 µl min-1 flowrate (SI Fig. S4, Fig. 4d-e).
384 In the dry-rock experiment, the brine entered the H2-filled dry rock via piston-like
385 displacement, (Fig. 8b), eventually recovering the H2 entirely (Fig. 8d). Before all H2 was
386 recovered, there was an intermediate stage where previously brine-filled pores (Fig. 8b)
389 The N2 saturation was similar to the H2 saturation during drainage (48.7% vs. 51.7 ± 0.66%,
390 respectively) but N2 saturation after brine imbibition was much higher (33.9% vs. 11.5 ±
391 0.64%, respectively; Fig. 4e, SI Fig. S6). The Nc of H2 and N2 during drainage were 1.7x10-8
393
394 4. Discussion
397 water-saturated rock of 12.5-13.6% was within the range of the published porosities of 11.1-
398 14.4% for Clashach sandstone42-44. The distributions of pore size and pore throat size as
399 evaluated by µCT and MICP, respectively, suggested that mostly small pores of <50 µm radii
400 were joined by very small throats of <5 µm radii with a few small to intermediate size throats
20
21
401
402 Fig. 8. The dry-rock experiment summarized. (a) H2-saturated, dry rock, (b) scan during brine imbibition shortly
403 after appearance of the first brine in the rock, (c) scan during brine imbibition after 115 minutes, with several
404 small, isolated H2 bubbles inside pore bodies (d), and (e) brine-saturated rock after two hours of imbibition
405 showing 100% recoverability of H2.
406
407 of >5 to 90 µm radii in between (Fig. 2). The largest pore throat of 195 µm radius was probably
408 measured at the surface of the rock core where the drilling process affected the pore space. The
409 pore throat distribution for our Clashach sandstone sample was very similar to the pore throat
410 distribution for Berea sandstone54. Compared to the pore throat distributions for Bentheimer
21
22
411 sandstone and Doddington sandstone54, our Clashach sandstone sample showed smaller pore
412 throat sizes. Limestones generally show a wider pore throat size distributions than sandstones54.
414 Hydrogen behaved as a non-wetting phase, filling the centre of the pores, with residual brine
415 in the pore corners and throats (Fig. 3b and c), indicating a water wetting system. The largest
416 H2 cluster was much larger than discrete pores at any pore fluid pressure during drainage (Fig.
417 5), indicating a good connectivity of the H255. Hydrogen trapping occurred via snap-off of H2
418 ganglia (Fig. 9). Snap-off competes with piston-like, i.e. pore-filling, displacement during the
419 displacement of a non-wetting fluid by a wetting fluid in porous media21, and is known as the
420 swelling of water in the corner layers of a pore throat during water invasion in water-wet porous
421 rocks until the threshold capillary pressure is exceeded, resulting in spontaneous filling of the
422 throat with water and disconnection of the non-wetting phase which can lead to trapping21.
423 Brine films around grains were not directly visible in the tomographic images (Fig. 3b and c)
424
Fig. 9: Example of a snap-off event. (a) Labelled H2-filled volume after drainage (orange), spanning over
several pores, and total pore space (transparent blue) showing one large interconnected H 2-filled pore volume.
(b) Labelled H2-filled volume after brine imbibition (different coloured shades) and the total pore space
(transparent blue) showing several, not connected H2 ganglia and the snapped-off H2 droplet (cobalt blue) in
the centre, left hand side. (c) Pore body visualisation of the same volume.
22
23
425 but were revealed by subtraction of the water-saturated scan from the brine-saturated scan after
426 H2 injection, following the registration of the brine-saturated scan after H2 injection to the
427 water-wet scan (Fig. 3d and e). Figures 3d and 3e suggest that brine films were discontinuous
428 and very thin. When H2 was injected into a dry rock, 100% of the injected H2 could be recovered
429 (Fig. 8e) which substantiated the theory that sub-resolution brine films around grains and snap-
430 off of H2 ganglia caused decreased H2 recovery in experiments using an initially brine saturated
431 rock (UoE experiments). The occurrence of several very small H2 bubbles in the dry-rock
433 4.3 Effect of pore fluid pressure and hydrogen/brine injection ratio
434 We observed no dependence of the H2 saturation during drainage on pore fluid pressure,
435 considering that 2 out of 3 experiments at 7 MPa showed the same the same H2 saturation of
436 ~50 % as at 2 and 5 MPa (Fig. 4a-c,f, and SI Fig. S3). The one experiment at 7 MPa which had
437 only 39.7% H2 saturation (Fig. 4c, SI Fig. S3 and blue triangles in Fig. 5f) did also not have
438 the same H2 cluster size distribution as the remaining experiments (Fig. 5f), despite using the
439 same experimental settings as for all other experiments at 7 MPa, and the log archives of the
440 pore fluid pressures and injected volumes revealed no abnormalities. A shift in the distribution
441 of cluster sizes can indicate a change in wettability, regardless of the measured H 2 saturation.
442 Yet, as two of the results at 7 MPa showed a similar distribution as at the other pressures, it
443 seems likely that this experiment is an outlier. The experiment was acquired after a filament
444 change on the µCT apparatus, which implied that a slightly different part of the same rock core
445 was imaged (13.6% vs. 12.5% porosity). Yet, in principle this should not have affected the
446 results significantly, and subsequent experiments did return to show ~50% H2 saturation, e.g.
448 The observed constant drainage H2 saturations with increasing pore fluid pressures from 2 to 7
449 MPa are in line with a lack of a dependence of the H2 wettability on pressure increases from 2-
23
24
450 10 MPa in Berea and Bentheimer sandstone18, with only very small increases of ~3-6° in the
451 H2 contact angles at pressure increases from 2 to 7 MPa in Basalt21 and clay24 and quartz19, and
452 with a previous findings of no change in the characteristic trapping curves for CO2 and N2 at a
453 wide range of pressure and temperature conditions35. The general anticipation of an increase in
454 gas saturation with injection pressure57, 58 may still be valid over pressure ranges larger than
455 the one investigated here. At unchanged wettability, the Snwi is controlled by the capillary
456 pressure which in turn is controlled either by the fractional flow (during simultaneous injection)
457 or by the viscous force pressure drop (during single fluid phase injection). Thus, the
458 independence of the Snwi from the pore fluid pressure indicates that the viscous pressure drop
459 is not being significantly altered by the changing pressure, e.g., the H2 viscosity change is not
460 having a major impact on the force required to drive flow. Significant loss of H2 from the gas
461 phase at higher pressures by dissolution into the brine is precluded by the low solubility of H2
462 of ~0.02 mol kgw-1 at 2.5 MPa59. The H2 stability experiments showed that H2 saturation at 5
463 MPa did not change over a time period of ten hours (49.55% at time zero vs. 49.53% ten hours
464 after; SI Fig. S2), evidencing a stable result and no H2 loss by dissolution.
465 Looking at the Snwr data only (Fig. 4a-c,f), there was no clear dependency on pore fluid pressure
466 during imbibition. Any change may, however, have been masked by the high variation between
467 the two results at 7 MPa (4-21% Fig. 4c and f). Considering that the experiment at 7 MPa with
468 the low Snwi of 40% could be identified as an outlier (see the discussion in the beginning of
469 section 4.3, and Fig. 5f, blue triangles) and that the Snwr is a function of the Snwi where a lower
470 Snwi will tend to overestimate recovery54, 60, we may disregard the Snwr of 4%. The large increase
471 in trapped H2 in the second full primary drainage and secondary imbibition experiment at 7
472 MPa (Fig. 4f) was probably due to the poorer intial H2 connectivity60. The H2 cluster size
473 distribution for this experiment showed an increase in the number of intermediate size clusters
474 compared to the other experiments (Fig. 5g, darkyellow squares), without however shifting the
24
25
475 cluster distribution, suggesting no wettability change. This indicates that variation in one or
476 more of the other thermophysical properties –density, viscosity, or IFT – have resulted in the
477 impact on the pore scale fluid configuration (Figure 10). Meanwhile, a poorer initial H2
478 connectivity was not confirmed by the third repetition of primary drainage at 7 MPa (SI Fig.
479 S3g). More experiments at 7 MPa are needed to confirm the result of increased trapping at
481
482
483 Given a hydrostatic gradient of ~10 MPa/km an increase of the Snwr with increasing pore fluid
484 pressure, as suggested by the second experiment at 7 MPa (Fig. 4f), would indicate that deeper
485 aquifers are less favourable for H2 storage operations. However, unlike our non-steady state
486 experiments which showed barely any pressure difference between inlet and outlet, in a real
487 H2 storage operation, the well pressure is significantly higher than the reservoir pressure and
488 the brine is not injected, but naturally flowing into previously H2-saturated rock when the H2
25
26
489 is recovered- again due to a pressure difference. Our displacement study results are hence
490 applicable to the fringe of the H2-saturated zone, only, where pressure differences are very
491 small. A decreased H2 recovery with depth would not align well with other criteria for an
492 economical and safe H2 storage operation, such as a lower cushion gas requirement with
493 elevated depth5 and reduced risks for H2-linked microbial activity at higher depths due to higher
494 temperatures6.
495 The pressure/depth effect on our results can be further related to the variation of key pore-scale
496 displacement parameters for H2 with depth (Fig. 10): The IFT of H2 reduces with depth whereas
497 the H2 viscosity increases, both of which in theory should augment the displacement of H2 with
498 water and reduce the Snwr62, 63. However, increased Snwr with decreasing IFT and increasing
499 viscosity has also been demonstrated64 which may be due to a simultaneously increased
501 imbibition processes at decreasing IFT and increasing viscosity, based on the augmenting effect
502 of both parameters on NC (Eq. 1). Such unstable displacement processes at higher pore fluid
503 pressures, addition to a variation in the thickness of the brine thin films with pressure, may
504 explain the decrease in interconnected H2-filled pore volume from one large cluster at 2-5 MPa
505 to three clusters at 7 MPa and have lead to increased snap-off and trapping during imbibition
507 The Snwr of 10-21% was significantly less than the previously reported H2 Snwr of 41% for a
508 sandstone under ambient conditions40. As mentioned previously, the short length rock sample
509 in Jha et al. (2021)40 suggests that their results were affected by capillary end effects46.
510 However, the applied the relatively high bulk brine NC of 2.4x10-6 may have mobilised more
512 During simultaneous injection of H2 and brine, which may be representative of H2 injection
513 into hydrodynamic aquifers or simulate the far field conditions, H2 saturation and H2
26
27
514 interconnected pore volume increased with increasing H2/brine injection ratio (Fig. 6). This
515 indicated that a lower brine flow is favoured over high flow environments in terms of
516 optimising the H2 storage operation. The structure was apparently not percolating in any of the
517 simultaneous injection experiments as opposed to during 100% H2 injection (Fig. 6 vs. Fig.
518 4b), yet considering significant pressure differences of up to 0.05 MPa between inlet and outlet
519 in simultaneous injection experiments which were not observed in experiments injecting 100%
520 H2, the connections between the H2 clusters may have been broken when the injection (and
521 thereby the pressure gradient) was stopped for the scan.
523 Classical pore-scale displacement theory predicts little change in residual phase saturation in
524 response to increases in flow rate until NC exceeds 10-6 -10-5. However, for most subsurface
525 reservoirs there will be rapid decreases at NC of 10-4 or more, when viscous forces become
526 dominant54. The bulk brine NC applied in this study (2.4-9.4x10-6) was within the range of little
527 saturation change but exceeded the threshold of NC <10-6 for which the flow generally is said
528 to be capillary dominated54. This may indicate that viscous forces caused a significant effect of
529 NC on the Snwr in our experiments (Fig. 4b and d), and these forces are likely to be even greater
530 at local scale than at bulk54. The H2 cluster size distribution after imbibition at NC= 9.4x10-6
531 was shifted with respect to the distribution at NC= 2.4x10-6 (Fig. 7b), indicating a change in the
532 wetting behaviour and supporting previous findings of preferential desaturation of larger
534 We observed a 4% decrease in Snwi in our experiments when bulk NC was increased from
535 1.7x10-8 to 6.8x10-8 (Fig. 4b and d). Critical nonwetting phase NC of 2x10–8 and 10–5 during
536 imbibition have been reported for water–gas systems and water-oil systems, respectively67,
537 indicating that the threshold of NC <10-6 for capillary dominated flow54 is not rigid. However,
538 considering reported increases in the H2 saturation after drainage with increasing NC from
27
28
539 7.7x10-7 to 7.7x10-5 20, and acknowledging the small observed difference in Snwi, we cannot
540 exclude that the effect of flow rate was down to experimental variability.
542 The N2 saturation was comparable to the H2 saturation during drainage at similar NC of 1-3x10-
8
543 but the Snwr after imbibition was ~20 % higher for N2 than for H2 (Fig. 4b and e). Using N2 as
544 a proxy for H2 in experimental drainage and imbibition studies is hence not advisable.
545 Considering the high degree of N2 trapping, the use of N2 as a cushion gas for H2 storage
546 operations which could reduce operational costs8 seems favourable. Our results are lower than
547 a reported 64% intial N2 saturation during drainage and 43% residual N2 saturation during brine
548 (200 g/L NaI +15 g/L CaCl2) imbibition in a Berea sandstone (20-22% porosity) at 5.5 MPa
549 and 20°C37, and higher than 43% N2 saturation during drainage in a Bashijiqike tight sandstone
550 (5.6% porosity) at 8 MPa and ambient temperature36. The trend in the differences of the N2
551 saturation in the above studies follows the same trend as the differences in the porosities of the
552 studied sandstones, with the Clashach sandstone (14% porosity) being intermediate between
553 the two other rocks. This indicates that porosity differences between the different rock types
554 applied in the above experiments defined the observed N2 saturations, yet differences in the
555 pore throats dimensions may equally have contributed or caused this. Hence Snwi and Snwr
556 depend strongly on (the local conditions within) each rock, and these rock type/local effects
557 may mask any effect of injection conditions. However, trends in the rock-specific behaviour
558 will be controlled by pressure and flow conditions. It follows from this that any rock selected
559 for H2 storage operations has to be very well characterized, in particular with respect to
28
29
562 It has been postulated that the low viscosity of H2 will cause the gas to travel swiftly, making
563 it little suitable for displacing brine10 and causing low H2 injectivity. In this work, we showed
564 that from an injectivity and recovery perspective, untreated Clashach sandstone is suitable for
565 underground H2 storage. However, sandstones aged by exposure to humic acids may be more
566 suitable analogue rocks for experimental investigations of H2 storage in porous media19.
567 Considering that aging has previously been shown to alter the wettability of H2 brine-quartz
568 systems from highly water-wet toward intermediate-wet19 the stated H2 saturations for our
569 untreated outcrop Clashach sandstone are expected to increase during drainage and decrease
571
572 5. Conclusion
573 In this work, a prima facie examination of H2 flow and displacement processes in porous rock
574 was carried out as a function of capillary numbers of 1.2-6.8x10-8 for H2 and 2.4-9.5x10-6 for
575 brine, and of pore fluid pressures between 2-7 MPa. Results showed no clear relation between
576 pore fluid pressure and H2 saturation with ~50% of the pore space saturated with H2 during
577 drainage at all pressures, and 20%, 24% and 43% of the initial H2 trapped at 2, 5 and 7 MPa,
578 respectively, during imbibition at a capillary number of 2.4x10-6, indicating that higher
579 pressure, i.e. deeper reservoirs are less favourable for H2 storage. Injection of brine at higher
580 capillary numbers reduced capillary trapping and increased H2 recovery. Hydrogen recovery
581 was distinct from N2 recovery, suggesting that N2 is a poor proxy for H2. Based on these results,
582 we recommend more shallow, lower pressure sites for future H2 storage operations in porous
583 media. Future work should aim to measure the influence of pressures above 7 MPa, elevated
584 temperatures and rock aging on H2 and brine displacement processes at a range of different
585 capillary numbers. Dynamic experiments using synchrotron light sources are recommended to
29
30
587
589 The experimental kit was built by Butler and Thaysen. Experiments were carried out by Thaysen,
590 Butler, Hassanpouryouzband, Freitas. Alvarez-Borges, Atwood and Humphreys were the
591 supporting beamline scientists during the experiments at Diamond Light Source. Image
592 reconstruction and tomographic analysis was carried out by Thaysen. Interpretation of the results
593 was by Thaysen, Butler, Hassanpouryouzband, Krevor and Heinemann. The manuscript was
594 written by Thaysen with review by Butler, Krevor Heinemann, Hassanpouryouzband, Freitas and
595 Edlmann. All authors have given approval to the final version of the manuscript.
596
599
601 Thaysen, Butler, Hassanpouryouzband, Heinemann and Edlmann gratefully acknowledge the
602 funding support from the Engineering and Physical Science Research Council (EPSRC)
603 HyStorPor project [grant number EP/S027815/1] and from the Fuel Cells and Hydrogen 2 Joint
604 Undertaking (JU) under grant agreement No 101006632. The JU receives support from the
605 European Union's Horizon 2020 research and innovation programme and Hydrogen Europe
606 and Hydrogen Europe Research. This work was enabled and carried out with the support of
608
609 ACKNOWLEDGMENT
610 We would like to thank Thomas Connolley for any correspondence and help with setting up
611 the experiments at Diamond Light Source, and Alexis Cartwright-Taylor for assistance and
30
31
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794 Coupling Effects in Steady-State Two-Phase Flow through Porous Media. The Case of
795 Strong Wettability. Ind Eng Chem Res 1999, 38, 778-786.
796 64. Cho, J.; Kim, T. H.; Chang, N.; Lee, K. S., Effects of relative permeability change
797 resulting from interfacial tension reduction on vertical sweep efficiency during the CO2-LPG
799 65. Sabet, N.; Hassanzadeh, H.; Abedi, J., Stability of Gravitationally Unstable Double
800 Diffusive Transient Boundary Layers with Variable Viscosity in Porous Media. Aiche J 2017,
802 66. Oughanem, R.; Youssef, S.; Peysson, Y.; Bazin, B.; Maire, E.; Vizika, O., Pore-
803 scale to core-scale study of capillay desaturation curves ulti multi-scale 3D imaging In
804 International Symposium of the Society of Core Analysts, Napa Valley, California, USA,
805 2013.
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806 67. Ding, M.; Kantzas, A., Capillary number correlations for gas-liquid systems. J Can
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814 Eike M. Thaysen2*, Ian Butler1, Damien Freitas1, Aliakbar Hassanpouryouzband1, Fernando
816 Edlmann1
1
817 School of Geoscience, Grant Institute, The King's Buildings, The University of Edinburgh, James Hutton Road,
2
819 Diamond Light Source Ltd, Harwell Campus, Didcot OX11 0DE, UK
3
820 Department of Earth Science and Engineering, Imperial College London, London SW7 2AZ, United Kingdom
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822
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823
824 SI Figure S1: Image processing workflow for UoE experiments. (a) The image after reconstruction and filtering.
825 (b) The image after segmenting using a global threshold. (c) The outer part of the rock core touching the Al foil
826 was removed through application of a mask, and a chamfer distance map of the pore space was calculated by
827 assigning each voxel the distance from it to the nearest pore wall. (d) This was then used to separate the pore
828 space into individual pores by calculating the water-shed basins of the distance map.
829
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830
831 SI Figure S2: H2 stability at 7 MPa injection pressure and a flow rate of 20 µl min-1 (capillary number 2*10-8) at
832 time zero (a) and after ten hours (b). Red circles indicate subtle differences in the hydrogen filled pore volume
833 after ten hours. The difference in the hydrogen saturation for the total scanned rock volume was within error at
834 49.55% % and 49.53% for time 0 and after ten hours, respectively.
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836
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838
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845
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SI Figure S3: Enlarged view of 3D renderings of H2 with saturation percentages in UoE experiments. Discrete clusters were rendered in colours, where mainly one colour marks
one large, connected cluster and different colours indicate several, not connected clusters. (a-d) Effect of pore fluid pressure on H2 clusters and saturation after drainage and after
primary imbibition. (a) 2 MPa, (b) 5 MPa and (c-e) 7 MPa, all at a constant flow rate of 20 µl min-1 corresponding to capillary numbers of 1.7x10-8 and 2.4x10-6, respectively..
Experiments were repeated once. For experiments at 2 MPa and 5 MPa averages and standard errors for the H 2 saturation are reported. For experiments at 7 MPa, due to the
discrepancy in the results, both results are visualized (c-d).
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SI Figure S4: Cyclic H2 injection into Clashach sandstone at 5 MPa and 80 µl min-1 corresponding to a capillary
number of 9.4x10-6, showing no significant differences in H2 saturation and H2 connectivity after primary drainage
and imbibition as compared to after secondary drainage and imbibition.
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SI Figure S5: Comparison of the distribution of the H2 clusters in the pore space between simultaneous H2 and
brine injection experiments (a-c) and the two repetitions of the non-steady state H2 injection (d) and (e), all at 5
MPa and a total flow rate of 20 µl min-1.
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SI Figure S6: Nitrogen clusters and saturations during drainage and imbibition at 5 MPa pore fluid pressure and a flowrate of 20 µl min-1
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